7 Series

designed for success

7 Series
Turbocharger
Reputation based on quality,
reliability and performance

02 Napier 7 Series proven reliability

Highly successful range of quality products 7 Series Designed for Success
An installed fleet of over 8,000 turbochargers
Napier is a world leader in the design, manufacture and support of with 20 million cumulative running hours.
industrial turbochargers. With over 60 years experience, our specialist Proven reliability with long service intervals
for lower cost of operation.
engineers have produced more than 50,000 turbochargers for marine,
More power to your engine – do more for less.
power generation and rail applications. You will find our products across Industry standard efficiency levels.
the globe, providing reliable performance in some of the most arduous Complies with all marine and land-based
environmental conditions, year after year. legislation, and Best Available Technology.
Compatible with all fuel types, for ultimate
We are renowned for our innovation; leading flexibility.
the market in the development of cutting-edge Tailored for use in marine, power generation
technology and using our in-house talent and and rail applications.
expertise to find ever-more-efficient ways to help
you get more from your engines. The 7 Series is our Fully supported by our world-class global
tried, tested and highly regarded core turbocharger, service network.
offering outstanding performance and reliability
across the range since 1998. The 7 Series was
developed with two key objectives in mind,
namely: performance-led design with minimal
cost of ownership.

Global Operation Proven Reliability Ease of Maintenance

For over 60 years Napier turbochargers have been Napier turbochargers are designed to operate with Napier turbochargers are designed to ensure ease
successfully operating on engines in some of the engines running on HFO, MDO, natural gas, landfill of maintenance and service support.
world’s harshest climates. gas or a combination Duel Fuel engine.

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Napier
A story of progress

Since the company began,

Napier has enjoyed a reputation
for precision and invention
unmatched in the history
of British engineering.

04 Napier 7 Series proven reliability

A rich history of precision and invention
Napier began in 1808, the brainchild of David Napier who learned his trade
in the workshop of Henry Maudsley, inventor of the centre lathe which
was the backbone machine of the industrial revolution. Mr Napier founded
his own firm which soon built a reputation for quality and engineering
excellence, developing everything from printing presses and franking
machines, to cars and aero engines.

In the early 1900s, Napier began manufacturing

cars and soon became Britain’s leading car
manufacturer. In 1918, Napier entered the
aero-engine market and our engines powered
the Typhoon and Tempest fighter bombers of
the World War 2 D-Day offensive. After the war,
the company took the lead in powering gas-turbine
helicopters, some of the learnings from which led,
in 1947, to Napier beginning to design and
manufacture turbochargers to support the
next generation of engines. From 1969,
we have solely specialised in turbochargers. An unrivalled pedigree in the
achievement of land, air and sea
speed records
1919 Height Record: 30,500 feet
1929 Land Speed Record: 231.3 mph
1929 Air Speed Record: 336.3 mph
1930 Water Speed Record: 100.13 mph
1931 Land Speed Record: 246.1 mph
1932 Land Speed Record: 253.968 mph
1933 Air Long Distance Record: 5,309 miles
The powerful Napier Deltic engine Napier Lion engine 1890s D. Napier & Son
The twin 18 cylinder Deltic engines, developed and It was the supercharged Napier ‘Lion’ aero engine Napier’s first 2 cylinder petrol engine car was highly
1939 Land Speed Record: 369.74 mph
manufactured by D. Napier & Son developed over that was chosen by Hubert Scott-Paine for his racing successful in the UK 1000 Mile Trial of 1900, this 1947 Land Speed Record: 394.196 mph
3,300 hp and at the time made the Deltics the world’s hydroplane boat ‘Miss Britain III’ taking the world led to D. Napier & Son building much more powerful
most powerful single unit diesel locomotive. water mile record to over 100 mph in 1930. cars and becoming the leading British manufacturer,
winning the Gordon Bennett Trophy for Great Britain
in 1902 and then set a World Land Speed Record of
104.6 mph in 1905.

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Specialist turbocharger
engineering expertise
Since 1947, Napier has specialised in turbochargers; which allows Highly specialist,
us to focus all our thinking and efforts into leading the world in
turbocharger design, development and manufacture. homegrown engineers,
We have a dedicated engineering team of global We validate future engine and turbocharger
state-of-the-art
experts in advanced turbocharger technology with
experience of developing new products from design
concepts by creating engine simulation models
in conjunction with OEM partners. All our design,
facilities and in-depth
concept to production readiness. These engineering
experts utilise a suite of sophisticated tools and
development and manufacturing takes place at
our own state-of-the-art plant using our own research combine
techniques to drive innovation and development.
Napier also supports multiple technology
technology. This allows us complete control of
every element of the process to ensure the quality, to create innovative
reliability and performance our turbochargers are
programs (including partnerships with industry
and academia) in pursuit of future product
renowned for around the world. solutions… like the
development initiatives and market requirements.
7 Series
Advanced design techniques
assist Napier Turbochargers to
optimise engine operation
Vibration analysis
Engine performance modelling
3D CFD modelling
FEA stress analysis
Harmonic/resonance analysis
Dedicated test facilities
Technical engineering specialists
Test and Validation Tools and Simulation In-house Engineering
We validate future engine and turbocharger concepts We utilise a suite of sophisticated tools and We have a dedicated engineering team of global
by creating engine simulation models. techniques to drive innovation and development. experts in advanced turbocharger technology.

06 Napier 7 Series proven reliability

First choice for the world’s
leading engine manufacturers
Napier 7 Series turbochargers have been offering cutting-edge performance
and reliability in marine, power generation and rail applications since 1998.
Leading engine manufacturers around the world choose Napier turbochargers
for the following reasons:

Flexibility Reduced emissions

We co-operate with engine manufacturers, tuning The 7 Series turbochargers were designed to
and adapting our product to meet specific customer comply with specific Tier 1 marine emissions
targets. This collaborative process has been legislation governed by IMO.
invaluable, from initial design right throughout the
continued development of the 7 Series. It allows
us to meet the increasing service and performance Fuel flexibility
demands of current engines and customise our Napier turbochargers can be fitted to engines
turbochargers to meet exact contract or installation running on all types of fuel: marine diesel,
requirements. bio diesel, natural gas, LNG, LPG and heavy
fuel oil (HFO). For HFO, we have developed
state-of-the-art turbine water wash
Cost effectiveness technology.
Specific service solutions can be tailored to suit
each customer. We optimise through-life costs by
supplying a product that does exactly what you Global support
need it to, with additional tailoring to meet specific We offer a range of aftermarket support packages
performance requirements. It’s about best value to suit your needs, and can provide servicing direct
and the best return on your investment. to end users. Our aim is to provide cost-effective
solutions and to achieve minimum downtime which
is crucial, particularly in marine and powerplant
Turbocharger performance applications. For end users who wish to carry
When it was introduced in 1998, the 7 Series out their own servicing, genuine Napier parts are
represented a fundamental shift in turbocharger available direct from us and via the Napier service
performance and reliability. Market-leading network. All of this gives engine end users more
pressure ratio and efficiency levels were combined choice and competitive pricing.
with excellent reliability due to an innovative
layout and bearing design. Since then the 7 Series
has responded to our customers’ ever-increasing
performance demands, by introducing new variants,
increasing both pressure ratio and flow capabilities.
At the same time, improved sealing and bearing
arrangements increase the service life
and reliability.

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Napier 7 Series
More power, more efficiency, less fuel, lower emissions
Tried and tested power, performance and efficiency

Gas inlet options

Meet specific engine and engine room
installation requirements.

Latest water-washing techniques

Allow operation with HFO powered engines.
Aerodynamic components
Optimised for efficiency, pressure ratio Fabricated nozzle ring
and reliability.
High efficiency with excellent resilience
to thermal transients.
Aluminium compressor wheel
Keeps costs down without compromising Turbine
performance. Stress optimised for durability and load optimised
for reduced fuel consumption.

Hydrodynamic journal bearings

Feature a squeeze film damper for reduced wear.

Ergonomic bearing arrangement

Saves space.

Bearings
Designed for strength and durability.

Turbine seal innovation

Eliminates leaking at low speeds.

Anti-surge technology
Results in a wide compressor map.

Integrated oil inlet and oil drain

Pipeless engine principle reduces cost and
the potential for leakage.

08 Napier 7 Series proven reliability

 Napier 7 Series Capacity Curves Napier 7 Series Capacity Curves Napier 7 Series Capacity Curves
J Compressor L Compressor
NA297 NA357 NA307 NA397 NA307 NA397
5.5 5.5 5.5

5.0 5.0 5.0

BOOST PRESSURE RATE (PDS/PIT)

BOOST PRESSURE RATE (PDS/PIT)

BOOST PRESSURE RATE (PDS/PIT)

4.5 4.5 4.5

4.0 4.0 4.0

3.5 3.5 3.5

3.0 3.0 3.0

2.5 2.5 2.5

2.0 2.0 2.0

1.5 1.5 1.5

0 2 4 6 8 10 12 0 2 4 6 8 10 12 0 2 4 6 8 10 12
AIR FLOW RATE (V298) AIR FLOW RATE (V298) AIR FLOW RATE (V298)

Napier Turbochargers Product Capacity Curves

The current Napier Turbocharger products utilise the latest technologies
offering outstanding performance across the range. It’s your answer to
achieving more power and efficiency, whilst lowering fuel consumption
and emissions.

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7 Series
Compressor

10 Napier 7 Series proven reliability

 Typical NA307L Compressor Map
6.5

Technical Information 6.0

There are several 7 Series compressor variants available, each

tailored to specific applications. The latest variant features
5.5
pressure ratios up to 5.2:1 with peak efficiencies of 84%.

Aluminium compressor wheel is High efficiency compressor stage 5.0

cost effective and stress resistant All of the components that make up the
The perception is that higher pressure ratio aerodynamic elements of the compressor on the
turbochargers require the use of more expensive 7 Series are designed using 3D CFD calculations
materials, like titanium. Thanks to Napier technical to ensure the highest possible levels of efficiency.
expertise, we have been able to retain the use of The compressor wheel, which is placed under 4.5
an aluminium alloy, keeping costs down with no great stress, is designed utilising FEA, for ultimate
compromise on performance and durability. durability.

Anti-surge technology results IMO1 to IMO11 Upgrade 4.0

in a wide compressor map The latest generation 7 Series compressor
allows the retrofit of engines to achieve IMO11
This proven technology increases map width,
requirements, reducing emissions and fuel
allowing the compressor to operate at peak
consumption while maintaining the same 84
efficiency in different applications, with increased 3.5
installation of the earlier 7 Series products.
surge margin. Peak efficiency areas can be tailored
to specific requirements and applications, and there
is a choice of part or full-load optimisation. Compressor end sealing designed to meet

COMPRESSOR PRESSURE RATIO PDS/PIT

needs of high pressure ratio
3.0
We have developed our tried and trusted 7 Series
sealings to answer the more arduous demands
of a high-pressure environment. 83

2.5 82

81

2.0
80

1.5

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7 Series
Optimised airflow for better
performance
3D CFD (Computational Fluid Dynamics)
software has allowed us to design 7 Series

Turbine
aerodynamic components for optimal airflow,
giving you better performance.

We offer several 7 series turbine

variants. These give a very large
flow range combined with the ability
to tailor efficiency characteristics
to suit the specific application.

Nozzle
High-efficiency fabricated nozzle ring with
excellent resilience to thermal transients.

Heavy Fuel Oil optimisation

On the 7 Series, we have carried out rigorous
testing and analysis to optimise the turbocharger
for operation with HFO. This has included extensive
investigation into the latest water-washing
techniques, specifically for the turbine.

Constant and pulse pressure

compatibility
The 7 Series is designed to operate with both
constant and pulse pressure systems, giving you
real flexibility and matching your engine set up.
Stress optimisation
for greater durability Load optimisation for
FEA (Finite Element Analysis) testing pinpoints lowest fuel consumption
high stress points which, on the 7 Series turbine, Whether you’re a power plant running at full load
we have designed out for longer-lasting components. all the time, or a part load marine application,
We test all components individually and as a system we tailor the 7 Series turbine to your needs.
to ensure they work together seamlessly for greater The design allows us to move the peak efficiency
efficiency and performance. point along the range to obtain the lowest possible
fuel consumption, reducing cost for your operation.

12 Napier 7 Series proven reliability

7 Series
Bearing
Proven reliable design
The 7 Series bearings were designed to suit
the pressure ratio requirements of IMO1
engines, while providing utmost reliability
under the arduous operating conditions
of marine, powerplant and rail traction
environments.

Semi-floating design for

reliability and reduced wear
Our hydrodynamic journal bearings feature a
squeeze film damper for vibration resilience.
The result is more reliable operation and low
wear and tear.

Proven arrangement saves space

The 7 Series uses our tried and tested bearing
arrangement of mounting the thrust bearing
between the journal bearings. It’s the most
ergonomic arrangement for a compact,
space-saving design.

Innovative turbine seal

eliminates leaking
Piston ring seals use air to help them seal,
but at very low engine loads there isn’t
as much air and this can cause leaking.
Developed by Napier engineers specifically
for 7 Series applications with excessive low
load running, our turbine seals don’t rely on
compressed air to work, so there is no leakage
at very low engine loads. These turbine seals
are available as an option to improve turbine
shaft sealing across the whole 7 Series range.
Examples of low-load applications which have
benefitted from the innovative Napier design
turbine seal include rig support vessels,
tugs and standby generators.

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7 Series
Casing

Aircooled casing
A simple, efficient solution.

Oil inlet and oil drain are integrated

This answers the needs of the pipeless engine principle,
reducing cost and the potential for leakage.

Proven burst containment

7 Series turbochargers meet all classification society
approvals as required, for complete safety.

Waste gate ports on gas inlet and outlets

Resulting in a unit that is easy to install, compact and
cost-effective.

Fully indexable with gas inlet options

to meet specific engine installation
requirements
Casings can be rotated and we offer a number of axial
and radial gas inlet options, meeting a wide range of engine
and engine room requirements.

Conforming with SOLAS

(Safety Of Life At Sea)
The 7 Series casing’s insulation answers strict sound and
temperature requirements for safety, liability and peace
of mind.

Compressor inlet options

The 7 Series is available with a number of compressor
inlet options, including the 7 Series air filter silencer which
meets all current legislation for noise emissions and side
entry casings (also known as air inlet ducts). A variety of
axial or radial options are available.

14 Napier 7 Series proven reliability

7 Series
Specifications
Napier Turbochargers Engine Output

NA297

NA307

NA357

NA397

0 1 2 3 4 5 6 7 8
ENGINE OUTPUT MW

Napier Turbochargers Specifications

Model NA297 NA307 NA357 NA397
Engine Power Output Max (MW) 3.5 4.5 6.5 7.5
Engine Power Output Min (MW) 1 1 3 3
Pressure Ratio 4:8 5:3 4:8 5:3
Weight (Kgs) 900 925 1700 1710
Length (mm) 1520 1520 1910 1910
Width (mm) 900 900 1130 1130
Height (mm) 900 900 1130 1130

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 Napier Turbochargers Limited
Ruston House
PO BOX 1
Waterside South
Lincoln LN5 7FD
Lincolnshire UK

Sales: +44 (0) 1522 516655

Overhaul: +44 (0) 1522 516644
Service: +44 (0) 1522 516633
Spares: +44 (0) 1522 516622
24 Hour: +44 (0) 7912 515754

Email: sales@[Link]
Brochure design by [Link] [Link]