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P300 Maintenance Parts Schedule

This document outlines a 5 year maintenance parts program for a P300 machine. It lists replacement parts and their quantities that are needed at various run hour intervals, ranging from 2,000 to 40,000 run hours. Maintenance is scheduled on a quarterly, semi-annual, or annual basis depending on run hours. The list includes items like air filters, oil filters, gaskets, seals, and other wear parts. Notes provide additional guidance on maintenance procedures and time estimates.

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Raymond Caniete
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0% found this document useful (0 votes)
356 views6 pages

P300 Maintenance Parts Schedule

This document outlines a 5 year maintenance parts program for a P300 machine. It lists replacement parts and their quantities that are needed at various run hour intervals, ranging from 2,000 to 40,000 run hours. Maintenance is scheduled on a quarterly, semi-annual, or annual basis depending on run hours. The list includes items like air filters, oil filters, gaskets, seals, and other wear parts. Notes provide additional guidance on maintenance procedures and time estimates.

Uploaded by

Raymond Caniete
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

P300 5 YEARS MAINTENANCE PARTS PROGRAM

Machine Model: P300 FRAME


Serial No. B8ET2E009
WHICHEVER MILESTONES IS REACHED FIRST
ITEM DESCRIPTION OF PARTS PART NUMBER Qty UOM
2,000 HRS (QUARTERLY) 3MONTHS
1 Primary Filter TP1801-1 2 PCS
4,000 HRS (SEMI-ANNUAL) 6MONTHS
1 Primary Filter TP1802-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
6,000 HRS (QUARTERLY) 9MONTHS
1 Primary Filter TP1801-1 2 PCS
8,000 HRS (ANNUAL) 12MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler Tubesheet gaskets TBA 2 PCS
6 Aftercooler Tube sheet gaskets TBA 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Instrument Air Filter kit P3516C186-1 1 PC
10 Condensate Drain Muffler CP0386-1 3 PCS
10,000 HRS (QUARTERLY) 15MONTHS
1 Primary Filter TP1801-1 2 PCS
12,000 HRS (SEMI-ANNUAL) 18MONTHS
1 Primary Filter TP1801-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
14,000 HRS (QUARTERLY) 21MONTHS
1 Primary Filter TP1801-1 2 PCS
16,000 HRS (2ND ANNUAL) 24MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler Tubesheet gaskets TBA 2 PCS
6 Aftercooler Tube sheet gaskets TBA 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Instrument Air Filter kit P3516C186-1 1 PC
10 Condensate Drain Muffler CP0386-1 3 PCS
18,000 HRS (QUARTERLY) 27MONTHS
1 Primary Filter TP1801-1 2 PCS
20,000 HRS (SEMI-ANNUAL) 30MONTHS
1 Primary Filter TP1801-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
22,000 HRS (QUARTERLY) 33MONTHS
1 Primary Filter TP1801-1 2 PCS
24,000 HRS (3RD ANNUAL) INTERIM 36MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler bundle gasket package PP0576-GR1 2 PCS
6 Aftercooler bundle gasket package PP0577-GR! 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Condensate Drain Muffler CP0386-1 3 PCS
10 FSE Turbo Cool Lubricant 12903-10 10 PAILS
11 Discharge Check valve RP0447-4 1 PC
12 Intercooler Head gasket JP0495-1 2 PCS
13 Aftercooler Head gasket JP0496-1 1 PC
14 1st stage Diffuser O-ring P99R182 1 PC
15 2nd stage Diffuser O-ring P99R181 1 PC
16 3rd stage Diffuser O-ring P99R180 1 PC
17 Carbon seal Housing Oring P700D039 6 PCS
18 Gearcase Splitline O- ring GROOVE G496-030 4 FT
19 Sealastic Sealing Compound X598-010 1 PC
20 Coupling Gasket 4" Silicone P232OC805 1 PC
21 Coupling Gasket 3" Silicone P2320C803 1 PC
22 Coupling Gasket 5" Silicone P2320C073 1 PC
23 Gearcase Splitline O- ring G496-030 10 PAILS
26,000 HRS (QUARTERLY) 39MONTHS
1 Primary Filter TP1801-1 2 PCS
28,000 HRS (SEMI-ANNUAL) 42MONTHS
1 Primary Filter TP1801-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
30,000 HRS(QUARTERLY) 45MONTHS
1 Primary Filter TP1801-1 2 PCS
32,000 HRS (4TH ANNUAL) 48MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler Tubesheet gaskets TBA 2 PCS
6 Aftercooler Tube sheet gaskets TBA 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Instrument Air Filter kit P3516C186-1 1 PC
10 Condensate Drain Muffler CP0386-1 3 PCS
34,000 HRS (QUARTERLY) 51MONTHS
1 Primary Filter TP1801-1 2 PCS
36,000 HRS (SEMI-ANNUAL) 54MONTHS
1 Primary Filter TP1801-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
38,000 HRS (QUARTERLY) 57MONTHS
1 Primary Filter TP1801-1 2 PCS
40,000 HRS (5TH ANNUAL) 60MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler Tubesheet gaskets TBA 2 PCS
6 Aftercooler Tube sheet gaskets TBA 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Instrument Air Filter kit P3516C186-1 1 PC
10 Condensate Drain Muffler CP0386-1 3 PCS
11 Intercooler Head gasket JP0495-1 2 PCS
12 Aftercooler Head gasket JP0496-1 1 PC
13 1st stage Diffuser O-ring P99R182 1 PC
14 2nd stage Diffuser O-ring P99R181 1 PC
15 3rd stage Diffuser O-ring P99R180 1 PC
16 Carbon seal Housing Oring P700D039 6 PCS
17 Gearcase Splitline O- ring GROOVE G496-030 4 FT
18 Sealastic Sealing Compound X598-010 1 PC
19 Coupling Gasket 4" Silicone P232OC805 3 PCS
20 Coupling Gasket 3" Silicone P2320C803 1 PC
21 Coupling Gasket 5" Silicone P2320C073 1 PC
22 Bullgear Journal Bearing DP1087-6 2 PCS
23 Shim Pack BullgearBearing 280002-GR1 1 SET
24 Bullgear Shaft Oil Seal (Whole) JP0648-50 1 PC
25 Pinion Bearing (1st stage) TP0908-1 1 PC
26 Pinion Bearing (2nd stage) TP0909-1 1 PC
27 Pinion Bearing (3rd stage & free end) BP0568-1 2 PCS
28 Pinion Bearing Shim pkg kit (primary) CP0007-GR1 4 SET
29 Pinion Bearing Shim pkg kit (secondary) CP0008-GR1 4 SET
30 Carbon Seal Assembly FP0559-8 3 PCS
31 Main Oil Pump Coupling P2320J114 1 SET
32 Drain Valve (V-notch) P61E047 3 PCS

OPTIONAL AIR FILTER


TP1801-1 PRIMARY FILTER ELEMENT
TP1802-1 SECONDARY FILTER ELEMENT

[Link] LISTED PM PARTS ARE BASED ON THE NEW SCHEDULED MAINTENANCE GUIDELINES O
2. TO PERFORM INTERIM AIR END INSPECTION , REPLACE BEARINGSHIMS , BACKPLATE O-RIN
NOTE : BASED ON MAINTAINANCE GUIDELINES CHANGING OF LUBRICANT IS EVERY 24000 RH
(CHANGE OIL INTERVAL IS 16000-24000 DEPENDS ON YOUR ENVIRONMENT WITH OUT OIL ANA
REMARKS : TO EXCECUTE CLEANING OF AERO PARTS AND INSPECTION OF AIR END IS TO BE
WORK DURATION : 5-6 DAYS
ANCE GUIDELINES OF FS-ELLIOTT
S , BACKPLATE O-RING ,CASING SHIM , DIFFUSER O-RING , DIFFUSER SHIM , SPLITLINE O-RING AND SEALANT.
T IS EVERY 24000 RH IF YOU HAVE AN OIL ANALYSIS ON QUARTERLY BASIS.
T WITH OUT OIL ANALYSIS QUARTERLY BASIS.
OF AIR END IS TO BE QUOTED OF LABOR CHARGE
NG AND SEALANT.

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