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Pump Checklist Commissioning

The checklist summarizes the key steps for commissioning a centrifugal pump, including verifying piping, mechanical, electrical, and instrumentation components. Some of the main items checked include verifying proper bolting, installing clean strainers and filters, checking lubricant levels, validating the direction of rotation, calibrating instruments, and ensuring all protective devices and signals are online. The commissioning process concludes with a closed loop test run to check operating parameters and rectify any issues found before final handover of the equipment.
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100% found this document useful (1 vote)
2K views2 pages

Pump Checklist Commissioning

The checklist summarizes the key steps for commissioning a centrifugal pump, including verifying piping, mechanical, electrical, and instrumentation components. Some of the main items checked include verifying proper bolting, installing clean strainers and filters, checking lubricant levels, validating the direction of rotation, calibrating instruments, and ensuring all protective devices and signals are online. The commissioning process concludes with a closed loop test run to check operating parameters and rectify any issues found before final handover of the equipment.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
  • Equipment Takeover Checklist
  • Continued Checklist Items and Special Comments

PLANT:

EQUIPMENT TAKEOVER EQUIP. CATEGORY: Centrifugal Pump


CHECKLIST EQUIP. TAG NO
RIL, JAMNAGAR CHECKLIST NO.: JERP/EMRT/CHK-C/CP/01

Legend:
Part C - Commissioning
EQUIPMENT TAG NO. Equipment Make NA = Not Applicable
EQUIPMENT NAME : MODEL
SECTION : Equip. Sl. No.
SYSTEM NO.:
REFERENCE DOCUMENTS:
a) P& Id no.
b) O & M manual No.

ACCEPTING ENGINEER
ACTIVITIES
INITIALS AND DATE

INSTRUMENTATION

CORROSION &
INSPECTION

OPERATIONS
MECHANICAL

ELECTRICAL
Sr.No:

ROTARY
Pre-Commissioning Handover-Takeover checklist for Piping, * * * * * *
1
Mechanical, Electrical and Instrumentation verified.
Piping gaskets as specified (Gasket audit of equipment and * * *
2
associated piping)
All studs/bolts as per specified size, material and length and there * * *
3
are no short bolting
* * *
4 Strainer element with 40 mesh screen installed

* * *
5 Lube oil filter elements clean

* * *
6 Lube oil level in the pump/ console verified

* * *
7 Pump free to rotate by hand

The driven equipment is coupled to driver and coupling guard is * * *


8
fitted
* *
9 All valves are free to operate and provided with hand wheels

* * *
10 Check all blinds are removed

Direction of rotation of pump, auxiliary equipment and driver * * * *


11
verified
Direction of check valves and other directional valves are as per * * *
12
P & ID
* *
13 Instrument calibration and set points verified

* * *
14 All signals are available in DCS

* * *
15 All protective devices are on line

Machine condition monitoring devices installed and functioning * * *


16
checked
* * *
17 All field instruments are in line and working properly

* * *
18 Pipeline/equipment are insulated/ painted as per specification

* * *
19 Buffer/ barrier fluid filled in seal pot

*
20 All utilities like Cooling water, steam etc charged

Pump suction valve open and pump has charged as per specified * * *
21
procedure in case of hot service
Hot alignment completed (Record the readings and attach with * * *
22
this checklist)
Verify vent and drain valve's operability and whether they are * * *
23
capped / plugged as per P&ID's.
* * *
24 Piping supports verified

Spring hangers lock removed and cold setting is as per * * * *


25
specification
Equipment Tag no., name and lubricant grade are painted on the * *
26
foundation, motor or in some prominent place
* * *
27 Piping properly supported

* *
28 Base plate is clean

* * *
29 Casing drains are ok and base plate drain are clear

Operation of Pump is in closed loop and in presence of all * * * * *


30 concerned and verification of Mechanical, Process, Electrical and
Instrumentation parameters

Problems observed during closed loop run are rectified * * * * * *


31

Transfer all documents of erection, pre-commissioning & * * * * * *


32 Commissioning

SPECIAL COMMENTS:
1. If the equipment start-up is not followed immediately, isolate the equipment and de-energize the motor

Certified that
a) Equipment has been checked thoroughly for completeness and safety
b) All punch list points have been liquidated
c) All statutory clearances have been obtained
d) Equipment is ready for Feed-in

SIGNATURES :
TAKE OVER ACCEPTED
Rotary LEAD MAINTENANCE LEAD Operations LEAD
SIGNATURE
NAME
DESIGNATION
DATE

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