1 Series
1 Series
INSTRUCTION
MANUAL
INDEX
1 DOCUMENT IDENTIFICATION......................................... 2 8.1.1 Adjustment of the driving seat.......................................... 26
1.1 Designation............................................................................ 2 8.2 Checks before ignition.......................................................... 27
1.2 Identification........................................................................... 2 8.3 Normal operations................................................................ 27
1.3 Glossary................................................................................. 3 8.3.1 Getting on the machine.................................................... 27
1.4 Abbreviations.......................................................................... 3 8.3.2 Starting up........................................................................ 28
1.5 Consultation notes.................................................................. 4 8.3.3 Handling........................................................................... 29
1.6 Receivers of the document..................................................... 5 8.3.4 Assembly of the attachment............................................. 29
1.6.1 Authorized operators.......................................................... 5 8.3.5 Disassembly of the attachment........................................ 31
1.7 Warranty................................................................................. 5 8.3.6 Use of the attachment...................................................... 31
2 MACHINE IDENTIFICATION............................................. 6 8.3.7 Turning off the machine.................................................... 32
2.1 Copy of CE accordance statement......................................... 6 8.3.8 Parking brake................................................................... 32
2.2 Designation............................................................................ 7 8.3.9 Refuelling.......................................................................... 33
3 IMPORTANT INFORMATION ABOUT SAFETY............... 7 8.4 Functions/exceptional situations.......................................... 33
3.1 General instructions............................................................... 7 8.4.1 Instability of the machine.................................................. 33
3.2 Residual risks......................................................................... 7 8.4.2 Overpressure in the hydraulic circuit................................ 33
3.3 Transport and lifting................................................................ 8 8.4.3 Loss of control.................................................................. 34
3.4 Manutenzione......................................................................... 9 8.4.4 Block machine with the lifting boom raised....................... 34
4 DESCRIPTION OF THE MACHINE................................. 10 8.4.5 Towing the machine on..................................................... 34
4.1 Main parts and their functions.............................................. 10 8.4.6 Jump start......................................................................... 35
4.2 Seats taken by authorised operators ................................... 12 9 MAINTENANCE............................................................... 36
4.3 Control devices..................................................................... 13 9.1 General warnings ................................................................ 36
4.3.1 Control panel.................................................................... 13 9.2 Safety status of the machine................................................ 36
4.4 Safety and protection devices.............................................. 15 9.3 Installation safety block of the lifting boom........................... 36
4.5 Intended use......................................................................... 15 9.4 Opening engine cover.......................................................... 36
4.6 Use limits and technical data................................................ 16 9.5 Ordinary maintenance.......................................................... 37
4.6.1 Machine............................................................................ 16 9.6 Scheduled maintenance....................................................... 37
4.6.2 Engine.............................................................................. 16 9.7 Interventions on the machine............................................... 38
4.7 Load diagram....................................................................... 17 9.7.1 Cleaning of the machine................................................... 38
4.8 Hydraulic flow/engine speed diagram.................................. 18 9.7.2 Check tyres pressure........................................................ 38
4.9 Reasonable foreseeable misuse.......................................... 18 9.7.3 Check structural integrity and tightening bolts.................. 38
4.10 Safety signs.......................................................................... 19 9.7.4 Battery check.................................................................... 38
4.11 Emissions............................................................................. 23 9.7.5 Hydraulic oil level.............................................................. 39
4.11.1 Sound level....................................................................... 23 9.7.6 Hydraulic oil filter change................................................. 40
4.11.2 Vibrations.......................................................................... 23 9.7.7 Hydraulic oil change......................................................... 41
4.12 Personal protective equipment............................................. 23 9.7.8 Greasing points................................................................ 42
5 TRANSPORT AND HANDLING...................................... 24 9.8 Engine maintenance............................................................. 44
5.1 Transport.............................................................................. 24 9.8.1 Check engine oil level....................................................... 44
5.2 Lifting .................................................................................. 24 9.8.2 Air filter check................................................................... 45
5.3 Handling............................................................................... 24 9.9 Troubleshooting.................................................................... 46
5.4 Storage................................................................................. 24 10 SPARE PARTS................................................................ 46
6 ASSEMBLY AND INSTALLATION.................................. 25 10.1 Filter code............................................................................. 46
6.1 Assembly.............................................................................. 25 11 ANNEX............................................................................. 47
6.2 Options................................................................................. 25 11.1 Tyres pressure...................................................................... 47
6.3 Attachments......................................................................... 25 11.2 Warranty terms..................................................................... 48
6.3.1 Available attachments...................................................... 25 11.2.1 General rules.................................................................... 48
6.3.2 Assembly of the attachments........................................... 25 11.2.2 Scheduled maintenance................................................... 48
7 PRE-START INSPECTION.............................................. 26 11.2.3 Exclusion of warranty....................................................... 48
8 OPERATION.................................................................... 26 11.2.4 Warranty expiration........................................................... 48
8.1 Adjustments.......................................................................... 26 11.2.1 Notes................................................................................ 48
WARNING
BEFORE OPERATING THE MACHINE, THE OPERATOR MUST READ AND UNDERSTAND ALL INSTRUCTIONS OF THIS MANUAL.
THE MANUAL MUST BE CAREFULLY KEPT INSIDE THE MACHINE TILL ITS DISMISSION.
Presentation
Dear customer,
We will, first of all, thank you for the confidence you gave us purchasing your new “Self-moving multipurpose loader MULTIONE
1 Series”.
We are sure your expectations will be satisfied since the technological level reached by our products and thank to a continuous
engagement that stimulates us daily to increase to be able to face the continuous, technological, productive and trade transformations.
We are sure we can also face any your future working requirement, we are pleased to remain at your disposal and offer you all our
experience and knowledge for the best solution of any your query.
1 DOCUMENT IDENTIFICATION
1.1 Designation
The following document is called “manual” (later on manual). It has been edited in accordance with the essential requirements of
security 1.7.4 of the Enclosure l of the machine Directive 2006/42/CE.
ATTENTION
THIS MANUAL MUST BE ALWAYS AT AUTHORIZED OPERATORS’ DISPOSAL AND BE NEARBY THE MACHINE WELL KEPT AND
PRESERVED.
THIS MANUAL MUST BE COMPULSORILY DELIVERED TOGETHER WITH THE MACHINE IN CASE IT WILL BE TRANSFERRED TO
ANOTHER USER.
WE ADVISE YOU TO COPY OUT THE IDENTIFICATION DATA OF THE DOCUMENT: CODE, ISSUE AND REVISION (SEE COVER) TO
REQUEST AGAIN COPY OF THE MANUAL TO THE MANUFACTURER IN CASE OF LOSS OR DETERIORATION OF IT.
THIS MANUAL REFLECTS THE STATE OF THE TECHNOLOGY AND KNOW-HOW AT THE MOMENT OF THE MACHINE MARKETING
AND IT CANNOT BE CONSIDERED INADEGUATE ONLY BECAUSE, ACCORDING TO NEW EXPERIENCES, CAN BE UPDATED LATER.
1.2 Identification
The manual is identified though the following data reported in the table on the cover and in annotation:
• Abbreviation of the language.
• Original instructions or translation of them.
• Symbol ISO 7000.
• Identifying code (ID).
• Issue.
• Revision (or revisione date).
TRANSLATION OF THE
ORIGINAL INSTRUCTIONS
Code Issue Revision
ISTRUZIONI ORIGINALI
1.3 Glossary
Term Definition
Self-moving loader equipped with articulated multipurpose frame planned to carry out various functions
Basic machine (later machine)
using interchangeable attachments.
According to the article 2, b) of the Machine Directive 2006/42/CE it is a machine specified as: device
that after the starting up of a machine or of a tractor, is assembled with the machine or with the tractor
Original interchangeable
by the same authorized operator in order to modify the function or introduce a new function, to the
attachments
extent that this attachment is not a tool.
(later attachment)
Produced by the Manufacturer and commercialized by the Manufacturer or by his authorized dealers
(see par. 6.3).
Original option Accessory produced by the Manufacturer and commercialized by the Manufacturer or his authorized
(later original) dealers (see par. 6.2).
Compatible attachment Attachment suitable to be assembled on a specific basic machine (see par. 6.3.1).
Attachment assembly onto the basic machine, including the mechanic, hydraulic and electrical
Assembly
(if required) connection.
Authorized dealer He is a dealer authorized by the Manufacturer who the Customer must address to, for assistance and
(later dealer) emergency maintenance or for the purchase of accessories or original interchangeable attachments.
1.4 Abbreviations
EX danger sign:
It highlights the danger of an explosion in places with explosive atmosphere.
TO USE THE MACHINE IN SAFETY IT IS COMPULSORY TO READ AND UNDERSTAND THIS MANUAL IN ALL ITS PARTS.
TO USE IN SAFETY A COMPATIBLE EQUIPEMENT ASSEMBLED WITH THE MACHINE IT IS COMPULSORY TO READ AND UNDERSTAND
THIS INSTRUCTION ATTACHMENT MANUAL IN ALL ITS PARTS.
THE SYMBOL PLACED AT THE BEGINNING OF A CHAPTER POINTS OUT WHO ARE THE AUTHORIZED OPERATORS (SEE PAR. 1.6.1)
TO CARRY OUT THE REPORTED INTERVENTIONS.
DANGER
IT HIGHLIGHTS A DANGER WITH A HIGH RISK DEGREE THAT, IF NOT AVOIDED, CAN CAUSE DEATH OR SEVERE INJURIES.
WARNING
IT HIGHLIGHTS A DANGER WITH AN AVERAGE RISK DEGREE THAT, IF NOT AVOIDED, CAN CAUSE DEATH OR SEVERE INJURIES.
ATTENTION
IT HIGHLIGHTS A DANGER WITH A LOW RISK DEGREE THAT, IF NOT AVOIDED CAN CAUSE LIGHT OR NOT SEVERE INJURIES.
This manual is addressed only, to the operators authorized to use and to maintenance of the machine according to the specific
technical-professional competences required for the type of intervention.
WARNING
AUTHORIZED OPERATORS MUST CARRY OUT ONLY THE INTERVENTIONS OF THEIR SPECIFIC COMPETENCE ON THE MACHINE.
THE AUTHORIZED OPERATORS, BEFORE EXCUTING ANY INTERVENTION ON THE MACHINE, MUST MAKE SURE OF BEING IN
FULL POSSESSION OF THEIR PSYCO-PHYSICAL FACULTIES, THAT TO GUARANTEE ALWAYS THE OBSERVANCE OF THE SAFETY
CONDITIONS.
OPERATOR IN CHARGE
He is a professionally trained operator who, in full obedience of the legislation in force in the country of use, is qualified to the
driving of the machine and to carry out only:
• The regulations.
• The normal use.
• The normal maintenance.
All the operations must be executed in the absolute observance of the instructions reported in this manual.
OPERATOR ASSIGNED TO HANDLING
He is a professionally trained operator, who has completed 18 years, in full obedience of the legislation in force in the country of
use, to ensure safe transport and handling of the machine and/or parts of it, using the hand signals reported by the European
Directive 92/58 EEC.
AUTHORIZED TECHNICIAN
He is a qualified technician, placed at disposal by the dealer, who has got a specific knowledge of the machine and he is qualified
to carry out the requires technical assistance, normal and extraordinary maintenance and/or operations not reported in this
manual.
TAB. 1
1.7 Warranty
2 MACHINE IDENTIFICATION
CE ACCORDANCE STATEMENT
Manufacturer
MULTIONE SRL SOCIETÀ UNIPERSONALE
via Palù, 6/8 Tel. +39 0444 264600 Fax +39 0444 389260
36040 Grumolo Delle Abbadesse (VI) Italy [email protected] www.multione.com
Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending
2006/42/CE
Directive 95/16/EC (recast)
Directive of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of
2014/30/EU
the Member States relating to electromagnetic compatibility (recast).
Directive 2000/14/EC of the European Parliament and of the Council of 8 May 2000 on the approximation of the laws
of the Member States relating to the noise emission in the environment by equipment for use outdoors
Signature
2.2 Designation
N.B. The model of the machine is reported on the statement CE of conformity and on the marking CE applied to the machine.
DANGER
IT IS FORBIDDEN TO REPLACE ANY SHELTER, SAFETY DEVICE OR ONE OF ITS COMPONENTS WITH NON ORIGINAL SPARE
PARTS.
IT IS FORBIDDEN TO ALTER, EXCLUDE AND/OR REMOVE ANY SHELTER AND SAFETY DEVICE ON THE MACHINE.
We inform the operator in charge that though the manufacturer has adopted all possible technical structural precautions to make
the machine sure, possibile residual risks remain. They are described in succession.
WARNING
THE RESIDUAL RISKS REPORTED IN SUCCESSION CONCERN THE MACHINE WITHOUT ASSEMBLED EQUIPPING. WE REFER TO
THE EQUIPPING MANUAL FOR THE DESCRIPTION OF THE RESIDUAL SPECIFIC EQUIPPING RISKS.
THERE IS THE RESIDUAL RISK OF INJURIES IN CONSEQUENCE OF FALL OF OBJECTS OR MATERIAL FROM THE POSSIBLE
ATTACHMENT ASSEMBLED TO THE MACHINE. CONSULT THE ASSEMBLED ATTACHMENT MANUAL TO VERIFY THE PRESENCE
OF THIS RISK.
DANGER
TO MINIMIZE THE EXPOSITION TO RESIDUAL RISKS IT IS COMPULSORY TO RESPECT THE SAFETY SIGNS
(SEE PAR. 4.10) AND WEAR THE INDIVIDUAL PROTECTION (SEE PAR. 4.12) REPORTED IN THIS MANUAL.
RESIDUAL RISK N. 1
THERE IS DANGER OF BURN FOR CONTACT IF THE AUTHORIZED OPERATOR GET INTO CONTACT WITH THE HOT PARTS SUCH
AS QUICK CONNECTIONS, HYDRAULIC CYLINDERS, HYDRAULIC HOSES, PARTS OF THE ENGINE THAT, OWING TO PROLONGED
USE OF THE MACHINE CAN REACH HIGH TEMPERATURES.
IT IS COMPULSORY TO RESPECT THE ASSEMBLY PROCEDURES, ATTACHMENT DISASSEMBLY (SEE CHAP. 8) AND ORDINARY
MAINTENANCE PROCEDURES (SEE CHAP. 9) DESCRIBED IN THIS MANUAL.
RESIDUAL RISK N. 2
THERE IS THE DANGER OF INJURIES OWING TO CONTACT WITH MOBILE PARTS IN MOTION IF THE AUTHORISED OPERATOR
DOES NOT RESPECT THE INSTRUCTIONS REPORTED IN THIS MANUAL AND, PARTICULARLY, STRECHES OUT HIS UPPER LIMBS
OUTSIDE THE DRIVING SEAT DURING THE ORDINARY WORKING OF THE MACHINE.
IT SI COMPULSORY TO RESPECT THE PROCEDURES OF ASSEMBLY, DISASSEMBLY OF THE EQUIPPING (SEE CHAP. 8), THE
ORDINARY MAINTENANCE PROCEDURES (SEE CHAP. 9) AND THE INSTRUCTIONS FOR A RIGHT POSITION TO ASSUME DURING
THE USE (SEE PAR. 8.3.1.1) DESCRIBED IN THIS MANUAL.
RESIDUAL RISK N. 3
THERE IS THE DANGER OF CRUSHING FOR A POSSIBLE FALL OF THE ATTACHMENT IF THE AUTHORISED OPERATOR DOES NOT
RESPECT THE INSTRUCTIONS REPORTED IN THIS MANUAL.
IT IS COMPULSORY TO RESPECT THE EQUIPPING DISASSEMBLY PROCEDURES (SEE CHAP. 8) DESCRIBED IN THIS MANUAL.
RESIDUAL RISK N. 4
THERE IS THE DANGER OF CRUSHING FOR ROLLING OVER OF THE MACHINE IF THE AUTHORISED OPERATOR DOES NOT
RESPECT THE INSTRUCTIONS REPORTED IN THIS MANUAL.
IT IS COMPULSORY TO RESPECT THE PROCEDURES OF THE ORDINARY USE OF THE MACHINE (SEE CHAP. 8) DESCRIBED IN
THIS MANUAL.
RESIDUAL RISK N. 5
THERE IS THE DANGER OF INJURIES TO HEARING IF THE AUTHORISED OPERATOR DOES NOT RESPECT THE INSTRUCTIONS
REPORTED IN THIS MANUAL AND IF HE DOES NOT WEAR ANTI-NOISE HEADPHONES.
IT IS COMPULSORY TO WEAR PERSONAL PROTECTION EQUIPMENTS INDICATED IN THIS MANUAL (SEE PAR. 4.12).
WARNING
IT IS FORBIDDEN TO LIFT THE MACHINE WITHOUT THE AID OF A PALLET.
THE MACHINE WITH THE ENGINE SWITCHED OFF IS LOCKED IN AN HYDRAULIC WAY AND IT CANNOT BE MOVED.
IT IS FORBIDDEN TO TOW THE SWITCHED OFF MACHINE BY ANY MEAN OF TRANSPORT.
3.4 Manutenzione
DANGER
ATTENTION TO CARRY OUT THE MAINTENANCE OPERATION ON THE MACHINE: THIS MUST BE IN THE “SAFETY CONDITION”
(SEE PAR. 9.2).
DANGER
IT IS FORBIDDEN TO THE AUTHORISED OPERATORS TO LEAVE UNATTENDED THE MACHINE DURING THE MAINTENANCE
OPERATIONS WITHOUT MAKING SURE TO HAVE ARRANGED ANY PRECAUTION SUITABLE TO AVOID TO START ACCIDENTALLY
THE MACHINE OR SOME OF ITS PARTS.
DANGER
DURING ALL MAINTENANCE OPERATIONS THAT SHOULD BE CARRIED OUT ON THE MACHINE WITH ITS LIFTING BOOM IT IS
COMPULSORY TO INSERT THE LOCK BRACKET OF THE LIFTING BOOM (SEE PAR. 9.3).
WARNING
THE AUTHORISED OPERATORS MUST CARRY OUT ONLY THE MAINTENANCE OPERATIONS REQUIRED ACCORDING TO THEIR
SPECIFIC PROFESSIONAL COMPETENCE AND ON THE PERMISSION OF THE PERSON IN CHARGE.
LUBRICANT FLUIDS AND POSSIBLE OTHER FLUID COMING FROM MAINTENANCE MUST NOT BE UNLOADEN IN THE
ENVIRONMENT. THESE PRODUCTS ARE CONSIDERED POLLUTING AND DANGEROUS AND THEY MUST BE COMPULSORELY
TAKEN AWAY CHARGING AUTHORISED COMPANIES QUALIFIED FOR DIFFERENT PRODUCT TYPOLOGIES, IN THE ABSOLUTE
RESPECT OF THE REGULATION IN FORCE IN THE COUNTRY WHERE THE MACHINE IS USED.
ATTENTION
KEEP TO A SCRUPULOUS CLEANING OF THE MACHINE.
3 4
10
11
7
12
13
FIG. 1
Instruction manual (Traslation of original instructions)
CM170001EN - 01.03.17 - 03 (11.07.18) MultiOne SRL
10/49
Self-moving multipurpose loader MULTIONE
1 Series DESCRIPTION OF THE MACHINE -4
1 Rear wheel It supports, steers and allows the movement of the machine.
It assembles operating controls of the machine and of the possible attachment assembled
5 Control panel
to the machine.
6 Proportional forward and reverse pedal It allows the movement of the machine.
It protects the engine and prevents the operators in charge to get in touch accidentally
8 Opening engine space compartment
with the mobile parts and high parts.
10 Hydraulic circuit hoses They allow the passage of the hydraulic oil to power the attachment.
11 Quick rapid connections They allow the connection to the attachment hydraulic circuit.
13 Front wheels (n.2) They support and allow the machine movement.
TAB. 2
FIG. 2
DANGER
THE OPERATOR IN CHARGE DURING THE WORKING PHASES MUST REMAIN ON BOARD OF THE MACHINE (SEAT B) AND ONLY
WITH THE MACHINE IN “SAFETY STATE” (SEE PAR. 9.2 AND PAR. 9.3) CAN OCCUPY THE OTHER WORKING PLACES SHOWN IN
FIG. 2.
Seated at the driving seat in the right position of use during the ordinary working (see par. 8.3).
Standing on the front left side of the machine to carry out the assembly and disassembly of the
attachment (see par. 8.3.4 and par. 8.3.5).
Standing on the front right side of the machine to carry out the assembly and disassembly of the
attachment (see par. 8.3.4 and par. 8.3.5).
TAB. 3
FIG. 3
3 Ignition key
• Pos. “1”: electric power supply.
It controls the movement of the lifting boom and of the quick coupler.
cont.
TOP VIEW
FIG. 4
4.6.1 Machine
MACHINE M1 1.1
Code C926005
MAX. length mm 1864
MAX. width mm 992
MAX. height mm 1316
Steering radius grades 0
MAX. speed km/h 8
Machine weight without accessories kg 390
Standard tyres in 18x9,50-8
Pressure tyres bar 1,8
Tyre model Tractor
Oil tank capability litres 7
Working pressure bar 200
Type of mineral hydraulic oil VG46
Hydraulic pumps N. 2
Hydraulic flow litres/min 19
TAB. 7
4.6.2 Engine
Fuel Diesel
Cylinders N. 1
Cooling air
Power kW/HP 8,8/12
MAX. rpm rpm 3600
Tank capacity litres 4,7
Battery Ah 24
Voltage (DC) V 12
Operating temperature °C -10 / +40
TAB. 8
WARNING
FOR FURTHER TECHNICAL DATA REFER TO ENGINE MANUAL ENCLOSED.
ATTENTION
TECHNICAL DATA SUBJECT TO CHANGE WITHOUT NOTICE.
The load diagram shown in FIG. 5 is obtained in accordance with standard ISO 14397-1:2007, and shows the load capacity of the
machine in the different position of the lifting boom.
The load diagrams are intended with the machine stopped in the position of maximum steering, placed on solid and flat surface,
with 100 kg operator in the driving seat and equipped with tyres Tractor model.
ATTENTION
MOVING THE LOAD BARYCENTRE DETERMINES THE CHANGE OF LIFTING CAPACITY OF THE MACHINE.
THE LIFTING CAPACITY INDICATED IS COMPREHENSIVE OF THE WEIGHT OF THE ACCESSORY USED, SO THE NET LIFTING
CAPACITY IS THE VALUE SHOWN IN THE GRAPHIC MINUS THE ACCESSORY WEIGHT.
WHEN WORKING ON UNEVEN OR SOFT GROUND WITH OBSTACLES IT IS COMPULSORY TO KEEP THE ATTACHMENT AS NEAR AS
POSSIBLE TO THE GROUND AND REDUCE THE LOAD UNDER THE MACHINE’S LIFTING CAPACITY. THIS WILL MAKE THE MACHINE
MORE STABLE.
The curves shown in the diagram represent the load capacity respectively (from left to right):
• curve n. 1, operator weighing 100 kg, seated in the driving seat and barycentre 0 mm;
• curve n. 2, operator weighing 100 kg, seated in the driving seat and barycentre 500 mm;
It can be noted that during the movement of the lifting boom the barycentre changes compared to the starting position and
consequently the load capacity of the machine varies.
FIG. 5
The diagram in FIG. 6 represents the trend of hydraulic flow according to the engine’s rpm.
l/min
65
60
55
50
45
40
35
30
25
20
15
10
0
1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 rpm
FIG. 6
ATTENTION
CHECK THE MANUAL OF ATTACHMENT USED TO REACH THE CORRECT SETTING.
DANGER
BEFORE PROCEEDING TO USE THE MACHINE MAKE SURE THAT IN THE RADIUS OF TEN METRES THERE ARE NO THINGS,
ANIMALS OR PEOPLE WHOSE SAFETY MAY BE AFFECTED ACCIDENTALLY.
DANGER
IT IS FORBIDDEN TO USE THE MACHINE IN INTERIORS AND WITHOUT VENTILATION AND/OR IN PRESENCE OF FLAMMABLE OR
EXPLOSIVE SUBSTANCES.
WARNING
IT IS FORBIDDEN TO TOW THE MACHINE OFF BY ANY MEAN.
ATTENTION
IT IS FORBIDDEN TO USE THE MACHINE ON ROAD.
ATTENTION
THE MANUFACTURER ACCEPTS NO RESPONSABILITY FOR ANY DAMAGE TO PEOPLE, ANIMALS OR THINGS, BY THE
INOBSERVANCE OF THE INSTRUCTIONS DESCRIBED IN THIS MANUAL.
Safety signs is formed by a series of adhesive labels applied on the machine as shown in FIG. 7 and
FIG. 8. In the relative tables there are the meanings of individual labels.
WARNING
IT IS COMPULSORY TO KEEP WELL CLEAN SAFETY SIGN TO GUARANTEE A GOOD VISIBILITY.
IT IS COMPULSORY TO REPLACE DAMAGED SAFETY SIGN, REQUIRING IT TO THE MANUFACTURER AND/OR TO THE AUTHORISED
DEALER (SEE CODE WRITTEN ON THE LABEL AND IN TAB. 9 AND TAB. 10).
IT IS ABSOLUTELY FORBIDDEN TO REMOVE AND/OR DAMAGE THE SAFETY SIGNS APPLIED TO THE MACHINE.
LOADING
CHART (see par. 4.7)
LEFT SIDE
PLAN VIEW
FIG. 7
Sign Meaning
ATTACHMENT POINTS
They indicate the position of the attachment points of the straps for attachment of the
machine during transport on a means of transport.
Code: CM12015.47X47.T17
DANGER OF CRUSHING
Accidental fall of the lifting boom. It is compulsory to insert the retention bracket in the
lifting boom during the maintenance of the machine (see par. 9.3).
Code: CM12015.88X47.T01
CRUSHING DANGER
Accidental collision with the machine and/or the attachment. It is compulsory to maintain
a safe distance of at least 10 metres.
Code: CM12015.88X47.T03
TAB. 9
LEFT SIDE
FIG. 8
Sign Meaning Sign Meaning
TAB. 10
4.11 Emissions
The sound level detected by a running machine, without attachment and the following level were noticed.
4.11.2 Vibrations
The vibration level has been detected with the machine running and the operator sitting in the driving seat.
Sign PPE compulsory for all authorised operators Sign PPE compulsory for all authorised operators
Face protection (protective mask from mechanical
risk).
Hand protection (protective gloves from the
(Only for some attachment if it is indicated on the
mechanical risk and the risk of burns).
attachment itself through a special adhesive and on
manual.
TAB. 13
WARNING
PLEASE REFER TO THE ASSEMBLED ATTACHMENT MANUAL TO MAKE SURE FOR OTHER COMPULSORY PPE.
5.1 Transport
Generally the machine is transported to the customer by the Dealer with their own resources or through a “qualified transport
company”, that by means of own staff and suitable means for the operation, in compliance with the regulations, provides to
guarantee the loading, transport and unloading operations with regard to the type of transport (by land, by sea, by air).
5.2 Lifting
The machine can be lifted in and only if placed on a pallet of appropriate size (110x160 cm MIN.) and using a forklift suitable for
use and with adequate capacity.
WARNING
MAKE SURE THAT THE MACHINE IS FIRMLY SECURED ON PALLET BEFORE LIFTING.
IT SI COMPULSORY THAT, DURING THE OPERATIONS, IN THE RANGE OF THE MACHINE THERE ARE NO PEOPLE, ANIMALS AND
THINGS WHOSE SAFETY MAY BE AFFECTED ACCIDENTALLY.
5.3 Handling
The machine, only when on, can be moved independently by the three wheels and its controls. If there was need for travel or
transfer on public roads the machine can be loaded up on a suitable means (eg. lorry, trailer, etc), suitable for the use and with a
sufficient load capacity.
DANGER
IT IS FORBIDDEN TO USE RAMPS OR ANOTHER TO LOAD THE MACHINE ONTO A MEANS OF TRANSPORT. LIFT THE MACHINE
ONLY AND EXCLUSIVELY SUPPORTED AND FIXED ON A PALLET USING A FORKLIFT.
WARNING
IT IS COMPULSORY THAT, DURING THE OPERATIONS, IN THE RADIUS OF TEN METRES THERE ARE NO THINGS, ANIMALS OR
PEOPLE WHOSE SAFETY MAY BE AFFECTED ACCIDENTALLY.
5.4 Storage
In case the machine must stay unused for long time it is necessary:
1) Park it in a secure environment protected from the weather, sunshine and dust and put it in a “safe state”
(see par. 9.2).
2) Clean the machine.
3) Lubricate and grease the joints, levers and grease (see chap. 9).
4) Remove and store the battery according to the instructions given on the same.
WARNING
WHEN THE MACHINE IS IN PARK IT IS COMPULSORY TO INSERT THE PARKING BRAKE (SEE PAR. 8.3.8), REMOVE THE IGNITION
KEY FROM THE CONTROL PANEL AND STORE IT IN A SAFE PLACE.
6.1 Assembly
The machine is supplied by the Manufacturer ready to use without need of any installation or connection.
6.2 Options
On the website www.multione.com it is possible to check the availability of options.
WARNING
THE OPTION INSTALLATION, UNLESS OTHERWISE INDICATED, MUST BE CARRIED OUT BY AN AUTHORISED DEALER AND/OR BY
A WORKSHOP AUTHORISED BY THE MANUFACTURER.
LOOK UP THE MANUFACTURER WEBSITE (WWW.MULTIONE.COM) AND YOUR OWN DEALER TO CHECK THE COMPATIBILITY OF
THE OPTIONS WITH YOUR MACHINE.
ATTENTION
IT IS FORBIDDEN TO INSTALL NOT ORIGINAL ACCESSORIES ON THE MACHINE.
6.3 Attachments
The machine has been planned to be used with multiple attachments assembled to the quick universal connection plate. You can
examine the attachment list on the website: www.multione.com. The list is not reported in this document because the attachments
are always continuously updated and expanded. Each attachment purchased directly from the manufacturer or from his authorised
dealers it is implicitly authorised to be installed on the machine.
DANGER
IT IS FORBIDDEN TO ASSEMBLE NOT SUITABLE AND NOT ORIGINAL ATTACHMENTS TO THE MACHINE.
WARNING
IT IS COMPULSORY TO ADDRESS THE TRUST DEALER TO MAKE SURE OF THE COMPATIBILITY BETWEEN THE ATTACHMENT
AND THE MACHINE.
ATTENTION
THE MANUFACTURER ACCEPTS NO RESPONSABILITY FOR ANY DAMAGE TO PEOPLE, ANIMALS OR THINGS, BY THE
INOBSERVANCE OF THE INSTRUCTIONS DESCRIBED IN THIS MANUAL.
7 PRE-START INSPECTION
WARNING
IT IS COMPULSORY, BEFORE THE FIRST STARTING OF THE MACHINE, TO EXECUTE THE FOLLOWING OPERATIONS.
Ref. Operations
1 Make sure the machine is undamaged in all its parts.
2 Check the integrity of safety system (see par. 9.7.3).
3 Check the engine oil level (see par. 9.8.1).
4 Check the oil level of the hydraulic circuit (see par. 9.7.5).
5 Check the nipples and if necessary provide with greasing (see par. 9.7.8).
6 Get used to the controls and their functions.
TAB. 14
8 OPERATION
8.1 Adjustments
ATTENTION
MODELS OF THE SEAT MAY VARY FROM COUNTRY TO COUNTRY AND IN ACCORDANCE WITH ANY SPECIFICATIONS AND
OPTIONS.
FIG. 9
WARNING
IT IS COMPULSORY, BEFORE STARTING THE MACHINE, TO EXECUTE THE FOLLOWING CONTROLS.
Ref. Operations
1 Make sure the machine is undamaged in all its parts.
2 Make sure the safety systems are intact.
3 Check the fuel level.
4 Check the oil engine level (see chap. 9.8.1).
5 Check the oil level of the hydraulic circuit (see chap. 9.7.5).
6 Make sure all controls are in neutral position.
7 Make sure the throttle is POS. “snail”.
8 Make sure the parking brake is on (see par. 8.3.8).
9 Make sure it was carried out routine maintenance.
TAB. 15
The optimum posture that the operator must assume for a correct use of all the commands is as follows:
• Sitting on the seat with his back against the backrest.
• Facing towards the direction of travel.
• Left hand on the steering wheel.
• Right hand free to operate all other commands.
• Left foot resting on the footrest in correspondence with the non-slip strip.
• Right foot resting on the footrest in correspondence with the non-slip strip ready to operate the proportional forward and reverse
pedal.
8.3.2 Starting up
DANGER
BEFORE PROCEEDING TO STARTING OF THE MACHINE MAKE SURE THAT, IN THE RADIUS OF TEN METRES THERE ARE NO
THINGS, ANIMALS OR PEOPLE WHOSE SAFETY MAY BE AFFECTED ACCIDENTALLY.
WARNING
BEFORE STARTING THE MACHINE IT IS COMPULSORY TO HAVE CARRIED OUT ALL THE CONTROLS PAR. 8.2.
BEFORE STARTING THE MACHINE IT IS COMPULSORY TO CHECK ALL THE COMMANDS ARE IN NEUTRAL POSITION AND THAT
THE PARKING BRAKE WAS INSERTED, PARTICULARLY CHECK THAT THE HYDRAULIC FLOW CONTROL LEVER OF QUICK
CONNECTIONS (FIG. 11 - REF. 1) IS IN “CENTRAL” POSITION (ATTACHMENT OFF).
BEFORE STARTING THE MACHINE MAKE SURE THE SCHEDULED MAINTANANCE WAS CARRIED OUT, PARTICULARLY CLEANING
OF THE MACHINE. MAKE SURE THERE ARE NO OBJECTS OR MATERIAL THAT PREVENT THE PROPER DRIVE CONTROL.
ATTENTION
BEFORE USING THE MACHINE, WE ADVISE TO EFFECTUATE SOME “USING TESTS” TO ACQUIRE A GRADUAL MASTERY OF THE
FEATURES OF THE MACHINE.
FIG. 10 FIG. 11
8.3.3 Handling
DANGER
IT IS FORBIDDEN TO MOVE THE MACHINE KEEPING LEFT THE LIFTING BOOM, ATTACHMENT AND ANY LOAD.
IT IS FORBIDDEN LEANING FROM THE DRIVING SEAT WHEN THE MACHINE IS MOVING.
DANGER
IT IS FORBIDDEN TO ASSEMBLY NON SUITABLE OR NON ORIGINAL ATTACHMENTS TO THE MACHINE.
WARNING
IT IS COMPULSORY TO READ THE MANUAL OF ATTACHMENT INSTRUCTIONS BEFORE PROCEEDING THE ASSEMBLY,
DISASSEMBLY AND USE OF THE ATTACHMENT.
WARNING
THERE ARE RESIDUAL RISKS N. 1, N. 2 AND N. 3 (SEE PAR. 3.2).
1 2 A B
C 5 D
FIG. 12
DANGER
IT IS FORBIDDEN TO CARRY OUT THE CONNECTION OF THE HYDRAULIC HOSES WHEN THE ENGINE OF THE MACHINE IS
WORKING UNTIL YOU HAVE RELEASE THE RESIDUAL PRESSURE OF THE HYDRAULIC SYSTEM AND HAVE COMPLETED THE
PROCEDURE FOR ASSEMBLY.
WARNING
BEFORE MAKING CONNECTIONS READ THE ATTACHMENT INSTRUCTION MANUAL.
WARNING
THERE IS RESIDUAL RISK N. 1 (SEE PAR. 3.2).
Before making hydraulic connections between the machine and the attachment (outflow FIG. 13 - Ref. 1 and inflow
FIG. 13 - Ref. 2), you need to release the residual pressure in the hydraulic circuit of the machine. To make this proceed as follows:
1) Turn off the machine (see par. 8.3.7).
2) Operate the control lever (FIG. 11 - Rif. 1) of the flow of the quick couplings moving it to the Right and to the Left.
WARNING
CHECK THE ATTACHMENT MANUAL RESPECT TO THE HYDRAULIC CONNECTIONS.
CONNECTIONS MUST BE CARRIED OUT AFTER MECHANICALLY ATTACHED ATTACHMENT.
ONCE MADE THE CONNECTIONS YOU MUST CHECK THAT THE MOVING PARTS OF THE ATTACHMENT MOVE IN THE CORRECT
WAY. IF NOT, YOU MUST REVERSE THE CONNECTION OF HYDRAULIC HOSES.
1 2 1
FIG. 13
WARNING
THERE ARE RESIDUAL RISKS N. 1, N. 2 AND N. 3 (SEE PAR. 3.2).
5) Rotate down the two levers (FIG. 12 - Ref. 3) from the quick coupler in order to disengage the two plugs.
6) Turn on the machine (see par. 8.3.2).
7) Move to the right the multifunction lever in order to rotate forward the quick coupler of the machine.
8) Move forward the multifunction lever in order to lower the lifting boom and disassembly the attachment.
WARNING
TO USE THE ATTACHMENT PLEASE REFER TO THE INSTRUCTION ATTACHMENT MANUAL.
YOU MUST KEEP THE ATTACHMENT ASSEMBLED TO THE MACHINE MORE CLOSED AS POSSIBLE TO THE GROUND WHEN
MOVING.
DANGER
IT IS FORBIDDEN TO INSERT THE PARKING BRAKE WHEN THE MACHINE IS NOT STOPPED.
1 2
FIG. 14
8.3.9 Refuelling
FIG. 15
It may happen that by performing a curve at high speed or by lifting a heavy load the machine is to be in a state of instability.
To avoid this situation proceed as follows:
1) Steer the machine only at low speed and with the load as close as possible to the ground.
2) Do not lift heavy loads by buckets or other attachment for lifting (see par. 4.7).
The machine is equipped with a system of hydraulic valves that limit the oil pressure within the circuit to avoid any damage.
In particular difficulty running it may happen to hear a hissing sound. This indicates that the valves were brought into service.
If the condition of effort should go on and this may result in damage so you will need to decrease the stress for the machine by
reducing the speed of work and/or the number of the engine rpm.
In case the amount of oil inside the hydraulic circuit decreases considerably due to a fault with relative loss it may happen that the
machine enters into neutral and loses the effect of “engine brake” given by the hydraulic circuit. In this condition the control of the
machine can be compromised.
To avoid this situation proceed as follows:
1) Before any starting check the presence of possible loss.
2) Check the hydraulic oil level and if necessary refill (see chap. 9).
DANGER
IN CASE OF EMERGENCY SITUATION OPERATE THE PARKING BRAKE TO STOP THE MACHINE.
HYDRAULIC OIL UNDER PRESSURE CAN PENETRATE BODY TISSUE CAUSING SERIOUS INJURY AND POSSIBLE DEATH. WHEN
TROUBLESHOOTING A HYDRAULIC SYSTEM FOR LEAKS, ALWAYS USE CARDBOARD OR WOOD AS A DETECTOR. DO NOT USE
YOUR BARE HANDS.
In case of malfunction of the machine with lifting boom raised, it is not safe lower it because there would be a considerable
imbalance of the machine. As it is a multifunction machine, the risk of tipping the machine would be relevant and unmanageable.
To return the attachment and the eventual load on the ground proceed as follows:
1) Insert the parking brake.
2) Remove the key from the control panel.
3) Secure the area around the machine.
4) Using a special machine (eg. forklift) download the suspended load.
5) Lower the lifting boom.
WARNING
IT IS FORBIDDEN TO TOW THE MACHINE OFF BY ANY MEALS OF TRANSPORT.
If the machine remains locked, it is possible to tow it for a short trip (MAX. 20 mt), only if on, by a suitable towing vehicle.
To make this proceed as follows:
1) Put the machine in “safety state” (see par. 9.2).
2) Connect to the attachment points of the machine (FIG. 16 - Ref. 1) the ropes and/or chains of towing.
3) Turn on the machine (see par. 8.3.2) and, as far as possible, facilitate towing operations.
FIG. 16
If the machine battery (FIG. 17 - Rif. 1) is disabled it is possible to start the engine using an booster battery and the booster cables
(FIG. 17 - Rif. 2) or a booster.
WARNING
IT IS COMPULSORY TO WEAR GLASSES AND PROTECTIVE GLOVES.
IT IS COMPULSORY TO CHECK IF THE BATTERY AND THE CABLES ARE DAMAGED.
IT IS COMPULSORY THAT THE BOOSTER BATTERY HAS THE SAME VOLTAGE AND AMPERAGE OF THE MACHINE BATTERY.
DANGER
IT IS FORBIDDEN TO MAKE A JUMP START WHILE SMOKING AND/OR IN PROXIMITY OF FLAMES. DANGER OF FIRE AND/OR
EXPLOSION.
Proceed as follows:
1) Put the machine in “safety state” (see par. 9.2).
2) Open the engine cover (see par. 9.4).
3) Connect positive (+) booster cable to disabled machine battery positive(+) post (FIG. 17 - Rif. 3).
4) Connect other end of positive(+) booster cable to booster battery positive(+) post (FIG. 17 - Rif. 4).
5) Connect negative (-) booster cable to booster battery negative (-) post (FIG. 17 - Rif. 5).
6) Connect other end of negative (-) booster cable to a metal part of machine frame or engine, away from battery
(FIG. 17 - Rif. 6).
7) Make sure the cables do not interfere with mobile parts of the engine.
8) Switch on the engine and run machine for several minutes (see par. 8.3.2).
9) Once the engine is running disconnect the cables in the reverse order, negative cable first.
10) Close the engine cover.
WARNING
WHEN YOU PROCEED TO DISCONNECT THE BOOSTER CABLES PAY ATTENTION TO THE MOVING PARTS OF THE ENGINE (FAN,
BELTS, ETC ...).
6 3 4 5
1 2
FIG. 17
9 MAINTENANCE
When performing maintenance on the machine and you need to raise the lifting boom it is necessary to insert the retention bracket.
Proceed as follows:
1) Start on the machine.
2) Raise completely the lifting boom.
3) Turn off the machine (see par. 8.3.7) keeping the lifting boom raised.
4) Insert the bracket (FIG. 18 -Ref. 1) to block the lifting boom and fix it with the appropriate knob (FIG. 18 -Ref. 2).
5) Slowly lower the lifting boom to bring the elements of the cylinder in support on the bracket.
1
2
1
FIG. 18 FIG. 19
The cleaning of the machine is essential to ensure reliability and efficiency. The accumulation of dust and dirt can cause malfunctions
and damages.
At the end of the workday, especially if the machine is being used in dusty conditions, proceed to clean:
• The outer surfaces of the machine can be washed with a pressure washer and a clean cloth.
• Clean the inside of the cabin with appropriate mild detergent and a clean cloth.
WARNING
IT IS FORBIDDEN TO USE HIGH PRESSURE WATER JETS.
Inflate the tyres to the correct pressure ensures reliability and more safety when using the machine. Before inflating check the
integrity of the tyre and wheel, if they are damaged, replace them. The inflation pressure is indicated in par. 11.1.
DANGER
NEVER EXCEED THE VALUE OF INFLATION PRESSURE RECOMMENDED ACCORDING TO THE TYRE MODEL.
WARNING
THE BATTERY ACID IS HIGHLY POISONOUS AND CAN CAUSE BURNS AND IRRITATION. ALWAYS WEAR PERSONAL PROTECTIVE
ATTACHMENT (GLOVES, GOGGLES, PROTECTIVE SUIT).
FIG. 20
1 MAX 5 cm
10 cm
MIN
FIG. 21
2
3
4
5
6
FIG. 22
2
1
FIG. 23
DANGER
IT IS MANDATORY TO INSTALL THE LIFTING BOOM SAFETY BLOCK WHEN PERFORMING MAINTENANCE WITH THE LIFTING
BOOM RAISED.
QUICK COUPLER
The cap of the engine oil filler with dipstick is located both on the right and on the left side. It is advisable to check the oil level using
the cap on the right side.
To check the engine oil level proceed as follows:
1) Put the machine in “safety state” (see par. 9.2).
2) Wait until the engine has cooled down.
3) Remove the rear right panel.
4) Open the cap of the engine oil filler (FIG. 25 - Ref. 1)
5) Look for both the full and add oil lines of dipstick. The correct oil level is between those two lines.
6) If the refill is needed, add oil. It is important to add the correct type of engine oil as stated in the engine manual.
7) Make sure to reinstall and secure the oil filler cap.
8) After filling the oil, wait a few minutes and check the oil level again
MAX MIN
RIGHT SIDE
1
MAX MIN
LEFT SIDE
FIG. 25
1 2 3 4 5
FIG. 26
9.9 Troubleshooting
Blown fuse Check fuses. If the fuse blows again, find out
the cause. Contact service.
Battery cables poorly connected or Check battery cables and posts, clean and
disconnected. retighten if necessary.
Engine cranks but does not start, or No fuel or wrong type of fuel Drain the tank and fill the tank with correct
starts and stops immediately type of fuel. Drain water from the fuel filter.
Prime the fuel system.
Engine does not get fuel, clogged fuel Make sure that the fuel hoses and fuel filter
filter or fuel line. are clean and have not been frozen. Replace
fuel filter, clean fuel lines.
The loader does not move even after the Low hydraulic charge pressure. Contact service for pressure check.
parking brake has been released
TAB. 18
10 SPARE PARTS
WARNING
THE ORIGINAL PARTS FOR ANY CHANGES MUST BE REQUIRED ONLY TO THE DEALER OR AUTHORISED SERVICE CENTRE,
COMMUNICATING MACHINE MODEL, SERIAL NUMBER AND YEAR OF MANUFACTURE.
Model
Type of filter M1 1.1
Oil engine filter C039007
Air cartridge filter C039150
Hydraulic oil filter C036601
TAB. 19
11 ANNEX
WARNING
ALWAYS CHECK THE DATA IMPRESSED ON THE TYRE (MODEL, SIZE, MANUFACTURER) BEFORE INFLATING.
The table below shows the MAX pressure and the suggested pressure of the tyres according to manufacturer, size and model.
Not all tyres listed are compatible with the machines covered by this manual, refer to your dealer MultiOne for compatibility.
Warranty replacement of defective parts will not be free in case of breakage of the piece not due to defects in material or
workmanship, but to misuse or improper use of the machine or damage incurred by the request of the purchaser of excessive
performance compared to that provided by MultiOne SRL.
11.2.1 Notes
• The removal of safety devices, whose the machine is equipped, will invalidate automatically the guarantee and liability by
MultiOne SRL.
• If through carelessness and negligence by the purchaser or other event independent by MultiOne SRL, this could not act
promptly for repairs immediately after the occurrence of cracks or defects, the purchaser will be responsible for extra burden of
breakage or defects resulting from further use of the machine.
• MultiOne SRL decline any liability if, both for ordinary maintenance and in case of any malfunction and/or any breakage of
components, the machine could not be used and should verify the “non-production”, including the possible supply of other
alternative means, expenses and/or any other cost.
• We also inform you that all data will be treated according to the Legislative Decree n. 196/2003 “Code regarding the protection
of personal data” (Consolidated act Privacy).
• In case of non-acceptance of the above conditions the customer may return the machine to the dealer free port within 8 days from
the receipt of it, provided it is in like new conditions and without having been used in any way (the use of the machine implies
full acceptance of the terms of this warranty). The dealer will arrange for the inspection of the machine and possibly to restore it
charging the relative amount.
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MultiOne s.r.l
via Palù, 6/8
36040 Grumolo delle Abbadesse
Vicenza - Italy
[email protected]
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