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PEM Catalog

PEM Catalogue latest version received from the vendor

Uploaded by

Darinko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • fastener applications,
  • installation guidelines,
  • broaching fasteners,
  • screw dimensions,
  • fastener usage,
  • tensile strength,
  • fastener market trends,
  • fastener solutions,
  • training services,
  • snap-top standoffs
0% found this document useful (0 votes)
236 views275 pages

PEM Catalog

PEM Catalogue latest version received from the vendor

Uploaded by

Darinko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • fastener applications,
  • installation guidelines,
  • broaching fasteners,
  • screw dimensions,
  • fastener usage,
  • tensile strength,
  • fastener market trends,
  • fastener solutions,
  • training services,
  • snap-top standoffs

PEM® FASTENER

CATALOG
TABLE OF CONTENTS

Quick Product Locator .................................................................................................................. Pg 3


Floating Self-Clinching Fasteners............................................................................................ Pg 11
Self-Clinching Blind Fasteners................................................................................................... Pg 15
Concealed-Head Self-Clinching Studs and Standoffs................................................... Pg 19
Self-Clinching Nuts.......................................................................................................................... Pg 25
PEMSERT® Self-Clinching Fasteners...................................................................................... Pg 41
Miniature Self-Clinching Fasteners......................................................................................... Pg 45
Self-Clinching Studs and Pins.................................................................................................... Pg 51
Fasteners for Use with P.C. Boards.......................................................................................... Pg 83
Self-Locking Fasteners.................................................................................................................. Pg 104
microPEM® Fasteners..................................................................................................................... Pg 127
Captive Panel Screws..................................................................................................................... Pg 145
R’ANGLE® Right Angle Fasteners............................................................................................. Pg 188
SPOTFAST® Fasteners .................................................................................................................. Pg 196
Self-Clinching KEYHOLE® Fasteners...................................................................................... Pg 204
Self-Clinching Standoffs............................................................................................................... Pg 216
Fasteners for Use in Stainless Steel Sheets........................................................................ Pg 228
SNAP-TOP® Standoffs.................................................................................................................... Pg 252
Self-Clinching TY-D® Cable Tie-Mounts and Hooks....................................................... Pg 259
VARIMOUNT® Bonding Fasteners........................................................................................... Pg 265
Self-Locating Projection Weld Nuts........................................................................................ Pg 271

2 PennEngineering • www.pemnet.com
PEM® brand fasteners utilize self-clinching,
broaching, flaring, surface mount, bonding
or weld technology to provide strong,
reusable, and permanent threads and
mounting points in thin sheet metal, P.C.
board or other rigid materials.

INDEX
QUICK PRODUCT
LOCATOR
PEM® FASTENER IDENTIFICATION MARKS

To help you identify genuine PEM® brand fasteners, most are marked by one of our trademarks or identifiers. Genuine PEM fasteners can only be
purchased from one of our authorized worldwide distributors. For a complete listing of these distributors, check our web site: www.pemnet.com.

Trademark PEM® Dimple


CFHA, CFHC, CHA, CHC, FH, FH4, FHA, FHL, FHLS, FHP, FHS, FHX, HF109, HFG8, HFE, HFH, HFHB,
HFHS, HFLH, HSCB, KFH, KSSB, MPP, PF10, PF30, PF31, PF32, PF50, PF51, PF52, PF60, PF61, PF62, PF11,
PF11M, PF11MF, PF11MW, PF11PM, PF12, PF12M, PF12MF, PF12MW, PF7M, PF7MF, PFC2, PFC2P, PFC4,
PFHV, PFK, PFS2, PSHP, SCB, SCBJ, SCBR, SF, SFK, SFP, SFW, SGPC, SKC, SKC-F, SMTPFLSM, SMTSS,
SMTSK SSA, SSC, SSS, T, T4, TFH, TFHS, THFE, TK4, TKA, TP4, TPS, TPXS, and TS fasteners

Trademark PEM® Stamp Trademark PEM® Skirted Shoulder


CLS, CLSS, H, HN, HNL, PSHP, PF11, PF11M, PF11MF, PF11MW, PF11PM,
S, SFN, SL, SMPP, SMPS, SS, PF12, PF12M, PF12MF,
and WN fasteners PF12MW, PF7M, and PF7MF fasteners

Trademark PEM®
Trademark PEM® “Two Groove”
“Single Groove” B, BS, BSO, BSON, BSOS, CSOS, CSS,
A4, BSO4, LA4, MSO4, PFC4, DSO, DSOS, HSR, KF2, KFB3, KFE, KFS2,
SO4, SP (Select sizes), and KFSE, PF7M, PF7MF, SMTSO, SMTSOB,
TSO4 fasteners SMTPFLSM, SO, SOA, SOAG, SON, SOS,
SOSG, TSO, TSOA, and TSOS fasteners

Trademark PEM® Trademark


“Double Squares” PEM® C.A.P.S.®
A4, AC, AS, LA4, LAC, and LAS Dot Pattern
fasteners PF11PM fastener

Trademark PEM® Trademark PEM® Double Notch


Circle on Pedestal microPEM® SMTSO fastener
RAS fastener

Trademark PEM® Blue Nylon


PEM® Blue Nylon Ring
Locking Element
PFC4, PFC2P, PFC2, PFS2,
PL, PLC and CFN fasteners
and PFK fasteners

Trademark PEM
Trademark ATLAS® AE Stamp VM® Stamp
MaxTite® and Plus+Tite® products (Both Sides)
VariMount™ Base Plates

Trademark PEM® PEM® RT Stamp Trademark PEM® PEM® SMPP Stamp


SH Stamp S-RT fasteners SP Stamp SMPP fasteners
SH fasteners SP fasteners

PennEngineering • www.pemnet.com 4
SC Self-clinching fasteners are pressed into sheet FM Flare Mounted fasteners can be installed into
metal panels as this as .016” / 0.4 mm. almost any rigid type of panel.

B Broaching fasteners are pressed into W Weld nuts are designed specially to be
P.C. board or other plastic materials welded into place.
as thin as .060” / 1.53 mm.

SM Surface Mounted fasteners on tape and reel (Products are listed alphabetically by type. Refer
are soldered to a PC board in the same way to matching color square for mounting style)
as other surface mount components.

A4, AC, AS Bulletin ALA F, F4 Bulletin F


Nuts with load-bearing, non-locking threads that permits up PEMSERT® flush fasteners are flush with both sides of the
to .030”/0.76mm adjustment for mating hole misalignment. sheet.
SC SC

B, BS Bulletin B FE, FEO, FEOX, FEX Bulletin FE


Nuts used in applications requiring closed thread ends. Blind Miniature nuts with strong threads. Available with locking or
end limits screw penetration and excludes foreign matter. non-locking threads.
SC SC

BSO, BSO4, BSOA, BSOS Bulletin SO FH, FH4, FHA, FHP, FHS Bulletin FH
Blind threaded standoffs installed with their heads flush with Flush-head studs with high pushout and torque-out
one surface of the mounting sheets. resistances.
SC SC

CDS Bulletin MPF FHL, FHLS Bulletin FH


The microPEM® ClampDisk™ fastener is a removable fastener Low-displacement head studs can be installed close to the
designed to replace screws, adhesive, rivets and other small edge of a sheet without causing the edge to bulge.
fasteners. SC

CFN Bulletin LN FHX Bulletin FH


Broaching, nylon insert, self-locking nuts for use in thinner Flush-head studs with X-Press™ thread profile are typically
sheet, close-to-edge applications. used with push-on or other plastic fasteners.
B SC

CFHA, CFHC, CHA, CHC Bulletin CH H, HNL Bulletin CL


Concealed-head studs installed into a blind milled hole where Nuts with self-locking or non-locking threads that provide
surface opposite stud must remain unmarred. high pushout and torque-out resistances.
SC SC

CLA, CLS, CLSS Bulletin CL HF109 Bulletin FH


Nuts that provide load-bearing threads in thin sheets with Property class 10.9 high tensile strength studs meeting 1040
high pushout and torque-out resistances. MPa minimum.
SC SC

CSOS, CSS Bulletin CH HFE Bulletin FH


Concealed-head standoffs installed into a blind milled hole Studs designed with an enlarged head diameter to provide
where surface opposite standoff must remain unmarred. high-strength in thin sheets.
SC SC

DSO, DSOS Bulletin SO HFG8 Bulletin FH


Threaded standoffs for use in close-to-edge applications. Grade 8 high tensile strength studs meeting 150 ksi minimum.

SC SC

PennEngineering • www.pemnet.com 5
HFH, HFHB, HFHS Bulletin FH MSOFS Bulletin MPF
Studs for high-strength applications with high pull through microPEM® flaring standoffs attached permanently in panels
resistance. as thin as .008” / 0.2 mm of any hardness including stainless
SC steel. FM

HFLH Bulletin FH PEM C.A.P.S.® Bulletin PF


Studs are for installation into thin, harder, high-strength Colored Access Panel Screws with plastic cap. Key features
materials. include Phillips drive and MAThread® anti-cross threading
SC feature. SC FM

HSCB Bulletin PF PF10 Bulletin PF


HSR Heat sink mounting system. Flush-mounted panel screw components.
HSCB (screw), HSR (nut) and HSL (spring). N10 N10 (nut), PR10 (retainer) and PS10 (screw).
HSL HSCB SC B PR10 PS10 SC

KF2, KFS2 Bulletin K PF11, PF11M Bulletin PF


Nuts, internally threaded, for mounting on P.C. boards. Panel fastener assembly with knurled cap and universal slot/
Phillips recess. Available with anti cross-thread feature.
B SC

KFB3 Bulletin K PF11MF Bulletin PF


Flare-mounted standoffs for mounting on P.C. boards with Flare-mounted captive screw assembly with anti cross-
greater pullout performance. thread feature.
B FM

KFE, KFSE Bulletin K PF11MW Bulletin PF


Threaded or unthreaded standoffs mounted on P.C. boards for Floating captive screw assembly allows for mating hole
stacking or spacing. misalignment.
B FM

KFH Bulletin K PF12, PF12M Bulletin PF


Threaded studs for use as solderable connectors or as Panel fastener assembly with smooth cap and universal slot/
permanently mounted studs on P.C. boards. Phillips recess. Available with anti cross-thread feature.
B SC

KSSB Bulletins K & SSA PF12MF Bulletin PF


SNAP-TOP® standoffs featuring a spring action to hold a P.C. Flare-mounted captive screw assembly with anti cross-
Board securely without screws or threaded hardware. thread feature.
SC FM

LA4, LAC, LAS Bulletins ALA & LN PF12MW Bulletin PF


Nuts with load-bearing, self-locking threads that permits up Floating captive screw assembly allows for mating hole
to .030” / 0.76 mm adjustment for mating hole misalignment. misalignment.
SC FM

LK, LKA, LKS Bulletin LN PF30, PF31, PF32 Bulletin PF


Nuts with a unique PEMFLEX® self-locking feature permitting Low-profile panel fastener assembly with large knurled head
repeated use and effective prevailing locking torque. for tool or hand operation.
SC SC

MPP Bulletin MPF PF50 Bulletin PF


microPEM® pins that can be installed into sheets as thin as Low-profile panel fastener assembly with large knurled cap
0.5 mm. and Phillips recess for tool or hand operation.
SC SC

MSIB Bulletin MPF PF60 Bulletin PF


microPEM® symmetrical designed thru-threaded inserts for Low-profile panel fastener assembly with large smooth cap
plastics for use in straight or tapered holes. and Phillips recess for tool or hand operation.
Inserts SC

MSO4 Bulletin MPF PF7M Bulletin PF


microPEM® standoffs that can be installed into sheets as thin Small, compact, and low-profile self-clinching captive panel
as .016” / 0.4 mm. screws designed for limited access areas.
SC SC

6 PennEngineering • www.pemnet.com
PF7MF Bulletin PF SCB Bulletin PF
Small, compact, and low-profile flaring captive panel screws The spinning clinch bolt with axial float installs captive in
designed for limited access areas. panel and still spins freely.
FM SC

PFC2, PFS2 Bulletin PF SCBJ Bulletin PF


Spring-loaded panel fastener assembly for tool or hand The spinning clinch bolt with jacking feature installs captive
operation. in panel and still spins freely.
SC SC

PFC2P Bulletin PF SCBR Bulletin PF


Panel fastener assembly with Phillips recess for tool only The spinning clinch bolt with axial float utilizes self-retracting
operation. spring.
SC SC

PFC4 Bulletin PF & SS SF, SFP Bulletin SF


Panel fastener assembly for installation into stainless steel SpotFast® self-clinching fasteners create a permanent, flush
sheets with Phillips recess for tool only operation. joining of two sheets of metal.
SC SC

PFHV Bulletin PF SFK Bulletin SF


Low-cost panel fastener assembly with universal slot/Phillips SpotFast® self-clinching fasteners create a permanent, flush
recess for tool or hand operation. joining of metal to PCB or plastic panels.
SC SC B

PFK Bulletins K & PF SFN Bulletin SFN


Panel fastener assembly for mounting on P.C. boards. Spinning flare nut is a one-piece, flanged hex nut that is
permanently captive and still spins freely in the sheet.
B FM

PL, PLC Bulletin LN SH Bulletin CL


PEMHEX® self-locking nuts with a nylon hexagonal element to Nuts are for installation into thin, harder, high-strength
provide a reusable prevailing torque thread lock. materials.
SC SC

PSHP Bulletin K SFW Bulletin SF


Surface mount panel fastener screw that is used with Type SpotFast® self-clinching fasteners create a permanent, flush
SMTPR retainer. joining of two sheets of metal. The washer allows for consistent
SM pivoting of the two metal panels. SC

PSL2, PTL2 Bulletin PF SGPC Bulletin FH


Spring-loaded plunger assembly. Quick lockout feature on Install into most panel material, provide strong torque-out
Type PTL2 holds plunger in retracted position. resistance and are suitable for close centerline-to-edge
SC situations. FM

RAA Bulletin RA SKC Bulletin SK


Self-tapping R’ANGLE® fasteners provide strong right angle KEYHOLE® standoffs designed for a board to be quickly slipped
attachment points in thin sheets. into place and removed by sliding it sideways and lifting it off.
SC SC

RAS Bulletin RA SKC-F Bulletin SK


Threaded R’ANGLE® fasteners provide strong right angle KEYHOLE® sheet joining fasteners designed to quickly join
attachment points in thin sheets. two sheets flat against each other and then can be removed.
SC SC

S, SS Bulletin CL SL Bulletins CL & LN


Nuts that provide load-bearing threads in thin sheets with Locknuts designed with a unique TRI-DENT® locking feature,
high pushout and torque-out resistances. which meets demanding locking performance requirements.
SC SC

S-RT Bulletin CL SMPS, SMPP Bulletin CL


Free-running locknuts with a thread form that creates a lock Nuts that feature a lower profile and can be mounted closer to
when clamp load is applied. the edge of a sheet than standard self-clinching nuts.
SC SC

PennEngineering • www.pemnet.com 7
SMTPFLSM Bulletin K TDO Bulletin TD
Surface mount spring-loaded captive panel screws. TY-D® self-clinching hooks enable users to easily attach,
remove, and return tie-bundled wires to their mounting
SM points. SC

SMTPR Bulletin K TFH, TFHS Bulletin FH


Surface mount panel fastener retainer that is used with Type Non-flush studs for sheets as thin as .020” / 0.51 mm.
PSHP screw.
SM SC

SMTRA Bulletin K THFE Bulletin FH


Surface mount R’ANGLE® fasteners provide strong re-usable Heavy-duty studs for sheets as thin as .031” / 0.8 mm.
threads at right angle to PC board.
SM SC

SMTSK Bulletin K TK4, TKA Bulletin MPF


Surface mount KEYHOLE® standoffs that eliminate the need microPEM® TackSert® pins designed to hold a top panel to a
for attaching screws. bottom panel by broaching into the bottom panel.
SM B

SMTSO, SMTSOB Bulletin K TPS, TP4 Bulletin FH


Surface mount spacers and nuts are available threaded and Flush-mounted pilot pins with chamfered end to make mating
unthreaded. hole location easy.
SM SC

SMTSS Bulletin K TPXS Bulletin FH


Surface mount standoffs that eliminate the need for attaching Alignment pin for ATCA® faceplate fastening solutions.
screws.
SM SC

SO, SO4, SOA, SOS Bulletin SO TS Bulletin MPF


Thru-hole threaded and unthreaded standoffs installed with TackScrew® fasteners enable cost-effective sheet-to-sheet
their heads flush with one surface of the mounting sheets. attachment by simply pressing into place. Can be removed
SC by simply unscrewing. SC

SOAG, SOSG Bulletin SO TSO4 Bulletin SO


Grounding standoffs for clinching into metal chassis with Standoffs for installation into ultra-thin stainless steel sheets
“gripping teeth” at opposite end to firmly contact mating as thin as .025” / 0.63 mm.
board. SC SC

SP Bulletins CL & SS TSO, TSOA, TSOS Bulletin SO


Specially hardened self-clinching nuts for installation into Standoffs provide permanent threads in ultra-thin sheets.
stainless steel sheets.
SC SC

SSA, SSC, SSS Bulletin SSA U, UL Bulletin FE


SNAP-TOP® standoffs featuring a spring action to hold a P.C. Miniature nuts with strong threads. Available with locking or
board securely without screws or threaded hardware. non-locking threads.
SC SC

T, T4 Bulletin MPF WN, WNS Bulletin WN


microPEM® TackPin® fasteners for compact electronic Self-locating projection weld nuts. The engineered
assemblies enable sheet-to-sheet attachment. projections prevent burn-outs in thin sheets.
SC W

TD, TDS Bulletin TD


TY-D® self-clinching tie-mounts provide secure attachment
points for mounting wires to electronic chassis or enclosure.
SC

8 PennEngineering • www.pemnet.com
SELF-CLINCHING FASTENER INSTALLATION DOS AND DON’TS

“Dos”

Do provide mounting hole of specified size for each fastener.

Do install fastener into punch side of sheet.

Do make certain that shank (or pilot) is within hole before applying installation force.

Do apply squeezing force between parallel surfaces.

Do apply sufficient force to totally embed clinching ring around entire circumference and to bring shoulder squarely in contact with
sheet. For some fasteners, installation will be complete when the head is flush with the panel surface.

“Don’ts”

Don’t attempt to install a 300 series stainless steel fastener into a stainless steel sheet.

Don’t install steel or stainless steel fasteners in aluminum panels before anodizing or finishing.

Don’t deburr mounting holes on either side of sheet before installing fasteners – deburring will remove metal required for clinching
fastener into sheet.

Don’t install fastener closer to edge of sheet than minimum edge distance indicated by manufacturer – unless a special fixture is used
to restrict bulging of sheet edge.

Don’t over-squeeze. It will crush the head, distort threads, and buckle the sheet. Approximate installation forces are listed in performance
data tables. Use this info as a guide. Be certain to determine optimum installation force by test prior to production runs.

Don’t attempt to insert fastener with a hammer blow – under any circumstances. A hammer blow won’t permit the sheet metal to flow
and develop an interlock with the fastener’s contour.

Don’t install screw in the head side of fastener. Install from opposite side so that the fastener load is toward sheet. The clinching force is
designed only to hold the fastener during handling and to resist torque during assembly.

Don’t install fastener on pre-painted side of panel.

PennEngineering • www.pemnet.com 9
HOW CAN WE HELP?

PennEngineering offers a wide range of technical support assistance.  Let us put our expertise to work for you. We can provide:

Training
▶ On customer site group or individual training by a technical representative and/or PEM® factory personnel
▶ Tutorial materials on website

Global Network of Engineering Representatives to:


▶ Provide local company liaison
▶ Provide application review/product selection
▶ Provide technical materials
▶ Provide on-site product training and new product updates
▶ Assist with quotations
▶ The representative nearest you can be found on our website.  rep/distributor locator

Application Engineering Services and Online Tools


▶ Application analysis/review
▶ Custom solutions
▶ Online technical papers Stay connected to PennEngineering
▶ Get answers to technical questions at [email protected] Now you can follow us for the latest news releases, new
▶ Customer assist performance testing products, bulletin updates, tech tips, videos and more.
▶ Cost Savings Investigation (CSI)
▶ Custom design and product development
▶ Customer drawings
▶ Finite Element Analysis (FEA)
▶ Free samples on standard (catalog) products
▶ 3D Models (download or direct insert free on website)
▶ Free design PEMspec™ APP
▶ Instructional videos and animations

Technical Lab Services - Complete testing in accordance with NASM 25027, 45938 and ASTM as well as PEM® fastener test specs and customer parameters.
▶ Mechanical testing ▶ Tensile strength
▶ Compression ▶ In sheet performance
▶ Micro hardness (Knoop, Rockwell and superficial) ▶ Thermal Cycling
▶ Image analysis ▶ Corrosion and plating issues and analysis

Prototype Development Center - Shop equipped with latest CNC equipment to provide prototype or short run samples and necessary installation tooling.
Capabilities include:
▶ Turning ▶ Milling ▶ Drilling ▶ 3D Printing ▶ Installation
▶ Reaming ▶ Punching ▶ Grinding ▶ Assembly

Installation Equipment
We can assess your application and recommend equipment that helps you achieve your lowest
installed cost. PEMSERTER® and Haeger® systems can be developed to handle multiple fastener types
simultaneously or even in-die equipment to address challenging component handling and fastener
installation. For more information call us at 800-523-5321 (USA only) or 215-766-8853 or visit us at
www.pemnet.com.

Haeger® 824 OneTouch 4e PEMSERTER® In-Die System

10 PennEngineering • www.pemnet.com
PEM® floating self-clinching fasteners
are available with or without locking
threads.

ALA™
FLOATING
SELF-CLINCHING
FASTENERS
FLOATING SELF-CLINCHING FASTENERS

Locking and Non-locking Threads


• Provide load-bearing threads in thin sheets
• Permit a total of .030”/0.76 mm adjustment for mating hole misalignment.
• Sheet remains flush on one side, and the fastener is permanently locked in place.
• Threads of the floating nut extend into the retainer shank for extra strength and support in assembly.

AC™/AS™/LAC™/LAS™ floating Nuts AC/AS LAC/LAS


• Designed for clinching into steel or aluminum panels and sheets.
• Available with (LAC/LAS) or without (AC/AS) locking threads.
LA4 A4
A4™/LA4™ floating nuts
• Provide prevailing torque locking threads with performance equivalent to applicable
NASM25027 specifications(1).
• Designed for clinching into stainless steel panels and sheets.
• Available with (LA4) or without (A4) locking threads.

(1) To meet national aerospace standards and to obtain testing documentation, product must be ordered to US NASM45938/11 specifications. Check
our web site for a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin NASM). Screws for use with PEM
self-clinching locking fasteners should be Class 3A/4h fit or no smaller than Class 2A/6g.

NON-LOCKING
AS, AC, A4 Nuts
PART NUMBER DESIGNATION
A C – 440 – 1
A S – 440 – 1 ZI PEM® Double Squares
A 4 – 440 – 1 (Registered Trademark)
Threads Extend into LA C – 440 – 1 MD
Retainer Shank PEM® Single groove
No Protrusion LA S – 440 – 1 MD
Positive (Registered Trademark)
Stop LA 4 – 440 – 1 MD Identifies product for
installation into stainless
steel sheets (A4 and LA4)
Type Retainer Thread Shank Finish
Material Size Code Code
Code Code
SELF-LOCKING
LAS, LAC, LA4 Nuts

AXIAL STRENGTH AND TIGHTENING TORQUE - TYPES LAC/LAS/LA4


Locknut Mating Screw Mating Screw Locknut Mating Screw Mating Screw
Min. Axial Strength Level Tightening Torque Min. Axial Strength Level Tightening Torque
Thread Strength (1) (1) (2) Thread Strength (1) (1) (2)
METRIC

Code (lbs.) (ksi) (in. lbs.) Code (kN) (MPa) (N•m)


UNIFIED

440 1085 180 15.8 M3 6.14 1220 2.39


632 1636 180 29.4 M4 10.71 1220 5.57 Fastener drawings and
models are available at
832 2522 180 53.8 M5 17.3 1220 11.2
www.pemnet.com
032 3600 180 88.9 M6 24.55 1220 19.1
0420 5728 180 186

(1) All LAC, LAS and LA4 locknuts have axial strength exceeding the minimum tensile strength of 180 ksi/Property Class 12.9 screws. Contact techsupport
regarding assemble strength for higher strength screws.
(2) Tightening torque shown will induce preload of 65% of locknut minimum axial strength with K or nut factor is equal to 0.20. In some applications
tightening torque may need to be adjusted based on the actual K value. All tightening torques shown are based on 180 ksi/ Property Class 12.9 screws.
For lower strength screws the tightening torque is proportionately less. For example, for 120 ksi screws, torque is 67% value shown. For 900 MPa screws
(Property Class 9.8) torque value is 74% of value shown.

A NOTE ABOUT HARDENED 400 SERIES STAINLESS STEEL


In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed.  In the case of stainless steel panels,
fasteners made from 300 Series Stainless Steel do not meet this hardness criteria.  It is for this reason that A4 and LA4 400 series fasteners are offered.  However, while
these 400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product:
• Will be exposed to any appreciable corrosive presence.
• Requires non-magnetic fasteners.
• Will be exposed to any temperatures above 300˚F (149˚C)
If any of the these are issues, please contact [email protected] for other options.

12 PennEngineering • www.pemnet.com
FLOATING SELF-CLINCHING FASTENERS

NON-LOCKING SELF-LOCKING
AS/AC/A4 PEM® Double Squares LAS/LAC/LA4
registered trademark. Threaded Top
E T1 A Elliptically E T2 A
Formed

D C D C

Float – .015”/0.38 mm minimum,


in all directions from center,
.030”/0.76 mm total.
Clinching profile may vary. Clinching profile may vary.
All dimensions are in inches.
Type
Non-Locking Self-Locking Hole Min.

Thread Thread Shank A Min. Size in C D E T1 T2 Dist.


Size Fastener Material Fastener Material Code Code (Shank) Sheet Sheet Max. Max. ±.015 Max. Max. Hole
300 Series 400 Series 300 Series 400 Series Max. Thickness +.003 C/LTo
Steel Stainless Stainless Steel Stainless Stainless –.000 Edge
.112-40 1 .038 .038
AS AC A4 LAS LAC LA4 440 .290 .289 .290 .360 .130 .190 .30
(#4-40) 2 (1) .054 .054
.138-32 1 .038 .038
UNIFIED

AS AC A4 LAS LAC LA4 632 .328 .327 .335 .390 .130 .200 .32
(#6-32) 2 (1) .054 .054
.164-32 1 .038 .038
AS AC A4 LAS LAC LA4 832 .368 .367 .365 .440 .130 .210 .34
(#8-32) 2 (1) .054 .054
.190-24 1 .038 .038
AS AC A4 LAS LAC LA4 024 .406 .405 .405 .470 .170 .270 .36
(#10-24) 2 (1) .054 .054
.190-32 1 .038 .038
AS AC A4 LAS LAC LA4 032 .406 .405 .405 .470 .170 .270 .36
(#10-32) 2 (1) .054 .054
.250-20
AS AC – LAS LAC – 0420 2 .054 .054 .515 .514 .510 .600 .210 .310 .42
(1/4-20)
.250-28
AS AC – LAS LAC – 0428 2 .054 .054 .515 .514 .510 .600 .210 .310 .42
(1/4-28)

All dimensions are in millimeters.


Type
Non-Locking Self-Locking Hole Min.

Thread Thread Shank A Min. Size in C D E T1 T2 Dist.


Size x Fastener Material Fastener Material Code Code (Shank) Sheet Sheet Max. Max. ±0.38 Max. Max. Hole
Pitch 300 Series 400 Series 300 Series 400 Series Max. Thickness +0.08 C/LTo
Steel Stainless Stainless Steel Stainless Stainless Edge
METRIC

1 0.97 0.97
M3 x 0.5 AS AC A4 LAS LAC LA4 M3 7.37 7.35 7.37 9.14 3.31 4.83 7.62
2 (1) 1.38 1.38
1 0.97 0.97
M4 x 0.7 AS AC A4 LAS LAC LA4 M4 9.35 9.33 9.28 11.18 3.31 5.34 8.64
2 (1) 1.38 1.38
1 0.97 0.97
M5 x 0.8 AS AC A4 LAS LAC LA4 M5 10.31 10.29 10.29 11.94 4.32 6.86 9.14
2 (1) 1.38 1.38
M6 x 1 AS AC – LAS LAC – M6 2 1.38 1.38 13.08 13.06 12.96 15.24 5.34 7.88 10.67

(1) This shank code is not available for A4 and LA4 nuts.

MATERIAL AND FINISH SPECIFICATIONS


Fastener Materials Standard Finishes
For Use In
Threads Non-locking Self-locking Sheet Hardness
Non-locking Self-locking Retainer Nut Retainer & Nut Retainer & Nut Retainer Retainer Nut (2)
Internal, Internal, UNJ Class 3B Hardened Zinc Plated Passivated Zinc Plated Passivated
ASME per ASME B1.15 / 400 300 300 per ASTM B633, and/or per ASTM B633, and/or Black
B1.1, 2B/ MJ Class 4H6H per Hardened Series Series Series SC1 (5µm), tested per SC1 (5µm), tested per Dry-film HRB 70/ HRB 88/
ASME ASME B1.21M Carbon Stainless Stainless Carbon Stainless Type III, Colorless ASTM Type III Colorless ASTM Lubricant HB 125 HB 183
Type B1.13M, 6H (M6 thread 4H5H) Steel Steel Steel Steel Steel (3) A380 (3) A380 (4) or Less or Less
AS • • • • •
AC • • • • •
A4 • • • • •
LAS • • • • • •
LAC • • • • • •
LA4 • • • • • •
Part number codes for finishes ZI None MD

(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.


(3) See PEM Technical Support section of our web site (www.pemnet.com) for related plating standards and specifications.
(4) Temperature limit 400˚ F / 204˚ C.

PennEngineering • www.pemnet.com 13
FLOATING SELF-CLINCHING FASTENERS

INSTALLATION
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary PUNCH A
operations such as deburring.
2. Place fastener into the anvil hole and place the mounting hole (preferably the
punch side) over the shank of the fastener.
3. With installation punch and anvil surfaces parallel, apply sufficient squeezing B
force until anvil contacts the mounting sheet. Drawing shows suggested
tooling for applying these forces.
ANVIL
D*
* For “D” and “E”,
PEMSERTER® Installation Tooling - AC/AS/LAC/LAS/A4/LA4 NUTS +.002 /+0.05 mm
+.005”/+0.13 mm see page 13.
Counterbore Hole Depth Below Counterbore E*
+.004” –.000” / +0.1 mm
Thread A B Anvil Part Punch
Code ±.001 ±0.03 ±.005 ±0.13 Number Part
440/M3 .054 1.37 .258 6.55 8013889 975200048 INSTALLATION NOTES
632 .054 1.37 .258 6.55 8013890 975200048 • For best results we recommend using a Haeger® or PEMSERTER®
machine for installation of PEM® self-clinching fasteners. Please
832/M4 .054 1.37 .258 6.55 8013891 975200048
check our website for more information.
032/M5 .071 1.8 .241 6.12 8013892 975200048 • Visit the Animation Library on our website to view the installation
0420/M6 .092 2.34 .220 5.59 8021392 8012030 process for select products.

PERFORMANCE DATA(1)(2)
AC/AS/LAC/LAS NUTS A4/LA4 (3) NUTS
Test Sheet Material Test Sheet Material
5052-H34 Aluminum Cold-Rolled Steel 300 Series Stainless Steel
Thread Shank Thread
Retainer Retainer Retainer Retainer Retainer Retainer
Code Code Installation Installation Code Installation

UNIFIED
Pushout Torque-out Pushout Torque-out Pushout Torque-out
(lbs.) (lbs.) (lbs.)
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (lbs.) (in. lbs.)
1 1500 215 65 85
UNIFIED

440 3000 300 440 9000 200 85


2 2000 225 80 150
1 240 140 150 632 10000 200 85
632 2000 3000 300
2 250 150 175 832 12000 200 85
1 250 140 300 150 032 13000 250 125
832 2000 3000
2 265 150 400 200
1 300 150 400 150
032 2000 3500 Test Sheet Material
2 350 175 450 200
0420 300 Series Stainless Steel
2 3000 400 325 5000 500 325 Thread
0428 Retainer Retainer
Code
METRIC

Installation
Pushout Torque-out
(kN)
Test Sheet Material (N) (N•m)
5052-H34 Aluminum Cold-Rolled Steel M3 40 890 9.6
Thread Shank
Retainer Retainer Retainer Retainer M4 53 890 9.6
Code Code Installation Installation
Pushout Torque-out Pushout Torque-out
(kN) (kN) M5 57 1100 14.1
(N) (N•m) (N) (N•m)
METRIC

1 6.7 956 7.3 13.3 1334 9.6 (3) Specifically designed for installation into
M3
2 8.9 1000 9 13.3 1334 16.9 stainless steel.
1 8.9 1112 15.8 13.3 1334 16.9
M4
2 8.9 1178 16.9 13.3 1779 22.6
1 8.9 1334 16.9 15.6 1779 16.9
M5
2 8.9 1556 19.7 15.6 2001 22.6
M6 2 13.3 1779 36.7 22.2 2224 36.7
(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper
seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters
and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. Performance
testing this product in your application is recommended. We will be happy to provide technical assistance and/or samples for this purpose.
(2) For LAC, LAS and LA4 nuts, thread locking performance is equivalent to applicable NASM25027 specifications. Consult document PEM-REF25027 for details.

14 PennEngineering • www.pemnet.com
PEM® self-clinching blind fasteners
are used in applications requiring
closed thread ends.

B™
SELF-CLINCHING
BLIND FASTENERS
SELF-CLINCHING BLIND FASTENERS

PEM® brand self-clinching blind fasteners provide permanently mounted blind


threads in metal sheets as thin as .040”/1 mm.

• Provides barrier to protect threads against foreign matter.


• Limits screw penetration, protecting internal components from potential damage.
• Available on special order with free-running locking thread feature.

PEM® blind fasteners employ the proven PEM® self-clinching design and are easily installed
into properly sized holes. Shanks of PEM® fasteners act as their own pilots. PEM® blind
fasteners can be installed with any standard press applying squeezing forces between
parallel surfaces.

PEM® self-clinching blind fasteners are available in thread sizes from #4-40 through 1/4-20 /
M3 through M6 in carbon or stainless steel.

PEM® Fastener drawings


“two groove” and models are
(Registered Trademark) available at
www.pemnet.com

16 PennEngineering • www.pemnet.com
© 2018 PennEngineering.
SELF-CLINCHING BLIND FASTENERS

Metric parts are


T A E
identified by large L
chamfer at blind end. PART NUMBER DESIGNATION
B – 832 – 2 ZI
B S – 832 – 2
B C

Type Material Thread Shank Finish


PEM® Code Size Code Code
“two groove” F Clinching profile may vary.
registered trademark. Full Thread Depth

All dimensions are in inches.


Type Hole Size
A Min.
Thread Fastener Material Thread Shank in Sheet B C E F L T Min. Dist.
(Shank) Sheet
Size Stainless Code Code Max. + .003 Max. Max. ± .010 Min. Max. ± .010 Hole C/L
Steel Thickness
Steel (1) - .000 to Edge
.112-40 1 .038 .040
B BS 440 .166 .150 .165 .250 .210 .335 .380 .19
(#4-40) 2 .054 .056
UNIFIED

.138-32 1 .038 .040


B BS 632 .1875 .169 .187 .280 .230 .335 .380 .22
(#6-32) 2 .054 .056
.164-32 1 .038 .040
B BS 832 .213 .204 .212 .310 .280 .385 .440 .27
(#8-32) 2 .054 .056
.190-32 1 .038 .040
B BS 032 .250 .235 .249 .340 .280 .385 .440 .28
(#10-32) 2 .054 .056
.250-20 1 .054 .056
B BS 0420 .344 .305 .343 .430 .310 .500 .560 .34
(1/4-20) 2 .087 .090

All dimensions are in millimeters.


Type
Thread A Min. Hole Size
Fastener Material Thread Shank (Shank) B C E F L T Min. Dist.
Size x Sheet in Sheet
Stainless Code Code Max. Max. ± 0.25 Min. Max. ± 0.25 Hole C/L
Pitch Steel Max. Thickness + 0.08
Steel (1) to Edge
1 0.97 1
M3 x 0.5 B BS M3 4.22 3.84 4.2 6.35 5.3 8.5 9.6 4.8
METRIC

2 1.38 1.4
1 0.97 1
M4 x 0.7 B BS M4 5.41 5.2 5.38 7.95 7.1 9.8 11.2 6.9
2 1.38 1.4
1 0.97 1
M5 x 0.8 B BS M5 6.35 6.02 6.33 8.75 7.1 9.8 11.2 7.1
2 1.38 1.4
1 1.38 1.4
M6 x 1 B BS M6 8.75 7.8 8.73 11.1 7.8 12.7 14.3 8.6
2 2.21 2.29

(1) PEM® B™ nuts are available on special order with a free-running locking thread feature allowing mating screw to turn freely until clamp load is
applied. For more information, contact PEM® Technical Support.

MATERIAL AND FINISH SPECIFICATIONS


Threads Fastener Materials Standard Finishes For Use in Sheet Hardness: (2)

Internal, Passivated and/or Zinc Plated per HRB 80 / HRB 70 /


ASME B1.1, 2B / Hardened 300 Series Tested Per ASTM B633, SC1 (5µm), HB 150 HB 125
Type ASME B1.13M, 6H Carbon Steel Stainless Steel ASTM A380 Type III, Colorless (1) or less or less

B • • • •

BS • • • •

Part Number Code For Finishes None ZI

(1) See PEM Technical Support section of our web site for related plating standards and specifications.
(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

PennEngineering • www.pemnet.com 17
SELF-CLINCHING BLIND FASTENERS

INSTALLATION
PUNCH
1. Prepare properly sized mounting hole in the sheet. Do not
perform any secondary operations such as deburring.

2. Place the barrel of the fastener into the anvil hole and place
the mounting hole (preferably the punch side) over the shank
of the fastener. Chamfer on anvil
.010” +.005 -.000 /
0.25 mm +0.13 L*
3. With the installation punch and anvil surfaces parallel, apply x 45˚ Nom.
+.06” / 1.5 mm
squeezing force until the flange contacts the mounting MIN.
sheet. The sketch at the right indicates suggested tooling for
applying these forces. ANVIL

* For “B” and “L”,


PEMSERTER® Installation Tooling see page 17.

Anvil Punch B*
Thread + .006” / 0.15 mm
Type Part Part
Code
Number Number + .003” / 0.08 mm
B/BS 440/M3 975200001 975200048
B/BS 632 975200002 975200048
INSTALLATION NOTES
B/BS 832/M4 975200003 975200048 • For best results we recommend using a Haeger® or PEMSERTER® machine for installation
B/BS 032/M5 975200004 975200048 of PEM® self-clinching fasteners. Please check our website for more information.
B/BS 0420/M6 975200005 975200048 • Visit the Animation Library on our website to view the installation process for this product.

PERFORMANCE DATA(1)
T est Sheet Material T est Sheet Material
Thread Shank Sheet 5052-H34 Aluminum Cold-Rolled Steel Thread Shank Sheet 5052-H34 Aluminum Cold-Rolled Steel
Code Code Thick- Install- Torque- Install- Torque- Code Code Thick- Install- Torque- Install- Torque-
ness ation Pushout out ation Pushout out ness ation Pushout out ation Pushout out
(in.) (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.) (mm) (kN) (N) (N•m) (kN) (N) (N•m)
1 .040 1600 90 10 2500 125 13 1 1 7.1 400 1.15 11.1 550 1.5
METRIC

440 M3
2 .056 2000 170 13 3500 230 18 2 1.4 9 750 1.47 14 1010 2.05
UNIFIED

1 .040 1800 95 17 3000 130 18 1 1 8.9 470 2.6 15.6 600 3.4
632 M4
2 .056 2800 190 22 4000 260 28 2 1.4 12.5 970 4 20 1250 5.1
1 .040 2000 105 23 3500 135 30 1 1 9.3 480 3.6 17.8 620 4
832 M5
2 .056 3000 220 35 5000 285 45 2 1.4 14 845 5.7 25 1112 6.8
1 .040 2100 110 32 4000 140 35 1 1.4
032 M6 17.8 1400 10.2 25.7 1760 11.9
2 .056 3500 190 50 5000 250 60 2 2.3
1 .056
0420 4000 315 90 6000 400 105
2 .090

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.

18 PennEngineering • www.pemnet.com
PEM® concealed-head self-clinching
studs and standoffs install permanently
and promote smooth designs.

CH™
CONCEALED-HEAD
SELF-CLINCHING
STUDS AND STANDOFFS
CONCEALED-HEAD SELF-CLINCHING STUDS AND STANDOFFS

Concealed-head self-clinching studs and standoffs install permanently and


promote smooth designs:

• Install permanently in steel or aluminum sheets as thin as .062” / 1.6 mm to provide strong
and reusable threads for mating hardware in a wide range of assembly applications.
• Allow the side of the sheet opposite installation to remain smooth and unmarred.
• One side installation additionally serves to satisfy strict ingress protection (IP)
requirements where the sheet must remain completely sealed from air, liquid, dust,
gases or other potentially infiltrating elements.  Concealed-head Stud
• Only require a blind milled hole to the recommended size and minimum depth.
• Install using a PEMSERTER® press or other standard press.
• CFHC™ studs can be ordered to NAS63540/4 specifications.(1)

(1) To meet national aerospace standards and to obtain testing documentation, Type CFHC studs must be
ordered using appropriate NAS63540/4 part number. Check our web site for a complete Military Specification
and National Aerospace Standards Reference Guide (Bulletin NASM).

Concealed-head Standoff

Back side of sheet


remains smooth

20 PennEngineering • www.pemnet.com
CONCEALED-HEAD SELF-CLINCHING STUDS AND STANDOFFS

CHA™, CFHA™, CHC™ AND CFHC™ ALUMINUM AND STAINLESS STEEL STUDS

A L
Dimple (Registered
Trademark)

.062” / 1.6 mm Max. E


Clinching profile may vary.
All dimensions are in inches.
Type Length Code “L” ±.015 Blind Min.
(Length code is in 16ths of an inch) Min. Mounting Depth Max.
Thread Thread Hole Dia. of Blind Sheet A E C Min. Dist. Hole In
Size Stainless Code Thick- +.003 Hole (Shank) ±.010 Max. Hole CL Attached
Aluminum Steel .250 .375 .500 .625 .750 1.00 ness -.000 (1) Max. To Edge Parts

.112-40 CHA CHC .062 .043 .041


UNIFIED

440 4 6 8 10 12 — .172 .205 .171 .156 .135


(#4-40) CFHA
CFHC .093 .075 .071
.138-32 CHA CHC .062 .043 .041
632 4 6 8 10 12 16 .213 .250 .212 .188 .160
(#6-32) CFHA
CFHC .093 .075 .071
.164-32 CHA CHC
.062 .043 .041
832 4 6 8 10 12 16 .290 .328 .289 .219 .185
(#8-32) CFHA
CFHC .093 .075 .071
.190-32 CHA CHC .062 .043 .041
032 — 6 8 10 12 16 .312 .350 .311 .250 .210
(#10-32)
CFHA
CFHC .093 .075 .071

All dimensions are in millimeters.


Type Min.
Thread Length Code “L” ±0.4 Min. Blind Depth Max.
Thread Sheet Mounting A E C Min. Dist. Hole In
Size x (Length code is in millimeters) of Blind
Pitch Stainless Code Thick- Hole Dia.
Hole (Shank) ±0.25 Max. Hole CL Attached
Aluminum Steel ness +0.08 (1) Max. To Edge Parts
METRIC

CHA CHC 1.6 1.1 1.04


M3 x 0.5 M3 6 8 10 12 16 20 — 4.37 5.21 4.35 4 3.6
CFHA CFHC 2.4 1.91 1.8
CHA CHC 1.6 1.1 1.04
M4 x 0.7 M4 6 8 10 12 16 20 25 7.37 8.33 7.35 5.6 4.6
CFHA CFHC 2.4 1.91 1.8
CHA CHC 1.6 1.1 1.04
M5 x 0.8 M5 — — 10 12 16 20 25 7.93 8.89 7.9 6.4 5.6
CFHA CFHC 2.4 1.91 1.8

(1) Blind holes may be deeper than minimums except where sheet material is at or near minimum thickness. Fasteners should always be installed so the
flange is flush with the surface of the sheet.

PART NUMBER DESIGNATION


CH A – 632 – 6
CFH A – 632 – 6
CH C – 632 – 6
CFH C – 632 – 6

Type Material Thread Length


Code Code

PennEngineering • www.pemnet.com 21
CONCEALED-HEAD SELF-CLINCHING
CONCEALED-HEAD SELF-CLINCHING STUDS
STUDS AND
AND STANDOFFS
STANDOFFS

CSS™ AND CSOS™ STAINLESS STEEL STANDOFFS

Style #1 Style #2 Style #3


TYPE CSS TYPE CSOS
F F

C B C B C B

Two Groove
(Registered Trademark)
A L A L A L H H

Clinching profile may vary.

All dimensions are in inches.


Length Code “L” +.002 –.005 Min.
Blind Depth Min.
Type Min. (Length code is in 16ths of an inch) Mounting of Depth A B C H Dist.
Min.
Thread Thread Sheet
Size Code Thick- Hole Dia. Blind Full (Shank) Max. Max. Nom. HoleC/L
Stainless ness +.003 Hole Thread Max. (5) To Edge
.187 .250 .312 .375 .500 .625 .750 1.00
Steel -.000 (4) F
.112-40 CSS .062 .043 .041
440 3(1) 4(2) 5(2) 6(2) 8(3) 10(3) 12(3) 16(3) .213 .188 .165 .212 .250 .188
UNIFIED

(#4-40) CSOS .093 .075 .072


.138-32 CSS .062 .043 .041
632 3(1) 4(1) 5(2) 6(2) 8(3) 10(3) 12(3) 16(3) .290 .250 .213 .289 .312 .219
(#6-32) CSOS .093 .075 .072
.164-32 CSS .062 .043 .041
832 3(1) 4(1) 5(2) 6(2) 8(3) 10(3) 12(3) 16(3) .312 .250 .245 .311 .344 .250
(#8-32) CSOS .093 .075 .072
.190-32 CSS .062 .043 .041
032 3(1) 4(1) 5(1) 6(1) 8(2) 10(3) 12(3) 16(3) .344 .375 .290 .343 .375 .281
(#10-32) CSOS .093 .075 .072
.250-20 CSS .062 .043 .041
0420 3(1) 4(1) 5(1) 6(1) 8(2) 10(2) 12(3) 16(3) .390 .375 .354 .389 .438 .375
(1/4-20) CSOS .093 .075 .072

All dimensions are in millimeters.


Min.
Type Min. Blind Depth Min. Min.
Thread Thread Sheet Mounting of Depth A B C H Dist.
Length
Size x Code Thick- Code “L” +0.05 –0.13 Hole Blind Full (Shank) Max. Max. Nom. HoleC/L
(Length code is in millimeters)
Pitch Stainless ness Diameter Hole Thread Max. (5) To Edge
+0.08 (4) F
Steel
METRIC

CSS 8(2) 1.6 1.1 1.04


M3 x 0.5 M3 4(1) 6(1) 10(3) 12(3) 16(3) 20(3) 25(3) 5.41 5 4.2 5.39 6.35 4.8
CSOS 8(3) 2.4 1.91 1.83
CSS 10(2) 1.6 1.1 1.04
M4 x 0.7 M4 4(1) 6(1) 8(2) 12(3) 16(3) 20(3) 25(3) 7.92 6.5 6.23 7.9 8.74 6.4
CSOS 10(3) 2.4 1.91 1.83
CSS 1.6 1.1 1.04
M5 x 0.8 M5 4(1) 6(1) 8(1) 10(2) 12(2) 16(3) 20(3) 25(3) 8.74 9.6 7.37 8.72 9.53 7.2
CSOS 2.4 1.91 1.83
M6 x 1 CSOS M6 4(1) 6(1) 8(1) 10(2) 12(2) 16(3) 20(3) 25(3) 2.4 9.9 1.91 9.6 1.83 9 9.89 11.11 9.5

(1) Style #1. Minimum thread length is equal to barrel length “L”. Screw might not pass
through shank end. Screws with lengths exceeding “L” should not be used or they may PART NUMBER DESIGNATION
cause “jacking-out” of standoff from the sheet. CS S – 632 – 6
(2) Style #2. Screw might not pass through unthreaded end. Screws with lengths
exceeding “L” should not be used or they may cause “jacking-out” of standoff from the CSO S – 632 – 6
sheet.
(3) Style #3. Blind.
(4) Blind mounting holes may be deeper than minimums except where sheet material is at or Type Material Thread Length
near minimum thickness. Fasteners should always be installed so the flange is flush with Code Code
the surface of the sheet.
(5) If standoff is used as a bushing, the hole in attached part must not exceed “B” plus .020”
/ 0.51 mm.

22 PennEngineering • www.pemnet.com
CONCEALED-HEAD SELF-CLINCHING STUDS AND STANDOFFS

MATERIAL AND FINISH SPECIFICATIONS


Threads Fastener Materials Finish For Use In Sheet Hardness (1)

Passivated
Type External, Internal, HRB 70 / HRB 50 /
300 Series and/or
ASME B1.1 2A / ASME B1.1 2B / Aluminum Stainless Steel No Finish tested per HB 125 HB 89
ASME B1.13M, 6g ASME B1.13M, 6H ASTM A380 or Less or Less

CHA • • • •
CFHA • • • •
CHC • • • •
CFHC • • • •
CSS • • • •
CSOS • • • •

(1) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

INSTALLATION CFHA, CFHC, CHC, CHA CSOS, CSS


Concealed-head studs Concealed-head standoffs
1. Mill a round blind hole to the correct minimum depth.*
2. Place fastener into anvil hole.
3. Place the mounting hole over the shank of the fastener.
4. With punch and anvil surfaces parallel, apply squeezing PUNCH PUNCH
force until the flange is flush with the mounting sheet.

* End mills available from PennEngineering. See chart below.

L + .250”/ L + .250”/
INSTALLATION NOTES 6.35 mm
6.35 mm
• For best results we recommend using a Haeger® or PEMSERTER®
machine for installation of PEM® self-clinching fasteners. Please
check our website for more information.
• Visit the Animation Library on our website to view the installation
process for select products.
ANVIL ANVIL

D D
END MILL INFORMATION

Double-ended, two-flute H.S.S. center-cutting end mills PEMSERTER® Installation Tooling


are available from stock. All dimensions are in inches.
Type Thread D Punch Anvil
PennEngineering does not manufacture center-cutting

Code +.003 –.000 Part Number Part Number
end mills, but we do keep a supply in stock for your CHA / CHC / CFHA / CFHC 440 .127 975200048 970200006300
convenience. CHA / CHC / CFHA / CFHC 632 .139 975200048 970200007300
UNIFIED

CHA / CHC / CFHA / CFHC 832 .179 975200048 970200008300


CHA / CHC / CFHA / CFHC 032 .205 975200048 970200009300
CSS / CSOS 440 .170 975200048 970200014300
CSS / CSOS 632 .218 975200048 970200015300
CSS / CSOS 832 .250 975200048 970200016300
CSS / CSOS 032 .295 975200048 970200017300
Thread Required Size PEM
Code Fastener Type End Mill Part No. CSS / CSOS 0420 .358 975200048 970200018300

CFHC, CHC, CFHA, CHA Studs .172” CHM-172


440, M3 All dimensions are in millimeters.
CSOS, CSS Standoffs .213” CHM-213
CFHC, CHC, CFHA, CHA Studs .213” CHM-213 Type Thread D Punch Anvil

632 Code +0.08 Part Number Part Number
CSOS, CSS Standoffs .290” CHM-290
CHA / CHC / CFHA / CFHC M3 3.4 975200048 970200229300
METRIC

CFHC, CHC, CFHA, CHA Studs .290” CHM-290 CHA / CHC / CFHA / CFHC M4 4.4 975200048 970200019300
832, M4
CSOS, CSS Standoffs .312” CHM-312 CHA / CHC / CFHA / CFHC M5 5.4 975200048 970200020300
CFHC, CHC, CFHA, CHA Studs .312” CHM-312 CSS / CSOS M3 4.33 975200048 970200014300
032, M5 CSS / CSOS M4 6.36 975200048 970200016300
CSOS, CSS Standoffs .344” CHM-344
CSS / CSOS M5 7.5 975200048 970200017300
0420, M6 CSOS Standoffs .390” CHM-390 CSS / CSOS M6 9.13 975200048 970200018300

PennEngineering • www.pemnet.com 23
CONCEALED-HEAD SELF-CLINCHING STUDS AND STANDOFFS

PERFORMANCE DATA(1)

Test Sheet Material Test Sheet Material


Max. Cold-rolled Steel 5052-H34 Aluminum Max. Cold-rolled steel 5052-H34 Aluminum
Tightening Tightening
Thread Torque
Thread Torque
Type Code Type Code
Ref. Installation Pullout Installation Pullout Ref. Installation Pullout Installation Pullout
(in. lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (N•m) (kN) (N) (kN) (N)

Concealed-head Standoffs Concealed-head Standoffs


440 4.75 4,000 300 2,800 200 M3 0.55 17.8 1330 12.5 890
632 8.75 4,500 350 3,000 240 CSS M4 2 21.3 1775 17.8 1200
CSS
832 18 4,800 400 4,000 270 M5 3.6 24.5 2000 22.2 1290
032 32 5,500 450 5,000 290 M3 .55 19.2 1465 12.9 975
440 4.75 4,300 330 2,900 220 M4 2 23.6 1955 17.8 1335
CSOS
632 8.75 5,000 360 3,200 240 M5 3.6 26.7 2665 22.2 1775

METRIC
CSOS 832 18 5,300 440 4,000 300 M6 7.2 28.9 2860 24.4 1915
032 32 6,000 600 5,000 400 Concealed-head Studs
0420 64 6,500 650 5,500 430
UNIFIED

M3 0.55 8 1065 6.2 575


Concealed-head Studs
CHC M4 2 17.8 1200 12.5 800
440 4.75 1,800 240 1,400 130 M5 3.6 22.2 1290 17.8 930
632 8.75 2,500 260 1,800 160 M3 0.55 8.9 1065 6.7 890
CHC
832 18 4,000 270 2,800 180 CFHC M4 2 14.7 1955 13.3 1375
032 32 5,000 290 4,000 210 M5 3.6 17.8 3020 15.6 1600
440 4.75 2,000 240 1,500 200 M3 0.3 (2) (2) 6.2 555
632 8.75 2,700 350 2,500 260 CHA M4 1.2 (2) (2) 12.5 645
CFHC
832 18 3,300 440 3,000 310 M5 2.16 (2) (2) 17.8 755
032 32 4,000 680 3,500 360
M3 0.3 (2) (2) 6.7 845
440 2.85 (2) (2) 1,400 125 CFHA M4 1.2 (2) (2) 13.3 1065
632 5.4 (2) (2) 1,800 135 M5 2.16 (2) (2) 15.6 1330
CHA
832 10.8 (2) (2) 2,800 145
032 19.2 (2) (2) 4,000 170
440 2.85 (2) (2) 1,500 190
632 5.4 (2) (2) 2,500 220
CFHA
832 10.8 (2) (2) 3,000 240
032 19.2 (2) (2) 3,500 300

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) Not recommended.

Look for the PEM® dimple


trademark on studs and
Fastener drawings the PEM® “two groove”
and models trademark on standoffs.
are available at
www.pemnet.com

24 PennEngineering • www.pemnet.com
PEM® brand self-clinching nuts install
permanently in aluminum, steel or
stainless steel sheets.

CL™
SELF-CLINCHING
NUTS
SELF-CLINCHING NUTS

Self-clinching nuts are installed by placing them in properly sized holes in sheets and
applying a parallel squeezing force to the head of the nut. The sheet metal surrounding the
head cold flows into an undercut thereby making the fastener an integral part of the sheet.
A serrated clinching ring prevents the fastener from rotating after installation.

S™/SS™/CLA™/CLS™/CLSS™ nuts H™ (non-locking) and HNL™ (locking)


provide load-bearing threads in thin nuts have threads that provide high
sheets with high pushout and torque-out pushout and torque-out resistance -
resistance - PAGES 28 and 29 PAGE 32

SP™, PEM 300® nuts provide strong SH™ hard panel nuts install into thin,
load-bearing threads in stainless steel harder, high strength steel materials -
sheets as thin as .030”/0.8 mm - PAGE 32
PAGES 28 and 29
SMPS™/SMPP™ nuts are for thinner
PEM RT® free-running locknuts are NEW sheet/close-to-edge applications -
free-running until clamp load is induced. A PAGE 33
modified thread angle on the loaded flank
provides the vibration resistant locking Material and finish specifications - PAGE 33
feature- PAGE 30

SL™ self-locking nuts are designed with Installation - PAGES 34 and 35


a unique and economical TRI-DENT®
locking feature, meeting 3 cycle locking
Performance data - PAGES 36 - 39
performance requirements - PAGE 31

Many PEM self-clinching nuts in this bulletin are dimensionally equivalent to nuts manufactured to NASM45938/1 specifications. Consult our Marketing
department for a complete Military Specifications and National Aerospace Standards guide (Bulletin NASM) on our website.

Screws for use with PEM self-clinching locking fasteners should be Class 3A/4h fit or no smaller than Class 2A/6g.

Fasteners For Stainless Steel


PEM® Stamp
SP
(Registered Trademark)
Identification
Mark

PEM® Two Groove


(Registered Trademark)
SMPP
PEM RT® Stamp Identification Mark
(Registered Trademark)

Fastener drawings
and models are
available at
www.pemnet.com
SH
(Registered Trademark)

26 PennEngineering • www.pemnet.com
© 2017 PennEngineering.
SELF-CLINCHING NUTS

PEM® SELF-CLINCHING NUT SELECTOR GUIDE


Application Requires:
PEM Recommended Thinnest
Nut Locking Threads Closest Superior Recommended Compatible Harder
panel sheet centerline-to- corrosion for installation with aluminum high strength
Type material (1) .025” / Free- Prevailing edge distance resistance into stainless anodizing steel material Non-magnetic
0.64 mm running torque steel sheets

S/SS/H steel / aluminum

CLS/CLSS steel / aluminum • •

CLA aluminum • • •

SP stainless steel • • •

PEM RT® steel / aluminum •

SL steel / aluminum •

HNL aluminum •

SH hardened alloy steel •

SMPS steel / aluminum • • • •

SMPP stainless steel • • • • •

(1) Describes “best practice” for typical applications. Fasteners can be used in other panel materials not listed here if specified hardness limits are met. In
all cases “For Use in Sheet Hardness” information is shown in chart on page 31.

THREAD MASKING AVAILABLE PEM® VARIMOUNT®


FASTENING SYSTEM
PEM® PreTect™ thread masking solution provides protection for PEM®
internally threaded fasteners. They reduce labor and protect threads from The PEM® VariMount® fastening system (see
paint and powder coating processes. Fasteners are shipped with plugs PEM® Bulletin VM) utilizes a self-clinching nut
and film (where applicable) already in place. Click paired with a round steel or stainless steel
here for more information. base plate to offer a clean and ready-made
assembly for mounting into any rigid material
or panel, including composites, plastics, and
Thread mask is available for applications where metals. Multiple radial holes in the base plate
hardware is installed prior to painting. During assembly, and a generous footprint
the threads of the mating hardware will remove paint, provide effective
electro deposited automotive under coatings, and weld mounting of the
spatter upon application of torque. PEM® nuts can be assembly. Mounting can
specially ordered with thread mask applied. Click here for be performed either on
Thread mask
more information. color may vary. the front or through the
back of a panel.
“BC” suffix will be added to part number to designate thread mask to fastener.

PennEngineering • www.pemnet.com 27
SELF-CLINCHING NUTS

• S/SS nuts are recommended for use in steel PART NUMBER DESIGNATION
or aluminum sheets HRB 80 / HB 150 or S – 632 – 1 ZI
less. SS – 032 – 1 ZI
• CLS/CLSS nuts are recommended for use
in steel or aluminum sheets HRB 70 / HB
CL S – 632 – 1
CLS S – 032 – 1 E C
125 or less.
• SP nuts are recommended for use in S P – 632 – 1
stainless steel sheets HRB 90 / HB 192 or CL A – 632 – 1
less.
• CLA nuts are recommended for use in steel A
or aluminum sheets HRB 50 / HB 82 or less. (Clinching profile may vary) T
Type Material Thread Shank Finish Due to manufacturing procedure, parts
Code Size Code may have a counterbore at shank end.
Code

S™/SS™/CLS™/CLSS™/SP™ NUTS All dimensions are in inches.


Type Min. Dist.
A Rec. Hole Size
Thread Fastener Material Thread Shank C E T Hole CL
(Shank) Min. Sheet In Sheet
Size Carbon Stainless Hardened Code Code Max. ±.010 ±.010 To Edge
Steel Steel Stainless Steel Max. Thickness (1) +.003 –.000
0 .030 .030
.086-56
S CLS SP 256 1 .038 .040 .166 .165 .250 .070 .19
(#2-56)
2 .054 .056
0 .030 .030
.099-48
S CLS — 348 1 .038 .040 .166 .165 .250 .070 .19
(#3-48)
2 .054 .056
0 .030 .030
.112-40 1 .038 .040
S CLS SP 440 .166 .165 .250 .070 .19
(#4-40) 2 .054 .056
3 (2) .087 .090
0 .030 .030
.138-32 1 .038 .040
S CLS SP 632 .1875 .187 .280 .070 .22
(#6-32) 2 .054 .056
3 (2) .087 .090
0 .030 .030
.164-32 1 .038 .040
S CLS SP 832 .213 .212 .310 .090 .27
(#8-32) 2 .054 .056
3 (2) .087 .090
0 .030 .030
.190-24 1 .038 .040
SS CLSS SP 024 .250 .249 .340 .090 .28
(#10-24) 2 .054 .056
3 (2) .087 .090
0 .030 .030
UNIFIED

.190-32 1 .038 .040


SS CLSS SP 032 .250 .249 .340 .090 .28
(#10-32) 2 .054 .056
3 (2) .087 .090
1 .038 .040
.216-24
S CLS — 1224 2 .054 .056 .277 .276 .370 .130 .31
(#12-24)
3 .087 .090
0 .045 .047
.250-20 1 .054 .056
S (3) CLS SP 0420 .344 .343 .440 .170 .34
(1/4-20) 2 .087 .090
3 (2) .120 .125
1 .054 .056
.250-28
S CLS — 0428 2 .087 .090 .344 .343 .440 .170 .34
(1/4-28)
3 .120 .125
1 .054 .056
.313-18
S (3) CLS SP 0518 2 .087 .090 .413 .412 .500 .230 .38
(5/16-18)
3 (2) .120 .125
1 .054 .056
.313-24
S CLS SP 0524 2 .087 .090 .413 .412 .500 .230 .38
(5/16-24)
3 (2) .120 .125
1 .087 .090
.375-16
S CLS SP 0616 2 .120 .125 .500 .499 .560 .270 .44
(3/8-16)
3 (2) .235 .250
1 .087 .090
.375-24
S CLS SP 0624 2 .120 .125 .500 .499 .560 .270 .44
(3/8-24)
3 (2) .235 .250
.438-20
S — — 0720 1 .087 .092 .562 .561 .687 .311 .562
(7/16-20)
.500-13 1 .120 .125
S CLS — 0813
(1/2-13) 2 .235 .250
.656 .655 .810 .360 .63
.500-20 1 .120 .125
S CLS — 0820
(1/2-20) 2 .235 .250

(1) For maximum performance, we recommend that you use the maximum shank length for your sheet thickness.
(2) This shank code not available for SP nuts.
(3) This thread size S nut, with a -2 shank code, can be installed successfully without the need to pre punch a mounting hole in a separate operation. See
page 42 for more information.

The increased hardness of stainless steel panels requires careful consideration when installing self-
clinching fasteners. See page 39 or refer to Fastener Installation Dos and Don’ts on our website.

28 PennEngineering • www.pemnet.com
SELF-CLINCHING NUTS

S™/SS™/CLS™/CLSS™/SP™ NUTS (See drawing at top of page 28) All dimensions are in millimeters.
Type

Fastener Material A Rec. Hole Size Min. Dist.
Thread Thread Shank (Shank) Min. Sheet In Sheet C E T Hole CL
Size Carbon Stainless Hardened Code Code Max. Thickness +0.08 Max. ±0.25 ±0.25 To Edge
Steel Steel Stainless Steel (1)
0 (2) 0.77 0.8
M2 x 0.4 S CLS SP M2 1 0.97 1 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
0 0.77 0.8
M2.5 x 0.45 S CLS SP M2.5 1 0.97 1 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
0 0.77 0.8
M3 x 0.5 S CLS SP M3 1 0.97 1 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
0 0.77 0.8
METRIC

M3.5 x 0.6 S CLS — M3.5 1 0.97 1 4.75 4.73 7.11 1.5 5.6
2 1.38 1.4
0 0.77 0.8
M4 x 0.7 S CLS SP M4 1 0.97 1 5.41 5.38 7.87 2 6.9
2 1.38 1.4
0 0.77 0.8
M5 x 0.8 SS CLSS SP M5 1 0.97 1 6.35 6.33 8.64 2 7.1
2 1.38 1.4
00 0.89 0.92 (2)

0 (2) 1.15 1.2


M6 x 1 S (3) CLS SP M6 8.75 8.73 11.18 4.08 8.6
1 1.38 1.4
2 2.21 2.29
1 1.38 1.4
M8 x 1.25 S (3) CLS SP M8 10.5 10.47 12.7 5.47 9.7
2 2.21 2.29
1 2.21 2.29
M10 x 1.5 S CLS SP M10 14 13.97 17.35 7.48 13.5
2 (2) 3.05 3.18
M12 x 1.75 S — — M12 1 3.05 3.18 17 16.95 20.57 8.5 16

CLA™
NUTS (See drawing at top of page 28) All dimensions are in inches.

Type
A Min. Sheet Hole Size Min. Dist.
Fastener Material
Thread Thread Shank (Shank) Thickness In Sheet C E T Hole CL
Size Aluminum Code Code Max. (1) ±.003 -.000 Max. ±.010 ±.010 To Edge
.086-56 1 .038 .040
CLA 256 .166 .165 .250 .070 .19
(#2-56) 2 .054 .056
.112-40 1 .038 .040
CLA 440 .1875 .187 .250 .090 .22
(#4-40) 2 .054 .056
UNIFIED

.138-32 1 .038 .040


CLA 632 .213 .212 .280 .090 .27
(#6-32) 2 .054 .056
.164-32 1 .038 .040
CLA 832 .234 .233 .310 .130 .28
(#8-32) 2 .054 .056
.190-24 1 .038 .040
CLA 024 .296 .295 .370 .160 .31
(#10-24) 2 .054 .056
.190-32 1 .038 .040
CLA 032 .296 .295 .370 .160 .31
(#10-32) 2 .054 .056
1 .054 .056
.250-20
CLA 0420 2 .087 .091 .344 .343 .440 .170 .34
(1/4-20)
3 .120 .125

(See drawing at top of page 30) All dimensions are in millimeters.

Type
Thread A Min. Sheet Hole Size Min. Dist.
Fastener Material
Size x Thread Shank (Shank) Thickness In Sheet C E T Hole CL
Pitch Aluminum Code Code Max. (1) +0.08 Max. ±0.25 ±0.25 To Edge
1 0.98 1
M2 x 0.4 CLA M2 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
METRIC

1 0.98 1
M3 x 0.5 CLA M3 4.75 4.73 6.35 2 5.6
2 1.38 1.4
1 0.98 1
M3.5 x 0.6 CLA M3.5 5.41 5.38 7.11 2 6.9
2 1.38 1.4
1 0.98 1
M4 x 0.7 CLA M4 5.94 5.92 7.8 3 7.1
2 1.38 1.4
1 0.98 1
M5 x 0.8 CLA M5 7.52 7.49 9.4 3.8 7.9
2 1.38 1.4
1 1.38 1.4
M6 x 1 CLA M6 8.75 8.73 11.18 4.08 8.6
2 2.21 2.3

(1) For maximum performance, we recommend that you use the maximum shank length for your sheet thickness.
(2) This shank code not available for SP nuts.
(3) This thread size S nut, with a -2 shank code, can be installed successfully without the need to pre punch a mounting hole in a separate operation. See
page 39 for more information.

PennEngineering • www.pemnet.com 29
SELF-CLINCHING NUTS

PEM RT® FREE-RUNNING LOCKNUTS NEW


Free-running locking feature allows screw to turn freely until clamp load is applied. If the tightening force is removed, these nuts no
longer provide any torsional resistance to rotation until clamp load is reapplied.
PEM RT® Stamp (Registered Trademark)
• Resistant to vibrational loosening. PART NUMBER DESIGNATION
• Back side of panel is flush or sub-flush for
screw installation. S - RT632 – 1 ZI
• Locking feature reusability is not affected by E C
number of on/off cycles.
• Uses same mounting hole and installation Type Thread Shank Finish
tooling as standard S™ nuts. Size Code Code
• Recommended for use in steel or aluminum PEM RT® free-running locking A
sheets HRB 80 / HB 150 or less. feature can be added to other Clinching profile may vary. T
PEM® internally threaded nuts.
All dimensions are in inches.
A Rec. Hole Size Min. Dist
Thread Type Thread Shank (Shank) Min. Sheet In Sheet C E T Hole CL
Size Code Code Max. Thickness (1) +.003 –.000 Max. ±.010 ±.010 To Edge
0 .030 .030
.112-40
S RT440 1 .038 .040 .166 .165 .250 .070 .19
(#4-40)
2 .054 .056
0 .030 .030
.138-32
S RT632 1 .038 .040 .1875 .187 .280 .070 .22
(#6-32)
UNIFIED

2 .054 .056
0 .030 .030
.164-32
S RT832 1 .038 .040 .213 .212 .310 .090 .27
(#8-32)
2 .054 .056
0 .030 .030
.190-32
SS RT032 1 .038 .040 .250 .249 .340 .090 .28
(#10-32)
2 .054 .056
0 .045 .047
.250-20
S RT0420 1 .054 .056 .344 .343 .440 .170 .34
(1/4-20)
2 .087 .090
.313-18 1 .054 .056
S RT0518 .413 .412 .500 .230 .38
(5/16-18) 2 .087 .090

All dimensions are in millimeters


Thread A Rec. Hole Size Min. Dist
Size x Type Thread Shank (Shank) Min. Sheet In Sheet C E T Hole CL
Pitch Code Code Max. Thickness (1) +0.08 Max. ±0.25 ±0.25 To Edge
0 0.77 0.8
M3 x 0.5 S RTM3 1 0.97 1 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
0 0.77 0.8
METRIC

M4 x 0.7 S RTM4 1 0.97 1 5.41 5.38 7.87 2 6.9


2 1.38 1.4
0 0.77 0.8
M5 x 0.8 SS RTM5 1 0.97 1 6.35 6.33 8.64 2 7.1
2 1.38 1.4
00 0.89 0.92
0 1.15 1.2
M6 x 1 S RTM6 8.75 8.73 11.18 4.08 8.6
1 1.38 1.4
2 2.21 2.29
1 1.38 1.4
M8 x 1.25 S RTM8 10.5 10.47 12.7 5.47 9.7
2 2.21 2.29

(1) For maximum performance, we recommend that you use the maximum shank length for your sheet thickness.

The graph represents the clamp load of the joint versus 8

the amount of cycles during transverse vibration testing 7


for an PEM RT® free-running locknut, a standard S nut, a
split ring lock washer and Loctite Red 271. 6
Standard S Nut
Preload
5

Testing conditions:
Preload (kN)

PEM RT®
Average Preload
Transverse vibration testing. 4

M6 thread size nuts, average of 30 pieces. 3


Split Ring
Lock Washer
Clamp load applied using metric property class 12.9 screws.
Loctite
Nuts tested until loss of clamp load or 2,000 cycles is reached. 2 Red 271

1
Details on PEM RT® vibration resistant thread technology
can be found on our web site at: 0
0 500 1000 1500 2000
https://www.pemnet.com/files/design_info/techsheets/RT_Thread_Form.pdf
Number of Cycles

30 PennEngineering • www.pemnet.com
SELF-CLINCHING NUTS

SL™ TRI-DENT® PREVAILING TORQUE LOCKNUTS


Prevailing torque locking feature produces friction between threads of mated components thereby increasing the force needed to
tighten as well as loosen the nut. Prevailing torque locknuts provide essentially the same torque value regardless of the amount axial
load applied.

• 3 cycle locking performance. (1)


• Resistant to vibrational loosening.
• Back side of panel is flush or sub-flush for screw installation.
• Uses same mounting hole and installation tooling as standard S™ nuts.
• Recommended for use in sheets HRB 80 / HB 150 or less.

PART NUMBER DESIGNATION


S L – 632 – 1 ZI
E C

Type Locking Thread Shank Finish


Size Code Code

A PEM TRI-DENT®
Clinching profile may vary. Locking Feature
T (shape and position may vary)
All dimensions are in inches.

A Hole Size Min. Dist.


Thread Type Thread Shank (Shank) Min. Sheet In Sheet C E T Hole C/L
Size Code Code Max. Thickness +.003 –.000 Max. ±.010 ±.010 to Edge

.112-40 1 .038 .040


SL 440
(#4-40) .166 .165 .250 .070 .19
2 .054 .056

.138-32 1 .038 .040


SL 632
(#6-32) .1875 .187 .280 .070 .22
2 .054 .056
UNIFIED

.164-32 1 .038 .040


SL 832
(#8-32) .213 .212 .310 .090 .27
2 .054 .056
.190-32 1 .038 .040
SL 032
(#10-32) .250 .249 .340 .090 .28
2 .054 .056

.250-20 1 .054 .056


SL 0420
(1/4-20) .344 .343 .440 .170 .34
2 .087 .091

.313-18 1 .054 .056


SL 0518
(5/16-18) .413 .412 .500 .230 .38
2 .087 .091

All dimensions are in millimeters.

Thread A Hole Size Min. Dist


Size x Thread Shank (Shank) Min. Sheet In Sheet C E T Hole C/L
Pitch Type Code Code Max. Thickness +0.08 Max. ±0.25 ±0.25 To Edge
1 0.98 1
M3 x 0.5 SL M3 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
1 0.98 1
M3.5 x 0.6 SL M3.5 4.75 4.73 7.11 1.5 5.6
2 1.38 1.4
1 0.98 1
METRIC

M4 x 0.7 SL M4 5.41 5.38 7.87 2 6.9


2 1.38 1.4
1 0.98 1
M5 x 0.8 SL M5 6.35 6.33 8.64 2 7.1
2 1.38 1.4
1 1.38 1.4
M6 x 1 SL M6 8.75 8.73 11.18 4.08 8.6
2 2.21 2.3

1 1.38 1.4
M8 x 1.25
SL M8 10.5 10.47 12.7 5.47 9.7
2 2.21 2.3
1 2.21 2.29

M10 x 1.5 SL M10 14 13.97 17.35 7.48 13.5
2 3.05 3.18

(1) Achieved using steel socket head cap screws, 180 ksi / property class 12.9 with standard finish of thermal oxide and light oil.

PennEngineering • www.pemnet.com 31
SELF-CLINCHING NUTS

H™ NUTS AND HNL™ PREVAILING TORQUE LOCKNUTS


• Meets prevailing torque
requirements for IFI 100/107 PART NUMBER DESIGNATION Type H Type HNL
Grade B (unified) and ANSI H – 0616 ZI
B18.16.1M (metric) locknuts. H N L – 0616 LZ
• H nut is recommended for use
in sheets HRB 80 / HB 150 or E C E C
less.
Type Not Locking Thread Finish
• HNL nut is recommended for Heat- Size Code
use in sheets HRB 60 / HB treated A T1 A T2
107 or less.
Clinching profile may vary.
All dimensions are in inches.

Type Hole Size T1 T2


A In Sheet Non-locking Self-locking Min. Dist.
Thread Non- Self- Thread (Shank) Min. Sheet +.005 C E HoleC/L
Size Locking Locking (1) Code Max. Thickness -.000 Max. ±.010 ±.005 ±.010 To Edge
UNIFIED

.250-20
(1/4-20) — HNL 0420 .058 .058 .344 .343 .500 .189 .380

.313-18
(5/16-18) — HNL 0518 .058 .058 .413 .412 .575 .240 .420

.375-16
H HNL 0616 .058 .058 .500 .499 .650 .300 .480
(3/8-16)

All dimensions are in millimeters.

Type T1 T2
Thread A Hole Size Non-locking Self-locking Min. Dist.
METRIC

Size x Non- Self- Thread (Shank) Min. Sheet In Sheet C E HoleC/L


Pitch Locking Locking (1) Code Max. Thickness +0.13 Max. ±0.25 ±0.13 ±0.25 To Edge
M6 x 1 — HNL M6 1.48 1.48 8.75 8.72 12.7 5 10
M8 x 1.25 — HNL M8 1.48 1.48 10.5 10.47 14.6 6.3 11
M10 x 1.5 H HNL M10 1.48 1.48 12.7 12.67 16.5 7.9 12

(1) During installation, the projections on the heads of HNL self-locking nuts may be flattened. This is not detrimental in any way and will not affect self-
locking or self-clinching performance.

SH™ HARD PANEL NUTS


• Installs into harder, high strength steel materials (high strength
steel sheets up to 975MPa tensile strength).
• Hardened nut material provides stronger thread strength.
E C
PART NUMBER DESIGNATION
SH – 0420 – 1 X
A
(Clinching profile may vary) T
Type Thread Shank Finish Due to manufacturing procedure, parts
Size Code Code may have a counterbore at shank end.

All dimensions are in inches.


Type A Min. Hole Size Min. Dist
Thread Fastener Material Thread Shank (Shank) Sheet in Sheet C E T Hole C/L
Size Hardened Alloy Steel Code Code Max. Thickness (1) +.003 –.000 Max. ±.010 ±.010 To Edge
UNIFIED

.250-20 1 .054 .056


SH 0420 .344 .343 .440 .170 .34
(1/4-20) 2 .087 .090
.313-18 1 .054 .056
SH 0518 .413 .412 .500 .230 .38
(5/16-18) 2 .087 .090
.375-16
SH 0616 1 .087 .090 .500 .499 .623 .270 .44
(3/8-16)
All dimensions are in millimeters.
Thread Type A Min. Hole Size Min. Dist
Size x Fastener Material Thread Shank (Shank) Sheet in Sheet C E T Hole C/L
Pitch Hardened Alloy Steel Code Code Max. Thickness (1) +0.08 Max. ±0.25 ±0.25 To Edge
METRIC

1 1.38 1.4
M6 x 1 SH M6 8.75 8.73 11.18 4.08 8.6
2 2.21 2.29
1 1.38 1.4
M8 x 1.25 SH M8 10.5 10.47 12.7 5.47 9.7
2 2.21 2.29
M10 x 1.5 SH M10 1 2.21 2.29 14 13.97 17.35 7.48 13.5

(1) For maximum performance, we recommend that you use the maximum shank length for your sheet thickness.

32 PennEngineering • www.pemnet.com
SELF-CLINCHING NUTS

SMPS™/SMPP™ NUTS
• Installs into sheets as thin as .025”/ 0.64 mm.
• Reduced outer dimensions and thinner sheet
capabilities compared to Type S/SP thread sizes.
• SMPS nut is recommended for use in sheets PART NUMBER DESIGNATION
HRB 70 / HB 125 or less. SMPS – 440 E C
• SMPP nut is recommended for use in stainless steel
SMPP – 440
sheets HRB 90 / HB 192 or less.
A
Type Thread Clinching profile may vary. T
Size Code
All dimensions are in inches.
Type Min. Dist. Hole
Fastener Material A Hole Size CL To Edge
Thread Hardened Thread (Shank) Min. Sheet In Sheet C E T
Size Stainless Steel Stainless Steel Code Max. Thickness +.003 –.000 Max. ±.010 ±.010 SMPS SMPP
UNIFIED

.086-56
SMPS SMPP 256 .024 .025 .136 .135 .220 .065 .15 .16
(#2-56)
.112-40
SMPS SMPP 440 .024 .025 .166 .165 .220 .065 .17 .20
(#4-40)
.138-32
SMPS SMPP 632 .024 .025 .187 .186 .252 .065 .20 .22
(#6-32)
All dimensions are in millimeters.
Type Min. Dist. Hole
Thread Fastener Material A Hole Size CL To Edge
Size x Hardened Thread (Shank) Min. Sheet In Sheet C E T
METRIC

Pitch Stainless Steel Stainless Steel Code Max. Thickness +0.08 Max. ±0.25 ±0.25 SMPS SMPP

M2.5 x 0.45 SMPS SMPP M2.5 0.61 0.64 3.8 3.79 5.6 1.4 3.7 3.9
M3 x 0.5 SMPS SMPP M3 0.61 0.64 4.24 4.22 5.6 1.4 4.3 5.1

M3.5 x 0.6 SMPS SMPP M3.5 0.61 0.64 4.75 4.73 6.4 1.4 5.1 5.5

MATERIAL AND FINISH SPECIFICATIONS


Threads Fastener Materials Standard Finishes Optional For use in Sheet Hardness (8)
Finish
Meets Torque Zinc Zinc Plated Zinc
Requirements Plated, per ASTM Plated
for IFI 100/ per ASTM B633, SC1 per ASTM
107 Grade B Age Passivated B633, (5µm), Type III, B633,
Internal (unified) and 3 Cycle 300 Hardened and/or SC1 (5µm), Colorless Plus SC1 (5µm),
ASME B1.1 ANSI B18. Locking Hardened Series A286 Tested Type III, Sealant/ No Type II, HRC 30/ HRB 90/ HRB 80/ HRB 70/ HRB 60/ HRB 50/
2B/ASME 16.1M (metric) Perfor- Carbon Stainless Carbon Hardened Stainless per ASTM Colorless Lubricant Finish Yellow HB 277 HB 192 HB 150 HB 125 HB 107 HB 82
Type B1.13M, 6H Locknuts mance Steel Steel Aluminum Steel Alloy Steel Steel A380 (4) (4) (3) (1) (4) or less or less or less or less or less or less

S • • • • •

SS • • • • •

CLS • • • •

CLSS • • • •

CLA • • • (2) •

H • • • • •
SP • • • • (6)(7)
PEM RT • (9) • • • •

SL • • • • •

HNL • • • • •

SH • • • (5) •

SMPS • • • •

SMPP • • • • (6)(7)
Part number codes for finishes None ZI LZ X ZC

(1) Special order with additional charge. (6) Panel material should be in the annealed condition.
(2) Part numbers for aluminum nuts have no plating suffix. (7) Fasteners should not be installed adjacent to bends or other highly
(3) Unplated threads are sized to accept a basic go gauge after cold-worked areas.
.00025” / 0.0064 mm plating. (8) HRB - Hardness Rockwell “B” Scale. HRC - Hardness Rockwell “C”
(4) See PEM® Technical Support section of our web site for Scale. HB - Hardness Brinell.
related plating standards and specifications. (9) Modified thread form on loaded flank. Will accept a maximum material
(5) With rust preventative oil. 6g/2A screw.

PennEngineering • www.pemnet.com 33
SELF-CLINCHING NUTS

INSTALLATION - S™/SL™/SMPS™/SS™/CLS™/CLSS™/CLA™/S-RT™/H™/HNL™ NUTS


1. Prepare properly sized mounting hole in sheet. COUNTERBORE ANVIL PROTRUSION ANVIL (1)
Do not perform any secondary operations such as Thread Sizes #2-56 to 5/16 CLS/S/SL/S-RT Thread Sizes 3/8, 7/16, 1/2, M10 and M12
deburring. and M2 to M8 H/HNL Thread Sizes 5/16, 3/8, M8 and M10
2. Place fastener into the anvil hole and place the
mounting hole (preferably the punch side) over 45˚ x .050”/
the shank of the fastener as shown in diagram to 1.27 mm
PUNCH Max. PUNCH
the right.
3. With installation punch and anvil surfaces parallel,
apply squeezing force until the head of the nut P
comes into contact with the sheet material. R .015” /
P
ANVIL 0.381 mm
Max.
ANVIL
A

PEMSERTER® Installation Tooling A

CLS™/CLSS™/S™/SS™/PEM RT® NUTS SL™ NUTS


Anvil Dimensions (in.) Anvil Dimensions (in.)
Thread A P Anvil Part Punch Part Thread A P Anvil Part Punch Part
Code ±.002 ±.005 Number Number Code ±.002 ±.005 Number Number

UNIFIED
256/440/RT440 .267 .045 975200034 975200048 440 .267 .045 975200034 975200048
632/RT632 .298 .045 975200035 975200048 632 .298 .045 975200035 975200048
UNIFIED

832/RT832 .330 .070 975200036 975200048 832 .330 .070 975200036 975200048
024/032/RT032 .361 .070 975200037 975200048 032 .361 .070 975200037 975200048
1224 .415 .080 975200786300 975200048 0420 .454 .150 975200038 975200048
0420/RT0420 .454 .150 975200038 975200048 0518 .515 .200 975200039 975200048
0518/RT0518 .517 .200 975200039 975200048
0616 .280 .250 975200045 (1) 975200048
Anvil Dimensions (mm)
0720 .338 .295 8020361 (1) 975200901400
Thread A P Anvil Part Punch Part
0813 .375 .345 975200900300 (1) 975200901400
Code ±0.05 ±0.13 Number Number
METRIC

M3 6.78 1.14 975200034 975200048


Anvil Dimensions (mm) M3.5 7.57 1.14 975200035 975200048
Thread A P Anvil Part Punch Part M4 8.38 1.78 975200036 975200048
Code ±0.05 ±0.13 Number Number M5 9.17 1.78 975200037 975200048
M2/M3/RTM3 6.78 1.14 975200034 975200048 M6 11.53 3.81 975200038 975200048
METRIC

M3.5 7.57 1.14 975200035 975200048 M8 13.08 5.08 975200039 975200048


M4/RTM4 8.38 1.78 975200036 975200048 M10 7.62 6.35 8005682 (1) 975200901400
M5/RTM5 9.17 1.78 975200037 975200048
M6/RTM6 11.53 3.81 975200038 975200048
M8/RTM8 13.08 5.08 975200039 975200048 SMPS™ NUTS
M10 7.62 6.35 8005682 (1) 975200901400 Anvil Dimensions (in.)
UNIFIED

M12 9.53 8.76 975200900300 (1) 975200901400 Thread


A P Anvil Part Punch Part
Code ±.002 ±.005 Number Number
CLA™ NUTS 256/440 .236 .045 975200904300 975200048
632 .267 .045 975200034 975200048
Anvil Dimensions (in.)
Thread A P Anvil Part Punch Part
UNIFIED

Code Anvil Dimensions (mm)


±.002 ±.005 Number Number
METRIC

Thread A P Anvil Part Punch Part


256/440 .267 .045 975200034 975200048
Code ±0.05 ±0.13 Number Number
632 .298 .045 975200035 975200048
832 .330 .070 975200036 975200048 M2.5/M3 5.99 1.14 975200904300 975200048
024/032 .392 .140 975200782300 975200048 M3.5 6.78 1.14 975200034 975200048
0420 .454 .150 975200038 975200048
H™/HNL™ NUTS
Anvil Dimensions (mm) Anvil Dimensions (in.)

Thread A P Anvil Part Punch Part
UNIFIED

Thread
A P Anvil Part Punch Part
METRIC

Code ±0.05 ±0.13 Number Number Code ±.002 ±.005 Number Number
M3 6.78 1.14 975200034 975200048 0420 .517 .200 975200039 975200048
M3.5 7.57 1.14 975200035 975200048 0518 .220 .250 975200783300 (1) 975200048
M4 8.38 1.78 975200036 975200048 0616 .280 .250 975201240 (1) 8003076
M5 9.96 3.56 975200782300 975200048
M6 11.53 3.81 975200038 975200048
Anvil Dimensions (mm)
METRIC

Thread A P Anvil Part Punch Part


(1) Large nut anvils use protrusion to locate part instead of counterbore. Code ±0.05 ±0.13 Number Number
M6 13.13 5.08 975200039 975200048
M8 5.59 6.35 975200783300 (1) 975200048
M10 7.62 6.35 8005682 (1) 8003076

34 PennEngineering • www.pemnet.com
SELF-CLINCHING NUTS

INSTALLATION - SP™/SMPP™ NUTS (1)


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Place fastener into the recommended counterbore anvil hole and place the mounting hole (preferably the punch side) over the
shank of the fastener as shown in diagram.
3. With installation punch and anvil surfaces parallel, apply squeezing force until the head of the nut comes into contact with the
sheet material.
RECOMMENDED
COUNTERBORE ANVIL
PEMSERTER® Installation Tooling
SP™ NUTS
R1 PUNCH
R
Anvil Dimensions (in.) Anvil Punch
Thread A P +.000 R R1 Part Part
Code ±.002 –.001 Max. +.005 Number Number
UNIFIED

440 .255 .064 .010 .005 8012821 P ANVIL


632 .286 .064 .010 .005 8012822
975200048
832 .317 .082 .010 .005 8012823
024/032 .348 .082 .010 .005 8012824
0420 .443 .163 .010 .005 8012825 A
0518 .505 .230 .010 .005 8015359 8003076
0616/0624 .570 .263 .010 .005 8015863 SMPP™ NUTS

Anvil Dimensions (mm) Anvil Punch Anvil Dimensions (in.) Anvil Punch

UNIFIED
Thread A P R R1 Part Part Thread A P +.000 R R1 Part Part
Code ±0.05 –0.03 Max. +0.13 Number Number Code ±.002 –.001 Max. +.005 Number Number
M2 6.48 1.63 0.25 0.13 8012821 256 .223 .060 .010 .005 8020023
M2.5-0 6.48 1.42 0.25 0.13 8019477 440 .233 .060 .010 .005 8021386 975200048
METRIC

M2.5-1,-2 6.48 1.63 0.25 0.13 8012821 632 .255 .060 .010 .005 8020024
M3 6.48 1.63 0.25 0.13 8012821 975200048
M3.5 7.26 1.63 0.25 0.13 8012822 Anvil Dimensions (mm) Anvil Punch
M4 8.05 2.08 0.25 0.13 8012823 METRIC Thread A P R R1 Part Part
M5 8.84 2.08 0.25 0.13 8012824 Code ±0.05 –0.03 Max. +0.13 Number Number
M6 11.25 4.14 0.25 0.13 8012825 M2.5 5.66 1.27 0.25 0.13 8020025
M8 12.83 5.41 0.25 0.13 8015360 8003076 M3 5.9 1.27 0.25 0.13 8021474 975200048
M10 17.58 7.47 0.25 0.13 8015886 M3.5 6.48 1.27 0.25 0.13 8020026

(1) For best results, we recommend using the installation punch and anvil shown. Deviations from recommended installation tooling may result in sheet
distortion and reduced performance.
NOTE: Variations in hole preparation, installation tooling, installation force, and sheet material type, thickness, and hardness will affect both performance
and tooling life.

INSTALLATION - SH™ NUTS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Place fastener into the anvil hole and place the mounting hole (preferably the punch side) over the shank of the fastener as shown in
diagram to the right.
3. With installation punch and anvil surfaces parallel, apply squeezing force until the head of the nut comes into contact with the sheet material.

PEMSERTER® Installation Tooling


Anvil Dimensions (in.) COUNTERBORE ANVIL PROTRUSION ANVIL
UNIFIED

Thread Thread Sizes 1/4-20 to 5/16 and M5 to M8 Thread Sizes 3/8 and M10
A P Anvil Part Punch Part
Code ±.002 ±.005 Number Number
0420 .454 .150 975200038 975200048 45˚ x .050”/
0518 .517 .200 975200039 975200048 1.27 mm
0616 .280 .250 8020084(1) 9752000901400 PUNCH Max. PUNCH

Anvil Dimensions (mm)


METRIC

Thread A P Anvil Part Punch Part P


Code ±0.05 ±0.13 Number Number P
M6 11.53 3.81 975200038 975200048 R .015” /
M8 13.13 5.08 975200039 975200048 ANVIL 0.381 mm
M10 7.62 6.35 8005682(1) 975200901400 Max.
ANVIL
(1) Large nut anvils use protrusion to locate part instead of counterbore. A

INSTALLATION NOTES
• For best results we recommend using a Haeger® or PEMSERTER® press for installation of PEM®
self-clinching fasteners. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for select products.

PennEngineering • www.pemnet.com 35
SELF-CLINCHING NUTS

Axial Strength and Mating Screw Recommended Tightening Torque data is available at:
PERFORMANCE DATA(1) www.pemnet.com/design_info/tightening-torque/

S™/CLS™/CLSS™ NUTS
Type Thread Shank Test Sheet Installation Pushout Torque-out Type Thread Shank Test Sheet Installation Pushout Torque-out
Code Code Material (2) (lbs.) (lbs.) (in. lbs.) Code Code Material (2) (kN) (N) (N•m)
0 63 8 0 5052-H34 280 0.9
1 5052-H34 1500-2000 90 10 1 Aluminum 6.7-8.9 400 1.13
2 Aluminum 170 13 S M2 2 750 1.47
256 M2.5
S 348 3 170 13 CLS 0 Cold-rolled 470 1.47
CLS 0 105 13 M3 1 11.2-15.6 550 1.7
440 Steel
1 Cold-rolled 125 15 2 1010 2.03
2 Steel 2500-3500 230 18 0 5052-H34 280 1.8
3 230 18 1 11.2-13.5 400 1.92
Aluminum
0 63 16 S 2 840 2.5
1 5052-H34 95 17 CLS M3.5 0 480 1.8
2500-3000 Cold-rolled
2 Aluminum 190 22 1 Steel 13.4-26.7 570 2.3
S 632 3 190 22 2 1210 2.3
CLS 0 110 16 0 300 2.37
1 Cold-rolled 130 20 5052-H34
3000-6000 1 Aluminum 11.2-13.4 470 2.6
2 Steel 275 28 S 2 970 4
3 275 28 CLS M4 0 490 2.95
Cold-rolled
0 68 21 1 Steel 18-27 645 4
1 5052-H34 2500-3000 105 23 2 1250 5.1
2 Aluminum 220 35 0 300 3
S 3 220 35 5052-H34

METRIC
832 1 Aluminum 11.2-15.6 480 3.6
CLS 0 110 26 SS 2 845 5.7
1 Cold-rolled 145 35 CLSS M5 0 530 3.6
4000-6000
2 Steel 285 45 1 Cold-rolled 18-38 800 4.5
3 285 45 2 Steel 1420 6.8
0 68 26 00 750 6.5
1 5052-H34 2500-3500 110 32 0 970 7.9
5052-H34
2 Aluminum 190 50 1 18-32 10.2
Aluminum
SS 024 3 225 50 S 2 1580 14.1
CLSS 032 0 120 32 CLS M6 00 900 10
UNIFIED

1 Cold-rolled 4000-9000 180 40 0 1380 13


Cold-rolled
2 Steel 320 60 1 27-36
Steel
3 320 60 2 1760 17
1 120 63 1 5052-H34 13.6
2 5052-H34 2500-6500 285 70 18-32 1570
Aluminum S 2 Aluminum 18.1
S 1224 3 285 70 CLS M8 1 Cold-rolled 18.7
CLS 1 200 74 2 Steel 27-36 1870 20.3
2 Cold-rolled 5000-6500 350 80
3 Steel 350 80 1 5052-H34
S 2 Aluminum 22-36 1760 32.7
0 220 70 CLS M10
1 Cold-rolled
1 5052-H34 4000-7000 90 32-50 2020 36.2
2 Steel
2 Aluminum 360 125
S 3 1 5052-H34 31-40 2113 39.5
0420 Aluminum
CLS 0 315 115 S M12
1 Cold-rolled 1 Cold-rolled 44-67 4670 83.1
2 Steel 6000-8000 400 150 Steel
3
1 120
5052-H34
S 0518
2
3 Aluminum
4000-7000 380
160 CLA™ NUTS
CLS 0524 1 165 Type Thread Shank Test Sheet Installation Pushout Torque-out
2 Cold-rolled 6000-8000 420
Steel 180 Code Code Material (lbs.) (lbs.) (in. lbs.)
3
1 5052-H34 Aluminum 800 - 1500 100 6
1 CLA 440
UNIFIED

2 5052-H34 5000-8000 400 270 2 5052-H34 Aluminum 800 - 1500 120 9


S 0616 3 Aluminum 1 5052-H34 Aluminum 1000 - 1500 110 21
CLA 632
CLS 0624 1 2 5052-H34 Aluminum 1200 - 1700 155 24
2 Cold-rolled 7000-11000 460 320
Steel 1 5052-H34 Aluminum 1000 - 1500 120 27
3 CLA 832
2 5052-H34 Aluminum 1300 - 1800 170 29
Cold-rolled
S 0720 1 9000-13000 450 340 1 5052-H34 Aluminum 1700 - 2200 130 34
Steel CLA 032
1 5052-H34 2 5052-H34 Aluminum 2600 - 3100 200 50
7000-9000 475 350
S 0813 2 Aluminum
CLS 0820 1 Cold-rolled 10000-15000 1050 735 Type Thread Shank Test Sheet Installation Pushout Torque-out
2 Steel Code Code Material (kN) (N) (N•m)
METRIC

CLA M2 2 5052-H34 Aluminum 3.56 - 6.67 500 0.4


1 5052-H34 Aluminum 3.56 - 6.67 445 0.68
CLA M3
2 5052-H34 Aluminum 3.56 - 6.67 534 1.02
1 5052-H34 Aluminum 4.45 - 6.67 534 3.05
CLA M4
2 5052-H34 Aluminum 5.78 - 8.01 756 3.27

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper
seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters and
procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance.  Performance testing this
product in your application is recommended.  We will be happy to provide technical assistance and/or samples for this purpose.
(2) See tech sheet on our website for performance data of PEM® Type S™ nuts installed into copper sheets.

36 PennEngineering • www.pemnet.com
SELF-CLINCHING NUTS

Axial Strength and Mating Screw Recommended Tightening Torque data is available at:
PERFORMANCE DATA www.pemnet.com/design_info/tightening-torque/

PEM RT® NUTS


Type Thread Shank Test Sheet Installation Pushout Torque-out Type Thread Shank Test Sheet Installation Pushout Torque-out
Code Code Material (lbs.) (lbs.) (in. lbs.) Code Code Material (kN) (N) (N•m)
0 63 8 0 5052-H34 280 0.9
5052-H34
1 1500-2000 90 10 1 Aluminum 6.7-8.9 400 1.13
Aluminum
2 170 13 S RTM3 2 750 1.47
S RT440
0 105 13 0 Cold-rolled 470 1.47
Cold-rolled
1 2500-3500 125 15 1 Steel 11.2-15.6 550 1.7
Steel
2 230 18 2 1010 2.03
0 63 16 0 5052-H34 300 2.37
5052-H34
1 2500-3000 95 17 1 Aluminum 11.2-13.4 470 2.6
Aluminum
2 190 22 S RTM4 2 970 4
S RT632
0 110 16 0 Cold-rolled 490 2.95
Cold-rolled
1 3000-6000 130 20 1 Steel 18-27 645 4
Steel
2 275 28 2 1250 5.1

METRIC
0 68 21 0 5052-H34 300 3
5052-H34
1 2500-3000 105 23 1 Aluminum 11.2-15.6 480 3.6
UNIFIED

Aluminum
2 220 35 SS RTM5 2 845 5.7
S RT832
0 110 26 0 Cold-rolled 530 3.6
Cold-rolled
1 4000-6000 145 35 1 Steel 18-38 800 4.5
Steel
2 285 45 2 1420 6.8
0 68 26 00 750 6.5
5052-H34
1 2500-3500 110 32 0 5052-H34

Aluminum
2 190 50 18-32 970 7.9
SS RT032 1 Aluminum 1580 10.2
0 120 32 S RTM6 2 14.1
Cold-rolled
1 4000-9000 180 40 00 900 10
Steel
2 320 60 0 Cold-rolled 27-36 1380 13
0 220 70 1 Steel 1760 17
5052-H34
1 4000-7000 90 2
Aluminum 360
2 125 1 5052-H34 13.6
S RT0420 18-32 1690
0 315 115 2 Aluminum 18.1
Cold-rolled S RTM8
1 6000-8000 1 Cold-rolled 18.7
Steel 400 150 27-36 1865
2 2 Steel 20.3
1 5052-H34 120
4000-7000 380
2 Aluminum 160
S RT0518
1 Cold-rolled 165
6000-8000 420
2 Steel 180

SL™ NUTS
Prevailing Torque Specifications (1) Test Sheet Material
Thread Shank Max. Torque Min. Torque 5052-H34 Aluminum Cold-rolled Steel
Code Code (1st thru 3rd) (1st thru 3rd) Installation Pushout Torque-out Installation Pushout Torque-out
(in. lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.)
1 90 10 125 15
440 5.75 0.4 1500 - 2000 2500 - 3500
2 170 13 230 18
UNIFIED

632 1 10.5 0.8 2500 - 3000 95 17 3000 - 6000 130 20


2 190 22 275 28
832 1 18 1.2 2500 - 3000 105 23 4000 - 6000 145 35
2 220 35 285 45
032 1 21 1.65 2500 - 3000 110 32 4000 - 9000 180 40
2 190 50 250 60
1 4000 - 7000 360 90 400 150
0420 35 3.75 6000 - 9000
2 360 125 400 150
1 380 120 420 165
0518 53 4.75 4000 - 7000 6000 - 8000
2 380 160 420 180

Prevailing Torque Specifications (1) Test Sheet Material


Thread Shank Max. Torque Min. Torque 5052-H34 Aluminum Cold-rolled Steel
Code Code (1st thru 3rd) (1st thru 3rd) Installation Pushout Torque-out Installation Pushout Torque-out
(N•m) (N•m) (kN) (N) (N•m) (kN) (N) (N•m)
1 400 1.13 550 1.7
M3 0.67 0.04 6.7 - 8.9 11.2 - 15.6
2 750 1.47 1010 2.03
M3.5 1 1.2 0.08 11.2 - 13.5 400 1.92 13.4 - 26.7 570 2.3
METRIC

2 840 2.5 1210 2.3


M4 1 2.1 0.13 11.2 - 13.4 470 2.6 18 - 27 645 4
2 970 4 1250 5.1
M5 1 2.4 0.18 11.2 - 15.6 480 3.6 18 - 38 800 4.5
2 845 5.7 1112 6.8
M6 1 4 0.3 18 - 32 1580 10.2 27 - 36 1760 17
2 1580 14.1 1760 17
M8 1 6 0.5 18 - 32 1570 13.6 27 - 36 1870 18.7
2 1570 18.1 1870 20.3
M10 1 12 0.8 22 - 36 1760 32.7 32 - 50 2020 36.2
2 1760 32.7 2020 36.2

(1) 3 cycle locking performance. Max. on / Min. off torque for 1st through 3rd cycles.

PennEngineering • www.pemnet.com 37
SELF-CLINCHING NUTS

Axial Strength and Mating Screw Recommended Tightening Torque data is available at:
PERFORMANCE DATA www.pemnet.com/design_info/tightening-torque/

SP™ NUTS
Type Thread Shank Test Sheet Installation Pushout Torque-out Type Thread Shank Test Sheet Installation Pushout Torque-out
Code Code Material (lbs.) (lbs.) (in. lbs.) Code Code Material (kN) (N) (N•m)
0 8000 130 14 1 304 Stainless 40 725 1.92
304 Stainless SP M2
SP 256 1 9000 165 17 2 Steel 44.5 1290 2.03
2 Steel 10000 290 18 0 304 Stainless 35.6 575 1.58
0 8000 130 14 SP M2.5 1 Steel 40 725 1.92
SP 440 1 304 Stainless
9000 165 17 2 44.5 1290 2.03
2 Steel 10000 290 18 0 304 Stainless
35.6 575 1.58
0 8500 140 18 SP M3 1 Steel
40 725 1.92
304 Stainless

METRIC
SP 632 1 9500 170 24 2 44.5 1290 2.03
2 Steel
10500 340 28 0 40 645 3.38
UNIFIED

304 Stainless
0 9000 145 30 SP M4 1 Steel 44.5 800 4.18
SP 832 1 304 Stainless 10000 180 37 2 49 1600 5.08
2 Steel 11000 360 45 0 304 Stainless
42.3 800 3.95
0 9500 180 35 SP M5 1 Steel 46.7 1025 5.08
SP 024/032 1 304 Stainless 10500 230 45 2 51.2 1775 6.77
2 Steel 11500 400 60 1 304 Stainless 60 2000 17
SP M6
1 304 Stainless 13500 450 150 2 Steel 60 2600 19
SP 0420 2 Steel 13500 600 170
SP M8
1 304 Stainless 66 2100 19
1 304 Stainless 14800 470 170 2 Steel 80 4500 23
SP 0518
2 Steel 14800 750 250 304 Stainless
SP M10 1 80 2150 38
1 304 Stainless 14800 470 170 Steel
SP 0524
2 Steel 14800 750 250
1 304 Stainless 16000 600 300
SP 0616/0624
2 Steel 20000 700 370

H™ NUTS
Type Thread Test Sheet Thickness Installation Pushout Torque-out Type Thread Test Sheet Thickness Installation Pushout Torque-out
U NI F I ED

METRIC

Code and Sheet Material (lbs.) (lbs.) (in. lbs.) Code and Sheet Material (kN) (N) (N•m)
.090” 5052-H34 Aluminum 4900 380 190 2.29 mm 5052-H34 Aluminum 22 1760 21.5
H 0616 H M10
.088” Cold-rolled Steel 7400 460 240 2.24 mm Cold-rolled Steel 33 2020 27.1

SH™ NUTS
Thread Shank Test Sheet Thickness Sheet Installation Pushout Torque-out
Code Code and Material (in.) Hardness HRC (lbs.) (lbs.) (in. lbs.)
UNIFIED

1 .098” S700MC 23 11700 950 150


0420
2 .098” S700MC 23 12900 1000 170
1 .098” S700MC 23 12600 1050 265
0518
2 .098” S700MC 23 12900 1100 265
0616 1 .098” S700MC 23 15300 1200 500

Thread Shank Test Sheet Thickness Sheet Installation Pushout Torque-out


Code Code and Material (mm) Hardness HRC (kN) (N) (N•m)
1 2.5 mm S700MC 23 52.1 4200 17
METRIC

M6
2 2.5 mm S700MC 23 57.4 4500 19
1 2.5 mm S700MC 23 56.1 4600 30
M8
2 2.5 mm S700MC 23 57.4 4900 30
M10 1 2.5 mm S700MC 23 71.2 5400 56

38 PennEngineering • www.pemnet.com
SELF-CLINCHING NUTS

Axial Strength and Mating Screw Recommended Tightening Torque data is available at:
PERFORMANCE DATA www.pemnet.com/design_info/tightening-torque/

SMPS™ NUTS
Test Sheet Material Test Sheet Material

Type Thread Cold-rolled Steel Type Thread Cold-rolled Steel

UNIFIED

Code Installation Pushout Torque-out Code

METRIC
Installation Pushout Torque-out
(lbs.) (lbs.) (in. lbs.) (kN) (N) (N•m)
SMPS 256 1500 35 8 SMPS M2.5 6.7 156 1.13
SMPS 440 1800 60 12 SMPS M3 8 267 1.35
SMPS 632 2000 65 14 SMPS M3.5 8.8 289 1.58

SMPP™ NUTS
Test Sheet Material Test Sheet Material

Type Thread .029” 304 Stainless Steel HRB 89 Type Thread 0.7 mm 304 Stainless Steel HRB 89

UNIFIED

Code Code

METRIC
Installation (1)
Pushout Torque-out Installation (1) Pushout Torque-out
(lbs.) (lbs.) (in. lbs.) (kN) (N) (N•m)
SMPP 256 4500 50 10 SMPP M2.5 20 200 1.35
SMPP 440 4500 75 15 SMPP M3 20 300 1.85
SMPP 632 6000 75 20 SMPP M3.5 27 300 1.9

(1) Installation controlled by proper cavity depth in installation tooling.

PUSHOUT TEST TORQUE-OUT TEST


Pushout tests shall be performed from the grip or shank side of the Torque-out tests shall be performed from the shoulder or head side
installed fastener. An axial load shall be applied to the fastener as of the installed fastener. Torque shall be applied to the fastener in the
shown using a hardened test screw, while evenly supporting the test manner illustrated, using a hardened test screw and washer, while
strip around the fastener. The typical position rate is .25” / 6.35 mm per firmly holding the test strip. Test screws should be of sufficient tensile
minute. Dimensions are identified per PEM Bulletins where “E” equals strength to resist thread stripping. A minimum of two screw threads
head diameter and “T” (or “L”) equals head height. The pushout force must extend beyond the fastener.
is measured using a force or compression tester with a range that will
cover the expected forces. Applied Torque

Applied Load
(Compression Tester)
Hardened Test Screw/Bolt
Grade 5 or better

Driver for applied torque


Test Strip
Thickness > dash length

Test Strip
(parent material). Washer - Approximately 1 to
T Held firmly in a vise. 2 pitches. Thick enough to
prevent neck of screw from
2T contacting threads.
(Min.)
E
E +.063” ±.01
+1.6 mm ±0.25
Hardened Test Screw/Bolt
Grade 5 or better
Surface of compression
Hardened Support Bushing of sufficient wall thickness force measuring gage
to withstand compression loads applied.

PennEngineering • www.pemnet.com 39
SELF-CLINCHING NUTS

SELF-PIERCING, SELF-CLINCHING TOOLING Embossment


Specialized PEMSERTER® tooling allows installation of S Punch
self-clinching nuts into aluminum sheets (sizes 1/4”, 5/16”,
M6 and M8) in one pierce/press operation.
Chassis

For more information, see our web site for Tech Sheet Anvil
PEM® - Ref / Self-piercing, self-clinching tooling. Pierced
To locate, simply type “self-piercing” in site search box. Slug

SELF-CLINCHING NUT INSTALLATION DOS AND DON’TS

“DOS”
DO select the proper fastener material to meet corrosion requirements.
DO make certain that panel material is in the annealed condition.
DO make certain that hole punch is kept sharp to minimize work hardening around hole.
DO provide mounting hole of specified size for each fastener.
DO maintain the hole punch diameter to no greater than +.001”/.025 mm over the minimum recommended mounting hole for type SP
nuts into stainless steel sheets.
DO install fastener into hole punch side of sheet.
DO make certain that shank (or pilot) is within hole before applying installation force.
DO make certain that fastener is not installed adjacent to bends or other highly cold-worked areas.
DO apply squeezing force between parallel surfaces.
DO utilize recommended installation tooling when installing fasteners.
DO apply sufficient force to totally embed clinching ring around entire circumference and to bring shoulder squarely in contact with sheet.

“DON’TS”
DON’T attempt to install any self-clinching nut other than types SP/SMPP fasteners into a stainless steel sheet.
DON’T install steel or stainless steel fasteners in aluminum panels before anodizing or finishing.
DON’T deburr mounting holes on either side of sheet before installing fasteners – deburring will remove metal required for clinching
fastener into sheet.
DON’T install fastener closer to edge of sheet than minimum edge distance indicated by manufacturer – unless a special fixture is
used to restrict bulging of sheet edge.
DON’T over-squeeze. It will crush the head, distort threads, and buckle the sheet. Approximate installation forces are listed in
performance data tables. Use this info as a guide. Be certain to determine optimum installation force by test prior to
production runs.
DON’T attempt to insert fastener with a hammer blow – under any circumstances. A hammer blow won’t permit the sheet metal to
flow and develop an interlock with the fastener’s contour.
DON’T install screw in the head side of fastener. Install from opposite side so that the fastener load is toward sheet. The clinching
force is designed only to hold the fastener during handling and to resist torque during assembly.
DON’T install fastener on pre-painted side of panel.

40 PennEngineering • www.pemnet.com
PEM® self-clinching flush nuts are flush
with both sides of the sheet.

F

PEMSERT®
SELF-CLINCHING
FASTENERS
PEMSERT® SELF-CLINCHING FLUSH FASTENERS

PEMSERT® self-clinching flush nuts are designed to be installed into sheets as thin as .060”/1.5 mm.

F™ and F4™ fasteners are ideal for applications where a thin sheet requires threads stronger than a tapped hole but still must
remain flat, with no protrusions on either surface, enhancing the functional and cosmetic qualities of the entire assembly.

PEMSERT® flush nuts are installed easily by squeezing them into a round hole
in metal sheets. They can be installed before bending and forming to provide
threads in places which would be inaccessible for installation after chassis are
formed. The hexagonal head along with the proven PEM® self-clinching design
ensures high axial and torsional strength.

F4™ flush nuts are specifically designed to be installed into stainless steel sheets.

PEMSERT® F™ fasteners can be ordered to conform to US NASM45938/4 specifications.*

*To meet national aerospace standards and to obtain testing documentation, product must be ordered to NASM45938/4 specifications.
Consult our Marketing department for a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin
NASM) or check our web site.

Fastener drawings
and models are
available at
www.pemnet.com

A NOTE ABOUT HARDENED 400 SERIES STAINLESS STEEL


In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed.  In
the case of stainless steel panels, fasteners made from 300 Series Stainless Steel do not meet this hardness criteria.  It is for this
reason that 400 series F4™ fasteners are offered.  However, while these 400 Series fasteners install and perform well in 300 Series
stainless sheets they should not be used if the end product:
• Will be exposed to any appreciable corrosive environment.
• Requires non-magnetic fasteners.
• Will be exposed to any temperatures above 300° F (149° C)
If any of the these are issues, please contact [email protected] for other options.

42 PennEngineering • www.pemnet.com
© 2018 PennEngineering.
PEMSERT® SELF-CLINCHING FLUSH FASTENERS

Profile for Profile for -2, -3, -4,


-1 shank code. & -5 shank codes.
H A A
PART NUMBER DESIGNATION
F – 632 – 1
F 4 – 632 – 1
C C

Type Material Thread Shank


Code Code Code
Clinching profile may vary.

All dimensions are in inches.

Type
Thread Fastener Material Thread Shank A Sheet Hole Size C H Min. Dist.
Size Code Code (Shank) Thickness In Sheet Max. Nom. Hole CL
Stainless Hardened Max. +.003 -.000 To Edge
Steel Stainless Steel
.086-56 1 .060 .060 - .091
F F4 256 .172 .171 .188 .23
(#2-56) 2 .090 .091 Min.
.112-40 1 .060 .060 - .091
F F4 440 .172 .171 .188 .23
UNIFIED

(#4-40) 2 .090 .091 Min.


.138-32 1 .060 .060 - .091
F F4 632 .213 .212 .250 .27
(#6-32) 2 .090 .091 Min.
.164-32 1 .060 .060 - .091
F F4 832 .290 .289 .312 .28
(#8-32) 2 .090 .091 Min.
.190-32 1 .060 .060 - .091
F F4 032 .312 .311 .343 .31
(#10-32) 2 .090 .091 Min.
3 .120 .125 - .156
.250-20
F F4 0420 4 .151 .156 - .187 .344 .343 .375 .34
(1/4-20)
5 .182 .187 Min.

All dimensions are in millimeters.

Type
Thread Fastener Material Thread Shank A Sheet Hole Size C H Min. Dist.
Size Code Code (Shank) Thickness In Sheet Max. Nom. Hole CL
300 Series Hardened Max. +0.08 To Edge
Stainless Steel Stainless Steel
1 1.53 1.53 - 2.32
M2 x 0.4 F F4 M2 4.37 4.35 4.8 6
2 2.3 2.32 Min.
1 1.53 1.53 - 2.32
M2.5 x 0.45 F F4 M2.5 4.37 4.35 4.8 6
METRIC

2 2.3 2.32 Min.


1 1.53 1.53 - 2.32
M3 x 0.5 F F4 M3 4.37 4.35 4.8 6
2 2.3 2.32 Min.
1 1.53 1.53 - 2.32
M4 x 0.7 F F4 M4 7.37 7.35 7.9 7.2
2 2.3 2.32 Min.
1 1.53 1.53 - 2.32
M5 x 0.8 F F4 M5 7.92 7.9 8.7 8
2 2.3 2.32 Min.
3 3.05 3.18 - 3.96
M6 x 1 F F4 M6 4 3.84 3.96 - 4.75 8.74 8.72 9.5 8.8
5 4.63 4.75 Min.

MATERIAL AND FINISH SPECIFICATIONS


Threads Fastener Materials Standard Finish For Use in Sheet Hardness: (1)

Internal, Hardened Passivated and/or HRB 88 / HRB 70 /


ASME B1.1, 2B / 300 Series 400 Series Tested Per HB 183 HB 125
Type ASME B1.13M, 6H Stainless Steel Stainless Steel ASTM A380 or less or less

F • • • •

F4 • • • •

Part Number Code For Finishes None

(1) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

PennEngineering • www.pemnet.com 43
PEMSERT® SELF-CLINCHING FLUSH FASTENERS

INSTALLATION PEMSERTER® Installation Tooling


1. Prepare properly sized round mounting hole in Anvil Dimensions Anvil Punch
sheet. Do not perform any secondary operations PUNCH Thread A P Part Part
such as deburring. Code +.002 -.000”/+0.05mm ±.005”/0.13mm Number Number
2. Place fastener onto the anvil and place the
256/M2/M2.5 .060” / 1.52mm .050” / 1.27mm 8006193
mounting hole (preferably the punch side) over
the shank of the fastener as shown in the drawing. 440/M3 .077” / 1.96mm .050” / 1.27mm 975200040
3. With installation punch and anvil surfaces 632 .092” / 2.34mm .050” / 1.27mm 975200041
ANVIL P 975200048
parallel, apply sufficient squeezing force only to 832/M4 .124” / 3.15mm .050” / 1.27mm 975200042
embed hexagonal head flush in sheet. The metal
032/M5 .139” / 3.53mm .050” / 1.27mm 975200043
displaced by the head flows evenly and smoothly
around the back-tapered shank of the fastener, 0420/M6 .186” / 4.72mm .100” / 2.54mm 975200044
A
securely locking it into place with high pullout
resistance while at the same time, the embedded INSTALLATION NOTES
hexagonal head provides high torque resistance. • For best results we recommend using a Haeger® or PEMSERTER® machine for installation of PEM®
self-clinching fasteners. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for this product.

PERFORMANCE DATA(1)
F™ NUTS
Axial Rec. Test Sheet Material Axial Rec. Test Sheet Material
Thread Shank Tensile Tightening 5052-H34 Aluminum Cold-rolled Steel Thread Shank Tensile Tightening 5052-H34 Aluminum Cold-rolled Steel
Strength Torque (3) Strength Torque (3)
Code Code Installation Pushout Installation Pushout Code Code Installation Pushout Installation Pushout
(lbs.) (2) (in. lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (kN) (2) (N•m) (kN) (N) (kN) (N)
1 1
256 130 1.50 2000 150 3000 200 M2 0.57 0.16 8.9 665 13.3 890
2 2
1 1
UNIFIED

METRIC
440 165 2.50 2000 150 3000 200 M2.5 0.68 0.23 8.9 665 13.3 890
2 2
1 1
632 190 3.50 2000 200 3600 200 M3 0.85 0.36 8.9 665 13.3 890
2 2
1 1
832 230 5.25 2000 240 4000 240 M4 1 0.58 8.9 1068 17.8 1068
2 2
1 1
032 280 7.50 2500 240 5000 240 M5 1.3 0.88 11.1 1068 22.2 1068
2 2
3 3
0420 4 1035 36 3500 640 6000 840 M6 4 4.5 3.7 15.6 2847 26.7 3736
5 5

F4™ NUTS
Axial Rec. Test Sheet Material Axial Rec. Test Sheet Material
Tensile Tightening Thread Shank Tensile Tightening 300 Series Stainless Steel
Thread Shank Strength Torque (3)
300 Series Stainless Steel Strength Torque (3)
Code Code Installation Pushout Code Code Installation Pushout

(lbs.) (2) (in. lbs.) (lbs.) (lbs.) (kN) (2) (N•m) (kN) (N)
1 1
256 130 1.50 7200 270 M2 0.57 0.16 32 1200
2 2
1 1
UNIFIED

METRIC

440 165 2.50 7200 270 M2.5 0.68 0.23 32 1200


2 2
1 1
632 190 3.50 7200 290 M3 0.85 0.36 32 1200
2 2
1 1
832 230 5.25 9000 450 M4 1 0.58 40 2000
2 2
1 1
032 280 7.50 9000 450 M5 1.3 0.88 40 2000
2 2
3 3
0420 4 1035 36 14000 1000 M6 4 4.5 3.7 65 4500
5 5

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper
seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters and
procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance.  Performance testing
this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for this purpose.
(2) Failure occurs in screw stripping using a 60 ksi screw and the shortest shank length fastener.
(3) Torque values shown will produce a preload of 70% of axial tensile strength with nut factor “k” equal to .2. Threads may strip or head of the F nut may bend and/
or fail if screw is over-torqued beyond these values or if actual k value is less than .2.

44 PennEngineering • www.pemnet.com
PEM® brand miniature fasteners fit
into a minimal space and provide
strong, reusable threads.

FE™
MINIATURE
SELF-CLINCHING FASTENERS
MINIATURE SELF-CLINCHING FASTENERS

PEM® brand miniature fasteners fit into a minimal space and provide strong, reusable threads.

PEM miniature fasteners provide visual indication when proper installation has been accomplished.

A strong, knurled collar, which is embedded in the sheet, guarantees against rotation of
the fastener in the sheet. The torque-out resistance of the knurl greatly exceeds the torque
that can be exerted by the self-locking feature.

When this collar is embedded in the sheet, the undercut cavity beneath the collar is filled
with displaced sheet material thereby developing pushout resistance.

FE™/FEO™/UL™ prevailing torque locknuts provide ideal solutions to prevent mating hardware from loosening in service
due to vibration or other application-related factors. A design feature of the lock nut produces friction between threads of
mated components thereby increasing the force needed to tighten as well as loosen the nut. Prevailing torque locknuts
provide essentially the same torque value regardless of the amount of axial load applied. Their use can save time and
money compared with alternative chemical locking methods or patches.

A dry-film lubricant applied to locking FE™/FEO™/UL™ nuts provides the smooth, non-galling prevailing torque performance
necessary for reliable locking and for reusability.(1) Screws for use with PEM self-clinching locking fasteners should be Class
3A/4h fit or no smaller than Class 2A/6g.

FE™/FEO™/UL™ elliptically squeezed nuts are self-locking. FE/FEO nut


thread locking torque performance is equivalent to applicable NASM25027
specifications. UL self-locking nuts meet locking torque requirements
specified herein. Some sizes of FE/FEO/UL nuts can be ordered to
NASM45938/7 specifications (2). For more information on NASM25027 as
applied to PEM self-clinching, self-locking nuts, check our web site for tech
sheet PEM® - Ref/NASM25027.

FEX™/FEOX™/U™ non-locking nuts have class 2B/6H strong reusable


threads. These fasteners can be installed into thinner sheets and closer to
the edge of a sheet than standard self-clinching nuts. Some sizes of FEX/
FEOX/U nuts can be ordered to NASM45938/7 specifications (2).

(1) Consult Bulletin LN for complete line of self-clinching, locking fasteners.


(2) To meet national aerospace standards and to obtain testing documentation, product must be ordered using appropriate NASM45938/7
part number. Check our web site for a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin
NASM).

PART NUMBER DESIGNATION


U – 080 – 0
UL – 080 – 0 CW
FE – 440 – MD
FEX – 440
FEO – 440 – MD
FEOX – 440

Type Thread Shank Finish


Code Code Code

46 PennEngineering • www.pemnet.com
MINIATURE SELF-CLINCHING FASTENERS

SPECIFICATIONS D
U™/FEX™/FEOX™ NUTS ARE ROUND
TOPS OF UL™/FE™/FEO™ NUTS HAVE
ELLIPTICALLY SQUEEZED LOCKING
FEATURE
C

A T E
Clinching profile may vary.

All dimensions are in inches.

Type Hole Size Min. Max. Hole


Shank A Sheet In Sheet C T Dist. In
Thread Non- Self- Thread Code (Shank) Thickness +.003 +.000 D E +.015 Hole C/L Attached
Size locking(1) locking Code (2) Max. (3) –.000 –.005 Max. ±.005 –.000 To Edge Parts
.060-80
U UL 080 0 .020 .019-.022 .110 .1095 .076 .125 .050 .09 .080
(#0-80)
.073-64
U UL 164 0 .020 .019-.022 .110 .1095 .090 .125 .050 .09 .093
(#1-64)
.086-56 0 .020 .019-.022
UNIFIED

U UL 256 .144 .1435 .106 .160 .065 .11 .106


(#2-56) 1 .031 .030-.036
.112-40 FEOX FEO .040 .039-.045
440 .172 .171 .145 .192 .065 .14 .132
(#4-40) FEX FE .060 .059-.070
.138-32 FEOX FEO .040 .039-.045
632 .213 .212 .180 .244 .075 .17 .158
(#6-32) FEX FE .060 .059-.070
.164-32 FEOX FEO .040 .039-.045
832 .290 .289 .215 .322 .090 .20 .184
(#8-32) FEX FE .060 .059-.070
.190-32 FEOX FEO .040 .039-.045
032 .290 .289 .245 .322 .110 .20 .210
(#10-32) FEX FE .060 .059-.070
1/4-20 0420
FEX FE .060 .059-.070 .344 .343 .318 .384 .120 .28 .270
1/4-28 0428

All dimensions are in millimeters.

Type Min. Max. Hole


Thread Shank A Sheet Hole Size Dist. In
Size x Non- Self- Thread Code (Shank) Thickness In Sheet C D E T Hole C/L Attached
Pitch locking(4) locking Code (2) Max. (3) +0.08 –0.13 Max. ±0.13 +0.4 To Edge Parts
M2 x 0.4 U UL M2 1 0.79 0.76-0.91 3.61 3.6 2.5 4.07 1.65 2.8 2.5
METRIC

FEOX FEO 1.02 0.99-1.14


M3 x 0.5 M3 4.39 4.37 3.96 4.88 1.9 3.6 3.5
FEX FE 1.53 1.5-1.78
FEOX FEO 1.02 0.99-1.14
M4 x 0.7 M4 7.39 7.37 5.23 8.17 2.55 5.2 4.5
FEX FE 1.53 1.5-1.78
FEOX FEO 1.02 0.99-1.14
M5 x 0.8 M5 7.39 7.37 6.48 8.17 3.05 5.2 5.5
FEX FE 1.53 1.5-1.78
M6 x 1 FEX FE M6 1.53 1.5-1.78 8.74 8.72 7.72 9.74 3.3 7.1 6.5

(1) 2B Go Gauge may stop at barrel end but class 3A screw will pass thru with finger torque.
(2) Shank code applicable only to U and UL fasteners.
(3) In applications between the sheet thicknesses for your thread size, see last paragraph of installation data on page 4. Knurled collar may fracture if
fastener is used in sheets thicker than the specified range and the screw is tightened beyond maximum tightening torque.
(4) 6H Go Gauge may stop at barrel end but class 4h screw will pass thru with finger torque.

PennEngineering • www.pemnet.com 47
MINIATURE SELF-CLINCHING FASTENERS

MATERIAL AND FINISH SPECIFICATIONS


For Use
Fastener
Threads Standard Finishes In Sheet
Material
Hardness (1)
Internal, UNJ Class 3B per Passivated Passivated
Type Internal, ASME B1.15 / MJ Class 4H6H and/or Plus Clear Black HRB 70 / Locking
ASME B1.1, 2B / per ASME B1.21M 300 Series Tested Per Dry-film Dry-film HB 125 Temperature Covered by
ASME B1.13M, 6H (M6 thread 4H5H) Stainless Steel ASTM A380 Lubricant Lubricant or Less Limit Self-locking M45938/7 (2)

U • • • • •

UL • • • • 400˚ F / 204˚ C • •

FE • • • • • 400˚ F / 204˚ C • •

FEX • • • • •

FEO • • • • • 400˚ F / 204˚ C • •

FEOX • • • • •

Part number codes for finishes None CW(3) MD(4)

(1) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.


(2) To meet national aerospace standards and to obtain testing documentation, product must be ordered using appropriate NASM45938 part number.
Check our web site for a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin NASM).
(3) See PEM Technical Support section of our web site for related plating standards and specifications.
(4) MD finish on stainless steel provides a minimum of 100 hours of salt spray resistance.

INSTALLATION
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring.
2. Insert fastener into the anvil hole and place the mounting hole PUNCH
(preferably the punch side) over the shank of the fastener as shown in
the drawing.
3. With installation punch and anvil surfaces parallel, apply squeezing force
to the knurled collar until knurled collar is flush with top of the sheet for
T*
sheets .060”/1.5mm thick and up, or until shank is flush with the bottom +.010” / +0.25 mm
of the sheet for sheets .040”/1mm to .060”/1.5mm thick for FE/FEO nuts. Min.

PEM miniature fasteners must be installed by a force applied through


parallel surfaces. Since force must not be applied to the barrel, a cavity ANVIL
must be used in either the punch or anvil so that the installation force is
applied to the knurled collar. “D” dimensions for the punch or anvil cavity
are given in the tables on page 49.
* For “D” and “T”,
see page 47.
INSTALLATION NOTES D* +.005” / +0.13 mm
• For best results we recommend using a PEMSERTER® or Haeger® +.010” / +0.25 mm
machine for installation of PEM® self-clinching fasteners. Please
check our website for more information.
• Visit the Animation Library on our website to view the installation
process for this product. INSTALLATION RECOMMENDATION

In applications for sheet thicknesses between the two ranges (see “Sheet
PEMSERTER® Installation Tooling Thickness” on page 49) use the fastener with the larger “A” dimension. For
Anvil Part Punch Part example, if you want a #4-40 thread and your sheet thickness is between
Type Thread Number Number
U/UL 080 8008451 .045”/1.14 mm and .059”/1.49 mm, you should use FE or FEX nuts. This is
U/UL 164 970200300300 not recommended installation practice, but in this case if it is necessary, you
U/UL 256/M2 975200020 should install the fastener so that the bottom of the shank is flush with the
FE/FEO/FEX/FEOX 440/M3 975200021 underside of the sheet (instead of having the top of the knurled collar flush
FE/FEO/FEX/FEOX 632 975200022 975200048 with the top of the sheet). When this method is used, care must be taken to
FE/FEO/FEX/FEOX 832/M4 975200023 protect the fastener against crushing which would damage the threads. This
FE/FEO/FEX/FEOX 032/M5 975200024 method will also result in reduced pushout and torque-out values.
FE/FEO/FEX/FEOX 0420 975200025
FE/FEO/FEX/FEOX M6 8013143

48 PennEngineering • www.pemnet.com
MINIATURE SELF-CLINCHING FASTENERS

PERFORMANCE DATA FOR U™/UL™ FASTENERS(1)


Test Sheet Material
5052-H34 Aluminum Cold-rolled Steel
Type Thread Shank Installation Pushout Torque-out Installation Pushout Torque-out
Code Code (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.)
UNIFIED

080 0 750 20 2 1000 30 2

U/UL 164 0 750 20 3 1000 30 3

0
256 1000 20 4 1300 30 4
1

Test Sheet Material



METRIC

5052-H34 Aluminum Cold-rolled Steel


Type Thread Shank Installation Pushout Torque-out Installation Pushout Torque-out
Code Code (kN) (N) (N•m) (kN) (N) (N•m)

U/UL M2 1 4 89 0.45 5.8 133 0.45

PERFORMANCE DATA FOR FE™/FEO™/FEX™/FEOX™ FASTENERS(1)(2)


Test Sheet Material
5052-H34 Aluminum Cold-rolled Steel
Thread
Type Code Installation Pushout Torque-out Installation Pushout Torque-out
(lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.)
FEO/FEOX 88 140
440 900 12 1500 12
UNIFIED


FE/FEX 135 210
FEO/FEOX 1200 105 185
632 20 2100 20
FE/FEX 1300 175 255
FEO/FEOX 155 260
832 1500 48 2500 48

FE/FEX 255 360
FEO/FEOX 155 260
032 1500 48 2500 48
FE/FEX 255 360
0420
FE/FEX 2100 320 110 3500 420 110
0428

Test Sheet Material


5052-H34 Aluminum Cold-rolled Steel
Thread
Type Code Installation Pushout Torque-out Installation Pushout Torque-out
(kN) (N) (N•m) (kN) (N) (N•m)
METRIC

FEO/FEOX 391 622


M3 4 1.35 6.7 1.35
FE/FEX 600 934
FEO/FEOX 689 1156
M4 6.7 5.42 11.1 5.42
FE/FEX 1134 1601
FEO/FEOX 689 1156
M5 6.7 5.42 11.1 5.42
FE/FEX 1134 1601

FE/FEX M6 9.4 1423 12.43 15.6 1868 12.43

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by
observing proper seating of fastener as described in the installation steps. Other performance values reported are averages when all
proper installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure
may affect performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical
assistance and/or samples for this purpose.
(2) For FE and FEO fasteners, thread locking performance is equivalent to applicable NASM25027 specifications. Consult technical sheet PEM-REF/
NASM25027 on our web site for details.

PennEngineering • www.pemnet.com 49
MINIATURE SELF-CLINCHING FASTENERS

AXIAL STRENGTH AND TIGHTENING TORQUE COMPARISON


Increasing Axial Strength Increasing Axial Strength
U-0/UL-0/FEOX/FEO Nuts U-1/UL-1/FEX/FE Nuts U-0/UL-0/FEOX/FEO Nuts U-1/UL-1/FEX/FE Nuts
Thread Locknut Mating Screw Locknut Mating Screw Thread Locknut Mating Screw Locknut Mating Screw
Code Min. Axial Strength Tightening Min. Axial Strength Tightening Code Min. Axial Strength Tightening Min. Axial Strength Tightening
Strength Level Torque Strength Level Torque Strength Level Torque Strength Level Torque

METRIC
(lbs.) (1) (ksi) (2) (in. lbs.) (3) (lbs.) (1) (ksi) (2) (in. lbs.) (3) (kN) (1) (MPa) (2) (N•m) (3) (kN) (1) (MPa) (2) (N•m) (3)
080 125 69 1.0 — — — M2 — — — 1.39 432 0.36
UNIFIED

164 125 49 1.2 — — — M3 2.08 267 0.81 3.16 405 1.23


256 169 46 1.9 316 85 3.5 M4 3.48 255 1.81 5.42 398 2.82
440 465 77 6.8 705 117 10.3 M5 3.48 158 2.26 5.42 246 3.52
632 546 60 9.8 847 93 15.2 M6 — — — 6.28 201 4.9
832 779 56 16.6 1,213 87 25.9
032 779 39 19.2 1,213 61 30.0
0420 — — — 1,412 44 45.9

(1) Axial strength for nuts is limited by knurled ring strength.


(2) Screw strength level shown is the minimum needed to develop full nut strength, higher strength screws may be used.
(3) Tightening torque shown will induce preload of 65% of locknut minimum axial strength with K or nut factor is equal to 0.20. In some applications
tightening torque may need to be adjusted based on the actual K value. If screw strength is less than the value shown, tightening torque should be
proportionately reduced by multiplying the torque shown by the actual screw strength over the screw strength shown. If higher strength screws are
used, torque is not adjusted upward because assemble strength is still limited by locknut strength.

Drawings and models


are available at
www.pemnet.com

50 PennEngineering • www.pemnet.com
PEM® brand self-clinching studs and
pins install permanently in aluminum,
steel or stainless steel sheets.

FH™
SELF-CLINCHING
STUDS AND PINS
SELF-CLINCHING STUDS AND PINS

PEM® self-clinching studs are easily installed by placing them in properly sized holes in sheets and squeezing into
place with any standard press:
• Install permanently in aluminum, steel or stainless steel in sheets as thin as .020” / 0.51 mm.
• High torque-out and pushout resistances.

Dog Point and Anti Cross-Thread Options - HFE™/THFE™ (heavy-duty) studs Provides
PAGE 54 maximum pull through in sheets as thin as
.031” / 0.8 mm - PAGE 60

FH™/FHS™/FHA™ (flush-head) studs are HFG8™/HF109™ (heavy-duty high tensile


available in aluminum, steel, or stainless strength) studs are manufactured for the
steel - PAGE 55 most demanding applications from medium
carbon alloy steel, then heat-treated to high
FH4™/FHP™ (flush-head) studs are designed strength and hardness qualities - PAGE 61
to provide strong threads in stainless steel
sheets as thin as .040”/1 mm. FHP studs have HFLH™ studs are for installation into thin,
high corrosion resistance - PAGE 56 harder, high-strength materials - PAGE 62

FHL™/FHLS™ (flush, low-displacement head) SGPC™ swaging collar studs can install
studs have a smaller head diameter and install into most panel material and accommodate
closer to the edge of a sheet than PEM FH/FHS multiple panels as long as the total thickness
studs - PAGE 57 does not exceed the maximum sheet
thickness - PAGE 63
TFH™/TFHS™ (non-flush) studs are for
sheets as thin as .020” / 0.51 mm. The stud FHX™ flush-head studs with X-Press™ thread
head will project above the sheet surface profile are typically used with push-on or
approximately .025”/0.64mm - PAGE 58 other plastic fasteners - PAGE 64

HFH™/HFHS™ (heavy-duty) studs have a FH™/FHS™/FHA™ (flush-head) Pins are


large head which projects above the sheet available on special order - PAGE 65
material to distribute the axial tightening
force over a large area thereby improving pull TPS™/TP4™/TPXS™ (flush-head) pilot pins
through resistance - PAGE 59 satisfy a wide range of positioning, pivot, and
alignment applications - PAGE 66
HFHB™ (heavy-duty BUSBAR®) studs are
Material and finish specifications - PAGE 67
ideal for applications which demand superior
electrical/mechanical attachment points - Installation - PAGES 70 - 75
PAGE 59
Performance data - PAGES 76 - 82

Flush-head studs Flush, low-displacement head studs Thin sheet studs Heavy-duty studs Heavy-duty studs for thin sheets
Types FH/FHA/FHS/FHP/FH4 Types FHL/FHLS Types TFH/TFHS Types HFH/HFHS/HFHB Types HFE/THFE

52 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

STUD SELECTOR GUIDE


Application Requires:
PEM Sheet Installation
Stud thickness into Compatibility Closest Largest Max.

Type as thin as Superior stainless with Superior centerline- hole in panel
Flush- Heavy .020” / electrical steel aluminum corrosion to-edge Unthreaded attached hardness
head duty 0.51 mm conductivity sheets anodizing resistance distance stud/pin Panel Non-magnetic (2)

FH • HRB 80
HB 150
FHA • • • • HRB 50
HB 82
FHS • • • HRB 70
HB 125
FH4 • • HRB 92
HB 202
FHP • • • • HRB 92
HB 202
FHL • • HRB 80
HB 150
FHLS • • • • HRB 70
HB 125
TFH • HRB 80
HB 150
TFHS • • • HRB 70
HB 125
HFH • (1) • HRB 85
HB 165
HFHB • • • • • HRB 55
HB 83
HFHS • • • • HRB 70
HB 125
HFE • • HRB 85
HB 165
THFE • • HRB 85
HB 165
HFG8/HF109 • (3) • HRB 89
HB 180
HFLH • • HRB 96
HB 216
SGPC • • • Any sheet
hardness
FHX • HRB 80
HB 150
FH • • HRB 80
Unthreaded HB 150
FHA • • • • • HRB 50
Unthreaded HB 82
FHS • • • • HRB 70
Unthreaded HB 125
TPS • • • • HRB 70
HB 125
TP4 • • • HRB 92
HB 202
TPXS • • • • HRB 70
HB 125
(1) Meets grade 5 / property class 9.8 tensile requirements.
(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.
(3) Grade 8 / Property Class 10.9 thread strength.
Standard product features shown above. Studs can also be custom designed to meet your exact application requirements.

Heavy-duty, high tensile strength studs Studs for hard panels Swaging collar studs Flush-head Studs with Flush-head pins
Types HFG8/HF109 Type HFLH Type SGPC X-Press™ Thread Profile Types TPS/TP4
Type FHX

PennEngineering • www.pemnet.com 53
SELF-CLINCHING STUDS AND PINS

OPTIONAL DOG POINT FEATURE L(1) PEM® Dimple


B Registered Trademark
PEM® dog point lead-in option for studs allows quick
location of the mating fastener during assembly E
and protects the first thread of the stud during nut
engagement. This feature is available on Types FH, FHL, C
HFH, HFE, HF109, HFG8, TFH and THFE studs.
Standard Dog
Point Detail
Approx. 45° Clinching profile may vary.

All dimensions are in inches. All dimensions are in millimeters.


Unified C ±.005 E ±.010 B Nom. Metric C ±0.13 E ±0.25 B nom.
Thread Size (2) Transitional Length to Full Thread Thread Size (2) Transitional Length to Full Thread
.138-32 (#6-32) .086 .050 .098 M3.5 x 0.6 2.4 1.27 1.88
.164-32 (#8-32) .111 .055 .099 M4 x 0.7 2.79 1.4 2.26
.190-24 (#10-24) .124 .065 .127 M5 x 0.8 3.66 1.78 2.48
.190-32 (#10-32) .138 .065 .098 M6 x 1 4.37 2.03 3.05
.250-20 (1/4-20) .173 .085 .149 M8 x 1.25 6.05 2.67 3.73
.250-28 (1/4-28) .192 .085 .110 M10 x 1.5 7.72 3.43 4.37
.313-18 (5/16-18) .228 .105 .164
.313-24 (5/16-24) .246 .105 .127 OPTIONAL PART NUMBER DESIGNATION
.375-16 (3/8-16) .282 .125 .182
FH D S
.375-24 (3/8-24) .309 .125 .126

(1) For “L” refer to type stud lengths.


(2) Maximum dog point diameter is .003” / 0.08 mm less than Type: D = Dog Point Material:
minimum minor diameter of 2B or 6H nut threads. Any type code M = MAThread Any material code

OPTIONAL MAThread® OPTIONAL POINTED STUD FEATURE


ANTI CROSS-THREAD FEATURE
A pointed lead-in option for studs allows quick location of
PennEngineering is a licensee of MAThread® Anti Cross- mating fastener during assembly to speed assembly and
Threading Technology. This unique design allows the threads significantly reduces the likelihood of cross
to self-align and drive easily with reduced effort. threading. Clip grooves for snap rings can also
This helps speed assembly, reduce or eliminate be added. This feature can be added to most
failures, repairs, scrap, downtime, and warranty types of PEM® studs.
service associated with thread damage. This
option is available on most types of PEM® studs.

Anti Cross-Thread
MAThread is a registered trademark of MAThread inc. Feature

OPTIONAL THREAD MASK AVAILABLE PEM® VARIMOUNT®


FASTENING SYSTEM
Thread mask is available for applications where hardware
is installed prior to painting. During assembly, the threads The PEM® VariMount® fastening system (see PEM® Bulletin
of the mating hardware will remove paint, electro deposited VM) utilizes a self-clinching stud paired with a round steel
automotive under coatings, and weld or stainless steel base plate to offer a clean and ready-made
spatter upon application of torque. assembly for mounting into any rigid material or panel,
PEM® studs can be specially ordered including composites, plastics, and
with thread mask applied. Click here metals. Multiple radial holes in the base
for more information. plate and a generous footprint provide
effective mounting of the assembly.
“BC” suffix will be added to part number to Mounting can be performed either on
Thread mask
designate thread mask to fastener.
color may vary.
the front or through the back of a panel.

54 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

FH™/FHS™/FHA™ FLUSH-HEAD STUDS


• Flush-head for sheet thickness of .040” / 1 mm and greater.
• FH studs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 80 / HB (Hardness Brinell) 150 or less.
• FHS studs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 70 / HB (Hardness Brinell) 125 or less.
• FHA studs are recommended for use in aluminum sheets HRB (Rockwell “B” scale) 50 / HB (Hardness Brinell) 82 or less.

PEM® Dimple
Registered Trademark PART NUMBER DESIGNATION
L
FH – 632 – 6 ZI
FH S – 632 – 6
FH A – 632 – 6
H

Type Material Thread Length Finish


Code Code Code Code

S Clinching profile may vary.


unthreaded length

All dimensions are in inches.


Type Length Code “L” ±.015 Min. Hole Max. Min.
Fastener Material (Length Code in 16ths of an inch) Sheet Size in Hole Dist.
Thread Thread H S
Thick- Sheet in Hole
Size Code ± .015 Max.
Steel Stainless Alu- ness +.003 Attached
.250 .312 .375 .500 .625 .750 .875 1.00 1.25 1.50 (2)
Steel minum (1) -.000 Parts to Edge
.086-56
FH FHS — 256 4 5 6 8 10 12 — — — — .040 .085 .144 .075 .105 .187
(#2-56)
.112-40
FH FHS FHA 440 4 5 6 8 10 12 14 16 20 — .040 .111 .176 .085 .135 .219
(#4-40)
.138-32
UNIFIED

FH FHS FHA 632 4 5 6 8 10 12 14 16 20 24 .040 .137 .206 .090 .160 .250


(#6-32)
.164-32
FH FHS FHA 832 4 5 6 8 10 12 14 16 20 24 .040 .163 .237 .090 .185 .281
(#8-32)
.190-24
FH FHS FHA 024 — 5 6 8 10 12 14 16 20 24 .040 .189 .256 .100 .210 .281
(#10-24)
.190-32
FH FHS FHA 032 — 5 6 8 10 12 14 16 20 24 .040 .189 .256 .100 .210 .281
(#10-32)
.250-20
FH FHS FHA 0420 — — 6 8 10 12 14 16 20 24 .062 .249 .337 .135 .270 .312
(1/4-20)
.313-18
FH FHS — 0518 — — — 8 10 12 14 16 20 24 .093 .311 .376 .160 .333 .375
(5/16-18)

All dimensions are in millimeters.

Type Min. Max.


Hole
Thread Fastener Material Sheet Hole Dist.
Thread Length Code “L” ±0.4 Size in H S
Size x Thick- in Hole
Steel Stainless Alu- Code (Length Code in millimeters) Sheet ± 0.4 Max.
Pitch ness Attached
Steel minum +0.08 (2)
(1) Parts to Edge

M2.5 x 0.45 FH FHS FHA M2.5 6 8 10 12 15 18 — — — — 1 2.5 4.1 1.95 3.1 5.4

M3 x 0.5 FH FHS FHA M3 6 8 10 12 15 18 20 25 — — 1 3 4.6 2.1 3.6 5.6


METRIC

M3.5 x 0.6 FH FHS FHA M3.5 6 8 10 12 15 18 20 25 30 — 1 3.5 5.3 2.25 4.1 6.4

M4 x 0.7 FH FHS FHA M4 6 8 10 12 15 18 20 25 30 35 1 4 5.9 2.4 4.6 7.2

M5 x 0.8 FH FHS FHA M5 — 8 10 12 15 18 20 25 30 35 1 5 6.5 2.7 5.6 7.2

M6 x 1 FH FHS FHA M6 — — 10 12 15 18 20 25 30 35 1.6 6 8.2 3 6.6 7.9

M8 x 1.25 FH FHS — M8 — — — 12 15 18 20 25 30 35 2.4 8 9.6 3.7 8.6 9.6

(1) See page 68 for installation tool requirements.


(2) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

PennEngineering • www.pemnet.com 55
SELF-CLINCHING STUDS AND PINS

FH4™/FHP™ FLUSH-HEAD STUDS FOR STAINLESS STEEL SHEETS


• FHP studs offer optimum corrosion resistance and are ideal for medical, foodservice, and marine applications.
• Recommended for use in stainless steel sheets HRB (Rockwell “B” Scale) 92 / HB (Hardness Brinell) 195 or less.

PEM® Dimple
Registered Trademark
L
PART NUMBER DESIGNATION
FH 4 – 632 – 6
FH P – 632 – 6
H

Type Material Thread Length


Code Code Code
S
unthreaded length Clinching profile may vary.

All dimensions are in inches.


Type Length Code “L” ±.015 Hole Max. Min.
(Length code in 16ths of an inch) Sheet Size in Hole Dist.
Thread Fastener Material Thread Thick- H S
Sheet in HoleC/L
Size Code ±.015 Max.
ness +.003 Attached to Edge
.250 .312 .375 .500 .625 .750 .875 1.00 1.25 1.50
Stainless Steel (1) (3)
(2) -.000 Patrts
.112-40
FH4 FHP 440 4 5 6 8 10 12 14 16 — — .040-.095 .111 .176 .085 .131 .219
(#4-40)
UNIFIED

.138-32
FH4 FHP 632 4 5 6 8 10 12 14 16 20 24 .040-.095 .137 .206 .090 .157 .250
(#6-32)
.164-32
FH4 FHP 832 4 5 6 8 10 12 14 16 20 24 .040-.095 .163 .237 .090 .183 .281
(#8-32)
.190-32
FH4 FHP 032 — 5 6 8 10 12 14 16 20 24 .040-.095 .189 .256 .100 .209 .281
(#10-32)
.250-20
FH4 — 0420 — — 6 8 10 12 14 16 20 24 .062-.117 .249 .337 .135 .269 .312
(1/4-20)

All dimensions are in millimeters.


Type Max. Min.
Hole
Thread Thread Length Code “L” ±0.4 Sheet H S Hole Dist.
Fastener Material Size in
Size x Code
(Length Code in millimeters) Thick- ±0.4 Max. in HoleC/L
Sheet
Pitch ness Attached to Edge

Stainless Steel (1) +0.08 (3)
(2) Parts
METRIC

M3 x 0.5 FH4 FHP M3 6 8 10 12 15 18 20 25 — — 1 - 2.4 3 4.6 2.1 3.3 5.6


M4 x 0.7 FH4 FHP M4 6 8 10 12 15 18 20 25 30 35 1 - 2.4 4 5.9 2.4 4.7 7.2
M5 x 0.8 FH4 FHP M5 — 8 10 12 15 18 20 25 30 35 1 - 2.4 5 6.5 2.7 5.3 7.2
M6 x 1 FH4 — M6 — — 10 12 15 18 20 25 30 35 1.6 - 3 6 8.2 3 6.8 7.9

(1) See material and finish specifications chart on page 67 for details.
(2) See page 69 for installation tool requirements. Performance may be reduced for studs installed into thicker sheets.
(3) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

A NOTE ABOUT 400 SERIES FASTENERS FOR STAINLESS STEEL PANELS


In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed.  In the case of stainless steel panels,
fasteners made from 300 Series Stainless Steel do not meet this hardness criteria.  For this reason, we offer FH4™ and TP4™ 400 series fasteners.  However, while these
400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product:
• Will be exposed to any appreciable corrosive presence.
• Requires non-magnetic fasteners.
• Will be exposed to any temperatures above 300˚F (149˚C)
If any of the these are issues, please contact [email protected] for other options such as the FHP™ stud, made from precipitation hardened grade stainless
steel which is not subject to these issues.

56 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

FHL™/FHLS™ FLUSH, LOW-DISPLACEMENT HEAD STUDS


• Installs closer to the edge of a sheet than PEM Type FH/FHS studs without causing that edge to bulge.
• Flush-head for sheet thickness .040” / 1 mm and greater.
• FHL studs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 80 / HB (Hardness Brinell) 150 or less.
• FHLS studs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 70 / HB (Hardness Brinell) 125 or less.

PEM® Dimple
L Registered Trademark
PART NUMBER DESIGNATION
FHL – 632 – 6 ZI
FHL S – 632 – 6
H

Type Material Thread Length Finish


Code Code Code Code

S Clinching profile may vary.


unthreaded length
All dimensions are in inches.
Type Length Code “L” ±.015 Min. Hole Max. Min.

Fastener Material Thread (Length Code in 16ths of an inch) Sheet Size in Hole Dist.
Thread H S
Thick- Sheet in Hole
Size Code ±.015 Max.
Steel Stainless ness +.003 Attached
.250 .312 .375 .500 .625 .750 .875 1.00 1.25 1.50 (2)
Steel (1) -.000 Parts to Edge
.086-56
FHL FHLS 256 4 5 6 8 10 12 — — — — .040 .085 .112 .080 .100 .098
(#2-56)
UNIFIED

.112-40
FHL FHLS 440 4 5 6 8 10 12 14 16 — — .040 .111 .138 .085 .126 .124
(#4-40)
.138-32
FHL FHLS 632 4 5 6 8 10 12 14 16 20 24 .040 .137 .164 .090 .152 .150
(#6-32)
.164-32
FHL FHLS 832 4 5 6 8 10 12 14 16 20 24 .040 .163 .190 .090 .178 .176
(#8-32)
.190-32
FHL FHLS 032 — 5 6 8 10 12 14 16 20 24 .040 .189 .225 .100 .204 .210
(#10-32)

All dimensions are in millimeters.


Type Min. Max. Min.
Hole
Thread Sheet
Fastener Material Thread Hole Dist.
Length Code “L” ±0.4 Size in H S
Size x Thick- in Hole
Code (Length Code in millimeters) Sheet ±0.4 Max.
Pitch Steel Stainless ness Attached
+0.08 (2)
Steel (1) Parts to Edge
METRIC

M2.5 x 0.45 FHL FHLS M2.5 6 8 10 12 15 18 — — — — 1 2.5 3.15 2.1 2.9 2.8
M3 x 0.5 FHL FHLS M3 6 8 10 12 15 18 20 25 — — 1 3 3.65 2.1 3.2 3.3
M3.5 x 0.6 FHL FHLS M3.5 6 8 10 12 15 18 20 25 30 — 1 3.5 4.15 2.3 3.9 3.8
M4 x 0.7 FHL FHLS M4 6 8 10 12 15 18 20 25 30 35 1 4 4.65 2.4 4.5 4.3
M5 x 0.8 FHL FHLS M5 — 8 10 12 15 18 20 25 30 35 1 5 5.9 2.7 5.2 5.6

(1) See page 69 for installation tool requirements.


(2) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

Depending on thread size, FHL


studs can be installed almost
50% closer to the edge of a
sheet than PEM FH/FHS studs.

PennEngineering • www.pemnet.com 57
SELF-CLINCHING STUDS AND PINS

TFH™/TFHS™ NON-FLUSH STUDS


• Non-flush for sheets as thin as .020” / 0.51 mm.
• TFH studs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 80 / HB (Hardness Brinell) 150 or less.
• TFHS studs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 70 / HB (Hardness Brinell) 125 or less.

T L PEM® Dimple
Registered Trademark
PART NUMBER DESIGNATION
TFH – 632 – 6 ZI
TFH S – 632 – 6
H

Dimple in head
identifies TFH/ Type Material Thread Length Finish
TFHS studs Code Code Code Code
S Clinching profile may vary.
unthreaded length

All dimensions are in inches.


Type Length Code “L” ±.015 Min. Hole Max. Min.
(Length Code in 16ths of an inch) Sheet Size in Hole Dist.
Thread Fastener Material Thread H S T
Thick-
Sheet in Hole
Size Stainless Code ±.015 Max. Max.
Steel ness +.003 Attached
Steel .250 .312 .375 .500 .625 .750 .875 1.00 1.25 1.50 (2)
(1) -.000 Parts to Edge
.086-56
TFH TFHS 256 4 5 6 8 10 12 — — — — .020 .085 .141 .070 .025 .105 .187
(#2-56)
.112-40
UNIFIED

TFH TFHS 440 4 5 6 8 10 12 14 — — — .020 .111 .176 .070 .025 .131 .219
(#4-40)
.138-32
TFH TFHS 632 4 5 6 8 10 12 14 16 20 24 .020 .137 .203 .070 .025 .157 .250
(#6-32)
.164-32
TFH TFHS 832 4 5 6 8 10 12 14 16 20 24 .020 .163 .234 .070 .025 .183 .281
(#8-32)
.190-24
TFH TFHS 024 — 5 6 8 10 12 14 16 20 24 .020 .189 .250 .090 .025 .209 .281
(#10-24)
.190-32
TFH TFHS 032 — 5 6 8 10 12 14 16 20 24 .020 .189 .250 .090 .025 .209 .281
(#10-32)

All dimensions are in millimeters.

Type Min. Max. Min.


Hole
Thread Fastener Material Sheet Hole Dist.
Thread Size in H S T
Size x Stain- Code Length Code “L” ±0.4 Thick- in Hole
Sheet ±0.4 Max. Max.
Pitch Steel less
(Length Code in millimeters) ness Attached
+0.08 (2)
METRIC

Steel (1) Parts to Edge


M3 x 0.5 TFH TFHS M3 6 8 10 12 15 18 20 25 — — 0.51 3 4.5 1.8 0.64 3.3 5.6
M4 x 0.7 TFH TFHS M4 — 8 10 12 15 18 20 25 30 35 0.51 4 5.8 1.8 0.64 4.7 7.2
M5 x 0.8 TFH TFHS M5 — 8 10 12 15 18 20 25 30 35 0.51 5 6.4 2.3 0.64 5.3 7.2

(1) See page 70 for installation tool requirements.


(2) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

58 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

HFH™/HFHS™/HFHB™ HEAVY-DUTY STUDS


• HFH studs are for high-strength applications in sheets as thin as .050” / 1.3 mm.
• HFHS studs offer high corrosion resistance.
• HFHB studs are for superior electrical/mechanical attachment in copper.
• HFH studs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 85 / HB (Hardness Brinell) 165 or less.
• HFHS studs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 70 / HB (Hardness Brinell) 125 or less.
• HFHB studs are recommended for use in copper sheets HRB (Rockwell “B” Scale) 55 / HB (Hardness Brinell) 83 or less.

PEM® Dimple
T L Registered Trademark
PART NUMBER DESIGNATION
HFH – 032 – 12 ZI
HFH S – 032 – 12
HFH B – 032 – 12 X
H

Type Material Thread Length Finish


Code Code Code Code

S Clinching profile may vary.


unthreaded length
All dimensions are in inches.

Type Length Code “L” ±.015 Min. Hole Max. Min.


Fastener Material (Length Code in 16ths of an inch) Sheet Size in Hole Dist.
Thread Thread H S T
Thick- Sheet in Hole
Size Code ±.01 Max. Max.
Steel Stainless Phosphor .500 .750 1.00 1.25 1.50 1.75 2.00 ness +.005 Attached
(3)
Steel Bronze (1) (2) -.000 Parts to Edge
UNIFIED

.190-32
HFH HFHS HFHB 032 8 12 16 20 24 28 32 .050 .190 .300 .105 .040 .252 .415
(#10-32)
.250-20
HFH HFHS HFHB 0420 8 12 16 20 24 28 32 .060 .250 .380 .125 .050 .312 .460
(1/4-20)
.313-18
HFH HFHS HFHB 0518 8 12 16 20 24 28 32 .075 .312 .480 .140 .070 .374 .500
(5/16-18)
.375-16
(3/8-16) HFH HFHS HFHB 0616 — 12 16 20 24 28 32 .090 .375 .580 .155 .085 .437 .530

Tensile strength: HFH - 120 ksi / HFHS - 75 ksi / HFHB - 60 ksi.

All dimensions are in millimeters.


Type Min. Max. Min.
Hole
Thread Sheet Hole Dist.
Fastener Material Thread Size in H S T
Size x Length code “L” ±0.4 Thick- in Hole
Code Sheet ±0.25 Max. Max.
Pitch Steel Stainless Phosphor (Length Code in millimeters) ness Attached
+0.13 (3) to Edge
Steel Bronze(1) (2) Parts
METRIC

M5 x 0.8
HFH HFHS HFHB M5 15 20 25 30 35 40 50 1.3 5 7.8 2.7 1.14 6.4 10.7
M6 x 1 HFH HFHS HFHB M6 15 20 25 30 35 40 50 1.5 6 9.4 2.8 1.27 7.5 11.5
M8 x 1.25 HFH HFHS HFHB M8 15 20 25 30 35 40 50 2 8 12.5 3.5 1.7 9.5 12.7
M10 x 1.5 HFH HFHS HFHB M10 15 20 25 30 35 40 50 2.3 10 15.7 4.1 2.29 11.5 13.7

Tensile strength: HFH - 900 MPa / HFHS - 515 MPa / HFHB - 415 MPa.

(1) The electrical resistance (tested at 10 amps DC) between phosphor bronze studs and copper busbars is below 104µ ohms and 62µ ohms for the
#10-32 / M5 and 3/8-16 / M10 thread sizes respectively, after repeated thermal and mechanical cycling. For complete electrical resistance test data
for type HFHB studs installed in copper, see bulletin entitled “Electrical Resistance of HFHB Studs Installed in Copper” on our website.
(2) See page 72 for installation tool requirements.
(3) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

PennEngineering • www.pemnet.com 59
SELF-CLINCHING STUDS AND PINS

HFE™/THFE™ HEAVY DUTY STUDS FOR THIN SHEETS


• Enlarged head diameter reduces stress on panel.
• Thicker head allows for larger hole in attached panels.
• Clinch design provides high-strength in sheets as thin as .031” / 0.8 mm.
• Recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 85 / HB (Hardness Brinell) 165 or less.

T L
PEM® Dimple
Registered Trademark

PART NUMBER DESIGNATION


HFE – 0420 – 12 ZI
THFE – 0420 – 12 ZI
H

Type Thread Length Finish


Code Code Code

S Clinching profile may vary.

unthreaded length

All dimensions are in inches.

Type Length Code “L” ±.015 Min. Hole Size Max. Min.
Thread Thread
(Length Code in 16ths of an inch) Sheet In Sheet H S T Hole in Dist.
Fastener Material
Size Code Thickness +.005 ±.01 Max. Max. Attached HoleC/L
Steel .500 .750 1.00 1.25 1.50 1.75 2.00 (1) -.000 (2) Parts To Edge
.190-32
UNIFIED

HFE 032 8 12 16 20 24 28 32 .040 .190 .357 .102 .048 .280 .360


(#10-32)
.250-20 HFE 0420 8 12 16 20 24 28 32 .040 .250 .462 .118 .060 .340 .470
(1/4-20) THFE .031 .109 .069 .446
.313-18 HFE 0518 8 12 16 20 24 28 32 .060 .312 .586 .133 .083 .402 .560
(5/16-18) THFE .031 .117 .099 .596
Tensile strength: 120 ksi
All dimensions are in millimeters.

Thread Type Min. Hole Max. Min.


Size x Length Code “L” ±0.4
Fastener Material Thread Sheet Size H S T Hole in Dist.
Pitch (Length Code in millimeters)
Code Thickness In Sheet ±0.25 Max. Max. Attached HoleC/L
Steel (1) +0.13 (2) Parts To Edge

METRIC

M5 x 0.8 HFE M5 15 20 25 30 35 40 50 1 5 9.6 2.6 1.35 7.3 10



HFE 1 2.8 1.52 11.5
M6 x 1 M6 15 20 25 30 35 40 50 6 11.35 8.3
THFE 0.8 2.62 1.7 10.5
HFE 1.5 3.3 2.13 14.5
M8 x 1.25 M8 15 20 25 30 35 40 50 8 15.3 10.3
THFE 0.8 2.9 2.54 15
Tensile strength: 900 MPa
(1) See page 71 for installation tool requirements.
(2) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

60 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

HFG8™/HF109™ HEAVY DUTY, HIGH TENSILE STRENGTH STUDS


• HFG8 and HF109 studs are for heavy-duty applications in sheets as thin as .040” / 1 mm.
• Grade 8 and property class 10.9 studs meeting 150 ksi/1040 MPa minimum.
• Recommended for use in steel or HSLA steel sheets HRB (Rockwell “B” Scale) 89 / HB (Hardness Brinell) 180 or less.
• Large head diameter spreads compressive stress on panel.

PEM® Dimple
T L Registered Trademark

PART NUMBER DESIGNATION


HF G8 – 0420 – 12 ZI
HF 109 – M6 – 20 ZI
H

Type Strength Thread Length Finish


Code Code Code Code

S Clinching profile may vary.


unthreaded length

All dimensions are in inches.


Thread Type Length Code “L” ±.015 (1) Min. Sheet Hole Size S Max. Hole Min. Dist.
Size (Length Code in 16ths of an inch)
Thread Thickness in Sheet H Max. T in Attached Hole C/L
Steel Code .500 .750 1.00 (2) +.005 –.000 ±.01 (3) Max. Parts To Edge
.190-32
UNIFIED

HFG8 032 8 12 16 .040 .190 .391 .105 .077 .280 .469


(#10-32)
.250-20 HFG8 0420 8 12 16 .040 .250 .507 .125 .090 .340 .709
(1/4-20)
.313-18
HFG8 0518 — 12 16 .060 .312 .645 .140 .126 .402 .827
(5/16-18)
Tensile strength: 150 ksi
All dimensions are in millimeters.
Thread Type Min. Sheet Hole Size S Max. Hole Min. Dist.
Size x Length Code “L” ±0.4 (1)
Thread Thickness in Sheet H Max. T in Attached Hole C/L
Pitch Steel (Length Code in millimeters)
Code (2) +0.13 ±0.25 (3) Max. Parts To Edge
METRIC

M5 x 0.8 HF109 M5 15 20 25 1 5 10.3 2.6 2.06 7.3 11.5


M6 x 1 HF109 M6 15 20 25 1 6 12.1 2.7 2.29 8.3 18.0
M8 x 1.25 HF109 M8 — 20 25 1.5 8 16.6 3.4 3.25 10.3 21.0

Tensile strength: 1040 MPa


(1) Other lengths available up to a maximum of 1.5” (unified) and 40 mm (metric) on special order.
(2) See page 72 for installation tool requirements.
(3) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

To be sure that you are getting


genuine PEM products, look for the
PEM stamp. Studs within
the size range of the SAE
and ISO specs are also
identified with the Grade
8 and 10.9 head markings
respectively. HFG8 Marking*

* Thread size #10-32 does not have SAE head marking since it is technically
not within the size range of the specification.

PennEngineering • www.pemnet.com 61
SELF-CLINCHING STUDS AND PINS

HFLH™ HARD PANEL STUDS


• Installs into thinner, harder, high strength steel materials
• Recommended for use in HSLA sheets up to 700 MPa ultimate (hardness up to 96 HRB) such as s500 (1)

PEM® Dimple
T L Registered Trademark

PART NUMBER DESIGNATION


HFLH – 0420 – 20 ZI
H

Type Thread Length Finish


Code Code Code

S
unthreaded length

All dimensions are in inches.

Type Length Code “L” ±.015


Thread Fastener Thread (Length Code in 16ths of an inch) Min. Hole Size Max. Min.
Sheet In Sheet H S T Hole in Dist.
Material
Size Code Thickness +.005 ±.01 Max. Max. Attached HoleC/L
Hardened .500 .750 1.00 1.25 1.50 1.75 2.00
Alloy Steel (2) -.000 (3) Parts To Edge
UNIFIED

.190-32
HFLH 032 8 12 16 20 24 28 32 .040 .190 .357 .102 .048 .280 .360
(#10-32)
.250-20
HFLH 0420 8 12 16 20 24 28 32 .040 .250 .462 .118 .060 .340 .470
(1/4-20)
.313-18
HFLH 0518 8 12 16 20 24 28 32 .060 .312 .586 .133 .083 .402 .560
(5/16-18)
Tensile strength: 120 ksi

All dimensions are in millimeters.

Type
Thread Fastener Thread Min. Max. Min.
Length Code “L” ±.0.4 Sheet
Hole Size H S T Hole in Dist.
Size x Material
Code (Length Code in millimeters) In Sheet ±0.25 Max. Max.
Thickness Attached HoleC/L
Pitch Hardened +0.13
(2) (3)
Alloy Steel Parts To Edge
METRIC

M5 x 0.8 HFLH M5 15 20 25 30 35 40 50 1 5 9.6 2.6 1.35 7.3 10

M6 x 1 HFLH M6 15 20 25 30 35 40 50 1 6 11.35 2.8 1.52 8.3 11.5

M8 x 1.25 HFLH M8 15 20 25 30 35 40 50 1.5 8 15.3 3.3 2.13 10.3 14.5

Tensile strength: 900 MPa

(1) Material meeting specification DIN EN 10149-2, grade S500MC with minimum yield of 500 MPa and max tensile of 700 MPa is a typical panel material
in which type HFLH studs can be used.
(2) See page 71 for installation tool requirements.
(3) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

62 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

SGPC™ SWAGING COLLAR STUDS


• Installs into sheets as thin as .024” / 0.6 mm.
• Can be used to attach dissimilar materials.
• Can captivate multiple panels as long as the total thickness does not exceed the maximum sheet thickness.(1)
• Can be installed into most materials, including stainless steel and rigid non-metallic panels.
• Allows for close centerline-to-edge distance.

PEM® Dimple
T L Registered Trademark

PART NUMBER DESIGNATION


SGPC – 632 – 8
H

Type Thread Length


Code Code

S Clinching profile may vary.


unthreaded length

All dimensions are in inches.


Type L ength Code “L” ±.015 Hole Hole Min.
Fastener (Length Code in 16ths of an inch) Size in Dia. of Dist.
Thread Thread H S T
Material Sheet Sheet Attached Hole
Size Code ±.010 Max. ±.004
Stainless Thickness +.003 Panel
.312 .375 .500 .625 .750 .875 1.00 1.25 1.50 (3)
Steel (2) -.000 +.005 -.000 To Edge
.086-56
SGPC 256 5 6 8 10 12 — — — — .024 - .047 .145 .189 .093 .020 .182 .130
(#2-56)
UNIFIED

.112-40
SGPC 440 5 6 8 10 12 14 16 20 — .024 - .047 .171 .228 .101 .024 .205 .160
(#4-40)
.138-32
SGPC 632 5 6 8 10 12 14 16 20 24 .024 - .047 .196 .256 .109 .024 .229 .180
(#6-32)
.164-32
SGPC 832 5 6 8 10 12 14 16 20 24 .024 - .047 .223 .279 .109 .024 .259 .200
(#8-32)
.190-32
SGPC 032 5 6 8 10 12 14 16 20 24 .024 - .047 .249 .307 .109 .024 .280 .210
(#10-32)
.250-20
SGPC 0420 — 6 8 10 12 14 16 20 24 .024 - .047 .309 .366 .131 .028 .343 .250
(1/4-20)

All dimensions are in millimeters.


Type Hole Min.
Fastener Hole Dia. of Dist.
Thread Thread H S T
Material L ength Code “L” ±0.4 Sheet Size in Attached Hole
Size x Code ±0.25 Max. ±0.1
Stainless (Length Code in millimeters) Thickness Sheet Panel
Pitch (3)
METRIC

Steel (2) +0.08 +0.13 To Edge


M2.5 x 0.45 SGPC M2.5 8 10 12 15 18 — — — — 0.6 - 1.2 4 5 2.4 0.5 4.95 3.9
M3 x 0.5 SGPC M3 8 10 12 15 18 20 25 — — 0.6 - 1.2 4.5 6 2.5 0.6 5.45 4.3
M4 x 0.7 SGPC M4 8 10 12 15 18 20 25 30 — 0.6 - 1.2 5.5 7 2.7 0.6 6.3 4.9
M5 x 0.8 SGPC M5 8 10 12 15 18 20 25 30 35 0.6 - 1.2 6.5 8 2.8 0.6 7.45 5.5
M6 x 1 SGPC M6 — 10 12 15 18 20 25 30 35 0.6 - 1.2 7.5 9 3 0.7 8.3 6.2

(1) When using the fastener to attach more than one sheet or panel, the stud may seem slightly loose after installation. This is a normal condition in some
applications and will not effect the stud’s performance.
(2) See page 73 for installation tooling requirements. Contact Technical Support ([email protected]) for other thicknesses.
(3) Threads are gaugeable to within 2 pitches on the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

PennEngineering • www.pemnet.com 63
SELF-CLINCHING STUDS AND PINS

FHX™ FLUSH-HEAD STUDS WITH X-PRESS™ THREAD PROFILE


FOR USE WITH PUSH ON PLASTIC MATING FASTENERS
• Offers fast, reliable attachment.
• Coarse thread design of the thread reduces assembly time and provides high retention force.
• Allows for lighter assembly.
• Self-clinching stud mounts flush in metal sheets as thin as 1mm.
• Thread design accommodates paints and coatings without compromising performance.
• Self-clinching technology is cleaner and has a more attractive finished appearance than welding.
• Can be installed during the stamping process with PEMSERTER® in-die technology.

L H
65˚ Nom. PART NUMBER DESIGNATION
FH – X5 – 10 ZI

Type Thread Length Finish


Code Code Code

S
unthreaded length

All dimensions are in millimeters.

Thread Size Type Thread Length Code ”L” ±0.4 Min. Sheet Hole Size in Sheet H S
x Pitch Code (Length Code in millimeters) Thickness +0.08 ±0.4 Max.
5 mm x 1.6 FH X5 10 15 20 25 1 5.2 6.5 4
6 mm x 1.6 FH X6 10 15 20 25 1.6 6.2 8.2 4

(1) See page 73 for installation tool requirements.

Examples of plastic nuts and wire tie products that


can be used with PEM ® X-Press™ studs.

Contact Tech Support for more information.


Standard head mounts flush in
sheet. Domed head available on
special order.
Press-on (kwik) nut can
be used to hold down soft
materials such as foam,
cloth or insulation.

64 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

FH™/FHS™/FHA™ FLUSH-HEAD PINS


• Flush-head for sheet thickness of .040” / 1 mm and greater.
• FH pins are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 80 / HB (Hardness Brinell) 150 or less.
• FHS pins are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 70 / HB (Hardness Brinell) 125 or less.
• FHA pins are recommended for use in aluminum sheets HRB (Rockwell “B” Scale) 50 / HB (Hardness Brinell) 82 or less.

These PEM® pins are only available on special order. See TPS, TP4, and TPXS pins on page 16 for standard diameter pins.

PEM® Dimple
L Registered Trademark
PART NUMBER DESIGNATION
FH – 094 – 6 ZI
FH S – 094 – 6
P H FH A – 094 – 6

Type Material Pin Length Finish


Clinching profile may vary. Code Diameter Code Code
S
Code
All dimensions are in inches.
Type Length Code “L” ±.015 Min. Hole Min.

Nominal Fastener Material Pin (Length Code in 16ths of an inch) Sheet Size in Dist.
H S
Pin Dia. Thick- Sheet Hole
± .015 Max.
Diameter Steel Stainless Alu- Code ness +.003
.250 .312 .375 .500 .625 .750 .875 1.00 1.25 1.50 (2)
P±.002 Steel minum (1) -.000 to Edge
.073 FH FHS FHA 073 4 5 6 8 10 — — — — — .040 .085 .15 .075 .19

.084 FH FHS FHA 084 4 5 6 8 10 12 — — — — .040 .099 .16 .085 .22

.094 FH FHS FHA 094 4 5 6 8 10 12 — — — — .040 .111 .18 .085 .22

.103 FH FHS FHA 103 4 5 6 8 10 12 — — — — .040 .118 .18 .085 .22

.106 FH FHS FHA 106 4 5 6 8 10 12 14 16 20 — .040 .125 .19 .090 .22

.116 FH FHS FHA 116 4 5 6 8 10 12 14 16 20 — .040 .137 .21 .090 .25


UNIFIED

.120 FH FHS FHA 120 4 5 6 8 10 12 14 16 20 24 .040 .137 .21 .090 .25

.137 FH FHS FHA 137 4 5 6 8 10 12 14 16 20 24 .040 .157 .23 .090 .28

.141 FH FHS FHA 141 4 5 6 8 10 12 14 16 20 24 .040 .163 .24 .090 .28

.160 FH FHS FHA 160 4 5 6 8 10 12 14 16 20 24 .040 .189 .26 .100 .28

.167 FH FHS FHA 167 — 5 6 8 10 12 14 16 20 24 .040 .189 .26 .100 .28

.173 FH FHS FHA 173 — 5 6 8 10 12 14 16 20 24 .040 .197 .26 .100 .28

.207 FH FHS FHA 207 — 5 6 8 10 12 14 16 20 24 .062 .236 .32 .135 .31

.215 FH FHS FHA 215 — — — 8 10 12 14 16 20 24 .062 .250 .34 .135 .31

.223 FH FHS FHA 223 — — — 8 10 12 14 16 20 24 .062 .250 .34 .135 .31

.273 FH FHS FHA 273 — — — 8 10 12 14 16 20 24 .093 .312 .38 .160 .38

.281 FH FHS FHA 281 — — — 8 10 12 14 16 20 24 .093 .312 .38 .160 .38

All dimensions are in millimeters.


Type Min. Min.
Hole Dist.
Nominal Fastener Material Pin Sheet
Size in H S
Pin Dia. Length Code “L” ±0.4 Thick- Hole
± 0.4 Max.
Diameter Steel Stainless Alu- Code (Length Code in millimeters) ness Sheet
+0.08 to Edge(2)
METRIC

P±0.05 Steel minum (1)

3 FH FHS FHA 3MM 6 8 10 12 15 18 20 25 30 — 1 3.5 5.3 2.3 6.4

4 FH FHS FHA 4MM — 8 10 12 15 18 20 25 30 35 1 4.1 6 2.3 7.1

5 FH FHS FHA 5MM — 8 10 12 15 18 20 25 30 35 1 5.5 7.5 2.55 7.6

(1) See page 74 for installation tool requirements.


(2) Pin diameter may exceed max. in this region.

PennEngineering • www.pemnet.com 65
SELF-CLINCHING STUDS AND PINS

TPS™/TP4™ FLUSH-HEAD PILOT PINS


• Flush-head for sheet thickness of .040” / 1 mm and greater.
• Satisfies a wide range of positioning, pivot, and alignment applications.
• Chamfered end makes mating hole location easy.
• TPS pins are recommended for use in steel or aluminum sheets HRB (Rockwell “B” Scale) 70 / HB (Hardness Brinell) 125 or less.
• TP4 pins are recommended for use in stainless steel sheets HRB (Rockwell “B” Scale) 92 / HB (Hardness Brinell) 195 or less.

L PEM® Dimple
Registered Trademark
64° ±5° PART NUMBER DESIGNATION
TP S – 187 – 8
TP 4 – 187 – 8

D P H

Type Material Pin Length


Code Diameter Code
Code
Clinching profile may vary.
S
All dimensions are in inches.
Type Length Code “L” ± .015 Min.
Pin Pin Min. Sheet Hole Size S
Fastener Material (Length Code in 16ths of an inch) D H Distance
Diameter Diameter Thickness in Sheet Max.
300 Series 400 Series ±.006 ±.015 HoleC/L
P ±.002 Code (1) +.003 -.000 (2)
UNIFIED

Stainless Steel Stainless Steel .375 .500 .625 .750 1.00 to Edge
.125 TPS TP4 125 6 8 10 12 — .040 .144 .090 .205 .090 .250
.187 TPS TP4 187 6 8 10 12 16 .040 .205 .132 .270 .090 .280

.250 TPS TP4 250 — 8 10 12 16 .040 .272 .177 .335 .090 .310

All dimensions are in millimeters.

Type Min.
Pin Pin Min. Sheet Hole Size S
Fastener Material
Length Code “L” ± 0.4 D H Distance
Diameter Diameter Thickness in Sheet Max.
300 Series 400 Series (Length Code in millimeters)
±0.15 ±0.4 HoleC/L
P ±0.05 Code (1) +0.08 (2)
Stainless Steel Stainless Steel to Edge
METRIC

3 TPS TP4 3MM 6 8 10 12 16 — 1 3.5 2.11 5.2 2.29 6.4


4 TPS TP4 4MM 6 8 10 12 16 — 1 4.5 2.82 6.12 2.29 7.1
5 TPS TP4 5MM — — 10 12 16 20 1 5.5 3.53 7.19 2.29 7.6
6 TPS TP4 6MM — — — 12 16 20 1 6.5 4.24 8.13 2.29 7.9

(1) See page 75 for installation tool requirements.


(2) Pin diameter may exceed max. in this region.

If your application requires corrosion resistant fasteners, non-magnetic fasteners, or will be exposed to temperatures above 300˚ F (149˚ C),
see note at bottom of page 6 about “400 series fasteners for stainless steel panels”.

TPXS™ SELF-CLINCHING PILOT PINS


• Meets the ATCA PICMG 3.0 specification.
• 15˚ tapered point makes engaging the mating hole easy.

PEM® Part Number: TPXS-3MM-16


Contact [email protected] for other sizes and materials
2.29 mm
Max.
(1)
1 mm
±0.15
15˚ ±5˚

3 mm 5.2 mm
±0.05 ±0.4

Min. Sheet Thickness: 1 mm


Hole Size In Sheet: 3.5 mm +0.08
16 mm
Min. Dist. Hole C/L To Edge: 6.4 mm ±0.25
Clinching profile may vary.
(1) Pin diameter may exceed max. in this region.

66 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

MATERIAL AND FINISH SPECIFICATIONS


Threads (1) Fastener Materials Standard Finishes Optional Finishes (2)
External, Hardened Age Zinc plated per Passivated Zinc Plated per
ASME B1.1, Hardened Medium CDA 510 Hardened 300 Series 400 Series No ASTM B633, SC1 and/or ASTM B633, SC1 No Rust
Type 2A / ASME Carbon Carbon Aluminum Phosphor A286 Stainless Stainless Stainless Finish (5µm), Type III, Tested Per (5µm), Type II, Finish Preventative
B1.13M, 6g Steel Alloy Steel (plain finish) Bronze Steel Steel Steel (4) Colorless, (5) ASTM A380 Yellow, (5) (4) Oil
FH • • • •
FHS • • •
FHA • • • (3)
FH4 • • •
FHP • • •
FHL • • • •
FHLS • • •
TFH • • • •
TFHS • • •
HFE • • • •
THFE • • • •
HFH • • • •
HFHB • • •
HFHS • • •
HFG8 • • • •
HF109 • • • •
HFLH • • • • (6)
SGPC • • •
FHX • • •
TPS • •
TP4 • •
TPXS • •
Part Number Codes for Finishes X ZI None ZC X X

For use in Sheet Hardness (7)


HRB 50 / HRB 55 / HRB 70 / HRB 80 / HRB 85 / HRB 89 / HRB 92 / HRB 96 /
HB 82 HB 83 HB 125 HB 150 HB 165 HB 180 HB 202 HB 216 Any Sheet
Type or Less or Less or Less or Less or Less or Less or Less or Less Hardness
FH •
FHS •
FHA •
FH4 •
FHP •
FHL •
FHLS •
TFH •
TFHS •
HFE •
THFE •
HFH •
HFHB •
HFHS •
HFG8 •
HF109 •
HFLH •
SGPC •
FHX •
TPS •
TP4 •
TPXS •

(1) For plated studs, Class 2A/6g, the maximum major and pitch diameter, after plating, may equal basic sizes and be gauged to Class 3A/4h. Per ASME
B1.1, Section 7, Paragraph 7.2 and ASME B1.13M, Section 8, paragraph 8.2.
(2) Special order with additional charge.
(3) Part numbers for aluminum studs have no finish suffix.
(4) “X” suffix studs may have pitch diameters and major diameters below 2A/6g minimum size, per ANSI B1.1, Section 7, and B1.13M, Section 8 to allow for
minimum of 0.0002” / 0.0051 mm of plating.
(5) See PEM Technical Support section of our web site for related plating standards and specifications.
(6) With rust preventative oil.
(7) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

PennEngineering • www.pemnet.com 67
SELF-CLINCHING STUDS AND PINS

INSTALLATION - FH™/FHS™/FHA™ THREADED STUDS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. In most cases,
when using sheets .060” / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud (see
illustrations below for details). For sheets less than .060 / 1.51 mm, the hole requires a countersink with dimension A at the top to
provide for metal flow around the shank of the stud.

Tooling for sheet thicknesses less than .060 / 1.51 mm with #2 thru Tooling for sheet thicknesses .060” / 1.51 mm and greater with #2
#10 / M2.5 thru M5 thread sizes and less than .093” / 2.36 mm for thru #10 / M2.5 thru M5 thread sizes and .093” / 2.36 mm and
1/4” / M6 threads. greater for 1/4” and 5/16” / M6 and M8 threads.

PUNCH PUNCH

SHEET SHEET

A 45° Nom.
C

See page 55 for “L”.


L +.125”/ ANVIL L +.125”/
3.18 mm Min. ANVIL
C 3.18 mm Min.

PEMSERTER® Installation Tooling


Thread Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch Thread Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch
Code For Sheets For Sheets Part Code For Sheets For Sheets Part
A C A + 0.1 C + 0.08
> .060” _< .059” Number > 1.51 mm _< 1.5 mm Number
256 .110-.114 .087-.090 970200005300 970200240300 M2.5 3.1 2.53 970200300300 970200493300
440 .136-.140 .113-.116 970200006300 970200241300 M3 3.6 3.03 970200229300 970200242300
UNIFIED

METRIC

632 .162-.166 .139-.142 970200007300 970200243300 975200048 M3.5 4.1 3.53 970200007300 970200243300 975200048
832 .188-.192 .165-.168 970200008300 970200245300 M4 4.6 4.03 970200019300 970200244300
024/032 .216-.220 .191-.194 970200009300 970200246300 M5 5.6 5.03 970200020300 970200247300
For Sheets For Sheets For Sheets For Sheets
> .093” _< .092” > 2.36 mm _< 2.36 mm
0420 .295-.300 .250-.253 970200010300 970200249300 M6 6.6 6.03 970200230300 970200248300
975200048 975200048
0518 .334-338 .3125-.3155 970200011300 — M8 8.6 8.03 970200231300 —

68 PennEngineering • www.pemnet.com
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INSTALLATION - FH4™/FHP™ STUDS FOR STAINLESS STEEL SHEETS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet.

For FH4/FHP studs, a special anvil with a raised ring is required to create a proper installation. The raised ring acts as a second displacer of the stainless
sheet material, thereby ensuring that the annular groove is filled. Please see page 56 for recommended sheet thickness range.
The special anvils are available from PEM stock or can be machined from suitable tool steel. A hardness of HRC 55 / HB 547 minimum is required to provide
long anvil life. We recommend measuring the “P” dimension every 5000 installations to ensure that the anvil remains within specification.

PEMSERTER® Installation Tooling


PUNCH
Anvil Dimensions (in.)
Thread Anvil Part Punch Part
A B C P R1 R2
Code Number Number SHEET
+.003 -.000 ±.002 ±.002 ±.001 Max. Max.
UNIFIED

440 .113 .144 .174 .010 .003 .005 8001645


ANVIL
632 .140 .170 .200 .010 .003 .005 8001644
832 .166 .202 .236 .010 .003 .005 8001643 975200048
032 .191 .235 .275 .010 .003 .005 8001642
95°
0420 .252 .324 .360 .020 .003 .005 8002535 Nom. R2 Recommended Installation Anvil
R1 C
Anvil Dimensions (mm)
Thread Anvil Part Punch Part
A B C P R1 R2 B 45° Nom.
Code Number Number
+0.08 ±0.05 ±0.05 ±.025 Max. Max. 95°
Nom. R2 A
METRIC

M3 3.05 3.81 4.57 0.25 0.08 0.13 8001678 R1


M4 4.04 4.95 5.82 0.25 0.08 0.13 8001677
975200048 P
M5 5.08 6.15 7.16 0.25 0.08 0.13 8001676
L +.125”/
M6 6.05 7.87 8.79 0.51 0.08 0.13 8002536 3.18 mm Min.
See page 56
for “L”.

INSTALLATION - FHL™/FHLS™ STUDS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. For sheets .060” /
1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than .060” / 1.51 mm, the
hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud.
Tooling for sheet thicknesses less than .060” / 1.51 mm. Tooling for sheet thicknesses .060” / 1.51 mm and greater.

A
PUNCH 45° Nom. PUNCH
C
SHEET SHEET
L +.125”/
3.18 mm
Min. ANVIL L +.125”/
ANVIL 3.18 mm
ANVIL
Min. ANVIL

See page 57 for “L”. C


See page 57 for “L”.
PEMSERTER® Installation Tooling
Thread Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch Thread Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch
For Sheets For Sheets Part For Sheets For Sheets Part
Code A C Code A C
> .060” _< .059” Number ±0.05 +0.08 > 1.51 mm _< 1.5 mm Number
UNIFIED

METRIC

256 .110-.114 .087-.090 8003313 8003297 M2.5 3.1 2.53 8003316 8003302
440 .136-.140 .113-.116 8003618 8003298 M3 3.6 3.03 8003317 8003303
632 .162-.166 .139-.142 8003314 8003299 975200997 M3.5 4.1 3.53 8003318 8003304 975200997
832 .188-.192 .165-.168 8003315 8003300 M4 4.6 4.03 8003620 8003305
032 .216-.220 .191-.194 8003619 8003301 M5 5.6 5.03 8003319 8003306

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SELF-CLINCHING STUDS AND PINS

INSTALLATION - TFH™/TFHS™ NON-FLUSH STUDS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force until the punch contacts the sheet. When installed, the stud head is not
flush but will protrude approximately .025” / 0.64 mm. For sheets .030” / 0.76 mm and thicker, the anvil requires only a straight thru
hole to accommodate the stud. For sheets less than .030” / 0.76 mm down to .020” / 0.51 mm, the hole requires a countersink with
dimension A at the top to provide for metal flow around the shank of the stud. The standard punch design below provides clearance
for the stud head and reduces chances of over squeezing the head of the stud into the sheet metal.

Tooling for sheet thicknesses less than .030” / 0.76 mm down to Tooling for sheet thicknesses .030” / 0.76 mm and greater.
.020” / 0.51 mm.

.020” / 0.51 mm
.021” / 0.53 mm
PUNCH
PUNCH
PUNCH PUNCH
H
+.015” / +0.4 mm H
+.025” / +0.6 mm +.015” / +0.4 mm .020” / 0.51 mm
SHEET A SHEET +.025” / +0.6 mm C .021” / 0.53 mm
45° Nom.

ANVIL
C ANVIL
L +.125”/ 3.18 mm Min.
L +.125”/ 3.18 mm Min. See page 58 for “L”.

PEMSERTER® Installation Tooling


Thread Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch Thread Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch
For Sheets For Sheets Part For Sheets For Sheets Part
Code A C Code A + 0.1 C + 0.08
> .030” .020” - .029” Number > 0.76 mm 0.51 - 0.75 mm Number
METRIC

256 .110-.114 .087-.090 970200005300 970200240300 970200235400 M3 3.6 3.03 970200229300 970200242300 970200236400
UNIFIED

440 .136-.140 .113-.116 970200006300 970200241300 970200236400 M3.5 4.1 3.53 970200007300 970200243300 970200237400
632 .162-.166 .139-.142 970200007300 970200243300 970200237400 M4 4.6 4.03 970200019300 970200244300 970200238400
832 .188-.192 .165-.168 970200008300 970200245300 970200238400 M5 5.6 5.03 970200020300 970200247300 970200239400
032 .216-.220 .191-.194 970200009300 970200246300 970200239400 M6 6.6 6.03 970200230300 970200248300 970200496400
0420 .295-.300 .250-.253 970200010300 970200249300 970200496400

INSTALLATION - HFH™/HFHB™/HFHS™ STUDS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud
into the sheet. The standard punch design provides clearance for the stud head and reduces chances of over squeezing.

.035” - .036” (032)


.045” - .046” (0420) PEMSERTER® Installation Tooling
PUNCH .063” - .064” (0518)
Thread Anvil Dimensions (in.) Anvil Part Punch Part
.077” - .078” (0616) Number Number
0.94 mm - 0.96 mm (M5) Code C
H
UNIFIED

+.015” / +0.4 mm
1.14 mm - 1.16 mm (M6) 032 .191 – .194 970200009300 970200311400
+.025” / +0.6 mm
1.62 mm - 1.64 mm (M8) 0420 .250 – .253 970200010300 970200312400
2.1 mm - 2.12 mm (M10) 0518 .3125 – .3155 970200011300 970200313400
PUNCH 0616 .375 – .378 970200004300 970200314400

Thread Anvil Dimensions (mm) Anvil Part Punch Part


SHEET C Number Number
Code C +0.08
METRIC

M5 5.03 970200020300 970200311400


L +.125”/ M6 6.03 970200230300 970200312400
3.18 mm Min. M8 8.03 970200231300 970200313400
M10 10.03 970200402300 970200491400
See page 59 for “L”. ANVIL

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INSTALLATION - HFE™/THFE™/HFLH™ STUDS


HFE™/HFLH™ STUDS
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into
the sheet.
Tooling for sheet thicknesses less than .060” / 1.51 mm with #10 / M5 Tooling for sheet thicknesses .060” / 1.51 mm and greater with #10 /
and 1/4” / M6 thread sizes and less than .075” / 1.9 mm with 5/16” / M5 and 1/4” / M6 thread sizes and .075” / 1.9 mm and greater with
M8 threads. 5/16” / M8 threads.

.043” - .044” (032) .043” - .044” (032)


PUNCH PUNCH
.055” - .056” (0420) .055” - .056” (0420)
.078” - .079” (0518) .078” - .079” (0518)
H H 1.17 mm - 1.19 mm (M5)
+.015” / +0.4 mm 1.17 mm - 1.19 mm (M5) +.015” / +0.4 mm
+.025” / +0.6 mm 1.39 mm - 1.42 mm (M6) +.025” / +0.6 mm 1.39 mm - 1.42 mm (M6)
2 mm - 2.03 mm (M8) 2 mm - 2.03 mm (M8)

A 45° Nom.
SHEET C
SHEET

ANVIL ANVIL
C

L +.125”/ L +.125”/
Type HFE see page 60 for “L”.
3.18 mm Min. 3.18 mm Min.
Type HFLH see page 62 for “L”.
PEMSERTER® Installation Tooling
Thread Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch Thread Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch
For Sheets For Sheets Part For Sheets For Sheets Part
Code A C Code A + 0.1 C + 0.08
> .060” .040” - .060” Number > 1.51 mm 1 mm - 1.51 mm Number
UNIFIED

METRIC

032 .216-.220 .191-.194 970200009300 970200246300 8003707 M5 5.6 5.03 970200020300 8003704 8003710
0420 .295-.300 .250-.253 970200010300 8003702 8003708 M6 6.6 6.03 970200230300 8003705 8003711
For Sheets For Sheets For Sheets For Sheets
> .075” .060” - .075” > 1.9 mm 1.5 - 1.9 mm
0518 .334-.338 .3125-.3155 970200011300 8003703 8003709 M8 8.6 8.03 970200231300 8003706 8003712

THFE™ STUDS
Tooling for sheet thicknesses less than .052” / 1.31 mm with 1/4” / M6 Tooling for sheet thicknesses .052” / 1.31 mm and greater with 1/4” / M6 and
thread sizes, and less than .067” / 1.71 mm with 5/16” / M8 thread sizes. .067” / 1.71 mm thread sizes and greater with 5/16” / M8 threads.

.064” - .065” (0420) .020” / 0.51 mm


PUNCH PUNCH
.094” - .095” (0518) .021” / 0.53 mm
1.57 mm - 1.6 mm (M6)
H H
+.015” / +0.4 mm 2.41 mm - 2.44 mm (M8) +.015” / +0.4 mm
+.025” / +0.6 mm +.025” / +0.6 mm

A 45° Nom. C
SHEET SHEET

ANVIL ANVIL
C

L +.125”/ L +.125”/
3.18 mm Min. See page 60 for “L”. 3.18 mm Min.

PEMSERTER® Installation Tooling


Thread Anvil Dimensions (in.) Anvil Part No. Anvil Part No. Punch Thread Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch
For Sheets For Sheets Part For Sheets For Sheets Part
Code A C Code A + 0.1 C + 0.08
> .051” .031” - .051” Number > 1.3 mm 0.8 - 1.3 mm Number
UNIFIED

METRIC

0420 .302-.306 .250-.253 970200010300 8019886 8019890 M6 7.25 6.03 970200230300 8019888 8019892
For Sheets For Sheets For Sheets For Sheets
> .066” .031” - .066” > 1.7 mm 0.8 - 1.7 mm
0518 .374-.378 .3125-.3155 970200011300 8019887 8019891 M8 9.55 8.03 970200231300 8019889 8019893

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SELF-CLINCHING STUDS AND PINS

INSTALLATION - HFG8™/HF109™ STUDS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud
into the sheet. Note that for sheets .060” / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For
sheets less than .060” / 1.51 mm to less than .075” / 1.9 mm, the hole requires a countersink with dimension A at the top to provide for
metal flow around the shank of the stud.

Tooling for sheet thicknesses less than .060” / 1.51 mm Tooling for sheet thicknesses .060” / 1.51 mm and greater
with #10 / M5 and 1/4” / M6 thread sizes and less than with #10 / M5 and 1/4” / M6 thread sizes and .075” / 1.9
.075” / 1.9 mm with 5/16” / M8 threads. mm and greater with 5/16” / M8 threads.

.072” - .073” (032) .072” - .073” (032)


PUNCH .085” - .086” (0420) PUNCH .085” - .086” (0420)
.121” - .122” (0518) .121” - .122” (0518)
1.93 mm - 1.95 mm (M5) H
1.93 mm - 1.95 mm (M5)
H
+.015” / +0.4 mm 2.16 mm - 2.18 mm (M6) +.015” / +0.4 mm 2.16 mm - 2.18 mm (M6)
+.025” / +0.6 mm +.025” / +0.6 mm
3.12 mm - 3.14 mm (M8) 3.12 mm - 3.14 mm (M8)

SHEET SHEET

A C
45° Nom.

L +.125”/
L +.125”/ 3.18 mm
3.18 mm C Min.
Min. See page 61 for “L”.
ANVIL
ANVIL

PEMSERTER® Installation Tooling


Thread Anvil Dimensions (in.) Anvil Part Number Anvil Part Number Punch Part
Code (Standard Sheet) (Thin Sheet) Number
A C
UNIFIED

032 .216 – .220 .191 – .194 970200009300 970200246300 8014456


0420 .273 – .278 .250 – .253 8021609 8021613 8014458
0518 .334 – .338 .3125 – .3155 8021610 8021614 8014460

Thread Anvil Dimensions (mm) Anvil Part Number Anvil Part Number Punch Part
Code (Standard Sheet) (Thin Sheet) Number
A +0.1 C +0.08
METRIC

M5 5.6 5.03 970200020300 8003704 8014457


M6 6.6 6.03 8021611 8021615 8014459
M8 8.6 8.03 8021612 8021616 8014461

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PUNCH
INSTALLATION - SGPC™
SGPC SWAGING COLLAR STUDS 1.

1. Prepare properly sized mounting hole in sheet.


2. Insert fastener through mounting hole (punch side) as shown in drawing.
3. With installation punch and anvil surfaces parallel, apply squeezing force until the SHEET(S)
punch pushes over the protruding knurls of the stud. BEFORE AFTER

PEMSERTER® Installation Tooling


Punch Dimensions (in.) Punch Anvil Dimensions (in.) Anvil
Thread
Code A B Part C P Part
+.004 –.000 +.000 –.001 Number +.001 +.000 –.002 Number
ANVIL
UNIFIED

256 .209 .019 8015111 .087 .014 8016983 2. C P


440 .248 .022 8015112 .113 .014 8016984
632 .276 .022 8015113 .139 .014 8016985 A
150˚
832 .299 .022 8015114 .165 .014 8016986
032 .327 .022 8015115 .191 .014 8016987 B
0420 .386 .026 8015116 .251 .014 8016988

Punch Dimensions (mm) Punch Anvil Dimensions (mm) Anvil


Thread
Code A B Part C P Part PUNCH
+0.1 –0.025 Number +0.025 –0.05 Number
METRIC

M2.5 5.5 0.47 8015117 2.53 0.35 8016989


M3 6.5 0.57 8015118 3.03 0.35 8016990 3. ANVIL
M4 7.5 0.57 8015119 4.03 0.35 8016991
M5 8.5 0.57 8015120 5.03 0.35 8016992 Punch pushes over
M6 9.5 0.67 8015121 6.03 0.35 8016993 protruding knurls

NOTE: For panel design information, go to


http://www.pemnet.com/SGPC_Panel_Designs.pdf

INSTALLATION - FHX™ STUDS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. In most cases, when
using sheets 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud (see illustrations below for
details). For sheets less than 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around
the shank of the stud.
Tooling for sheet thicknesses less Tooling for sheet thicknesses 1.51 mm
than 1.51 mm with 5 mm thread size and greater with 5 mm thread size
and less than 2.4 mm for 6 mm and 2.4 mm and greater for 6 mm
thread size. thread size.

PUNCH PUNCH

SHEET SHEET

ANVIL ANVIL

PEMSERTER® Installation Tooling


Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch
Thread For Sheets For Sheets Part

Code A C < 1.51 > 1.51 Number
A 45˚ Nom. C X5 6.12 - 6.22 5.23 - 5.31 8021189 8021188 975200048
< 2.4 > 2.4
L +3.18 mm X6 7.04 - 7.14 6.25 - 6.33 8021191 8021190 975200048
L +3.18 mm
Min. C Min.

See page 64 for “L”.

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SELF-CLINCHING STUDS AND PINS

INSTALLATION - FH™/FHS™/FHA™ PINS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert pin through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the pin flush in the sheet. In most cases, when
using sheets .060” / 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the pin (see illustrations
below for details). For sheets less than .060” / 1.51 mm, the hole requires a countersink with dimension A at the top to provide for
metal flow around the shank of the pin.

Tooling for sheet thicknesses less than .060” / Tooling for sheet thicknesses greater than .060”
1.52 mm with 073 thru 173 / 3 mm thru 5 mm / 1.52 mm with 073 thru 173 / 3 mm thru 5 mm
pin diameter codes and for sheet thicknesses pin diameter codes and for sheet thicknesses
less than .093 / 2.36 mm with 207 thru 223 pin greater than .093” / 2.36 mm with 207 thru 281
diameter codes. pin diameter codes.

PUNCH PUNCH

SHEET SHEET

45° Nom.
A
B
B

L +.125”/ L +.125”/
3.18 mm ANVIL 3.18 mm ANVIL
Min. 3/32”/ Min. 3/32”/
2.38 mm 2.38 mm
Min. Min.
C See page 65 for “L”. C

PEMSERTER® Installation Tooling


Pin Dia. Anvil Dimensions (in.) Pin Dia. Anvil Dimensions (mm)
Code A +.004 –.000 B ±.002 C ±.002 Code
METRIC

A +0.1 B ±0.05 C ±0.05


073 .116 .089 .078 3MM 4.9 3.61 3.1
084 .133 .103 .089 4MM 5.44 4.19 4.1
094 .162 .115 .099 5MM 6.93 5.61 5.1
103 .166 .122 .109
106 .168 .129 .111
116 .191 .141 .121
UNIFIED

120 .191 .141 .125


137 .215 .161 .144
141 .216 .167 .147
160 .244 .193 .166
167 .244 .193 .172
173 .250 .201 .180
207 .286 .240 .213
215 .290 .254 .221
223 .298 .254 .228
273 .325 .316 .277
281 .320 .316 .290

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SELF-CLINCHING STUDS AND PINS

INSTALLATION - TPS™/TP4™/TPXS™ PILOT PINS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert pin through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the pin flush in the sheet.

PEMSERTER® Installation Tooling


Pin Dia. Test Sheet Anvil Dimensions (in.) Anvil Part Punch Part Pin Dia. Test Sheet Anvil Dimensions (mm) Anvil Part Punch Part

Code Thickness (in.) A ±.002 C ±.002 Number Number Code Thickness (mm) A ±0.05 C ±0.05 Number Number
UNIFIED

.040 - .060 .160 8003284 1 - 1.7 3.88 8008096


125 .130 3MM 3.11
Over .060 (1) 8003278 Over 1.7 (1) 8008095

METRIC
.040 - .065 .220 8003285 1 - 1.7 4.88 8003287
187 .192 975200048 4MM 4.11
Over .065 (1) 8003279 Over 1.7 (1) 8003281
975200048
.040 - .075 .285 8003286 1 - 1.8 5.89 8003288
250 .255 5MM 5.13
Over .075 (1) 8003280 Over 1.8 (1) 8003282
1 - 1.9 6.89 8003289
(1) Chamfered anvil not required. 6MM 6.12
Over 1.9 (1) 8003283
60°
Nom.
A
C C

PUNCH
L +.125”/ L +.125”/
3.18 mm 3.18 mm SHEET
Min. Min.

See page 66 for “L”. ANVIL

Recommended tooling Recommended tooling


when a chamfered when a chamfered anvil
anvil is required. is not required.

INSTALLATION NOTES
• For best results we recommend using a Haeger® or PEMSERTER® machine for installation of
PEM® self-clinching fasteners. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for select products.

PennEngineering • www.pemnet.com 75
SELF-CLINCHING STUDS AND PINS

Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation
parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. 
Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for
this purpose.

PERFORMANCE DATA - FH™/FHS™ FLUSH-HEAD STUDS


Thread Rec. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru
Code Torque (in. lbs.) (1) Type Thickness & Material Hardness HRB (lbs.) (lbs.) (in. lbs.) (lbs.)
4.4 FH .062” Aluminum 29 2000 100 5 425
256 2.7 FHS .062” Aluminum 29 2000 100 4.5 300
4.4 FH .060” Steel 59 2500 180 5 425
2.7 FHS .060” Steel 59 2500 180 4.5 300
8.7 FH .064” Aluminum 29 3800 170 10 650
440 5.9 FHS .064” Aluminum 29 3200 170 8 500
8.7 FH .060” Steel 59 4300 275 10 650
5.9 FHS .060” Steel 59 4700 275 8 500
14 FH .064” Aluminum 29 3800 180 17 850
632 11 FHS .064” Aluminum 29 3500 180 16 775
14 FH .060” Steel 59 4700 300 20 850
UNIFIED

11 FHS .060” Steel 59 5000 300 16 775


20 FH .064” Aluminum 29 4800 220 28 1000
832 16 FHS .064” Aluminum 29 4500 220 28 940
25 FH .060” Steel 59 6800 375 40 1270
19 FHS .060” Steel 59 5500 375 28 1130
28 FH .064” Aluminum 29 5500 270 30 1220

032/024 24 FHS .064” Aluminum 29 5500 270 30 1220
32 FH .060” Steel 59 7500 450 60 1410
28 FHS .060” Steel 59 6800 450 50 1410
69 FH .093” Aluminum 28 6500 310 65 2300
0420 55 FHS .093” Aluminum 28 6500 310 65 2100
77 FH .088” Steel 46 9500 575 100 2550
67 FHS .088” Steel 46 10000 575 100 2550
85 FH .093” Aluminum 28 6500 430 100 2260
0518 74 FHS .093” Aluminum 28 6700 430 100 2260
130 FH .093” Steel 46 10000 650 175 3475
102 FHS .093” Steel 46 11200 650 175 3120

Thread Rec. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru
Code Torque (N•m) (1) Type Thickness & Material Hardness HRB (kN) (N) (N•m) (N)
0.78 FH 1.6 mm Aluminum 29 8.9 465 1.0 2600
M2.5 0.48 FHS 1.6 mm Aluminum 29 11.6 465 0.8 1820
0.84 FH 1.5 mm Steel 59 11.1 740 1.0 2800
0.48 FHS 1.5 mm Steel 59 13.8 740 0.8 1820
1.1 FH 1.6 mm Aluminum 29 12.9 600 1.7 3150
M3 0.81 FHS 1.6 mm Aluminum 29 12.9 600 1.3 2570
1.4 FH 1.5 mm Steel 59 14.7 820 1.7 3840
0.77 FHS 1.5 mm Steel 59 14.7 820 1.3 2440
1.6 FH 1.6 mm Aluminum 29 15.6 800 1.7 3780
M3.5 1.3 FHS 1.6 mm Aluminum 29 15.6 800 1.7 3445
1.6 FH 1.5 mm Steel 59 22.3 1335 2.8 3780
1.3 FHS 1.5 mm Steel 59 22.3 1335 2.0 3445
METRIC

2.1 FH 1.6 mm Aluminum 29 20 975 2.9 4448


M4 1.8 FHS 1.6 mm Aluminum 29 22.3 975 2.9 4180
2.7 FH 1.5 mm Steel 59 28.9 1780 4.2 5650
2 FHS 1.5 mm Steel 59 26.7 1780 2.9 4775
3.1 FH 1.6 mm Aluminum 29 24.5 1070 3.5 5170
M5 2.5 FHS 1.6 mm Aluminum 29 24.5 1070 3.5 4760
3.8 FH 1.5 mm Steel 59 33.4 2000 6.5 6270
3.2 FHS 1.5 mm Steel 59 32.5 2000 6.3 6000
7.3 FH 2.4 mm Aluminum 28 28.9 1660 7.3 10200
M6 5.7 FHS 2.4 mm Aluminum 28 28.9 1660 7.3 9090
8.1 FH 2.2 mm Steel 46 44.5 2560 11.3 11300
6.7 FHS 2.2 mm Steel 46 44.5 2560 10.1 10600
10 FH 2.4 mm Aluminum 28 29.8 1910 11.3 10500
M8 8 FHS 2.4 mm Aluminum 28 29.8 1910 11.3 9540
15 FH 2.4 mm Steel 46 44.5 2890 19.2 15450
11 FHS 2.4 mm Steel 46 49.8 2890 17.5 13630

(1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value or
nut factor equal to 0.20.  In some applications tightening torque may need to be adjusted based on the actual K value.

76 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

PERFORMANCE DATA - FHA™ FLUSH-HEAD STUDS


Thread Rec. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru
Code Torque (in. lbs.) (1) Type Thickness & Material Hardness HR15T (lbs.) (lbs.) (in. lbs.) (lbs.)
UNIFIED

440 3.6 FHA .061” 5052-H34 Aluminum 75 2500 155 4 270


632 6.3 FHA .061” 5052-H34 Aluminum 75 2600 180 8 380
832 9.8 FHA .061” 5052-H34 Aluminum 73 3200 190 15 500
032 14 FHA .061” 5052-H34 Aluminum 75 3200 220 28 600
0420 32 FHA .062” 5052-H34 Aluminum 75 5500 300 55 1050

Thread Rec. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru
Code Torque (N•m) (1) Type Thickness & Material Hardness HR15T (kN) (N) (N•m) (N)
METRIC

M3 0.54 FHA 1.55 mm 5052-H34 Aluminum 74 10.7 575 0.5 1500


M4 0.96 FHA 1.55 mm 5052-H34 Aluminum 75 14.3 775 1.35 2000
M5 1.5 FHA 1.55 mm 5052-H34 Aluminum 75 15.2 900 2.6 2500
M6 3.2 FHA 1.6 mm 5052-H34 Aluminum 75 24.5 1500 5.3 4500

PERFORMANCE DATA - FH4™ STUDS(2)


Rec. Nut Test Sheet Sheet
Thread Tightening Thickness and Hardness Installation Pushout Torque-out Pull Thru
Code Torque (in. lbs.) (1) Material (3) HRB (lbs.) (lbs.) (in. lbs.) (lbs.)
UNIFIED

440 11 .060” Stainless Steel 87 9000 450 16 800


632 22 .060” Stainless Steel 87 9500 540 27 1350
832 35 .060” Stainless Steel 86 11200 780 58 1800
032 51 .060” Stainless Steel 86 12000 800 95 2250
0420 117 .062” Stainless Steel 88 23000 1600 156 3900

Rec. Nut Test Sheet Sheet


Thread Tightening Thickness and Hardness Installation Pushout Torque-out Pull Thru
Code Torque (N•m) Material HRB (kN)
(1) (3) (N) (N•m) (N)
METRIC

M3 1.3 1.5 mm Stainless Steel 87 40 2220 1.8 3500


M4 3.8 1.5 mm Stainless Steel 86 50 3210 6.5 8000
M5 6 1.5 mm Stainless Steel 86 53 3560 10.7 10000
M6 11 1.6 mm Stainless Steel 88 100 4200 15.9 14900

PERFORMANCE DATA - FHP™ STUDS(2)


Rec. Nut Test Sheet Sheet
Thread Tightening Thickness and Hardness Installation Pushout Torque-out Pull Thru
Code Torque (in. lbs.) Material HRB (lbs.)
(1) (3) (lbs.) (in. lbs.) (lbs.)
UNIFIED

440 8.1 .045” Stainless Steel 86 9000 520 10.6 605


632 16 .045” Stainless Steel 86 9500 670 19.5 940
832 28 .045” Stainless Steel 86 11200 785 37.5 1415
032 34 .045” Stainless Steel 86 12000 800 59.5 1500

Rec. Nut Test Sheet Sheet


Thread Tightening Thickness and Hardness Installation Pushout Torque-out Pull Thru
Code Torque (N•m) Material HRB (kN)
(1) (3) (N) (N•m) (N)
METRIC

M3 1.3 2 mm Stainless Steel 86 40 2500 1.6 3500


M4 2.9 1.14 mm Stainless Steel 86 50 3000 3.9 6000
M5 4.4 1.14 mm Stainless Steel 86 53 3560 7.35 7320

(1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K
value or nut factor equal to 0.20.  In some applications tightening torque may need to be adjusted based on the actual K value.
(2) Performance values shown are typical for fasteners properly installed using raised ring tooling in good condition. We recommend replacing
installation tooling when the height of the “P” falls out of tolerance (see page 71). Reductions in performance may occur as the height of the
protrusion wears. Variations in hole preparation, installation force, and sheet material type, thickness, and hardness will affect both performance and
tooling life.
(3) Performance may be reduced for studs installed into thicker sheets.

PennEngineering • www.pemnet.com 77
SELF-CLINCHING STUDS AND PINS

PERFORMANCE DATA - FHL™/FHLS™ STUDS


Rec. Nut Test Sheet Sheet Pull Thru
Thread Tightening Type Thickness and Hardness Installation Pushout Torque-out Pull Thru Test Bushing
Code Torque (in. lbs.) (1) Material HRB (lbs.) (lbs.) (in. lbs.) (lbs.) Hole Size (in.)
2.1 FHL / FHLS .047” Aluminum 33 700 55 4 230 .106
256
3.8 FHL / FHLS .045” Steel 54 1200 85 8 425 .106
UNIFIED

3.5 FHL / FHLS .047” Aluminum 33 1000 60 5 300 .132


440
6.8 FHL / FHLS .045” Steel 54 1200 105 11 580 .132
4.7 FHL / FHLS .047” Aluminum 33 1000 65 6.5 325 .158
632
9 FHL / FHLS .045” Steel 54 1500 110 15 650 .158
6 FHL / FHLS .047” Aluminum 33 1200 80 9 350 .184
832
13 FHL / FHLS .045” Steel 54 1500 125 18 740 .184
7.9 FHL / FHLS .047” Aluminum 33 2500 115 18 395 .210
032
16 FHL / FHLS .045” Steel 54 4500 210 38 800 .210

Rec. Nut Test Sheet Sheet Pull Thru


Thread Tightening Type Thickness and Hardness Installation Pushout Torque-out Pull Thru Test Bushing
Code Torque (N•m) (1) Material HRB (kN) (N) (N•m) (N) Hole Size (mm)
0.32 FHL / FHLS 1.2 mm Aluminum 33 3.1 285 0.55 1200 3
M2.5
0.59 FHL / FHLS 1.1 mm Steel 54 5.3 450 1.1 2250 3
METRIC

0.41 FHL / FHLS 1.2 mm Aluminum 33 4.4 285 0.65 1300 3.5
M3
0.79 FHL / FHLS 1.1 mm Steel 54 5.3 475 1.25 2500 3.5
0.51 FHL / FHLS 1.2 mm Aluminum 33 4.4 290 0.76 1400 4
M3.5
1.03 FHL / FHLS 1.1 mm Steel 54 6.6 500 1.75 2800 4
0.65 FHL / FHLS 1.2 mm Aluminum 33 5.3 365 1.1 1550 4.5
M4
1.39 FHL / FHLS 1.1 mm Steel 54 6.6 550 2.1 3300 4.5
0.97 FHL / FHLS 1.2 mm Aluminum 33 11.1 530 2.2 1850 5.5
M5
1.97 FHL / FHLS 1.1 mm Steel 54 20 1000 4.4 3750 5.5

PERFORMANCE DATA - TFH™/TFHS™ NON-FLUSH STUDS


Rec. Nut Test Sheet Sheet Pull Thru
Thread Tightening Type Thickness and Hardness Installation Pushout Torque-out Pull Thru Test Bushing
Code Torque (in. lbs.) (1) Material HRB (lbs.) (2) (lbs.) (in. lbs.) (lbs.) Hole Size (in.)
9.2 TFH .025” Aluminum 38 1300 75 10 683 .132
6.2 TFHS .025” Aluminum 38 1200 75 8 527 .132
440
9.2 TFH .022” Steel 57 2800 85 10 684 .132
6.2 TFHS .022” Steel 57 1500 80 9 531 .132
13 TFH .025” Aluminum 41 2400 87 9 791 .158
UNIFIED

11 TFHS .025” Aluminum 41 2400 88 12 748 .158


632
15 TFH .022” Steel 57 2800 97 14 906 .158
11 TFHS .022” Steel 57 2800 100 16 750 .158
19 TFH .025” Aluminum 41 2100 94 14 943 .184
17 TFHS .025” Aluminum 41 2200 94 17 963 .184
832
21 TFH .022” Steel 57 3500 111 23 1065 .184
19 TFHS .022” Steel 57 2700 113 26 1109 .184
24 TFH .025” Aluminum 38 2300 98 13 1033 .210

21 TFHS .025” Aluminum 38 2500 101 12 1040 .210
024/032
28 TFH .022” Steel 57 3900 121 25 1214 .210

24 TFHS .022” Steel 57 3200 112 23 1184 .210

Rec. Nut Test Sheet Sheet Pull Thru


Thread Tightening Type Thickness and Hardness Installation Pushout Torque-out Pull Thru Test Bushing
Code Torque (N•m) (1) Material HRB (kN) (2) (N) (N•m) (N) Hole Size (mm)
1.1 TFH 0.65 mm Aluminum 42 5.8 370 0.72 3091 3.51
0.93 TFHS 0.65 mm Aluminum 43 5.8 255 0.19 2962 3.51
M3
1.3 TFH 0.57 mm Steel 57 8 419 1.32 3477 3.51
METRIC

0.94 TFHS 0.57 mm Steel 57 6.7 394 0.84 2971 3.51


1.9 TFH 0.65 mm Aluminum 42 14.2 396 1.29 3963 4.5
1.7 TFHS 0.65 mm Aluminum 40 9.8 391 1.83 4126 4.5
M4
2.1 TFH 0.57 mm Steel 57 17.8 453 1.69 4380 4.5
2 TFHS 0.57 mm Steel 57 13.4 460 2.49 4701 4.5
2.8 TFH 0.64 mm Aluminum 42 3.2 499 1.71 4720 5.51
2.6 TFHS 0.64 mm Aluminum 42 3.2 518 2.29 4977 5.51
M5
3.4 TFH 0.56 mm Steel 57 12.1 570 2.77 5654 5.51
2.8 TFHS 0.57 mm Steel 57 12.9 582 2.9 5328 5.51

(1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value
or nut factor equal to 0.20.  In some applications tightening torque may need to be adjusted based on the actual K value.
(2) Installation controlled by proper cavity depth in punch.

78 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

PERFORMANCE DATA - HFE™ STUDS


Rec. Nut
Thread Tightening Test Sheet Thickness Sheet Installation Pushout Torque-out Tensile Pull Thru Test Bushing
Code Torque and Material (2) Hardness (lbs.) (3) (lbs.) (in. lbs.) Strength (lbs.) Hole Size
(ft. lbs.) (1) (in.) HRB (lbs.) (4) For Pull Thru Tests
UNIFIED

3.6 .040” Aluminum 27 7500 170 60 2400 1900


032 .279
4.2 .040” Cold-rolled Steel 67 9500 300 60 2400 2200
8 .040” Aluminum 27 8000 180 120 3820 3200
0420 .335
9 .040” Cold-rolled Steel 67 13500 340 130 3820 3600
19 .060” Aluminum 22 9000 275 240 6280 6000
0518 .407
20 .060” Cold-rolled Steel 65 15500 575 290 6280 6280

Rec. Nut
Thread Tightening Test Sheet Thickness Sheet Installation Pushout Torque-out Tensile Pull Thru Test Bushing
Code Torque and Material (2) Hardness (kN) (3) (N) (N•m) Strength (kN) Hole Size
(N•m) (1) (mm) HRB (kN) (4) For Pull Thru Tests
METRIC

5.8 1 mm Aluminum 27 37.7 690 8.1 12.8 9.7


M5 7.4
6.4 1 mm Cold-rolled Steel 67 51.1 1350 8.1 12.8 10.6
10 1 mm Aluminum 27 39 750 11.8 18.1 14.2
M6 8.2
11 1 mm Cold-rolled Steel 67 60 1400 14.4 18.1 15.5
24 1.5 mm Aluminum 22 42 1230 23.5 32.9 25
M8 10.3
26 1.5 mm Cold-rolled Steel 65 71.1 2400 33.9 32.9 27.5

PERFORMANCE DATA - THFE™ STUDS


Rec. Nut Test Sheet Thickness Sheet Tensile Test Bushing
Thread Tightening Torque and Material (2) Hardness Installation Pushout Torque-out Strength Pull Thru Hole Size
Code (ft. lbs.) (1) (in.) HRB (lbs.) (3) (lbs.) (in. lbs.) (lbs.) (4) (lbs.) For Pull Thru Tests
UNIFIED

8.1 .031” Aluminum 35 8800 116 71 3820 3249


0420 .340
8.5 .031” Cold-rolled Steel 47 13500 197 116 3820 3388
18 .031” Aluminum 44 11700 131 103 6280 5701
0518 .402
18 .031” Cold-rolled Steel 47 16000 187 124 6280 5772

Rec. Nut Test Sheet Thickness Sheet Tensile Test Bushing


Thread Tightening Torque and Material (2) Hardness Installation Pushout Torque-out Strength Pull Thru Hole Size
Code (N•m) (1) (mm) HRB (kN) (3) (N) (N•m) (kN) (4) (kN) For Pull Thru Tests
METRIC

9 0.8 mm Aluminum 38 39.2 550 7.3 18.1 13


M6 8.3
10 0.8 mm Cold-rolled Steel 47 60.1 886 13.4 18.1 14.3
27 0.8 mm Aluminum 44 56 582 12.2 32.9 27.8
M8 10.3
27 0.8 mm Cold-rolled Steel 47 71.2 881 13.1 32.9 28.1

(1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value
or nut factor equal to 0.20.  In some applications tightening torque may need to be adjusted based on the actual K value.
(2) See tech sheet on our website for performance data of PEM® Types HFE™ and THFE™ studs installed into copper sheets.
(3) Installation controlled by proper cavity depth in punch.
(4) Head size is adequate to ensure failure in threaded area when tested with industry standard tensile bushing diameter.

PennEngineering • www.pemnet.com 79
SELF-CLINCHING STUDS AND PINS

PERFORMANCE DATA - HFH™/HFHS™/HFHB™ STUDS


Rec. Nut
Test Sheet Sheet Tensile
Thread Tightening Installation Pushout Torque-out
Type Thickness and Hardness Strength
Code Torque (lbs.) (2) (lbs.) (ft. lbs.)
Material HRB (lbs.)
(ft. lbs.) (1)
HFH 4.6 .060” Aluminum 15 3000 180 4 2400
HFH 4.6 .060” Steel 65 6000 375 5 2400
032 HFHS 2.5 .050” Aluminum 38 3000 180 4 1500
HFHS 2.5 .058” Steel 52 4500 325 4 1500
HFHB 1.7 .061” Copper CDA-110 28 3400 150 2.9 1200
HFH 9.6 .060” Aluminum 43 5500 285 11 3820
HFH 9.6 .060” Steel 59 7000 480 11 3820
UNIFIED

0420 HFHS 5.2 .064” Aluminum 32 4000 285 8 2385


HFHS 5.2 .072” Steel 43 6500 480 8 2385
HFHB 3.6 .061” Copper CDA-110 28 6000 380 5 1908
HFH 20 .091” Aluminum 39 8000 380 22 6280
HFH 20 .090” Steel 58 10000 590 22 6280
0518 HFHS 11 .087” Aluminum 41 5500 380 15 3930
HFHS 11 .099” Steel 44 7500 590 15 3930
HFHB 7 .126” Copper CDA-110 32 7500 500 11 3140
HFH 35 .091” Aluminum 39 12000 550 25 9300
HFH 35 .090” Steel 58 16000 780 36 9300
0616 HFHS 19 .123” Aluminum 44 10000 560 25 5810
HFHS 19 .099” Steel 44 13000 780 25 5810
HFHB 13 .126” Copper CDA-110 32 12000 560 18 4650

Rec. Nut
Test Sheet Sheet Tensile
Thread Tightening Installation Pushout Torque-out
Type Thickness and Hardness Strength
Code Torque (kN) (2) (N) (N•m)
Material HRB (kN)
(N•m) (1)
HFH 7.7 1.5 mm Aluminum 15 13 800 5.4 12.8
HFH 7.7 1.5 mm Steel 65 26 1500 7.6 12.8
M5 HFHS 3.8 1.62 mm Aluminum 35 12.4 800 5.4 7.3
HFHS 3.8 1.47 mm Steel 54 21.7 1500 6.4 7.3
HFHB 2.7 1.5 mm Copper CDA-110 28 15.6 1115 3.4 5.9
HFH 13 1.5 mm Aluminum 43 29 1270 14 18.1
HFH 13 1.5 mm Steel 59 33 1750 14 18.1
METRIC

M6 HFHS 6.5 1.62 mm Aluminum 35 15.4 1270 11 10.3


HFHS 6.5 1.6 mm Steel 45 24.6 1750 11 10.3
HFHB 4.5 1.5 mm Copper CDA-110 28 25.3 1600 6.7 8.3
HFH 32 2.3 mm Aluminum 39 35.6 1700 30 32.9
HFH 32 2.3 mm Steel 58 44.5 2200 30 32.9
M8 HFHS 16 2.23 mm Aluminum 44 24.4 1700 20 18.8
HFHS 16 2.48 mm Steel 43 37.8 2100 20 18.8
HFHB 11 3.2 mm Copper CDA-110 32 33 2250 15.3 15.1
HFH 63 2.3 mm Aluminum 39 53.3 2445 36 52.2
HFH 63 2.3 mm Steel 58 71.2 3470 49 52.2
M10 HFHS 31 2.3 mm Aluminum 44 44.4 2445 36 29.9
HFHS 31 2.3 mm Steel 44 57.7 3470 36 29.9
HFHB 22 3.2 mm Copper CDA-110 32 53.3 2500 25 24

PERFORMANCE DATA - HFG8™/HF109™ HIGH TENSILE STRENGTH STUDS


Rec. Nut
Tightening Tensile Sheet Sheet
Thread Torque Strength Test Sheet Hardness Installation Pushout Torque-out Test Sheet Hardness Installation Pushout Torque-out
UNIFIED

Code (ft. lbs.) (lbs.) Material


(3)
HRB (lbs.) (2) (lbs.) (ft. lbs.) Material HRB (lbs.) (2) (lbs.) (ft. lbs.)
032 6.4 3000 .047” HSLA Steel 85.5 14000 483 6.2 .040” Cold-rolled Steel 45.0 9900 249 5.9
0420 13 4750 .047” HSLA Steel 85.7 21400 592 11.5 .040” Cold-rolled Steel 45.0 14100 248 11.5
0518 28 7850 .060” HSLA Steel 84.9 32600 667 25.6 .060” Cold-rolled Steel 55.2 19100 447 25.2

Rec. Nut
Tightening Tensile Sheet Sheet
Thread Torque Strength Test Sheet Hardness Installation Pushout Torque-out Test Sheet Hardness Installation Pushout Torque-out
METRIC

Code (N•m) (kN) Material


(3)
HRB (kN) (2) (N) (N•m) Material HRB (kN) (2) (N) (N•m)
M5 10 14.8 1.2 mm HSLA Steel 86.1 60.1 2084 9 1 mm Cold-rolled Steel 45.3 43.2 978 9
M6 17 20.9 1.2 mm HSLA Steel 85.6 90 2454 15.6 1 mm Cold-rolled Steel 45.5 60 1072 14.4
M8 41 38.1 1.5 mm HSLA Steel 84 145 3026 38.4 1.5 mm Cold-rolled Steel 55 85 1992 37.7

(1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value
or nut factor equal to 0.20.  In some applications tightening torque may need to be adjusted based on the actual K value.
(2) Installation controlled by proper cavity depth in punch.
(3) Head size is adequate to ensure failure in threaded area when tested with industry standard tensile bushing diameter.

80 PennEngineering • www.pemnet.com
SELF-CLINCHING STUDS AND PINS

PERFORMANCE DATA - HFLH™ STUDS


Rec. Nut Test Sheet Thickness Sheet Tensile Test Bushing
Installation Pushout Torque-out Pull Thru
Thread Tightening Torque and Material Hardness (2) Strength Hole Size For
(lbs.) (lbs.) (in. lbs.) (lbs.)
Code (ft. lbs.) (1) (in.) HRB (lbs.) (3) Pull Thru Tests
UNIFIED

032 4.2 .040” HC500LA 89 9500 300 60 2400 2200 .279


0420 10 .040” HC500LA 89 13500 340 130 3820 3600 .335
0518 23 .060” HC500LA 91 16000 575 290 6280 6280 .407

Rec. Nut Test Sheet Thickness Sheet Tensile Test Bushing


Installation Pushout Torque-out Pull Thru
Thread Tightening Torque and Material Hardness (2) Strength Hole Size For
(kN) (N) (N•m) (kN)
Code (N•m) (1) (mm) HRB (kN) (3) Pull Thru Tests
METRIC

M5 6.4 1 mm HC500LA 89 51.1 1350 8.1 12.8 10.6 7.4


M6 11 1 mm HC500LA 89 60 1400 14.4 18.1 15.5 8.2
M8 26 1.5 mm HC500LA 91 71.1 2400 33.9 32.9 27.5 10.3

PERFORMANCE DATA - SGPC™ SWAGING COLLAR STUDS


Test Sheet Material Test Sheet Material
Rec. Nut Rec. Nut
Thread Single sheet of .039” 300 Series Stainless Steel

Code
Tightening Thread Tightening Single sheet of 1 mm 300 Series Stainless Steel
Torque Installation Pushout Torque-out Pull-thru Code Torque Installation Pushout Torque-out Pull-thru
(in. lbs.) (1) (lbs.) (lbs.) (in. lbs.) (lbs.) (N•m) (1) (kN) (N) (N•m) (N)

METRIC
UNIFIED

256 3.7 4000 425 5.2 415 M2.5 0.67 20.1 2546 0.86 2561
440 6 5000 450 8 512 M3 0.9 21.8 2051 1.35 2851
632 12 5500 460 15.8 811 M4 2.5 28.5 2396 2.66 4000
832 20 6500 480 29.3 1133 M5 3.3 35.6 3200 5.96 4284
032 25 7300 545 42.8 1273 M6 3.3 42.3 3262 9.19 6311
0420 45 10000 565 76.7 1721

PERFORMANCE DATA - FHX™ STUDS WITH X-PRESS™ THREAD PROFILE


Thread Test Sheet Material Installation Pushout Torque-out
Code (4) kN N N•m
1.1 mm Steel HRB 58 / HB 104 24.9 1519 4.7
X5
1.2 mm Aluminum HRB 44 / HB 66 19.2 1070 3.2
1.6 mm Steel HRB 58 / HB 104 35.6 2964 13.3
X6
1.6 mm Aluminum HRB 44 / HB 66 29.4 1623 7

(1) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K value
or nut factor equal to 0.20.  In some applications tightening torque may need to be adjusted based on the actual K value.
(2) Installation controlled by proper cavity depth in punch.
(3) Head size is adequate to ensure failure in threaded area when tested with industry standard tensile bushing diameter.
(4) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

PennEngineering • www.pemnet.com 81
SELF-CLINCHING STUDS AND PINS

PERFORMANCE DATA - TPS™ PILOT PINS


Pin Test Sheet Sheet Installation Pushout
Dia. Code Material Hardness HRB (lbs.) (lbs.)
Aluminum 20 4500 150
125
UNIFIED

Steel 62 6500 250


Aluminum 18 6500 230
187
Steel 60 8000 400
Aluminum 18 7000 270
250
Steel 62 9000 500

Pin Test Sheet Sheet Installation Pushout


Dia. Code Material Hardness HRB (kN) (kN)
Aluminum 22 12 0.56
3MM
Steel 65 22 0.98
METRIC

Aluminum 19 22 0.89
4MM
Steel 66 26.4 1.54
Aluminum 18 28.6 1.01
5MM
Steel 60 35.2 1.76
Aluminum 18 30.8 1.1
6MM
Steel 62 39.6 2.1

PERFORMANCE DATA - TP4™ PILOT PINS


Pin Test Sheet Installation Pushout Pin Test Sheet Installation Pushout
Dia. Code Material (lbs.) (lbs.) Dia. Code Material (kN) (N)
UNIFIED

METRIC

125 300 Series Stainless Steel 8000 350 3MM 300 Series Stainless Steel 35 1556
187 300 Series Stainless Steel 12000 570 4MM 300 Series Stainless Steel 45 2335
250 300 Series Stainless Steel 14000 650 5MM 300 Series Stainless Steel 54 2535
6MM 300 Series Stainless Steel 60 2891

PERFORMANCE DATA - TPXS™ PILOT PINS


Pin Test Sheet Sheet Installation Pushout
METRIC

Dia. Code Material Hardness HRB (kN) (kN)


Aluminum 22 12 0.56
3MM
Steel 65 22 0.98

PEM® Dimple Fastener drawings


(Registered Trademark) and models
are available at
www.pemnet.com

82 PennEngineering • www.pemnet.com
PEM® brand fasteners that utilize,
surface-mount, broaching and flaring
technology for use with PC boards

K™
FASTENERS FOR
USE WITH PC BOARDS
FASTENERS FOR USE WITH PC BOARDS

No matter how sophisticated or advanced, electronic components must be attached reliably and securely if they are
to deliver optimum performance. We offer several fastener products for use with PC boards to satisfy component-to-
board, board-to-board, and board-to-chassis attachment needs.

ReelFast® surface mount fasteners mount on PC boards in the same manner and at the same time as other surface
mount components prior to the automated reflow solder process. The fasteners simply become another board
component. This alleviates concerns about potential damage to PC boards due to improper secondary installation
operations. The fasteners are provided on tape and reel compatible with existing SMT automated installation
equipment. The benefits of using ReelFast® SMT fasteners are: faster assembly; reduced scrap; reduced handling; and
reduced risk of board damage.

Broaching fasteners can also offer practical alternatives to “loose” hardware. A broaching fastener is a knurled-shank
fastening device that can be pressed into a hole to provide a permanent, strong, threaded or unthreaded attachment
point in PC boards. They can also be used in aluminum, acrylic, casting and polycarbonate components. Specially
formed axial grooves around the shank of the fastener “broach” or cut into the material, creating a firm, interference-
type fit resistant to rotation. In PC boards, broaching fasteners are recommended for use in non-plated holes.

Broach/flare-mount standoffs (KFB3™) offer a combined broach/flare feature for even greater pullout performance
in PC board materials.

NUTS AND SPACERS/STANDOFFS PFK™ - Broaching panel fastener assemblies for


mounting on PC boards - PAGE 94
SMTSO™/SMTSOB™ - ReelFast® surface mount
nuts and standoffs are available threaded and
unthreaded - PAGE 86 STUDS

SMTSS™ - ReelFast® SNAP-TOP® standoffs feature KFH™ - Threaded broaching studs for use
a spring action to hold PC board securely without as solderable connectors or as permanently
screws or threaded hardware - PAGE 87 mounted studs on PC boards - PAGE 94

SMTSK™ - NEW ReelFast® KEYHOLE® standoffs


eliminate the need for attaching screws - PAGE 88 RIGHT ANGLE FASTENERS

SMTRA™ - ReelFast® R’ANGLE® surface mount


KF2™/KFS2™ - Broaching nuts, internally threaded fasteners provide strong re-usable threads at
for mounting on PC boards - PAGE 89 right angles to PC boards - PAGE 95

KFE™/KFSE™ - Broaching standoffs, threaded or


unthreaded for stacking or spacing - PAGE 90 SHEET JOINING FASTENERS

SFK™ - SpotFast® clinch/broach mount fasteners


KFB3™ - Broach/flare-mount standoffs with for joining metal to PCB/plastic panels -
greater pullout performance - PAGE 90 PAGE 96

KSSB™ - Broaching, SNAP-TOP® standoffs feature


a spring action to hold PC board securely without MATERIAL AND FINISH SPECIFICATIONS -
screws or threaded hardware - PAGE 91 PAGE 97

INSTALLATION -
CAPTIVE PANEL SCREWS PAGES 98-100

SMTPFLSM™ - ReelFast® surface mount spring- PERFORMANCE DATA -


loaded captive panel screws - PAGE 92 PAGES 101-102

SMTPF™ - ReelFast® surface mount captive panel OTHER FASTENERS FOR USE WITH PC BOARDS -
screws - PAGE 93 PAGE 103

84 PennEngineering • www.pemnet.com
© 2019 PennEngineering.
FASTENERS FOR USE WITH PC BOARDS

QUICK REFERENCE CHART


Mounting Types Primary Use

PEM® Page Right Sheet to
Fastener No. Broach/ Surface Clinch/ Spacer/ Snap Captive Color Angle Sheet
Broach Flare Mount Broach Nut Standoff Attachment Stud Screw Coding Attachment Joining

SMTSO/SMTSOB 86 • • •

SMTSS 87 • • •

SMTSK 88 • •

KF2/KFS2 89 • •

KFE/KFSE 90 • •

KFB3 90 • •

KSSB 91 • • •

SMTPFLSM 92 • •

SMTPF 93 • • •

PFK 94 • •

KFH 94 • •

SMTRA 95 • •

SFK 98 • •

PEM® Dimple
(Registered Trademark) PEM® TRADEMARKS
PEM® “Two Groove”
(Registered
Trademark)

PEM® Blue
PEM® Double Notch Nylon Ring
(Registered Trademark) (Trademark)

To be sure that you are getting genuine PEM® brand fasteners, look for the unique PEM® product markings and identifiers.

Fastener drawings
and models are
available at
www.pemnet.com

PennEngineering • www.pemnet.com 85
FASTENERS FOR USE WITH PC BOARDS

SMTSO™/SMTSOB™ ReelFast® SURFACE MOUNT NUTS AND SPACERS/STANDOFFS


PEM® “Two Groove”
SMTSO/SMTSOB PEM® “Two Groove” SMTSOB(1)
(Registered Trademark)
(Registered Trademark) PART NUMBER DESIGNATION
SMTSO – 440 – 8 ET
C
SMTSOB – 440 – 8 ET
C

Type and Thread or Length Finish


Material Thru Hole Code
E A L E A L Code
Thread/thru hole sizes 2-56, 4-40, 6-32, 8-32, 116, 143, M2, M2.5, M3, M3.5, M4, 3.1, 3.6, and 4.2
microPEM® SMTSO NUTS ØD
PEM® Double Notch Stencil Masking Examples Solder
(Registered Trademark)
Pad
Metric -1 length not marked
Mounting hole
E C does not need to be
plated through.
ØH
H L A NOTE: Standoffs are available on special order without a pilot that do not require
Thread sizes 080, S1, S1.2, S1.4 and M1.6 a thru hole for installation. Contact [email protected] for more information
All dimensions are in inches.
Thru Type Thread or Length Code “L” ±.005 Min. E ØH Hole Size ØD
Thread Hole Fastener Material (Length code in 32nds of an inch)
Thru Hole Sheet A C H In Sheet Min. Solder
Size +.004 –.003 Steel Brass Code .062 .125 .250 .375 Thickness Max. Max. Ref. ±.005 Nom. +.003 –.000 Pad
.060-80
— SMTSO — 080 2 4 — — .020 .019 .095 .144 .125 .098 .165
(#0-80)
.086-56
UNIFIED

— SMTSO SMTSOB 256 2 4 8 (1) 12 (1) .060 .060 .142 — .219 — .147 .244
(#2-56)
.112-40
— SMTSO SMTSOB 440 2 4 8 (1) 12 (1) .060 .060 .161 — .219 — .166 .244
(#4-40)
.138-32
— SMTSO SMTSOB 632 2 4 8 (1) 12 (1) .060 .060 .208 — .281 — .213 .306
(#6-32)
.164-32
— SMTSO SMTSOB 832 2 4 8 (1) 12 (1) .060 .060 .245 — .344 — .250 .369
(#8-32)
— .116 SMTSO SMTSOB 116 2 4 8 12 .060 .060 .161 — .219 — .166 .244
— .143 SMTSO SMTSOB 143 2 4 8 12 .060 .060 .208 — .281 — .213 .306

All dimensions are in millimeters.


Thread Thru Hole Type Thread or Min. E ØH Hole Size ØD
Length Code “L” ±0.13
Size x +0.10 Fastener Material Thru Hole Sheet A C H In Sheet Min. Solder
(Length code in millimeters)
Pitch –0.08 Steel Brass Code Thickness
Max. Max. Ref. ±0.13
Nom. +0.08 Pad
S1 — SMTSO — M1 1 2 3 — — — — 0.5 0.48 2.41 3.66 — 3.18 2.5 4.19
S1.2 — SMTSO — M1.2 1 2 3 — — — — 0.5 0.48 2.41 3.66 — 3.18 2.5 4.19
S1.4 — SMTSO — M1.4 1 2 3 — — — — 0.5 0.48 2.41 3.66 — 3.18 2.5 4.19
M1.6 x 0.35 — SMTSO — M1.6 1 2 3 — — — — 0.5 0.48 2.41 3.66 — 3.18 2.5 4.19
METRIC

M2 x 0.4 — SMTSO SMTSOB M2 — 2 3 4 (1) 6 (1) 8 (1) 10 (1) 1.53 1.53 3.6 — 5.56 — 3.73 6.2
M2.5 x 0.45 — SMTSO SMTSOB M25 — 2 3 4 (1) 6 (1) 8 (1) 10 (1) 1.53 1.53 4.09 — 5.56 — 4.22 6.2
M3 x 0.5 — SMTSO SMTSOB M3 — 2 3 4 (1) 6 (1) 8 (1) 10 (1) 1.53 1.53 4.09 — 5.56 — 4.22 6.2
M3.5 x 0.6 — SMTSO SMTSOB M35 — 2 3 4 (1) 6 (1) 8 (1) 10 (1) 1.53 1.53 5.28 — 7.14 — 5.41 7.77
M4 x 0.7 — SMTSO SMTSOB M4 — 2 3 4 6 (1) 8 (1) 10 (1) 1.53 1.53 6.22 — 8.74 — 6.35 9.37
— 3.1 SMTSO SMTSOB 3.1 — 2 3 4 6 8 10 1.53 1.53 4.09 — 5.56 — 4.22 6.2
— 3.6 SMTSO SMTSOB 3.6 — 2 3 4 6 8 10 1.53 1.53 5.28 — 7.14 — 5.41 7.77
— 4.2 SMTSO SMTSOB 4.2 — 2 3 4 6 8 10 1.53 1.53 6.22 — 8.74 — 6.35 9.37
(1) SMTSOB fasteners with this length code have a shank counterbore.

NUMBER OF PARTS PER REEL / PITCH (MM) FOR EACH SIZE


Thread/Thru-Hole Length Code
Size 1 2 3 4 6 8 10 12 A polyimide patch is supplied to
080 — 3500 / 8 — 2000 / 8 — — — — allow for reliable vacuum pickup.
256, 440, 632, 116, 143 — 1500 / 12 — 1000 / 12 — 650 / 12 — 300 / 16 Fasteners are also available without
832 — 1100 / 16 — 800 / 16 — 500 / 16 — 300 / 16 a patch which may provide a lower
M1, M1.2, M1.4, M1.6 3500 / 8 2500 / 8 2000 / 8 — — — — — cost alternative, depending on your
M2, M25, M3, M35, 3.1, 3.6 — 1500 / 12 1000 / 12 900 / 12 650 / 12 375 / 16 300 / 16 — installation methods/requirements.
M4, 4.2 — 1100 / 16 800 / 16 675 / 16 500 / 16 375 / 16 300 / 16 —

Packaged on 330 mm recyclable reels. Tape width is 24 mm. Reels conform to EIA-481.

86 PennEngineering • www.pemnet.com
FASTENERS FOR USE WITH PC BOARDS

SMTSS™ REELFAST® SNAP-TOP® STANDOFFS


NOTE: REELFAST® SNAP-TOP® E P L A
SMTSS™ standoffs are for on- ØD
only applications. For removal Solder
applications, mounting hole A can be Pad
increased to reduce removal force. Mounting hole
B C does not need to be
plated through.
ØH
PEM® “dimple” registered trademark.

PART NUMBER DESIGNATION Stencil Masking Examples


SMTSS S – 156 – 12 ET

Type Material Top Board Length Finish


Mounting Hole A Code
All dimensions are in inches. Diameter Code

Top Board Length Code “L” ±.005 Min. ØH Hole ØD


UNIFIED

Mounting Hole A Type and (Length Code in 32nds of an inch) Sheet A C E B P Size in Sheet Min.
Diameter Code Material .250 .375 Thickness Max. Max. ±.005 ±.005 ±.005 +.003 –.000 Solder Pad

156 SMTSSS 8 12 .060 .060 .161 .250 .188 .141 .166 .276

All dimensions are in millimeters.


Top Board Min. ØH Hole ØD
METRIC


Mounting Hole A Type and Length Code “L” ±0.13 Sheet A C E B P Size in Sheet Min.
Diameter Code Material (Length
Code in
millimeters) Thickness Max. Max. ±0.13 ±0.13 ±0.13 +0.08 Solder Pad

4MM SMTSSS 6 8 10 1.53 1.53 4.09 6.35 4.8 3.58 4.22 7

NUMBER OF PARTS PER REEL


Type, Material and Size Length Code / Number of Parts per Reel
SMTSSS-156 -8 / 280 -12 / 220
SMTSSS-4MM -6 / 300 -8 / 250 -10 / 200

Packaged on 330 mm recyclable reels. Tape width is 24 mm.


Supplied with polyimide patch for vacuum pick up. Reels conform to EIA-481.

Edge
SMTSS™ APPLICATION DATA Mounting Hole A
C

PANEL 2 (TOP)

PANEL 1 (BOTTOM)

Mounting Hole B Location Tolerance


All dimensions are in inches.
Panel 1 Panel 2
Bottom Top
Thickness Edge
UNIFIED

Hardness Mounting Panel Thickness Location Hardness Mounting Panel


Range Distance
Type Max. Hole B Material Min. Tolerance Max. Hole A Material
C Min.
+.003 -.000 +.003 -.000
SMTSS No Limit .166 PC board .060 ±.005 No Limit .156 PC board or Metal .040 - .070 .100

All dimensions are in millimeters.


Panel 1 Panel 2
Bottom Top
Thickness Edge
METRIC

Hardness Mounting Panel Thickness Location Hardness Mounting Panel


Range Distance
Type Max. Hole B Material Min. Tolerance Max. Hole A Material
C Min.
+0.08 +0.08
SMTSS No Limit 4.22 PC board 1.53 ±0.13 No Limit 4 PC board or Metal 1 - 1.8 2.54

PennEngineering • www.pemnet.com 87
FASTENERS FOR USE WITH PC BOARDS

SMTSK™ REELFAST® KEYHOLE® STANDOFFS NEW


• Unique barrel design allows M L
for quick attachment and A
S
detachment.
ØD
• Makes horizontal or vertical Solder
component mounting possible. B P C R E Pad
Mounting hole
does not need to be
plated through.
PEM® “dimple”
registered trademark. ØH
PART NUMBER DESIGNATION
SMTSK - 6 060 - 12 ET Stencil Masking Examples

Type Body Sheet Length Finish


Size Code Thickness Code
All dimensions are in inches.
Length “L” ± .005 ØH ØD
Type Body Size -
(Length Code in 32nds of an inch) Min. A C E B P R S M Hole Size Min.
UNIFIED

Sheet Code Sheet Max. Max. ±.005 ±.003 ±.003 Max. ±.003 Max. in Sheet Solder
.125 .250 .375 Thickness +.003 -.000 Pad

SMTSK 6060 4 8 12 .060 .060 .161 .250 .177 .099 .212 .068 .108 .166 .276

All dimensions are in millimeters.


ØH ØD
Type Body Size - Length “L” ± 0.13 Min. A C E B P R S M Hole Size Min.
METRIC

Sheet Code (Length Code in millimeters) Sheet Max. Max. ±0.13 ±.0.08 ±0.08 Max. ±0.08 Max. in Sheet Solder
Thickness +0.08 Pad

SMTSK 61.5 3 4 6 8 10 1.53 1.53 4.09 6.35 4.5 2.51 5.39 1.73 2.75 4.22 7

NUMBER OF PARTS PER REEL


Length Code "L"
Part Number Part Number Length Code "L"
.125 .250 .375
4 8 12 3 4 6 8 10
SMTSK-6060 SMTSK-61.5
630 440 230 640 540 440 260 220

Packaged on 13" recyclable reels. Tape width is 24mm and 16mm.


Pitch is 16mm and 12mm. Reels conform to EIA-481.

APPLICATION DATA Mounting Hole A Edge


Mounting Hole A in Panel 2 C2
PANEL 2 (TOP)
A1 Rad.
A3 Dia.
A2
Location
Tolerance A4
±.005 "/±0.13mm
PANEL 1 (BOTTOM)
Location Tolerance
Mounting Hole B ±.005" / ±0.13mm
All dimensions are in inches.
Panel 1 Panel 2
Bottom Top Mounting Hole A
Edge
UNIFIED

Hardness Mounting Panel Thickness Location Panel Thickness


A A A3 A4 Material Range Distance
Type Max. Hole B Material Min. Tolerance 1 2
Nom. ±.003 ±.003 Min. C2 Min.
+.003 -.000
SMTSK No Limit .166 PC board .060 ±.005 .059 .118 .197 .148 ANY .057 - .064 .160

All dimensions are in millimeters.


Panel 1 Panel 2
Bottom Top Mounting Hole A
Edge
METRIC

Hardness Mounting Panel Thickness Location Panel Thickness


A A A3 A4 Material Range Distance
Type Max. Hole B Material Min. Tolerance 1 2
Nom. ±0.08 ±0.08 Min. C2 Min.
+0.08
SMTSK No Limit 4.22 PC board 1.53 ±0.13 1.5 3 5 3.75 ANY 1.45 - 1.62 4.1

88 PennEngineering • www.pemnet.com
FASTENERS FOR USE WITH PC BOARDS

NOTE ABOUT PLATED AND UNPLATED MOUNTING HOLES FOR BROACHING FASTENERS
Broaching and broach/flare types are designed for unplated mounting hole applications. If used in plated mounting holes, the stresses involved
can damage the plating, push out the plating entirely, or break any traces inside the board that might be connected to the plated hole. When
installing into non-plated mounting holes there may even be issues with delamination, measeling or crazing in some instances. 

Increasing the mounting hole size +.005” to +.008” /+0.13 mm to +0.2 mm may relieve these conditions. If increasing the mounting hole does
not correct the issue then we recommend our surface-mount type fasteners.

It is always recommended that you try the fasteners in your specific application before full production begins.  We are happy to provide samples
for this purpose.

General recommendations for “Keep Out” areas are the same as our “Min. Distance Hole C/L to Edge” dimensions stated in the dimensional
charts of our bulletin.

KF2™/KFS2™ BROACHING NUTS


• Can be used in aluminum, acrylic, casting and polycarbonate components

PART NUMBER DESIGNATION


KFS2 – 832
C
KF2 – 832 – ET
PEM® “Two Groove”
(Registered Trademark)
Type and Thread Finish
Material Code
E A T

All dimensions are in inches.


Type A Min. Min. Dist.
Hole Size C
Thread Thread Sheet E T HoleC/L
Size Carbon Stainless Code (Shank)
Max. Thickness
In Sheet ±.003 ±.005
+.003 –.000 ±.005 To Edge
Steel Steel
.086-56
(#2-56) KF2 KFS2 256 .060 .060 .147 .165 .219 .065 0.16
UNIFIED


.112-40
(#4-40) KF2 KFS2 440 .060 .060 .166 .184 .219 .065 0.17

.138-32
(#6-32) KF2 KFS2 632 .060 .060 .213 .231 .281 .065 0.22

.164-32
(#8-32) KF2 KFS2 832 .060 .060 .250 .268 .344 .096 0.25

.190-32
(#10-32) KF2 KFS2 032 .060 .060 .272 .290 .375 .127 0.28

All dimensions are in millimeters.


Type
Thread Thread A Min.
Hole Size C Min. Dist.
Size x (Shank) Sheet E T
In Sheet ±0.08 ±0.13 HoleC/L
Pitch Carbon Stainless Code Max. Thickness +0.08 ±0.13 To Edge
Steel Steel
METRIC

M2 x 0.4 KF2 KFS2 M2 1.53 1.53 3.73 4.19 5.56 1.5 4.2
M2.5 x 0.45 KF2 KFS2 M2.5 1.53 1.53 4.22 4.68 5.56 1.5 4.4
M3 x 0.5 KF2 KFS2 M3 1.53 1.53 4.22 4.68 5.56 1.5 4.4
M4 x 0.7 KF2 KFS2 M4 1.53 1.53 6.4 6.81 8.74 2 6.4
M5 x 0.8 KF2 KFS2 M5 1.53 1.53 6.9 7.37 9.53 3 7.1

PennEngineering • www.pemnet.com 89
FASTENERS FOR USE WITH PC BOARDS

KFE™/KFSE™ BROACHING STANDOFFS F


PEM® “Two Groove” (Registered Trademark)

PART NUMBER DESIGNATION


KFSE – 632 – 12
KFE – 632 – 12 ET C C

Type and Thread Length Finish


Material or Thru Hole Code
Code
All dimensions are in inches. E A L A L
Thru Type Thread Length “L” ±.005 A Min. Hole Size Min.
Thread Hole or Thru (Length Code is in 32nds of an inch) (Shank) Sheet In Sheet C E Dist.
Size +.004 Carbon Stainless Hole (1) (1) (1) Max. Thick- +.003 –.000 ±.003 ±.005 HoleC/L
–.003 Steel Steel Code .125 .250 .375 .500 .625 .750 .875 1.00 ness To Edge
.112-40
UNIFIED

(#4-40) — KFE KFSE 440 4 8 12 16 20 24 — — .060 .060 .166 .184 .219 .17

.138-32
(#6-32) — KFE KFSE 632 4 8 12 16 20 24 28 32 .060 .060 .213 .231 .281 .22

— .116 KFE KFSE 116 4 8 12 16 20 24 — — .060 .060 .166 .184 .219 .17
— .143 KFE KFSE 143 4 8 12 16 20 24 28 32 .060 .060 .213 .231 .281 .22
“F” Minimum Thread Length (Where Applicable) Full .375 ± .016 .375 Blind

All dimensions are in millimeters.


Thru Type Thread A Min. Hole Size Min.
Thread Hole or Thru Length “L” ±0.13 (Shank) Sheet In Sheet C E Dist.
Size x +0.10 Carbon Stainless Hole
(Length Code is in millimeters) Max. Thick- +0.08 ±0.08 ±0.13 HoleC/L
Pitch –0.08 Steel Steel Code ness To Edge
METRIC

M3 x 0.5 — KFE KFSE M3 3 4 6 8 10 12 14 16 1.53 1.53 4.22 4.68 5.56 4.4


— 3.6 KFE KFSE 3.6 3 4 6 8 10 12 14 16 1.53 1.53 5.41 5.87 7.14 5.5
— 4.2 KFE KFSE 4.2 3 4 6 8 10 12 14 16 1.53 1.53 6.4 6.81 8.74 7.1
“F” Minimum Thread Length (Where Applicable) Full 9.5 ± 0.4
PEM® “Two Groove” F
KFB3™ BROACH/FLARE-MOUNT STANDOFFS (Registered Trademark)

PART NUMBER DESIGNATION K C B


KFB3 – 632 – 12 ET

Type and Thread Length Finish


P
Material Code Code
E A L
All dimensions are in inches.
Length “L” ±.005 Hole Size Min.
Thread Thread A
(Length Code is in 32nds of an inch) in Sheet Dist.
Size Type Code (Shank) Sheet +.005 B C E K P Hole C/L
(1) (1) Max. Thickness –.001 ±.003 Max. ±.005 ±.003 ±.010 To
.062 .125 .187 .250 .312 .375 .500 .625
.750
1.00 Edge
UNIFIED

.112-40
KFB3 440 2 4 6 8 10 12 16 20 — — .09 .050-.065 .166 .122 .165 .219 .179 .040 .17
(#4-40)
.138-32
KFB3 632 2 4 6 8 10 12 16 20 24 32 .09 .050-.065 .213 .171 .212 .280 .226 .040 .22
(#6-32)
“F” Min. Thread Length
Full .375 Blind
(Where Applicable)
All dimensions are in millimeters.
Hole Size Min.
Thread Thread Length “L” ±0.13 A in Sheet Dist.
Size x Type Code (Shank) +0.13
Sheet B C E K P Hole C/L
Pitch (Length Code is in millimeters)
Max. Thickness –0.03 ±0.08 Max. ±0.13 ±0.08 ±0.25 To
Edge
METRIC


M3 x 0.5 KFB3 M3 2 3 4 6 8 10 12 14 16 2.29 1.27-1.65 4.22 3.23 4.2 5.56 4.55 1 4.33

M4 x 0.7 KFB3 M4 2 3 4 6 8 10 12 14 16 2.29 1.27-1.65 6.4 5.23 6.33 8.74 6.68 1 6.36

“F” Min. Thread Length


Full 9.5 ±0.4
(Where Applicable)

(1) Blind at shank end with .375” minimum thread length from head end.

90 PennEngineering • www.pemnet.com
FASTENERS FOR USE WITH PC BOARDS

KSSB™ BROACHING SNAP-TOP® STANDOFFS

H P L T
PART NUMBER DESIGNATION
KSSB – 156 – 12 X

Type and Top Board Length Finish B C


Material Mounting Code
Hole A
Diameter PEM® Dimple
Code (Registered Trademark)

All dimensions are in inches.


Top Board Length “L” ±.005
Mounting (Length Code is in 32nds of an inch)
UNIFIED

Type Hole A B C H P T
Diameter .250 .312 .375 .437 .500 .562 .625 .750 .875 1.00 ±.005 ±.003 ±.005 ±.005 ±.005
Code

KSSB 156 8 10 12 14 16 18 20 24 28 32 .188 .226 .250 .141 .020

All dimensions are in millimeters.


Top Board
Mounting Length “L” ±0.13
METRIC

Type Hole A
(Length Code is in millimeters) B C H P T
Diameter ±0.13 ±0.08 ±0.13 ±0.13 ±0.13
Code

KSSB 4MM 8 10 12 14 16 18 20 22 25 4.8 5.74 6.35 3.58 0.51

KSSB™ APPLICATION DATA


Edge
C2
Mounting Hole A

PANEL 2 (TOP)

PANEL 1 (BOTTOM)
Location Edge
Mounting Hole B Tolerance C1

All dimensions are in inches.


Panel 1 Panel 2
Bottom Top
Hardness Edge Thickness Edge
UNIFIED

Mounting Panel Thickness Location Hardness Mounting Panel


Type Max. Distance Range Distance
Hole B Material Min. Tolerance Max. Hole A Material
(1) C1 Min. (2) C2 Min.
+.003 -.000 +.003 -.000
PC board
KSSB HRB 65 / HB 116 .213 PC board .050 .220 ±.005 No Limit .156 .040 - .070 .100
or Metal

All dimensions are in millimeters.


Panel 1 Panel 2
Bottom Top Thickness
Hardness Edge Edge
Mounting Panel Thickness Location Hardness Mounting Panel
METRIC

Type Max. Distance Range Distance


Hole B Material Min. Tolerance Max. Hole A Material
(1) C1 Min. (2) C2 Min.
+0.08 +0.08
PC board
KSSB HRB 65 / HB 116 5.41 PC board 1.27 5.59 ±0.13 No Limit 4 1 - 1.8 2.54
or Metal

(1) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.


(2) Available for thicker boards on special order.

PennEngineering • www.pemnet.com 91
FASTENERS FOR USE WITH PC BOARDS

SMTPFLSM™ ReelFast® SURFACE MOUNT CAPTIVE PANEL SCREWS

Dimples on head Torx®/slot


designate metric driver size. ØD
thread. (See chart) Solder
Pad
Mounting hole
E1 does not need to be
plated through.
H ØH
Two Grove
(Registered Stencil Masking Examples
Trademark).
T2
Shoulder
provides positive T1
stop during
installation.
PART NUMBER DESIGNATION
G1 SMTPF LS M – 440 – 0 ET
C G2
A
Type Driver Anti-cross Thread Length Finish
E2 Thread Code Code
Feature

All dimensions are in inches.

Screw A Min. ØK Hole Size ØD Min.


Thread Thread Length (Shank) Sheet C E1 E2 G1 G2 H T1 T2 in Sheet Solder Driver
UNIFIED

Size Type Code Code Max. Thickness Max. ±.010 Nom ±.025 ±.025 ±.010 Nom. Nom. +.003 -.000 Pad Size
.112-40 0 .040 .210
SMTPFLSM 440 .063 .063 .215 .280 .300 .100 .38 .55 .220 .340 T15
(#4-40) 1 .100 .270
.138-32 0 .040 .240 .100 .42 .62
SMTPFLSM 632 .063 .063 .247 .310 .320 .252 .400 T15
(#6-32) 1 .100 .300

All dimensions are in millimeters.

Screw A Min. ØK Hole Size


ØD Min.
Thread Thread Length (Shank) Sheet C E1 E2 G1 G2 H T1 T2 in Sheet Solder Driver
METRIC

Size Type Code Code Max. Thickness Max. ±0.25 Nom ±0.64 ±0.64 ±0.25 Nom. Nom. +0.08 Pad Size
0 1 5.3
M3 x 0.5 SMTPFLSM M3 1.6 1.6 5.46 7 7.6 2.5 9.6 14 5.6 8.6 T15
1 2.5 6.8
0 1 6.1
M3.5 x 0.6 SMTPFLSM M3.5 1.6 1.6 6.27 7.9 8.13 2.5 10.7 15.7 6.4 10.2 T15
1 2.5 7.62

NUMBER OF PARTS PER REEL


Thread Size Parts Per Reel
440 200
632 150
M3 200
M3.5 150

Packaged on 330 mm recyclable reels. Tape width is 24 mm. Supplied with polyimide patch for vacuum pick up. Reels conform to EIA-481.

92 PennEngineering • www.pemnet.com
FASTENERS FOR USE WITH PC BOARDS

SMTPF™ ReelFast® SURFACE MOUNT CAPTIVE PANEL SCREWS


Patented.

When Assembled

Spring action of L
plastic “fingers” PSHP
holds screw
in retracted T2
position. T1 E C B C1 E1
SMTPR
PC Board
P G
A R T
All dimensions are in inches.

Screw Part Number A ssembly Dimensions Screw Dimensions R etainer Dimensions
Screw Retainer Total A Min.
Thread Thread Length Part G P T1 T2 Radial C1 E1 L T (Shank) Sheet B C E R
UNIFIED

Size Type Code Code Number ± .025 ± .025 Nom. Nom. Float ±.010 ±.010 ±.015 Nom. Max. Thick. ±.003 Max. Nom. ±.005

.112-40 0 .188 .000 .510 .663
PSHP 440 SMTPR-6-1 .478 .646 .015 .440 .542 .060 .060 .167 .249 .375 .325
(#4-40) 1 .248 .026 .570 .723
.138-32 0 .188 .000 .510 .663
(#6-32) PSHP 632 SMTPR-6-1 .478 .646 .020 .440 .542 .060 .060 .167 .249 .375 .325
1 .248 .026 .570 .723

All dimensions are in millimeters.



Screw Part Number Assembly Dimensions Screw Dimensions R etainer Dimensions
Thread Screw Retainer Total A Min.
Size x Thread Length Part G P T1 T2 Radial C1 E1 L T (Shank) Sheet B C E R
METRIC

Pitch Type Code Code Number ± 0.64 ± 0.64 Nom. Nom. Float ±0.25 ±0.25 ±0.38 Nom. Max. Thick. ±0.08 Max. Nom. ±0.13

0 4.78 0 12.95 16.84
M3 x 0.5 PSHP M3 SMTPR-6-1 12.14 16.41 .38 11.18 13.77 1.53 1.53 4.24 6.33 9.53 8.26
1 6.3 .66 14.48 18.36
0 4.78 0 12.95 16.84
M3.5 x 0.6 PSHP M3.5 SMTPR-6-1 12.14 16.41 .51 11.18 13.77 1.53 1.53 4.24 6.33 9.53 8.26
1 6.3 .66 14.48 18.36

RETAINER - Packaged on 330 mm recyclable reels of 400 PART NUMBER DESIGNATION PART NUMBER DESIGNATION
pieces. Tape width is 24 mm. Supplied with Kapton® patch for FOR SCREW FOR RETAINER
vacuum pick up. Reels conform to EIA-481.
PSHP – 632 – 0 L 001 SMTPR – 6 – 1 ET
SCREW - Packaged in bags. Retainers and screws are sold
separately.
Type Thread Length Cap Color Type Retainer Shank Finish
Code Code Style Code Size Code
(Lobed) (Standard
Black)
COLOR CAPABILITIES FOR TYPE PSHP SCREW
The colors shown here (codes #002 thru #007) are non-stocked
standards and available on special order. Since actual cap colors may
vary slightly from those shown here, we recommend that you request
samples for color verification. If you require a custom color or you need .396”/
a “color matched” cap, please contact us. 10.06 mm
Min.
Available with Torx® Solder
Std. Black #001 Red #002 Orange #003 Yellow #004 recess on special order. Pad
Mounting hole
does not need to be
plated through.
Four dimples on .250” +.003 –.000
head designate 6.35 mm +0.08
metric thread.

Stencil Masking Examples


Metal Phillips Recess
Green #005 Blue #006 Violet #007 #4-40 & M3 = #1
#6-32 & M3.5 = #2
Non-flammable UL 94-V0 plastic caps are available on special order.

PennEngineering • www.pemnet.com 93
FASTENERS FOR USE WITH PC BOARDS

PFK™ BROACHING CAPTIVE PANEL SCREWS PEM® Blue Nylon Ring*


(Trademark)
E
PART NUMBER DESIGNATION
Diagonal knurl H
PFK – 632 – 62 identifies metric T2 Shoulder
thread sizes
provides
T1
Type Thread Screw positive
Code Length stop during
Code installation.
Shown here with
self-clinching mating nut G
A
P C
All dimensions are in inches.
Hole
Thread Thread Screw A Min. Size In C E G H P T1 T2 Min. Dist.
Size Type Code Length (Shank) Sheet Sheet ±.003 ±.010 ±.016 ±.005 ±.025 Max. Nom. Hole CL
Code Max. Thickness +.003 –.000 To Edge
UNIFIED

40 .250 .000
.112-40
PFK 440 62 .060 .060 .265 .283 .312 .375 .072 .125 .36 .54 .20
(#4-40)
84 .500 .250
40 .250 .000
.138-32
PFK 632 62 .060 .060 .281 .299 .344 .375 .072 .125 .36 .54 .26
(#6-32)
84 .500 .250

All dimensions are in millimeters.


Thread Thread Screw A Min. Hole Size C E G H P T1 T2 Min. Dist.
Size x Type Code Length (Shank) Sheet In Sheet ±0.08 ±0.25 ±0.4 ±0.13 ±0.64 Max. Nom. Hole CL
METRIC

Pitch Code Max. Thickness +0.08 To Edge


40 6.4 0
M3 x 0.5 PFK M3 62 1.53 1.53 6.73 7.19 7.92 9.5 1.83 3.2 9.14 13.72 5.08
84 12.7 6.4

*Retaining rings are plastic with normal 250°F / 120°C temperature limit.

KFH™ BROACHING STUDS


PEM® Dimple (Registered Trademark) S T

PART NUMBER DESIGNATION


KFH – 632 – 8 ET

Type and Thread Length Finish


Material Code Code
A
H
L
All dimensions are in inches.
Length “L” ±.010 Hole Max. Min.

Thread Thread
(Length Code is in 16ths of an inch) A Min. Size in Hole Dist.
Size Type Code (Shank) Sheet Sheet Size in H S T HoleC/L
Max. Thickness
+.003 Attached
±.010
Max.
±.005 To
.250 .312 .375 .500 .625 .750 –.000 Parts (1) Edge
.112-40
UNIFIED

KFH 440 4 5 6 8 10 12 .065 .060 .120 .145 .180 .09 .020 .15
(#4-40)
.138-32
KFH 632 4 5 6 8 10 12 .065 .060 .140 .170 .200 .09 .020 .19
(#6-32)
.164-32
KFH 832 4 5 6 8 10 12 .065 .060 .166 .195 .225 .09 .020 .20
(#8-32)
.190-32
KFH 032 4 5 6 8 10 12 .065 .060 .189 .220 .250 .09 .020 .20
(#10-32)

All dimensions are in millimeters.


Hole Max. Min.
Thread Thread Length “L” ±0.25 A Min. Size in Hole Dist.
Size x
Type Code
(Length Code is in millimeters) (Shank) Sheet Sheet Size in H S T HoleC/L
Pitch Max. Thickness
+0.08 Attached
±0.25
Max. ±0.13 To
METRIC

Parts (1) Edge


M3 x 0.5 KFH M3 6 8 10 12 15 18 1.65 1.53 3 3.7 4.58 2.3 0.51 3.8
M4 x 0.7 KFH M4 6 8 10 12 15 18 1.65 1.53 4.2 4.8 5.74 2.3 0.51 5.1
M5 x 0.8 KFH M5 6 8 10 12 15 18 1.65 1.53 5 5.8 6.6 2.3 0.51 5.3

(1) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

94 PennEngineering • www.pemnet.com
FASTENERS FOR USE WITH PC BOARDS

SMTRA™ ReelFast® SURFACE MOUNT RIGHT ANGLE (R’ANGLE®) FASTENERS


Grooves identify T
unified thread
PART NUMBER DESIGNATION
SMTRA 256 – 8 – 6 ET
G
Type Thread Height Length Finish C
Code Code Code F
J

N D B
PA P SP
K
Solder Pad
PL Stencil Masking Examples L

Patented. SH
A
Solder pad can be flush to edge.
Mounting holes do not need to be plated through.

All dimensions are in inches.

Min. Hole
Thread Thread Height Length Length Sheet Size A B C D Height G J K N P SP T
Size Type Code Code Code L Thick- In Sheet ±.006 ±.006 ±.006 ±.006 F ±.006 Nom. Nom. Max. Max. ±.003 Nom.
±.005 ness +.003 –.000 ±.006
UNIFIED

.086-56
(#2-56) SMTRA 256 8 6 .188 .040 .053 .218 .040 .060 .140 .250 .345 .020 .030 .048 .040 .157 .105

.112-40
(#4-40) SMTRA 440 9 6 .188 .040 .053 .250 .050 .065 .160 .281 .390 .020 .030 .048 .040 .188 .125

.138-32
(#6-32) SMTRA 632 10 8 .250 .040 .053 .312 .050 .065 .205 .312 .450 .020 .030 .048 .040 .250 .145

.164-32
(#8-32) SMTRA 832 12 9 .281 .040 .053 .375 .050 .075 .250 .375 .535 .020 .030 .048 .040 .312 .195

All dimensions are in millimeters.

Min. Hole
Thread Thread Height Length Length Sheet Size A B C D Height G J K N P SP T
Size x Type Code Code Code L Thick- In Sheet ±0.15 ±0.15 ±0.15 ±0.15 F ±0.15 Nom. Nom. Max. Max. ±0.08 Nom.
Pitch ±0.13 ness +0.08 ±0.15
METRIC

M2 x 0.4 SMTRA M2 6 5 5 1 1.35 5.5 1 1.5 3.5 6 8.4 0.5 0.75 1.22 1 4 2.65

M2.5 x 0.45 SMTRA M25 6 5 5 1 1.35 5.5 1 1.5 3.5 6 8.4 0.5 0.75 1.22 1 4 2.65

M3 x 0.5 SMTRA M3 7 5 5 1 1.35 6.35 1.25 1.65 4 7 9.75 0.5 0.75 1.22 1 4.75 3.2

M4 x 0.7 SMTRA M4 9 7 7 1 1.35 9.53 1.25 1.65 6.35 9 13.1 0.5 0.75 1.22 1 7.9 4.8

Pad Width Pad Length Hole Spacing Hole Size Part Parts Pitch Tape Width
Thread
PA PL SH In Sheet Number Per Reel (mm) (mm)
Code
UNIFIED

Min. Min. ±.002 +.003 –.000


SMTRA256-8-6 375 16 24
256 .262 .171 .157 .053
SMTRA440-9-6 300 16 24
440 .294 .171 .188 .053
SMTRA632-10-8 200 20 32
632 .356 .233 .250 .053
832 .419 .264 .312 .053 SMTRA832-12-9 200 20 32
SMTRAM2-6-5 375 16 24
Pad Width Pad Length Hole Spacing Hole Size SMTRAM25-6-5 375 16 24
Thread
PA PL SH In Sheet SMTRAM3-7-5 300 16 24
Code
Min. Min. ±0.05 +0.08
METRIC

SMTRAM4-9-7 200 20 32
M2 6.62 4.57 4 1.35
M25 6.62 4.57 4 1.35
M3 7.47 4.57 4.75 1.35
M4 10.65 6.57 7.9 1.35

PennEngineering • www.pemnet.com 95
FASTENERS FOR USE WITH PC BOARDS

SFK™ SpotFast® CLINCH/BROACH MOUNT FASTENERS

Metal
Plastic

C2 C1 E

Patented.

PEM® Dimple
L (Registered Trademark)

Panel 1 Panel 2
Type Thickness Mounting Hole Thickness Mounting Hole C2 Min. Dist
and Thickness ±0.08 mm / +0.08 mm / Min. +0.08 mm / C1 ±0.08 mm / E L Hole C/L
Size Code ±.003” +.003” –.000” (1) +.003” –.000” Max. ±.003” Max. Max. To Edge
mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
SFK-3 0.8 0.8 .031 3 .118 1.6 .063 2.5 .098 2.98 .117 2.9 .114 3.53 .139 2.31 .091 3 0.12
SFK-3 1.0 1 .039 3 .118 1.6 .063 2.5 .098 2.98 .117 2.9 .114 3.76 .148 2.51 .099 3 0.12
SFK-3 1.2 1.2 .047 3 .118 1.6 .063 2.5 .098 2.98 .117 2.9 .114 3.76 .148 2.72 .107 3 0.12
SFK-3 1.6 1.6 .063 3 .118 1.6 .063 2.5 .098 2.98 .117 2.9 .114 3.76 .148 3.12 .123 3 0.12
SFK-5 0.8 0.8 .031 5 .197 1.6 .063 4.5 .177 4.98 .196 4.9 .193 5.56 .219 2.31 .091 5.1 0.20
SFK-5 1.0 1 .039 5 .197 1.6 .063 4.5 .177 4.98 .196 4.9 .193 5.56 .219 2.51 .099 5.1 0.20
SFK-5 1.2 1.2 .047 5 .197 1.6 .063 4.5 .177 4.98 .196 4.9 .193 5.56 .219 2.72 .107 5.1 0.20
SFK-5 1.6 1.6 .063 5 .197 1.6 .063 4.5 .177 4.98 .196 4.9 .193 5.56 .219 3.12 .123 5.1 0.20

(1) Fastener will provide flush application at minimum sheet thickness.

Panel 1 Metal

Panel 2 PCB/plastic

Type SFK joining metal to PCB/plastic.

PART NUMBER DESIGNATION


Can be used as a single flush-mounted
pivot point. For more information, please SFK – 3 – 0.8 – ZI
contact [email protected]
Type Panel 1 Thickness Finish
Mounting Code
Hole Code

96 PennEngineering • www.pemnet.com
FASTENERS FOR USE WITH PC BOARDS

MATERIAL AND FINISH SPECIFICATIONS


Threads (1) Fastener Materials Standard Finishes Optional Finish For Use in Sheet Hardness: (3)

Electro-Plated Electro-Plated
Tin ASTM Tin ASTM
Internal, External, Nylon, B 545, Class B B 545, Class B Aluminum,
ASME ASME 300 Temp. Passivated With Clear With Clear Acrylic,
B1.1 2B/ B1.1 2A/ Lead-Free Series CDA-510 Limit and/or Preservative Preservative HRB 70 / HRB 65 / HRB 60 / HRB 55 / Castings,
ASME ASME Carbon Stainless Phosphor 200˚ F/ Tested Per Coating, No Coating, Black HB 125 HB 116 HB 107 HB 96 Polycarbonate,
Type B1.13M 6H B1.13M 6g Steel Steel Bronze Brass 93˚ C ASTM A380 annealed (4) Finish annealed (4) Nitride or Less or Less or Less or Less and PC board
KF2 • • • • •
KFS2 • • • • •
KFE • • • • •
KFSE • • • • •
KFB3 • • • • •
KSSB • • • • •

KFH • • • • •
PFK

Retainer • • • • •
Screw • • • •

Spring •
Retaining Ring •
Part Number Codes For Finishes None ET X ET BN

Threads (1) Fastener Materials Standard Finishes (2) For Use in Sheet Hardness: (3)

Electro-Plated
Internal, External, Zinc Plated Tin ASTM Bright
ASME ASME 300 per ASTM B633, B 545, Class A Nickel
Miniature B1.1 2B/ B1.1 2A/ Lead-Free Hardened Series SC1 (5µm), With Clear Over HRB 80 /
ISO 1501, ASME ASME Carbon Carbon Stainless Zinc Type III, Preservative Copper HB 150
Type 4H6 B1.13M 6H B1.13M 6g Steel Steel Steel Brass Diecast Colorless Coating, annealed (4) Flash or less PC board
• •
SMTSO S1 to S1.4 0-80 to 8-32/ • • •
M1.6 to M4
SMTSOB • • (6) •
SMTRA •
• • •
SMTPFLSM

Retainer • • •
Screw • • •
Spring •
PSHP (5) • •
SMTPR • • •
SFK • • • •
SMTSSS • • •
SMTSK • • •
Part Number Codes For Finishes ZI ET CN

(1) For plated studs, Class 2A/6g, the maximum major and pitch diameter, after plating, may equal basic sizes and can be gauged to Class 3A/6h, per
ASME B1.1 Section 7, Paragraph 2 and ASME B1.13M, Section 8, Paragraph 8.2.
(2) See PEM Technical Support section of our web site for related plating standards and specifications.
(3) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.
(4) Optimal solderability life noted on packaging.
(5) ABS cap on PSHP screw has a temperature limit of 200˚ F / 93˚ C.
(6) The tin deposit on type SMTSOB meets the requirements of ASTM B545, Class A and although the copper and nickel barrier layers used under the
tin do not strictly comply with ASTM B545 thickness requirements they have proven effective at preventing zinc migration and providing the specified
solderable shelf life.

PennEngineering • www.pemnet.com 97
FASTENERS FOR USE WITH PC BOARDS

INSTALLATION

KF2™/KFS2™/KFE™/KFSE™/ PFK™ FASTENERS

1. Prepare properly sized mounting hole in board. Thread Dia. +.080”/2mm


2. Place fastener into the anvil hole and place the mounting hole over the shank of the
fastener as shown in drawing.
PUNCH
3. With installation punch and anvil surfaces parallel, apply squeezing force until shoulder Max. Screw
contacts the board. Extension

PEMSERTER® Installation Tooling PEMSERTER® Installation Tooling


Thread Anvil Part Punch Part Thread Anvil Part Punch Part
Type Code Number Number Type Code Number Number
ANVIL
KFE/KFSE 440/116 -4 to -8 975200846300
KFE/KFSE 440/116 -10 to -12 975200847300 PFK 440/M3 975200026 975200060
KFE/KFSE 440/116 -16 to -20 975200848300 PFK 632 975200027 975200061
KFE/KFSE 440/116 -20 to -24 975200882300
KFE/KFSE M3 -3 to -6 975200846300
KFE/KFSE M3 -8 to -10 975200847300
PFK
KFE/KFSE M3 -12 to -14 975201222300 975200048
KFE/KFSE M3 -14 to -16 975200848300
KFE/KFSE 632/143 -4 to -8 975200849300
KFE/KFSE 632/143 -10 to -12 975200850300
KFE/KFSE 632/143 -16 to -20 975200851300 PUNCH
KFE/KFSE 632/143 -22 to -24 975200883300 PEMSERTER® Installation Tooling
KFE/KFSE 632/143 -28 to -32 975200884300
KFE/KFSE 3.6 -3 to -6 975200849300 Thread Anvil Part Punch Part
KFE/KFSE 3.6 -8 to -10 975200850300 Type Code Number Number
KFE/KFSE 3.6 -12 to -16 975200851300 ANVIL
KF2/KFS2 080 8015899
KFE/KFSE 4.2 -2 975201216300 975200048
KFE/KFSE 4.2 -3 to -6 975201217300 KF2/KFS2 256/440/M2/M2.5/M3 975200904300
KFE/KFSE 4.2 -8 to -10 975201218300 KF2/KFS2 632/M3.5 975200035 975200048
KFE/KFSE 4.2 -12 to -14 975201220300 KF2/KFS2 832/M4 975200037
KF2/KFS2/
KFE/KFSE 4.2 -14 to -16 975201219300 KF2/KFS2 032/M5 975200905300 KFE/KFSE

KSSB™/KFH™ FASTENERS

1. Prepare properly sized mounting hole in board. PUNCH


2. Place fastener into mounting hole as shown.
3. With installation punch and anvil surfaces parallel,
apply squeezing force until head contacts the board.
ANVIL
L + .2”/
5.1 mm Min.
PEMSERTER® Installation Tooling
PUNCH
Part D Punch Anvil
Number +.003” -.000” Part No. Part No.*
KFH-440-L .113” 970200006300 D
KFH-632-L .140” 975200048 970200007300
KSSB
ANVIL
KFH-832-L .166” 970200008300
KFH-032-L .191” 970200009300
PEMSERTER® Installation Tooling
L Min.
Part D Punch Anvil Part D Punch Anvil for material Anvil for material
Number +0.08mm Part No. Part No.* Number +.003” -.000”/ Part No. .050” / 1.27mm to greater than
KFH-M3-L 3.1mm 970200229300 +0.08mm .065” / 1.65mm .065” / 1.65mm
KFH-M4-L 4.1mm 975200048 970200019300 KSSB-156-L .216”
975200048 8022167 970200015300
D KFH-M5-L 5.1mm 970200008300 KSSB-4mm-L 5.49mm
KFH

98 PennEngineering • www.pemnet.com
FASTENERS FOR USE WITH PC BOARDS

KFB3™ FASTENERS

1. Prepare properly sized mounting hole in board.


2. Place fastener into the anvil hole and place the mounting hole over the shank of the fastener
as shown in diagram to the left.
3. Using a punch flaring tool and a recessed anvil, apply squeezing force until the shoulder of
the fastener contacts the board. As the fastener seats itself in the proper position, the punch BEFORE AFTER
tool will flare the extended portion of the shank outward to complete the installation. The
combination of broaching and flaring provides high pushout performance.

PEMSERTER® Installation Tooling(1)


PUNCH
Thread Length Anvil Punch Thread Length Anvil Punch
Code Code (Flaring Tool) Code Code (Flaring Tool)
#4-40 -2 975201213300 M3 -2 975201213300
#4-40 -4 to -8 975200846300 M3 -3 to -6 975200846300
#4-40 -10 to -12 975200847300 975201231400 M3 -8 to -10 975200847300 975201231400
#4-40 -16 to -20 975200848300 M3 -12 to -14 975201222300
#4-40 -20 to -24 975200882300
M3 -14 to -16 975200848300
#6-32 -2 975201215300
M4 -2 975201216300
#6-32 -4 to -8 975200849300
M4 -3 to -6 975201217300
#6-32 -10 to -12 975200850300
975201232400 M4 -8 to -10 975201218300 975201221400
#6-32 -16 to -20 975200851300 ANVIL
#6-32 -22 to -24 975200883300 M4 -12 to -14 975201220300
#6-32 -28 to -32 975200884300 M4 -14 to -16 975201219300
KFB3
(1) PennEngineering manufactures and stocks the installation tooling for KFB3 fasteners.

SFK™ FASTENERS

Step 1. Prepare properly sized mounting hole in both panels.


Step 2. Using only Panel 1, with the punch and anvil surfaces Punch
parallel, apply squeezing force until the fastener is flush with
the top of Panel 1.
Panel 1 Metal
Step 3. Place Panel 2 over fastener and apply squeezing force.

Anvil
PEMSERTER® Installation Tooling(1)
Punch
C
Size ±0.13/±.003 Punch Anvil C
(mm) / (in.) Part No. Part No.* Step 2 Panel 2 PCB/plastic
SFK-3 3.05 / .120 975200048 970200229300 Panel 1 Metal
SFK-5 5.05 / .199 975200048 970200020300
Anvil
* Part number for anvil used in Step 2

NOTE: Fastener can be installed in both sheets at once when metal panel is adequately soft
compared to the non-metal panel. E-mail [email protected] for more information. Step 3

INSTALLATION NOTES
• For best results we recommend using a Haeger® or PEMSERTER® machine for installation of
PEM® self-clinching fasteners. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for select products.

PennEngineering • www.pemnet.com 99
FASTENERS FOR USE WITH PC BOARDS

INSTALLATION

SMTSO™ NUTS AND STANDOFFS SMTRA™ R’ANGLE® FASTENERS


Polyimide patch applied here for
Flat top for vacuum pick up.
vacuum pick up.

Solder paste applied to Solder fastener in place Undercut to accept


Solder paste applied Solder fastener in place
pad on PCB. using standard surface solder fillet and permit
to pad on PCB. using standard surface
mount techniques. flush to edge installation.
mount techniques.

SMTPF™ CAPTIVE PANEL SCREWS


Polyimide patch applied
here for vacuum pick up.

Screw snapped in place.

Solder paste applied Solder fastener in place


to pad on PCB. using standard surface
mount techniques.

SMTPFLSM™ CAPTIVE PANEL SCREWS

Polyimide patch applied here


for vacuum pick up.

Solder paste applied to Solder fastener in place using Installs in retracted/unfastened position
pad on PCB. standard surface mount techniques.

SMTSS™ STANDOFFS SMTSK™ STANDOFFS


Polyimide patch applied here for
vacuum pick up.

Solder paste applied Solder fastener in place using standard Solder paste applied Solder fastener in place
to pad on PCB. surface mount techniques. to pad on PCB. using standard surface
mount techniques.

100 PennEngineering • www.pemnet.com


FASTENERS FOR USE WITH PC BOARDS

PERFORMANCE DATA(1)

KF2™/KFS2™/KFE™/KFSE™/KFB3™/KFH™/PFK™ BROACHING AND BROACH/FLARE MOUNT FASTENERS


Thread Max. Nut Test Sheet Thickness Installation Pushout (2) Torque-out
Type Code Tightening Torque & (lbs.) (lbs.) (in. lbs.)
(in. lbs.) Test Sheet Material
256 (3) .060” FR-4 Panel 400 60 6
KF2, KFS2 440 (3) .060” FR-4 Panel 400 65 15
KFE, KFSE 632 (3) .060” FR-4 Panel 500 80 30
832 (3) .060” FR-4 Panel 700 95 35
UNIFIED

032 (3) .060” FR-4 Panel 700 100 40


440 (3) .060” FR-4 Panel 1,000 140 18
KFB3
632 (3) .060” FR-4 Panel 1,500 170 28
440 4 .060” FR-4 Panel 400 65 7
632 8 .060” FR-4 Panel 400 70 11
KFH
832 15 .060” FR-4 Panel 400 80 16
032 18 .060” FR-4 Panel 400 90 17
440 (3) .060” FR-4 Panel 250 55 (3)
PFK
632 (3) .060” FR-4 Panel 400 60 (3)

Thread Max. Nut Test Sheet Thickness Installation Pushout (2) Torque-out
Type Code Tightening Torque & (kN) (N) (N•m)
(N•m) Test Sheet Material
M2 (3) 1.5 mm FR-4 Panel 2.2 267 0.68
KF2, KFS2 M3 (3) 1.5 mm FR-4 Panel 2.2 290 1.7

KFE, KFSE M4 (3) 1.5 mm FR-4 Panel 2.2 420 3.4
METRIC

M5 (3) 1.5 mm FR-4 Panel 2.9 440 4.5


M3 (3) 1.5 mm FR-4 Panel 4.4 560 2.03
KFB3
M4 (3) 1.5 mm FR-4 Panel 6 680 3.2
M3 0.45 1.5 mm FR-4 Panel 1.8 285 0.79
KFH M4 1.6 1.5 mm FR-4 Panel 1.8 355 1.8
M5 2.1 1.5 mm FR-4 Panel 1.8 400 1.92
PFK M3 (3) 1.5 mm FR-4 Panel 1.1 245 (3)

KSSB™ BROACHING SNAP-TOP® STANDOFFS


Panel 1 (.060” FR-4 Fiberglass) (4) Panel 2 (Removable) (4)
UNIFIED

Type Installation Pushout Max. First On Min. First Off Min. 15th Off
(lbs.) (lbs.) Force (lbs.) Force (lbs.) Force (lbs.)

KSSB 500 110 13 3.0 1.0

Panel 1 (1.5 mm FR-4 Fiberglass) (4) Panel 2 (Removable) (4)


METRIC

Type Installation Pushout Max. First On Min. First Off Min. 15th Off
(kN) (N) Force (N) Force (N) Force (N)

KSSB 2.2 484 57.7 13.3 4.4

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) These are typical values for parts installed in drilled mounting holes. Punched mounting holes yield values approximately 15% less.
(3) Not applicable.
(4) See Application Data drawing on page 91.

PennEngineering • www.pemnet.com 101


FASTENERS FOR USE WITH PC BOARDS

SFK™ SpotFast® CLINCH/BROACH MOUNT FASTENERS SMTSS™ ReelFast® SNAP-TOP® STANDOFFS(1)(2)


Type Thick- Installation into Panel 1 Installation into Panel 2 (3) Panel 1 (Bottom) Panel 2 (Top)
Pushout of Panel 2
and ness Cold-rolled Steel FR-4 Fiberglass Type, Material
Size Code Test Sheet Material Pushout Max. Snap-on Force
kN lbs. kN lbs. N lbs. and Size

SFK-3 0.8 6.2 1400 1.8 400 200 45 SMTSSS-156 .062" Single Layer FR-4 113 lbs. 20 lbs.
SFK-3 1.0 8 1800 1.8 400 200 45 SMTSSS-4MM 1.58 mm Single Layer FR-4 500 N 89 N
SFK-3 1.2 8.9 2000 1.8 400 200 45
SFK-3 1.6 10.2 2300 1.8 400 200 45 SMTSK™ KEYHOLE® STANDOFFS(1)(2)
SFK-5 0.8 11.1 2500 1.8 400 400 90
Panel 1 (Bottom)
SFK-5 1.0 13.5 3000 1.8 400 400 90
SFK-5 1.2 15.6 3500 1.8 400 400 90 Type and Size Test Sheet Material Pushout
SFK-5 1.6 17.8 4000 1.8 400 400 90 SMTSK-6060 .062" Single Layer FR-4 113 lbs.
SMTSK-61.5 1.58 mm Single Layer FR-4 500 N
SMTSO™/SMTSOB™ FASTENERS (1)(2)

Thread/ Test Sheet Material - .062” Single Layer FR-4 Rated SMTRA™ R’ANGLE® FASTENERS(1)(2)
Type Thru-hole Pushout Pushout Torque-out Torque-out Current
Code (lbs.) (N) (in. lbs.) (N•m) Amps (6) Part Test Sheet Material - .062” Single Layer FR-4

UNIFIED
Number Pushout (lbs.) Side Load (lbs.)
SMTSO 11
080 85.1 378.7 4.94 0.56 SMTRA256-8-6 51.7 7.1
SMTSOB —
SMTRA440-9-6 89.5 10.8
SMTSO 25
256 56.5 251 8.56 1 SMTRA632-10-8 110.3 8.4
SMTSOB 40
SMTRA832-12-9 137.2 21.2
SMTSO 22
440 56.5 251 8.56 1
SMTSOB 36
Part Test Sheet Material - 1.58 mm Single Layer FR-4
SMTSO 34
632 93.5 416 13.83 1.6 Number

METRIC
Pushout (N) Side Load (N)
SMTSOB 55
SMTRAM2-6-5 418.2 56.8
SMTSO 47
832 151.1 672 26.96 3 SMTRAM25-6-5 216.5 36.9
SMTSOB 76
SMTRAM3-7-5 257.6 41.3
SMTSO 22
116 — — — — SMTRAM4-9-7 369.3 73.3
SMTSOB 37
SMTSO 33
143 — — — —
SMTSOB 55 SMTPFLSM™ FASTENERS(1)
SMTSO 11
M1 85.1 378.7 4.94 0.56 Min. Tensile Rec. Tightening Test Sheet Material
SMTSOB —
UNIFIED

SMTSO 10 Type and Strength Torque .060” P.C. Board


M1.2 85.1 378.7 4.94 0.56 Thread Size (lbs.) (in. lbs.) (4) Pull-off (lbs.) (5)
SMTSOB —
SMTSO 10 SMTPFLSM-440 556 4.4 100
M1.4 85.1 378.7 4.94 0.56 SMTPFLSM-632 724 7.0 105
SMTSOB —
SMTSO 10
M1.6 85.1 378.7 4.94 0.56 Min. Tensile Rec. Tightening Test Sheet Material
SMTSOB —
METRIC

SMTSO 22 Type and Strength Torque 1.5 mm P.C. Board


M3 56.5 251 8.56 1 Thread Size (N) (N•m) (4)
SMTSOB 36 Pull-off (N) (5)
SMTSO 34 SMTPFLSM-M3 2900 0.61 445
M3.5 93.5 416 13.83 1.6 SMTPFLSM-M3.5 3269 0.8 465
SMTSOB 55
SMTSO 47
M4 151.1 672 26.96 3
SMTSOB 76
SMTSO 22
SMTPR™ RETAINERS(1)
3.1 — — — —
SMTSOB 36 Test Sheet Material - .062” Single Layer FR-4
SMTSO 33 Part Number Pushout Pushout
3.6 — — — —
SMTSOB 55 (lbs.) (N)
SMTSO 46
4.2 — — — — SMTPR-6-1ET 161.4 718
SMTSOB 75

TESTING CONDITIONS FOR SURFACE MOUNTED FASTENERS


Oven Quad ZCR convection oven w/ 4 zones Spokes 2 Spoke Pattern
High Temp 473˚F / 245˚C Paste Amtech NC559LF Sn96.5/3.0Ag/0.5Cu (SAC305) (SMTSO, SMTRA, SMTPR)
Board Finish 62% Sn, 38% Pb Alpha CVP-390 Sn96.5/3.0Ag/0.5Cu (SAC305) (SMTPFLSM, SMTSS, SMTSK)
Screen Printer Ragin Manual Printer Stencil .0067” / 0.17 mm thick (SMTSO, SMTRA, SMTPR, SMTSS, SMTSK)
Vias None .005” / 0.13 mm thick (SMTPFLSM)

(1) With lead-free paste. Average values of 30 test points. The data presented here is for general comparison purposes only. Actual performance is
dependent upon application variables. We will be happy to provide samples for you to install. If required, we can also test your installed hardware and
provide you with the performance data specific to your application.
(2) Further testing details can be found in our website’s literature section.
(3) In most applications, pullout strength of the SFK fastener in Panel 1 exceeds pushout strength of Panel 2.
(4) Torque values shown will produce a preload of 70% minimum tensile with a nut factor “k” equal to .1.
(5) Failure occurred at the solder joint. Screw retention strength is greater than the retainer.
(6) The maximum carrying current for each of the above fasteners is calculated based on a heat transfer coefficient of 20 W/m² °K and a maximum
temperature rise of 15°C / 27˚F above ambient.

102 PennEngineering • www.pemnet.com


FASTENERS FOR USE WITH PC BOARDS

SMTSO™ REFLOW CURVE

OTHER FASTENERS FOR CONSIDERATION TO USE WITH PC BOARDS

PF11MW™ FLOATING CAPTIVE PANEL SCREWS


(See PEM® Bulletin PF) Can install
Unique flare mount feature allow fasteners to “float” in mounting hole. into PC
• Compensates for mating thread misalignment. Board,
• Installs into any panel material. plastic
• Appropriate for close center-line-to-edge applications. or metal
• Color coded knobs available.

PF11MF™ FLARE-MOUNTED CAPTIVE PANEL SCREWS


(See PEM® Bulletin PF) Can install
• Appropriate for close centerline-to-edge applications. into PC
• Doesn’t require high installation force. Board,
• Installs into any panel material. plastic
• Installs flush on back side of panel. or metal
• Color coded knobs available.

SGPC™ SWAGING COLLAR STUDS


(See PEM® Bulletin FH)
• Can be installed into most materials, including stainless steel and rigid non-metallic panels. Can install
• Can be used to attach dissimilar materials. into PC
• Can accommodate multiple panels as long as the total thickness does not exceed the Board,
maximum sheet thickness. plastic
• Appropriate for close center-line-to-edge applications. or metal

SOAG™/SOSG™ GROUNDING STANDOFFS PC Board


(See PEM® Bulletin SO) plastic or
• Designed for clinching into steel or aluminum chassis. metal
• “Gripping teeth” on opposite side of standoff makes firm electrical contact with mating PC Board. Metal

SKC™ KEYHOLE® STANDOFFS


(See PEM® Bulletin SK) PC Board
• Clinch feature mounts fastener permanently into metal sheet. plastic or
metal
• Allows for quick attachment and detachment of PC Board.
• Head is flush or sub-flush in metal sheet. Metal
• Makes horizontal or vertical component mounting possible.

SSA™/SSC™/SSS™ SNAP-TOP® STANDOFFS PC Board


(See PEM® Bulletin SSA) plastic or
• Spring action holds PC Boards and subassemblies securely, while allowing for quick removal. metal
• Screws and other threaded hardware are eliminated. Metal

PennEngineering • www.pemnet.com 103


PEM® self-clinching locknuts prevent
mating hardware from loosening.

LN™
SELF-LOCKING
FASTENERS
SELF-LOCKING FASTENERS

PEM® SELF-CLINCHING LOCKNUTS PREVENT MATING HARDWARE FROM LOOSENING

PEM® self-clinching locknuts provide ideal solutions to prevent mating hardware from loosening in service due to
vibration or other application-related factors. This family of fasteners includes a variety of types and different locking-
feature styles to satisfy a wide range of applications. Their use can save time and money compared with alternative
chemical locking methods or patches.

ABOUT LOCKING THREADS

PEM® locknuts include two locking designs:

1) PREVAILING TORQUE (CFN™, FE™, FEO™, UL™, LAS™, LAC™, LA4™, LK™, LKS™, LKA™, PL™, PLC™ and SL™ locknuts) – a
design feature of the lock nut produces friction between threads of mated components thereby increasing the force
needed to tighten as well as loosen the nut. Prevailing torque locknuts provide essentially the same torque value
regardless of the amount of axial load applied.

Available in two types:

• All metal –
All PEM metal prevailing torque type locknuts achieve their prevailing torque by altering the shape of the nut
in some way - most commonly by distorting the threads of the nut, which then grips the mating part during
tightening. Screws for use with PEM prevailing torque locknuts should be Class 3A/4h fit or no smaller than
Class 2A/6g.

Available in three styles:


– Elliptically squeezed threads (UL™, FE™, FEO™, LAC™, LAS™ and LA4™ locknuts) – the thread barrel is slightly
deformed into an elliptical shape. 
– Flexing jaws (LK™, LKS™ and LKA™ locknuts) - the thread barrel is vertically slit and then the two sections are
squeezed together.
– One or two deformed threads (SL™ locknuts) - the last threads on the head side of the nut are deformed.

Typically prevailing torque locknuts utilizing a metal locking feature are treated with a dry film lubricant coating
to afford some level of lubricity to reduce damage to the threads from repeated installation and removal of the
screw and reduce required tightening torque. Care should be taken to be sure that lubricant is not removed in
any post installed finishing operations.

• Nylon insert
The PL™, PLC™ and CFN™ locknuts use a plastic insert, typically made from nylon to generate the torque
resistance. A nylon ring is attached to the self-clinching body on the screw exit side with an ID approximately at
the screw pitch diameter.  As the screw enters this ring, there is interference at the major diameter generating a
prevailing torque.  The major advantage of this locking method is the greatly reduced chance of any conductive
debris being generated by repeated installation and removal of the screw.

2) FREE-RUNNING (PEM RT® locknuts) – a nut that requires tightening against a bearing surface in order for the
locking mechanism to function. If the tightening force (clamp load) is removed for any reason, these nuts no longer
provide any torsional resistance to rotation. The modified thread formation allows mating screws to spin freely
during the attachment process until clamp load is induced during the screw-tightening process.

PEM free-running locknuts will accept a maximum material 6g/2A screw.

Fastener drawings
and models are
available at
www.pemnet.com

PennEngineering • www.pemnet.com 105


SELF-LOCKING FASTENERS

CFN™ broaching fasteners are available for PL™/PLC™ PEMHEX® nuts with a nylon
thinner sheet, close-to-edge applications. The hexagonal element provide a locking option
nylon locking element provides prevailing for applications where a metal on metal
torque to eliminate loosening of mating locking feature is not desired - PAGE 111
Nylon Insert
threaded hardware - PAGE 107 Nylon Insert

FE™/FEO™/UL™ miniature locking nuts, SL™ locknuts offer a cost effective TRI-DENT®
provide a smaller body for tight space, locking feature and effective prevailing locking
lightweight applications - PAGE 108 torque - PAGE 112 Deformed Threads
Elliptically
Squeezed Threads
PEM RT® locknuts are free-running until clamp NEW
LAS™/LAC™/LA4™ nuts with self-locking, load is induced. A modified thread angle on
floating threads that permit up to .030”/0.76 the loaded flank provides the vibration resistant
mm adjustment for mating hole misalignment Elliptically
locking feature- PAGE 113
Free-running
- PAGE 109 Squeezed Threads Threads

LK™/LKS™/LKA™ nuts have a rugged Material and finish specifications - PAGES 114
PEMFLEX® self-locking feature which
Installation - PAGES 115 - 118
meets demanding locking performance
requirements - PAGE 110 Flexing Jaws Performance data - PAGES 119 - 123

LOCKING NUT SELECTOR GUIDE


Application Features Locking Non-metal
PEM Page Locking High Close-to- Performance on Metal Covered by (1)
Locking No. Performance Clamp Floating Light edge Temperature Locking Locking
Nut Cycles Strength Threads Weight Applications Limit Feature Style M45938/7 M45938/11
CFN 107 1 • • (6) • Nylon Insert

FE 108 15(3) • • (7) •


Elliptically Squeezed

FEO 108 15(3) • • (7) •


Elliptically Squeezed

UL 108 5(4) • • (7) •


Elliptically Squeezed

LAS 109 15(3) • • (7)


Elliptically Squeezed •

LAC 109 15(3) • • (7)


Elliptically Squeezed •

LA4(2) 109 15(3) • • (7)


Elliptically Squeezed •

LK 110 15(3) • (7) Flexing Jaws

LKS 110 15(3) • (7) Flexing Jaws

LKA 110 15(3) • (9) Flexing Jaws

PL 111 15(3) (6) • Nylon Insert

PLC 111 15(3) (6) • Nylon Insert

SL 112 3 • (8) Deformed Threads

PEM RT® 113 (5) • (8) Free-running Threads

(1) To meet national aerospace standards and to obtain testing documentation, product must be ordered using appropriate NASM45938 part number.
Check our web site for a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin NASM).
(2) Specifically designed to be installed into stainless steel sheets.
(3) See page 125 for information on NASM25027 as applied to PEM self-clinching, self-locking nuts.
(4) Meets torque requirements for NASM25027 through five cycles.
(5) Locking performance is not affected by the number of on/off cycles.
(6) Nylon locking element temperature limit is 250˚ F / 120˚ C.
(7) Dry film lubricant rated for use up to 400˚ F / 204˚ C.
(8) The fastening strength of the locknut is maintained up to 800˚ F / 426˚ C. Temperatures above 300˚ F / 149˚ C will dehydrate the conversion coating.
(9) Aluminum material temperature limit is 250˚ F / 120˚ C.

106 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

CFN™ BROACHING LOCKNUT


• For thinner sheets, close-to-edge applications.
• Prevailing torque locking element provides torque to eliminate loosening of mating threaded hardware.

Nylon locking element


(Blue identifier* for unified fasteners / black identifies metric fasteners)

PART NUMBER DESIGNATION


CFN – 440 – 1 ZI
C D

Type Thread Shank Finish


Code Code Code

A T E
Clinching profile may vary.

All dimensions are in inches.

A Min. Hole Size C D E T Min. Dist.


UNIFIED

Thread Type Thread Shank (Shank) Sheet In Sheet


Size Code Code ±.003 Thickness ±.002
+.003 –.000 ±.004 +.001
–.004 Max. HoleC/L
to Edge
.112-40
CFN 440 1 .040 .043 .152 .162 .175 .203 .104 .115
(#4-40)

All dimensions are in millimeters.


Thread A Min. Hole Size C D E T Min. Dist.
METRIC

Size x Type Thread Shank (Shank) Sheet In Sheet


Pitch Code Code ±0.08 Thickness +0.08 ±0.05 ±0.1 +0.03
–0.1 Max. HoleC/L
to Edge

M3 x 0.5 CFN M3 1 1.02 1.1 3.86 4.11 4.45 5.16 2.65 2.93

* PEM Trademark.

PennEngineering • www.pemnet.com 107


SELF-LOCKING FASTENERS

FE™/FEO™/UL™ LOCKNUTS
• Strong, knurled collar guarantees against rotation of the fastener in the sheet.
• The torque-out resistance of the embedded knurl greatly exceeds the torque that can be exerted by the self-locking feature.

Tops
elliptically PART NUMBER DESIGNATION
squeezed
UL – 080 – 0 CW
C D
FE – 440 – MD
FEO – 440 – MD

A T E
Type Thread Shank Finish
Clinching profile may vary. Code Code Code

All dimensions are in inches.

Hole Size Min. Max. Hole


Shank A Sheet In Sheet C T Dist. In
Thread Type Thread Code (Shank) Thickness +.003 +.000 D E +.015 Hole /L Attached
Size Code (1) Max. (2) –.000 –.005 Max. ±.005 –.000 to Edge Parts
.060-80
UL 080 0 .020 .019 - .022 .110 .1095 .076 .125 .050 .09 .080
(#0-80)
.073-64
UL 164 0 .020 .019 - .022 .110 .1095 .090 .125 .050 .09 .093
(#1-64)
.086-56 0 .020 .019 - .022
UNIFIED

UL 256 .144 .1435 .106 .160 .065 .11 .106


(#2-56) 1 .031 .030 - .036
.112-40 FEO .040 .039 - .045
440 .172 .171 .145 .192 .065 .14 .132
(#4-40) FE .060 .059 - .070
.138-32 FEO .040 .039 - .045
632 .213 .212 .180 .244 .075 .17 .158
(#6-32) FE .060 .059 - .070
.164-32 FEO .040 .039 - .045
832 .290 .289 .215 .322 .090 .20 .184
(#8-32) FE .060 .059 - .070
.190-32 FEO .040 .039 - .045
032 .290 .289 .245 .322 .110 .20 .210
(#10-32) FE .060 .059 - .070
1/4-20 0420
FE .060 .059 - .070 .344 .343 .318 .384 .120 .28 .270
1/4-28 0428

All dimensions are in millimeters.

Min. Max. Hole


Thread Shank A Sheet Hole Size Dist. In
Size x Type Thread Code (Shank) Thickness In Sheet C D E T HoleC/L Attached
Pitch Code (1) Max. (2) +0.08 –0.13 Max. ±0.13 +0.4 to Edge Parts
M2 x 0.4 UL M2 1 0.76 0.76 - 0.91 3.61 3.6 2.5 4.07 1.65 2.8 2.5
METRIC

FEO 1.02 0.99 - 1.14


M3 x 0.5 M3 4.39 4.37 3.96 4.88 1.9 3.6 3.5
FE 1.53 1.5 - 1.78
FEO 1.02 0.99 - 1.14
M4 x 0.7 M4 7.39 7.37 5.23 8.17 2.55 5.2 4.5
FE 1.53 1.5 - 1.78
FEO 1.02 0.99 - 1.14
M5 x 0.8 M5 7.39 7.37 6.48 8.17 3.05 5.2 5.5
FE 1.53 1.5 - 1.78
M6 x 1 FE M6 1.53 1.5 - 1.78 8.74 8.72 7.72 9.74 3.3 7.1 6.5

(1) Shank code applicable only to UL fasteners.


(2) In applications between the sheet thicknesses for your thread size, see last paragraph of installation data on page 115. Knurled collar may fracture if
fastener is used in sheets thicker than the specified range and the screw is tightened beyond maximum tightening torque.

108 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

LAS™/LAC™/LA4™ LOCKNUTS
• Provide load-bearing threads in thin sheets and permit a minimum of .030”/0.76 mm adjustment for mating hole misalignment.
• Extra strength and support in assembly is obtained by the threads of the floating nut extending into the retainer shank.
• Thread locking torque performance is equivalent to applicable NASM25027 specifications.
• LA4 floating fasteners are specifically designed to be installed into stainless steel sheets.

To meet national aerospace standards and to obtain testing documentation, product must be ordered to US NASM45938/11 specifications. Check
our web site for a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin NASM)

PEM® Double Squares are a


registered trademark. Threaded Top E T A
Elliptically
Formed

D C

Single groove
Float – .015”/0.38 mm minimum, identifier on
in all directions from center, Clinching profile may vary.
LA4 nuts
.030”/0.76 mm total.
All dimensions are in inches.
Type Hole
Thread Thread Shank A Min. Size in C D E T2 Min. Dist.
Size Fastener Material Code Code (shank) Sheet Sheet Max. Max. ±.015 Max. Hole C/
300 Series 400 Series Max. Thickness +.003 to Edge
Steel Stainless Stainless –.000
.112-40 1 .038 .038
LAS LAC LA4 440 .290 .289 .290 .360 .190 .30
(#4-40) 2 (1) .054 .054
.138-32 1 .038 .038
LAS LAC LA4 632 .328 .327 .335 .390 .200 .32
UNIFIED

(#6-32) 2 (1) .054 .054


.164-32 1 .038 .038
LAS LAC LA4 832 .368 .367 .365 .440 .210 .34
(#8-32) 2 (1) .054 .054
.190-24 1 .038 .038
LAS LAC LA4 024 .406 .405 .405 .470 .270 .36
(#10-24) 2 .054 .054
.190-32 1 .038 .038
LAS LAC LA4 032 .406 .405 .405 .470 .270 .36
(#10-32) 2 (1) .054 .054
.250-20
LAS LAC – 0420 2 .054 .054 .515 .514 .510 .600 .310 .42
(1/4-20)
.250-28
LAS LAC – 0428 2 .054 .054 .515 .514 .510 .600 .310 .42
(1/4-28)

All dimensions are in millimeters.


Type Hole
Thread Thread Shank A Min. Size in C D E T2 Min. Dist.
Size x Fastener Material Code Code (shank) Sheet Sheet Max. Max. ±0.38 Max. Hole CL
Pitch 300 Series 400 Series Max. Thickness +0.08 to Edge
Steel Stainless Stainless
METRIC

1 0.97 0.97
M3 x 0.5 LAS LAC LA4 M3 7.37 7.35 7.37 9.14 4.83 7.62
2 (1) 1.38 1.38
1 0.97 0.97
M4 x 0.7 LAS LAC LA4 M4 9.35 9.33 9.28 11.18 5.34 8.64
2 (1) 1.38 1.38
1 0.97 0.97
M5 x 0.8 LAS LAC LA4 M5 10.31 10.29 10.29 11.94 6.86 9.14
2 (1) 1.38 1.38

M6 x 1 LAS LAC – M6 2 1.38 1.38 13.08 13.06 12.96 15.24 7.88 10.67

(1) This shank code is not available for LA4 nuts. PART NUMBER DESIGNATION
LA C – 440 – 1 MD
LA S – 440 – 1 MD
LA 4 – 440 – 1 MD

Type Retainer Thread Shank Finish


Material Code Code Code
Code

PennEngineering • www.pemnet.com 109


SELF-LOCKING FASTENERS

LK™/LKS™/LKA™ PEMFLEX® LOCKNUTS


The PEM design utilizes two rugged, semicircular flexing jaws instead of several less-supported segments. The greater ruggedness and
retention of this PEMFLEX® action prevents relaxation and loosening of the fastener in severe service. This design also protects the screw
threads. Clearances obtained by only two interruptions of a full circumference, together with the spreading of the jaws by the entering
screw, minimize the possibility of thread damage.

• Hex shoulder provides increased pull-through performance and a positive stop during installation.
• The flexing action of locking feature permits repeated use and effective locking torque.
• Thread locking performance of LK and LKS fasteners (with MD finish) and LKA fasteners (lubricated) are equivalent to applicable
NASM25027 specifications.

PART NUMBER DESIGNATION


E T A
Flexing LK – 632 – 1 MD
jaws LK S – 632 – 1 MD
LK A – 632 – 1

D C
Grooves
indicate Type Fastener Thread Shank Finish
metric part Material Size Code Code
Code Code
Clinching profile may vary.

All dimensions are in inches.

Type A Hole Size Min. Dist.


Thread Fastener Material Thread Shank Min. Sheet In Sheet C D E T
(Shank) Hole C/L
Size Code Code Thickness +.003 Max. Max. Nom. ±.010
Carbon Steel Stainless Steel Aluminum Max. -.000 to Edge
.086-56 1 .038 .040
(#2-56) LK LKS LKA 256 .172 .171 .165 .250 .135 .156
2 .054 .056
UNIFIED

.112-40 1 .038 .040


(#4-40) LK LKS LKA 440 .187 .186 .185 .250 .135 .156
2 .054 .056
.138-32 1 .038 .040
(#6-32) LK LKS LKA 632 .219 .218 .220 .312 .145 .187
2 .054 .056
.164-32 1 .038 .040
LK
(#8-32) LKS LKA 832 .266 .265 .250 .343 .175 .203
2 .054 .056
.190-32 1 .038 .040
LK
(#10-32) LKS LKA 032 .312 .311 .285 .375 .205 .218
2 .054 .056

All dimensions are in millimeters.

Thread Type A Hole Size Min. Dist.


Thread Shank Min. Sheet C D E T
Size x
Fastener Material (Shank) In Sheet Hole C/L
Code Code Thickness Max. Max. Nom. ±0.25
Pitch Carbon Steel Stainless Steel Aluminum Max. +0.08 to Edge
1 0.97 1
M2.5 X 0.45 LK LKS LKA M2.5 4.37 4.35 4.45 6.35 3.43 3.9
METRIC

2 1.38 1.4
1 0.97 1
M3 X 0.5 LK LKS LKA M3 4.75 4.73 4.85 6.35 3.43 4
2 1.38 1.4
1 0.97 1
M4 X 0.7 LK LKS LKA M4 6.76 6.73 6.2 8.73 4.45 5.2
2 1.38 1.4
1 0.97 1
M5 X 0.8 LK LKS LKA M5 7.92 7.9 7.4 9.53 5.21 5.6
2 1.38 1.4

110 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

PL™/PLC™ PEMHEX® LOCKNUTS


• Thread locking torque performance is equivalent to applicable NASM25027 specifications.
• The strong knurled collar receives the installation force and resists torque.
• The spin resistance of the knurl greatly exceeds the torque that can be exerted by the self-locking feature.

Nylon locking element


(Blue identifier* for unified fasteners / black identifies metric fasteners)

PART NUMBER DESIGNATION


C D PL – 440 – ZI
PL C – 440

Type Material Thread Finish


A T E Code Code Code
Clinching profile may vary.

All dimensions are in inches.


Type
A Sheet Hole Size Min. Dist. Max.
Thread Fastener Material Thread (Shank) Thickness In Sheet C D E T HoleC/L Hole In
Size Stainless Code Max. (1) (2) +.003 –.000 Max. Max. Max. Max. to Edge Attached
Steel
Steel Parts
.112-40
UNIFIED

PL PLC 440 .060 .040 - .070 .234 .233 .215 .274 .130 .170 .132
(#4-40)
.138-32
PL PLC 632 .060 .040 - .070 .265 .264 .246 .305 .130 .190 .158
(#6-32)
.164-32
PL PLC 832 .060 .040 - .070 .297 .296 .278 .338 .155 .220 .184
(#8-32)
.190-32
PL PLC 032 .060 .040 - .070 .312 .311 .293 .353 .165 .250 .210
(#10-32)

All dimensions are in millimeters.


Thread Type
A Sheet Hole Size Min. Dist. Max.
Size x Fastener Material Thread (Shank) Thickness In Sheet C D E T HoleC/L Hole In
Pitch Stainless Code Max. (1) (2) +0.08 Max. Max. Max. Max. to Edge Attached
METRIC

Steel
Steel Parts
M3 x 0.5 PL PLC M3 1.53 1 - 1.78 6 5.98 5.52 7.01 3.56 4.32 3.5

M4 x 0.7 PL PLC M4 1.53 1 - 1.78 7.5 7.48 7.01 8.54 4.2 5.59 4.5

M5 x 0.8 PL PLC M5 1.53 1 - 1.78 8 7.98 7.52 9 4.45 6.35 5.5

(1) Can be used in panel thickness of .040” to .060”/1 mm to 1.53 mm provided the fastener is not fully installed. The knurled collar must be left protruding
above the sheet to the degree that the sheet thickness is less than .060”/1.53 mm. See installation instructions.
(2) Knurled collar may fracture if fastener is used in sheets thicker than .070”/1.78 mm and screw is tightened beyond maximum tightening torque.

* PEM Trademark.

PennEngineering • www.pemnet.com 111


SELF-LOCKING FASTENERS

SL™ TRI-DENT® LOCKNUTS


• SL locknuts meet 3 cycle locking performance (1).
• Recommended for use in sheets HRB (Rockwell “B” scale) 80 or less and HB (Hardness Brinell) 150 or less.

PART NUMBER DESIGNATION


SL – 440 – 1 ZI
E C

Type Thread Shank Finish


Code Code Code
A
PEM TRI-DENT® Locking Feature.
Clinching profile may vary. T Locking feature appearance may vary.

All dimensions are in inches.

A Hole Size Min. Dist.


Thread Type Thread Shank (Shank) Min. Sheet In Sheet C E T Hole C/L
Size Code Code Max. Thickness +.003 –.000 Max. ±.010 ±.010 to Edge

.112-40 1 .038 .040


SL 440
(#4-40) .166 .165 .250 .070 .19
2 .054 .056

.138-32 1 .038 .040


SL 632
(#6-32) .1875 .187 .280 .070 .22
2 .054 .056
UNIFIED

.164-32 1 .038 .040


SL 832
(#8-32) .213 .212 .310 .090 .27
2 .054 .056
.190-32 1 .038 .040
SL 032
(#10-32) .250 .249 .340 .090 .28
2 .054 .056

.250-20 1 .054 .056


SL 0420
(1/4-20) .344 .343 .440 .170 .34
2 .087 .091

.313-18 1 .054 .056


SL 0518
(5/16-18) .413 .412 .500 .230 .38
2 .087 .091

All dimensions are in millimeters.

Thread A Hole Size Min. Dist


Size x Thread Shank (Shank) Min. Sheet In Sheet C E T Hole C/L
Pitch Type Code Code Max. Thickness +0.08 Max. ±0.25 ±0.25 to Edge
1 0.98 1
M3 x 0.5 SL M3 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
1 0.98 1
M3.5 x 0.6 SL M3.5 4.75 4.73 7.11 1.5 5.6
2 1.38 1.4
1 0.98 1
METRIC

M4 x 0.7 SL M4 5.41 5.38 7.87 2 6.9


2 1.38 1.4
1 0.98 1
M5 x 0.8 SL M5 6.35 6.33 8.64 2 7.1
2 1.38 1.4
1 1.38 1.4
M6 x 1 SL M6 8.75 8.73 11.18 4.08 8.6
2 2.21 2.3

1 1.38 1.4
M8 x 1.25
SL M8 10.5 10.47 12.7 5.47 9.7
2 2.21 2.3
1 2.21 2.29

M10 x 1.5 SL M10 14 13.97 17.35 7.48 13.5
2 3.05 3.18

(1) Achieved using steel socket head cap screws, 180 ksi / property class 12.9 with standard finish of thermal oxide and light oil.

112 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

PEM RT® FREE-RUNNING LOCKNUTS


Free-running locking feature allows screw to turn freely until clamp load is applied. If the tightening force is removed, these nuts no
longer provide any torsional resistance to rotation until clamp load is reapplied.

• Resistant to vibrational loosening.


• Back side of panel is flush or sub-flush for screw
installation. “PEM RT” Stamp (Trademark)
• Locking feature reusability is not affected by
number of on/off cycles. PART NUMBER DESIGNATION
• Uses same mounting hole and installation S - RT632 – 1 ZI
tooling as standard S™ nuts. E C
• Recommended for use in steel or aluminum sheets
HRB 80 / HB 150 or less.
Type Thread Shank Finish
Size Code Code
A
Clinching profile may vary. T
All dimensions are in inches.
A Rec. Hole Size Min. Dist
Thread Type Thread Shank (Shank) Min. Sheet In Sheet C E T Hole CL
Size Code Code Max. Thickness (1) +.003 –.000 Max. ±.010 ±.010 To Edge
0 .030 .030
.112-40
S RT440 1 .038 .040 .166 .165 .250 .070 .19
(#4-40)
2 .054 .056
0 .030 .030
.138-32
S RT632 1 .038 .040 .1875 .187 .280 .070 .22
(#6-32)
UNIFIED

2 .054 .056
0 .030 .030
.164-32
S RT832 1 .038 .040 .213 .212 .310 .090 .27
(#8-32)
2 .054 .056
0 .030 .030
.190-32
SS RT032 1 .038 .040 .250 .249 .340 .090 .28
(#10-32)
2 .054 .056
0 .045 .047
.250-20
S RT0420 1 .054 .056 .344 .343 .440 .170 .34
(1/4-20)
2 .087 .090
.313-18 1 .054 .056
S RT0518 .413 .412 .500 .230 .38
(5/16-18) 2 .087 .090

All dimensions are in millimeters


Thread A Rec. Hole Size Min. Dist
Size x Type Thread Shank (Shank) Min. Sheet In Sheet C E T Hole CL
Pitch Code Code Max. Thickness (1) +0.08 Max. ±0.25 ±0.25 To Edge
0 0.77 0.8
M3 x 0.5 S RTM3 1 0.97 1 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
0 0.77 0.8
METRIC

M4 x 0.7 S RTM4 1 0.97 1 5.41 5.38 7.87 2 6.9


2 1.38 1.4
0 0.77 0.8
M5 x 0.8 SS RTM5 1 0.97 1 6.35 6.33 8.64 2 7.1
2 1.38 1.4
00 0.89 0.92
0 1.15 1.2
M6 x 1 S RTM6 8.75 8.73 11.18 4.08 8.6
1 1.38 1.4
2 2.21 2.29
1 1.38 1.4
M8 x 1.25 S RTM8 10.49 10.47 12.7 5.47 9.7
2 2.21 2.29

The graph represents the clamp load of the joint versus 8

the amount of cycles during transverse vibration testing 7


for a PEM RT® free-running locknut, a standard S nut, a
split ring lock washer and Loctite Red 271. 6
Standard S Nut
Preload
5

Testing conditions:
Preload (kN)

PEM RT®
Average Preload
Transverse vibration testing. 4

M6 thread size nuts, average of 30 pieces. 3


Split Ring
Lock Washer
Clamp load applied using metric property class 10.9 screws.
Loctite
Nuts tested until loss of clamp load or 2,000 cycles is reached. 2 Red 271

1
Details on PEM RT® vibration resistant thread technology
can be found on our web site at: 0
0 500 1000 1500 2000
https://www.pemnet.com/files/design_info/techsheets/RT_Thread_Form.pdf
Number of Cycles

PennEngineering • www.pemnet.com 113


SELF-LOCKING FASTENERS

MATERIAL AND FINISH SPECIFICATIONS


Threads Fastener Material

Nylon Locking Floating Fastener


Internal, Element Retainer Retainer Retainer Nut
Internal, Internal, UNJ Class 3B per (1) Blue or Black
Type ASME ASME ASME B1.15 / Modified 300 Temperature Hardened 300 300
B1.1, 2B / B1.1, 3B / MJ Class 4H6H per Thread Form Hardened Series (2) Limit Hardened 400 Series Series Series
ASME ASME ASME B1.21M on Loaded Carbon Carbon Stainless 7075-T6 250˚ F/ Carbon Stainless Stainless Stainless
B1.13M, 6H B1.13M, 6H (M6 thread 4H5H) Flank Steel Steel Steel Aluminum 120˚ C Steel Steel Steel Steel
CFN • • •
FE • •
FEO • •
UL • •
LAS • • •
LAC • • •
LA4 • • •
LK • •
LKS • •
LKA • •
PL • • •
PLC • • •
SL • •
PEM RT® • •

Standard Finishes (3) Optional For Use In Sheet Hardness: (5)


Finish (3)(4)

Floating Fastener
Retainer Retainer Nut
Zinc Plated (7) Zinc Plated
Type per ASTM Passivated Passivated Black Zinc Passivated per ASTM
B633, SC1 and/or Plus (6) Dry-film Plated, and/or B633, SC1
(5µm), Tested Per Clear Black Lubricant 5µm, Tested Per Black (5µm), HRB 88/ HRB 80/ HRB 70/ HRB 60/ HRB 50/
Type III, ASTM Dry-film Dry-film Over Color- ASTM Dry-film Type III, HB 183 HB 150 HB 125 HB 107 HB 89
Colorless A380 Lubricant Lubricant Phosphate Plain less A380 Lubricant Yellow or Less or Less or Less or Less or Less
CFN • • •
FE • •
FEO • •
UL • •
LAS • • •
LAC • • •
LA4 • • •
LK • •
LKS • •
LKA • •
PL • • •
PLC • •
SL • •
PEM RT® • • •
Finish Codes ZI None CW MD MD MD ZC

(1) Will accept a maximum material 6g/2A screw.


(2) Mating screws must be lubricated.
(3) See PEM Technical Support section of our web site for related plating standards and specifications.
(4) Special order with additional charge.
(5) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.
(6) MD finish on stainless steel provides a minimum of 100 hours of salt spray resistance.
(7) MD finish on steel provides a minimum of 24 hours of salt spray resistance.

114 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

INSTALLATION
INSTALLATION NOTES
• For best results we recommend using a Haeger® or PEMSERTER® machine for installation of PEM® self-clinching fasteners. Please check our website for more
information.
• Visit the Animation Library on our website to view the installation process for select products.

CFN™ NUTS
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring. PUNCH
2. Insert fastener into the anvil hole and place the mounting hole over
the shank of the fastener (preferably the punch side) as shown in SHEET
drawing.
3. With installation punch and anvil surfaces parallel, apply squeezing
force until the shoulder of the fastener contacts the sheet.

PEMSERTER® Installation Tooling


Anvil Punch
Thread
Type Part Part
Code
Number Number
ANVIL
CFN 440/M3 8012038 975200048

FE™/FEO™/UL™ NUTS
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring.
2. Insert fastener into the anvil hole and place the mounting hole PUNCH
(preferably the punch side) over the shank of the fastener as shown in
the drawing.
3. With installation punch and anvil surfaces parallel, apply squeezing
force to the knurled collar until knurled collar is flush with top of the
sheet for sheets .060”/1.5 mm thick and up, or until shank is flush with T Max.
the bottom of the sheet for sheets .040” / 1 mm to .060”/1.5 mm thick +.010” / +0.25 mm
Min.
for FE/FEO nuts.
For “T” see page 108
PEM miniature fasteners must be installed by a force applied through parallel
surfaces. Since force must not be applied to the barrel, a cavity must be used in ANVIL
either the punch or anvil so that the installation force is applied to the knurled collar.
“D” dimensions for the punch or anvil cavity are given in the tables on page 5.
D For “D” see page 108
+.005” / +0.13 mm
+.010” / +0.25 mm

INSTALLATION RECOMMENDATION PEMSERTER® Installation Tooling


Anvil Punch
In applications for sheet thicknesses between the two ranges (see “Sheet Thread
Type Part Part
Thickness” on page 5) use the fastener with the larger “A” dimension. For Code
Number Number
example, if you want a #4-40 thread and your sheet thickness is between
UL 256/M2 975200020 975200048
.045”/1.14 mm and .059”/1.49 mm, you should use FE or FEX nuts. This is not
FE/FEO 440/M3 975200021 975200048
recommended installation practice, but in this case if it is necessary, you should
FE/FEO 632/M3.5 975200022 975200048
install the fastener so that the bottom of the shank is flush with the underside
of the sheet (instead of having the top of the knurled collar flush with the top of FE/FEO 832/M4 975200023 975200048
the sheet). When this method is used, care must be taken to protect the fastener FE/FEO 032/M5 975200024 975200048
against crushing which would damage the threads. This method will also result in FE/FEO 0420 975200025 975200048
reduced pushout and torque-out values. FE/FEO M6 8013143 975200048

PennEngineering • www.pemnet.com 115


SELF-LOCKING FASTENERS

LAS™/LAC™/LA4™ NUTS LAC/LAS


1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring. PUNCH
2. Place fastener into the anvil hole and place the mounting hole
(preferably the punch side) over the shank of the fastener.
3. With installation punch and anvil surfaces parallel, apply sufficient
squeezing force until flange contacts mounting sheet (LAC/LAS) .25” / 8 mm
or until anvil contacts the mounting sheet (LA4). Drawings show Min.
suggested tooling for applying these forces.
ANVIL

PEMSERTER® Installation Tooling D For “D” see page 109


+.005” / +0.13 mm
Anvil Punch +.010” / +0.25 mm
Thread
Type Part Part
Code
Number Number
LA4
LAC/LAS 440/M3 975200006 975200048 Tooling for installation into stainless steel sheets
LAC/LAS 632 8013890 975200048
LAC/LAS 832/M4 8013891 975200048
LAC/LAS 032/M5 8013892 975200048 PUNCH .054” / 1.37 mm
±.002” / ±0.05 mm
LAC/LAS 0420/M6 975200010 975200048

Anvil Punch
Thread
Type Part Part .25”/8 mm
Code
Number Number Min.
LA4 440/M3 8013889 975200048
LA4 632 8013890 975200048 ANVIL
LA4 832/M4 8013891 975200048
LA4 032/M5 8013892 975200048 D
+.002”/+0.05 mm
+.005”/+0.13 mm For “D” and “E” see page 109
E
+.004” / +0.1 mm
–.000”

LK™/LKS™/LKA™ NUTS .500” / 13 mm


Dia. Min.
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring.
2. Insert fastener into the anvil hole and place the mounting hole over
PUNCH
the shank of fastener (preferably the punch side) as shown in drawing.
3. With installation punch and anvil surfaces parallel, apply squeezing
Break
force until hexagonal shoulder contacts mounting sheet. Sketch at the Corner
right shows suggested tooling for applying these forces. Installation .005” /
.218” / 5.5 mm
force and performance data shown below. 0.13 mm Min.
Max.

PEMSERTER® Installation Tooling D


+.005” / +0.13 mm ANVIL
Thread Anvil Punch +.010” / +0.25 mm
Type
Code Part Number Part Number
For “D” see page 110 .500” / 13 mm
LK/LKS/LKA 256/M2.5 975200015 975200048
Dia. Min.
LK/LKS/LKA 440/M3 975200016 975200048
LK/LKS/LKA 632 975201242 975200048
LK/LKS/LKA 832/M4 975201241 975200048
LK/LKS/LKA 032/M5 975200019 975200048

116 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

PL™/PLC™ NUTS
Sheet thickness .060” to .070” / 1.53 mm to 1.78 mm Sheet thickness .040” to .060” / 1 mm to 1.53 mm
1. Prepare properly sized mounting hole in sheet. Do not 1. Prepare properly sized mounting hole in sheet. Do not
perform any secondary operations such as deburring. perform any secondary operations such as deburring.
2. Insert fastener into the anvil hole and place the mounting 2. Insert fastener into the anvil hole and place the mounting
hole over the shank of the fastener (preferably the punch hole over the shank of the fastener (preferably the punch
side) as shown in drawing. side) as shown in drawing.
3. With the punch and anvil surfaces parallel, apply a 3. With the punch and anvil surfaces parallel, apply a squeezing
squeezing force until the knurled collar is flush with the force until the fastener shank is flush with the underside of
top sheet. the sheet. This should be accomplished by setting the depth
of the counterbore in the anvil to the difference between the
“A” dimension and the sheet thickness*. When this method
PUNCH is used, care must be taken to protect the fastener against
crushing which would damage the threads. This method will
SHEET
also result in reduced pushout and torque-out values.
.187” / 5 mm
Min.

BEFORE AFTER
ANVIL
Bottom of fastener
PUNCH shank smooth with
sheet.
D
*
For “D” see page 111
SHEET
+.005” / +0.13 mm
+.010” / +0.25 mm
Knurled collar must
be left protruding
Knurled collar above sheet.
PEMSERTER® Installation Tooling sits in anvil
counterbore.
Anvil Punch
Thread
Type Part Part ANVIL
Code
Number Number

PL/PLC 440/M3 975200011 975200048 E For “E” see page 111


PL/PLC 632 975200012 975200048 +.005” / +0.13 mm
PL/PLC 832/M4 975200013 975200048 +.010” / +0.25 mm
PL/PLC 032/M5 975200014 975200048

PennEngineering • www.pemnet.com 117


SELF-LOCKING FASTENERS

SL™ NUTS COUNTERBORE ANVIL


Thread Sizes #2-56 to 5/16
1. Prepare properly sized mounting hole in sheet. Do not perform any and M2 to M8
secondary operations such as deburring.
2. Insert fastener into the anvil hole and place the mounting hole over the shank
of the fastener (preferably the punch side) as shown in drawing.
PUNCH
3. With installation punch and anvil surfaces parallel, apply squeezing force until
the head of the nut comes into contact with the sheet material.
P

ANVIL
PEMSERTER® Installation Tooling
Anvil Dimensions (in.) A
Thread A P Anvil Part Punch Part
Code ±.002 ±.005 Number Number
UNIFIED

440 .267 .045 975200034 975200048


632 .298 .045 975200035 975200048 PROTRUSION ANVIL
832 .330 .070 975200036 975200048 CLS/S Nuts Thread Sizes 3/8,1/2, M10 and M12
032 .361 .070 975200037 975200048
0420 .454 .150 975200038 975200048
0518 .515 .200 975200039 975200048
45˚ x .010”/
0616 .280 .250 975200045(1) 975200048
0.254 mm PUNCH

Anvil Dimensions (mm)


Thread A P Anvil Part Punch Part
Code ±0.05 ±0.13 Number Number
P
METRIC

M3 6.78 1.14 975200034 975200048 R .015” /


M3.5 7.57 1.14 975200035 975200048 0.381 mm
M4 8.38 1.78 975200036 975200048
M5 9.17 1.78 975200037 975200048 ANVIL
M6 11.53 3.81 975200038 975200048
M8 13.08 5.08 975200039 975200048
M10 7.62 6.35 8005682(1) 975200901400
A
(1) Large nut anvils use protrusion to locate part instead of counterbore.

PEM RT® NUTS


1. Prepare properly sized mounting hole in sheet. Do not
perform any secondary operations such as deburring. PUNCH
2. Place fastener into the anvil hole and place the
mounting hole (preferably the punch side) over the
P
shank of the fastener as shown in diagram to the right.
3. With installation punch and anvil surfaces parallel,
ANVIL
apply squeezing force until the head of the nut comes
into contact with the sheet material.
A

PEMSERTER® Installation Tooling


Anvil Dimensions (in.)
Thread Anvil Dimensions (mm)
A P Anvil Part Punch Part
Code ±.002 ±.005 Number Number Thread A P Anvil Part Punch Part
UNIFIED

Code ±0.05 ±0.13 Number Number


METRIC

RT440 .267 .045 975200034 975200048


RTM3 6.78 1.14 975200034 975200048
RT632 .298 .045 975200035 975200048
RTM4 8.38 1.78 975200036 975200048
RT832 .330 .070 975200036 975200048
RTM5 9.17 1.78 975200037 975200048
RT032 .361 .070 975200037 975200048
RTM6 11.53 3.81 975200038 975200048
RT0420 .454 .150 975200038 975200048
RTM8 13.08 5.08 975200039 975200048
RT0518 .517 .200 975200039 975200048

118 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

CLINCH FASTENER PERFORMANCE DATA

CFN™ NUTS (1)


Thread Locking Specifications Test Sheet Material Thread Locking Specifications Test Sheet Material
Max. Min. .040” Cold-rolled Steel Max. Min. 1 mm Cold-rolled Steel
UNIFIED

METRIC
Thread Thread
First On First Off First On First Off
Code Code
Prevailing Torque Prevailing Torque Installation Pushout Torque-out Prevailing Torque Prevailing Torque Installation Pushout Torque-out
(in. lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.) (N•m) (N•m) (kN) (N) (N•m)

440 3 0.38 1000 10 4 M3 0.339 0.042 4.45 44.5 0.45

FE™/FEO™/UL™ NUTS (1)(2)


Test Sheet Material
5052-H34 Aluminum Cold-rolled Steel
Thread
Type Code Installation Pushout Torque-out Installation Pushout Torque-out
(lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.)
FEO 88 12 140 12
440 900 1500
UNIFIED

FE 135 12 210 12
FEO 1200 105 185
632 20 2100 20
FE 1300 175 255
FEO 155 260
832 1500 48 2500 48
FE 255 360
FEO 155 260
032 1500 48 2500 48
FE 255 360
0420
FE 2100 320 110 3500 420 110
0428

Test Sheet Material


5052-H34 Aluminum Cold-rolled Steel
Thread
Type Code Installation Pushout Torque-out Installation Pushout Torque-out
(kN) (N) (N•m) (kN) (N) (N•m)
METRIC

FEO 391 622


M3 4 1.35 6.7 1.35
FE 600 934
FEO 689 1156
M4 6.7 5.42 11.1 5.42
FE 1134 1601
FEO 689 1156
M5 6.7 5.42 11.1 5.42
FE 1134 1601

FE M6 9.4 1423 12.43 15.6 1868 12.43

Test Sheet Material


5052-H34 Aluminum Cold-rolled Steel
Type Thread Shank Installation Pushout Torque-out Installation Pushout Torque-out
Code Code (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.)
UNIFIED

080 0 750 20 2 1000 30 2

UL 164 0 750 20 3 1000 30 3

0
256 1000 20 4 1300 30 4
1

Test Sheet Material



METRIC

5052-H34 Aluminum Cold-rolled Steel


Type Thread Shank Installation Pushout Torque-out Installation Pushout Torque-out
Code Code (kN) (N) (N•m) (kN) (N) (N•m)

UL M2 1 4 89 0.45 5.8 133 0.45

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) For FE and FEO fasteners, thread locking performance is equivalent to applicable NASM25027 specifications. For details, see chart on page 124.

PennEngineering • www.pemnet.com 119


SELF-LOCKING FASTENERS

LAS™/LAC™ NUTS (1)(2)


Test Sheet Material
2024-T3 Aluminum 5052-H34 Aluminum Cold-Rolled Steel
Thread Shank
Retainer Retainer Retainer Retainer Retainer Retainer
Code Code Installation Installation Installation
Pushout Torque-out Pushout Torque-out Pushout Torque-out
(lbs.) (lbs.) (lbs.)
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (lbs.) (in. lbs.)
1 220 65 1500 215 65 85
UNIFIED

440 3000 3000 300


2 225 150 2000 225 80 150
1 235 110 240 140 150
632 3000 2000 3000 300
2 275 150 250 150 175
1 240 110 250 140 300 150
832 3000 2000 3000
2 300 150 265 150 400 200
1 150 300 150 400 150
032 3500 300 2000 3500
2 200 350 175 450 200
0420
2 5000 300 325 3000 400 325 5000 500 325
0428

Test Sheet Material


2024-T3 Aluminum 5052-H34 Aluminum Cold-Rolled Steel
Thread Shank
Retainer Retainer Retainer Retainer Retainer Retainer
Code Code Installation Installation Installation
Pushout Torque-out Pushout Torque-out Pushout Torque-out
(kN) (kN) (kN)
(N) (N•m) (N) (N•m) (N) (N•m)
METRIC

1 13.3 978 7.3 6.7 956 7.3 13.3 1334 9.6


M3
2 13.3 1000 16.9 8.9 1000 9 13.3 1334 16.9
1 13.3 1067 12.4 8.9 1112 15.8 13.3 1334 16.9
M4
2 15.6 1334 16.9 8.9 1178 16.9 13.3 1779 22.6
1 15.6 1334 16.9 8.9 1334 16.9 15.6 1779 16.9
M5
2 16.6 1334 22.6 8.9 1556 19.7 15.6 2001 22.6
M6 2 22.2 1334 36.7 13.3 1779 36.7 22.2 2224 36.7

LA4™ NUTS (1)(2)


Test Sheet Material Test Sheet Material
300 Series Stainless Steel 300 Series Stainless Steel
Thread Thread
Retainer Retainer Retainer Retainer
Code Code
METRIC

Installation Installation
UNIFIED

Pushout Torque-out Pushout Torque-out


(lbs.) (kN)
(lbs.) (in. lbs.) (N) (N•m)
440 9000 200 85 M3 40 890 9.6
632 10000 200 85 M4 53 890 9.6
832 12000 200 85 M5 57 1100 14.1
032 13000 250 125

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) Thread locking performance is equivalent to applicable NASM25027 specifications. For details, see chart on page 124.

120 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

LK™/LKS™/LKA™ NUTS (1)(2)


Test Sheet Material

Thread Shank 5052-H34 Aluminum Cold-rolled Steel
Code Code Installation Pushout Torque-out Installation Pushout Torque-out
(lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.)
1 1600 130 20 3000 150 20
256
UNIFIED

2 2000 150 30 3000 160 20


1 1600 130 25 3000 150 30
440
2 2000 200 35 3000 250 40
1 2400 130 25 4000 150 45
632
2 2700 225 45 4300 275 50
1 2700 150 45 4000 190 50
832
2 3000 250 50 4300 300 70
1 3200 150 90 4000 250 100
032
2 3200 250 105 4300 300 120

Test Sheet Material



Thread Shank 5052-H34 Aluminum Cold-rolled Steel
Code Code Installation Pushout Torque-out Installation Pushout Torque-out
(kN) (N) (N•m) (kN) (N) (N•m)
1 7.1 578 2.3 13.3 667 2.3
METRIC

M2.5
2 8.9 667 3.4 13.3 711 2.3
1 7.1 578 2.8 13.3 667 3.4
M3
2 8.9 890 4 13.3 1112 4.5
1 12 667 5.1 17.8 845 5.6
M4
2 13.3 1112 5.7 19.1 1334 7.9
1 14.2 667 10.2 17.8 1112 11.3
M5
2 14.2 1112 11.9 19.1 1334 13.6

PL™/PLC™ NUTS (1)(2)


Test Sheet Material

Thread .060” 5052-H34 Aluminum .040” 5052-H34 Aluminum .060” Cold-rolled Steel .048” Cold-rolled Steel
Code
Installation Pushout Torque-out Installation Pushout Torque-out Installation Pushout Torque-out Installation Pushout Torque-out

(lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.)
UNIFIED


440 2000 225 20 1500 160 20 3000 260 20 3000 225 20

632 2000 285 30 1500 180 25 3000 290 30 3000 270 30

832 2000 290 60 1500 180 28 3000 290 60 3000 270 60

032 2000 300 70 1500 180 40 3000 350 70 3000 310 70

Test Sheet Material



Thread 1.5 mm 5052-H34 Aluminum 1 mm 5052-H34 Aluminum 1.5 mm Cold-rolled Steel 1.2 mm Cold-rolled Steel
Code
Installation Pushout Torque-out Installation Pushout Torque-out Installation Pushout Torque-out Installation Pushout Torque-out

METRIC

(kN) (N) (N • m) (kN) (N) (N • m) (kN) (N) (N • m) (kN) (N) (N • m)



M3 8.9 1000 2.25 6.67 710 2.25 13.34 1156 2.25 13.34 1000 2.25

M4 8.9 1290 6.77 6.67 800 3.16 13.34 1290 6.77 13.34 1200 6.77

M5 8.9 1330 7.9 6.67 800 4.51 13.34 1557 7.9 13.34 1380 7.9

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) Thread locking performance is equivalent to applicable NASM25027 specifications. For details, see chart on page 124.

PennEngineering • www.pemnet.com 121


SELF-LOCKING FASTENERS

SL™ NUTS (1)


Thread Locking Specifications Test Sheet Material
Thread Shank Max. Prevailing Torque Min. Prevailing Torque 5052-H34 Aluminum Cold-rolled Steel
Code Code (1st thru 3rd) (1st thru 3rd) Installation Pushout Torque-out Installation Pushout Torque-out
(in. lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (in. lbs.)
1 90 10 125 15
440 5.75 0.4 1500 - 2000 2500 - 3500
2 170 13 230 18
632 1 10.5 0.8 2500 - 3000 95 17 3000 - 6000 130 20
UNIFIED

2 190 22 275 28
832 1 18 1.2 2500 - 3000 105 23 4000 - 6000 145 35
2 220 35 285 45
032 1 21 1.65 2500 - 3000 110 32 4000 - 9000 180 40
2 190 50 250 60
1 4000 - 7000 360 90 400 150
0420 35 3.75 6000 - 9000
2 360 125 400 150
1 380 120 420 165
0518 53 4.75 4000 - 7000 6000 - 8000
2 380 160 420 180
1 400 270 460 320
0616 95 6.3 5000 - 8000 7000 - 11000
2 400 270 460 320

Thread Locking Specifications Test Sheet Material


Thread Shank Max. Prevailing Torque Min. Prevailing Torque 5052-H34 Aluminum Cold-rolled Steel
Code Code (1st thru 3rd) (1st thru 3rd) Installation Pushout Torque-out Installation Pushout Torque-out
(N•m) (N•m) (kN) (N) (N•m) (kN) (N) (N•m)
1 400 1.13 550 1.7
M3 0.67 0.04 6.7 - 8.9 11.2 - 15.6
2 750 1.47 1010 2.03
M3.5 1 1.2 0.08 11.2 - 13.5 400 1.92 13.4 - 26.7 570 2.3
METRIC

2 840 2.5 1210 2.3


M4 1 2.1 0.13 11.2 - 13.4 470 2.6 18 - 27 645 4
2 970 4 1250 5.1
M5 1 2.4 0.18 11.2 - 15.6 480 3.6 18 - 38 800 4.5
2 845 5.7 1112 6.8
M6 1 4 0.3 18 - 32 1580 10.2 27 - 36 1760 17
2 1580 14.1 1760 17
M8 1 6 0.5 18 - 32 1570 13.6 27 - 36 1870 18.7
2 1570 18.1 1870 20.3
M10 1 12 0.8 22 - 36 1760 32.7 32 - 50 2020 36.2
2 1760 32.7 2020 36.2

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation
parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. 
Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for
this purpose.

122 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

PEM RT® NUTS (1)


Type Thread Shank Test Sheet Installation Pushout Torque-out Type Thread Shank Test Sheet Installation Pushout Torque-out
Code Code Material (lbs.) (lbs.) (in. lbs.) Code Code Material (kN) (N) (N•m)
0 63 8 0 5052-H34 280 0.9
5052-H34
1 1500-2000 90 10 1 Aluminum 6.7-8.9 400 1.13
Aluminum
2 170 13 S RTM3 2 750 1.47
S RT440
0 105 13 0 Cold-rolled 470 1.47
Cold-rolled
1 2500-3500 125 15 1 Steel 11.2-15.6 550 1.7
Steel
2 230 18 2 1010 2.03
0 63 16 0 5052-H34 300 2.37
5052-H34
1 2500-3000 95 17 1 Aluminum 11.2-13.4 470 2.6
Aluminum
2 190 22 S RTM4 2 970 4
S RT632
0 110 16 0 Cold-rolled 490 2.95
Cold-rolled

METRIC
1 3000-6000 130 20 1 Steel 18-27 645 4
Steel
2 275 28 2 1250 5.1
0 68 21 0 5052-H34 300 3
5052-H34
1 2500-3000 105 23 1 Aluminum 11.2-15.6 480 3.6
UNIFIED

Aluminum
2 220 35 SS RTM5 2 845 5.7
S RT832
0 110 26 0 Cold-rolled 530 3.6
Cold-rolled
1 4000-6000 145 35 1 Steel 18-38 800 4.5
Steel
2 285 45 2 1112 6.8
0 68 26 00 750 6.5
5052-H34
1 2500-3500 110 32 0 5052-H34

Aluminum
2 190 50 18-32 970 7.9
SS RT032 1 Aluminum 1580 10.2
0 120 32 S RTM6 2 14.1
Cold-rolled
1 4000-9000 180 40 00 900 10
Steel
2 320 60 0 Cold-rolled 27-36 1380 13
0 220 70 1 Steel 1760 17
5052-H34
1 4000-7000 90 2
Aluminum 360
2 125
S RT0420
0 315 115
Cold-rolled
1 6000-8000
Steel 400 150
2
1 5052-H34 120
4000-7000 380
2 Aluminum 160
S RT0518
1 Cold-rolled 165
6000-8000 420
2 Steel 180

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation
parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. 
Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for
this purpose.

PennEngineering • www.pemnet.com 123


SELF-LOCKING FASTENERS

AXIAL STRENGTH AND TIGHTENING TORQUE COMPARISON


Increasing Axial Strength
Types UL-0/FEO Types UL-1/FE Types PL/PLC Type SL Types LK/LKA/LKS/LAC/LAS/LA4
Thread Locknut Mating Screw Locknut Mating Screw Locknut Mating Screw Locknut Mating Screw Locknut Mating Screw
Code Min. Axial Strength Tightening Min. Axial Strength Tightening Min. Axial Strength Tightening Min. Axial Strength Tightening Min. Axial Strength Tightening
Strength Level Torque Strength Level Torque Strength Level Torque Strength Level Torque Strength Level Torque
(lbs.) (1) (ksi) (2) (in. lbs.) (3) (lbs.) (1) (ksi) (2) (in. lbs.) (3) (lbs.) (1) (ksi) (2) (in. lbs.) (3) (lbs.) (4) (ksi) (4) (in. lbs.) (5) (lbs.) (7) (ksi) (7) (in. lbs.) (5)

080 125 69 1.0 — — — — — — — — — — — —

164 125 49 1.2 — — — — — — — — — — — —
UNIFIED


256 169 46 1.9 316 85 3.5 — — — — — — — — —
440 465 77 6.8 705 117 10.3 897 149 13.1 1,085 180 15.8 1,085 180 15.8

632 546 60 9.8 847 93 15.2 1,036 114 18.6 1,636 180 29.4 1,636 180 29.4
832 779 56 16.6 1,213 87 25.9 1,179 84 25.1 2,270 (6) 180 48.4 2,522 180 53.8
032 779 39 19.2 1,213 61 30.0 1,246 62 30.8 2,880 (6) 180 71.1 3,600 180 88.9
0420 — — — 1,412 44 45.9 — — — 5,728 180 186 5,728 180 186

0518 — — — — — — — — — 9,437 180 383 — — —

0616 — — — — — — — — — 13,948 180 680 — — —

Increasing Axial Strength


Types UL-0/FEO Types UL-1/FE Types PL/PLC Type SL Types LK/LKA/LKS/LAC/LAS/LA4
Thread Locknut Mating Screw Locknut Mating Screw Locknut Mating Screw Locknut Mating Screw Locknut Mating Screw
Code Min. Axial Strength Tightening Min. Axial Strength Tightening Min. Axial Strength Tightening Min. Axial Strength Tightening Min. Axial Strength Tightening
Strength Level Torque Strength Level Torque Strength Level Torque Strength Level Torque Strength Level Torque
(kN) (1) (MPa) (2) (N•m) (3) (kN) (1) (MPa) (2) (N•m) (3) (kN) (1) (MPa) (2) (N•m) (3) (kN) (4) (MPa) (4) (N•m) (5) (kN) (7) (MPa) (7) (N•m) (5)
METRIC


M2 — — — 1.39 432 0.36 — — — — — — — — —
M3 2.08 267 0.81 3.16 405 1.23 4.03 517 1.57 6.14 1220 2.39 6.14 1220 2.39
M4 3.48 255 1.81 5.42 398 2.82 5.21 382 2.71 9.64 (6) 1220 5.01 10.71 1220 5.57
M5 3.48 158 2.26 5.42 246 3.52 5.6 255 3.64 12.63 (6) 1220 8.21 17.3 1220 11.2

M6 — — — 6.28 201 4.9 — — — 24.55 1220 19.1 24.55 1220 19.1

M8 — — — — — — — — — 44.66 1220 46.5 — — —

M10 — — — — — — — — — 70.75 1220 92 — — —

(1) Axial strength for UL, FEO, FE, PL and PLC locknuts are limited by knurled ring strength.
(2) Screw strength level shown is the minimum needed to develop full nut strength, higher strength screws may be used.
(3) Tightening torque shown will induce preload of 65% of locknut min axial strength with K or nut factor is equal to 0.20. In some applications tightening
torque may need to be adjusted based on the actual K value. If heat treated steel screw strength is less than the value shown, tightening torque
should be proportionately reduced by multiplying the torque shown by the actual screw strength over the screw strength shown. For screws of other
materials, never exceed the lower of this reduced torque or the tightening torque recommended for the screw. If higher strength screws are used,
torque is not adjusted upward because assemble strength is still limited by locknut strength.
(4) Unless otherwise noted, (see note 6) SL locknuts have axial strength exceeding the min tensile strength of 180 ksi/Property Class 12.9 screws. Contact
tech support regarding assemble strength for higher strength screws.
(5) Tightening torque shown will induce preload of 65% of locknut min axial strength with K or nut factor is equal to 0.20. In some applications tightening
torque may need to be adjusted based on the actual K value. All tightening torques shown are based on 180 ksi/ Property Class 12.9 screws. For
lower strength heat treated steel screws the tightening torque is proportionately less. For example, for 120 ksi screws (Grade 5), torque is 67% of value
shown. For 900 MPa screws (Property Class 9.8) torque value is 74% of value shown. For screws of other materials, never exceed the lower of this
reduced torque or the tightening torque recommended for the screw.
(6) Due to limited nut height in this size, failure mode is screw stripping and axial strength value shown is slightly less than min tensile strength of 180 ksi/
Property class 12.9 screw.
(7) All LK, LKS, LKA, LAC, LAS and LA4 locknuts have axial strength exceeding the min tensile strength of 180 ksi/Property Class 12.9 screws. Contact tech
support regarding assemble strength for higher strength screws.

124 PennEngineering • www.pemnet.com


SELF-LOCKING FASTENERS

NASM25027 AS APPLIED TO PEM® SELF-CLINCHING, SELF-LOCKING NUTS

PEM FE, FEO, LAS, LAC, LA4, LK, LKS, LKA, PL and PLC locknuts are produced to meet the prevailing locking torque
requirements of NASM25027. Specification NASM25027 is a rather lengthy spec which includes many requirements for
attributes such as tensile strength and wrenching strength which are not applicable to PEM self-clinching, self-locking
nuts. It is difficult for those not familiar with the specification to determine exactly which portions of it apply to the
locking torque of PEM self-clinching, self-locking nuts. This matter is further complicated by the fact that many of the
requirements in the specification that do apply, apply only to qualification and are not so called “quality conformance
inspections” which need to be applied to every lot of product. The fact of the matter is that only one test (room ambient
temperature locking torque per the first row of Table IV) needs to be applied on a regular basis of PEM self-clinching,
self-locking nuts. This requirement is defined by Table XIV and the permanent set test is not required per footnote 1.
The requirements for this test are given in Paragraphs 3.8.2.2.1 and 3.8.2.2.2. The test method is specified in paragraphs
4.5.3.3. and 4.5.3.3.4.1. For convenience of those who do not have access to this specification and/or are not familiar with
specification language, these test requirements and test methods are re-stated below in layman’s terms.

The one required test is a 15 cycle re-usability test. There are two values of torque which are required by specification.
The first is a maximum torque value which dare not be exceeded anytime during the 15 installation and removal cycles.
The second is a minimum breakaway torque which must be met during the 15th removal cycle. These torque values
are shown in Table III of specifications NASM25027. They are also listed below for PEM fastener sizes only and also for
metric sizes.

Details of the test procedure and significant definitions can be found on our web site at:
http://www.pemnet.com/files/design_info/techsheets/NASM25027.pdf

Maximum Locking Torque Minimum 15th Cycle


(Any Cycle) Breakaway Torque

Thread Size in. lbs. N•m in. lbs. N•m


#2-56 2.5 0.28 0.2 0.023
#4-40 5 0.57 0.5 0.057
#6-32 10 1.13 1.0 0.113
#8-32 15 1.7 1.5 0.17
#10-24 18 2.03 2.0 0.226
#10-32 18 2.03 2.0 0.226
1/4-20 30 3.39 4.5 0.509
1/4-28 30 3.39 3.5 0.396
M2.5 3.8 0.43 0.38 0.043
M3 5 0.56 0.5 0.056
M3.5 10 1.13 1.0 0.113
M4 15 1.7 1.5 0.17
M5 18 2.03 2.0 0.22
M6 28.3 3.2 3.3 0.37

PennEngineering • www.pemnet.com 125


SELF-LOCKING FASTENERS

PEM® Double Squares PEM® Blue Nylon Locking Element PEM® Stamp PEM RT® Stamp
(Registered Trademark) (Registered Trademark) (Registered Trademark) (Trademark)

To be sure that you are getting genuine PEM® brand fasteners,


look for the unique PEM product markings and identifiers.

126 PennEngineering • www.pemnet.com


PEM® brand microPEM® fasteners
are ideal for today’s and tomorrow’s
compact electronics

MPF™
microPEM® FASTENERS

IDEAL FOR TODAY’S AND TOMORROW’S COMPACT ELECTRONICS


• Wearables (smart watches, cameras, fitness
bands, headphones, etc.)
• Laptops
• Tablets/eReaders
• Cell/Smart Phones
• Gaming/Hand Held Devices/Virtual Reality
• Infotainment/Automotive Electronics

Parts for smaller and/or thinner


applications have been designed.
Please contact us for more information.

MPP™ microPEM® Self-clinching Pins MSIA™/MSIB™ microPEM® Inserts For Plastics


Ideal for positioning and alignment applications- Designed for use in straight or tapered holes.
PAGE 129 The symmetrical design eliminates the need for
orientation. They are installed by pressing them
MSO4™ microPEM® Self-clinching Standoffs into the mounting hole with ultrasonic equipment
Designed for mounting and/or spacing in or with a thermal press - PAGE 134
extremely limited space applications - PAGE 129
MSOFS™ microPEM® Flaring Standoffs
TA™/T4™ microPEM® TackPin® Fasteners Attach permanently in any type of panel,
Enable sheet-to-sheet attachment, replacing including metal, plastic and PC board.
costly screw installation in applications where Flaring feature allows for captivation of multiple
disassembly is not required - PAGE 130 panels - PAGE 135

TKA™/TK4™ microPEM® TackSert® Pins SMTSO™ microPEM® Surface Mount Fasteners


Enables attachment of metal sheets to plastic, These fasteners for compact electronic
replacing costly screw installation in applications assemblies attach to PC boards for nut/standoff
where disassembly is not required - PAGE 131 applications. These fasteners mount on PC
boards in the same manner and at the same time
TFA™ microPEM® FLEXTACK™
TFA FLEXTACK FASTENERS NEW as other surface mount components prior to the
The Bellville washer shaped head of the automated reflow solder process - PAGE 136
microPEM® FlexTack™ fastener is designed
to increase vertical installation tolerance in microPEM® Screws
designs - PAGE 132 Available in thread codes as small as M0.8 and
lengths as short as 1 mm / .039” - PAGE 137
TS4™ microPEM® TackScrew™ Fasteners
Enable cost effective sheet-to-sheet attachment Material and finish specifications - PAGE 138
by simply pressing into place. Can be removed
by simply unscrewing, similar to other threaded Installation - PAGES 139 - 142
fasteners - PAGE 132
Performance data - PAGES 143 - 144
CDS™ microPEM® ClampDisk® Fasteners
Press straight onto a 1 mm pin to replace
threads, adhesive, rivets and other small
fasteners - PAGE 133

Fastener drawings and models are available at


www.pemnet.com

128 PennEngineering • www.pemnet.com


microPEM® FASTENERS

MPP™ microPEM® SELF-CLINCHING PINS


• Satisfy demanding micro positioning and alignment applications
• Head mounts flush into panels as thin as 0.5 mm / .020”
• Chamfered end makes mating hole alignment easy L PEM “Dimple”
• Can be installed into stainless steel sheets registered trademark
64° Nom.
• Excellent corrosion resistance
• Can be installed automatically PART NUMBER DESIGNATION
MPP – 1MM – 2
D P H

Type & Pin Diameter Length Code


Material Code
Clinching profile may vary.

Type Hole Size Min.



Pin Pin Min. In Sheet D H Distance

Diameter Stainless
Diameter ± 0.15 mm
Length Code “L” Sheet +0.025 mm / ±0.1 mm / ±0.25 mm / HoleC/L

P Steel Code (Length Code in millimeters) Thickness +.001” ±.004” ±.010” to Edge
±0.038mm mm in. mm in. mm in. mm in. mm in.
1 MPP 1MM 2 3 4 5 – – – 0.5 .020 1.05 .041 0.7 .028 1.6 .063 2.05 .081
1.5 MPP 1.5MM – 3 4 5 6 8 – 0.5 .020 1.55 .061 1.03 .041 2.24 .088 2.6 .102
2 MPP 2MM – – 4 5 6 8 10 0.5 .020 2.05 .081 1.36 .054 3.02 .119 4.4 .173

MSO4™ microPEM® SELF-CLINCHING STANDOFFS


• Designed for mounting and/or spacing in extremely limited space applications PEM® “single groove”
registered trademark
• Can be installed into stainless steel sheets(1)
• Have stronger threads than weld standoffs because they are
made from heat-treated 400 Series Stainless Steel
• Can be installed automatically C
PART NUMBER DESIGNATION
MSO 4 – 080 – 3

Type Material Thread Length L H


Code Code Code Clinching profile may vary.
All dimensions are in inches.
Type Min. Hole Size Min. Dist.
Thread Thread Length Sheet In Sheet C H L Hole C/
UNIFIED

Size Stainless Steel Code Code Thickness +.002 -.000 Max. Nom. +.002 –.003 To Edge
.060-80 3 .094
MSO4 080 .012 .095 .094 .125 .090
(#0-80) (2) 4 .125
.086-56 3 .094
MSO4 256 .012 .125 .124 .156 .120
(#2-56) (2) 4 .125

All dimensions are in millimeters.


Type Min. Hole Size Min. Dist.
Thread Thread Length Sheet In Sheet C H L Hole C/
Size Stainless Steel Code Code Thickness +0.05 Max. Nom. +0.05 – 0.08 To Edge
2 2
M1 x 0.25 (3) MSO4 M1 0.3 2.41 2.39 3.18 2.3
3 3
METRIC

2 2
M1.2 x 0.25 (3) MSO4 M1.2 0.3 2.41 2.39 3.18 2.3
3 3
2 2
M1.4 x 0.3 (4) MSO4 M1.4 0.3 2.41 2.39 3.18 2.3
3 3
2 2
M1.6 x 0.35 (5) MSO4 M1.6 0.3 2.41 2.39 3.18 2.3
3 3
2 2
M2 x 0.4 (5) MSO4 M2 0.3 3.18 3.16 3.96 3
3 3

(1) MSO4 standoffs are designed for use in sheet hardness HRB 88 / HB 183 or less. For installation into harder sheets (up to HRC 36), contact our Tech
Support line or your local representative.
(2) Unified ASME B1.1, 2B
(3) Miniature ISO 68-1, 5H
(4) Miniature ISO 68-1, 6H
(5) Metric ASME B1.13M, 6H
PennEngineering • www.pemnet.com 129
microPEM® FASTENERS

TA™/T4™ microPEM® TackPin® FASTENERS


• Reduce installation time vs. a screw Comparison of TackPin® fastener to screw installation.
• Simple, press in installation eliminates many costs With TackPin® Fastener With Screw
and concerns associated with micro screws: Low-profile
– Cross threading head

– Tapping
– Tightening torque control
– Vibrational back-out
• Low profile head provides space savings Patented
• Tapered tip aligns fastener in hole Interference fit Tapered Positive engagement, Typical screw related issues include
minimizes hole tip assists 360˚ metal contact. Will costly tapping, cross-threading, torque
• Interference fit minimizes hole tolerance issues tolerance issues location not loosen. control, and vibration back-out.
• Easily installed automatically
T H
PEM® “Dimple”
registered trademark
PART NUMBER DESIGNATION A Top
sheet
TA – 10 – 025
T4 – 10 – 025 Base
PC panel
Can be installed into blind or
through hole application.
Type & Base Panel Top Sheet
Material Hole Size Thickness
Code Code B
Clinching profile may vary.

Type Base Top Base Top Sheet Base Panel Min.


Panel Sheet Top Panel Hole Size Hole Size A B C H P T Dist.
Stain- Hole Thick- Sheet Min. Sheet ±0.05 mm / -0.05 mm / ±0.025 mm / ±0.075 mm / Max. ±0.1 mm / ±0.05 mm / ±0.1 mm / Hole CL
Alumi- less Size ness Thickness Thickness (1) ±.002” -.002” ±.001” ±.003” ±.004” ±.002” ±.004” To Edge
num Steel Code Code mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
TA T4 10 025 0.2-0.28 .008-.011 0.89 .035 1.47 .058 1.02 .040 0.406 .016 0.610 .024 0.89 .035 2 .079 1.3 .051 0.2 .008 1 .039
TA T4 10 050 0.48-0.56 .019-.022 0.89 .035 1.47 .058 1.02 .040 0.686 .027 0.610 .024 0.89 .035 2 .079 1.3 .051 0.2 .008 1 .039
TA – 10 075 0.71-0.79 .028-.031 0.89 .035 1.47 .058 1.02 .040 0.914 .036 0.610 .024 0.89 .035 2 .079 1.3 .051 0.2 .008 1 .039

(1) 0.89 mm / .035” for blind holes and 0.5 mm / .020” for through holes.

TackPin® and TackSert® fasteners have been


specified to replace screws to attach a super-thin
membrane to a very thin substrate in keyboards.
The switch to TackPin® fasteners significantly
reduced assembly costs.

CUSTOM microPEM® TackPin® FASTENER SOLUTIONS


Countersunk TackPin® Fastener Thin Sheet TackPin® Fastener

• Installs into a countersunk hole, • Simple, press-in installation.


replacing countersunk screws. • Enables sheet-to-sheet attachment of
• Offers flush or near flush appearance. multiple layers.
• Flush or sub-flush on both sides of sheet.
• Head mounts flush into top sheets as
Large Head TackPin® Fastener
thin as .008” / 0.2 mm.
• TackPin with a large head installed
into boss of bottom panel. FlexTack™ Fastener
• Holds down top panel that is free to
rotate around the boss. • The belleville shaped head flattens
upon a simple press-in installation.
• Draws panels together to
Flush-head TackPin® Fastener accommodate vertical stack
tolerances.
• TackPin installed into a thicker, softer
top-sheet and pressed flush.

130 PennEngineering • www.pemnet.com


microPEM® FASTENERS

TKA™/TK4™ microPEM® TackSert® PINS


• Suitable for installation into plastics, metal castings Comparison of TackSert® pin to screw installation.
and other brittle materials With TackSert® Pin With Screw
• Reduce installation time vs. a screw Low-profile
• Simple, press in installation (does not require heat head
or ultrasonics) eliminates many costs and concerns
associated with micro screws:
– Cross threading
– Use of inserts / tapping Broaching
– Tightening torque control knurl creates
a firm interference fit Tapered tip Typical screw related issues include costly
– Vibrational back-out assists location tapping, cross-threading, torque control, and
vibration back out.
• Low profile head provides space savings
• Tapered tip aligns fastener in hole
• Easily installed automatically
Top Sheet Thickness (TST)

Top sheet

PART NUMBER DESIGNATION


Base panel
TKA – 10 – xxx Depth Of
L Engagement
TK4 – 10 – xxx
(DOE)

Can be installed into blind


Type & Base Panel Length or through hole application.
Material Hole Size Code DOE = L - TST DOE > 0.8 mm / .0315”
Code
For through hole applications
PEM® “Dimple” DOE - 0.25 mm / .010” = Min. Sheet
registered trademark

For blind hole applications


DOE + 0.25 mm / .010” = Min. Blind Hole Depth
C

H L T

Type Base Top Sheet Base Panel Top Sheet H L T Min. Dist.
Fastener Material Panel Hole Size Hole Size Thickness C ±0.08 mm/ ±0.06 mm/ ±0.08 mm/ Hole CL
400 series Hole Size Length ±0.05 mm/±.002” -0.05 mm/-.002” Max. Max. ±.003” ±.002” ±.003” To Edge (1)
Aluminum stainless steel Code Code mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
TKA TK4 10 100 1.3 .051 1 .039 0.2 .008 1.2 .047 1.8 .071 1 .039 0.27 .011 1.18 .047
TKA TK4 10 150 1.3 .051 1 .039 0.7 .028 1.2 .047 1.8 .071 1.5 .059 0.27 .011 1.18 .047
TKA TK4 10 200 1.3 .051 1 .039 1.2 .047 1.2 .047 1.8 .071 2 .079 0.27 .011 1.18 .047
TKA TK4 10 250 1.3 .051 1 .039 1.7 .067 1.2 .047 1.8 .071 2.5 .098 0.27 .011 1.18 .047
TKA TK4 10 300 1.3 .051 1 .039 2.2 .087 1.2 .047 1.8 .071 3 .118 0.27 .011 1.18 .047

(1) Minimum boss diameter is twice centerline-to-edge value.

PennEngineering • www.pemnet.com 131


microPEM® FASTENERS

TFA™ microPEM® FLEXTACK™


TFA FLEXTACK FASTENERS
NEW
The Bellville washer shaped head of the microPEM® FlexTack™ fastener is
The Belleville shaped head
designed to increase vertical installation tolerance in designs.
flattens upon a simple press-in
installation and draws panels
• Alternative to using micro-screws, eliminating the need to tap or use together to accommodate
threaded inserts. vertical stack tolerances.
• Installation time to simply press the part in (1.5 seconds) is less than the
time to thread a screw in, equals less total installed cost.
B H
• The Belleville-shaped head allows for stack-up tolerance relief in a design. PEM® “Dimple”
• Lowers overall total installed costs from the elimination of the following: registered A
trademark
– Cost of screw, patch to prevent loosening, threaded insert or tapped
hole and driver bits
– Cost of rework due to cross-threading or driver bit “cam-out”
PART NUMBER DESIGNATION P
TFA – 10 – 025
C
Patented
Type & Base Panel Top Sheet T
Material Hole Size Code Thickness Code Clinching profile may vary.

Top Sheet Base Panel Min.


Base Top Top Base Panel Hole Size Hole Size A B C H P T Dist.
Type Panel Sheet Sheet Min. Sheet ±0.05 mm / -0.05 mm / ±0.04 mm / ±0.08 mm / Max. ±0.1 mm / ±0.05 mm / ±0.1 mm / Hole CL
Hole Size Thickness Thickness Thickness (1) ±.002” -.002” ±.0015” ±.003” ±.004” ±.002” ±.004” To Edge
Code Code mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
TFA 10 025 0.18 - 0.28 .007 - .011 0.89 .035 1.47 .058 1.02 .040 0.67 .026 1.16 .046 0.89 .035 2.91 .115 1.21 .048 0.3 .012 1 .039
TFA 10 035 0.28 - 0.38 .011 - .015 0.89 .035 1.47 .058 1.02 .040 0.77 .030 1.26 .050 0.89 .035 2.91 .115 1.21 .048 0.3 .012 1 .039
TFA 10 045 0.38 - 0.48 .015 - .019 0.89 .035 1.47 .058 1.02 .040 0.87 .034 1.37 .054 0.89 .035 2.91 .115 1.21 .048 0.3 .012 1 .039
TFA 10 055 0.48 - 0.58 .019 - .023 0.89 .035 1.47 .058 1.02 .040 0.97 .038 1.47 .058 0.89 .035 2.91 .115 1.21 .048 0.3 .012 1 .039

(1) 0.89 mm / .035” for blind holes and 0.5 mm / .020” for through holes.

TS4™ microPEM® TackScrew™


TS4 TackScrew FASTENERS
With TackScrew™ Fastener
• Allows for 1-cycle re-usability by unscrewing and then reinstallation with Low-profile head

thread locking adhesive


• Reduce installation time vs. a screw Clinches

• Simple, press in installation eliminates many costs and concerns into base
panel

associated with micro screws:


– Cross threading Top
With Screw
– Tapping sheet
– Tightening torque control
– Vibrational back-out Base
panel
• Low profile head provides space savings
Can be installed into blind or
• Tapered tip aligns fastener in hole Typical screw related issues include costly tapping,
through hole applications. cross-threading, torque control, and vibration back out.
• Interference fit minimizes hole tolerance issues
• Easily installed automatically A H

PART NUMBER DESIGNATION


PEM® “Dimple”
TS4 – 10 – 025 registered trademark

Type & Base Panel Top Sheet


Patented
Material Hole Size Thickness
Code Code 2IP Torx Plus driver
L T

Type Base Base Top Sheet Base Panel Min.


Material Panel Top Top Panel Hole Size Hole Size A H L P T Dist.
Hardened Hole Sheet Sheet Min. Sheet ±0.05 mm / ±0.025 mm / ±0.05 mm / ±0.1 mm / ±0.1 mm / ±0.05 mm / ±0.1 mm / Hole CL
Stainless Size Thickness Thickness Thickness (2) ±.002” ±.001” ±.002” ±.004” ±.004” ±.002” ±.004” To Edge
Steel Code Code mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
TS4 10 025 0.2 - 0.28 .008 - .011 0.91 .036 1.47 .058 0.99 .039 0.406 .016 2 .079 0.64 .025 1.3 .051 0.25 .010 1 .039
TS4 10 050 0.48 - 0.56 .019 - .022 0.91 .036 1.47 .058 0.99 .039 0.686 .027 2 .079 0.64 .025 1.3 .051 0.25 .010 1 .039
(2) Minimum sheet to prevent protrusion from through hole or minimum blind hole depth.

132 PennEngineering • www.pemnet.com


microPEM® FASTENERS

CDS™ microPEM® CLAMPDISK® FASTENERS


CDS
The CDS™ microPEM® ClampDisk® fastener presses straight onto a 1 mm pin to replace threads, adhesive, rivets and other small
fasteners. The upward flanges of the disk grip onto the pin and prevent push-off while the downward flanges flex and generate
clamp load.

• Clamp load generation


• Simple installation
• Removability
• Works with multiple panels of any material E T
• Limited installation stress to assemble
• Tamper resistant

PART NUMBER DESIGNATION


CD S - 100 C

Patent pending
Type Material Pin Diameter
Code

The ClampDisk® fastener can be used with a self-clinching pin. Contact [email protected] for information on pin material options.

All dimensions are in millimeters.

Type and Pin Diameter Pin Diameter Pin Length C E T


ME TR I C

Material Code +0.05 –0.03 Min. Nom. Nom. Nom.



CDS 100 1 0.8 0.91 3.2 0.69

Upward flanges grip onto


pin and prevent push-off
ClampDisk®
Fastener

Top Panel
(any material)
Downward flanges flex and
generate clamp load

Base Panel
Ultra-small fastener
is ideal for compact
electronics applications.

Pin Hardness limit:


HRB 90 / HB 192

PennEngineering • www.pemnet.com 133


microPEM® FASTENERS

MSIA™/MSIB
MSIA /MSIB™ microPEM® INSERTS FOR PLASTICS
• Symmetrical design eliminates the need for orientation
• Provides excellent performance in wide range of plastics
• Aluminum inserts offer light weight, lead-free alternative

Style #1 Style #2

PART NUMBER DESIGNATION


MSI A – M1 – 100
C

MSIB MSIA Type Material Thread Length


Size Code Code

A A E
After Knurl
All dimensions are in millimeters.
Thread Type Mounting Hole in Material
Size x Thread Length A E
C Min. Wall Hole Depth Hole Diameter
Pitch Aluminum Brass Code Code ±0.1 Max. ± 0.1
Thickness (6) Min. +0.05
100(1) 1 — 1.77
M1 x 0.25 (3) MSIA MSIB M1 2.1 0.7 1.75
250(2) 2.5 1.75 3.27
METRIC

100(1) 1 — 1.77
M1.2 x 0.25 (3) MSIA MSIB M1.2 2.1 0.7 1.75
250(2) 2.5 1.75 3.27
150 1.5
(2)
2.27
M1.4 x 0.3 (4) MSIA MSIB M1.4 2.5 2.15 0.8 2.15
300(2) 3 3.77
150 1.5
(2)
2.27
M1.6 x 0.35 (5) MSIA MSIB M1.6 2.5 2.15 0.8 2.15
300(2) 3 3.77
300 3
(2)
3.77
M2 x 0.4 (5) MSIA MSIB M2 3.2 2.85 1.6 2.85
400(2) 4 4.77

(1) Style #1 - length codes less than 150


(2) Style #2 - length codes 150 and greater
(3) Metric ISO 68-1, 5H
(4) Metric ISO 68-1, 6H
(5) Metric ASME B1.13M, 6H
(6) Refers to wall thickness of boss as tested in ABS and polycarbonate.

134 PennEngineering • www.pemnet.com


microPEM® FASTENERS

MSOFS™ microPEM® FLARING STANDOFFS


• MSOFS™ microPEM® flaring standoffs attach permanently in thin panels of any hardness, including stainless steel
• No minimum sheet thickness
• Can be installed into any type or hardness of panel, including metal, plastic and PC board
• Flaring feature allows for captivation of multiple panels
• Fastener captivation method allows for reduced centerline-to-edge designs

PART NUMBER DESIGNATION


C D
MSOFS – 080 – 3

Type and Thread Length


Material Code Code
T
H L

All dimensions are in inches.


Hole Size Min. Dist.
Thread Thread Length Sheet in Sheet C D H L T Hole CL
UNIFIED

Size Type Code Code Thickness +.002 –.000 Max. Max. Nom. +.002 –.003 ±.002 to Edge
.060-80 3 .093
MSOFS 080 .008 - .012 .118 .094 .117 .138 .010 .069
(#0-80) (1) 4 .125
.086-56 3 .093 .010 .079
MSOFS 256 .008 - .012 .138 .113 .137 .157
(#2-56) (1) 4 .125

All dimensions are in millimeters.


Thread Hole Size Min. Dist.
Size x Thread Length Sheet in Sheet C D H L T Hole CL
Pitch Type Code Code Thickness +0.05 Max. Max. Nom. +0.05 –0.08 ±0.05 to Edge
2 2
M1 x 0.25 (2) MSOFS M1 0.2 - 0.3 3 2.39 2.97 3.5 0.25 1.75
3 3
METRIC

2 2
M1.2 x 0.25 (2) MSOFS M1.2 0.2 - 0.3 3 2.39 2.97 3.5 0.25 1.75
3 3
2 2
M1.4 x 0.3 (3) MSOFS M1.4 0.2 - 0.3 3 2.39 2.97 3.5 0.25 1.75
3 3
2 2
M1.6 x 0.35 (4) MSOFS M1.6 0.2 - 0.3 3.5 2.87 3.48 4 0.25 2
3 3
2 2
M2 x 0.4 (4) MSOFS M2 0.2 - 0.3 3.5 2.87 3.48 4 0.25 2
3 3

(1) Internal, ASME B1.1, 2B


(2) Metric ISO 68-1, 5H
(3) Metric ISO 68-1, 6H
(4) Metric ASME B1.13M, 6H

ALTERNATIVE THIN SHEET CLINCH FASTENER SOLUTIONS

Standoff for sheets Standoff for sheets


as thin as 0.1 mm as thin as 0.2 mm

Patent pending

Contact [email protected] for more information.

PennEngineering • www.pemnet.com 135


microPEM® FASTENERS

SMTSO™ microPEM® SURFACE MOUNT FASTENERS


• Hex shaped barrel provides optimal size/performance
• Provided on tape and reel Double Notch Registered Trademark
Metric -1 length not marked
• Reduces board handling
X L A
• Can be installed automatically

ØD
Solder
PART NUMBER DESIGNATION Pad
Mounting hole does
SMTSO – 080 – 2 ET not need to be plated
E C through.
ØH
Type Thread Length Finish
Code Code Code

All dimensions are in inches.


Min. ØH Hole Size ØD
UNIFIED

Thread Thread Length Sheet A C E L X In Sheet Min. Solder


Size Type Code Code Thickness Max. Max. Ref. ±.003 Nom. +.003 –.000 Pad

.060-80 2 .062
SMTSO 080 .020 .019 .095 .144 .125 .098 .165
(#0-80) (1) 4 .125

All dimensions are in millimeters.


Min. ØH Hole Size ØD
Thread Thread Length Sheet A C E L X In Sheet Min. Solder
Size Type Code Code Thickness Max. Max. Ref. ±0.08 Nom. +0.08 Pad

1 1
S1 (2) SMTSO M1 2 0.5 0.48 2.41 3.66 2 3.18 2.5 4.19
3 3
METRIC

1 1
S1.2 (2) SMTSO M1.2 2 0.5 0.48 2.41 3.66 2 3.18 2.5 4.19
3 3
1 1
S1.4 (2) SMTSO M1.4 2 0.5 0.48 2.41 3.66 2 3.18 2.5 4.19
3 3
1 1
M1.6 x 0.35 (3) SMTSO M1.6 2 0.5 0.48 2.41 3.66 2 3.18 2.5 4.19
3 3

(1) Unified ASME B1.1, 2B


(2) Miniature ISO 1501, 4H6
(3) Metric ASME B1.13M, 6H

NUMBER OF PARTS PER REEL / PITCH (MM) FOR EACH SIZE


Thread/Thru-Hole Length Code
Size 1 2 3 4 6 8 10 12
080 — 3500 / 8 — 2000 / 8 — — — —
M1, M1.2, M1.4, M1.6 3500 / 8 2500 / 8 2000 / 8 — — — — —

A polyimide patch is supplied to allow for reliable vacuum pickup. Fasteners are also
available without a patch which may provide a lower cost alternative, depending on your
installation methods/requirements.

Packaged on 330 mm recyclable reels. Tape width is 24 mm. Reels conform to EIA-481.

136 PennEngineering • www.pemnet.com


microPEM® FASTENERS

microPEM® SCREWS (Available on special order. Minimum quantities may apply)


• Smallest thread code: M0.8
• Shortest length: 1 mm / .039”
• Fastener material: steel, stainless steel and aluminum
• Driver types: Torx®/Torx Plus®/Microstix®, cross-recess/internal hex
• Head styles: flat head/pan head/socket-head/wafer-head
Cost-effective, forged
• Special features: Locking patch, TAPTITE 2000®, FASTITE 2000®, PT® and DELTA PT® internal/external screw
• Platings: zinc, nickel, black nickel and black oxide

DELTA PT® SCREWS • Minimal radial tension due to optimized flank angle
• High clamp load
• High tensile and torsion strength
• Increased cycle stress stability
• High strength under vibration

REMFORM® SCREWS • Designed primarily for plastic applications


• Provides superior performance in a wide range of plastics
• Asymmetrical thread minimizes radial hoop stress to reduce boss
bursting
• Narrow tip angle reduces stress in plastic nut member
• Suitable for other ductile materials such as wood and soft metals

TORX PLUS® DRIVE SYSTEM • 0˚ drive angle


• Elliptical geometric configuration maximizes drive bit engagement
• Large cross-sectional area at lobes
• Vertical sidewalls
• Optimizes torque transfer
• Virtually eliminates cam-out
• Reduces end load and worker fatigue
• Reduces annual drive bit costs

MICROSTIX® ULTRA-THIN-HEAD PRECISION SCREWS • No cam-out


• No driving force
• High workability
• High torque transmission
• High precision bits
• Tamper proof
• High durability
• Better fit between bits and screws

PennEngineering is a licensee of Acument Global Technologies (Torx®, Torx Plus®), Reminc (REMFORM®, TAPTITE 2000®, FASTITE 2000®), EJOT® (PT® and DELTA PT®) and
OSG Corporation and OSG System Products Co., Ltd. (Microstix®).

PennEngineering • www.pemnet.com 137


microPEM® FASTENERS

MATERIAL AND FINISH SPECIFICATIONS


Fastener Materials Standard Finishes (1) For Use in Sheet Hardness: (2)
Age Electro-Plated Tin
Hardened Hardened Free- Passivated ASTM B 545, Castings
A286 300 Series 400 Series Machining and/or Class A, with Clear HRB 50 / HRB 88 / HRB 92 / and Any
Type Carbon Stainless Stainless Stainless Hardened Leaded Tested Per Preservative Coating, Plain HB 89 HB 183 HB 202 PC Brittle Panel
Steel Steel Steel Steel Aluminum Aluminum Brass ASTM A380 Annealed (3) Finish or Less or Less or Less Board Plastics Materials Hardness
MPP • • •
MSO4 • • •
SMTSO • • •
TA •
• •
T4 • • •
TKA •
• • •
TK4 • • • • •
TFA • • •
TS4 • • •
CDS • • • (4)

MSIA • • •

MSIB • • •
MSOFS • • •
Part Number Codes For Finishes None ET None

(1) See PEM Technical Support section of our web site for related plating standards and specifications.
(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.
(3) Optimal solderability life noted on packaging.
(4) The top panel can be any material and the pin must be under a max hardness of HRB 90 / HB 192.

A NOTE ABOUT HARDENED 400 SERIES STAINLESS STEEL


In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed. 
In the case of stainless steel panels, fasteners made from 300 Series Stainless Steel do not meet this hardness criteria.  It is for
this reason that 400 series fasteners (MSO4, T4, TK4 and TS4) are offered.  However, while these 400 Series fasteners install and
perform well in 300 Series stainless sheets they should not be used if the end product:
• Will be exposed to any appreciable corrosive presence
• Requires non-magnetic fasteners
• Will be exposed to any temperatures above 300˚F (149˚C)
If any of the these are issues, please contact [email protected] for other options.

138 PennEngineering • www.pemnet.com


microPEM® FASTENERS

INSTALLATION
PUNCH

MPP PINS BEFORE


AFTER
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring. SHEET
2. Insert pin through mounting hole (preferably the punch side) of sheet
and into anvil hole. ANVIL
3. With installation punch and anvil surfaces parallel, apply squeezing
force to embed the head of the pin flush in the sheet.

Recommended Installation Anvil


PEMSERTER® Installation Tooling B
Pin Diameter Anvil Dimensions (mm) Anvil Punch
Type
Code B ±0.02 Part Number Part Number
MPP 1MM 1.07 8014168 8014167 L*
+3.18 mm/
MPP 1.5MM 1.57 8014169 8014167 .125” Min. *See page 129
MPP 2MM 2.07 8014170 8014167 for “L”.

Requirements for Installation into Stainless Steel

1. Sheet hardness must be less than the specified limit for the fastener.
2. Panel material should be in the annealed condition.
3. Fastener should be installed in punch side of hole.
4. Mounting hole punch should be kept sharp to minimize work hardening around hole.
5. Maintain the mounting hole punch diameter to no greater than .025 mm / .001” over
the minimum recommended mounting hole.
6. When installing fastener adjacent to bends or other highly cold-worked areas, use the
C/L to edge values listed in the catalog.

MSO4 STANDOFFS
PUNCH
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring.
2. Insert standoff through mounting hole (preferably the punch side) and BEFORE
AFTER
into anvil as shown in drawing.
3. With installation punch and anvil surfaces parallel, apply only enough
squeezing force to embed the head of the standoff flush in the sheet.

PEMSERTER® Installation Tooling ANVIL

Thread Anvil Dimensions (inches) Anvil Punch


UNIFIED

Type Code A Part Number Part Number


B
MSO4 080 .112 - .114 .097 - .099 8015796 975200997
Recommended Installation Anvil
MSO4 256 .142 - .144 .127 - .129 8015797 975200997
A 45˚
Nom.
Thread Anvil Dimensions (mm) Anvil Punch L*
Type Code A Part Number Part Number +.125”/
B
3.18 mm
METRIC

MSO4 M1 2.84 - 2.89 2.46 - 2.51 8015796 975200997 B


Min.
MSO4 M1.2 2.84 - 2.89 2.46 - 2.51 8015796 975200997
MSO4 M1.4 2.84 - 2.89 2.46 - 2.51 8015796 975200997 *See page 129
for “L”.
MSO4 M1.6 2.84 - 2.89 2.46 - 2.51 8015796 975200997
MSO4 M2 3.6 - 3.65 3.22 - 3.27 8015797 975200997

PennEngineering • www.pemnet.com 139


microPEM® FASTENERS

INSTALLATION
TA/T4 FASTENERS
PUNCH Top Sheet

1. Prepare properly sized mounting hole in top sheet and base panel.
Base panel mounting hole can be through or blind. Shown with
Base
2. Place top sheet and base panel in proper position. blind mounting
Panel
hole
3. Place fastener through hole in top sheet and into mounting hole
(preferably the punch side) of base panel. ANVIL
4. With installation punch and anvil surfaces parallel, apply squeezing
force until the head of the fastener contacts the top sheet.
BEFORE
PEMSERTER® Installation Tooling
Manual Punch Manual Anvil
Size Part Number Part Number AFTER

TA/T4-10-025
TA/T4-10-050 8014167 975200046
TA/T4-10-075 Shown with through mounting hole

TKA/TK4 PINS
1. Prepare properly sized mounting hole in top sheet and base panel.
Base panel mounting hole can be through or blind. PUNCH Top Sheet
2. Place top sheet and base panel in proper position.
3. Place pin through hole in top sheet and into mounting hole of base
Shown with
panel. Base blind mounting
4. With installation punch and anvil surfaces parallel, apply squeezing Panel hole
force until the head of the pin contacts the top sheet.
ANVIL
BEFORE
PEMSERTER® Installation Tooling
Punch Anvil
Size Part Number Part Number
TKA/TK4-10-100 AFTER
TKA/TK4-10-150
TKA/TK4-10-200 8014167 975200046
TKA/TK4-10-250
TKA/TK4-10-300
Shown with through mounting hole

TFA FASTENERS
BEFORE AFTER
1. Prepare properly sized mounting hole in top sheet and base panel.
Base panel mounting hole can be through or blind.
2. Place top sheet and base panel in proper position.
3. Place fastener through hole in top sheet and into mounting hole PUNCH
(preferably the punch side) of base panel.
4. With installation punch and anvil surfaces parallel, apply squeezing Top Sheet
force until the head of the fastener flattens and contacts the top sheet.
Shown with
PEMSERTER® Installation Tooling Base Panel blind mounting
Manual Punch Manual Anvil hole
Size Part Number Part Number
ANVIL
TFA-10-025
TFA-10-035
8014167 975200046
TFA-10-045
TFA-10-055

140 PennEngineering • www.pemnet.com


microPEM® FASTENERS

INSTALLATION
TS4 FASTENERS BEFORE AFTER
1.47 mm / .058”
1. Prepare properly sized mounting hole in top ± 0.05 mm / ± .002”
sheet and base panel. Base panel mounting PUNCH
hole can be through or blind.
PUNCH
2. Place sheet and base panel in proper position.
3. Place fastener through hole in sheet and into
mounting hole (preferably the punch side) of
base panel.
4. With punch and anvil surfaces parallel, apply 0.91 mm / .036”
Min. ANVIL
squeezing force until the head of the fastener Top Sheet
Thickness
contacts the top sheet.
ANVIL
PEMSERTER® Installation Tooling
Re-installation (if necessary)
0.99 mm / .039” Punch Anvil
± 0.025 mm / ± .001” Part Number Part Number Part Number
1. Place sheet and base panel in proper position.
Shown with blind mounting hole.
2. Place adhesive into base panel mounting hole. Can also be used with a through hole.
TS4-10-025
8014167 975200046
3. Place fastener through hole in top sheet and TS4-10-050
into mounting hole of base panel.
4. Screw in fastener with 2IP Torx Plus driver.

CDS FASTENERS

1. Place ClampDisk® fastener over a pin.


2. With the installation punch and anvil surfaces parallel, apply squeezing force until the punch contacts the mounting sheet.
The drawings at the right indicate suggested tooling for applying these forces.

BEFORE AFTER
Removal
PUNCH PUNCH
For service or maintenance, the ClampDisk® fastener
can be easily removed with a sharp edge tool. For
reassembly, simply install a new fastener.

ANVIL
ANVIL

Installation Tooling
Fastener Punch Anvil
The PEM® ClampDisk® fastener
Part Number Part Number Part Number
can be installed onto a grooved
CDS-100 8025386 975200046 pin for increase strength and allow
installation onto any material.
For more information, contact
Punch Dimensions
[email protected].
R 0.10 mm Ø 1.25 mm ±0.05
Max.

0.76 mm ±0.13

Ø 1.93 mm ±0.10
0.292 mm ±0.015
Ø 3.43 mm ±0.08

PennEngineering • www.pemnet.com 141


microPEM® FASTENERS

BEFORE AFTER PUNCH DETAIL ANVIL DETAIL


MSOFS STANDOFFS A

1. Prepare properly sized mounting hole in Punch B


sheet. Do not perform any secondary
operations such as deburring.
2. Place the standoff into anvil recess and
place the mounting hole over the standoff
as shown in the drawing. Anvil 15˚ Nom.
3. Using a punch flaring tool and a recessed C
.004” ±.001”/
anvil, apply squeezing force until punch Ø .250”/
0.1 mm ±0.25 mm
contacts the sheet. 6.35 mm Min.

PEMSERTER® Installation Tooling


Punch Dimensions (in.) Anvil Dimensions (in.) Punch Dimensions (mm) Anvil Dimensions (mm)
Thread Thread
UNIFIED

Code C Punch Part A B Anvil Part Code C Punch Part A B Anvil Part
+.001 Number ±.001 ±.001 Number +0.025 Number ±.025 ±.025 Number

METRIC
080 .095 8020712 .143 .006 8019720 M1 2.41 8020712 3.64 0.15 8019720
256 .114 8020710 .163 .006 8019722 M1.2 2.41 8020712 3.64 0.15 8019720
M1.4 2.41 8020712 3.64 0.15 8019720
M1.6 2.9 8020710 4.14 0.15 8019722
M2 2.9 8020710 4.14 0.15 8019722

SMTSO FASTENERS
Polyimide patch applied here for
vacuum pick up. Number of parts per reel/pitch (mm) for each size
Thread Length Code
Code 1 2 3 4
080 — 3500 / 8 — 2000 / 8
M1, M1.2, M1.4, M1.6 3500 / 8 2500 / 8 2000 / 8 —

Packaged on 330mm recyclable reels.


Solder paste applied Solder fastener in place Tape width is 16mm.
to pad on PCB. using standard surface Supplied with polyimide patch for vacuum pick up.
mount techniques. Reels conform to EIA-481.

INSTALLATION NOTES
• For best results we recommend using a Haeger® or PEMSERTER® machine for installation of
PEM self-clinching fasteners. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for select products.

142 PennEngineering • www.pemnet.com


microPEM® FASTENERS

PERFORMANCE DATA(1)
MSO4 STANDOFFS MPP PINS
Max. Rec. Test Sheet Material Pin Diameter Installation Pushout
Thread Tightening Sheet Type Test Sheet Thickness
300 Series Stainless Steel Code (kN) (N)
Type Code Torque For Thick-
MPP 1MM 0.5mm stainless steel HRB 88 10 320
UNIFIED

Mating Screw ness Installation Pushout Torque-out Pull-thru


(in. lbs.) (in.) (lbs.) (lbs.) (in.lbs.) (2) (lbs.) (2) MPP 1.5MM 0.5mm stainless steel HRB 88 12 760
.013 2500 33 1.3 MPP 2MM 0.5mm stainless steel HRB 88 18 860
MSO4 080 .65 78
.017 2500 45 2.2

MSO4 256 1.3
.013 2500 33 2.2
110 TA FASTENERS
.017 2500 45 2.6
5052-H34 Aluminum
Type Installation Pullout
Max. Rec. Test Sheet Material
Thread Tightening Sheet 300 N lbs. N lbs.
Series Stainless Steel
Type Code Torque For Thick-
Mating Screw ness Installation Pushout Torque-out Pull-thru TA-10-025
(N•m) (mm) (kN) (N) (N•m) (2) (N) (2) TA-10-050 820 185 80 18
0.3 11.1 150 0.15 TA-10-075
MSO4 M1 0.019 350
0.43 11.1 200 0.25
METRIC

0.3 11.1 150 0.15


MSO4 M1.2 0.036
0.43 11.1 200 0.25
350 T4 FASTENERS
0.3 11.1 150 0.15 300 Series Stainless Steel
MSO4 M1.4 0.057 350 Type
0.43 11.1 200 0.25 Installation Pullout
0.3 11.1 150 0.15
N lbs. N lbs.
MSO4 M1.6 0.084 350
0.43 11.1 200 0.25
T4-10-025
0.3 11.1 150 0.25 2020 455 200 45
MSO4 M2 0.175 500
0.43 11.1 200 0.3 T4-10-050

TKA/TK4 PINS
Type Test Base Depth Of Engagement Installation Pullout
Panel Material (mm) (in.) (N) (lbs.) (N) (lbs.)
0.8 0.0315 133 30 9 2
1 0.0394 133 30 14 3
1.3 0.0492 133 30 19 4
TKA-10 ABS 1.5 0.0590 178 40 24 6
1.8 0.0708 178 40 31 7
2 0.0787 222 50 35 8
2.3 0.0886 222 50 41 9
2.8 0.1102 245 55 53 12
0.8 0.0315 222 50 25 6
1 0.0394 267 60 37 8
1.3 0.0492 267 60 53 12
TKA-10 Polycarbonate 1.5 0.0590 311 70 68 15
1.8 0.0708 334 75 86 19
2 0.0787 378 85 98 22
2.3 0.0886 400 90 113 25
2.8 0.1102 423 95 146 33
0.8 0.0315 445 100 29 7
1 0.0394 489 110 43 10
1.3 0.0492 534 120 61 14
TK4-10 Magnesium 1.5 0.0590 578 130 78 18
Casting 1.8 0.0708 623 140 99 22
(AZ91D) 2 0.0787 667 150 113 25
2.3 0.0886 712 160 131 29
2.8 0.1102 801 180 169 38

TS4 FASTENERS
5052-H34 Aluminum HRB 63 / HB 114 304 Stainless Steel HRB 89 / HB 187
Part Tested
Installation Pullout (3) Torque to Remove Installation Pullout (3) Torque to Remove
Number Top Sheet
Thickness (N) (lbs.) (N) (lbs.) (N•cm) (in. oz.) (N) (lbs.) (N) (lbs.) (N•cm) (in. oz.)
TS4-10-025 0.254 mm / .01”
556 125 80 18 3.3 4.7 1423 320 125 28 4.6 6.5
TS4-10-050 0.533 mm / .021”

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) Performance in torque-out and pull-thru will depend on the strength and type of screw being used. In most cases the failure will be in the screw and
not in the self clinching standoff. Please contact our Applications Engineering group with any questions.
(3) Pullout after initial installation.

PennEngineering • www.pemnet.com 143


SELF-LOCKING FASTENERS

PERFORMANCE DATA
TFA FASTENERS CDS FASTENERS(1)
5052-H34 Aluminum Test Pin Installation Pull-off Clamp Load
Part Number
Type Installation Pullout Material (kN) (1) (N) (N)
CDS-100 6061-T6 Aluminum 0.33 18.1 7
N lbs. N lbs.
TFA-10-025
TFA-10-035
450 101 40 9
TFA-10-045
TFA-10-055

MSOFS STANDOFFS
Max. Rec. Test Sheet Material Max. Rec. Test Sheet Material
Tightening .008” 300 Series Stainless Steel Tightening 0.2 mm 300 Series Stainless Steel
Thread Thread
UNIFIED

Type Torque For Type Torque For


Code Code
Mating Screw Installation Pushout Torque-out Mating Screw Installation Pushout Torque-out

METRIC
(in. lbs.) (lbs.) (lbs.) (in.lbs.) (2) (N•m) (kN) (N) (N•m) (2)
MSOFS 080 .65 1500 69.8 1.29 MSOFS M1 0.019 6.67 311 0.146
MSOFS 256 1.3 1800 91.2 1.29 MSOFS M1.2 0.036 6.67 311 0.146
MSOFS M1.4 0.057 6.67 311 0.146
MSOFS M1.6 0.084 8 406 0.146
MSOFS M2 0.175 8 406 0.146

MSIA/MSIB INSERTS
Test Sheet Material
ABS Polycarbonate HOLE PREPARATION
Type Thread Length GUIDELINES
Code Code Pullout Torque-out Pullout Torque-out
(N) (N•cm) (2) (N) (N•cm) (2) Boss Dia.
2 x Insert Dia.
100 50 3.5 50 4.5
MSIA/MSIB M1
METRIC

250 150 10 200 12 Insert


100 50 3.5 50 4.5 Dia. Wall Thickness.
MSIA/MSIB M1.2
250 150 10 200 12
150 100 15 140 15
Pullout is the force required to
MSIA/MSIB M1.4
300 330 30 400 30 pull the insert from the sheet.
150 100 15 140 15
MSIA/MSIB M1.6
300 330 30 400 30
300 335 35 410 33
MSIA/MSIB M2
400 470 40 595 35
Thinner walls and bosses may be
For testing purposes, inserts were installed using heat stake used but will affect performance.
equipment into a flat sheet.

Torque-out is the torque required to turn the insert in the parent


material after installation without inducing clamp load on the fastener.

SMTSO(3)(4) FASTENERS
Test Sheet Material
SMTSO TESTING CONDITIONS
Type .062” Single Layer RF-4
and Size Pushout Pushout Torque-out Torque-out
Oven Quad ZCR convection oven with 4 zones
(lbs.) (N) (in. lbs.) (N•m) High Temp 518˚F / 270˚C
Board Finish 62% Sn, 38% Pb
SMTSO-080
Screen Printer Ragin Manual Printer
SMTSO-M1
Vias None
SMTSO-M1.2 85.1 378.7 4.94 0.56 Spokes 2 Spoke Pattern
SMTSO-M1.4 Paste (lead-free) Amtech NC559LF Sn96.5/3.0Ag/0.5Cu (SAC305)
SMTSO-M1.6 Stencil .0067” / 0.17mm thick

(1) Specially designed installation punch prevents over-installation and damage to the fastener.
(2) Torque-out performance will depend on the strength and type of screw being used. In most cases, the screw threads will fail before the insert threads.
(3) With lead-free paste. Average values of 30 test points. The data presented here is for general comparison purposes only. Actual performance is
dependent upon application variables. We will be happy to provide samples for you to install. If required, we can also test your installed hardware and
provide you with the performance data specific to your application.
(4) Further testing details can be found in our web site’s literature section.

144 PennEngineering • www.pemnet.com


PEM® captive hardware for easy
service access without loose
components.

PF™
PEM® CAPTIVE
PANEL SCREWS
PEM® CAPTIVE PANEL SCREWS

PEM® brand captive panel screws are designed to help keep parts to a minimum and eliminate risks associated with loose
hardware that could fall out and damage internal components. These panel fastener assemblies are ideal to attach metal
panels or other thin material components in applications where subsequent access will be necessary.

PF11™/PF12™/PF11M™/PF12M™/PF15™/PF15M™ PFC2™/PFS2™ screw head, spring-loaded


large knob, spring-loaded self-clinching panel captive panel screws - PAGE 160
screws - PAGE 149

PF11MF™ large knob, spring-loaded flare- PTL2™/PSL2™ locating pin, spring-loaded


mounted captive panel screws - PAGE 150 plunger assemblies - PAGE 161

PF11MW™ large knob, spring-loaded flare- SCBR™ tool only, spinning clinch bolt with
mounted, floating captive panel screws - spring - PAGE 162
PAGE 151

PF11PM™ large knob, spring-loaded plastic SCB™/SCBJ™ tool only, spinning clinch bolts,
PEM® C.A.P.S.® captive panel screws - no spring - PAGE 163
PAGE 152

PFHV™ screw, non-spring captive panel HSCB™, HSR™, and HSL™ heat sink mounting
screw - PAGE 153 fastener system - PAGES 164 - 165

PF7M™ captive panel screw, spring-loaded PF10™ tool only, flush-mounted captive panel
self-clinching captive panel screws - PAGE 154 screws, no spring - PAGES 166 - 167

PF7MF™ spring-loaded, flare-mounted captive REELFAST® SMTPFLSM™ surface mount


panel screw - PAGE 155 spring-loaded captive panel screws -
PAGE 168

PF30™ low-profile knob, spring-loaded captive REELFAST® SMTPF™ surface mount, panel
panel screws - PAGE 156 screw components - PAGE 169

PF50™ and PF60™ low-profile knob, spring- PFK™ screw head, spring-loaded broaching
loaded captive panel screws - PAGE 157 captive panel screws - PAGE 170

PFC4™ recessed-head captive panel screws Value-added capabilities - PAGE 171


for installing into stainless steel - PAGE 158
Captive panel screw installation - PAGES 172 - 180

Captive panel screw performance data - PAGES 181 - 185


PFC2P™ tool only, non-flush, spring-loaded
captive panel screws - PAGE 159 Captive panel screw capabilities - PAGE 186

HEIGHT COMPARISON GUIDE AND STANDARD DRIVER RECESS


Installed and fastened height above sheet for M3 Thread size. PF11/PF12/PF15
PFC2/PFS2 PF50/PF51/PF52
PF60/PF61/PF62 PF30/31/32 PF11M/PF12M/PF15M
PF7M/PF7MF PFC2P PFC4 PFK

146 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

CAPTIVE PANEL SCREW SELECTOR GUIDE


Application Requires:
PEM® Actuation Installs into Includes
Panel Painted Available anti Mating

Fastener Page High Printed Stainless panels Multiple Flush Available in cross- hole
UL corrosion Spring Tool Hand Thinner circuit steel and/or any screw mounted in custom threading misa-
Type No.
Approved resistance loaded sheets boards sheet hardness lengths top side black colors feature lignment

PF11/PF15 149 • • • • •
PF11M/PF15M 149 • • • • • •
PF12 149 • • • •
PF12M 149 • • • • •
PF11MF 150 • • • • • • • • •
PF12MF 150 • • • • • • • •
PF11MW 151 • • • • • • • • • • •
PF12MW 151 • • • • • • • • • •
PEM C.A.P.S. 152 • • • • •(1) • •
PFHV 153 • • •
PF7M 154 • • • • •
PF7MF 155 • • • • • • • •
PF30
PF31 156 • • • •
PF32
PF50
PF51 157 • • • • •
PF52
PF60
PF61 157 • • • •
PF62
PFC4 158 • • • • •
PFC2P 159 • • • • •
PFC2 160 • • • • • •
PFS2 160 • • • • •
SCBR 162 • •
SCB/SCBJ 163 • •
HSCB 164-165 • •
PF10 166-167 • • • •
SMTPFLSM 168 • • • • • •
SMTPF 169 • • • • •(1) •
PFK 170 • • • • • • •

(1) Standard color is black.

PF11MF PF11MW PEM C.A.P.S.® HSCB PFHV SCBR SCB/SCBJ PF10

PennEngineering • www.pemnet.com 147


PEM® CAPTIVE PANEL SCREWS

PEM® PF11™, PF12™, PF15™, PF11MF™, PF11MW™, AND PEM® C.A.P.S.®


CAPTIVE PANEL SCREWS
• Available in three installation types; self-clinching, flare-mounted
and floating
• All have the same profile or look above the sheet or panel
• Standard selection of knobs include knurled, semi-smooth or
smooth metal caps and plastic PEM C.A.P.S.® (Colored Access
Panel Screws)
Self-clinching Flare-mounted Floating

Key Features Include:


• Shoulder on retainer to provide positive stop during installation.
• Anti cross-threading feature (designated with an “M” in the part number). Eases assembly, aligns components, improves
assembly line productivity, prevents jamming, and slides through clogged internal threads.

Shoulder on Retainer Anti Cross-thread Technology - How it works

-1- -2- -3-


MISALIGNED AXIS THREADS CAM THREADS DRIVE NORMALLY

PennEngineering is a licensee for MAThread® technology, a registered trademark of MAThread Inc.

Standard Mounting Styles:


Self-clinching Flare-mounted Flare-mounted, Floating
• Installs flush on back side of panel. • Appropriate for close centerline-to-edge • Compensates for mating hole misalignment.
• Available in three screw applications. • Installs into any panel hardness.
lengths. • Doesn’t require high installation
force.
• Installs into any panel hardness.
• Installs flush on back side of panel.
• Can be installed into most any thin
material.
• Appropriate for painted panels.

Standard Cap Selection:

Knurled Metal Cap Smooth Metal Cap Semi-smooth Metal Cap Black Metal Cap Plastic Cap
All metal cap available with All metal cap available All metal cap available with DuraBlack™ finish is scratch resistant. Available with custom
knurls. without knurls. partial knurls. Finish is on both metal cap and screw. color plastic cap.
(finish code “BL”) (See page 8 for colors)

Available Drive Configurations:


PF11 PF11P PF11LS PF11S PF11L

Phillips/slot Phillips Torx®/Slot Slotted Torx®


(Standard - (Optional) Combination (Optional) (Optional)
except for plastic cap) (Optional)

PennEngineering is a licensee for Acument Global Technologies (Torx®).

148 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PF11™/PF12™/PF15™ CAPTIVE PANEL SCREWS


Threads:
NEW External, ASME B1.1, 2A / ASME B1.13M, 6g
Material:
Dimples on head
Knob: Aluminum
designate metric thread.
Retainer: Hardened Carbon Steel
Screw (PF11/PF12/PF15): 400 Series Stainless Steel
Screw (PF11M/PF12M/PF15M): Hardened Carbon Steel (1)
Spring: 300 Series Stainless Steel
Phillips
PF11 PF12 PF15 driver size. Finish:
Knurled Cap Smooth Cap Semi-smooth Cap (See chart) Knob: Natural Finish
Retainer: Bright nickel over copper flash,
New semi-smooth cap design reduces scratches per ASTM B689, Type II
Screw (PF11/PF12/PF15): Passivated and/or tested per ASTM A380
Screw: (PF11M/PF12M/PF15M): Zinc plated per ASTM B633, SC1 (5µm), Type III,
colorless (3)
E Spring: Natural Finish
Optional Finish (BL):
T2 Knob: Black anodize (2)
Shoulder provides Screw: Black nitride, AMS2753, Section 3 (2)
positive stop T1
during installation. For use in sheet hardness:
HRB 80 or less (Hardness Rockwell “B” Scale) / HB 150 or less (Hardness Brinell)

PART NUMBER DESIGNATION


G
C
A PF11 M – 632 – 1 BL
P
Clinching profile may vary.
Float .010”/0.25mm minimum, in all directions from center, .020”/0.5mm total.
Installation Data page 172. Performance Data page 181. Type Optional Thread Screw Optional
Anti-cross thread Code Length DuraBlack
feature Code finish
All dimensions are in inches.
Type Hole Size Min. Dist.
Screw Min.
Thread Thread A In Sheet C E G P T1 T2 Driver Hole
Length Sheet

Size Knurled Smooth Semi-smooth Code Max. + .003 Max. ± .010 ± .025 ± .025 Nom. Nom. Size C/LTo
Code Thickness
Cap Cap Cap - .000 Edge
.112-40 PF11 PF12 PF15 0 .170 .000
440 1 .036 .036 .219 .218 .417 .230 .060 .310 .450 #1 .28
(#4-40) PF11M PF12M PF15M
2 .290 .120
0 .230 .000
UNIFIED

.138-32 PF11 PF12 PF15


632 1 .036 .036 .250 .249 .450 .290 .060 .450 .640 #2 .29
(#6-32) PF11M PF12M PF15M
2 .350 .120
PF11 PF12 PF15 0 .230 .000
.164-32
832 1 .036 .036 .312 .311 .514 .290 .060 .450 .640 #2 .33
(#8-32) PF11M PF12M PF15M
2 .350 .120
PF11 PF12 PF15 0 .230 .000
.190-32
032 1 .036 .036 .312 .311 .514 .290 .060 .450 .640 #2 .33
(#10-32) PF11M PF12M PF15M
2 .350 .120
0 .290 .000
.250-20 PF11 PF12 PF15
0420 1 .036 .036 .375 .374 .575 .350 .060 .530 .790 #3 .46
(1/4-20) PF11M PF12M PF15M
2 .410 .120

All dimensions are in millimeters.


Type Min. Dist.
Screw Min. Hole Size
Thread Thread A C E G P T1 T2 Driver Hole
Length Sheet In Sheet

Size x Knurled Smooth Semi-smooth Code Max. Max. ± 0.25 ± 0.64 ± 0.64 Nom. Nom. Size C/LTo
Code Thickness
+ 0.08
Pitch Cap Cap Cap Edge
0 4.32 0
PF11 PF12 PF15
M3 x 0.5 M3 1 0.92 0.92 5.56 5.54 10.59 5.84 1.52 7.87 11.43 #1 7.11
PF11M PF12M PF15M
2 7.37 3.05
0 5.84 0
METRIC

PF11 PF12 PF15


M3.5 x 0.6 M3.5 1 0.92 0.92 6.35 6.33 11.43 7.37 1.52 11.43 16.26 #2 7.37
PF11M PF12M PF15M
2 8.89 3.05
0 5.84 0
PF11 PF12 PF15
M4 x 0.7 M4 1 0.92 0.92 7.92 7.9 13.06 7.37 1.52 11.43 16.26 #2 8.38
PF11M PF12M PF15M
2 8.89 3.05
0 5.84 0
PF11 PF12 PF15
M5 x 0.8 M5 1 0.92 0.92 7.92 7.9 13.06 7.37 1.52 11.43 16.26 #2 8.38
PF11M PF12M PF15M
2 8.89 3.05
0 7.37 0
PF11 PF12 PF15
M6 x 1 M6 1 0.92 0.92 9.53 9.5 14.61 8.89 1.52 13.46 20.07 #3 11.68
PF11M PF12M PF15M
2 10.41 3.05
(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.
(2) “BL” suffix will be added to part number to designate DuraBlack™ finish.
(3) See PEM Technical Support section of our website (www.pemnet.com) for related plating
standards and specifications.
PennEngineering • www.pemnet.com 149
PEM® CAPTIVE PANEL SCREWS

PFMF™ FLARE-MOUNTED CAPTIVE PANEL SCREWS

Threads:
Dimples on head External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
designate metric thread.
Material:
Knob: Aluminum
Retainer: Aluminum
PF11MF Screw: Hardened Carbon Steel
Knurled Cap Phillips Spring: 300 Series Stainless Steel
driver size.
PF12MF (See chart) Finish: Optional Finish (BL):
Smooth Cap Knob: Natural Finish Knob: Black anodize (2)
Retainer: Natural Finish Screw: Black nitride
Screw: Zinc plated per ASTM B633, SC1 (5µm), Type III, colorless (3) AMS2753,
Spring: Natural Finish Section 3 (2)
E
Shoulder
provides PART NUMBER DESIGNATION
positive T2
stop during PF11 M F – 632 – 1 BL
T1
installation. PF12 M F – 632 – 1

G Type Anti-cross Flare- Thread Screw Optional


C
A Thread mounted Code Length DuraBlack
Feature Style Code finish
P
Float .010”/0.25mm minimum, in all directions from center, .020”/0.5mm total.
Installation Data page 172. Performance Data page 181.

All dimensions are in inches.


Type Countersunk
Screw Min.
Thread Thread A Hole Size C E G P T1 T2 Driver
Length Sheet

Size Knurled Smooth Code Max. In Sheet (4) Max. ± .010 ± .025 ± .025 Nom. Nom. Size
Code Thickness
Cap Cap +.005 - .000
.112-40 0 .170 .000
PF11MF PF12MF 440 1 .041 .031 .187 .186 .417 .230 .055 .310 .450 #1
(#4-40)
2 .290 .115
0 .230 .000
UNIFIED

.138-32
PF11MF PF12MF 632 1 .072 .060 .213 .212 .450 .290 .024 .450 .640 #2
(#6-32)
2 .350 .084
0 .230 .000
.164-32
PF11MF PF12MF 832 1 .072 .060 .266 .265 .514 .290 .024 .450 .640 #2
(#8-32)
2 .350 .084
0 .230 .000
.190-32
PF11MF PF12MF 032 1 .072 .060 .266 .265 .514 .290 .024 .450 .640 #2
(#10-32)
2 .350 .084
0 .290 .000
.250-20
PF11MF PF12MF 0420 1 .072 .060 .323 .322 .575 .350 .024 .530 .790 #3
(1/4-20)
2 .410 .084

All dimensions are in millimeters.


Type Countersunk
Screw Min.
Thread Thread A Hole Size C E G P T1 T2 Driver
Length Sheet

Size x Knurled Smooth Code Max. In Sheet (4) Max. ± 0.25 ± 0.64 ± 0.64 Nom. Nom. Size
Code Thickness
Pitch Cap Cap +0.1
0 4.32 0

M3 x 0.5 PF11MF PF12MF M3 1 1.05 0.79 4.75 4.73 10.59 5.84 1.4 7.87 11.43 #1
METRIC

2 7.37 2.92
0 5.84 0

M4 x 0.7 PF11MF PF12MF M4 1 1.83 1.52 6.76 6.74 13.06 7.37 0.61 11.43 16.26 #2
2 8.89 2.13
0 5.84 0

M5 x 0.8 PF11MF PF12MF M5 1 1.83 1.52 6.76 6.74 13.06 7.37 0.61 11.43 16.26 #2
2 8.89 2.13
0 7.37 0

M6 x 1 PF11MF PF12MF M6 1 1.83 1.52 8.2 8.18 14.61 8.89 0.61 13.46 20.07 #3
2 10.41 2.13

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.
(2) “BL” suffix will be added to part number to designate DuraBlack™ finish.
(3) See PEM Technical Support section of our website (www.pemnet.com) for related plating standards and specifications.
(4) See page 172 for countersunk hole size detail.

150 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PFMW™ FLARE-MOUNTED, FLOATING CAPTIVE PANEL SCREWS


Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Material:
Dimples on head Knob: Aluminum
designate metric thread. Retainer: Aluminum
Screw: Hardened Carbon Steel
Spring: 300 Series Stainless Steel
Washer: 300 Series Stainless Steel
PF11MW Phillips Finish: Optional Finish (BL):
Knurled Cap driver size. Knob: Natural Finish Knob: Black anodize (2)
(See chart) Retainer: Natural Finish Screw: Black nitride,
PF12MW Screw: Zinc plated per ASTM B633, SC1 (5µm), Type III, colorless (3) AMS2753,
Smooth Cap Spring: Natural Finish
Section 3 (2)

Washer: Natural Finish
E
Shoulder PANEL CONFIGURATION 1 PANEL CONFIGURATION 2
provides For applications where a space For applications where a space between
positive T2
between mating panels is acceptable. mating panels is not acceptable.
stop during
T1 D
installation. A A
L2 D
B
H
L1
G
PART NUMBER DESIGNATION
PF11 M W – 632 – 1 1 BL
W
.025” / 0.64mm Nom. PF12 M W – 632 – 1 1
Installation Data page 173. Performance Data page 181.

Type Anti- Floating Thread Shank Screw Optional


cross style Code Code (4) Length DuraBlack
Thread Feature Code (4) finish
PF11MW panel fasteners are shipped with mating washers.
All dimensions are in inches.
Type Screw A D Hole Size
Thread Thread Shank Length Max. B In Sheet E G H L1 L2 T1 T2 Driver Min. W
Size Knurled Smooth Code Code Code Sheet Min. +.003 ±.010 Nom. Min. Nom. Max. Nom. Nom. Size Total Nom.
Cap Cap (4) (4) Thickness –.001 Float
.112-40 1 .230
(#4-40) PF11MW PF12MW 440 1 2 .063 .111 .250 .417 .290 .375 .137 .127 .310 .450 #1 .073 .312
UNIFIED

.138-32 1 .290
(#6-32) PF11MW PF12MW 632 1 2 .063 .115 .283 .450 .350 .413 .149 .127 .450 .640 #2 .076 .344

.164-32 1 .290
(#8-32) PF11MW PF12MW 832 1 2 .063 .121 .346 .514 .350 .469 .157 .140 .450 .640 #2 .076 .407

.190-32 1 .290
(#10-32) PF11MW PF12MW 032 1 2 .063 .121 .346 .514 .350 .469 .157 .140 .450 .640 #2 .076 .407

.250-20 1 .350
(1/4-20) PF11MW PF12MW 0420 1 2 .063 .128 .413 .575 .410 .531 .157 .140 .530 .790 #3 .081 .468

All dimensions are in millimeters.


Type Screw A D Hole Size
Thread Thread Shank Length Max. B In Sheet E G H L1 L2 T1 T2 Driver Min. W
Size x Knurled Smooth Code Code Code Sheet Min. +0.08 ±0.25 Nom. Min. Nom. Max. Nom. Nom. Size Total Nom.
Pitch Cap Cap (4) (4) Thickness –0.03 Float
1 5.84
M3 x 0.5 PF11MW PF12MW M3 1 1.6 2.82 6.35 10.59 9.52 3.48 3.23 7.87 11.43 #1 1.85 7.92
2 7.37
METRIC


M3.5 x 0.6 PF11MW PF12MW M3.5 1 1 1.6 2.92 7.19 11.43 7.37 10.49 3.78 3.23 11.43 16.26 #2 1.93 8.74
2 8.89

M4 x 0.7 PF11MW PF12MW M4 1 1 1.6 3.07 8.79 13.06 7.37 11.91 3.99 3.56 11.43 16.26 #2 1.93 10.34
2 8.89
M5 x 0.8 1 7.37
PF11MW PF12MW M5 1 1.6 3.07 8.79 13.06 11.91 3.99 3.56 11.43 16.26 #2 1.93 10.34
2 8.89
M6 x 1 1 8.89
PF11MW PF12MW M6 1 1.6 3.25 10.49 14.61 13.48 3.99 3.56 13.46 20.07 #3 2.06 11.89
2 10.41
(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.
(2) “BL” suffix will be added to part number to designate DuraBlack™ finish.
(3) See PEM Technical Support section of our website (www.pemnet.com) for related plating standards and specifications.
(4) Other shank and screw lengths available.
PennEngineering • www.pemnet.com 151
PEM® CAPTIVE PANEL SCREWS

PEM® C.A.P.S.® CAPTIVE PANEL SCREWS


Color Capabilities (1)
Choose a knob color code and add it to the end of the base part number.

Dimples on head Patented.


designate metric thread.
R= N= Y= G= U = V= M = T = OCP
Red Orange Yellow Green Blue Violet Metallic Compliant
Green

Phillips PEM® C.A.P.S.® dot Threads:


driver size. pattern (Registered External, ASME B1.1, 2A / ASME B1.13M, 6g (2)
(See chart) trademark) Material:
Black = B Knob: PC/ABS (UL 94V-0, halogen-free) (3)
E (Standard) Retainer: Hardened Carbon Steel
Screw: Hardened Carbon Steel
Spring: 300 Series Stainless Steel
Retaining Clip: 300 Series Stainless Steel
Finish:
Shoulder Retainer: CN - Bright nickel over copper flash per ASTM B689, Type II
T2 Screw: Zinc plated per ASTM B633, SC1 (5µm), Type III, colorless
provides
T1
Spring: Natural Finish
positive
Retaining Clip: Natural Finish
stop during
installation. For use in sheet hardness:
HRB 80 or less (Hardness Rockwell “B” Scale)
HB 150 or less (Hardness Brinell)
G
C A
P PART NUMBER DESIGNATION
Clinching profile may vary. PF11 P M – 632 – 0 B Also available with
Float .010”/0.25mm minimum, in all directions from center, .020”/0.5mm total. flare-mounted
retainer as PF11PMF
Installation Data page 172. Performance Data page 181. or with floating style
Type Phillips Anti- Thread Screw Color retainer as PF11PMW.
Drive cross Code Length Code
Thread Code (Standard
Feature Black)
All dimensions are in inches.
Type Hole Size Min. Dist.
Screw A Min.
Thread Thread In Sheet C E G P T1 T2 Driver Hole
Length (Shank) Sheet

Size Knurled Code + .003 Max. ± .010 ± .025 ± .025 Nom. Nom. Size C/LTo
Code Max. Thickness
Cap - .000 Edge
.112-40 0 .170 .000
PF11PM 440 1 .036 .036 .219 .218 .417 .230 .060 .310 .450 #2 .28
(#4-40)
UNIFIED

2 .290 .120
0 .230 .000
.138-32
PF11PM 632 1 .036 .036 .250 .249 .450 .290 .060 .450 .640 #2 .29
(#6-32)
2 .350 .120
0 .230 .000
.164-32
PF11PM 832 1 .036 .036 .312 .311 .514 .290 .060 .450 .640 #2 .33
(#8-32)
2 .350 .120
0 .230 .000
.190-32
PF11PM 032 1 .036 .036 .312 .311 .514 .290 .060 .450 .640 #2 .33
(#10-32)
2 .350 .120

All dimensions are in millimeters.


Type Min. Dist.
Thread Screw A Min. Hole Size
Thread C E G P T1 T2 Driver Hole
Size x Length (Shank) Sheet In Sheet

Knurled Code Max. ± 0.25 ± 0.64 ± 0.64 Nom. Nom. Size C/LTo
Pitch Code Max. Thickness
+ 0.08
Cap Edge
0 4.32 0
METRIC

M3 x 0.5 PF11PM M3 1 0.92 0.92 5.56 5.54 10.59 5.84 1.52 7.87 11.43 #2 7.11
2 7.37 3.05
0 5.84 0
M4 x 0.7 PF11PM M4 1 0.92 0.92 7.92 7.9 13.06 7.37 1.52 11.43 16.26 #2 8.38
2 8.89 3.05
0 5.84 0
M5 x 0.8 PF11PM M5 1 0.92 0.92 7.92 7.9 13.06 7.37 1.52 11.43 16.26 #2 8.38
2 8.89 3.05

(1) The colors shown (except for black) are non-stocked standards and available on special order. Since actual color knob may vary slightly from those
represented, we recommend that you request samples for color verification. If you require a custom color or you need a “color matched” knob, please
contact us.
(2) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.
(3) Temperature limit is 210˚ F / 99˚ C.

152 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PEM® PFHV™ CAPTIVE PANEL SCREWS


• Compact, low profile design for limited access applications
• Low cost captive screw design to replace loose hardware
• Two screw lengths
• Universal slot/Phillips recess standard with available Torx® recess
• Available with MAThread® anti cross-thread technology. (See page 150 for more information)

Phillips
driver size.
(See chart) Threads:
Dimples on head External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
designate metric Material:
thread. Retainer: Carbon Steel
Screw: Hardened Carbon Steel
For available drive
Finish:
configurations, see page 4. Retainer: CN - Bright nickel over copper flash per ASTM B689, Type II
Screw: CN - Bright nickel over copper flash (1)
For use in sheet hardness:
E
HRB 60 or less (Hardness Rockwell “B” Scale)
HB 107 or less (Hardness Brinell)
T2
H

T1
PART NUMBER DESIGNATION
Shoulder PFHV – 632 – 0 CN
provides
P positive
A stop during G
C installation. Type Thread Size Screw Finish
Code Length Code
Clinching profile may vary. Code
Installation Data page 173. Performance Data page 181.

All dimensions are in inches.


Screw A Min. Hole Size Min. Dist.
Thread Type Thread Length (Shank) Sheet In Sheet C E G H P T1 T2 Driver HoleC/L
Size Code Code Max. + .003 Max. ± .010 ± .025 ± .005 ±.025 Nom. Nom. Size
Thickness To Edge
- .000
UNIFIED

.112-40 0 .216 .000


PFHV 440 .036 .036 .203 .202 .260 .080 .260 .436 #1 .21
(#4-40) 1 .316 .095
.138-32 0 .234 .000
PFHV 632 .036 .036 .219 .218 .276 .092 .290 .484 #2 .23
(#6-32) 1 .359 .120
.164-32 0 .259 .000
PFHV 832 .036 .036 .252 .251 .309 .111 .335 .555 #2 .26
(#8-32) 1 .371 .106

All dimensions are in millimeters.


Thread Screw A Min. Hole Size Min. Dist.
T1
Size x Type Thread Length (Shank) Sheet In Sheet C E G H P
T2 Driver HoleC/L
Pitch Code Code Max. Thickness + 0.08 Max. ± 0.25 ± 0.64 ± 0.13 ±0.64 Nom. Nom. Size To Edge
METRIC

0 5.55 0
M3 x 0.5 PFHV M3 0.92 0.92 5.5 5.49 6.95 2.03 6.69 11.25 #1 5.8
1 7.56 1.9
0 6.01 0
M3.5 x 0.6 PFHV M3.5 0.92 0.92 6 5.98 7.45 2.34 7.45 12.47 #2 6.3
1 8.42 2.3
0 6.59 0
M4 x 0.7 PFHV M4 0.92 0.92 6.4 6.38 7.85 2.79 8.5 14.1 #2 6.7
1 9.39 2.7

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.

PennEngineering • www.pemnet.com 153


PEM® CAPTIVE PANEL SCREWS

PEM® PF7M™ AND PF7MF™ CAPTIVE PANEL SCREWS


• Smallest footprint, spring-loaded panel fastener for limited access applications
• MAThread® anti cross-thread technology (See page 4 for more information)
• Installs flush on back side of panel
• Available with Torx® recess
• PF7M Self-clinching style provides high pushout resistance
• PF7M does not require special hole preparation
• PF7MF is appropriate for close centerline-to-edge applications
• PF7MF does not require high installation force PF7M PF7MF
• PF7MF installs into any panel hardness

PF7M™ SELF-CLINCHING CAPTIVE PANEL SCREWS

Threads:
Dimples on head External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
designate metric thread.
Material:
Retainer: Carbon Steel
Phillips Screw: Hardened Carbon Steel
driver size. Spring: 300 Series Stainless Steel
(See chart) Finish:
Patented.
Retainer: CN - Bright nickel over copper flash per ASTM B689, Type II
Screw: CN - Bright nickel over copper flash
Spring: Natural Finish
H For use in sheet hardness:
HRB 60 or less (Hardness Rockwell “B” Scale)
HB 107 or less (Hardness Brinell)
Shoulder
provides T2
positive T1
stop during PART NUMBER DESIGNATION
installation.
PF7 M – 632 – 0 CN
P
A G
C
E Type Anti Thread Length Finish
Cross-thread Size Code
Feature Code
Clinching profile may vary.
Installation Data page 174. Performance Data page 182.

All dimensions are in inches.


Type Hole Size Min.
Fastener Screw A Min. In Sheet Dist.
Thread Thread
Material Length (Shank) Sheet +.003 C E H G P T1 T2 Driver HoleC/L
Size Code
Steel Code Max. Thickness –.000 Max. ±.010 ±.010 ±.025 ±.025 Nom. Nom. Size To Edge
UNIFIED

.112-40 0 .210 .000


PF7M 440 .036 .036 .219 .218 .310 .100 .380 .550 #2 .28
(#4-40) 1 .270 .065
.138-32 0 .240 .000
PF7M 632 .036 .036 .250 .249 .342 .100 .410 .610 #2 .29
(#6-32) 1 .300 .065
.164-32 0 .240 .000
PF7M 832 .036 .036 .312 .311 .405 .120 .430 .630 #2 .33
(#8-32) 1 .300 .065

All dimensions are in millimeters.


Type Min.
Thread Fastener Screw A Min. Hole Size Dist.
Thread
Size x Material Length (Shank) Sheet In Sheet C E H G P T1 T2 Driver HoleC/L
METRIC

Code
Pitch Steel Code Max. Thickness +0.08 Max. ±0.25 ±0.25 ±0.64 ±0.64 Nom. Nom. Size To Edge
0 5.33 0
M3 x 0.5 PF7M M3 0.92 0.92 5.56 5.54 7.87 2.5 9.65 13.97 #2 7.11
1 6.86 1.65
0 6.1 0
M4 x 0.7 PF7M M4 0.92 0.92 7.92 7.9 10.29 3 10.92 16 #2 8.38
1 7.62 1.65

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.

154 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PF7MF™ FLARE-MOUNTED CAPTIVE PANEL SCREWS

Dimples on head Threads:


designate metric thread. External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Material:
Phillips Retainer: Aluminum
driver size. Screw: Hardened Carbon Steel
(See chart) Spring: 300 Series Stainless Steel
Spring: Natural Finish
Patented.
Finish:
Retainer: Natural finish
Screw: CN - Bright nickel over copper flash
H

Shoulder
provides T2 PART NUMBER DESIGNATION
positive T1
stop during PF7 M F – 632 – 0
installation.

G1
Type Anti Flaring Thread Length
C G2 Cross-thread Size Code
A
E Feature Code

Installation Data page 174. Performance Data page 182.

All dimensions are in inches.


Type Hole Size
Fastener Screw A Min. In Sheet
Thread Thread
Material Length (Shank) Sheet +.005 C E H G1 G2 T1 T2 Driver
Size Code
Steel Code Max. Thickness –.000 Max. ±.010 ±.010 ±.025 ±.025 Nom. Nom. Size
UNIFIED

.112-40 0 .040 .210


PF7MF 440 .041 .031 .187 .186 .310 .100 .380 .550 #2
(#4-40) 1 .100 .270
.138-32 0 .040 .240
PF7MF 632 .072 .060 .213 .212 .342 .100 .410 .610 #2
(#6-32) 1 .100 .300
.164-32 0 .040 .240
PF7MF 832 .072 .060 .266 .265 .405 .120 .430 .630 #2
(#8-32) 1 .100 .300

All dimensions are in millimeters.


Type
Thread Fastener Screw A Min. Hole Size
Thread
Size x Material Length (Shank) Sheet In Sheet C E H G1 G2 T1 T2 Driver
METRIC

Code
Pitch Steel Code Max. Thickness +0.13 Max. ±0.25 ±0.25 ±0.64 ±0.64 Nom. Nom. Size
0 1.02 5.33
M3 x 0.5 PF7MF M3 1.05 0.79 4.75 4.73 7.87 2.5 9.65 13.97 #2
1 2.54 6.86
0 1.02 6.1
M4 x 0.7 PF7MF M4 1.83 1.52 6.76 6.74 10.29 3 10.92 16 #2
1 2.54 7.62

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.

PennEngineering • www.pemnet.com 155


PEM® CAPTIVE PANEL SCREWS

PEM® PF30™, PF50™ AND PF60™ CAPTIVE PANEL SCREWS


• Low-profile design satisfies many functional and cosmetic requirements
• Convenient large head for tool or hand operation
• PF50/PF60 are available with Torx® recess
• PF50/PF60 are available with MAThread® anti cross-thread
technology. (See page 4 for more information) PF30 PF50 PF60
Knurled Cap Knurled Cap Smooth Cap

PF30™ LOW-PROFILE CAPTIVE PANEL SCREWS Threads:


External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Material:
Retainer: Carbon Steel
Diagonal knurl and Screw: Hardened Carbon Steel (#4-40 and M3 sizes only)
groove on retainer Carbon Steel (all other sizes)
identifies metric Spring: 300 Series Stainless Steel
thread sizes.
Available with Finish:
DuraBlackTM finish Retainer: CN - Bright nickel over copper flash per ASTM B689, Type II
(Finish Code “BN”) Screw: CN - Bright nickel over copper flash per ASTM B689, Type II
Spring: Natural Finish
Optional Finish:
E Retainer: BN - Black nitride, AMS2753, Section 3
Shoulder
Screw: BN - Black nitride, AMS2753, Section 3
provides
positive T2 H For use in sheet hardness:
stop during T1 HRB 60 or less (Hardness Rockwell “B” Scale)
installation. HB 107 or less (Hardness Brinell)

PART NUMBER DESIGNATION


G
C A PF30 – 832 – 30 CN
Clinching profile may vary.
Installation Data page 175. Performance Data page 182. Type and Thread Size Screw Finish
Shank Code Code Length Code Code
All dimensions are in inches.
Hole Size
Screw A Min. Min. Dist.
Thread Thread In Sheet C E G H T1 T2
Type Length (Shank) Sheet HoleC/L
Size Code + .003 ±.010
Max. ± .015 ± .005 Max. Nom.
Code Max. Thickness To Edge
- .000
PF30 .030 .030
.112-40
PF31 440 30 .038 .040 .203 .202 .406 .300 .202 .325 .595 .26
(#4-40)
PF32 .058 .060
PF30 .030 .030
UNIFIED

.138-32
PF31 632 30 .038 .040 .219 .218 .438 .300 .202 .325 .595 .28
(#6-32)
PF32 .058 .060
PF30 .030 .030
.164-32
PF31 832 30 .038 .040 .250 .249 .468 .300 .207 .330 .600 .29
(#8-32)
PF32 .058 .060
PF30 .030 .030
.190-32
PF31 032 30 .038 .040 .312 .311 .530 .300 .220 .335 .605 .33
(#10-32)
PF32 .058 .060
.250-20
(1/4-20) PF32 0420 35 .058 .060 .375 .374 .625 .350 .242 .385 .675 .38

All dimensions are in millimeters.


Thread Screw A Min. Hole Size Min. Dist.
Thread C E G H T1 T2
Size x Type Length (Shank) Sheet In Sheet HoleC/L
Code Max. ±0.25 ± 0.4 ± 0.13 Max. Nom.
Pitch Code Max. Thickness + 0.08 To Edge
PF31 0.97 1
M3 x 0.5 M3 30 5.5 5.48 10.31 7.62 5.13 8.26 15.11 6.6
METRIC

PF32 1.48 1.5


PF31 0.97 1
M4 x 0.7 M4 30 6.4 6.38 11.89 7.62 5.26 8.38 15.24 7.37
PF32 1.48 1.5
PF31 0.97 1
M5 x 0.8 M5 30 8 7.98 13.46 7.62 5.59 8.51 15.37 8.38
PF32 1.48 1.5
M6 x 1 PF32 M6 35 1.48 1.5 9.5 9.48 15.88 8.89 6.12 9.78 17.15 9.65

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.

156 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PF50™/PF60™ LOW-PROFILE Threads:


CAPTIVE PANEL SCREWS External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Material:
Groove on retainer and dimples on Knob: Carbon Steel Retainer: Carbon Steel
head designate metric thread. Screw: Hardened Carbon Steel Spring: 300 Series Stainless Steel
Finish:
Knob: CN - Bright nickel over copper flash per ASTM B689, Type II
Retainer: CN - Bright nickel over copper flash per ASTM B689, Type II
Screw: CN - Bright nickel over copper flash
Available with Spring: Natural Finish
DuraBlackTM finish Phillips Optional Finish:
(Finish Code “BN”) driver size. Knob: BN - Black Nitride, AMS2753, Section 3
(See chart) Retainer: BN - Black Nitride, AMS2753, Section 3
E Screw: BN - Black Nitride, AMS2753, Section 3
Shoulder For use in sheet hardness:
T2 H HRB 60 or less (Hardness Rockwell “B” Scale)
provides
positive T1 HB 107 or less (Hardness Brinell)
stop during
installation.
PART NUMBER DESIGNATION

G
PF50 – 440 – 1 CN
C A
P PF60 – 440 – 1 CN
Clinching profile may vary.
Installation Data page 175. Performance Data page 183. Type and Thread Size Screw Finish
Shank Code Code Length Code Code
All dimensions are in inches.
Type Screw A Min. Hole Size Min. Dist
Thread Knurled Smooth Thread Length (Shank) Sheet In Sheet C E G H P T1 T2 Driver HoleC/L
Size Cap Cap Code Code Max. Thickness + .003 -.000 Max. ±.010 ±.025 ±.008 ±.025 Max. Nom. Size To Edge
PF50 PF60 440 0 .030 .030 .203 .202 .406 .230 .207 .000 .340 .520 #1 .26
1 .290 .060
.112-40 PF51 PF61 440 0 .038 .040 .203 .202 .406 .230 .207 .000 .340 .520 #1 .26
(#4-40) 1 .290 .052
PF52 PF62 440 0 .058 .060 .203 .202 .406 .230 .207 .000 .340 .520 #1 .26
1 .290 .032
PF50 PF60 632 0 .030 .030 .219 .218 .438 .230 .207 .000 .340 .520 #2 .28
1 .290 .060
.138-32 PF51 PF61 632 0 .038 .040 .219 .218 .438 .230 .207 .000 .340 .520 #2 .28
UNIFIED

(#6-32) 1 .290 .052


PF52 PF62 632 0 .058 .060 .219 .218 .438 .230 .207 .000 .340 .520 #2 .28
1 .290 .032
PF50 PF60 832 0 .030 .030 .250 .249 .468 .230 .217 .000 .340 .520 #2 .29
1 .290 .060
.164-32 PF51 PF61 832 0 .038 .040 .250 .249 .468 .230 .217 .000 .340 .520 #2 .29
(#8-32) 1 .290 .052
PF52 PF62 832 0 .058 .060 .250 .249 .468 .230 .217 .000 .340 .520 #2 .29
1 .290 .032
PF50 PF60 032 0 .030 .030 .312 .311 .530 .230 .225 .000 .340 .530 #2 .33
1 .290 .060
.190-32 PF51 PF61 032 0 .038 .040 .312 .311 .530 .230 .225 .000 .340 .530 #2 .33
(#10-32) 1 .290 .052
PF52 PF62 032 0 .058 .060 .312 .311 .530 .230 .225 .000 .340 .530 #2 .33
1 .290 .032
.250-20 PF52 PF62 0420 0 .058 .060 .375 .374 .625 .280 .246 .000 .395 .600 #2 .38
(1/4-20) 1 .340 .060
All dimensions are in millimeters.
Thread Type Screw A Min. Hole Size Min. Dist
Size x Knurled Smooth Thread Length (Shank) Sheet In Sheet C E G H P T1 T2 Driver HoleC/L
Pitch Cap Cap Code Code Max. Thickness + 0.08 Max. ±0.25 ±0.64 ±0.2 ±0.64 Max. Nom. Size To Edge
PF50 PF60 M3 0 0.77 0.8 5.5 5.48 10.3 5.84 5.26 0 8.64 13.21 #1 6.6
1 7.37 1.52
M3 x 0.5 PF51 PF61 M3 0 0.97 1 5.5 5.48 10.3 5.84 5.26 0 8.64 13.21 #1 6.6
1 7.37 1.32
PF52 PF62 M3 0 1.48 1.5 5.5 5.48 10.3 5.84 5.26 0 8.64 13.21 #1 6.6
1 7.37 0.81
PF50 PF60 M3.5 0 0.77 0.8 5.56 5.54 11.1 5.84 5.26 0 8.64 13.21 #2 7.1
1 7.37 1.52
M3.5 x 0.6 PF51 PF61 M3.5 0 0.97 1 5.56 5.54 11.1 5.84 5.26 0 8.64 13.21 #2 7.1
1 7.37 1.32
METRIC

PF52 PF62 M3.5 0 1.48 1.5 5.56 5.54 11.1 5.84 5.26 0 8.64 13.21 #2 7.1
1 7.37 0.81
PF50 PF60 M4 0 0.77 0.8 6.4 6.38 11.9 5.84 5.51 0 8.64 13.46 #2 7.4
1 7.37 1.52
M4 x 0.7 PF51 PF61 M4 0 0.97 1 6.4 6.38 11.9 5.84 5.51 0 8.64 13.46 #2 7.4
1 7.37 1.32
PF52 PF62 M4 0 1.48 1.5 6.4 6.38 11.9 5.84 5.51 0 8.64 13.46 #2 7.4
1 7.37 0.81
PF50 PF60 M5 0 0.77 0.8 8 7.98 13.5 5.84 5.72 0 8.64 13.46 #2 8.4
1 7.37 1.52
M5 x 0.8 PF51 PF61 M5 0 0.97 1 8 7.98 13.5 5.84 5.72 0 8.64 13.46 #2 8.4
1 7.37 1.32
PF52 PF62 M5 0 1.48 1.5 8 7.98 13.5 5.84 5.72 0 8.64 13.46 #2 8.4
1 7.37 0.81
M6 x 1 PF52 PF62 M6 0 1.48 1.5 9.5 9.48 15.9 7.11 6.25 0 10.04 15.24 #2 9.7
1 8.64 1.52
(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.

PennEngineering • www.pemnet.com 157


PEM® CAPTIVE PANEL SCREWS

PFC4™ AND PFC2P™ CAPTIVE PANEL SCREWS


• Fully concealed-head for tool only access
• Comply with UL 60950 standards
• Available with MAThread® anti cross-thread technology (See page 4 for more information)
• Available with Torx® recess
• PFC4 installs into stainless steel sheets HRB 88 or less PFC4 PFC2P

PFC4™ RECESSED-HEAD CAPTIVE PANEL SCREWS


Installs into Phillips Threads:
driver size. External, ASME B1.1, 2A / ASME B1.13M, 6g
Stainless Steel
(See chart)
Material:
Retainer: 400 Series Stainless Steel
Dimples on head Screw: 400 Series Stainless Steel
designates metric Spring: 300 Series Stainless Steel
thread. Retaining Ring: Nylon, temperature limit 200˚ F / 93˚ C
E Finish:
Retainer: Passivated and/or tested per ASTM A380
Shoulder Screw: Passivated and/or tested per ASTM A380
provides T2 Spring: Natural Finish
positive
stop during T1 For use in sheet hardness:
installation. HRB 88 or less (Hardness Rockwell “B” Scale)
HB 183 or less (Hardness Brinell)
PEM
Trademark
Blue plastic PART NUMBER DESIGNATION
P G retaining ring.
A
PFC4 – 832 – 50
C
Clinching profile may vary.
Type and Thread Size Screw Length
Installation Data page 176. Performance Data page 183. Material Code Code
All dimensions are in inches.
Hole Size
Screw A Min. Min. Dist.
Thread Thread In Sheet C E G P T1 T2 Driver
Type Length (Shank) Sheet HoleC/L
Size Code + .003 Max. ± .010 ± .016 ±.025 Max. Nom. Size
Code Max. Thickness To Edge
- .000
.112-40 40 .250 .000
PFC4 440 .060 .060 .265 .264 .344 .370 .540 #1 .25
(#4-40) 62 .375 .125
UNIFIED

40 .250 .000
.138-32
PFC4 632 62 .060 .060 .281 .280 .375 .375 .125 .380 .540 #2 .28
(#6-32)
84 .500 .250
50 .312 .000
.164-32
PFC4 832 72 .060 .060 .312 .311 .406 .437 .125 .480 .705 #2 .31
(#8-32)
94 .562 .250
50 .312 .000
.190-32
PFC4 032 72 .060 .060 .344 .343 .437 .437 .125 .490 .705 #2 .34
(#10-32)
94 .562 .250

All dimensions are in millimeters.



Thread Screw A Min. Hole Size Min. Dist
Thread C E G P T1 T2 Driver
Size Type Length (Shank) Sheet In Sheet HoleC/L
Code Max. ± 0.25 ± 0.4 ±0.64 Max. Nom. Size
x Pitch Code Max. Thickness + 0.08 To Edge

40 6.4 0
METRIC

M3 x 0.5 PFC4 M3 1.53 1.53 6.73 6.71 8.74 9.4 13.72 #1 6.35
62 9.5 3.2
50 7.9 0
M4 x 0.7 PFC4 M4 72 1.53 1.53 7.92 7.9 10.31 11.1 3.2 12.19 17.91 #2 7.87

94 14.3 6.4
50 7.9 0
M5 x 0.8 PFC4 M5 72 1.53 1.53 8.74 8.72 11.1 11.1 3.2 12.45 17.91 #2 8.63

94 14.3 6.4

A NOTE ABOUT FASTENERS FOR STAINLESS STEEL PANELS


In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed.  In the case of stainless steel panels,
fasteners made from 300 Series Stainless Steel do not meet this hardness criteria.  It is for this reason that 400 series fasteners are offered (PFC4).  However, while
these 400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product:
• Will be exposed to any appreciable corrosive presence.
• Requires non-magnetic fasteners.
• Will be exposed to any temperatures above 300˚F (149˚C)
If any of the these are issues, please contact [email protected] for other options.

158 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PFC2P™ RECESSED-HEAD CAPTIVE PANEL SCREWS


Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g
Phillips
driver size. Material:
(See chart) Retainer: 300 Series Stainless Steel
Available with
Screw: 400 Series Stainless Steel
DuraBlackTM finish Spring: 300 Series Stainless Steel
(Finish Code “BN”) Retaining Ring: Nylon, temperature limit 200˚ F / 93˚ C
Dimples on head Finish:
designates metric Retainer: Passivated and/or tested per ASTM A380
thread. Screw: Passivated and/or tested per ASTM A380
E Spring: Natural Finish

Optional Finish:
Shoulder Retainer: BN - Black nitride, AMS2753, Section 3
provides T2 Screw: BN - Black nitride, AMS2753, Section 3
positive
T1 For use in sheet hardness:
stop during
installation. HRB 70 or less (Hardness Rockwell “B” Scale)
HB 125 or less (Hardness Brinell)
PEM
Trademark
Blue plastic PART NUMBER DESIGNATION
P G retaining ring.
A PFC2P – 832 – 50
C
Clinching profile may vary.

Installation Data page 176. Performance Data page 183. Type and Thread Size Screw
Material Code Length Code
All dimensions are in inches.
Hole Size
Screw A Min. Min. Dist.
Thread Thread In Sheet C E G P T1 T2 Driver
Type Length (Shank) Sheet HoleC/L
Size Code + .003 Max. ± .010 ± .016 ±.025 Max. Nom. Size
Code Max. Thickness To Edge
- .000
.112-40 40 .250 .000
PFC2P 440 .060 .060 .265 .264 .312 .370 .540 #1 .25
(#4-40) 62 .375 .125
40 .250 .000
.138-32
PFC2P 632 62 .060 .060 .281 .280 .344 .375 .125 .380 .540 #2 .28
(#6-32)
UNIFIED

84 .500 .250
50 .312 .000
.164-32
PFC2P 832 72 .060 .060 .312 .311 .375 .437 .125 .480 .705 #2 .31
(#8-32)
94 .562 .250
50 .312 .000
.190-32
PFC2P 032 72 .060 .060 .344 .343 .406 .437 .125 .490 .705 #2 .34
(#10-32)
94 .562 .250
60 .375 .000
.250-20
PFC2P 0420 82 .060 .060 .413 .412 .468 .500 .125 .620 .905 #3 .38
(1/4-20)
04 .625 .250

All dimensions are in millimeters.



Thread Screw A Min. Hole Size Min. Dist
Thread C E G P T1 T2 Driver
Size x Type Length (Shank) Sheet In Sheet HoleC/L
Code Max. ± 0.25 ± 0.4 ±0.64 Max. Nom. Size
Pitch Code Max. Thickness + 0.08 To Edge

40 6.4 0
M3 x 0.5 PFC2P M3 1.53 1.53 6.73 6.71 7.92 9.4 13.72 #1 6.35
62 9.5 3.2
50 7.9 0
METRIC

M4 x 0.7 PFC2P M4 72 1.53 1.53 7.92 7.9 9.53 11.1 3.2 12.19 17.91 #2 7.87

94 14.3 6.4
50 7.9 0
M5 x 0.8 PFC2P M5 72 1.53 1.53 8.74 8.72 10.31 11.1 3.2 12.45 17.91 #2 8.63

94 14.3 6.4
60 9.5 0
M6 x 1 PFC2P M6 82 1.53 1.53 10.49 10.47 11.89 12.7 3.2 15.75 22.99 #3 9.65

04 15.9 6.4

PennEngineering • www.pemnet.com 159


PEM® CAPTIVE PANEL SCREWS

PFC2™ AND PFS2™ CAPTIVE PANEL SCREWS


• Spring-loaded panel fastener for tool or hand operation
• Screw assemblies remain captive for easy mounting and removal.

PFC2 PFS2
Threads: Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Material: Material:
Retainer: 300 Series Stainless Steel (2) Retainer: Hardened Carbon Steel (2)
Screw: 300 Series Stainless Steel Screw: Carbon Steel
Spring: 300 Series Stainless Steel Spring: 300 Series Stainless Steel
Retaining Ring: Nylon, temperature limit 200˚ F / 93˚ C Retaining Ring: Nylon, temperature limit 200˚ F / 93˚ C
Finish: Finish:
Retainer: Passivated and/or tested per ASTM A380 Retainer: CN - Bright nickel over copper flash per ASTM B689, Type II
Screw: Passivated and/or tested per ASTM A380 Screw: CN - Bright nickel over copper flash per ASTM B689, Type II
Spring: Natural Finish Spring: Natural Finish
Optional Finish: Optional Finish:
Retainer: BN - Black nitride, AMS2753, Section 3 Retainer: BN - Black nitride, AMS2753, Section 3
Available with
Screw: BN - Black nitride, AMS2753, Section 3 Screw: BN - Black nitride, AMS2753, Section 3
DuraBlackTM finish
PFC2/PFS2 (Finish Code “BN”) For use in sheet hardness: For use in sheet hardness:
HRB 70 or less (Hardness Rockwell “B” Scale) HRB 80 or less (Hardness Rockwell “B” Scale)
HB 125 or less (Hardness Brinell) HB 150 or less (Hardness Brinell)

Diagonal knurl identifies PART NUMBER DESIGNATION


E metric thread sizes.
Shoulder
provides H PFC2 – 832 – 50
T2
positive PFS2 – 832 – 50 CN
stop during T1
installation.

PEM Trademark
Blue plastic Type and Thread Size Screw Finish
P G retaining ring Material Code Length Code
Code
C A
Clinching profile may vary. Installation Data page 175. Performance Data page 181.
All dimensions are in inches.
Type Hole Size
Screw A Min. Min. Dist.
Thread Thread In Sheet C E G H P T1 T2
Length (Shank) Sheet HoleC/L
Size Stainless Code + .003 Max. ± .010 ±.016 ±.005 ±.025 Max. Nom.
Steel Code Max. Thickness To Edge
Steel - .000
.112-40 40 .250 .000
PFC2 PFS2 440 .060 .060 .265 .264 .312 .072 .360 .540 .25
(#4-40) 62 .375 .125
40 .250 .000
.138-32
UNIFIED

PFC2 PFS2 632 62 .060 .060 .281 .280 .344 .375 .072 .125 .360 .540 .28
(#6-32)
84 .500 .250
50 .312 .000
.164-32
PFC2 PFS2 832 72 .060 .060 .312 .311 .375 .437 .082 .125 .450 .690 .31
(#8-32)
94 .562 .250
50 .312 .000
.190-32
PFC2 PFS2 032 72 .060 .060 .344 .343 .406 .437 .082 .125 .450 .690 .34
(#10-32)
94 .562 .250
60 .375 .000
.250-20
PFC2 PFS2 0420 82 .060 .060 .413 .412 .468 .500 .097 .125 .580 .880 .38
(1/4-20)
04 .625 .250

All dimensions are in millimeters.


Type
Thread Screw A Min. Hole Size Min. Dist.
Thread C E G H P T1 T2
Size x Length (Shank) Sheet In Sheet HoleC/L
Stainless Code Max. ±.25 ± 0.4 ± 0.13 ±0.64 Max. Nom.
Pitch Steel Code Max. Thickness + 0.08 To Edge
Steel
40 6.4 0
M3 x 0.5 PFC2 PFS2 M3 1.53 1.53 6.73 6.71 7.92 1.83 9.14 13.72 6.35
62 9.5 3.2
METRIC

50 7.9 0
M4 x 0.7 PFC2 PFS2 M4 72 1.53 1.53 7.92 7.9 9.53 11.1 2.08 3.2 11.43 17.53 7.87
94 14.3 6.4
50 7.9 0
M5 x 0.8 PFC2 PFS2 M5 72 1.53 1.53 8.74 8.72 10.31 11.1 2.08 3.2 11.47 17.53 8.63
94 14.3 6.4
60 9.5 0
M6 x 1 PFC2 PFS2 M6 82 1.53 1.53 10.49 10.47 11.89 12.7 2.46 3.2 14.73 22.35 9.65
04 15.9 6.4

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.
(2) The blue plastic retaining rings are a PEM trademark. The temperature limit is 200° F / 93° C.
PEM® CAPTIVE PANEL SCREWS

PTL2™ AND PSL2™ SPRING-LOADED PLUNGER ASSEMBLIES


• Positioning pins for sliding components such as drawer slides and equipment consoles
• Fast installation and removal of components
• Reverse side of sheet is flush when plunger is retracted
• PTL2 has quick lockout feature to hold plunger in fully retracted position
(Available as PSL2 without lockout feature on special order)
• For use in sheets of HRB 80 or less

Material:
PTL2/PSL2 installed and with Plunger: Hardened Carbon Steel
mating panel. Minimum mating Retainer: Hardened Carbon Steel
hole diameter .251” / 6.38 mm. Spring: 300 Series Stainless Steel
Finish:
Plunger: CN - Bright nickel over copper flash per ASTM B689, Type II
Retainer: CN - Bright nickel over copper flash per ASTM B689, Type II
Spring: Natural Finish
For use in sheet hardness:
HRB 80 or less (Hardness Rockwell “B” Scale)
HB 150 or less (Hardness Brinell)
Lockout feature holds E1
plunger in retracted
position. Simply H
T2
retract and twist PART NUMBER DESIGNATION
to engage lockout T1
feature. E2 PTL2 – 04 – 4 CN
Shoulder
provides
positive G Type Plunger Plunger Finish
C
stop during A Diameter Length Code
installation. Code Code
Clinching profile may vary. D

Installation Data page 175. Performance Data page 181.

All dimensions are in inches.


Plunger Plunger A Min. Hole Size D E1 E2 Min. Dist.
C G H T1 T2
Type Diameter Length (Shank) Sheet In Sheet + .000 HoleC/L
Max. ± .010 ± .010 ± .010 ± .010 ± .010 Nom.
UNIFIED

Code Code Max. Thickness +.003 -.000 - .005 To Edge

PTL2 04 4 .058 .060 .328 .327 .250 .50 .406 .310 .17 .595 .895 .34

PSL2 (1) 04 4 .058 .060 .328 .327 .250 .50 .406 .310 .17 .510 .780 .34

All dimensions are in millimeters.


Plunger Plunger A Min. Hole Size E1 E2 Min. Dist.
C D G H T1 T2
Type Diameter Length (Shank) Sheet In Sheet HoleC/L
Max. - 0.13 ± 0.25 ± 0.25 ± 0.25 ± 0.25 ± 0.25 Nom.
METRIC

Code Code Max. Thickness + 0.08 To Edge

PTL2 04 4 1.47 1.53 8.33 8.31 6.35 12.7 10.3 7.87 4.32 15.11 22.73 8.64

PSL2 (1) 04 4 1.47 1.53 8.33 8.31 6.35 12.7 10.3 7.87 4.32 12.95 19.81 8.64

(1) Without lockout feature. Available on special order.

PennEngineering • www.pemnet.com 161


PEM® CAPTIVE PANEL SCREWS

PEM® SCBR™/SCB™/SCBJ™ CAPTIVE PANEL SCREWS


• Permanently captivates into sheets as thin as .040” / 1.02 mm
• Lowest cost captive screw design to replace loose hardware
• Available with self-retracting (SCBR), axial float (SCB), or jacking feature (SCBJ)
• Appropriate for close centerline-to-edge applications

SCBR SCB SCBJ

SCBR™ SPINNING CLINCH BOLT WITH SELF-RETRACTING FEATURE


SCBR retracted SCBR engaged

Phillips
driver size.
(See chart)

E
Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Material:
H2
Screw - Hardened Carbon Steel
Spring - 300 series stainless steel
H1 Finish:
L Screw - Zinc plated per ASTM B633, SC1 (5µm), Type III, colorless

Spring: Natural Finish
For use in sheet hardness:
HRB 80 or less (Hardness Rockwell “B” Scale)
HB 150 or less (Hardness Brinell)

PART NUMBER DESIGNATION


T SCBR – 632 – 8 ZI

Installation Data page 176. Performance Data page 182.


Type Thread Length Finish
Size Code
Code
All dimensions are in inches.
Length Code “L” ±.015 Min. Hole Size E Min. Dist
Thread Thread (Length Code in 16ths of an inch) Sheet in Sheet +.005 H1 H2 T Driver Hole C/L
Size Type Code .500 Thickness +.003 –.000 –.010 ±.005 Ref. Nom. Size To Edge
UNIFIED

.112-40
SCBR 440 8 .040 .112 .348 .165 .495 .130 #1 .175
(#4-40)
.138-32
SCBR 632 8 .040 .138 .381 .170 .500 .130 #2 .190
(#6-32)
.164-32
SCBR 832 8 .040 .164 .410 .175 .505 .130 #2 .205
(#8-32)

All dimensions are in millimeters.


Thread Min. Hole Size E Min. Dist
Size x Thread Length Code “L” ±0.4 Sheet in Sheet +0.13 H1 H2 T Driver Hole C/L
METRIC

Pitch Type Code (Length Code in millimeters) Thickness +0.08 –0.25 ±0.13 Ref. Nom. Size To Edge
M3 x 0.5 SCBR M3 12 1.02 3 9.1 4.2 11.8 3.3 #1 4.5

M4 x 0.7 SCBR M4 12 1.02 4 10.7 4.5 12.1 3.3 #2 5.4

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.

NOTE: SCBR screws are shipped with mating springs.


For designs requiring a specific spring rate, contact our PEM Technical Support group at [email protected].

162 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

SCB™/SCBJ™ SPINNING CLINCH BOLTS

SCB with
axial float.

SCBJ with
jacking feature.

SCBJ
Phillips
T driver size.
(See chart)

Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Material:
Hardened Carbon Steel
Finish:
L H E Zinc plated per ASTM B633, SC1 (5µm), Type III, colorless
For use in sheet hardness:
SCB HRB 80 or less (Hardness Rockwell “B” Scale)
HB 150 or less (Hardness Brinell)
Phillips
T driver size.
(See chart)
PART NUMBER DESIGNATION
SCB J – 632 – 6 ZI

Type Jacking Thread Length Finish


L H E (If applicable) Size Code
Code
Installation Data page 176. Performance Data page 182.

All dimensions are in inches.

Type Length Code “L” ±.015 Min. Hole Size T Nom. Min. Dist.
Thread Thread
(Length Code in 16ths of an inch) Sheet in Sheet E H Nom. Axial Driver HoleC/L
Size Jacking Non-jacking Code Thickness +.003 –.000 ±.010 Nom. Float Size To Edge
.250 .375 .500 – 4 – 6 – 8
UNIFIED

.112-40 SCBJ — 4 6 8 .160 .285 .410 —


440 .040 .112 .250 .080 #1 .13
(#4-40) — SCB — — 8 — — .130 .330

.138-32 SCBJ — 4 6 8 .160 .285 .410 —


632 .040 .138 .291 .080 #2 .15
(#6-32) — SCB — — 8 — — .130 .330

All dimensions are in millimeters.

Thread Type Min. Hole Size T Nom. Min. Dist.


Size x Thread Length Code “L” ±0.4 Sheet in Sheet E H Nom. Axial Driver HoleC/L
Pitch Jacking Non-jacking Code (Length Code in millimeters) Thickness +0.08 ±0.25 Nom. Float Size To Edge
– 6 –10 –12 -14
METRIC

SCBJ — 6 10 12 14 3.7 7.7 9.7 11.7 —


M3 x 0.5 M3 1.02 3 6.6 2.03 #1 3.3
— SCB — — 12 14 — — 3.3 5.3 7.67

SCBJ — 6 10 12 14 3.7 7.7 9.7 11.7 —


M4 x 0.7 M4 1.02 4 8.28 2.03 #2 5
— SCB — — 12 14 — — 3.3 5.3 7.67

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.

PennEngineering • www.pemnet.com 163


PEM® CAPTIVE PANEL SCREWS

PEM® HSCB™ HEAT SINK MOUNTING SYSTEM


The HSCB™ engineered mounting system provides secure attachment of a heat sink to the circuit board while providing firm
contact to the chip component allowing optimum heat dissipation. The three-piece fastening system, sold individually, includes
the screw, spring and receptacle nut. The clamp load created is
determined by the spring rate and the amount of deflection that is
designed into the joint of the hardware. The system also allows for
slight expansion and contraction of the joint components without stress
to the delicate circuitry. The unique “click” feature lets the user know
when the fastener is completely installed.
G

HSR
To select proper length code of nut/standoff:
HSL Patented
1) Determine “G”, the distance from the top surface of the heat sink to
HSCB
the top of the P.C. Board.
2) Find the combination of Screw (HSCB) and Nut (HSR) whose sum
• Screw can not be overtightened. Audible “click” when fully
of Screw Factor (SF) plus Nut Factor (NF) are closest to G.
engaged. 3) Find D = G – SF – NF. The D value must be a negative number
• Screw and spring mount together permanently into the heat between zero and 1mm or 1/32” (1 dash length of HSR nut).
sink. 4) The actual working load is equal to the Spring (HSL) Working Load
• Spring determines clamp force. + (D x spring rate k). Lower D value results in lower force.
• Receptacle nut mounts permanently to the P.C. board.
• Provides even, constant contact of heat sink to chip If this or any standard product does not meet your application
component. needs, contact our PEM Technical Support group at
• Allows removal of heat sink if desired. [email protected] to develop a special product that
matches your specific application.

HSCB™ SELF-CAPTIVATING SCREW


Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Phillips
driver size. Material:
(See chart) Hardened carbon steel
ES Finish:
Screw - Zinc plated per ASTM B633, SC1 (5µm), Type III, colorless
For use in sheet hardness:
HRB 80 / HB150 or less (2)

H2
PART NUMBER DESIGNATION
H1
HSCB – 440 – 4 ZI
L

TS
Type Thread Length Finish
Installation Data page 177. Size Code
Performance Data page 182. Code
All dimensions are in inches.
Length Code “L” ±.015 Min. Hole Size Screw Min. Dist
Thread Thread Sheet in Sheet ES H1 H2 TS Factor Driver HoleC/L
UNIFIED

Size Type Code .320 Thickness +.003 –.000 ±.010 Ref. Ref. Min. (SF) Size To Edge
.112-40
HSCB 440 4 .040 .112 .312 .300 .470 .130 .170 #1 .156
(#4-40)
.138-32
HSCB 632 4 .040 .138 .352 .300 .470 .130 .170 #2 .178
(#6-32)

All dimensions are in millimeters.


Thread Length Code “L” ±0.4 Min. Hole Size Screw Min. Dist
METRIC

Size x Thread Sheet in Sheet ES H1 H2 TS Factor Driver HoleC/L


Pitch Type Code 8.13 Thickness +0.08 ±0.25 Ref. Ref. Min. (SF) Size To Edge
M3 x 0.5 HSCB M3 3 1 3 8.18 7.67 12 3.3 4.32 #1 4.13

NOTE: HSCB screws, HSR nuts and HSL springs are sold separately.

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2.
(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

164 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

HSR™ BROACHING NUT/STANDOFF


Threads:
Internal, ASME B1.1, 2B / ASME B1.13M, 6H
Material:
Carbon steel
F
Finish:
ET - Electro-plated tin ASTM B 545, class B
with clear preservative coating, annealed (1)
For use in sheet hardness:
C HRB 60 / HB 107 or less (2)

HSR nuts are available for PART NUMBER DESIGNATION


surface mounting. Contact our HSR – 440 – 2 ET
PEM technical support group at
A TN EN [email protected].

Installation Data page 177. Performance Data page 182. Type Thread Length Finish
Size Code
Code
All dimensions are in inches.

A Min. Hole Size Nut Min. Dist.


Thread Thread Length (Shank) Sheet In Sheet C EN F TN Factor HoleC/L
Size Type Code Code Max. Thickness +.003 –.000 ±.003 ±.005 ±.010 ±.005 (NF) To Edge
UNIFIED

.112-40 2 .065 .000


HSR 440 .060 .060 .166 .184 .219 .060 0.17
(#4-40) 3 .093 .031
.138-32 2 .065 .000
HSR 632 .060 .060 .213 .231 .281 .060 0.22
(#6-32) 3 .093 .031

All dimensions are in millimeters.

Thread A Min. Hole Size Nut Min. Dist.


METRIC

Size x Thread Length (Shank) Sheet In Sheet C EN F TN Factor HoleC/L


Pitch Type Code Code Max. Thickness +0.08 ±0.08 ±0.13 ±0.25 ±0.13 (NF) To Edge
2 2 .75
M3 x 0.5 HSR M3 1.53 1.53 4.22 4.68 5.56 1.3 4.4
3 3 1.75

NOTE: HSCB screws, HSR nuts and HSL springs are sold separately.
(1) See PEM Technical Support section of our website (www.pemnet.com) for related plating standards and specifications.
(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

Spring I.D.
HSL™ SPRINGS Min.

HSL springs are engineered to provide a reliable and repeatable spring rate when
assembled with mating PEM hardware. The spring rate is critical to the successful
assembly of your heat sink. Clamp load will be determined by the spring rate and
deflection that is designed into the joint.

Minimum Load at Working Spring Rate


Part Inside Dia. Working Height ±10% Height Ref. k Spring Working Height
Number (in.) (mm) (lbs.) (N) (in.) (mm) (lb/in) (N/mm) Material
17-7 Stainless Steel,
HSL-574-35 .226 5.74 7.87 35 .270 6.86 74 12.96
Natural Finish

HSL-701-35 .276 7.01 7.87 35 .270 6.86 39 6.84 17-7 Stainless Steel,
Natural Finish

NOTE: HSCB screws, HSR nuts and HSL springs are sold separately. HSL-574-35 spring fits screw
thread sizes #4-40 and M3 and HSL-701-35 spring fits screw thread size #6-32.
PART NUMBER DESIGNATION
The HSL Inside Diameter Code is expressed in hundredths of millimeters.
Example “574” indicates a minimum inside diameter of 5.74mm or .226”. HSL – 574 – 35

The HSL Load Code is expressed in Newtons developed at the working height of the spring
once the joint is assembled.
Type Inside Load
Example “35” indicates working load of 35 Newtons, or approximately 8 lbs. Diameter Code
Code
For designs requiring a specific spring rate, contact our PEM Technical Support group at
[email protected]

PennEngineering • www.pemnet.com 165


PEM® CAPTIVE PANEL SCREWS

PEM® PF10™ FLUSH-MOUNTED CAPTIVE PANEL SCREWS


• PF10 assembly sits flush in sheets as thin as .050” / 1.27 mm or flush on both sides in .125” / 3.2 mm sheets
• PS10 screw remains captive in retainer when disengaged
• PR10 retainer and F10 receptacle nut is for use in sheets of HRB 70 or less
• N10 nut is for use in sheets of HRB 80 or less
• Complies with UL 60950 standards

PS10 Screw
M

N10
Receptacle T G PR10 A
Nut P Retainer
PR10 Retainer Manually N10
Retracted
PS10 Screw Receptacle
Position
Nut
Installation Data page 178. Performance Data page 183.

All dimensions are in inches. All dimensions are in millimeters.


A B G T A B G T
UNIFIED

METRIC
M P M P
Min. Nom. ± .010 Nom. Min. Nom. ± 0.25 Nom.

.04 .125 .40 .16 .28 .13 1 3.18 10.16 4.06 7.11 3.3

Flush Fasteners as retainers Floating Receptacle Nuts


For applications where the screw head may project
above the sheet surface, PS10 screws may be Available on special order F10 self-clinching floating
used with PEMSERT® F fasteners as retainers. For receptacle nuts permit a minimum of .015”/0.38mm
dimensions and engineering data on adjustment for mating hole misalignment.
F fasteners, see PEM Bulletin F.

PS10™ FLUSH MOUNTED SCREWS


Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g
E Material:
300 Series Stainless Steel
Diagonal knurl Finish:
identifies metric H Passivated and/or tested per ASTM A380
thread sizes.
PS10 Screw
PART NUMBER DESIGNATION
PS10 – 832 – 40
L

T
Type and Thread Size Screw
Material Code Length
Code
All dimensions are in inches. All dimensions are in millimeters.

Screw H Thread Screw H


Thread Thread E L T Thread E L T
Type Length + .002 Size x Type Length + 0.05
Size Code Nom. ± .010 Nom. Code Nom. ± 0.25 Nom.
Code - .006 Pitch Code - 0.15
METRIC

.112-40
PS10 440 40 .18 .075 .33 .13 M3 x 0.5 PS10 M3 40 4.7 1.91 8.38 3.3
UNIFIED

(#4-40)
.138-32 M4 x 0.7 PS10 M4 40 6.3 1.91 8.38 3.3
PS10 632 40 .21 .075 .33 .13
(#6-32)
.164-32 M5 x 0.8 PS10 M5 40 7.1 1.91 8.38 3.3
PS10 832 40 .25 .075 .33 .13
(#8-32)
.190-32
PS10 032 40 .28 .075 .33 .13
(#10-32)

166 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PR10™ SELF-CLINCHING FLUSH-MOUNTED RETAINERS


E PART NUMBER DESIGNATION Threads:
PR10 Internal, ASME B1.1, 2B / ASME B1.13M, 6H (1)
Retainer B PR10 – 832 Material:
300 Series Stainless Steel
H Finish:
A Passivated and/or tested per ASTM A380
Type Thread Size For use in sheet hardness:
Code HRB 70 or less (Hardness Rockwell “B” Scale)
C Clinching profile may vary. HB 125 or less (Hardness Brinell)
All dimensions are in inches.
Hole Size
A Min. Sheet Min. Sheet Min. Dist.
Thread Type Thread in Sheet B C E H
(Shank) for Self- for Flush HoleC/L
Size Code + .003 Nom. Max. Nom. Nom.
Max. Clinching Installation to Edge
- .000
.112-40
UNIFIED

PR10 440 .125 .050 .125 .281 .195 .280 .31 .075 .31
(#4-40)
.138-32
PR10 632 .125 .050 .125 .312 .225 .311 .34 .075 .33
(#6-32)
.164-32
PR10 832 .125 .050 .125 .344 .255 .343 .37 .075 .34
(#8-32)
.190-32
PR10 032 .125 .050 .125 .375 .290 .374 .41 .075 .36
(#10-32)

All dimensions are in millimeters.


Thread A Min. Sheet Min. Sheet Hole Size Min. Dist.
Type Thread B C E H
Size x (Shank) for Self- for Flush in Sheet HoleC/L
Code Nom. Max. Nom. Nom.
METRIC

Pitch Max. Clinching Installation + 0.08 to Edge


M3 x 0.5 PR10 M3 3.18 1.27 3.18 7.14 4.75 7.12 7.87 1.91 7.87
M4 x 0.7 PR10 M4 3.18 1.27 3.18 8.74 6.48 8.72 9.53 1.91 8.64
M5 x 0.8 PR10 M5 3.18 1.27 3.18 9.53 7.37 9.5 10.41 1.91 9.14

N10™ SELF-CLINCHING RECEPTACLE NUTS(3)


N10 C PART NUMBER DESIGNATION Threads:
A Internal, ASME B1.1, 2B / ASME B1.13M, 6H (2)
Receptacle Nut H
N10 – 832 – 1 ZI Material:
Hardened Carbon Steel
F
Finish:
T Zinc plated per ASTM B633, SC1 (5µm), Type III, colorless
Type Thread Size Shank Finish For use in sheet hardness:
Code Code HRB 80 or less (Hardness Rockwell “B” Scale)
HB 150 or less (Hardness Brinell)
E Clinching profile may vary.
All dimensions are in inches.
Hole Size
A Min. Min. Dist.
Thread Thread Shank In Sheet C E F H T
Type (Shank) Sheet HoleC/L
Size Code Code + .003 Max. Nom. ± .010 Nom. ± .005
Max. Thickness To Edge
- .000
.112-40
UNIFIED

N10 440 1 .038 .040 .187 .186 .28 .130 .126 .24 .22
(#4-40)
.138-32
N10 632 1 .038 .040 .213 .212 .31 .130 .156 .24 .27
(#6-32)
.164-32
N10 832 1 .038 .040 .250 .249 .34 .130 .187 .24 .28
(#8-32)
.190-32
N10 032 1 .038 .040 .277 .276 .37 .130 .213 .24 .31
(#10-32)

All dimensions are in millimeters.


Thread A Min. Hole Size Min. Dist.
Thread Shank C E F H T
Size x Type (Shank) Sheet In Sheet HoleC/L
Code Code Max. Nom. ± 0.25 Nom. ± 0.13
METRIC

Pitch Max. Thickness + 0.08 To Edge


M3 x 0.5 N10 M3 1 0.97 1 4.75 4.73 7.11 3.3 3.2 6 5.59
M4 x 0.7 N10 M4 1 0.97 1 6.35 6.33 8.64 3.3 4.75 6 7.11
M5 x 0.8 N10 M5 1 0.97 1 7.04 7.01 9.53 3.3 5.41 6 7.87
(1) The purpose of the thread is for component screw retention only, thread may not accept 2B/6H Go threaded plug gage, but class 3A/4h screw must
pass with finger torque, may not reject NoGo threaded plug gage and minor diameter may exceed 2B/6H maximum.
(2) 2B (unified) and 6H (metric) go gauge may stop at pilot end but class 3A (unified) and 4h (metric) screws will pass through with finger torque.
(3) Also available on special order F10 self-clinching floating receptacle nuts.

PennEngineering • www.pemnet.com 167


PEM® CAPTIVE PANEL SCREWS

REELFAST® SMTPFLSM™ SURFACE MOUNT CAPTIVE PANEL SCREWS


• All metal captive screw assembly installs in one piece utilizing pick and place method
• Combination drive, Torx®/slot
• Solderable finish

Dimples on head Torx®/slot


designate metric driver size.
thread. (See chart)
Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
E1
Material:
Retainer: Carbon Steel
H Screw: Hardened Carbon Steel
Two Grove Spring: 300 Series Stainless Steel
(Registered Finish:
Trademark). ØD Retainer: ET - Electro-plated tin ASTM B545, Class A
T2 with preservative coating, annealed (2)
Shoulder Solder Screw: Zinc plated per ASTM B633, SC1 (5µm),
provides positive T1 Pad Type III, colorless
stop during
Spring: Natural Finish
installation. Plated through hole
not required.
G1 ØH
PART NUMBER DESIGNATION
C G2
A SMTPF LS M – 440 – 0 ET
E2
Type Driver Anti-cross Thread Length Finish
Installation Data page 178. Performance Data page 183. Thread Code Code
Feature

All dimensions are in inches.

Screw A Min. ØK Hole Size ØD Min.


Thread Thread Length (Shank) Sheet C E1 E2 G1 G2 H T1 T2 in Sheet Solder Driver
UNIFIED

Size Type Code Code Max. Thickness Max. ±.010 Nom ±.025 ±.025 ±.010 Nom. Nom. +.003 -.000 Pad Size
.112-40 0 .040 .210
SMTPFLSM 440 .063 .063 .215 .280 .300 .100 .38 .55 .220 .340 T15
(#4-40) 1 .100 .270
.138-32 0 .040 .240 .100 .42 .62
SMTPFLSM 632 .063 .063 .247 .310 .320 .252 .400 T15
(#6-32) 1 .100 .300

All dimensions are in millimeters.

Screw A Min. ØK Hole Size ØD Min.


Thread Thread Length (Shank) Sheet C E1 E2 G1 G2 H T1 T2 in Sheet Solder Driver
METRIC

Size Type Code Code Max. Thickness Max. ±0.25 Nom ±0.64 ±0.64 ±0.25 Nom. Nom. +0.08 Pad Size
0 1 5.3
M3 x 0.5 SMTPFLSM M3 1.6 1.6 5.46 7 7.6 2.5 9.6 14 5.6 8.6 T15
1 2.5 6.8
0 1 6.1 2.5 10.7 15.7
M3.5 x 0.6 SMTPFLSM M3.5 1.6 1.6 6.27 7.9 8.13 6.4 10.2 T15
1 2.5 7.62

NUMBER OF PARTS PER REEL


Thread Size Parts Per Reel
440 200
632 150
M3 200
M3.5 150

Packaged on 330 mm recyclable reels. Tape width is 24 mm.


Supplied with polyimide patch for vacuum pick up. Reels conform to EIA-481.

(1) As with all Class 2A/6g external threads with an additive finish, the maximum major and pitch, after plating, may equal basic sizes and be gauged to
Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, Section 8, Paragraph 8.2
(2) Optimal solderability life noted on packaging.

168 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

REELFAST® SMTPF™ SURFACE MOUNT


Threads:
CAPTIVE PANEL SCREWS External, ASME B1.1, 2A / ASME B1.13M, 6g (1)
Material:
• Retainer installed using conventional surface mount Knob: ABS (2)
techniques Retainer: Carbon Steel
Screw: Carbon Steel
• Simply snap screw into retainer to complete assembly
• Black ABS knob standard Finish:
Retainer: ET - Electro-plated tin ASTM B545, Class A
• Optional molded-through colors available with preservative coating, annealed
• Available with Torx® recess Screw: CN - Bright nickel over copper flash per ASTM B689, Type II

L
When Assembled

Spring action of
plastic “fingers” PSHP C1 E1 E C B
holds screw T2
in retracted T1
position.
SMTPR
T A R
PC Board P
Patented.
G
Installation Data page 179. Performance Data page 183.
All dimensions are in inches.

Screw Part Number Assembly Dimensions Screw Dimensions R etainer Dimensions
Screw Retainer Total A Min.
Thread Thread Length Part G P T1 T2 Radial C1 E1 L T (Shank) Sheet B C E R
UNIFIED

Size Type Code Code Number ± .025 ± .025 Nom. Nom. Float ±.010 ±.010 ±.015 Nom. Max. Thick. ±.003 Max. Nom. ±.005

.112-40 0 .188 .000 .510 .663
PSHP 440 SMTPR-6-1 .478 .646 .015 .440 .542 .060 .060 .167 .249 .375 .325
(#4-40) 1 .248 .026 .570 .723
.138-32 0 .188 .000 .510 .663
(#6-32) PSHP 632 SMTPR-6-1 .478 .646 .020 .440 .542 .060 .060 .167 .249 .375 .325
1 .248 .026 .570 .723

All dimensions are in millimeters.



Screw Part Number Assembly Dimensions Screw Dimensions Retainer Dimensions
Thread Screw Retainer Total A Min.
Size x Thread Length Part G P T1 T2 Radial C1 E1 L T (Shank) Sheet B C E R
METRIC

Pitch Type Code Code Number ± 0.64 ± 0.64 Nom. Nom. Float ±0.25 ±0.25 ±0.38 Nom. Max. Thick. ±0.08 Max. Nom. ±0.13

0 4.78 0 12.95 16.84
M3 x 0.5 PSHP M3 SMTPR-6-1 12.14 16.41 .38 11.18 13.77 1.53 1.53 4.24 6.33 9.53 8.26
1 6.3 .66 14.48 18.36
0 4.78 0 12.95 16.84
M3.5 x 0.6 PSHP M3.5 SMTPR-6-1 12.14 16.41 .51 11.18 13.77 1.53 1.53 4.24 6.33 9.53 8.26
1 6.3 .66 14.48 18.36

RETAINER - Packaged on 330 mm recyclable reels of 400 pieces. Tape width is 24 mm. Supplied with Kapton® patch for vacuum pick up. Reels conform to EIA-481.
SCREW - Packaged in bags. Retainers and screws are sold separately.

PART NUMBER DESIGNATION FOR SCREW PART NUMBER DESIGNATION FOR RETAINER
PSHP – 632 – 0 L 001 SMTPR – 6 – 1 ET

Type Thread Length Cap Color Code Type Retainer Size Shank Code Finish
Code Code Style (Std. Black)

.396”/
COLOR CAPABILITIES FOR TYPE PSHP SCREW 10.06 mm
The colors shown here (codes #002 thru #007) are non-stocked standards and available on special order. Since actual Min.
cap colors may vary slightly from those shown here, we recommend that you request samples for color verification. If Solder
you require a custom color or you need a “color matched” cap, please contact us. Available with Torx®
Pad
recess on special order.
Std. Black #001 Red #002 Orange #003 Yellow #004 Green #005 Blue #006 Violet #007 Plated through hole
not required.
Four dimples on
head designate .250” +.003 –.000
metric thread. 6.35 mm +0.08
Non-flammable UL 94-V0 plastic caps are available on special order.
Stencil Masking Examples
(1) As with all Class 2A/6g external threads with an additive finish, the Metal Phillips Recess
maximum major and pitch, after plating, may equal basic sizes and be #4-40 & M3 = #1
gauged to Class 3A/4h, per ANSI B1.1, Section 8, Table 3A and ANSI B1.13M, #6-32 & M3.5 = #2
Section 8, Paragraph 8.2.
(2) See PEM Technical Support section of our website (www.pemnet.com) for
related plating standards and specifications. PennEngineering • www.pemnet.com 169
PEM® CAPTIVE PANEL SCREWS

PFK™ BROACHING CAPTIVE PANEL SCREWS


• For permanent and reliable installation in PC boards
• Screw assemblies remain captive for easy mounting and removal

Threads:
External, ASME B1.1, 2A / ASME B1.13M, 6g
Material:
Retainer: 300 Series Stainless Steel
Screw: 300 Series Stainless Steel
Spring: 300 Series Stainless Steel
Blue plastic retaining ring* Retaining Ring: Nylon, temperature limit 200˚ F / 93˚ C
(Trademark) Finish:
E Retainer: Passivated and/or tested per ASTM A380
Screw: Passivated and/or tested per ASTM A380
Spring: Natural Finish
Diagonal knurl H
identifies metric T2 Shoulder For use in:
thread sizes PC Boards
provides
T1 positive
stop during
installation. PART NUMBER DESIGNATION
G PFK – 632 – 40
A
P C

Type Thread Size Screw


Installation Data page 177. Performance Data page 185. Code Length
Code
All dimensions are in inches.
Screw A Min. Hole Size Min. Dist.
Thread Thread C E G H P T1 T2
Type Length (Shank) Sheet In Sheet HoleC/L
Size Code ± .003 ±.010 ± .016 ± .005 ± .025 Max. Nom.
Code Max. Thickness
+.003 -.000 To Edge
UNIFIED

40 .250 .000
.112-40 PFK 440 62 .060 .060 .265 .283 .312 .375 .072 .125 .36 .54 .20

(#4-40) 84 .500 .250

40 .250 .000
.138-32 PFK 632 62 .060 .060 .281 .299 .344 .375 .072 .125 .36 .54 .26

(#6-32)
84 .500 .250

All dimensions are in millimeters.


Thread Screw A Min. Hole Size Min. Dist.
Thread C E G H P T1 T2
Size x Type Length (Shank) Sheet In Sheet HoleC/L
METRIC

Code ± 0.08 ±.25 ± 0.4 ± 0.13 ± 0.64 Max. Nom.


Pitch Code Max. Thickness +0.08 To Edge
40 6.4 0
M3 x 0.5 PFK M3 62 1.53 1.53 6.73 7.19 7.92 9.5 1.83 3.2 9.14 13.72 5.08
84 12.7 6.4

170 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

VALUE-ADDED CAPABILITIES

ATCA Solutions Tight Seal Solutions

Use PF11PM captive panel screw and TPXS Consider adding an o-ring to our PEM
pin in conjunction to satisfy the requirements C.A.P.S.® captive panel screw. When
of the PICMG 3.0 of the Advanced TCA®. fastened, it provides a tight seal above
the panel.

Nylon Locking Patch Thread-forming Opportunity


PennEngineering is official licensee for REMFORM®, TAPTITE®, PT®,
and DELTA PT® fastener products.

Nylon locking patch is available to be added


to any of PEM captive panel screws for
applications requiring a locking element. REMFORM® and TAPTITE® are trademarks of REMINC®.
PT® and DELTA PT® are trademarks of EJOT®.

MAThread® Anti Cross-thread Technology

PennEngineering is a licensee of MAThread® Anti Cross-Threading Technology. This unique design allows the threads
to self-align and drive easily with reduced effort. This helps speed assembly, reduce or eliminate failures, repairs,
scrap, downtime, and warranty service associated with thread damage. This option is available on most types of PEM
captive panel screws.

MAThread® is a registered trademark of MAThread inc.


Anti Cross-Thread Feature

PennEngineering • www.pemnet.com 171


PEM® CAPTIVE PANEL SCREWS

CAPTIVE PANEL SCREW INSTALLATION

INSTALLATION NOTES
• For best results we recommend using a Haeger® or PEMSERTER® machine for installation of PEM® self-clinching fasteners.
Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for select products.

PF11™/PF12™/PF15™/PF11M™/PF12M™/PF15M™/PEM C.A.P.S.® FASTENERS


1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch Thread Dia. +.080” / +2 mm
side) over shank of fastener.
3. With installation punch and anvil surfaces parallel, apply squeezing force until
the shoulder of the retainer comes in contact with the sheet material. Max. Screw PUNCH
Extension
PEMSERTER® Installation Tooling (1)

Anvil Dimensions (in.) Anvil Dimensions (mm)


Thread A C Anvil Part Punch Part Thread A C Anvil Part Punch Part

Code ±.002 ±.002 Number Number Code ±0.05 ±0.05 Number Number
A
UNIFIED

METRIC

440 .260 .437 8003521 8003518 M3 6.6 11.1 8003521 8003518 ANVIL
632 .390 .468 8003522 8003519 M3.5 9.91 11.89 8003522 8003519
832 .390 .531 8003523 8003520 M4 9.91 13.49 8003523 8003520
032 .390 .531 8003523 8004350 M5 9.91 13.49 8003523 8004350
0420 .480 .598 8004351 8004352 M6 12.19 15.19 8004351 8004352 C

(1) Punches and anvils should be hardened.

PF11MF™/PF12MF™ FASTENERS (flare-mount installation)


1. Prepare properly sized mounting hole in sheet with countersink.
2. Place fastener into recessed anvil, and place workpiece over shank
of fastener.
3. With installation punch and anvil surfaces parallel, apply BEFORE INSTALLATION AFTER INSTALLATION
squeezing force to flare the retainer of the fastener. PUNCH

PEMSERTER® Installation Tooling(1)


.500” / 12.7mm
Anvil Dimensions (in.) Punch Dimensions (in.) Min.
Thread A C E F Anvil Punch
Code ±.002 ±.002 +.003 –.000 ±.002 Part No. Part No.
UNIFIED

440 .260 .437 .123 .133 8003521 8013670


632 .390 .468 .143 .156 8003522 8013671
ANVIL
832 .390 .531 .202 .210 8003523 8013672 A

032 .390 .531 .202 .210 8003523 8013672


PUNCH DETAIL
0420 .480 .598 .255 .264 8004351 8013674

Anvil Dimensions (mm) Punch Dimensions (mm)


Thread A C E F Anvil Punch C
Code ±0.05 ±0.05 +0.08 ±0.05 Part No. Part No.
METRIC

M3 6.6 11.1 3.12 3.38 8003521 8013670 .015” ±.005” COUNTERSINK DETAIL 90˚
0.38mm ±0.1mm 90˚ Nom.
M4 9.91 13.49 5.13 5.33 8003523 8013672
Nom. E
M5 9.91 13.49 5.13 5.33 8003523 8013672
F
M6 12.19 15.19 6.48 6.71 8004351 8013674
Mounting Hole Dia.
(see page 148)
(1) Punches and anvils should be hardened.

172 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PF11MW™/PF12MW™ FASTENERS
Max. Screw PUNCH
1. Prepare properly sized mounting hole in sheet. Extension
2. Place fastener into recessed anvil, place
FLARING PUNCH DETAIL
workpiece over shank of fastener, then place the WASHER
I
washer over the shank of the fastener. PANEL .010” R /
0.254mm R
3. With installation punch and anvil surfaces Max.
parallel, apply squeezing force with flaring punch. .003” R /
A 0.08mm R
Max.
ANVIL E

F
G

C H
PEMSERTER® Installation Tooling (1)

Anvil Dimensions (in.) Punch Dimensions (in.)


Thread A C E F G H I Anvil Punch
Code ±.002 ±.001 +.003 –.000 ±.001 ±.003 Min. ±.004 Part No. Part No.
UNIFIED

440 .260 .437 .120 .135 .204 .250 .015 8003521 8014304
632 .390 .468 .140 .159 .249 .300 .015 8003522 8014305
832 .390 .531 .201 .217 .340 .400 .028 8003523 8014306
032 .390 .531 .201 .217 .340 .400 .028 8003523 8014306
0420 .480 .598 .252 .271 .430 .500 .028 8004351 8014307

Anvil Dimensions (mm) Punch Dimensions (mm)


Thread A C E F G H I Anvil Punch
Code ±0.05 ±0.03 +0.08 ±0.03 ±0.08 Min. ±0.1 Part No. Part No.
METRIC

M3 6.6 11.1 3.05 3.43 5.18 6.35 .381 8003521 8014304


M3.5 9.9 11.9 3.56 4.04 6.32 7.62 .381 8003522 8014305
M4 9.9 13.5 5.11 5.51 8.64 10.16 .711 8003523 8014306
M5 9.9 13.5 5.11 5.51 8.64 10.16 .711 8003523 8014306
M6 12.2 15.2 6.4 6.88 10.92 12.7 .711 8004351 8014307

(1) Punches and anvils should be hardened.

PFHV™ FASTENERS
Thread Dia. +.080” / +2 mm
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch
side) over shank of fastener. Max. Screw PUNCH
3. With installation punch and anvil surfaces parallel, apply squeezing force until Extension
the shoulder of the retainer comes in contact with the sheet material.
PEMSERTER® Installation Tooling(1)
Anvil Dimensions (in.) Anvil Dimensions (mm) A
Thread A C Anvil Part Punch Part Thread A C Anvil Part Punch Part ANVIL

UNIFIED

METRIC

Code ±.002 ±.002 Number Number Code ±0.05 ±0.05 Number Number

440 .220 .285 8004688 970200009400 M3 5.59 7.24 8004688 970200020400
632 .250 .301 8004689 8015656 M3.5 6.35 7.65 8004689 8015656
832 .285 .332 8005439 970200230400 M4 7.24 8.43 8005439 970200230400 C

(1) Punches and anvils should be hardened.

PennEngineering • www.pemnet.com 173


PEM® CAPTIVE PANEL SCREWS

PF7M™ FASTENERS

1. Prepare properly sized mounting hole in sheet. Do not Thread Dia.


perform any secondary operations such as deburring. +.080” / +2mm
2. Place fastener into recessed anvil, and place workpiece
(preferably the punch side) over the shank of fastener.
3. With installation punch and anvil surfaces parallel, apply PUNCH
squeezing force until the shoulder of the retainer comes in Max. Screw
contact with the sheet material. Extension .020” / .51 mm x
45˚ Nom.
PEMSERTER® Installation Tooling(1)
Anvil Dimensions (in.) Anvil Punch
Thread
Code A C Part Part
UNIFIED

±.002 ±.002 Number Number


440 .319 .290 8016175 8003518
A
632 .333 .330 8016176 8003519
ANVIL
832 .353 .385 8016177 8003520

Anvil Dimensions (mm) Anvil Punch


Thread
C
METRIC

Code A Part Part


±0.05 ±0.05 Number Number
M3 8.1 7.34 8016175 8003518
C
M4 8.9 9.8 8016177 8003520

(1) Punches and anvils should be hardened.

BEFORE INSTALLATION AFTER INSTALLATION

PF7MF™ FASTENERS (flare-mount installation) PUNCH

Max. Screw
1. Prepare properly sized mounting hole in sheet with Extension .020” / .51mm x
countersink. Do not perform any secondary operations 45˚ Nom.
such as deburring.
2. Place fastener into recessed anvil, and place workpiece
over the shank of fastener.
3. With installation punch and anvil surfaces parallel, apply ANVIL
squeezing force to flare the retainer of the fastener. A PUNCH DETAIL

PEMSERTER® Installation Tooling(1)


Anvil Dimensions (in.) Punch Dimensions (in.)
Thread A C E F Anvil Punch
UNIFIED

Code ±.002 ±.002 +.003 –.000 ±.002 Part No. Part No. C 90˚ Nom.
440 .319 .290 .123 .133 8016175 8013670
632 .333 .330 .143 .156 8016176 8013671 COUNTERSINK DETAIL E
832 .353 .385 .202 .210 8016177 8013672 90˚ Nom. F

Anvil Dimensions (mm) Punch Dimensions (mm)


METRIC

Thread A C E F Anvil Punch Mounting Hole Dia.


Code ±0.05 ±0.05 +0.08 ±0.05 Part No. Part No. (see page 153)
M3 8.1 7.34 3.12 3.38 8016175 8013670
.015” ±.005”
M4 8.9 9.8 5.13 5.33 8016177 8013672 0.38 mm ±0.1mm

(1) Punches and anvils should be hardened.

174 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PF30™/PF31™/PF32™ FASTENERS
Thread Dia. +.080” / +2mm
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch side)
over shank of fastener. Max. Screw
PUNCH
3. With installation punch and anvil surfaces parallel, apply squeezing force until the Extension
shoulder of the retainer comes in contact with the sheet material.

PEMSERTER® Installation Tooling(1)


Anvil Dimensions (in.) Anvil Dimensions (mm)
Thread A
A C Anvil Part Punch Part

Thread A C Anvil Part Punch Part ANVIL
Code ±.002 ±.002 Number Number Code ±0.05 ±0.05 Number Number

METRIC

UNIFIED

440 .295 .421 975201060 975200060 M3 7.49 10.69 975201060 975200060


632 .295 .453 975201061 975200061 M4 7.87 12.29 975201062 975200062
832 .310 .484 975201062 975200062 M5 7.87 13.87 975201063 975200063
C
032 .310 .546 975201063 975200063 M6 9.27 16.26 975201064 975200064
0420 .365 .640 975201064 975200064

(1) Punches and anvils should be hardened.

PF50™/PF51™/PF52™/PF60™/PF61™/PF62™ FASTENERS
Thread Dia. +.080” / +2mm
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch side)
over shank of fastener. Max. Screw
Extension PUNCH
3. With installation punch and anvil surfaces parallel, apply squeezing force until the
shoulder of the retainer comes in contact with the sheet material.

PEMSERTER® Installation Tooling(1)


A
Anvil Dimensions (in.) Anvil Dimensions (mm)
Thread Thread A C Anvil Part Punch Part
A C Anvil Part Punch Part ANVIL
Code Code ±0.05 ±0.05 Number Number
±.002 ±.002 Number Number
UNIFIED

METRIC

440 M3 7.49 10.69 975201060 975200060


.295 .421 975201060 975200060
632 .295 .453 975201061 975200061 M3.5 7.49 11.51 975201061 975200061 C
832 .310 .484 975201062 975200062 M4 7.87 12.29 975201062 975200062
032 .310 .546 975201063 975200063 M5 7.87 13.87 975201063 975200063
0420 .365 .640 975201064 975200064 M6 9.27 16.26 975201064 975200064

(1) Punches and anvils should be hardened.

PennEngineering • www.pemnet.com 175


PEM® CAPTIVE PANEL SCREWS

PFC4™ FASTENERS
Thread Dia. +.080” / +2mm
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch side)
over shank of fastener. Max. Screw PUNCH
Extension
3. With installation punch and anvil surfaces parallel, apply squeezing force until the
shoulder of the retainer comes in contact with the sheet material.

Installation Requirements
1. Sheet hardness must be less than 88 on the Rockwell “B” scale. ANVIL
2. Hole punch should be kept sharp to minimize work hardening around hole. A
3. Fastener should be installed in punch side of hole.
4. Fastener should not be installed near bends or other highly cold worked areas
where sheet hardness may be greater than 88 on the Rockwell “B” scale.

C
PEMSERTER® Installation Tooling(1)
Anvil Dimensions (in.) Anvil Dimensions (mm)
Thread A C Anvil Part Punch Part Thread A C Anvil Part Punch Part

METRIC

Code ±.002 ±.002 Number Number Code ±0.05 ±0.05 Number Number
UNIFIED


440 .345 .358 975200027 975200060 M3 8.76 9.09 975200027 975200060

632 .345 .390 975201243 975200061 M4 11.05 10.69 975200029 975200062


832 .435 .421 975200029 975200062 M5 11.05 11.48 975201244 975200063
032 .435 .452 975201244 975200063

(1) Punches and anvils should be hardened.

PFC2P™ FASTENERS
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch side) over shank of fastener.
3. With installation punch and anvil surfaces parallel, apply squeezing force until the shoulder of the retainer comes in
contact with the sheet material.

Thread Dia. +.080” / +2mm


PEMSERTER® Installation Tooling(1)
Anvil Dimensions (in.)
Thread A C Anvil Part Punch Part

Code ±.002 ±.002 Number Number
UNIFIED


440 .345 .323 975200026 975200060 Max. Screw PUNCH
Extension
632 .345 .358 975200027 975200061
832 .435 .386 975200028 975200062
032 .435 .421 975200029 975200063

ANVIL
Anvil Dimensions (mm)
Thread A C Anvil Part Punch Part A

METRIC

Code ±0.05 ±0.05 Number Number



M3 8.76 8.2 975200026 975200060

M4 11.05 9.8 975200028 975200062


M5 11.05 10.69 975200029 975200063

(1) Punches and anvils should be hardened. C

176 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PFC2™/PFS2™ FASTENERS
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary Thread Dia. +.080” / +2mm
operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch
side) over shank of fastener.
3. With installation punch and anvil surfaces parallel, apply squeezing force until Max. Screw PUNCH
Extension
the shoulder of the retainer comes in contact with the sheet material.

PEMSERTER® Installation Tooling(1)


Anvil Dimensions (in.) Anvil Dimensions (mm)
Thread A C Anvil Part Punch Part Thread ANVIL
A C Anvil Part Punch Part
Code ±.002 ±.002 Number Number Code ±0.05 ±0.05 Number Number

METRIC
A
UNIFIED

440 .345 .323 975200026 975200060 M3 8.76 8.2 975200026 975200060


632 .345 .358 975200027 975200061 M4 11.05 9.8 975200028 975200062
832 .435 .386 975200028 975200062 M5 11.05 10.69 975200029 975200063
032 .435 .421 975200029 975200063 M6 14.35 12.29 975200030 975200064
0420 .565 .484 975200030 975200064

(1) Punches and anvils should be hardened. C

PTL2™/PSL2™ FASTENERS Pin Dia. +.080” / +2mm

1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch side) Max. Pin PUNCH
Extension
over shank of fastener.
3. With installation punch and anvil surfaces parallel, apply squeezing force until the
shoulder of the retainer comes in contact with the sheet material.

PEMSERTER® Installation Tooling(1) ANVIL


A
Anvil Dimensions (in.) Anvil Dimensions (mm)
A C Anvil Part Punch Part A C Anvil Part Punch Part
METRIC
UNIFIED

Type Type
±.002 ±.002 Number Number ±0.05 ±0.05 Number Number

PTL2 .580 .520 975201245 970200013300 PTL2 14.86 13.21 975201245 970200013300
PSL2 .490 .520 8021146 970200013300 PSL2 12.47 13.21 8021146 970200013300
C
(1) Punches and anvils should be hardened.

PFK™ FASTENERS Thread Dia. +.080” / +2mm

1. Prepare properly sized mounting hole in board.


2. Place fastener into recessed anvil, and place workpiece over shank of fastener.
3. With installation punch and anvil surfaces parallel, apply squeezing force until
Max. Screw PUNCH
the shoulder of the retainer comes in contact with the board. Extension

PEMSERTER® Installation Tooling(1)


ANVIL
Anvil Dimensions (in.) Anvil Dimensions (mm)
METRIC

A
UNIFIED

Thread A C Anvil Part Punch Part Thread A C Anvil Part Punch Part

Code ±.002 ±.002 Number Number Code ±0.05 ±0.05 Number Number

440 .320 .323 975200026 975200060 M3 8.13 8.2 975200026 975200060
632 .320 .358 975200027 975200061

(1) Punches and anvils should be hardened.

PennEngineering • www.pemnet.com 177


PEM® CAPTIVE PANEL SCREWS

SCBR™ FASTENERS
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring. If the hole is punched, be
Magnetic
sure to install fastener into punched side of hole. Punch (1)
K
2. Assemble spring on screw by rotating spring counter clockwise
and position assembly into recessed magnetic punch. J
3. Position hole in workpiece over retractable anvil pin.
4. With installation punch and anvil surfaces parallel, apply squeezing BEFORE
force on top of the screw head and the underside of the sheet
material. The squeezing action forces the displacer of the screw Magnetic
into the sheet, causing it to reduce the mounting hole diameter and Punch (1)
captivate the screw.

AFTER
PEMSERTER® Installation Tooling(1)
Magnetic
Thread Installation Tooling Dimensions (in.) Anvil Magnetic Punch Punch (1)
UNIFIED

Code C J K Part Number Part Number (2)


440 .113 - .116 .354 – .357 .035 970200048300 8016210 ANVIL PIN
632 .139 - .142 .387 – .390 .035 970200052300 8016211 SHEET
832 .165 - .168 .416 – .419 .035 970200054300 8016212

Thread Installation Tooling Dimensions (mm) Anvil Magnetic Punch L*


METRIC

Code C J K Part Number Part Number (2) +.125” / 3.18mm ANVIL


Min.
M3 3.03 - 3.11 9.25 – 9.32 0.89 970200049300 8016213
M4 4.03 - 4.11 10.8 – 10.9 0.89 970200053300 8016214
(1) Punches and anvils should be hardened.
(2) Pneumatic punch may also be used. Please contact our PEMSERTER tooling * For “L”,
division for punch part numbers. see page 162. C

SCB™/SCBJ™ FASTENERS
1. Prepare properly sized mounting hole in sheet.
2. Place the fastener through mounting hole and into anvil. A flat or H
recessed punch can be used.
3. With installation punch and anvil surfaces parallel, apply squeezing E
force to the top of the screw head and the underside of the sheet
material. The squeezing action forces the shoulder of the screw
into the sheet, displacing sheet material, causing it to fill the void
under the head and shoulder of the screw.

PEMSERTER® Installation Tooling(1)


Installation Tooling Dimensions (in.)
Thread
UNIFIED

Code C E H
440 .113 - .116 .270 - .280 .073 - .074
632 .139 - .142 .308 - .318 .073 - .074 L*
+.125” / 3.18mm
Min.
Installation Tooling Dimensions (mm)
Thread
METRIC

Code C E H
M3 3.03 - 3.11 6.86 - 7.11 1.85 - 1.88
M4 4.03 - 4.11 8.53 - 8.79 1.85 - 1.88 * For “L”,
see page 163.
(1) Punches and anvils should be hardened. C

178 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

HSCB™ FASTENER INTO HEAT SINK C

1. Prepare properly sized mounting hole in heat sink. Do not perform any
secondary operations such as deburring. If the hole is punched, be sure to
install the fastener into the punch side of the hole. PUNCH
2. Place the head of the screw into the recess of the installation anvil
and position assembly into recessed magnetic punch.
3. Place the spring over the shoulder of the screw, maintaining concentricity.
4. Position the heat sink mounting hole over the screw.
5. Bring the heat sink down over the screw and onto the shoulder of the screw.
6. With installation punch and anvil surfaces parallel, apply a squeezing force
to the heat sink and the head of the screw. The squeezing action forces the ANVIL
displacer of the screw into the heat sink, causing it to reduce the mounting
hole diameter and captivate the screw and spring.
AFTER
PEMSERTER® Installation Tooling(1)
Thread Installation Tooling Dimensions (in.) Anvil Punch
UNIFIED

Code C J Part Number Part Number


BEFORE
440 .113 - .116 .322 - .324 8018043 970200006300
J
632 .139 - .142 .362 - .364 8018044 970200007300
.250” ±.005/
Thread Installation Tooling Dimensions (mm) Anvil Punch 6.35mm ±0.13
ME TR I C

ANVIL
Code C J Part Number Part Number
M3 3.03 - 3.11 8.43 - 8.48 8018045 970200229300

(1) Punches and anvils should be hardened.

HSR™ NUT/STANDOFF

1. Prepare properly sized mounting hole in board.


2. Place fastener into the anvil hole and place the mounting hole over the shank of the fastener as shown in drawing.
3. With installation punch and anvil surfaces parallel, apply squeezing force until shoulder contacts the board.

PEMSERTER® Installation Tooling(1)


Anvil Dimensions (in.)
UNIFIED

Thread P Anvil Part Punch Part PUNCH


Code A ±.005 Number Number
HSR-440 .228 - .231 .115 8023699 975200048
HSR-632 .290 - .293 .115 8023701 975200048
P
Anvil Dimensions (mm)
METRIC

ANVIL
Thread P Anvil Part Punch Part
Code A ±0.13 Number Number
HSR-M3 5.8 - 5.86 2.92 8023700 975200048
A
(1) Punches and anvils should be hardened.

FINAL ASSEMBLY

Once the screw and spring are captivated, assemble the heat sink to the circuit board by tightening the screw into the
receptacle nut or standoff until the audible “click” is heard. The screw will continue to rotate, but will no longer be engaged
in the threads or continue to actively tighten.

PennEngineering • www.pemnet.com 179


PEM® CAPTIVE PANEL SCREWS

PR10™ FASTENERS
1. Prepare properly sized mounting hole in sheet. Do not perform any PUNCH
secondary operations such as deburring.
2. Place fastener into the mounting hole.
3. With installation punch and anvil surfaces parallel, apply squeezing force ANVIL
until the retainer is flush in the sheet.

N10™ FASTENERS
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring.
2. Place fastener into recessed anvil, and place workpiece (preferably the punch side)
over shank of fastener. PUNCH
3. With installation punch and anvil surfaces parallel, apply squeezing force until the
shoulder of the nut comes in contact with the sheet material.
PEMSERTER® Installation Tooling(1) A

Anvil Dimensions (in.) Anvil Dimensions (mm)


Thread A C Anvil Part Punch Part Thread A C Anvil Part Punch Part

METRIC

Code ±.002 ±.002 Number Number Code ±0.05 ±0.05 Number Number
UNIFIED

ANVIL
440 .225 .298 8006124 975200048 M3 5.72 7.57 8006124 975200048
632 .225 .329 8006735 975200048 M4 5.72 9.17 8006736 975200048 C
832 .225 .361 8006736 975200048 M5 5.72 9.6 8006174 975200048
032 .225 .392 8006174 975200048

(1) Punches and anvils should be hardened.

SMTPFLSM™ CAPTIVE PANEL SCREWS


Polyimide patch applied
here for vacuum pick up.

Solder fastener in place


Installs in retracted/unfastened position
Solder paste applied using standard surface
to pad on PCB. mount techniques.

SMTPF™ RETAINER
Polyimide patch applied
here for vacuum pick up. Screw snapped in place.

Solder paste applied Solder fastener in place


to pad on PCB. using standard surface
mount techniques.

180 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

CAPTIVE PANEL SCREW PERFORMANCE DATA(1)

PF11™/PF12™/PF15™/PF11M™/PF12M™/PF15M™/PEM C.A.P.S.® FASTENERS


Test Sheet Material Test Sheet Material
Type Thread Aluminum Cold-Rolled Steel Type Thread Aluminum Cold-Rolled Steel
Code Installation Retainer Pushout Installation Retainer Pushout Code Installation Retainer Pushout Installation Retainer Pushout

METRIC
UNIFIED

(lbs.) (lbs.) (lbs.) (lbs.) (kN) (N) (kN) (N)

440 1500 80 2500 145 PF11 M3 6.7 355 11.1 645


PF11 632 2000 95 3500 150 PF12 M4 13.3 445 20 710
PF12 832 3000 100 4500 160 PF15 M5 13.3 445 20 710
PF15 032 3000 100 4500 160 M6 15.6 465 22.2 865
0420 3500 105 5000 195

PF11MF™ FASTENERS
Type Thread Installation Retainer Pullout Type Thread Installation Retainer Pullout
Code (lbs.) (lbs.) Code (kN) (N)

METRIC
UNIFIED

440 250 81 M3 1.1 360


632 300 175 M4 1.5 800
PF11MF
PF11MF 832 350 180 M5 1.5 800
032 350 180 M6 2 890
0420 400 200

PF11MW™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread .060” Cold-rolled Steel Type Thread 1.52mm Cold-rolled Steel
Code Swaging Force Retainer Pullout Code Swaging Force Retainer Pullout
UNIFIED

(lbs.) (lbs.) (N) (N)


METRIC


440 350 112 M3 1557 499
632 400 138 M3.5 1779 612
PF11MW 832 700 202 PF11MW M4 3114 897
032 700 202 M5 3114 897
0420 900 212 M6 4003 945

PFHV™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread Aluminum Cold-Rolled Steel Type Thread Aluminum Cold-Rolled Steel
UNIFIED

METRIC

Code Installation Retainer Pushout Installation Retainer Pushout Code Installation Retainer Pushout Installation Retainer Pushout
(lbs.) (lbs.) (lbs.) (lbs.) (kN) (N) (kN) (N)

440 1700 108 2200 118 M3 8.1 516 10.5 564


PFHV 632 1850 117 2400 128 PFHV M3.5 8.8 561 11.4 614
832 2100 134 2700 147 M4 9.4 599 12.1 656

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.

PennEngineering • www.pemnet.com 181


PEM® CAPTIVE PANEL SCREWS

PF7M™ FASTENERS
Rec. Min. Test Sheet Material
Tightening Screw Aluminum Cold-rolled Steel
Type Thread Torque Tensile
UNIFIED

Code (in. lbs.) (2) Installation Retainer Pushout Installation Retainer Pushout
(lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

PF7M 440 4.5 580 1500 80 2500 145
PF7M 632 8.6 855 2000 95 3500 150
PF7M 832 15.6 1300 3000 100 4500 160

Rec. Min. Test Sheet Material


Tightening Screw 5052-H34 Aluminum Cold-rolled Steel
METRIC

Type Thread Torque Tensile


Code (N • m) (2) Installation Retainer Pushout Installation Retainer Pushout
(N) (kN) (N) (kN) (N)

PF7M M3 0.66 2900 6.7 355 11.1 645
PF7M M4 1.57 5010 13.3 445 20 710

PF7MF™ FASTENERS
Rec. Rec.
Tightening Min. Screw Retainer Tightening Min. Screw Retainer

METRIC
UNIFIED

Type Thread Torque Tensile Installation Pullout Type Thread Torque Tensile Installation Pullout
Code (in. lbs.) (2) (lbs.) (lbs.) (lbs.) Code (N•m) (2) (N) (kN) (N)
PF7MF 440 4.5 580 250 81 PF7MF M3 0.66 2900 1.1 360
PF7MF 632 8.6 855 300 175 PF7MF M4 1.57 5010 1.5 800
PF7MF 832 15.6 1300 350 180

PF30™/PF31™/PF32™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread Aluminum Cold-Rolled Steel Type Thread Aluminum Cold-Rolled Steel
Code Installation Retainer Pushout Installation Retainer Pushout Code Installation Retainer Pushout Installation Retainer Pushout
(lbs.) (lbs.) (lbs.) (lbs.) (kN) (N) (kN) (N)

PF30 440 2200 64 5000 90 PF30 M3 9.8 285 22.2 400


METRIC

PF31 440 2200 105 5000 110 PF31 M3 9.8 465 22.2 489
PF32 440 2200 185 5000 300 PF32 M3 9.8 823 22.2 1334
UNIFIED

PF30 632 2400 66 5500 90 PF30 M4 12.5 302 26.7 400


PF31 632 2400 105 5500 130 PF31 M4 12.5 489 26.7 578
PF32 632 2400 190 5500 300 PF32 M4 12.5 890 26.7 1334
PF30 832 2800 68 6000 90 PF30 M5 15.6 320 35.6 423
PF31 832 2800 110 6000 130 PF31 M5 15.6 667 35.6 712
PF32 832 2800 200 6000 300 PF32 M5 15.6 1156 35.6 1890
PF30 032 3500 72 8000 95 PF32 M6 19.1 1423 53.4 2002
PF31 032 3500 150 8000 160
PF32 032 3500 260 8000 425
PF32 0420 4300 320 12000 450

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) Torque values shown will produce a preload of 70% minimum tensile with nut factor “k” equal to .1

182 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PF50™/PF51™/PF52™/PF60™/PF61™/PF62™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread Aluminum Cold-Rolled Steel Type Thread Aluminum Cold-Rolled Steel
Code Installation Retainer Pushout Installation Retainer Pushout Code Installation Retainer Pushout Installation Retainer Pushout
(lbs.) (lbs.) (lbs.) (lbs.) (kN) (N) (kN) (N)
PF50/PF60 440 2200 64 5000 90 PF50/PF60 M3 9.8 285 22.2 400
PF51/PF61 440 2200 105 5000 110 PF51/PF61 M3 9.8 465 22.2 489
PF52/PF62 440 2200 185 5000 300 PF52/PF62 M3 9.8 823 22.2 1334
UNIFIED

METRIC
PF50/PF60 632 2400 66 5500 90 PF50/PF60 M3.5 10.7 294 24.4 400
PF51/PF61 632 2400 105 5500 130 PF51/PF61 M3.5 10.7 465 24.4 578
PF52/PF62 632 2400 190 5500 300 PF52/PF62 M3.5 10.7 845 24.4 1334
PF50/PF60 832 2800 68 6000 90 PF50/PF60 M4 12.5 302 26.7 400
PF51/PF61 832 2800 110 6000 130 PF51/PF61 M4 12.5 489 26.7 578
PF52/PF62 832 2800 200 6000 300 PF52/PF62 M4 12.5 890 26.7 1334
PF50/PF60 032 3500 72 8000 95 PF50/PF60 M5 15.6 320 35.6 423
PF51/PF61 032 3500 150 8000 160 PF51/PF61 M5 15.6 667 35.6 712
PF52/PF62 032 3500 260 8000 425 PF52/PF62 M5 15.6 1156 35.6 1890
PF52/PF62 0420 4300 320 12000 450 PF52/PF62 M6 19.1 1423 53.4 2002

PFC4™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread 304 Stainless Steel Type Thread 304 Stainless Steel

METRIC
Code Installation Retainer Pushout Code Installation Retainer Pushout
UNIFIED

(lbs.) (lbs.) (kN) (N)


440 9100 350 M3 40.5 1557
632 10300 400 PFC4 M4 48 2002
PFC4
832 10800 450 M5 52.5 2447
032 11800 550

PFC2™/PFS2™/PFC2P™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread Aluminum Cold-Rolled Steel Type Thread Aluminum Cold-Rolled Steel
Code Installation Retainer Pushout Installation Retainer Pushout Code Installation Retainer Pushout Installation Retainer Pushout
METRIC
UNIFIED

(lbs.) (lbs.) (lbs.) (lbs.) (kN) (N) (kN) (N)

440 2400 240 3000 300 M3 10.7 1068 13.3 1334


PFC2
PFC2 632 2700 275 3500 350 M4 12.9 1334 16.9 1779
PFS2
PFS2 832 2900 300 3800 400 M5 13.3 1779 17.8 2224
PFC2P
PFC2P 032 3000 400 4000 500 M6 15.6 1779 22.2 2669
0420 3500 400 5000 600

PTL2™/PSL2™ FASTENERS
Test Sheet Material Test Sheet Material
Type Aluminum Cold-Rolled Steel Type Aluminum Cold-Rolled Steel
UNIFIED

METRIC

Installation Retainer Pushout Installation Retainer Pushout Installation Retainer Pushout Installation Retainer Pushout
(lbs.) (lbs.) (lbs.) (lbs.) (kN) (N) (kN) (N)

PTL2 PTL2
3000 400 4000 500 13.3 1779 17.8 2224
PSL2 PSL2

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation
parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. 
Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for
this purpose.

PennEngineering • www.pemnet.com 183


PEM® CAPTIVE PANEL SCREWS

SCBR™ FASTENERS
Rec. Min. Test Sheet Material
Tightening Screw 5052-H34 Aluminum Cold-rolled Steel
Type Thread Torque Tensile
UNIFIED

Code (in. lbs.) (2) Installation Pushout Installation Pushout


(lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

SCBR 440 5 590 1900 130 2600 145
SCBR 632 9 990 2000 175 3500 200
SCBR 832 17 1460 2250 225 3825 260

Rec. Min. Test Sheet Material


Tightening Screw 5052-H34 Aluminum Cold-rolled Steel
METRIC

Type Thread Torque Tensile


Code (N • m) (2) Installation Pushout Installation Pushout
(N) (kN) (N) (kN) (N)

SCBR M3 0.74 3400 8 580 12 650

SCBR M4 1.7 5700 10 1000 17 1150

SCB™/SCBJ™ FASTENERS
Rec. Min. Test Sheet Material
Tightening Screw 5052-H34 Aluminum Cold-rolled Steel
UNIFIED

Type Thread Torque Tensile


Code (in. lbs.) (2) Installation Pushout Installation Pushout
(lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

SCB / SCBJ 440 5 590 1900 130 2600 145
SCB / SCBJ 632 9 990 2000 175 3500 200

Rec. Min. Test Sheet Material


Tightening Screw 5052-H34 Aluminum Cold-rolled Steel
METRIC

Type Thread Torque Tensile


Code (N • m) (2) Installation Pushout Installation Pushout
(N) (kN) (N) (kN) (N)

SCB / SCBJ M3 0.74 3400 8 580 12 650
SCB / SCBJ M4 1.7 5700 10 1000 17 1150

HSCB™ FASTENERS HSR™ FASTENERS


Test Sheet Material Test Sheet Material

Aluminum Cold-rolled Steel Type Thread .060” FR-4 Panel
UNIFIED
UNIFIED

Type Thread Code Installation Pushout


Code Installation Pushout Installation Pushout (lbs.) (lbs.)
(lbs.) (lbs.) (lbs.) (lbs.)
HSR 440 400 65
HSCB 440 1900 60 2600 80
HSR 632 500 80
HSCB 632 2000 90 3500 120

Test Sheet Material Test Sheet Material



METRIC

Aluminum Cold-rolled Steel Type Thread 1.5mm FR-4 Panel


METRIC


Type Thread Code Installation Pushout
Code Installation Pushout Installation Pushout (kN) (N)
(kN) (N) (kN) (N)
HSR M3 2.2 290
HSCB M3 8 265 12 355

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) Torque values shown will produce a preload of 70% minimum tensile (125 ksi / 935 MPa) with nut factor “k” equal to .1

184 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PR10™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread Aluminum Cold-Rolled Steel Type Thread Aluminum Cold-Rolled Steel

METRIC
Code Code
UNIFIED

Installation Installation Installation Installation


(lbs.) (lbs.) (kN) (kN)

440 2100 3000 M3 9.3 13.3


632 2100 3000 PR10 M4 9.3 16
PR10
832 2100 3600 M5 10.7 18.7
032 2400 4200

N10™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread Aluminum Cold-Rolled Steel Type Thread Aluminum Cold-Rolled Steel

METRIC
Code Installation Pushout Installation Pushout Code Installation Pushout Installation Pushout
UNIFIED

(lbs.) (lbs.) (lbs.) (lbs.) (kN) (N) (kN) (N)

440 2500 95 3600 130 M3 11.1 423 16 578


632 2500 105 4000 145 N10 M4 13.3 489 22.2 800
N10
832 3000 110 5000 180 M5 15.6 534 28 890
032 3500 120 6300 200

REELFAST® SMTPFLSM™ FASTENERS(2)


Min. Rec. Test Sheet Material Min. Rec. Test Sheet Material
Type and Tensile Tightening .060” P.C. Board Type and Tensile Tightening 1.5 mm P.C. Board
UNIFIED

METRIC

Thread Size Strength Torque Pull-off Thread Size Strength Torque Pull-off
(4) (4)
(lbs.) (in. lbs.) (3) (lbs.) (N) (N•m) (3) (N)
SMTPFLSM-440 556 4.4 100 SMTPFLSM-M3 2900 0.61 445
SMTPFLSM-632 724 7.0 105 SMTPFLSM-M3.5 3269 0.8 465

TESTING CONDITIONS FOR SMTPFLSM FASTENERS AND SMTPR RETAINER


REELFAST® SMTPR™ RETAINER (2)
Oven Quad ZCR convection oven
Test Sheet Material High Temp 473˚F / 245˚C

Spokes 2 Spoke Pattern
Part .062” Single Layer RF-4
Board Finish 62% Sn, 38% Pb
Number Pushout Pushout Screen Printer Ragin Manual Printer
(lbs.) (N) Vias None
SMTPR-6-1ET 161.4 718 Paste Amtech NC559LF Sn96.5/3.0Ag/0.5Cu (SAC305) (SMTPR)
Alpha CVP-390 Sn96.5/3.0Ag/0.5Cu (SAC305) (SMTPFLSM)
Stencil .0067” / 0.17 mm thick (SMTPR)
.005” / 0.13 mm thick (SMTPFLSM)

PFK™ FASTENERS
Test Sheet Material Test Sheet Material
Type Thread FR-4 Fiberglass Type Thread FR-4 Fiberglass
UNIFIED

METRIC

Code Installation Pushout Code Installation Pushout


(lbs.) (lbs.) (kN) (N)
440 250 55
PFK PFK M3 1.1 245
632 400 60

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance. Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) With lead-free paste. Average values of 30 test points. The data presented here is for general comparison purposes only. Actual performance is
dependent upon application variables. We will be happy to provide samples for you to install. If required, we can also test your installed hardware and
provide you with the performance data specific to your application.
(3) Torque values shown will produce a preload of 70% minimum tensile with a nut factor “k” equal to .1.
(4) Failure occurred at the solder joint.

PennEngineering • www.pemnet.com 185


PEM® CAPTIVE PANEL SCREWS

CAPTIVE PANEL SCREW CAPABILITIES

MOST COMMONLY USED AND RECOMMENDED CAPTIVE MATING HARDWARE


FOR USE WITH CAPTIVE PANEL SCREWS

SELF-CLINCHING NUTS MATED WITH CAPTIVE PANEL SCREW


(See PEM® Bulletin CL)

• S/CLS/SS/CLSS provide load-bearing threads in thin sheets with high pushout and torque-out resistance.
• SP nuts provide load-bearing threads in stainless steel sheets with a hardness of HRB 90 (Rockwell “B”
scale) / HB 192 (Hardness Brinell) or less.
• CLA aluminum nuts are recommended for aluminum sheets with a hardness of HRB 50 (Rockwell “B”
scale) / HB 89 (Hardness Brinell) or less.
• SMPS nuts are for installation into ultra-thin sheets and can be mounted closer to the edge of a sheet than
other self-clinching nuts.
• SL nuts have a unique TRI-DENT® locking feature which meets demanding locking performance requirements.

AS/AC/A4 FLOATING NUTS MATED WITH CAPTIVE PANEL SCREW


(See PEM® Bulletin ALA)

• AS (carbon steel) and AC (300 series stainless steel) floating nuts install into sheets with hardness up to HRB
70 / HB 125 on the Rockwell “B” scale.
• A4 (400 series stainless steel) floating nuts install into sheets with hardness up to HRB 88 / HB 183 on the
Rockwell “B” scale.
• Thread locking versions also available.

B/BS BLIND NUTS MATED WITH CAPTIVE PANEL SCREW


(See PEM® Bulletin B)

• B/BS nuts are used in applications requiring closed thread ends.


• Provides barrier to protect threads against foreign matter.
• Protects internal components from intrusion of screws.

F FLUSH NUTS MATED WITH CAPTIVE PANEL SCREW


(See PEM® Bulletin F)

• Designed to be completely flush in sheets as thin as .060”/1.5mm.


• Ideal for applications where a thin sheet requires load-bearing threads but still must remain smooth, with no
protrusions on either surface.
• The hexagonal head ensures high axial and torsional strength.
• F nuts can be ordered to conform to US NASM45938/4 specifications.

PC BOARD NUTS MATED WITH CAPTIVE PANEL SCREW


(See PEM® Bulletin K)

• KF2/KFS2 broaching nuts utilize specially formed axially groves that can be mounted into a hole to provide a
permanent, strong, threaded attachment point in PC boards.
• SMTSO surface mount nuts also available.

For the best mating hardware for your application please contact our Tech Support line or your local representative.

186 PennEngineering • www.pemnet.com


PEM® CAPTIVE PANEL SCREWS

PEM® TRADEMARKS

“PEM” Stamp Single Groove Skirted Shoulder Identifier Double Squares


(Registered Trademark) (Registered Trademark) (Registered Trademark) (Registered Trademark)
PSHP PFC4 PF11, PF11M, PF11MF, PF11MW, PF11PM, PF12, PF12M, PF12MF, F10
PF12MW, PF15, PF15M, PF7M, PF7MF, SMTPFLSM

Dimple
(Registered Trademark)
PF10, PF30, PF31, PF32, PF50, PF51, PF52, PF60, PF61, PF62, PF11, PF11M, Two Groove Blue Retaining Ring PEM C.A.P.S. Dot Pattern
PF11MF, PF11MW, PF11PM, PF12, PF12M, PF12MF, PF12MW, PF15, PF15M, PF7M, (Registered Trademark) (Trademark)
(Trademark)
PF7MF, PFC2, PFC2P, PFC4, PFHV, PFK, PFS2, PSHP, SCB, SCBJ, SCBR PF7M, PF7MF, N10, HSR PFC4, PFC2P, PFC2, PFS2, PFK
PF11PM

To be sure that you are getting genuine PEM® brand fasteners, look for the unique PEM® product markings and identifiers.

These panel fastener styles are protected by U.S. patents:

No. 6,814,530 No. D656,392S No. D603,693S

Fastener drawings
and models are
available at
www.pemnet.com

PennEngineering • www.pemnet.com 187


PEM® R’ANGLE® fasteners provide
strong right angle attachment points
in thin sheets.

RA™
RIGHT ANGLE
FASTENERS
RIGHT ANGLE FASTENERS

PEM® R’ANGLE® fasteners provide strong right angle attachment points in sheet metal or PC Boards. RAA™ and RAS™
fasteners for metal are simply pressed into a rectangular mounting hole of the proper size. SMTRA™ fasteners are installed
onto PC Boards using standard surface mount techniques. The holding power of the fastener is unaffected by the repeated
tightening and loosening of the screw.

PEM® R’ANGLE® fasteners are cost-effective replacements for:


• Bent edge tabs • Bent center tabs • Bent flanges
• Angle brackets • Tack welds • Loose hardware

PEM® R’ANGLE® fasteners provide many advantages over bent tabs and flanges, including:
• More predictable designs • Material savings
• Tighter design control • Improved shielding characteristics
• Reduction of loose hardware • Fewer assembly steps
• Unmarred panel surfaces

RAS™ fasteners for sheet metal is a SMTRA™ right angle threaded


threaded right angle fastener that fasteners are installed on to PC
accepts standard unified or metric Boards using standard surface mount
screws - PAGE 190 techniques. They accept standard
unified or metric screws - PAGE 192

Material and finish specifications - PAGE 193


RAA™ right angle fasteners for sheet
metal can accept thread forming or
self-tapping screws - PAGE 191 Installation - PAGES 191-194

Performance data - PAGES 194-195


R’ANGLE®
✓ edge
mounting
Angle
brackets
R’ANGLE®
panel
support

Bent
flanges


Reverse side
remains flush
Depending on placement of the
✓ with R’ANGLE®
fastener
fastener within the mounting hole, a
slight gap may be noticeable along
R’ANGLE® center Tab the non-clinching edges of the
mounting cutouts fastener after installation. If gap is not
acceptable in your application, check
with techsupport for a solution.

189 PennEngineering • www.pemnet.com


© 2018 PennEngineering.
RIGHT ANGLE FASTENERS

PEM® RAS™ THREADED RIGHT ANGLE FASTENER


For use with standard metric or unified screws

K
L
Metric part can be
identified by flat top

A
C

PART NUMBER DESIGNATION


G RA S 440 – 9 – 6 ZI
F
Type Material Thread Height Length Finish
D Code Code Code Code

J Clinching profile may vary.

All dimensions are in inches.

Hole Size Min. Part Min. Dist.


Length Min. In Sheet Height Face to Hole CL
Thread Fastener Thread Height Length L Sheet +.002 A C D E F G J Edge To Edge
Size Type Material Code Code Code ±.003 Thickness -.001 ±.003 Nom. Nom. ±.006 ±.006 Nom. Nom. K M
4 .121 .312 x .125 .30
.112-40
UNIFIED

RA S 440 9 6 .183 .040 .312 x .187 .308 .250 .125 .370 .281 .406 .096 .040 .35
(#4-40)
8 .246 .312 x .250 .43
4 .121 .375 x .125 .35
.138-32 RA S 632 10 8 .246 .040 .375 x .250 .371 .300 .125 .433 .312 .462 .141 .040 .50

(#6-32)
10 .308 .375 x .312 .55
6 .183 .406 x .187 .40
.164-32 RA S 832 12 9 .277 .040 .406 x .281 .402 .350 .125 .464 .375 .550 .157 .040 .58

(#8-32)
12 .371 .406 x .375 .65

All dimensions are in millimeters.

Hole Size Min. Part Min. Dist.


Thread Length Min. In Sheet Height Face to Hole CL
Size x Fastener Thread Height Length L Sheet +0.05 A C D E F G J Edge To Edge
Pitch Type Material Code Code Code ±0.08 Thickness –0.03 ±0.08 Nom. Nom. ±0.15 ±0.15 Nom. Nom. K M
METRIC

3 2.89 8 x 3 7.6
M3 x 0.5 RA S M3 7 4 3.89 1 8 x 4 7.89 6.35 3.18 9.47 7 9.78 2.87 1.02 9.1
6 5.89 8 x 6 10.7
4 3.89 10 x 4 10
M4 x 0.7 RA S M4 9 7 6.89 1 10 x 7 9.89 8.89 3.18 11.48 9 13.21 4.06 1.02 14.7
9 8.89 10 x 9 16.3

PennEngineering • www.pemnet.com 190


RIGHT ANGLE FASTENERS

RAA™ RIGHT ANGLE FASTENER


For use with thread forming screws

K
L
Metric part can be
identified by flat top

A
C

H
ØB

PART NUMBER DESIGNATION


RA – A 4 – 9 – 6
G
F
Type Material Screw Height Length
D (aluminum) Size Code Code
Code

J Clinching profile may vary.

All dimensions are in inches.

Thread Hole Size Min. Part


Min. Dist.
Form Screw Length Min. In Sheet Height Face to Hole CL
Screw Fastener Size Height Length L Sheet +.002 A ØB C D E F G H J Edge To Edge
Size Type Material Code Code Code ±.003 Thickness -.001 ±.003 ±.004 Nom. Nom. ±.006 ±.006 Nom. ±.007 Nom. K M
UNIFIED

6 .183 .312 x .187 .35


#4-40 RA A 4 9 .040 .308 .100 .250 .125 .368 .281 .389 .054 .096 .040
8 .246 .312 x .250 .36
8 .246 .375 x .250 .50
#6-32 RA A 6 10 .040 .371 .123 .300 .125 .431 .312 .442 .066 .141 .040
10 .308 .375 x .312 .55
9 .277 .406 x .281 .58
#8-32 RA A 8 12 .040 .402 .145 .350 .125 .462 .375 .525 .078 .157 .040
12 .371 .406 x .375 .65

All dimensions are in millimeters.

Thread Hole Size Min. Part


Min. Dist.
Form Screw Length Min. In Sheet Height Face to Hole CL
Screw Fastener Size Height Length L Sheet +0.05 A ØB C D E F G H J Edge To Edge
METRIC

Size Type Material Code Code Code ±0.08 Thickness –0.03 ±0.08 ±0.1 Nom. Nom. ±0.15 ±0.15 Nom. ±0.18 Nom. K M
4 3.89 8 x 4 9.1
M3 x 0.5 RA A M3 7 1 7.89 2.77 6.35 3.18 9.42 7 9.27 1.5 2.87 1.02
6 5.89 8 x 6 10.7
7 6.89 10 x 7 14.7
M4 x 0.7 RA A M4 9 1 9.89 3.68 8.89 3.18 11.43 9 12.19 1.97 4.06 1.02
9 8.89 10 x 9 16.3

191 PennEngineering • www.pemnet.com


RIGHT ANGLE FASTENERS

SMTRA™ ReelFast® RIGHT ANGLE FASTENERS


Surface mounted and threaded to accept standard unified or metric screw
Grooves
T
identify
unified
thread

G
C
F
J

N D B
P SP
PART NUMBER DESIGNATION
K
SMTRA – 256 – 8 – 6 ET
Stencil Masking Examples L

Type and Thread Height Length Finish


Material Code Code Code Code A
Patented (zinc die cast)

All dimensions are in inches.

Length Min. Hole Size Height


Thread Thread Height Length L Sheet In Sheet A B C D F G J K N P SP T
Size Type Code Code Code ±.005 Thickness +.003 –.000 ±.006 ±.006 ±.006 ±.006 ±.006 ±.006 Nom. Nom. Max. Max. ±.003 Nom.
.086-56
UNIFIED

(#2-56) SMTRA 256 8 6 .188 .040 .053 .218 .040 .060 .140 .250 .345 .020 .030 .048 .040 .157 .105

.112-40
(#4-40) SMTRA 440 9 6 .188 .040 .053 .250 .050 .065 .160 .281 .390 .020 .030 .048 .040 .188 .125

.138-32
(#6-32) SMTRA 632 10 8 .250 .040 .053 .312 .050 .065 .205 .312 .450 .020 .030 .048 .040 .250 .145

.164-32
(#8-32) SMTRA 832 12 9 .281 .040 .053 .375 .050 .075 .250 .375 .535 .020 .030 .048 .040 .312 .195

All dimensions are in millimeters.

Thread Length Min. Hole Size Height


Size x Thread Height Length L Sheet In Sheet A B C D F G J K N P SP T
Pitch Type Code Code Code ±0.13 Thickness +0.08 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 Nom. Nom. Max. Max. ±0.08 Nom.
METRIC

M2 x 0.4 SMTRA M2 6 5 5 1 1.35 5.5 1 1.5 3.5 6 8.4 0.5 0.75 1.22 1 4 2.65
M2.5 x 0.45 SMTRA M25 6 5 5 1 1.35 5.5 1 1.5 3.5 6 8.4 0.5 0.75 1.22 1 4 2.65
M3 x 0.5 SMTRA M3 7 5 5 1 1.35 6.35 1.25 1.65 4 7 9.75 0.5 0.75 1.22 1 4.75 3.2
M4 x 0.7 SMTRA M4 9 7 7 1 1.35 9.53 1.25 1.65 6.35 9 13.1 0.5 0.75 1.22 1 7.9 4.8

Pad Width Pad Length Hole Spacing Hole Size Part Parts Pitch Tape Width
Thread
PA PL SH In Sheet Number Per Reel (mm) (mm)
Code PA
UNIFIED

Min. Min. ±.002 +.003 –.000


SMTRA256-8-6 375 16 24
256 .262 .171 .157 .053
Solder Pad SMTRA440-9-6 300 16 24
440 .294 .171 .188 .053 Can be flush to
PL SMTRA632-10-8 200 20 32
632 .356 .233 .250 .053 edge. Plated
832 .419 .264 .312 .053 through hole SMTRA832-12-9 200 20 32
not required. SMTRAM2-6-5 375 16 24
Pad Width Pad Length Hole Spacing Hole Size SMTRAM25-6-5 375 16 24
Thread SH
PA PL SH In Sheet SMTRAM3-7-5 300 16 24
Code
Min. Min. ±0.05 +0.08
METRIC

SMTRAM4-9-7 200 20 32
M2 6.62 4.57 4 1.35
M25 6.62 4.57 4 1.35
M3 7.47 4.57 4.75 1.35 If desired, space can
M4 10.65 6.57 7.9 1.35 be used for fast cable
tie mounting.

PennEngineering • www.pemnet.com 192


RIGHT ANGLE FASTENERS

MATERIAL AND FINISH SPECIFICATIONS


Threads
Fastener Materials Standard Finishes (1) For Use In Sheet Hardness: (2)
Internal, ASME Zinc Plated per ASTM Electro-plated Tin ASTM HRB 45 / HRB 60 /
Type B1.1, 2B ASME Zinc B633, SC1 (5µm), B 545, Class A with Clear HB 84 HB 107 PC
B1.13M, 6H Aluminum Steel Die Cast Type III, Colorless Natural Preservative Coating, Annealed or Less or Less Board
RAS • • • •
RAA • • •
SMTRA • • • •
Part Number Codes for Finishes ZI None ET (3)

(1) See PEM® Technical Support section of our website for related plating standards and specifications.
(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.
(3) Optimal solderability life noted on packaging.

INSTALLATION
B
RAS™ and RAA™ Fasteners A
1. Prepare a properly sized rectangular mounting hole in the sheet. Do
not perform any secondary operations such as deburring.
2. Place the fastener through the mounting hole (preferably the punch
L + .005”/
side) and into the anvil as shown in the drawing to the right. 0.13mm Min.
3. With the installation punch and anvil surfaces parallel, apply a
squeezing force until the bottom of the fastener becomes flush with For “L”
the sheet. see page 190 (RAS) ANVIL
and page 191 (RAA)

PEMSERTER® Installation Tooling PUNCH*


Screw or Anvil Dimensions (in.) SHEET
Thread Size A B C D Anvil Part Punch Part C
UNIFIED

Code ±.001 ±.001 ±.005 Min. Number Number


D ANVIL
4 / 440 .257 .313 .100 .425 8002711
6 / 632 .307 .376 .100 .500 8002712 8003076
8 / 832 .357 .407 .100 .575 8003642

Screw or Anvil Dimensions (mm)


* NOTE: The punch must be large enough to cover the
METRIC

Thread Size A B C D Anvil Part Punch Part


Code ±0.03 ±0.03 ±0.1 Min. Number Number entire base of the fastener to ensure proper installation.
M3 6.53 8.02 2.54 10.8 8002713 Installation tooling is available from PennEngineering.
8003076
M4 9.07 10.03 2.54 12.7 8002714

MOUNTING HOLE EXAMPLES Mounting Hole Examples

The mounting hole is defined by two dimensions. The two thick lines Side 2 Side 2
shown must be straight for the entire length defined by “Side 2” and
must be separated by the distance shown as “Side 1” (Side 1 and Side 2
are the two dimensions given for the mounting hole on pages 3 and 4). Side 1 #1 Side 1 #2
The illustration shows three examples (#1, #2, and #3) of how it can be
achieved. Example #4 in the lower right side will not work.

INSTALLATION NOTES Side 2 Side 2


• For best results we recommend using a HAEGER® or
PEMSERTER® machine for installation of PEM® self-clinching
fasteners. Please check our website for more information. Side 1 #3 Side 1 #4
• Visit the Animation Library on our website to view the
installation process for this product.

193 PennEngineering • www.pemnet.com


RIGHT ANGLE FASTENERS

SMTRA™ SURFACE MOUNT FASTENERS

Flat top for


vacuum
pick up.

Solder paste applied to Solder fastener in place using Undercut to accept solder fillet and
pad on PCB. standard surface mount techniques. permit flush to edge installation.

PERFORMANCE DATA(1)
RAS™ THREADED FASTENERS
Test Sheet Material
Thread Height Length 5052-H34 Aluminum Cold-rolled Steel
Code Code Code Max. Rec. Tightening Installation Pushout Side Load Pull Thru Max. Rec. Tightening Installation Pushout Side Load Pull Thru
Torque (in. lbs.) (lbs.) (lbs.) (2) (lbs.) (3) (lbs.) Torque (in. lbs.) (lbs.) (lbs.) (2) (lbs.) (3) (lbs.)
4 13 1800 100 7 80 16 2400 180 9 80
UNIFIED

440 9 6 17 1800 145 8 80 17 2400 260 9 80


8 17 2100 180 13 80 17 3000 315 15 80
4 20 2000 100 7 85 20 2500 190 9 85
632 10 8 21 2500 190 12 85 26 3200 335 16 85
10 21 2800 230 16 85 26 4000 385 20 85
6 20 2400 140 15 100 27 3200 260 11 100
832 12 9 23 3300 195 16 100 29 4200 345 20 100
12 30 3500 260 20 100 35 4700 420 27 100

Test Sheet Material


Thread Height Length 5052-H34 Aluminum Cold-rolled Steel
Code Code Code Max. Rec. Tightening Installation Pushout Side Load Pull Thru Max. Rec. Tightening Installation Pushout Side Load Pull Thru
Torque (N•m) (kN) (N) (2) (N) (3) (N) Torque (N•m) (kN) (N) (2) (N) (3) (N)
METRIC

3 1.47 8 423 36 356 2.26 10.7 778 40 356


M3 7 4 1.92 8 534 36 356 2.71 10.7 1001 40 356
6 2.15 9.3 756 58 356 2.71 13.3 1312 67 356
4 2.15 8.9 556 53 423 3.28 11.6 956 44 423
M4 9 7 2.6 13.3 890 76 423 4.07 16 1512 80 423
9 2.83 13.3 1112 93 423 4.52 18.7 1846 116 423

RAA™ FASTENERS
PULL
Screw Thread Forming Max. Rec. Pushout Side Load Pull THRU
Height Length Test Sheet Installation
Size Torque Tightening Torque (lbs.) (lbs.) Thru
Code Code Material (lbs.)
Code (in. lbs.) (in. lbs.) (2) (3) (lbs.)
SIDE
UNIFIED

6 3 6 5052-H34 1800 140 8 80 PUSHOUT (2)


4 9 LOAD (3)
8 4 10 Aluminum 1800 180 13 80
8 5.5 11 5052-H34 2500 175 12 85 1” /
6 10
10 5.5 17 Aluminum 2500 235 16 85 25.4mm
9 6.5 18 5052-H34 3100 205 13 105
8 12
12 8.0 20 Aluminum 3100 255 21 105

Screw Thread Forming Max. Rec. Pushout Side Load Pull


Height Length Test Sheet Installation
Size Torque Tightening Torque (N) (N) Thru
Code Code Material (kN)
Code (N•m) (N•m) (2) (3) (N)
METRIC

SIDE VIEW
4 .17 .56 5052-H34 7.1 556 27 356
M3 7
6 .23 1.02 Aluminum 7.1 756 44 356
7 .56 2.26 5052-H34 13.3 890 76 423
M4 9 INSTALLATION FORCE
9 .56 2.83 Aluminum 13.3 1045 107 423

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper
seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters
and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance.  Performance
testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for this purpose.
(2) Pushout test is conducted without side panel attached to R’ANGLE® fastener.
(3) 1” / 25.4mm from screw centerline.

PennEngineering • www.pemnet.com 194


RIGHT ANGLE FASTENERS

PERFORMANCE DATA
SMTRA™ R’ANGLE® FASTENERS WITH ET FINISH(1)(2)

Part Pullout Side Load


Number (lbs.) (lbs.) TESTING CONDITIONS
UNIFIED

SMTRA256-8-6 51.7 7.1 Oven Quad ZCR convection oven with 4 zones
SMTRA440-9-6 89.5 10.8
Vias None
SMTRA632-10-8 110.3 8.4
High Temp 518˚F / 270˚C
SMTRA832-12-9 137.2 21.2
Board Finish 62% Sn, 38% Pb
Part Pullout Side Load Paste Amtech NC559LF Sn96.5/3.0Ag/0.5Cu (SAC305)
Number (N) (N) Lead-free
METRIC

Board .062” thick, Single Layer FR-4


SMTRAM2-6-5 418.2 56.8
SMTRAM25-6-5 216.5 36.9 Stencil .0067” / 0.17 mm thick
SMTRAM3-7-5 257.6 41.3 Screen Printer Ragin Manual Printer
SMTRAM4-9-7 369.3 73.3

(1) With lead-free paste. Average values of 30 test points. The data presented here is for general comparison purposes only. Actual performance is
dependent upon application variables. We will be happy to provide samples for you to install. If required, we can also test your installed hardware
and provide you with the performance data specific to your application.
(2) Further testing details can be found in the literature section on our website.

PEM® “Circle on Pedestal”


(Registered Trademark)

Fastener drawings and


models are available at
www.pemnet.com

195 PennEngineering • www.pemnet.com


Allows permanent joining in metal to
metal and metal to PCB/plastic panels.

SF™
SPOTFAST®
FASTENERS
SPOTFAST® FASTENERS

Allows permanent joining in metal to metal and metal to PCB/plastic panels

• Alternative to riveting and spot welding.


• No special installation equipment required.
• Flush or sub-flush on both sides.
• Minimal space requirements.
• No countersinking or other hole treatment required.
• Can be installed blind into bottom (panel 2) sheet.
• Can be concealed with paints and powder coatings.
• RoHS compliant.

Unlike rivets that “bulb” during installation, the ultimately flush profile of SpotFast® fasteners allows for unobtrusive
attachment requiring minimal space. A smooth surface is retained for finishing and fasteners can be concealed easily
with paints or powder coatings.

SF™ fasteners create a permanent, flush joining of two sheets. Squeezing the
fastener into place causes a cold-flow of panel material into the fastener’s
two separate clinch profiles. The SF fastener is designed for joining metal to Metal Panel 1
metal. They install smooth with the top sheet, and flush or sub-flush with the Metal Panel 2
bottom sheet. Fasteners can attach two metal sheets too difficult to weld;
fasten sheets of unequal thicknesses; join dissimilar metals unable to be
welded; and even attach ultra-thin metal sections.

SFP™ fasteners offer the same benefits as the SF fastener but are made from Stainless Panel 1
precipitation hardened stainless steel for installation into stainless steel Stainless Panel 2
sheets.

SFW™ fasteners offer the same benefits as the SF fastener but are specifically Washer Metal Panel 1
designed to allow pivoting (hinging) of two sheets of metal. A wave washer
Metal Panel 2
provides the consistent torsion to allow repeatable rotation.

SFK™ fasteners are designed for flush joining of metal to PCB/plastic Metal Panel 1
panels P.C.B. Panel 2

PART NUMBER DESIGNATION


SF - 3 - 1.0 - ZI
SFP - 3 - 1.0
Panel 1
SFW - 3 - 1.0 - LZ
SFK - 3 - 1.0 - ZI Panel 2

Can be installed blind into


bottom (panel 2) sheet.
Type Size Thickness Finish
SpotFast fasteners shown actual size. (Panel 1 Code
Mounting Hole Code)

197 PennEngineering • www.pemnet.com


SPOTFAST® FASTENERS

SPOTFAST® FASTENER SELECTOR GUIDE


Pr i ma r y U s e

Type Joining two panels of Joining two panels when Joining a metal panel to a Single point hinging Offers highest corrosion
similar or dissimilar metals one or more is stainless steel PCB or plastic panel applications resistance in product family
SF • • (1)
SFP • (1) • • (1) •
SFW •
(1)

SFK • (1) • • (1)

(1) Not primary use.

METAL TO METAL HINGING APPLICATIONS

SF™ fastener installed into unequal thickness sheets. SFW™ fastener offers flush-mounted,
Fastener is smooth with top of panel 1. smooth pivot point.

SF™ fastener installed sub-flush with panel 2. Fastener METAL TO PCB/PLASTIC


will be flush at minimum sheet thickness.

Metal
Plastic

Sheets as thin as .005” / 0.13 mm may be SFK™ fastener joining metal


attached to thicker sheets using a PEM® to plastic.
SpotFast ® fastener. The thin sheet must be
panel 1 and the “L” dimension must be equal to
or less than the combined panel thicknesses.
Consult our Applications Engineering
department for more information.

PennEngineering • www.pemnet.com 198


SPOTFAST® FASTENERS

SF™ AND SFP™ FASTENERS FOR PERMANENT JOINING OF TWO METAL SHEETS

Panel 1
C2 C1 E
Panel 2

SF & SFP fasteners installed in sheets.

Trademark PEM® Dimple


Patented.
L

SF™ Fastener
Panel 1 Panel 2
Type Thickness Mounting Hole Thickness Mounting Hole Min. Dist.
and Thickness ±0.08 mm / +0.08 mm / Min. +0.08 mm / C1 C2 E L Hole C/L
Size Code ±.003” +.003” –.000” (1) +.003” –.000” Max. Max. Max. Max. To Edge
mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
SF-3 0.8 0.8 .031 3 .118 0.8 .031 2.5 .098 2.98 .117 2.48 .097 3.53 .139 1.5 .059 2.54 .1
SF-3 1.0 1 .039 3 .118 1 .039 2.5 .098 2.98 .117 2.48 .097 3.76 .148 1.9 .075 2.54 .1
SF-3 1.2 1.2 .047 3 .118 1.2 .047 2.5 .098 2.98 .117 2.48 .097 3.76 .148 2.31 .091 2.54 .1
SF-3 1.6 1.6 .063 3 .118 1.6 .063 2.5 .098 2.98 .117 2.48 .097 3.76 .148 3.12 .123 2.54 .1
SF-5 0.8 0.8 .031 5 .197 0.8 .031 4 .157 4.98 .196 3.97 .156 5.56 .219 1.5 .059 3.6 .14
SF-5 1.0 1 .039 5 .197 1 .039 4 .157 4.98 .196 3.97 .156 5.56 .219 1.9 .075 3.6 .14
SF-5 1.2 1.2 .047 5 .197 1.2 .047 4 .157 4.98 .196 3.97 .156 5.56 .219 2.31 .091 3.6 .14
SF-5 1.6 1.6 .063 5 .197 1.6 .063 4 .157 4.98 .196 3.97 .156 5.56 .219 3.12 .123 3.6 .14

SFP™ Fastener for Installation Into Stainless Steel Sheets


Panel 1 Panel 2
Type Thickness Mounting Hole Thickness Mounting Hole Min. Dist.
and Thickness ±0.08 mm / +0.08 mm / Min. +0.08 mm / C1 C2 E L Hole C/L
Size Code ±.003” +.003” –.000” (1) +.003” –.000” Max. Max. Max. Max. To Edge
mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
SFP-3 1.0 1 .039 3 .118 1 .039 2.5 .098 2.98 .117 2.48 .097 3.76 .148 1.9 .075 2.54 .1
SFP-3 1.2 1.2 .047 3 .118 1.2 .047 2.5 .098 2.98 .117 2.48 .097 3.76 .148 2.31 .091 2.54 .1
SFP-3 1.6 1.6 .063 3 .118 1.6 .063 2.5 .098 2.98 .117 2.48 .097 3.76 .148 3.12 .123 2.54 .1
SFP-5 1.0 1 .039 5 .197 1 .039 4.5 .177 4.98 .196 4.47 .176 5.56 .219 1.9 .075 3.6 .14
SFP-5 1.2 1.2 .047 5 .197 1.2 .047 4.5 .177 4.98 .196 4.47 .176 5.56 .219 2.31 .091 3.6 .14
SFP-5 1.6 1.6 .063 5 .197 1.6 .063 4.5 .177 4.98 .196 4.47 .176 5.56 .219 3.12 .123 3.6 .14

(1) Fastener will provide flush application at minimum sheet thickness.

199 PennEngineering • www.pemnet.com


SPOTFAST® FASTENERS

SFW™ FASTENER WITH WAVE WASHER FOR SINGLE POINT HINGING APPLICATIONS

Washer Diameter
SFW-3 = 9.7 mm / 0.38” Nom.
SFW-5 = 10.6 mm / 0.42” Nom.

Panel 1
C2 C1 E
Panel 2

SFW fastener with wave washer installed in sheets.


Washer Compressed Thickness Patented.
Trademark PEM® Dimple
SFW-3 = 0.2 mm / .008” Nom.
SFW-5 = 0.3 mm / .012” Nom. L

Panel 1 Panel 2
Type Thickness Mounting Hole Thickness Mounting Hole Min. Dist.
and Thickness ±0.08 mm / +0.08 mm / Min. +0.08 mm / C1 C2 E L Hole C/L
Size Code ±.003” +.003” –.000” (1) +.003” –.000” Max. Max. Max. Max. To Edge
(2) mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
SFW-3 0.8 0.8 .031 3 .118 0.8 .031 2.5 .098 2.98 .117 2.48 .097 3.53 .139 2.09 .082 2.54 .1

SFW-3 1.0 1 .039 3 .118 1 .039 2.5 .098 2.98 .117 2.48 .097 3.76 .148 2.49 .098 2.54 .1
SFW-3 1.2 1.2 .047 3 .118 1.2 .047 2.5 .098 2.98 .117 2.48 .097 3.76 .148 2.90 .114 2.54 .1
SFW-3 1.6 1.6 .063 3 .118 1.6 .063 2.5 .098 2.98 .117 2.48 .097 3.76 .148 3.71 .146 2.54 .1
SFW-5 0.8 0.8 .031 5 .197 0.8 .031 4 .157 4.98 .196 3.97 .156 5.56 .219 1.98 .078 3.6 .14

SFW-5 1.0 1 .039 5 .197 1 .039 4 .157 4.98 .196 3.97 .156 5.56 .219 2.39 .094 3.6 .14
SFW-5 1.2 1.2 .047 5 .197 1.2 .047 4 .157 4.98 .196 3.97 .156 5.56 .219 2.79 .110 3.6 .14
SFW-5 1.6 1.6 .063 5 .197 1.6 .063 4 .157 4.98 .196 3.97 .156 5.56 .219 3.61 .142 3.6 .14

(1) Fastener will provide flush application at minimum sheet thickness. (2) SFW fasteners are shipped with mating washers.

SFK™ FASTENER FOR JOINING METAL TO PCB/PLASTIC PANELS

Panel 1 Metal
C2 C1 E
Panel 2 PCB/plastic

SFK fastener joining metal to PCB/plastic.


Patented.
Trademark PEM® Dimple
L

Panel 1 Panel 2
Type Thickness Mounting Hole Thickness Mounting Hole C2 Min. Dist.
and Thickness ±0.08 mm / +0.08 mm / Min. +0.08 mm / C1 ±0.08 mm / E L Hole C/L
Size Code ±.003” +.003” –.000” (1) +.003” –.000” Max. ±.003” Max. Max. To Edge
mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
SFK-3 0.8 0.8 .031 3 .118 1.6 .063 2.5 .098 2.98 .117 2.9 .114 3.53 .139 2.31 .091 3 0.12
SFK-3 1.0 1 .039 3 .118 1.6 .063 2.5 .098 2.98 .117 2.9 .114 3.76 .148 2.51 .099 3 0.12
SFK-3 1.2 1.2 .047 3 .118 1.6 .063 2.5 .098 2.98 .117 2.9 .114 3.76 .148 2.72 .107 3 0.12
SFK-3 1.6 1.6 .063 3 .118 1.6 .063 2.5 .098 2.98 .117 2.9 .114 3.76 .148 3.12 .123 3 0.12
SFK-5 0.8 0.8 .031 5 .197 1.6 .063 4.5 .177 4.98 .196 4.9 .193 5.56 .219 2.31 .091 5.1 0.20
SFK-5 1.0 1 .039 5 .197 1.6 .063 4.5 .177 4.98 .196 4.9 .193 5.56 .219 2.51 .099 5.1 0.20
SFK-5 1.2 1.2 .047 5 .197 1.6 .063 4.5 .177 4.98 .196 4.9 .193 5.56 .219 2.72 .107 5.1 0.20
SFK-5 1.6 1.6 .063 5 .197 1.6 .063 4.5 .177 4.98 .196 4.9 .193 5.56 .219 3.12 .123 5.1 0.20

(1) Fastener will provide flush application at minimum sheet thickness.

PennEngineering • www.pemnet.com 200


SPOTFAST® FASTENERS

MATERIAL AND FINISH SPECIFICATIONS


Fastener Materials Standard Finishes For Use in Sheet Hardness: (2)

Precipitation Passivated and/or Zinc Plated per ASTM B633, Zinc Plated per ASTM B633,
Hardened Hardening Grade Tested Per SC1 (5µm), Type III, SC1 (5µm), Type III, Colorless HRB 80 / HRB 88 /
Type Carbon Steel Stainless Steel ASTM A380 Colorless (1) Plus Sealant/Lubricant (1) HB 150 or Less HB 183 or Less
SF • • •
SFP • • •
SFW • (Washer) • (Fastener) •
SFK • • •
Part Number Code For Finishes None ZI LZ

(1) See PEM Technical Support section of our web site for related plating standards and specifications.
(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

INSTALLATION

SF™ AND SFP™ FASTENERS


Figure SF-1
Step 1. Prepare properly sized mounting hole in both panels. Do not perform any secondary
operations such as deburring. If the hole is punched, be sure to install fastener into
punched side of hole.
Step 2. Place Panel 2 with smaller mounting hole on anvil and align Panel 1 mounting hole Punch
with the mounting hole of Panel 2. Place the smaller diameter end of the fastener
through the mounting holes as shown in the drawing to the right. (See figure SF-1). Panel 1
Step 3. With the punch and anvil surfaces parallel, apply squeezing force until the fastener
Panel 2
is flush with the top of Panel 1. (See figure SF-1).

NOTE: To use SF or SFP fasteners as a flush-mounted PEMSERTER® Installation Tooling Anvil


pivot point, for best results, install SpotFast
Size Punch Anvil
fastener into Panel 1 first, then place Panel 2
Part No. Part No.
over fastener and squeeze again.
SF-3 / SF-5 975200048 975200046

Figure SFW-1

SFW™ FASTENERS
Step 1. Prepare properly sized mounting hole in both panels. Do not
Punch
perform any secondary operations such as deburring. If the hole
is punched, be sure to install fastener into punched side of hole.
Panel 1
Step 2. Using only Panel 1, with the punch and anvil surfaces parallel,
apply squeezing force until the fastener is flush with the top of
Anvil
Panel 1. (See figure SFW-1).
Step 3. To ensure proper function of washer, place washer over installed
fastener (concave side facing up), then place Panel 2 over Figure SFW-2
C
fastener. Apply squeezing force. Keep gap between Panel 2 and
anvil. (See “G” in figure SFW-2).

Punch
G
PEMSERTER® Installation Tooling Size
(mm) / (in.) Panel 2
C Part Number Part Number SFW-3-0.8
1.09-1.25 / .043-.049 G Panel 1
Size +0.08/+.003 Punch For Anvil Used For Anvil Used SFW-5-0.8
(mm) / (in.) Part No. In Step 2 In Step 3 SFW-3-1.0
1.3-1.44 / .051-.057 Anvil
SFW-5-1.0
SFW-3 3.05 / .120 975200048 970200229300 975200046
SFW-3-1.2
SFW-5 5.05 / .199 975200048 970200020300 975200046 1.5-1.65 / .059-.065
SFW-5-1.2
SFW-3-1.6
1.91-2.06 / .075-.081
SFW-5-1.6

201 PennEngineering • www.pemnet.com


SPOTFAST® FASTENERS

INSTALLATION Figure SFK-1

SFK™ FASTENER
Step 1. Prepare properly sized mounting hole in both panels. Do not
perform any secondary operations such as deburring. If the hole Punch
is punched, be sure to install fastener into punched side of hole.
Step 2. Using only Panel 1, with the punch and anvil surfaces parallel, Metal Panel 1
apply squeezing force until the fastener is flush with the top of
Panel 1. (See figure SFK-1).
Anvil
Step 3. Place Panel 2 over fastener and apply squeezing force. (See
figure SFK-2).

C
PEMSERTER® Installation Tooling
Figure SFK-2
C Part Number Part Number
Size +0.08/+.003 Punch For Anvil Used For Anvil Used
(mm) / (in.) Part No. In Step 2 In Step 3
SFW-3 3.05 / .120 975200048 970200229300 975200046
SFW-5 5.05 / .199 975200048 970200020300 975200046 Punch

PCB/plastic Panel 2
INSTALLATION NOTES Metal Panel 1
• For best results we recommend using a HAEGER® or PEMSERTER®
machine for installation of PEM self-clinching fasteners. Please
check our website for more information. Anvil
• Visit the Animation Library on our website to view the installation
process for select products.

PERFORMANCE DATA(1)

SF™ FASTENER
Installation Pushout of Panel 2 (2)
Type and Thickness Cold-rolled Steel Aluminum Cold-rolled Steel Aluminum
Size Code
kN lbs. kN lbs. N lbs. N lbs.
SF-3 0.8 8 1800 6 1350 360 80 200 45

SF-3 1.0 9 2025 6.5 1475 525 115 250 55

SF-3 1.2 11 2475 7 1575 555 125 310 70

SF-3 1.6 13 2925 7.5 1700 920 205 550 125

SF-5 0.8 11 2475 8 1800 625 140 310 70

SF-5 1.0 12 2700 9.5 2150 800 180 515 115

SF-5 1.2 18 4050 10 2250 1200 270 770 170

SF-5 1.6 20 4500 12.5 2825 1500 335 1145 255

SFP™ FASTENER
Stainless Steel (1) Published installation forces are for general reference. Actual set-up and
Type and Thickness Installation Pushout of Panel 2 (2) confirmation of complete installation should be made by observing proper seating
Size Code of fastener as described in the installation steps. Other performance values
kN lbs. N lbs.
reported are averages when all proper installation parameters and procedures are
SFP-3 1.0 13.5 3000 620 140 followed. Variations in mounting hole size, sheet material, and installation procedure
SFP-3 1.2 20 4500 830 186 may affect performance.  Performance testing this product in your application is
recommended.  We will be happy to provide technical assistance and/or samples
SFP-3 1.6 22 5000 1500 340 for this purpose.
SFP-5 1.0 18 4000 990 222 (2) In most applications, pullout strength of the SpotFast fastener in Panel 1 exceeds pushout
strength of Panel 2.
SFP-5 1.2 27 6000 1158 260
SFP-5 1.6 33 7500 3117 701

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SPOTFAST® FASTENERS

PERFORMANCE DATA(1)

SFW™ FASTENER
Installation into Panel 1 Installation into Panel 2 Pushout of Panel 2 (2)
Type and Thickness Cold-rolled Steel Aluminum Cold-rolled Steel Aluminum Cold-rolled Steel Aluminum
Size Code
kN lbs. kN lbs. kN lbs. kN lbs. N lbs. N lbs.
SFW-3 0.8 4.5 1010 2.5 560 3 675 2 450 350 78 85 19
SFW-3 1.0 5.5 1240 3.5 780 4.5 1010 2 450 375 84 140 31
SFW-3 1.2 6 1350 3.5 780 5 1125 2 450 500 112 250 56
SFW-3 1.6 7 1575 4 900 6 1350 2.5 560 780 175 340 76
SFW-5 0.8 7 1575 3.5 780 8 1800 4 900 350 78 270 61
SFW-5 1.0 7 1575 3.5 780 8.5 1910 5 1125 380 153 425 96
SFW-5 1.2 7 1575 4 900 8.5 1910 5 1125 925 208 510 115

SFW-5 1.6 9 2025 5 1125 10 2250 5 1125 1450 326 600 135

SFK™ FASTENER
Installation into Panel 1 Installation into Panel 2
Type and Thickness Pushout of Panel 2 (2)
Cold-rolled Steel FR-4 Fiberglass
Size Code
kN lbs. kN lbs. N lbs.
SFK-3 0.8 6.2 1400 1.8 400 200 45
SFK-3 1.0 8 1800 1.8 400 200 45
SFK-3 1.2 8.9 2000 1.8 400 200 45
SFK-3 1.6 10.2 2300 1.8 400 200 45
SFK-5 0.8 11.1 2500 1.8 400 400 90
SFK-5 1.0 13.5 3000 1.8 400 400 90
SFK-5 1.2 15.6 3500 1.8 400 400 90
SFK-5 1.6 17.8 4000 1.8 400 400 90

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper
seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters
and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance.  Performance
testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for this purpose.
(2) In most applications, pullout strength of the SpotFast fastener in Panel 1 exceeds pushout strength of Panel 2.

Fastener drawings PEM® Dimple


and models are Trademark
available at
www.pemnet.com

203 PennEngineering • www.pemnet.com


PEM® KEYHOLE® fasteners are
designed for quick panel attachment
and reduction of loose hardware.

NEW - SKS-R™ Fasteners


Provide high side-load in verticle
component mounting applications

SK™
SELF-CLINCHING
KEYHOLE® FASTENERS
KEYHOLE® STANDOFFS AND FASTENERS

PEM® KEYHOLE® Standoffs and sheet joining fasteners are designed so that a PC board or panel can be quickly slipped
into place and then removed from an assembly by simply sliding the board sideways and lifting it off. These standoffs
and fasteners can save valuable time and dramatically reduce the amount of loose hardware required.

SKC™/SK4™ standoffs can be used for spacing or mounting of replaceable components.


Typically, several standoffs are used with one standard PEM® threaded standoff which
accepts a screw to secure the board or component against any unwanted movement.

• Allow detachable spacing of two sheets


• Clinch feature mounts fastener permanently and flush into metal sheet
• Unique barrel design allows for quick attachment and detachment
• Makes horizontal or vertical component mounting possible
• SK4™ standoffs are available for installation into stainless steel sheets

SKC-F™/SK4-F™/SKS-R™ fasteners are designed so that two sheets can be quickly joined flat against each
other. Typically, several fasteners are used with one standard PEM® threaded F™ flush nut (PEM® Bulletin F)
which accepts a screw to secure the sheets against any unwanted movement.

• Allow detachable spacing of two sheets


• Clinch feature mounts fastener permanently and flush or sub-flush into metal sheet
• Unique barrel design allows for quick “panel-on-panel” attachment and detachment
SKC-F™/SK4-F™ Fasteners
• Can be clinched into blind hole where concealed head is required
• Makes horizontal or vertical component mounting possible
• SK4-F™ fasteners are available for installation into stainless steel sheets NEW
• SKS-R™ fasteners are designed to provide high side-load in verticle component
mounting applications
• SKS-R™ fasteners are available for various top sheet thicknesses and hole sizes
SKS-R™ Fasteners

Drawings and models


are available at
www.pemnet.com

PEM® Dimple
(Registered Trademark)

SKC™/SK4™ Standoffs SKC-F™/SK4-F™ Fasteners

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KEYHOLE® STANDOFFS AND FASTENERS

SKC™/SK4™ STANDOFF DIMENSIONAL DATA


PEM “dimple”
registered
trademark.
PART NUMBER DESIGNATION

B A C SK C – 6 060 – 12
SK 4 – 6 060 – 12

S Type Material Body Sheet Length


Code Size Thickness Code
H M L Code Code
Clinching profile may vary.

All dimensions are in inches.



Type Body Length “L” ± .005

Size - (Length Code in 32nds of an inch) A B C S M H
UNIFIED

300 Series 400 Series


Sheet ± .003 ± .003 Max. ± .003 Max. Nom.
Stainless Stainless
Code .063 .125 .188 .250 .312 .375 .437 .500 .562 .625 .750 .875 1.00
Steel Steel

SKC SK4 6060 2 4 6 8 10 12 14 16 18 20 24 28 32 .099 .177 .212 .068 .108 .250

All dimensions are in millimeters.


Type Body
300 Series 400 Series Size - Length “L” ± 0.13 A B C S M H
METRIC

Stainless Stainless (Leng th Code in millimeters)


Sheet ± 0.08
± 0.08
Max.
± 0.08
Max.
Nom.
Steel (1) Steel (2) Code

SKC SK4 61.5 2 4 6 8 10 12 14 16 18 20 22 25 2.51 4.5 5.39 1.73 2.75 6.35

SKC-F™/SK4-F™ FASTENER DIMENSIONAL DATA


A
PART NUMBER DESIGNATION
PEM “dimple”
registered
trademark. SK C – F 1.5
BN C SK 4 – F 1.5

Type Material Face Sheet


Code Mounting Thickness
S Designation Code
H M Code
Clinching profile may vary.

All dimensions are in inches.


Type
Face
Top Sheet A B C H M N S
UNIFIED

Mounting
300 Series 400 Series Thickness Max. ± .003 Max. Nom. Max. ± .003 ±.003
Designation
Stainless Stainless Code
Code
Steel Steel

SKC SK4 F 1.5 .039 .177 .212 .237 .108 .099 .068

All dimensions are in millimeters.


Type
Face
Top Sheet A B C H M N S
Mounting
METRIC

300 Series 400 Series Thickness Max. ± 0.08 Max. Nom. Max. ± 0.08 ±0.08
Designation
Stainless Stainless Code
Code
Steel Steel

SKC SK4 F 1.5 1 4.5 5.39 6.02 2.75 2.5 1.73

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KEYHOLE® STANDOFFS AND FASTENERS

NEW
SKS-R™ FASTENER DIMENSIONAL DATA

A
PART NUMBER DESIGNATION
PEM “dimple”
registered SK S – R 1.5 – 2.5 – ZI
trademark.
B N C
Type Material Face Top Sheet Neck Finish
Code Mounting Thickness Diameter
Designation Code Code
Code
S
H M
Clinching profile may vary.

All dimensions are in inches.


Type Face Top Neck A
Mounting Sheet Diameter S
(Shank) B C H M N +.003
Hardened Designation Thickness Code Max. ±.003 Max. Nom. Max. ±.003
Steel Code Code –.008
2.5 .177 .212 .236 .099
UNIFIED

SKS R 1.5 3.2 .039 .217 .235 .276 .148 .126 .107
4.0 .256 .275 .307 .157
2.5 .177 .212 .236 .099
SKS R 2 3.2 .039 .217 .235 .276 .167 .126 .127
4.0 .256 .275 .307 .157
2.5 .177 .212 .236 .099
SKS R 2.5 3.2 .039 .217 .235 .276 1.87 .126 .147
4.0 .256 .275 .307 .157

All dimensions are in millimeters.


Type Face Top Neck A
Mounting Sheet Diameter S
(Shank) B C H M N +0.08
Hardened Designation Thickness Code Max. ±0.08 Max. Nom. Max. ±0.08 –0.21
Steel Code Code
MILLIMETERS

2.5 4.5 5.39 6 2.5


SKS R 1.5 3.2 1 5.5 5.98 7 3.75 3.2 2.73
4.0 6.5 6.98 7.8 4
2.5 4.5 5.39 6 2.5
SKS R 2 3.2 1 5.5 5.98 7 4.25 3.2 3.23
4.0 6.5 6.98 7.8 4
2.5 4.5 5.39 6 2.5
SKS R 2.5 3.2 1 5.5 5.98 7 4.75 3.2 3.73
4.0 6.5 6.98 7.8 4

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KEYHOLE® STANDOFFS AND FASTENERS

APPLICATION DATA

SKC™/SK4™ STANDOFF SKC-F™/SK4-F™ FASTENER

Mounting Hole A Mounting Hole A


in Panel 2 in Panel 2
A3 Dia. A1 Rad. A3 Dia. A1 Rad.

Location Location
Tolerance A4 Tolerance A4
±.005” / ±0.13 mm A2 ±.005” / ±0.13 mm A2

Mounting Hole A
Edge
C2 Mounting Hole A
Edge
PANEL 2 C2

PANEL 2
PANEL 1
Mounting Edge
PANEL 1 Mounting Hole B Hole Location C1
Tolerance
Mounting Edge ±.005” / ±0.13 mm
Mounting Hole B Hole Location C1
Tolerance
±.005” / ±0.13 mm

All dimensions are in inches.


PANEL 1 PANEL 2
Bottom Top Mounting Hole A
Sheet
Mounting Min. Edge Edge
Hardness Thickness
Type Hole B Sheet Distance A1 A2 A3 A4 Material Distance
Max. Range
+ .003 Thickness C1 Min. Nom. ± .003 ± .003 Min. C2 Min.
(1)
- .000
UNIFIED

SKC-6060 .213 HRB 70 / HB 125 .040 .260 .059 .118 .197 .148 ANY .057 - .064 .160

SK4-6060 .213 HRB 88 / HB 183 .040 .260 .059 .118 .197 .148 ANY .057 - .064 .160
(2)
SKC-F1.5 .213 HRB 70 / HB 125 .040 .150 .059 .118 .197 .148 ANY .057 - .064 .160

SK4-F1.5 .213 HRB 88 / HB 183 .040 (2) .150 .059 .118 .197 .148 ANY .057 - .064 .160

All dimensions are in millimeters.


PANEL 1 PANEL 2
Top Mounting Hole A
Bottom Sheet
Min. Edge Edge
Mounting Hardness Thickness
Type Sheet Distance A1 A2 A3 A4 Material Distance
Hole B Max. Range
Thickness C1 Min. Nom. ± 0.08 ± 0.08 Min. C2 Min.
+0.08 (1)
METRIC

SKC-61.5 5.41 HRB 70 / HB 125 1 6.6 1.5 3 5 3.75 ANY 1.45 - 1.62 4.1

SK4-61.5 5.41 HRB 88 / HB 183 1 6.6 1.5 3 5 3.75 ANY 1.45 - 1.62 4.1

SKC-F1.5 5.41 HRB 70 / HB 125 1


(2)
3.8 1.5 3 5 3.75 ANY 1.45 - 1.62 4.1

SK4-F1.5 5.41 HRB 88 / HB 183 1


(2)
3.8 1.5 3 5 3.75 ANY 1.45 - 1.62 4.1

(1) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.


(2) SKC-F™/SK4-F™ fasteners may also be installed into a .043” / 1.1 mm minimum depth blind milled hole in a .062” / 1.6 mm minimum sheet thickness.

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KEYHOLE® STANDOFFS AND FASTENERS

APPLICATION DATA

SKS-R™ FASTENER

Mounting Hole A Mounting


in Panel 2 Edge
Hole A C2
A3 Dia. A1 Rad.
PANEL 2
PANEL 1
Location
Tolerance A4 Mounting
±.005” / ±0.13 mm A2 Mounting
Hole B Hole Location Edge
Tolerance C1
±.005” / ±0.13 mm

All dimensions are in inches.


PANEL 1 PANEL 2
Bottom Sheet Top Mounting Hole A
Mounting Hardness Edge Edge
A A A3 A4 Material Thickness
Type Hole B Max. Thickness Distance 1 2 Distance
Nom. ± .003 ± .003 Min. Max.
+ .003 –.000 (1) Range C1 Min. C2 Min.
SKS-R1.5-2.5-ZI .213 HRB 80 / HB 150 .040 - .047 .236 .059 .118 .197 .148 ANY .060 .160
SKS-R1.5-3.2-ZI .236 HRB 80 / HB 150 .040 - .047 .236 .073 .146 .236 .181 ANY .060 .201
UNIFIED

SKS-R1.5-4.0-ZI .276 HRB 80 / HB 150 .040 - .047 .236 .089 .177 .276 .217 ANY .060 .240
SKS-R2.0-2.5-ZI .213 HRB 80 / HB 150 .040 - .047 .236 .059 .118 .197 .148 ANY .080 .160
SKS-R2.0-3.2-ZI .236 HRB 80 / HB 150 .040 - .047 .236 .073 .146 .236 .181 ANY .080 .201
SKS-R2.0-4.0-ZI .276 HRB 80 / HB 150 .040 - .047 .236 .089 .177 .276 .217 ANY .080 .240
SKS-R2.5-2.5-ZI .213 HRB 80 / HB 150 .040 - .047 .236 .059 .118 .197 .148 ANY .100 .160
SKS-R2.5-3.2-ZI .236 HRB 80 / HB 150 .040 - .047 .236 .073 .146 .236 .181 ANY .100 .201
SKS-R2.5-4.0-ZI .276 HRB 80 / HB 150 .040 - .047 .236 .089 .177 .276 .217 ANY .100 .240

All dimensions are in millimeters.


PANEL 1 PANEL 2
Bottom Sheet Top Mounting Hole A
Mounting Hardness Edge Edge
A A A3 A4 Material Thickness
Type Hole B Max. Thickness Distance 1 2 Distance
Nom. ± 0.08 ± 0.08 Min. Max.
+ 0.08 (1) Range C1 Min. C2 Min.
SKS-R1.5-2.5-ZI 5.41 HRB 80 / HB 150 1 - 1.19 6 1.5 3 5 3.75 ANY 1.54 4.1
MILLLIMETERS

SKS-R1.5-3.2-ZI 6 HRB 80 / HB 150 1 - 1.19 6 1.85 3.7 6 4.6 ANY 1.54 5.1
SKS-R1.5-4.0-ZI 7 HRB 80 / HB 150 1 - 1.19 6 2.25 4.5 7 5.5 ANY 1.54 6.1
SKS-R2.0-2.5-ZI 5.41 HRB 80 / HB 150 1 - 1.19 6 1.5 3 5 3.75 ANY 2.04 4.1
SKS-R2.0-3.2-ZI 6 HRB 80 / HB 150 1 - 1.19 6 1.85 3.7 6 4.6 ANY 2.04 5.1
SKS-R2.0-4.0-ZI 7 HRB 80 / HB 150 1 - 1.19 6 2.25 4.5 7 5.5 ANY 2.04 6.1
SKS-R2.5-2.5-ZI 5.41 HRB 80 / HB 150 1 - 1.19 6 1.5 3 5 3.75 ANY 2.54 4.1
SKS-R2.5-3.2-ZI 6 HRB 80 / HB 150 1 - 1.19 6 1.85 3.7 6 4.6 ANY 2.54 5.1
SKS-R2.5-4.0-ZI 7 HRB 80 / HB 150 1 - 1.19 6 2.25 4.5 7 5.5 ANY 2.54 6.1

209 PennEngineering • www.pemnet.com


KEYHOLE® STANDOFFS AND FASTENERS

INSTALLATION

SKC™/SK4™ STANDOFFS
Figure 1
1. Prepare properly sized mounting hole in Panel 1.
PUNCH
2. Place the fastener through (punched side of ) the mounting
hole and into anvil as shown in figure 1. HEAD
3. With installation punch and anvil surfaces parallel, apply only
enough squeezing force to embed the head flush with the PANEL 1
panel.

PEMSERTER® Installation Tooling (L+M) +.125” /


(L+M) +3.2 mm
ANVIL
Body Size Anvil Dimension (in.) Min.
UNIFIED

Sheet D Anvil Part Punch Part


Code +.003 -.000 Number Number
6060 .216 970200012300 975200048

For “L” and “M”


Body Size Anvil Dimension (mm)
METRIC

see page 206.


Sheet D Anvil Part Punch Part
Code +0.08 Number Number
D
61.5 5.49 970200012300 975200048

SKC-F™/SK4-F™ FASTENERS Figure 2

Through Hole Installation Procedure PUNCH

1. Prepare properly sized mounting hole in Panel 1.


2. Place the fastener into anvil hole as shown in Figure 2. PANEL 1
3. Place the (punch side of ) mounting hole over the shank of the fastener.
4. With installation punch and anvil surfaces parallel, apply only enough L
FLANGE
squeezing force until flange is flush with panel. Min.
ANVIL

Blind Hole Installation Procedure


D

1. Mill a properly sized blind hole into Panel 1 to .043”/1.1 mm minimum depth.
2. Place the fastener into anvil hole as shown in Figure 3.
3. Place the panel mounting hole over the shank of the fastener.
Figure 3
4. With installation punch and anvil surfaces parallel, apply only enough
squeezing force to embed the flange flush with the panel. PUNCH

PANEL 1
PEMSERTER® Installation Tooling
Sheet Anvil Dimensions (in.) L FLANGE
UNIFIED

Thickness L D Anvil Part Punch Part Min.


Code Min. +.003 -.000 Number Number ANVIL
1.5 .233 .184 8012608 975200048

Sheet Anvil Dimensions (mm)


METRIC

Thickness L D Anvil Part Punch Part D


Code Min. +0.08 Number Number
1.5 5.95 4.67 8012608 975200048

End Mill Information


Double-ended, two-flute H.S.S. center-cutting end
Fastener Required Size PEM
mills are available from stock. PennEngineering does Type End Mill Part No.
not manufacture center-cutting end mills, but we do
SKC-F/SK4-F .213” CHM-213
keep a supply in stock for your convenience.

PennEngineering • www.pemnet.com 210


KEYHOLE® STANDOFFS AND FASTENERS

SKS-R™ FASTENERS
1. Prepare properly sized mounting hole in Panel 1.
2. Place the fastener through (punch side of ) the mounting hole and
into anvil as shown.
3. With installation punch and anvil surfaces parallel, apply only
enough squeezing force to embed the head flush with the panel.
PUNCH

PEMSERTER® Installation Tooling


Neck Anvil Dimensions (in.)
Diameter
PANEL 1
D Anvil Part Punch Part
UNIFIED

Code +.003 -.000 Number Number


M
25 .183 8026244 +.126”/3.2mm
32 .222 8026245 975200048
Min.
40 .262 8026246

Neck Anvil Dimensions (mm) ANVIL


Diameter D Anvil Part Punch Part
METRIC

Code +0.08 Number Number


25 4.65 8026244
D
32 5.65 8026245 975200048
40 6.65 8026246

INSTALLATION NOTES
• For best results we recommend using a HAEGER® or PEMSERTER® machine for installation of
PEM® self-clinching fasteners. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for select products.

211 PennEngineering • www.pemnet.com


KEYHOLE® STANDOFFS AND FASTENERS

MATERIAL AND FINISH SPECIFICATIONS


Fastener Materials Standard Finish For Use in Sheet Hardness: (1)

Hardened Passivated Zinc Plated per


Type Hardened 300 Series 400 Series and/or Tested ASTM B633, SC1 (5um) HRB 88 / HB 183 HRB 80 / HB 150 HRB 70 / HB 125
Steel Stainless Steel Stainless Steel per ASTM A380 Type III, Colorless (2) or less or less or less

SKC • • •

SK4 • • •

SKC-F • • •

SC4-F • • •

SKS-R • • •

Part Number Code For Finishes None ZI

(1) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.


(2) See PEM Technical Support section of our web site for related plating standards and specifications.

A NOTE ABOUT 400 SERIES FASTENERS FOR STAINLESS STEEL PANELS


In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed.  In
the case of stainless steel panels, fasteners made from 300 Series Stainless Steel do not meet this hardness criteria.  It is for this
reason that 400 series fasteners (SK4 and SK4-F) are offered.  However, while these 400 Series fasteners install and perform well
in 300 Series stainless sheets they should not be used if the end product:
• Will be exposed to any appreciable corrosive presence.
• Requires non-magnetic fasteners.
• Will be exposed to any temperatures above 300˚F (149˚C)
If any of the these are issues, please contact [email protected] for other options.

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KEYHOLE® STANDOFFS AND FASTENERS

PERFORMANCE DATA(1)
SKC™/SK4™ STANDOFFS
Installation and pushout
Test Sheet Material .060” 5052-H34 Aluminum .060” Cold-Rolled Steel .060” 300 Series Stainless Steel
Body Size - Installation Pushout Installation Pushout Installation Pushout
UNIFIED

Sheet Code (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) Side-Load


SKC-6060 1600 250 3200 600 — —
SK4-6060 — — — — 9015 720
Pushout
Test Sheet Material 1.52 mm 5052-H34 Aluminum 1.52 mm Cold-Rolled Steel 1.52 mm 300 Series Stainless Steel
Installation
Body Size - Installation Pushout Installation Pushout Installation Pushout Force
METRIC

Sheet Code (kN) (N) (kN) (N) (kN) (N)


SKC-61.5 7.1 1100 14.2 2600 — —
SK4-61.5 — — — — 40.1 3200

SKC™/SK4™ STANDOFFS
Side-load
Test Sheet Thick. .040” (2) .060”
Length Codes
Body Size - -2 -4 -6 -8 -10 -12 -14 -16 -18 -20 -24 -28 -32
UNIFIED

Sheet Code Test Sheet Material


Side-Load Force Max. (lbs.)
SKC-6060 5052-H34 Aluminum 130 95 82 63 52 44 38 34 30 27 22 19 17
SKC-6060 Cold-Rolled Steel 185 120 197 153 126 106 92 81 71 66 55 47 42
SK4-6060 300 Series Stainless Steel 400 300 220 180 160 140 120 110 100 100 80 70 50

Test Sheet Thick. 1 mm (2) 1.52 mm


Length Codes
Body Size - -2 -4 -6 -8 -10 -12 -14 -16 -18 -20 -22 -25
METRIC

Sheet Code Test Sheet Material


Side-Load Force Max. (N)
SKC-61.5 5052-H34 Aluminum 545 370 296 228 184 156 136 116 104 96 88 76
SKC-61.5 Cold-Rolled Steel 735 490 696 540 440 372 320 280 252 228 208 184
SK4-61.5 300 Series Stainless Steel 1690 1140 860 710 610 540 480 440 400 380 320 250

SKC-F™/SK4-F™ FASTENERS
Installation, Pushout and Side-load

Test Sheet Material .060” 5052-H34 Aluminum .060” Cold-Rolled Steel .060” 300 Series Stainless Steel
Installation Pushout Side-Load Force Max. Installation Pushout Side-Load Force Max. Installation Pushout Side-Load Force Max.
UNIFIED

Type Side-Load
(lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
SKC-F 1100 120 120 2100 160 185 — — —
SK4-F — — — — — — 10210 292 202

Test Sheet Material 1.52 mm 5052-H34 Aluminum 1.52 mm Cold-Rolled Steel 1.52 mm 300 Series Stainless Steel Installation Pushout
Force
Installation Pushout Side-Load Force Max. Installation Pushout Side-Load Force Max. Installation Pushout Side-Load Force Max.
METRIC

Type
(kN) (N) (N) (kN) (N) (N) (kN) (N) (N)
SKC-F 4.9 533 533 9.3 711 822 — — —
SK4-F — — — — — — 45.4 1300 900

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper
seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters
and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance.  Performance
testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for this purpose.
(2) .040” / 1 mm test sheet material thickness was used for the -2 and -4 SKC/SK4 standoffs due to the short length of the parts.

213 PennEngineering • www.pemnet.com


KEYHOLE® STANDOFFS AND FASTENERS

PERFORMANCE DATA
SKS-R™ FASTENERS
Installation, Pushout and Side-load

Test Sheet Material .040” Cold-Rolled Steel HRB 67


Installation Pushout Side-Load Force Max.
Type
(lbs.) (lbs.) (lbs.)
Side-Load
SKS-R1.5-2.5-ZI 3200 160 191
SKS-R1.5-3.2-ZI 4000 180 213
UNIFIED

SKS-R1.5-4.0-ZI 5000 180 258


SKS-R2.0-2.5-ZI 3200 160 169
Installation Pushout
SKS-R2.0-3.2-ZI 4000 180 191 Force
SKS-R2.0-4.0-ZI 5000 180 225
SKS-R2.5-2.5-ZI 3200 160 124
SKS-R2.5-3.2-ZI 4000 180 137
SKS-R2.5-4.0-ZI 5000 180 182

Test Sheet Material 1 mm Cold-Rolled Steel HRB 67


Installation Pushout Side-Load Force Max.
Type
(kN) (N) (N)
SKS-R1.5-2.5-ZI 14.2 711 850
SKS-R1.5-3.2-ZI 17.8 800 950
METRIC

SKS-R1.5-4.0-ZI 22.3 800 1150


SKS-R2.0-2.5-ZI 14.2 711 750
SKS-R2.0-3.2-ZI 17.8 800 850
SKS-R2.0-4.0-ZI 22.3 800 1000
SKS-R2.5-2.5-ZI 14.2 711 550
SKS-R2.5-3.2-ZI 17.8 800 610
SKS-R2.5-4.0-ZI 22.3 800 810

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KEYHOLE® STANDOFFS AND FASTENERS

212 PennEngineering • www.pemnet.com


PEM® through hole threaded and
unthreaded standoffs for mounting,
spacing or stacking panels.

SO™
SELF-CLINCHING
STANDOFFS
SELF-CLINCHING STANDOFFS

PEM® self-clinching standoffs, which use the proven self-clinching design, provide
ideal solutions for applications where mounting, spacing or stacking of panels,
boards or components are required. Pressed into round holes, these fasteners
mount permanently into metal sheets as thin as .025” / 0.63 mm. Support This
sheet

Specially designed SO4™, BSO4™ and TSO4™ standoffs are made from hardened
stainless steel and are ideal for clinching into stainless steel sheets. An optional
nickel plating is now available if product is expected to be used in a corrosive
environment.
THROUGH-HOLE BLIND
THREADS THREADS
For more information on the proper use of PEM® self-clinching standoffs, check our
website for Tech Sheet PEM® - REF/Standoff Basics.

HEAD SIDE OF SHEET AFTER INSTALLATION

SO/SOS/SOA/SO4
BSO/BSOS/BSOA/BSO4
TSO/TSOS/TSOA/TSO4 (Styles 1 & 2) DSOS/DSO
TSO/TSOS/TSOA/TSO4 (Style 3)
SOSG/SOAG

SO™/SOS™/SOA™/SO4™ through hole DSOS™/DSO™ Through hole, threaded


threaded self-clinching standoffs - standoffs with round, knurled head
PAGE 218 allowing closer-to-edge clinch
installation - PAGE 222
BSO™/BSOS™/BSOA™/BSO4™ Blind hole,
threaded self-clinching standoffs - SOSG™/SOAG™ Through hole, threaded
PAGE 219 grounding standoffs with “grounding/
earthing teeth” on end of barrel -
SO™/SOS™/SOA™/SO4™ Through hole, PAGE 222
unthreaded self-clinching standoffs -
PAGE 220 Material and finish specifications - PAGE 223

TSO™/TSOS™/TSOA™/TSO4™ Through hole Installation - PAGES 223 & 224


threaded standoffs for clinching into
thinner sheets than SO™ standoffs -
Performance data - PAGES 225 & 226
PAGE 221

Application Requires:
PEM® Installation Superior Closed-end Grounding/ Closest-to-edge Thinnest Most varied
Standoff into stainless corrosion Threads at for flush earthing teeth distance Available minimum standard length Non-magnetic
Type steel (1) resistance barrel end appearance on barrel end mounting Unthreaded sheet increments
BSO • •
BSOA • • •
BSOS • • • •
BSO4 • (2) • •

DSO •
DSOS • • •
SO •
SOA • •
SOS • • •
SO4 • (2) •

SOAG • •
SOSG • • •
TSO • • (3) • •
TSOA • • (3) • • •
TSOS • • • (3) • • •
TSO4 • (2) • • (3) • •

(1) See note 5 on page 223 about installing fasteners into stainless steel sheets. (2) When used with optional nickel plating. (3) Style #3 only.

217 PennEngineering • www.pemnet.com


SELF-CLINCHING STANDOFFS

SO™/SOS™/SOA™/SO4™ - THROUGH-HOLE THREADED STANDOFFS


• SO standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 80 / HB (Hardness Brinell) 150 or less.
• SOS standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 70 / HB (Hardness Brinell) 125 or less.
• SOA standoffs are recommended for use in aluminum sheets HRB (Rockwell “B” scale) 50 / HB (Hardness Brinell) 82 or less.
• SO4 standoffs are recommended for use in stainless steel sheets HRB (Rockwell “B” scale) 88 / HB (Hardness Brinell) 183 or less.

PEM® “Single” or PEM® “Two Groove” Registered Trademark GENERAL DIMENSIONAL DATA
D All dimensions are in inches.
Hole Size B C Min. Dist.
Thread Min. In Sheet Counter- H
+.000 Hole C/ D
Code Sheet +.003 Bore Dia. Nom. ±.010
Thickness -.005 To Edge
C B -.000 ±.005
440 .040 .166 .125 .165 .187 .23

UNIFIED
6440 .040 .213 .125 .212 .250 .27 Varies
according
632 .040 .213 .156 .212 .250 .27 to length.
See length
L H
8632 .050 .281 .156 .280 .312 .31 charts
below.
Clinching profile may vary. 832 .050 .281 .188 .280 .312 .31
032 .050 .281 .203 .280 .312 .31

All dimensions are in millimeters.


PART NUMBER DESIGNATION B
Hole Size Min. Dist.
Thread Min. In Sheet Counter- C H Hole C/ D
SO – 440 – 8 ZI Code Sheet Bore Dia. -0.13 Nom. ±0.25
Thickness +0.08
SO/SOS/SOA SO S – 440 – 8 METRIC ±0.13 To Edge
SO A – 440 – 8 M3 1 4.22 3.2 4.2 4.8 6
Varies
SO 4 – 440 – 8 NC* 3.5M3 1 5.41 3.2 5.39 6.4 6.8 according
to length.
M3.5 1 5.41 3.9 5.39 6.4 6.8 See length
M4 1.27 7.14 4.8 7.12 7.9 8 charts
below.
Type Material Thread Length Finish
Code Code Code M5 1.27 7.14 5.35 7.12 7.9 8
SO4
Installs into stainless steel

* NC suffix is required if optional nickel plating (for corrosion resistance) is desired. Micro sizes also available.
Otherwise, no suffix is necessary. See PEM® Bulletin MPF for more information.

THREAD SIZE AND LENGTH SELECTION DATA


All dimensions are in inches.
Type
Length “L” +.002 –.005 (Length Code in 32nds of an inch)
Thread Fastener Material Thread
Stainless Hardened
Size Code .125 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750 .812 .875 .937 1.00 1.062
Steel Steel Aluminum Stainless Steel
.112-40 440
SO SOS SOA SO4 4 6 8 10 12 14 16 18 20 22 24 – – – – –
(#4-40) 6440(1)
UNIFIED

.138-32 632
SO SOS SOA SO4 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
(#6-32) 8632(1)
.164-32
SO SOS SOA SO4 832 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
(#8-32)
.190-32
(#10-32) SO SOS SOA SO4 032 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34

D Dimension ±.010 None .187 .312 .437

All dimensions are in millimeters.


Type
Thread Fastener Material Thread Length “L” +0.05 –0.13
Size x (Length Code in millimeters)
Pitch Stainless Hardened Code
Steel Steel Aluminum Stainless Steel
M3
METRIC

M3 x 0.5 SO SOS SOA SO4 3 4 6 8 10 12 14 16 18 – – –


3.5M3(1)
M3.5 x 0.6 SO SOS SOA SO4 M3.5 3 4 6 8 10 12 14 16 18 20 22 25
M4 x 0.7 SO SOS SOA SO4 M4 3 4 6 8 10 12 14 16 18 20 22 25
M5 x 0.8 SO SOS SOA SO4 M5 3 4 6 8 10 12 14 16 18 20 22 25
D Dimension ±0.25 None 4 8 11

(1) Standoffs with thread codes 6440, 8632, and 3.5M3 have a thicker wall to provide more bearing surface for the mating component or panel
reducing the chance of cracking or cutting into the board.

Please contact your local PEM® distributor for availability, minimum quantity, and pricing information.

PennEngineering • www.pemnet.com 218


SELF-CLINCHING STANDOFFS

BSO™/BSOS™/BSOA™/BSO4™ - BLIND THREADED STANDOFFS


• BSO standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 80 / HB (Hardness Brinell) 150 or less.
• BSOS standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 70 / HB (Hardness Brinell) 125 or less.
• BSOA standoffs are recommended for use in aluminum sheets HRB (Rockwell “B” scale) 50 / HB (Hardness Brinell) 82 or less.
• BSO4 standoffs are recommended for use in stainless steel sheets HRB (Rockwell “B” scale) 88 / HB (Hardness Brinell) 183 or less.

PEM® “Single” or PEM® “Two Groove” Registered Trademark GENERAL DIMENSIONAL DATA
All dimensions are in inches.
F
Hole Size C Min. Dist.
Thread Min. In Sheet H
+.000 Hole C/ F
Code Sheet +.003 -.005 Nom. Min.
Thickness
-.000 To Edge
C
440 .040 .166 .165 .187 .23

UNIFIED
6440 .040 .213 .212 .250 .27 Varies
according
632 .040 .213 .212 .250 .27 to length.
See length
8632 .050 .281 .280 .312 .31 charts
L H below.
832 .050 .281 .280 .312 .31
Clinching profile may vary.
032 .050 .281 .280 .312 .31

All dimensions are in millimeters.


PART NUMBER DESIGNATION Min. Hole Size Min. Dist.
Thread C H Hole C/ F
Code Sheet In Sheet
BSO – 440 – 12 ZI Thickness +0.08
-0.13 Nom.
To Edge
Min.

BSO/BSOS/BSOA BSO S – 440 – 12


M3 1 4.22 4.2 4.8 6
METRIC

BSO A – 440 – 12 Varies


BSO 4 – 440 – 12 NC* 3.5M3 1 5.41 5.39 6.4 6.8 according
to length.
M3.5 1 5.41 5.39 6.4 6.8 See length
charts
M4 1.27 7.14 7.12 7.9 8
below.
Type Material Thread Length Finish
Code Code Code M5 1.27 7.14 7.12 7.9 8
BSO4
Installs into stainless steel

* NC suffix is required if optional nickel plating (for corrosion resistance) is desired. Otherwise, no suffix is necessary.

THREAD SIZE AND LENGTH SELECTION DATA


All dimensions are in inches.
Length “L” +.002 –.005 (Length Code in 32nds of an inch)
Type
Thread Stainless Hardened
Thread
Size Code .312 .375 .437 .500 .562 .625 .687 .750 .812 .875 .937 1.00 1.062
Steel Steel Aluminum Stainless Steel
.112-40 440

BSO BSOS BSOA BSO4 10 12 14 16 18 20 22 24 26 28 30 32 34
(#4-40) 6440(1)
UNIFIED

.138-32 632

BSO BSOS BSOA BSO4 10 12 14 16 18 20 22 24 26 28 30 32 34
(#6-32) 8632(1)
.164-32 BSO BSOS BSOA BSO4 832 10 12 14 16 18 20 22 24 26 28 30 32 34
(#8-32)
.190-32
BSO BSOS BSOA BSO4 032 10 12 14 16 18 20 22 24 26 28 30 32 34
(#10-32)
F Dimension Min. .156 .187 .250 .375

All dimensions are in millimeters.



Thread Type Length “L” +0.05 –0.13
Size x Thread (Length Code in millimeters)
Stainless Hardened Code
Pitch Steel Steel Aluminum Stainless Steel
M3
METRIC

M3 x 0.5 BSO BSOS BSOA BSO4 6 8 10 12 14 16 18 20 22 25


3.5M3(1)
M3.5 x 0.6 BSO BSOS BSOA BSO4 M3.5 6 8 10 12 14 16 18 20 22 25
M4 x 0.7 BSO BSOS BSOA BSO4 M4 6 8 10 12 14 16 18 20 22 25
M5 x 0.8 BSO BSOS BSOA BSO4 M5 6 8 10 12 14 16 18 20 22 25
F Dimension Min. 3.2 4 5 6.5 9.5

(1) Standoffs with thread codes 6440, 8632, and 3.5M3 have a thicker wall to provide more bearing surface for the mating component or panel
reducing the chance of cracking or cutting into the board.

Please contact your local PEM® distributor for availability, minimum quantity, and pricing information.

219 PennEngineering • www.pemnet.com


SELF-CLINCHING STANDOFFS

SO™/SOS™/SOA™/SO4™ - THROUGH-HOLE UNTHREADED STANDOFFS (SPECIAL ORDER)


• SO standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 80 / HB (Hardness Brinell) 150 or less.
• SOS standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 70 / HB (Hardness Brinell) 125 or less.
• SOA standoffs are recommended for use in aluminum sheets HRB (Rockwell “B” scale) 50 / HB (Hardness Brinell) 82 or less.
• SO4 standoffs are recommended for use in stainless steel sheets HRB (Rockwell “B” scale) 88 / HB (Hardness Brinell) 183 or less.

PEM® “Single” or PEM® “Two Groove” Registered Trademark


GENERAL DIMENSIONAL DATA
All dimensions are in inches.
Hole Size C Min. Dist.
Thru-hole Min. In Sheet H
+.000 Hole C/
Code Sheet +.003 -.005 Nom.
Thickness
-.000 To Edge
C B
4116 .040 .166 .165 .187 .23

UNIFIED
6116 .040 .213 .212 .250 .27
6143 .040 .213 .212 .250 .27
8143 .050 .281 .280 .312 .31
L H
8169 .050 .281 .280 .312 .31
Clinching profile may vary.
8194 .050 .281 .280 .312 .31

All dimensions are in millimeters.

PART NUMBER DESIGNATION Min. Hole Size Min. Dist.


C H Hole C/
Thru-hole Sheet In Sheet
-0.13 Nom.
SO – 4116 – 8 ZI Code Thickness +0.08 To Edge
SO/SOS/SOA
SO S – 4116 – 8 43.1 1 4.22 4.2 4.8 6

METRIC
SO A – 4116 – 8 63.1 1 5.41 5.39 6.4 6.8
SO 4 – 4116 – 8 NC* 63.6 1 5.41 5.39 6.4 6.8
83.6 1.27 7.14 7.12 7.9 8
84.1 1.27 7.14 7.12 7.9 8
SO4 Type Material Thru-hole Length Finish
Code Code Code 85.1 1.27 7.14 7.12 7.9 8
Installs into stainless steel

* NC suffix is required if optional nickel plating (for corrosion resistance)


is desired. Otherwise, no suffix is necessary.
Micro sizes also available.
See PEM® Bulletin MPF for more information.

THROUGH-HOLE AND LENGTH SELECTION DATA


All dimensions are in inches.
B
Thru-hole Type Length “L” +.002 –.005 (Length Code in 32nds of an inch)
Diameter Thru-hole
+.004 -.003 Stainless Hardened Code .125 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750
Steel Steel Aluminum Stainless Steel
UNIFIED

4116
.116 SO SOS SOA SO4 4 6 8 10 12 14 16 18 20 22 24
6116(1)
6143
.143 SO SOS SOA SO4 4 6 8 10 12 14 16 18 20 22 24
8143(1)
.169 SO SOS SOA SO4 8169 4 6 8 10 12 14 16 18 20 22 24
.194 SO SOS SOA SO4 8194 4 6 8 10 12 14 16 18 20 22 24

All dimensions are in millimeters.


B
Thru-hole Type
Length “L” +0.05 –0.13
Diameter Thru-hole (Length Code in millimeters)
+0.1 -0.08 Stainless Hardened Code
Steel Steel Aluminum Stainless Steel
METRIC

43.1
3.1
S0 SOS SOA SO4 3 4 6 8 10 12 14 16 18 20
63.1(1)

63.6
3.6 SO SOS SOA SO4 3 4 6 8 10 12 14 16 18 20
83.6(1)
4.1 SO SOS SOA SO4 84.1 3 4 6 8 10 12 14 16 18 20
5.1 SO SOS SOA SO4 85.1 3 4 6 8 10 12 14 16 18 20

(1) Standoffs with thru-hole codes 6116, 8143, 63.1 and 83.6 have a thicker wall to provide more bearing surface for the mating component or panel
reducing the chance of cracking or cutting into the board.

Please contact your local PEM® distributor for availability, minimum quantity, and pricing information.

PennEngineering • www.pemnet.com 220


SELF-CLINCHING STANDOFFS

TSO™/TSOS™/TSOA™/TSO4™ THREADED STANDOFFS FOR SHEETS AS THIN AS .025”/0.63mm


• TSO standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 60 / HB (Hardness Brinell) 150 or less.
• TSOS standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 70 / HB (Hardness Brinell) 125 or less.
• TSOA standoffs are recommended for use in aluminum sheets HRB (Rockwell “B” scale) 50 / HB (Hardness Brinell) 82 or less.
• TSO4 standoffs are recommended for use in stainless steel sheets HRB (Rockwell “B” scale) 88 / HB (Hardness Brinell) 183 or less.

PEM® “Single” or PEM® “Two Groove”


Style #1 Style #2 Registered Trademark GENERAL DIMENSIONAL DATA
All dimensions are in inches.
F
Min. Hole Size C F Min. Min. Dist.
Thread Sheet In Sheet +.000 Thread H Hole C/
Code Thickness +.003 -.000 -.005 Depth Nom. To Edge

UNIFIED
C C
256 .025 .166 .165 .187 .23
TSO/TSOS/TSOA .200
6256 .025 .213 .212 .250 .27
440 .025 .166 .165 .187 .23
.220
6440 .025 .213 .212 .250 .27
L L 632 .025 .213 .212 .270 .250 .27
Clinching profile may vary.
All dimensions are in millimeters.
Style #3 Min. Hole Size F Min. Min. Dist.
TSO4 F
Installs into stainless steel
Thread Sheet In Sheet C Thread H Hole C/
Code Thickness +0.08 -0.13 Depth Nom. To Edge

METRIC
C M25 0.63 4.22 4.2 4.8 5.8
5.2
6M25 0.63 5.41 5.39 6.4 7.1
M3 0.63 4.22 4.2 4.8 5.8
6.2
6M3 0.63 5.41 5.39 6.4 7.1
L H M35 0.63 5.41 5.39 7 6.4 7.1

THREAD SIZE AND LENGTH SELECTION DATA


All dimensions are in inches.
Type Length “L” ±.003
For other lengths / thread depth data see chart at bottom of page.
Thread Hardened Thread
Stainless Stainless .090 .125 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750
Size Steel Steel Aluminum Steel Code Length Code (Length “L” without decimal point)
UNIFIED

.086-56 256
TSO TSOS TSOA TSO4 090(1) 125(1) 187(1) 250(1) 312(2) 375(2) 437(3) 500(3) 562(3) 625(3) 687(3) 750(3)
(#2-56) 6256(4)
.112-40 440 (1)
TSO TSOS TSOA TSO4 090 125(1) 187(1) 250(1) 312(2) 375(2) 437(2) 500(3) 562(3) 625(3) 687(3) 750(3)
(#4-40) 6440(4)
.138-32 TSO TSOS TSOA TSO4 632 – 125(1) 187(1) 250(1) 312(1) 375(2) 437(2) 500(2) 562(3) 625(3) 687(3) 750(3)
(#6-32)

All dimensions are in millimeters.


Type Length “L” ±0.08
Thread
For other lengths / thread depth data see chart at bottom of page.
Size x Hardened Thread
Pitch Stainless Stainless Code 2.00 3.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 19.00
Steel Steel Aluminum Steel Length Code (Length “L” without decimal point)
METRIC

M2.5 x 0.45 TSO TSOS TSOA TSO4 M25 200(1) 300(1) 400(1) 600(1) 800(2) 1000(3) 1200(3) 1400(3) 1600(3) 1800(3) 1900(3)
6M25(4)

M3
M3 x 0.5 TSO TSOS TSOA TSO4 200(1) 300(1) 400(1) 600(1) 800(2) 1000(2) 1200(3) 1400(3) 1600(3) 1800(3) 1900(3)
6M3(4)

M3.5 x 0.6 TSO TSOS TSOA TSO4 M35 – 300(1) 400(1) 600(1) 800(1) 1000(2) 1200(2) 1400(3) 1600(3) 1800(3) 1900(3)

(1) Style #1. Thru-threaded.


(2) Style #2. Screw might not pass through unthreaded end. Tapped to minimum full thread depth shown. Incomplete threads on tap may allow screw
to pass through.
(3) Style #3. Blind.
(4) Standoffs with thread codes 6256, 6440, 6M25 and 6M3 have a thicker wall to provide more bearing PART NUMBER DESIGNATION
surface for the mating component or panel reducing the chance of cracking or cutting into the board. TSO – 440 – 250 ZI
TSO S – 440 – 250
Please contact your local PEM® distributor for availability, minimum quantity, and pricing information. TSO A – 440 – 250
LENGTH/STYLE DATA TSO 4 – 440 – 250 NC*
All dimensions are in inches. All dimensions are in millimeters.
(Length can be specified in .001” increments.) (Length can be specified in 0.02 mm increments.)

Thread Length “L” Length “L” Length “L” Thread Length “L” Length “L” Length “L” Type Material Thread Length Finish
Code Code Code
UNIFIED

Code (Style #1) (Style #2) (Style #3) Code (Style #1) (Style #2) (Style #3)
METRIC

256 / 6256 .090 - .250 .251 - .375 .376 - .750 M25 / 6M25 2.00 - 6.30 6.32 - 9.50 9.52 - 19.00 * NC suffix is required if optional
440 / 6440 .090 - .280 .281 - .450 .451 - .750 M3 / 6M3 2.00 - 7.50 7.52 - 11.00 11.02 - 19.00 nickel plating (for corrosion
632 .120 - .350 .351 - .540 .541 - .750 M35 3.00 - 8.80 8.82 - 12.80 12.82 - 19.00 resistance) is desired. Otherwise,
no suffix is necessary.

221 PennEngineering • www.pemnet.com


SELF-CLINCHING STANDOFFS

DSOS™/DSO™ THREADED STANDOFFS - FOR CLOSE-TO-EDGE APPLICATIONS


• DSO standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 80 / HB (Hardness Brinell) 150 or less.
• DSOS standoffs are recommended for use in steel or aluminum sheets HRB (Rockwell “B” scale) 70 / HB (Hardness Brinell) 125 or less.

PEM® “Two Groove” Registered Trademark

PART NUMBER DESIGNATION


DSO S – 440 – 250
C
DSO – 440 – 250 ZI

Type Material Thread Length Finish


Code Code Code
L H
Clinching profile may vary.

All dimensions are in inches.


Type Hole Size L (1) Min. Dist.
UNIFIED

Thread Stainless Thread Length Sheet In Sheet C H +.002 Hole C/


Size Steel Steel Code Code Thickness +.003 -.000 Max. Nom. -.005 To Edge
.112-40 250 .250
DSOS DSO 440 .037 - .250 .166 .165 .194 .126
(#4-40) 275 .275

All dimensions are in millimeters.


Thread Type Hole Size Min. Dist.
C L
(1)
METRIC

Size x Stainless Thread Length Sheet In Sheet Max. H +0.05 Hole C/


Pitch Steel Steel Code Code Thickness +0.08 Nom. -0.13 To Edge
6.35 6.35
M3 x 0.5 DSOS DSO M3 0.94 - 6.35 4.22 4.2 4.92 3.2
7 7

(1) Available in other lengths on special order.

Please contact your local PEM® distributor for availability, minimum quantity, and pricing information.

PEM® “Two Groove”


SOSG™/SOAG™ GROUNDING/EARTHING STANDOFFS Grounding/
Registered Trademark
earthing Teeth
PART NUMBER DESIGNATION
PC Board SO S G – 6440 – 10
or plastic SO A G – 6440 – 10 C

Type Material Grounding/ Thread Length P


Metal
Code Earthing Code Code H L
Clinching profile may vary.
All dimensions are in inches.
Length “L” +.010 -.000
Thread Type Min. Hole
Size In C
Size Code Thread (Length Code is in 32nds of an inch) Sheet H P Min. Dist.
Thick- Sheet +.000 ±.005 Nom. HoleC/L
UNIFIED

Stainless .125 .187 .250 .312 .375 .437 .500 ness +.003 –.005 To Edge
Steel Aluminum –.000
.112-40
SOSG SOAG 6440 4 6 8 10 12 14 16 .040 .213 .212 .250 .030 .27
(#4-40)
.138-32
SOSG SOAG 8632 4 6 8 10 12 14 16 .050 .281 .280 .312 .030 .31
(#6-32)

All dimensions are in millimeters.


Type Min. Hole
METRIC

Thread Thread Length “L” +0.25 Min. Dist.


Size x Stainless
Code (Length

Code is in millimeters)

Sheet
Thick-
Size In
Sheet
C
–0.13
H
±0.25
P
Nom. HoleC/L
Pitch Steel Aluminum ness +0.08 To Edge

M3 x 0.5 SOSG SOAG 3.5M3 3 4 6 8 10 12 1 5.4 5.39 6.4 0.76 6.8

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SELF-CLINCHING STANDOFFS

MATERIAL AND FINISH SPECIFICATIONS


Threads (1) Fastener Materials Standard Finishes Optional Finish For Use In Sheet Hardness: (4)

Internal, ASME Non-heat 300 Hardened Zinc Plated Passivated Electroless Nickel
B1.1, 2B Hardened Treated Series 400 Series per ASTM B633, and/or Tested over Copper over HRB 88 / HRB 80 / HRB 70 / HRB 60 / HRB 50 /
Type ASME Carbon Carbon Aluminum Stainless Stainless Steel SC1 (5µm), Type III Per ASTM No Nickel Strike HB 183 HB 150 HB 125 HB 107 HB 82
B1.13M, 6H Steel Steel Steel (5) Colorless (2) A380 Finish Per ASTM B733 (2) (3) or Less or Less or Less or Less or Less
SO • • • •
SOA • • • •
SOS • • • •
SO4 • • • • •
BSO • • • •
BSOA • • • •
BSOS • • • •
BSO4 • • • • •
TSO • • • •
TSOS • • • •
TSOA • • • •
TSO4 • • • • •
DSO • • • •
DSOS • • • •
SOAG • • • •
SOSG • • • •
Part Number Codes For Finishes ZI None None NC

(1) Where applicable.


(2) See PEM Technical Support section of our website for related plating standards and specifications.
(3) Not stocked, available on special order. Minimum quantities apply. Contact your local PEM® distributor for details.
(4) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.
(5) In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed (For more
information, see our tech sheet for installing fasteners into stainless steel sheets). In the case of stainless steel panels, fasteners made from 300
Series Stainless Steel do not meet this hardness criteria.  It is for this reason that SO4™, BSO4™ and TSO4™ 400 series fasteners are offered. 
However, while these 400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product will
be exposed to any appreciable corrosive environment (unless finished with optional nickel plating), requires non-magnetic fasteners or will be
exposed to any temperatures above 300˚F (149˚C). If any of the these are issues, please contact [email protected] for other options.

INSTALLATION
PUNCH
SO™/SOS™/SOA™/SO4™/BSO™/BSOS™/BSOA™/BSO4™ STANDOFFS
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operation such as deburring.
2. Insert standoff through mounting hole (preferably the punch side) of
sheet and into anvil as shown in drawing.
ANVIL
3. With installation punch and anvil surfaces parallel, apply only enough L* Min.
squeezing force to embed the standoff’s head flush in the sheet.
Drawing at right shows suggested tooling for applying these forces.

PEMSERTER® Installation Tooling C*


*See pages 218 & 219 +.004” to +.007” /
Thread Anvil Part Punch Part for “C” and “L”. +0.1 mm to +0.18 mm
Code Number Number
440/M2/M2.5/M3 970200487300
632/6440/3.5M3/M3.5 970200012300
832/8632/M4 970200013300 975200048
032/M5 970200013300
0420/M6 970200393300

223 PennEngineering • www.pemnet.com


SELF-CLINCHING STANDOFFS

INSTALLATION
TSO™/TSOS™/TSOA™/TSO4™ STANDOFFS REQUIRED INSTALLATION
1. Prepare properly sized mounting hole in sheet. Do not perform ANVIL FOR SHEETS BELOW
.032” / 0.81 mm
any secondary operation such as deburring. 120˚ PUNCH
2. Insert standoff through mounting hole (preferably the punch B
side) of sheet and into anvil as shown in drawing.
3. With installation punch and anvil surfaces parallel, apply only
enough squeezing force to embed the standoff’s head flush in
the sheet. Drawing at right shows required installation anvil L* Min. ANVIL
for sheet thickness of .025” to .032” / 0.63 mm to 0.81 mm. A
chamfered anvil is not required for sheets over .032” / 0.81 mm.

C* *See page 221 for


+.001” to +.004” /
+0.03 mm to +0.1 mm
“C” and “L”.
PEMSERTER® Installation Tooling
Anvil Dimensions (in.)
Anvil Part No. Anvil Dimensions (mm)
Anvil Part No.
For Sheets Below .032” For Sheets Below 0.81 mm
UNIFIED

Thread For Sheets Punch Part Thread For Sheets Punch Part

METRIC

Code B Anvil Part No. Over .032” Number Code B Anvil Part No. Over 0.81 mm Number

256/440 .187 - .194 8003291 970200487300 975200048 M2.5/M3 4.75 - 4.93 8003291 970200487300 975200048
6256/6440/632 .250 - .257 8003292 970200012300 975200048 6M25/6M3/M35 6.35 - 6.53 8003292 970200012300 975200048

DSOS™/DSO™ STANDOFFS
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring.
PUNCH
2. Insert fastener through mounting hole (preferably the punch side) and into
anvil as shown in drawing.
3. With installation punch and anvil surfaces parallel, apply only enough
squeezing force to embed the standoff’s head flush in the sheet.
ANVIL
L* Min.
PEMSERTER® Installation Tooling
Thread Anvil Part Punch Part C*
Code Number Number *See page 222 for +.004” to +.007” /
440/M3 970200487300 “C” and “L”. +0.1 mm to +0.18 mm

6440/3.5M3 970200012300 975200048


8632 970200013300

SOSG™/SOAG™ STANDOFFS
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary
operations such as deburring. PUNCH

2. Insert fastener through mounting hole (preferably the punch side) and into
anvil as shown in drawing.
3. With installation punch and anvil surfaces parallel, apply only enough
squeezing force to embed the standoff’s head flush in the sheet. ANVIL
L* Min.
PEMSERTER® Installation Tooling
Thread Anvil Part Punch Part
Code Number Number
440/M3 970200487300 *See page 222 C*
for “D” and “L”. +.004” to +.007” /
6440/3.5M3 970200012300 975200048
+0.1 mm to +0.18 mm
8632 970200013300

INSTALLATION NOTES
• For best results we recommend using a Haeger® or PEMSERTER® press for installation of PEM® standoffs. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for this product.

PennEngineering • www.pemnet.com 224


SELF-CLINCHING STANDOFFS

PERFORMANCE DATA(1)
SO™/SOS™/SOA™/BSO™/BSOS™/BSOA™ STANDOFFS
Max. Rec. Test Sheet Material (2)
Tightening
Thread Standoff Torque For .060” 5052-H34 Aluminum .060” Cold-rolled Steel
Code Material Mating Screw Installation Pushout Torque-out (3) Pull-thru (3) Installation Pushout Torque-out (3) Pull-thru (3)
(in. lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.)
Steel 4.75 1100 160 11 280 2200 225 19 330
440 Stainless Steel 3.8 1100 160 11 224 2200 225 19 264
Aluminum 2.85 1100 160 11 168 – – – –
Steel 4.75 1700 300 25 310 3300 420 35 380
6440 Stainless Steel 3.8 1700 300 25 248 3300 420 35 304
UNIFIED

Aluminum 2.85 1700 300 25 186 – – – –


Steel 8.75 1700 300 25 310 3300 420 35 380
632 Stainless Steel 7 1700 300 25 248 3300 420 35 304
Aluminum 5.25 1700 300 25 186 – – – –
Steel 8.75 2400 400 45 580 4000 560 75 700
8632 Stainless Steel 7 2400 400 45 464 4000 560 75 560
Aluminum 5.25 2400 400 45 248 – – – –
Steel 18 2400 400 45 580 4000 560 75 700
832 Stainless Steel 14.4 2400 400 45 464 4000 560 75 560
Aluminum 11 2400 400 45 348 – – – –
Steel 32 2400 400 45 580 4000 560 75 700
032 Stainless Steel 25.6 2400 400 45 464 4000 560 75 560
Aluminum 19 2400 400 45 348 – – – –

Max. Rec. Test Sheet Material (2)


Tightening
Thread Standoff Torque For 1.5 mm 5052-H34 Aluminum 1.5 mm Cold-rolled Steel
Code Material Mating Screw Installation Pushout Torque-out (3) Pull-thru (3) Installation Pushout Torque-out (3) Pull-thru (3)
(N•m) (kN) (N) (N•m) (N) (kN) (N) (N•m) (N)
Steel 0.55 4.9 710 1.24 1245 9.8 1000 2.15 1465
M3 Stainless Steel 0.44 4.9 710 1.24 996 9.8 1000 2.15 1172
Aluminum 0.33 4.9 710 1.24 747 – – – –
Steel 0.55 7.6 1330 2.82 1375 14.7 1860 3.95 1690
METRIC

3.5M3 Stainless Steel 0.44 7.6 1330 2.82 1100 14.7 1860 3.95 1352
Aluminum 0.33 7.6 1330 2.82 825 – – – –
Steel 0.91 7.6 1330 2.82 1375 14.7 1860 3.95 1690
M3.5 Stainless Steel 0.73 7.6 1330 2.82 1100 14.7 1860 3.95 1352
Aluminum 0.55 7.6 1330 2.82 825 – – – –
Steel 2 10.7 1780 5.08 2575 17.8 2490 8.47 3110
M4 Stainless Steel 1.6 10.7 1780 5.08 2060 17.8 2490 8.47 2488
Aluminum 1.2 10.7 1780 5.08 1545 – – – –
Steel 3.6 10.7 1780 5.08 2575 17.8 2490 8.47 3110
M5 Stainless Steel 2.88 10.7 1780 5.08 2060 17.8 2490 8.47 2488
Aluminum 2.16 10.7 1780 5.08 1545 – – – –

SO4™/BSO4™ STANDOFFS
Max. Rec. Test Sheet Material Max. Rec. Test Sheet Material
Tightening Tightening
Thread Torque For .050” 300 Series Stainless Steel Thread Torque For 1.3 mm 300 Series Stainless Steel
Code Mating Screw Installation Pushout Torque-out Pull-thru Code Mating Screw Installation Pushout Torque-out Pull-thru
(in. lbs.) (lbs.) (lbs.) (in. lbs.) (2) (lbs.) (2) (N•m) (kN) (N) (N•m) (2) (N) (2)
METRIC
UNIFIED

440 4.75 5500 336 17 600 M3 0.55 24.5 1493 2.36 2650
6440 4.75 9500 647 30 680 3.5M3 0.55 42.3 2877 3.06 3025
632 8.75 9500 647 30 680 M3.5 0.91 42.3 2877 3.06 3025
8632 8.75 10500 900 71 1392 M4 2 46.7 4003 8.89 6458
832 18 10500 900 71 1517 M5 3.6 46.7 4003 8.89 6226
032 32 10500 900 71 1368

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by
observing proper seating of fastener as described in the installation steps. Other performance values reported are averages when all
proper installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure
may affect performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical
assistance and/or samples for this purpose.
(2) See tech sheet on our website for performance data of PEM® SO™ standoffs installed into copper sheets.
(3) Joint failure in torque-out and pull-thru will depend on the strength and type of screw being used. In some cases the failure will be in the screw
and not in the self-clinching standoff. Please contact our Applications Engineering group with any questions.

225 PennEngineering • www.pemnet.com


SELF-CLINCHING STANDOFFS

PERFORMANCE DATA(1)
TSO™/TSOS™/TSOA™ STANDOFFS
Test Sheet Material
Standoff “C” Standoff
Dimension Material .025” / 0.64 mm 5052-H34 Aluminum .025” / 0.64 mm Cold-rolled Steel
Installation Pushout Torque-out (2) Pull-thru (2) Installation Pushout Torque-out (2) Pull-thru (2)

(lbs.) (kN) (lbs.) (N) (in. lbs.) (N•m) (lbs.) (N) (lbs.) (kN) (lbs.) (N) (in. lbs.) (N•m) (lbs.) (N)
Steel 700 3.1 70 311 6 0.68 230 1022 1100 4.9 100 445 9 1 206 916
.165” /
Stainless Steel 700 3.1 70 311 6 0.68 268 1191 1100 4.9 100 445 9 1 260 1155
4.2 mm
Aluminum 700 3.1 70 311 6 0.68 227 1009 — — — — — — — —
.212” / Steel 700 3.1 90 400 11 1.24 264 1173 1800 8 150 667 15 1.7 207 920
5.39 mm Stainless Steel 700 3.1 90 400 11 1.24 340 1511 1800 8 150 667 15 1.7 344 1529
Aluminum 700 3.1 90 400 11 1.24 300 1333 — — — — — — — —

TSO4™ STANDOFFS
Test Sheet Material
.025” / 0.64 mm 300 series stainless steel
Standoff “C”
Dimension Installation Pushout Torque-out (2) Pull-thru (2)
(lbs.) (kN) (lbs.) (N) (in. lbs.) (N•m) (lbs.) (N)
.165” / 4.2 mm 6500 28.9 125 555 13 1.5 414 1840
.212” / 5.39 mm 6800 30.3 160 710 22 2.5 552 2453

DSOS™/DSO™ STANDOFFS
Max. Rec. Test Sheet Material
Tightening
UNIFIED

Thread .040” 5052-H34 Aluminum .040” Cold-rolled Steel


Torque For
Code Mating Screw Installation Pushout Torque-out Pull-thru Installation Pushout Torque-out Pull-thru
(in. lbs.) (lbs.) (lbs.) (in. lbs.) (2) (lbs.) (2) (lbs.) (lbs.) (in. lbs.) (2) (lbs.) (2)

440 3.8 700 50 10 320 1100 75 10 357

Max. Rec. Test Sheet Material


Tightening
METRIC

Thread 1 mm 5052-H34 Aluminum 1 mm Cold-rolled Steel


Torque For
Code Mating Screw Installation Pushout Torque-out Pull-thru Installation Pushout Torque-out Pull-thru
(N•m) (kN) (N) (N•m) (2) (N) (2) (kN) (N) (N•m) (2) (N) (2)

M3 0.44 3.1 223 1.1 1422 4.9 334 1.1 1587

SOSG™/SOAG™ STANDOFFS
Thread Test Sheet Thickness and Installation Pushout Torque-out Pull-thru
UNIFIED

Code Test Sheet Material (lbs.) (lbs.) (in. lbs.) (2) (lbs.) (2)
6440 .064” 5052-H34 Aluminum 1700 300 25 186
8632 .064” 5052-H34 Aluminum 1700 400 45 248

Thread Test Sheet Thickness and Installation Pushout Torque-out Pull-thru


METRIC

Code Test Sheet Material (kN) (N) (N•m) (2) (N) (2)
3.5M3 1.6 mm 5052-H34 Aluminum 7.6 1330 2.82 825

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper
installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect
performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/
or samples for this purpose.
(2) Joint failure in torque-out and pull-thru will depend on the strength and type of screw being used. In some cases the failure will be in the screw and
not in the self-clinching standoff. Please contact our Applications Engineering group with any questions.

PennEngineering • www.pemnet.com 226


SELF-CLINCHING STANDOFFS

If you require a standoff which we do not offer in this bulletin, please contact us. We will be happy to work with you to satisfy
your special need. For other types of standard PEM® brand standoffs and spacers see:

Bulletin CH Bulletin SSA

PEM® concealed-head standoffs. PEM® SNAP-TOP® standoffs.

Bulletin K Bulletin MPF

PEM® broaching and surface


mount standoffs for printed microPEM® standoffs.
circuit boards.

Bulletin SK
For more information on how to use
PEM® self-clinching standoffs, see Tech Sheet
PEM® KEYHOLE® standoffs. “PEM®-Ref/Standoff Basics”
on our web site.

Thread Masking
PEM® PreTect™ thread masking plugs provide protection
for PEM® internally threaded fasteners. They reduce labor
and protect threads from paint
PEM® “Single Groove” PEM® “Two Groove” and powder coating processes.
(Registered trademark) (Registered trademark) Fasteners are shipped
Parts that install into with plugs and film (where
stainless steel sheets applicable) already in place.
Plugs and film easily removed
Due to differences in manufacturing methods, location of with a fine tip tool by end user.
grooves and surface appearance on barrel of actual parts Click here for more information.
may be different than shown in photo.

Fastener drawings
and models are
available at
www.pemnet.com

227 PennEngineering • www.pemnet.com


These PEM® fasteners install permanently;
reduce hardware; and promote thinner and
lighter designs in stainless applications.

SS™
FASTENERS FOR USE IN
STAINLESS STEEL SHEETS
FASTENERS FOR USE IN STAINLESS STEEL SHEETS

One of the very basics of self-clinching is that the fastener must always be harder than the host sheet to ensure proper and
permanent installation. This is particularly challenging when installing fasteners into stainless steel sheets. Therefore we
have developed this line of specially hardened stainless steel fasteners for installation into stainless steel. Refer to “Dos
and Don’ts” on page 251 for further information.

Fasteners made from precipitation hardened grade stainless including A286 stainless are particularly useful in applications
such as outdoor equipment, medical devices and chemical and food processing equipment or anywhere corrosive element
exposure is possible.

SP™ PEM 300® nuts provide strong load- FH4™ and FHP™ studs offer externally
bearing internal threads in stainless steel threaded attachment points in two stainless
sheets as thin as .030”/0.8mm - materials, depending on the level of corrosion
PAGE 230 resistance required. (See page 24 for other
non-clinching stud solutions) - PAGE 237
SMPP™ nuts install into stainless steel sheets
as thin as .025”/0.64mm. Reduced outer SGPC™ Swaging Collar Studs can install
dimensions and thinner sheet capabilities into most panel material and accommodate
compared to Type SP thread sizes - PAGE 231 multiple panels as long as the total thickness
does not exceed the maximum sheet thickness
- PAGE 238
A4™ and LA4™ internally threaded floating
nuts allow for mating hole misalignment TP4™ pins provide an unthreaded solution
and locking threads if desired. - PAGE 232 for a wide range of positioning, pivot and
alignment applications. - PAGE 239

F4™ fasteners are ideal for flush applications PFC4™ captive panel screws provides a tool
where a stainless steel sheet requires load- only, captive screw solution for stainless
bearing threads - PAGE 233 steel sheets. (See page 24 for other non-
clinching captive screw solutions) - PAGE 240
SO4™ and BSO4™ standoffs provide internally
threaded fasteners for stacking or spacing SFP™ SpotFast® fasteners provide a solution
applications - PAGES 234 & 235 for flush “face-on-face” sheet attachment in
stainless steel - PAGE 241
TSO4™ through hole threaded standoffs for
clinching into thinner sheets than Type SO4. Material and finish specifications - PAGE 242
Install into sheets as thin as .025”/0.63mm.
Also, threaded at the barrel end minimizing Installation - PAGES 237 - 247
length of screw required - PAGE 236
Performance data - PAGES 248 - 250

For more information on these and other PEM® products, visit our PEMNET ™ Resource Center at www.pemnet.com.

PEM® Stamp
(Registered
Trademark)

PEM® Double
Squares
(Registered
Dimple
Trademark)
(Registered
Trademark)
Single Groove Blue Retain-
(Registered
ing Ring
Trademark)
(Trademark)

To be sure that you are getting genuine PEM® brand fasteners, look for the unique PEM® product markings and identifiers.
On actual parts, location of groove on fastener may be different than shown in photo.

229 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

SP™ PEM 300® SELF-CLINCHING NUTS


• After installation, reverse side of sheet remains flush and smooth.
• For use in stainless steel sheets HRB 90 / HB 192 or less.
• Corrosion resistance similar to 300 series stainless steel.
E C

The PEM 300® PART NUMBER DESIGNATION


Identification SP – 440 – 2
Marks
A
T
Type and Thread Shank Code Clinching profile may vary.
Material Code
All dimensions are in inches.

A Rec. Hole Size Min. Dist.



Thread Type Thread Shank (Shank) Min. Sheet In Sheet C E T HoleC/L
Size Code Code Max. Thickness +.003 -.000 Max. ±.010 ±.010 To Edge
0 .030 .030
.086-56
SP 256 1 .038 .040 .166 .165 .250 .070 .19
(#2-56)
2 .054 .056
0 .030 .030
.112-40
SP 440 1 .038 .040 .166 .165 .250 .070 .19
(#4-40)
2 .054 .056
0 .030 .030
.138-32
SP 632 1 .038 .040 .1875 .187 .280 .070 .22
(#6-32)
2 .054 .056
0 .030 .030
.164-32
SP 832 1 .038 .040 .213 .212 .310 .090 .27
UNIFIED

(#8-32)
2 .054 .056
0 .030 .030
.190-24
SP 024 1 .038 .040 .250 .249 .340 .090 .28
(#10-24)
2 .054 .056
0 .030 .030
.190-32
SP 032 1 .038 .040 .250 .249 .340 .090 .28
(#10-32)
2 .054 .056
.250-20 1 .054 .056
SP 0420
(1/4-20) 2 .087 .090 .344 .343 .440 .170 .34
.313-18 1 .054 .056
(5/16-18) SP 0518 2 .087 .090 .413 .412 .500 .230 .38
.313-24 1 .054 .056
(5/16-24) SP 0524 2 .087 .090 .413 .412 .500 .230 .38
.375-16 1 .087 .090
(3/8-16) SP 0616 2 .120 .125 .500 .499 .560 .270 .44
.375-24 1 .087 .090
(3/8-24) SP 0624 2 .120 .125 .500 .499 .560 .270 .44

All dimensions are in millimeters.

Thread A Rec. Hole Size Min. Dist.



Size x Type Thread Shank (Shank) Min. Sheet In Sheet C E T HoleC/L
Pitch Code Code Max. Thickness +0.08 Max. ±0.25 ±0.25 To Edge
1 0.97 1
M2 x 0.4
SP M2 2 1.38 1.4 4.22 4.2 6.35 1.5 4.8
0 0.77 0.8
M2.5 x 0.45 SP M2.5 1 0.97 1 4.22 4.2 6.35 1.5 4.8
2 1.38 1.4
0 0.77 0.8
METRIC

M3 x 0..5 SP M3 1 0.97 1 4.22 4.2 6.35 1.5 4.8


2 1.38 1.4
0 0.77 0.8
M4 x 0.7 SP M4 1 0.97 1 5.41 5.38 7.87 2 6.9
2 1.38 1.4
0 0.77 0.8
M5 x 0.8 SP M5 1 0.97 1 6.35 6.33 8.64 2 7.1
2 1.38 1.4
1 1.38 1.4
M6 x 1 SP M6 2 2.21 2.29 8.75 8.73 11.18 4.08 8.6
1 1.38 1.4
M8 x 1.25
SP M8 2 2.21 2.29 10.5 10.47 12.7 5.47 9.7
M10 x 1.5 SP M10 1 2.21 2.29 14 13.97 17.35 7.48 13.5

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

NOTE: Occasionally, users of our self-clinching fasteners encounter thread binding issues when assembling fasteners made from stainless steel.
This problem is typically related to galling. Technical paper, PEM® REF/THREAD GALLING, answers many of the typical questions that we receive
surrounding this problem.

PennEngineering • www.pemnet.com 230


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

SMPP™ SELF-CLINCHING NUTS


• Installs into stainless steel sheets as thin as .025”/0.64mm.
• Corrosion resistance similar to 300 series stainless steel.
• Reduced outer dimensions and thinner sheet capabilities compared to SP nut thread sizes.
• Recommended for use in stainless steel sheets HRB 90 / HB 192 or less.

PART NUMBER DESIGNATION


SMPP – 440
E C

Type and Thread


Material Code
A
Clinching profile may vary. T

All dimensions are in inches.


A Hole Size Min. Dist.
Thread Type Thread (Shank) Min. Sheet In Sheet C E T Hole CL
Size Code Max. Thickness +.003 –.000 Max. ±.010 ±.010 To Edge
UNIFIED

.086-56
SMPP 256 .024 .025 .136 .135 .220 .065 .16
(#2-56)
.112-40
SMPP 440 .024 .025 .166 .165 .220 .065 .20
(#4-40)
.138-32
SMPP 632 .024 .025 .187 .186 .252 .065 .22
(#6-32)

All dimensions are in millimeters.


Thread A Hole Size Min. Dist.
Size x Thread (Shank) Min. Sheet In Sheet C E T Hole CL
Pitch Code Max. Thickness +0.08 Max. ±0.25 ±0.25 To Edge
METRIC

M2.5 x 0.45 SMPP M2.5 0.61 0.64 3.8 3.79 5.6 1.4 3.9
M3 x 0.5 SMPP M3 0.61 0.64 4.24 4.22 5.6 1.4 5.1
M3.5 x 0.6 SMPP M3.5 0.61 0.64 4.75 4.73 6.4 1.4 5.5

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

NOTE: Occasionally, users of our self-clinching fasteners encounter thread binding issues when assembling fasteners made from stainless steel.
This problem is typically related to galling. Technical paper, PEM® REF/THREAD GALLING, answers many of the typical questions that we receive
surrounding this problem.

231 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

A4™/LA4™ FLOATING SELF-CLINCHING FASTENERS


• Speeds assembly by compensating for mating hole misalignment.
• Permanent installation into stainless steel sheets as thin as .038”/0.97mm and greater.
• Provides high torque-out and pushout resistance in stainless panels.
• LA4 nut thread locking torque performance is equivalent to applicable NASM25027 specifications.(1)
• For use in stainless steel sheets HRB 88 / HB 183 or less.

A4™ NON-LOCKING NUTS LA4™ SELF-LOCKING NUTS

E T1 A Threaded E T2 A
Top
Elliptically
Formed

D C D C

Clinching profile may vary. Clinching profile may vary. Single “groove” identifier.

Float – .015”/0.38mm minimum, in all directions


from center, .030”/0.76mm total. PART NUMBER DESIGNATION
A4 – 440 – 1
LA4 – 440 – 1 MD

Type and Thread Shank Finish


Material Code Code (if applicable)

All dimensions are in inches.


Type Hole Min. Dist.
Thread Thread Shank A Min. Size in C D E T1 T2 Hole
Size Non-Locking Self-Locking Code Code (Shank) Sheet Sheet Max. Max. ± .015 Max. Max. C/LTo
Max. Thickness
+ .003 –.000 Edge
.112-40
UNIFIED

A4 LA4 440 1 .038 .038 .290 .289 .290 .360 .130 .190 .30
(#4-40)
.138-32
A4 LA4 632 1 .038 .038 .328 .327 .335 .390 .130 .200 .32
(#6-32)
.164-32
A4 LA4 832 1 .038 .038 .368 .367 .365 .440 .130 .210 .34
(#8-32)
.190-32
A4 LA4 032 1 .038 .038 .406 .405 .405 .470 .170 .270 .36
(#10-32)

All dimensions are in millimeters.


Type Hole Min. Dist.
Thread Thread Shank A Min. Size in C D E T1 T2 Hole
Size x Non-Locking Self-Locking Code Code (Shank) Sheet Sheet Max. Max. ± 0.38 Max. Max. C/LTo
Pitch Max. Thickness + 0.08 Edge
METRIC

M3 x 0.5 A4 LA4 M3 1 0.97 0.97 7.37 7.35 7.37 9.14 3.31 4.83 7.62

M4 x 0.7 A4 LA4 M4 1 0.97 0.97 9.35 9.33 9.28 11.18 3.31 5.34 8.64

M5 x 0.8 A4 LA4 M5 1 0.97 0.97 10.31 10.29 10.29 11.94 4.32 6.86 9.14

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

(1) To meet national aerospace standards and to obtain testing documentation, product must be ordered to US NASM45938/11 specifications. Check
our web site for a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin NASM). Screws for use with PEM
self-clinching locking fasteners should be Class 3A/4h fit or no smaller than Class 2A/6g.

PennEngineering • www.pemnet.com 232


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

F4™ PEMSERT® SELF-CLINCHING FLUSH FASTENERS


• Can be installed into sheets as thin as .060”/1.53mm.
• Ideal for flush applications where a stainless steel sheet requires load-bearing threads.
• Can be installed before bending and forming to provide strong threads while still remaining
flat with no protrusions on either surface.
• For use in stainless steel sheets HRB 88 / HB 183 or less.
Profile for Profile for -2, -3, -4,
-1 shank code. & -5 shank codes.
H A A

PART NUMBER DESIGNATION


F4 – 440 – 1
C C

Type and Thread Shank Code


Material Code
Clinching profile may vary.
All dimensions are in inches.

A Hole Size
Thread Thread Shank (Shank) Sheet In Sheet C H Min. Dist. Hole
Size
Type Code Code Max. Thickness +.003 -.000 Max. Nom. C/LTo Edge
.086-56 1 .060 .060-.090
F4 256 .172 .171 .188 .23
(#2-56) 2 .090 .091 Min.
.112-40 1 .060 .060-.090
F4 440 .172 .171 .188 .23
(#4-40) 2 .090 .091 Min.
UNIFIED

.138-32 1 .060 .060-.090


F4 632 .213 .212 .250 .27
(#6-32) 2 .090 .091 Min.
.164-32 1 .060 .060-.090
F4 832 .290 .289 .312 .28
(#8-32) 2 .090 .091 Min.
.190-32 1 .060 .060-.090
F4 032 .312 .311 .343 .31
(#10-32) 2 .090 .091 Min.
3 .120 .125-.155
.250-20
F4 0420 4 .151 .156-.186 .344 .343 .375 .34
(1/4-20)
5 .182 .187 Min.

All dimensions are in millimeters.

Thread A Hole Size


Size x Type Thread Shank (Shank)
Sheet In Sheet C H Min. Dist. Hole
Pitch Code Code Max. Thickness +0.08 Max. Nom. C/LTo Edge
1 1.53 1.53-2.3
M2 x 0.4 F4 M2 4.37 4.35 4.8 6
2 2.3 2.32 Min.
1 1.53 1.53-2.3
M2.5 x 0.45 F4 M2.5 4.37 4.35 4.8 6
2 2.3 2.32 Min.
METRIC

1 1.53 1.53-2.3
M3 x 0.5 F4 M3 4.37 4.35 4.8 6
2 2.3 2.32 Min.
1 1.53 1.53-2.3
M4 x 0.7 F4 M4 7.37 7.35 7.9 7.2
2 2.3 2.32 Min.
1 1.53 1.53-2.3
M5 x 0.8 F4 M5 7.92 7.9 8.7 8
2 2.3 2.32 Min.
3 3.05 3.18-3.94
M6 x 1 F4 M6 4 3.84 3.96-4.72 8.74 8.72 9.5 8.8
5 4.63 4.75 Min.

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

233 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

SO4™ THRU-HOLE THREADED STANDOFFS


• Ideal for stacking or spacing.
• Installed with head flush with one surface of the mounting sheet.
• For use in stainless steel sheets HRB 88 / HB 183 or less.
GENERAL DIMENSIONAL DATA
All dimensions are in inches.
Location of PEM single “groove”
Hole Size B C Min. Dist.
trademark may vary. Thread Min. In Sheet Counter- H
+.000 Hole C/ D
Code Sheet +.003 Bore Dia.
D Thickness -.005 Nom. To Edge ±.010
-.000 ±.005
440 .040 .166 .125 .165 .187 .23

UNIFIED
6440 .040 .213 .125 .212 .250 .27 Varies
according
C B 632 .040 .213 .156 .212 .250 .27 to length.
See length
8632 .050 .281 .156 .280 .312 .31 charts
below.
832 .050 .281 .188 .280 .312 .31
032 .050 .281 .203 .280 .312 .31

L H
All dimensions are in millimeters.
Clinching profile may vary.
Hole Size B Min. Dist.
Thread Min. In Sheet Counter- C H Hole C/ D
Code Sheet Bore Dia. -0.13 Nom. ±0.25
Thickness +0.08
PART NUMBER DESIGNATION ±0.13 To Edge

METRIC
M3 1 4.22 3.25 4.2 4.8 6
SO4 – 440 – 8 Varies
3.5M3 1 5.41 3.25 5.39 6.4 6.8 according
to length.
M3.5 1 5.41 3.9 5.39 6.4 6.8 See length
charts
Type and Thread Length M4 1.27 7.14 4.8 7.12 7.9 8
below.
Material Code Code M5 1.27 7.14 5.35 7.12 7.9 8

THREAD SIZE AND LENGTH SELECTION DATA


All dimensions are in inches.


Length
“L” +.002 –.005 (Length Code in 32nds of an inch)
Thread Type Thread
Size Code .125 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750 .812 .875 .937 1.00 1.062

.112-40 440
SO4 4 6 8 10 12 14 16 18 20 22 24 — — — — —
(#4-40) 6440(1)
UNIFIED

.138-32 632
SO4 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
(#6-32) 8632(1)
.164-32
SO4 832 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
(#8-32)
.190-32
SO4 032 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
(#10-32)
D Dimension ±.010
None .187 .312 .437

All dimensions are in millimeters.



Thread Length “L” +0.05 –0.13
Size x Type Thread
Code (Length Code in millimeters)
Pitch

M3
METRIC

M3 x 0.5 SO4 3 4 6 8 10 12 14 16 18 — — —
3.5M3(1)
M3.5 x 0.6 SO4 M3.5 3 4 6 8 10 12 14 16 18 20 22 25
M4 x 0.7 SO4 M4 3 4 6 8 10 12 14 16 18 20 22 25
M5 x 0.8 SO4 M5 3 4 6 8 10 12 14 16 18 20 22 25
D Dimension ±0.25
None 4 8 11

(1) Standoffs with thread codes 6440, 8632, and 3.5M3 offer greater wall thickness for thread sizes 440, 632, and M3 respectively.

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

PennEngineering • www.pemnet.com 234


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

BSO4™ BLIND THREADED STANDOFFS


• Ideal for stacking or spacing.
• Installed with closed end head flush with one surface of the mounting sheet.
• For use in stainless steel sheets HRB 88 / HB 183 or less.
GENERAL DIMENSIONAL DATA
All dimensions are in inches.
Location of PEM single “groove”
Hole Size C Min. Dist.
trademark may vary. Thread Min. In Sheet H
+.000 Hole C/ F
Code Sheet +.003 -.005 Nom. Min.
F Thickness -.000 To Edge
440 .040 .166 .165 .187 .23

UNIFIED
Varies
6440 .040 .213 .212 .250 .27 according
C to length.
632 .040 .213 .212 .250 .27
See length
8632 .050 .281 .280 .312 .31 charts
below.
832 .050 .281 .280 .312 .31
032 .050 .281 .280 .312 .31

L H
All dimensions are in millimeters.
Clinching profile may vary. Min. Dist.
Thread Min. Hole Size C H F
Code Sheet In Sheet
-0.13 Nom. Hole C/ Min.
Thickness +0.08 To Edge
PART NUMBER DESIGNATION M3
METRIC
1 4.22 4.2 4.8 6
BSO4 – 440 – 8 3.5M3 1 5.41 5.39 6.4 6.8
Varies
according
to length.
M3.5 1 5.41 5.39 6.4 6.8 See length
charts
M4 1.27 7.14 7.12 7.9 8 below.
Type and Thread Length
Material Code Code M5 1.27 7.14 7.12 7.9 8

THREAD SIZE AND LENGTH SELECTION DATA


All dimensions are in inches.

Length “L” +.002 –.005 (Length Code in 32nds of an inch)
Thread Type
Thread
Size Code
.312 .375 .437 .500 .562 .625 .687 .750 .812 .875 .937 1.00 1.062

.112-40 440
BSO4 10 12 14 16 18 20 22 24 26 28 30 32 34
(#4-40) 6440(1)
UNIFIED

.138-32 632
BSO4 10 12 14 16 18 20 22 24 26 28 30 32 34
(#6-32) 8632(1)
.164-32
BSO4 832 10 12 14 16 18 20 22 24 26 28 30 32 34
(#8-32)
.190-32
BSO4 032 10 12 14 16 18 20 22 24 26 28 30 32 34
(#10-32)
F Dimension Min. .156 .187 .250 .375

All dimensions are in millimeters.


Thread Length “L” +0.05 –0.13
Size x Type Thread
Code (Length Code in millimeters)
Pitch

M3
METRIC

M3 x 0.5 BSO4 6 8 10 12 14 16 18 20 22 25
3.5M3(1)
M3.5 x 0.6 BSO4 M3.5 6 8 10 12 14 16 18 20 22 25
M4 x 0.7 BSO4 M4 6 8 10 12 14 16 18 20 22 25
M5 x 0.8 BSO4 M5 6 8 10 12 14 16 18 20 22 25
F Dimension Min.
3.2 4 5 6.5 9.5

(1) Standoffs with thread codes 6440, 8632, and 3.5M3 offer greater wall thickness for thread sizes 440, 632, and M3 respectively.

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

235 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

TSO4™ STANDOFFS FOR INSTALLATION INTO ULTRA-THIN STAINLESS STEEL SHEETS


• For installation into ultra-thin stainless steel sheets as thin as .025”/0.63mm.
• Threads on barrel end eliminate the need for long screws.
• For use in stainless steel sheets HRB 88 / HB 183 or less. GENERAL DIMENSIONAL DATA
All dimensions are in inches.
Style #1 Style #2 Location of
PEM single Min. Hole Size C F Min. Min. Dist.
F Thread Sheet In Sheet +.000 Thread H Hole C/
“groove” Code Thickness +.003 -.000 -.005 Depth Nom. To Edge
trademark

UNIFIED
may vary. 256 .025 .166 .165 .187 .23
.200
C C 6256 .025 .213 .212 .250 .27
440 .025 .166 .165 .187 .23
.220
6440 .025 .213 .212 .250 .27
632 .025 .213 .212 .270 .250 .27
L L
Clinching profile may vary. All dimensions are in millimeters.
Style #3
F Min. Hole Size F Min. Min. Dist.
Thread Sheet In Sheet C Thread H Hole C/
Code Thickness +0.08 -0.13 Depth Nom. To Edge

METRIC
C M25 0.63 4.22 4.2 4.8 5.8
5.2
6M25 0.63 5.41 5.39 6.4 7.1
M3 0.63 4.22 4.2 4.8 5.8
6.2
6M3 0.63 5.41 5.39 6.4 7.1
L H M35 0.63 5.41 5.39 7 6.4 7.1

THREAD SIZE AND LENGTH SELECTION DATA


All dimensions are in inches.
Length “L” ±.003
For other lengths / thread depth data see chart at bottom of page.
Thread Type Thread .090 .125 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750
Size Code
Length Code (Length “L” without decimal point)
UNIFIED

.086-56 256
TSO4 090(1) 125(1) 187(1) 250(1) 312(2) 375(2) 437(3) 500(3) 562(3) 625(3) 687(3) 750(3)
(#2-56) 6256(4)
.112-40 440 (1)
TSO4 090 125(1) 187(1) 250(1) 312(2) 375(2) 437(2) 500(3) 562(3) 625(3) 687(3) 750(3)
(#4-40) 6440(4)
.138-32 TSO4 632 – 125(1) 187(1) 250(1) 312(1) 375(2) 437(2) 500(2) 562(3) 625(3) 687(3) 750(3)
(#6-32)

All dimensions are in millimeters.


Length “L” ±0.08
Thread
For other lengths / thread depth data see chart at bottom of page.
Size x Type Thread
Pitch Code 2.00 3.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 19.00
Length Code (Length “L” without decimal point)
METRIC

M2.5 x 0.45 TSO4 M25 200(1) 300(1) 400(1) 600(1) 800(2) 1000(3) 1200(3) 1400(3) 1600(3) 1800(3) 1900(3)
6M25(4)

M3
M3 x 0.5 TSO4 200(1) 300(1) 400(1) 600(1) 800(2) 1000(2) 1200(3) 1400(3) 1600(3) 1800(3) 1900(3)
6M3(4)

M3.5 x 0.6 TSO4 M35 – 300(1) 400(1) 600(1) 800(1) 1000(2) 1200(2) 1400(3) 1600(3) 1800(3) 1900(3)

(1) Style #1. Thru-threaded.


(2) Style #2. Screw might not pass through unthreaded end. Tapped to minimum full thread depth shown. Incomplete threads on tap may allow screw
to pass through.
(3) Style #3. Blind.
(4) Standoffs with thread codes 6256, 6440, 6M25 and 6M3 offer oversized body for increased bearing surface, wall thickness and performance.
Please contact your local PEM® distributor for availability, minimum quantity, and pricing information.

LENGTH/STYLE DATA PART NUMBER DESIGNATION


All dimensions are in inches. All dimensions are in millimeters.
(Length can be specified in .001” increments.) (Length can be specified in .02 mm increments.) TSO4 – 440 – 250
Thread Length “L” Length “L” Length “L” Thread Length “L” Length “L” Length “L”
Code (Style #1) (Style #2) (Style #3) Code (Style #1) (Style #2) (Style #3) Type and Thread Length
256 M25 Material Code Code
UNIFIED

METRIC

.090 - .250 .251 - .375 .376 - .750 2.00 - 6.30 6.32 - 9.50 9.52 - 19.00
6256 6M25
The increased hardness of stainless steel
440 M3
.090 - .280 .281 - .450 .451 - .750 2.00 - 7.50 7.52 - 11.00 11.02 - 19.00 panels requires careful consideration
6440 6M3 when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for
632 .120 - .350 .351 - .540 .541 - .750 M35 3.00 - 8.80 8.82 - 12.80 12.82 - 19.00
further information.

PennEngineering • www.pemnet.com 236


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

FH4™/FHP™ FLUSH-HEAD STUDS


• Permanent installation into stainless steel sheets as thin as .040”/1mm.
• FHP studs offers highest corrosion resistance and ideal for medical, food service, and marine applications.
• For use in stainless steel sheets HRB 92 / HB 202 or less.
Look for the PEM
“Dimple” trademark.
L

PART NUMBER DESIGNATION


FH4 – 632 – 6
FHP – 632 – 6 H

Type and Thread Length


Material Code Code S
Clinching profile may vary.
unthreaded length

All dimensions are in inches.


Length Code “L” ±.015 Hole Max. Min.
(Length code in 16ths of an inch) Size in Hole Dist.
Thread Thread H S
Type Sheet Sheet in HoleC/L
Size Code Thickness ±.015 Max.
+.003 Attach. to Edge
.250 .312 .375 .500 .625 .750 .875 1.00 1.25 1.50 (1) (2)
-.000 Parts
.112-40
FH4 FHP 440 4 5 6 8 10 12 14 16 — — .040-.095 .111 .131 .176 .085 .219
(#4-40)
UNIFIED

.138-32
FH4 FHP 632 4 5 6 8 10 12 14 16 20 24 .040-.095 .137 .157 .206 .090 .250
(#6-32)
.164-32
FH4 FHP 832 4 5 6 8 10 12 14 16 20 24 .040-.095 .163 .183 .237 .090 .281
(#8-32)
.190-32
FH4 FHP 032 — 5 6 8 10 12 14 16 20 24 .040-.095 .189 .209 .256 .100 .281
(#10-32)
.250-20
FH4 — 0420 — — 6 8 10 12 14 16 20 24 .062-.117 .249 .269 .337 .135 .312
(1/4-20)

All dimensions are in millimeters.


Max. Min.
Hole
Thread Thread Length Code “L” ±0.4 Hole H S Dist.
Sheet Size in
Size x Type Code
(Length Code in millimeters) in ±0.4 Max. HoleC/L
Thickness Sheet
Pitch Attach. to Edge
(1) +0.08 (2)
METRIC

parts
M3 x 0.5 FH4 FHP M3 6 8 10 12 15 18 20 25 — — 1 - 2.4 3 3.3 4.6 2.1 5.6
M4 x 0.7 FH4 FHP M4 6 8 10 12 15 18 20 25 30 35 1 - 2.4 4 4.7 5.9 2.4 7.2
M5 x 0.8 FH4 FHP M5 — 8 10 12 15 18 20 25 30 35 1 - 2.4 5 5.3 6.5 2.7 7.2
M6 x 1 FH4 — M6 — — 10 12 15 18 20 25 30 35 1.6 - 3 6 6.8 8.2 3 7.9

(1) Performance may be reduced for studs installed into thicker sheets.
(2) Threads are gaugeable to within 2 pitches of the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

237 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

SGPC™ SWAGING COLLAR STUDS


• Installs into sheets as thin as .024”/0.6mm.
• Can be used to attach dissimilar materials.
• Can accommodate multiple panels as long as the total thickness does not exceed the maximum sheet thickness.(1)
• Can be installed into most panel materials, including stainless steel.
• Allows for close centerline-to-edge distance.

Look for the PEM


T L “Dimple” trademark.
PART NUMBER DESIGNATION
SGPC – 632 – 8
H

Type and Thread Length


Material Code Code
S
unthreaded length

All dimensions are in inches.


Type L ength Code “L” ±.015 Hole Hole Min.
Fastener (Length Code in 16ths of an inch) Size in Dia. of Dist.
Thread Thread H S T
Material Sheet Sheet Attached Hole
Size Code ±.010 Max. ±.004
Stainless Thickness +.003 Panel
.312 .375 .500 .625 .750 .875 1.00 1.25 1.50 (3)
Steel (2) -.000 +.005 –.000 to Edge
.086-56
SGPC 256 5 6 8 10 12 — — — — .024 - .047 .145 .182 .189 .093 .020 .130
(#2-56)
UNIFIED

.112-40
SGPC 440 5 6 8 10 12 14 16 20 — .024 - .047 .171 .205 .228 .101 .024 .160
(#4-40)
.138-32
SGPC 632 5 6 8 10 12 14 16 20 24 .024 - .047 .196 .229 .256 .109 .024 .180
(#6-32)
.164-32
SGPC 832 5 6 8 10 12 14 16 20 24 .024 - .047 .223 .259 .279 .109 .024 .200
(#8-32)
.190-32
SGPC 032 5 6 8 10 12 14 16 20 24 .024 - .047 .249 .280 .307 .109 .024 .210
(#10-32)
.250-20
SGPC 0420 — 6 8 10 12 14 16 20 24 .024 - .047 .309 .343 .366 .131 .028 .250
(1/4-20)

All dimensions are in millimeters.


Type Hole Min.
Fastener Hole Dia. of Dist.
Thread Thread H S T
Material L ength Code “L” ±0.4 Sheet Size in Attached Hole
Size x Code ±0.25 Max. ±0.1
Stainless (Length Code in millimeters) Thickness Sheet Panel
Pitch (3)
METRIC

Steel (2) +0.08 +0.13 to Edge


M2.5 x 0.45 SGPC M2.5 8 10 12 15 18 — — — — 0.6 - 1.2 4 4.95 5 2.4 0.5 3.9
M3 x 0.5 SGPC M3 8 10 12 15 18 20 25 — — 0.6 - 1.2 4.5 5.45 6 2.5 0.6 4.3
M4 x 0.7 SGPC M4 8 10 12 15 18 20 25 30 — 0.6 - 1.2 5.5 6.3 7 2.7 0.6 4.9
M5 x 0.8 SGPC M5 8 10 12 15 18 20 25 30 35 0.6 - 1.2 6.5 7.45 8 2.8 0.6 5.5
M6 x 1 SGPC M6 — 10 12 15 18 20 25 30 35 0.6 - 1.2 7.5 8.3 9 3 0.7 6.2

(1) When using the fastener to attach more than one sheet or panel, the stud may seem slightly loose after installation. This is a normal condition in some
applications and will not affect the stud’s performance.
(2) See installation data for tooling requirements. Contact Technical Support ([email protected]) for other thicknesses.
(3) Threads are gaugeable to within 2 pitches on the “S” Max. dimension. A class 3B/5H maximum material commercial nut shall pass up to the “S” Max.
dimension.

PennEngineering • www.pemnet.com 238


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

TP4™ FLUSH-HEAD PINS


• Permanent installation into stainless steel sheets as thin as .040”/1mm.
• Satisfies a wide range of positioning, pivot, and alignment applications.
• Chamfered end makes mating hole location easy.
• For use in stainless steel sheets HRB 92 / HB 202 or less.
Look for the PEM
L “Dimple” trademark.
64° ±5°
PART NUMBER DESIGNATION
TP4 – 125 – 8
D P H

Type and Pin Diameter Length Code


Material Code
S
Clinching profile may vary.

All dimensions are in inches.


Length Code “L” ± .015 Min.
Pin Pin Min. Hole Size S
(Length Code in 16ths of an inch) D H Distance
Diameter Type Diameter Sheet in Sheet Max.
±.006 ±.015 HoleC/L
UNIFIED

P ±.002 Code .375 .500 .625 .750 1.00 Thickness +.003 -.000 (1)
to Edge
.125 TP4 125 6 8 10 12 — .040 .144 .090 .205 .090 .250
.187 TP4 187 6 8 10 12 16 .040 .205 .132 .270 .090 .280
.250 TP4 250 — 8 10 12 16 .040 .272 .177 .335 .090 .310

All dimensions are in millimeters.

Min.
Pin Pin Min. Hole Size S
Length Code “L” ± 0.4 D H Distance
Diameter Type Diameter Sheet in Sheet Max.
(Length Code in millimeters)
±0.15 ±0.4 HoleC/L
P ±0.05 Code Thickness +0.08 (1)
to Edge
METRIC

3 TP4 3MM 8 10 12 16 — 1 3.5 2.05 5.2 2.29 6.4


4 TP4 4MM 8 10 12 16 — 1 4.5 2.82 6.12 2.29 7.1
5 TP4 5MM — 10 12 16 20 1 5.5 3.53 7.19 2.29 7.6
6 TP4 6MM — — 12 16 20 1 6.5 4.24 8.13 2.29 7.9

(1) Pin diameter may exceed max. in this region.

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

239 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

PFC4™ CAPTIVE PANEL SCREWS


• Tool only access meets UL 1950 “service area access” requirements and
provides fixed screw solutions for the EC Machinery Directive.
• Assorted screw lengths for most applications.
• For use in stainless steel sheets HRB 88 / HB 183 or less. Phillips
driver size.
(See chart)

Dimples on head
designates metric
PART NUMBER DESIGNATION thread.
PFC4 – 832 – 50 E

T2
Type and Thread Screw T1
Material Code Length Single “groove”
Code identifier.
PEM
Shoulder Trademark
provides Blue plastic
positive P G retaining ring.
stop during A
installation. C

Clinching profile may vary. PEM “Dimple” trademark on end of screw.


All dimensions are in inches.
Hole Size
Screw A Min. Min. Dist.
Thread Thread In Sheet C E G P T1 T2 Driver
Type Length (Shank) Sheet HoleC/L
Size Code + .003 Max. ± .010 ± .016 ±.025 Max. Nom. Size
Code Max. Thickness To Edge
- .000
.112-40 40 .250 .000
PFC4 440 .060 .060 .265 .264 .344 .370 .540 #1 .25
(#4-40) 62 .375 .125
UNIFIED

40 .250 .000
.138-32
PFC4 632 62 .060 .060 .281 .280 .375 .375 .125 .380 .540 #2 .28
(#6-32)
84 .500 .250
50 .312 .000
.164-32
PFC4 832 72 .060 .060 .312 .311 .406 .437 .125 .480 .705 #2 .31
(#8-32)
94 .562 .250
50 .312 .000
.190-32
PFC4 032 72 .060 .060 .344 .343 .437 .437 .125 .490 .705 #2 .34
(#10-32)
94 .562 .250

All dimensions are in millimeters.



Thread Screw A Min. Hole Size Min. Dist
Thread C E G P T1 T2 Driver
Size x Type Length (Shank) Sheet In Sheet HoleC/L
Code Max. ± 0.25 ± 0.4 ±0.64 Max. Nom. Size
Pitch Code Max. Thickness + 0.08 To Edge

40 6.4 0
M3 x 0.5 PFC4 M3 1.53 1.53 6.73 6.71 8.74 9.4 13.72 #1 6.35
METRIC

62 9.5 3.2
50 7.9 0
M4 x 0.7 PFC4 M4 72 1.53 1.53 7.92 7.9 10.31 11.1 3.2 12.19 17.91 #2 7.87

94 14.3 6.4
50 7.9 0
M5 x 0.8 PFC4 M5 72 1.53 1.53 8.74 8.72 11.1 11.1 3.2 12.45 17.91 #2 8.63

94 14.3 6.4

The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

PennEngineering • www.pemnet.com 240


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

SFP™ SPOTFAST® FASTENERS


SpotFast® fastener used as
• Allows permanent joining of two metal sections. a single flush-mounted pivot
• Offers high corrosion resistance. point. Top panel rotates about
• Can be used as single flush-mounted pivot point. the SpotFast fastener.
• Installs smooth with top sheet and flush or sub-flush
with the bottom sheet.
• For use in sheets of HRB 88 / HB 183 or less. Look for the PEM
“Dimple” trademark.

PART NUMBER DESIGNATION


SFP – 3 – 1.0
Patented E C2 C1

Type and Panel 1 Thickness


Panel 1
SpotFast Material Mounting Code
Fastener Hole Code
Panel 2
L
Clinching profile may vary.

Panel 1 Panel 2
Type Thickness Mounting Hole Thickness Mounting Hole Min. Dist.
and Thickness ±0.08 mm / +0.08 mm / Min. +0.08 mm / C1 C2 E L Hole C/L
Size Code ±.003” +.003” –.000” (1) +.003” –.000” Max. Max. Max. Max. To Edge
mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
SFP-3 1.0 1 .039 3 .118 1 .039 2.5 .098 2.98 .117 2.48 .097 3.76 .148 1.9 .075 2.54 .1
SFP-3 1.2 1.2 .047 3 .118 1.2 .047 2.5 .098 2.98 .117 2.48 .097 3.76 .148 2.31 .091 2.54 .1
SFP-3 1.6 1.6 .063 3 .118 1.6 .063 2.5 .098 2.98 .117 2.48 .097 3.76 .148 3.12 .123 2.54 .1
SFP-5 1.0 1 .039 5 .197 1 .039 4.5 .177 4.98 .196 4.47 .176 5.56 .219 1.9 .075 3.6 .14
SFP-5 1.2 1.2 .047 5 .197 1.2 .047 4.5 .177 4.98 .196 4.47 .176 5.56 .219 2.31 .091 3.6 .14
SFP-5 1.6 1.6 .063 5 .197 1.6 .063 4.5 .177 4.98 .196 4.47 .176 5.56 .219 3.12 .123 3.6 .14

(1) Fastener will provide flush application at minimum sheet thickness.


The increased hardness of stainless steel panels requires careful consideration when installing self-clinching fasteners.
Refer to “Dos and Don’ts” on page 251 for further information.

241 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

MATERIAL AND FINISH SPECIFICATIONS


Threads Fastener Materials Finish For Use in Sheet Hardness (1)
Internal, External, Internal, UNJ Class 3B Precipitation Heat- 300 Age Passivated
ASME ASME per ASME B1.15 / Hardening Treated Series Hardened and/or Black HRB 92 / HRB 90 / HRB 88 / Any Corrosion
Type B1.1 2B/ B1.1 2A/ MJ Class 4H6H per Grade 400 Series Stainless A286 Tested per Dry-film HB 202 HB 192 HB 183 Sheet Resistance Magnetic
ASME ASME ASME B1.2M Stainless Stainless Steel Stainless ASTM A380 Lubricant or less or less or less Hard-
B1.13M, 6H B1.13M, 6g (M6 thread 4H5H) Steel Steel Steel ness

SP • • • • Excellent No
SMPP • • • • Excellent No
A4 • • (retainer) • (insert) • • Fair Yes
LA4 • • (retainer) • (insert) • (retainer) • (insert) • Fair Yes
F4 • • • • Fair Yes
SO4 • • • • (2) Fair Yes
BSO4 • • • • (2) Fair Yes
TSO4 • • • • (2) Fair Yes
FH4 • • • • Fair Yes
FHP • • • • Excellent No
SGPC • • • • Excellent No
TP4 Not threaded • • • Fair Yes
PFC4
(Retainer) • • •
Fair Yes
(Screw) • • •
(Spring) •
SFP Not threaded • • • Excellent Yes
Part number codes for finishes None MD

(1) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.


(2) Also available, standoffs for installation into thinner, high strength, HSLA steel. See Innovation Brief “Standoffs For Hard Panels” on our website.

A NOTE ABOUT 400 SERIES FASTENERS FOR STAINLESS STEEL PANELS


In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed.  In
the case of stainless steel panels, fasteners made from 300 Series Stainless Steel do not meet this hardness criteria.  It is for this
reason that 400 series fasteners are offered (A4, LA4, F4, SO4, BSO4, TSO4, FH4, TP4, and PFC4 fasteners).  However, while these
400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product:
• Will be exposed to any appreciable corrosive presence.
• Requires non-magnetic fasteners.
• Will be exposed to any temperatures above 300˚F (149˚C)
If any of the these are issues, please contact [email protected] for other options.

PennEngineering • www.pemnet.com 242


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

INSTALLATION

SP™/SMPP™ NUTS(1)
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Place fastener into the recommended counterbore anvil hole and place the mounting hole (punch side) over the shank of the
fastener as shown in diagram.
3. With installation punch and anvil surfaces parallel, apply squeezing force until the head of the nut comes into contact with the sheet
material.
RECOMMENDED
PEMSERTER® Installation Tooling COUNTERBORE ANVIL

SP NUTS R1 PUNCH
R
Anvil Dimensions (in.) Anvil Punch
Thread A P +.000 R R1 Part Part
Code ±.002 –.001 Max. +.005 Number Number
UNIFIED

440 .255 .064 .010 .005 8012821 P ANVIL


632 .286 .064 .010 .005 8012822
975200048
832 .317 .082 .010 .005 8012823
024/032 .348 .082 .010 .005 8012824
0420 .443 .163 .010 .005 8012825 A
0518 .505 .230 .010 .005 8015359 8003076
0616/0624 .570 .263 .010 .005 8015863 SMPP NUTS

Anvil Dimensions (mm) Anvil Punch Anvil Dimensions (in.) Anvil Punch

UNIFIED
Thread A P R R1 Part Part Thread A P +.000 R R1 Part Part
Code ±0.05 –0.03 Max. +0.13 Number Number Code ±.002 –.001 Max. +.005 Number Number
M2 6.48 1.63 0.25 0.13 8012821 256 .223 .060 .010 .005 8020023
M2.5-0 6.48 1.42 0.25 0.13 8019477 440 .233 .060 .010 .005 8021386 975200048
METRIC

M2.5-1,-2 6.48 1.63 0.25 0.13 8012821 632 .255 .060 .010 .005 8020024
M3 6.48 1.63 0.25 0.13 8012821 975200048
M3.5 7.26 1.63 0.25 0.13 8012822 Anvil Dimensions (mm) Anvil Punch
METRIC

M4 8.05 2.08 0.25 0.13 8012823 Thread A P R R1 Part Part


M5 8.84 2.08 0.25 0.13 8012824 Code ±0.05 –0.03 Max. +0.13 Number Number
M6 11.25 4.14 0.25 0.13 8012825 M2.5 5.66 1.27 0.25 0.13 8020025
M8 12.83 5.41 0.25 0.13 8015360 8003076 M3 5.66 1.27 0.25 0.13 8021474 975200048
M10 17.58 7.47 0.25 0.13 8015886 M3.5 6.48 1.27 0.25 0.13 8020026

(1) For best results, we recommend using the installation punch and anvil shown. Deviations from recommended installation tooling may result in sheet
distortion and reduced performance.
NOTE: Variations in hole preparation, installation tooling, installation force, and sheet material type, thickness, and hardness will affect both performance
and tooling life.

A4™/LA4™ NUTS
1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring. PUNCH
2. Place fastener into the anvil hole and place the mounting hole
(punch side) over the shank of the fastener. .054”/1.37mm
±.002”/±0.05mm
3. With installation punch and anvil surfaces parallel, apply sufficient
squeezing force until the flange contacts the sheet material.
.25”/8mm Min.

PEMSERTER® Installation Tooling


Thread Anvil Part Punch Part
Code Number Number ANVIL
440/M3 8013889
D
632 8013890 +.002”/+0.05mm
975200048 See page 232 for
832/M4 8013891 +.005”/+0.13mm
“D” and “E”.
032/M5 8013892
E
+.004”/+0.1mm
–.000”

243 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

INSTALLATION

F4™ NUTS
1. Prepare properly sized round mounting hole in sheet. PUNCH
Do not perform any secondary operations such as
deburring.
2. Place shank of fastener into mounting hole (punch
side) as show in the drawing. PEMSERTER® Installation Tooling
3. With installation punch and anvil surfaces parallel, ANVIL
Thread Anvil Part Punch Part
apply sufficient squeezing force only to embed Code Number Number
hexagonal head flush in sheet. The metal displaced by 256/M2/M2.5 8006193
the head flows evenly and smoothly around the back- 440/M3 975200040
tapered shank of the fastener, securely locking it into 632 975200041
975200048
place with high pullout resistance while at the same 832/M4 975200042
time, the embedded hexagonal head provides high 1032/M5 975200043
torque resistance. 0420/M6 975200044

SO4™/BSO4™ STANDOFFS
1. Prepare properly sized round mounting hole in sheet. Do not perform any secondary
operations such as deburring. PUNCH
2. Insert standoff barrel through mounting hole (punch side) in sheet and into anvil as
shown.
3. With installation punch and anvil surfaces parallel, apply only enough squeezing force to
embed the standoff’s head flush in the sheet.
“L” Min. ANVIL
PEMSERTER® Installation Tooling
Thread Anvil Part Punch Part
Code Number Number
440/M3 970200487300
C
632/6440/M3.5/3.5M3 970200012300 See pages 234 &
975200048 +.004”/0.1mm
832/8632/M4 970200013300 235 for “C” and “L”.
+.007”/0.18mm
032/M5 970200013300

TSO4™ STANDOFFS REQUIRED


1. Prepare properly sized mounting hole in sheet. Do not perform any INSTALLATION ANVIL
secondary operation such as deburring. FOR SHEETS BELOW
.032”/0.81MM
2. Insert standoff through mounting hole (punch side) of sheet and into
anvil as shown in drawing. 120˚ PUNCH
3. With installation punch and anvil surfaces parallel, apply only enough B
squeezing force to embed the standoff’s head flush in the sheet.
Drawing at right shows required installation anvil for sheet thickness
of .025” to .032”/0.63 to 0.81mm. A chamfered anvil is not required for
L* Min. ANVIL
sheets over .032”/0.81mm.

PEMSERTER® Installation Tooling


Anvil Dimensions (in.)
Anvil Part No.
For
Sheets Below .032”
UNIFIED

Thread For Sheets Punch Part


C*
Code B Anvil Part No. Over .032” Number *See page 236 for

+.001” to +.004”/
256/440 .187 - .194 8003291 970200487300 975200048 +0.03mm to +0.1mm
“C” and “L”.
6256/6440/632 .250 - .257 8003292 970200012300 975200048

Anvil Dimensions (mm)


Anvil Part No.
Thread For Sheets Below 0.63 mm For Sheets Punch Part
METRIC


Code B Anvil Part No. Over 0.63 mm Number

M2.5/M3 4.75 - 4.93 8003291 970200487300 975200048
6M25/6M3/M35 6.35 - 6.53 8003292 970200012300 975200048

PennEngineering • www.pemnet.com 244


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

INSTALLATION

FH4™/FHP™ STUDS
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Insert stud through mounting hole (punch side) of sheet and into anvil hole.
3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet.

For FH4/FHP studs, a special anvil with a raised ring is required to create a proper installation. The raised ring acts as a second displacer of the stainless
sheet material, thereby ensuring that the annular groove is filled. Please see page 10 for recommended sheet thickness range.
The special anvils are available from PEM stock or can be machined from suitable tool steel. A hardness of HRC 55 / HB 547 minimum is required to provide
long anvil life. We recommend measuring the “P” dimension every 5000 installations to ensure that the anvil remains within specification.

PEMSERTER® Installation Tooling


PUNCH
Anvil Dimensions (in.)
Thread Anvil Part Punch Part
A B C P R1 R2
Code Number Number SHEET
+.003 -.000 ±.002 ±.002 ±.001 Max. Max.
UNIFIED

440 .113 .144 .174 .010 .003 .005 8001645


ANVIL
632 .140 .170 .200 .010 .003 .005 8001644
832 .166 .202 .236 .010 .003 .005 8001643 975200048
032 .191 .235 .275 .010 .003 .005 8001642
95°
0420 .252 .324 .360 .020 .003 .005 8002535 Nom. R2 Recommended Installation Anvil
R1 C
Anvil Dimensions (mm)
Thread Anvil Part Punch Part
A B C P R1 R2 B 45° Nom.
Code Number Number
+0.08 ±0.05 ±0.05 ±.025 Max. Max. 95°
Nom. R2 A
METRIC

M3 3.05 3.81 4.57 0.25 0.08 0.13 8001678 R1


M4 4.04 4.95 5.82 0.25 0.08 0.13 8001677
975200048 P
M5 5.08 6.15 7.16 0.25 0.08 0.13 8001676
L +.125”/
M6 6.05 7.87 8.79 0.51 0.08 0.13 8002536 3.18mm Min.
See page 237
for “L”.

245 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

INSTALLATION

PUNCH
SGPC™ STUDS 1.
1. Prepare properly sized mounting hole in sheet.
2. Insert fastener through mounting hole (punch side) as shown in drawing.
3. With installation punch and anvil surfaces parallel, apply squeezing force until the
punch pushes over the protruding knurls of the stud. SHEET(S)

BEFORE AFTER
PEMSERTER® Installation Tooling
Punch Dimensions (in.) Punch Anvil Dimensions (in.) Anvil
Thread
Code A B Part C P Part
+.004 –.000 +.000 –.001 Number +.001 +.000 –.002 Number
UNIFIED

256 .209 .019 8015111 .087 .014 8016983


440 .248 .022 8015112 .113 .014 8016984
632 .276 .022 8015113 .139 .014 8016985 ANVIL
C
832 .299 .022 8015114 .165 .014 8016986 2. P

032 .327 .022 8015115 .191 .014 8016987 A


0420 .386 .026 8015116 .251 .014 8016988 150˚

B
Punch Dimensions (mm) Punch Anvil Dimensions (mm) Anvil
Thread
Code A B Part C P Part
+0.1 –0.025 Number +0.025 –0.05 Number
METRIC

M2.5 5.5 0.47 8015117 2.53 0.35 8016989 PUNCH


M3 6.5 0.57 8015118 3.03 0.35 8016990
M4 7.5 0.57 8015119 4.03 0.35 8016991
M5 8.5 0.57 8015120 5.03 0.35 8016992 ANVIL
M6 9.5 0.67 8015121 6.03 0.35 8016993 3.
Punch pushes over
NOTE: For panel design information, go to protruding knurls
http://www.pemnet.com/SGPC_Panel_Designs.pdf

TP4™ PINS
1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring.
2. Place pin end through mounting hole in sheet (punch side) and into anvil as shown
3. With installation punch and anvil surfaces parallel, apply squeezing force to embed the pin’s head flush in the sheet.

PEMSERTER® Installation Tooling


Pin Dia. Test Sheet Anvil Dimensions (in.) Anvil Part Punch Part Pin Dia. Test Sheet Anvil Dimensions (mm) Anvil Part Punch Part

Code Thickness (in.) A ±.002 C ±.002 Number Number Code Thickness (mm) A ±0.05 C ±0.05 Number Number
UNIFIED

.040 - .060 .160 8003284 1 - 1.7 3.88 8008096


125 .130 3MM 3.11
Over .060 (1) 8003278 Over 1.7 (1) 8008095
METRIC

.040 - .065 .220 8003285 1 - 1.7 4.88 8003287


187 .192 975200048 4MM 4.11
Over .065 (1) 8003279 Over 1.7 (1) 8003281
975200048
.040 - .075 .285 8003286 1 - 1.8 5.89 8003288
250 .255 5MM 5.13
Over .075 (1) 8003280 Over 1.8 (1) 8003282
1 - 1.9 6.89 8003289
(1) Chamfered anvil not required. 6MM 6.12
Over 1.9 (1) 8003283
60°
Nom.
A
C C PUNCH

SHEET
L +.125”/ L +.125”/
3.18mm Min. 3.18mm Min.
ANVIL

See page 239


for “L”.

Recommended tooling when a Recommended tooling when a


chamfered anvil is required. chamfered anvil is not required.

PennEngineering • www.pemnet.com 246


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

INSTALLATION

PFC4™ CAPTIVE PANEL SCREWS


1. Prepare properly sized mounting hole in sheet. Do not perform any
secondary operations such as deburring.
2. Place fastener into the anvil hole and place the mounting hole (punch side) Thread Dia. +.080”/2mm
over the shank of the fastener retainer.
3. With installation punch and anvil surfaces parallel, apply squeezing force
until the shoulder of the retainer comes in contact with the sheet material.
PUNCH
G Min.
PEMSERTER® Installation Tooling
See page 240
Anvil Dimensions (in.) for “G”.
Thread A C Anvil Part Punch Part

Code ±.002 ±.002 Number Number
UNIFIED


440 .345 .358 975200027 975200060

632 .345 .390 975201243 975200061 ANVIL

832 .435 .421 975200029 975200062 A


032 .435 .452 975201244 975200064

Anvil Dimensions (mm)


Thread A C Anvil Part Punch Part

METRIC

Code ±0.05 ±0.05 Number Number



M3 8.76 9.09 975200027 975200060
C
M4 11.05 10.69 975200029 975200062
M5 11.05 11.48 975201244 975200064

SFP™ FASTENERS
1. Prepare properly sized mounting hole in both panels. Do not perform any
secondary operations such as deburring.
2. Place Panel 2 with smaller mounting hole on anvil and align Panel 1 mounting hole
with the mounting hole of Panel 2. Place the smaller diameter end of the fastener PUNCH
through the mounting holes as shown in the drawing to the right.
3. With installation punch and anvil surfaces parallel, apply squeezing force until the Panel 1
fastener is flush with the top of Panel 1. Panel 2

NOTE: To use as a flush-mounted pivot point, for PEMSERTER® Installation Tooling


best results, install SpotFast® fastener Anvil Part Punch Part
ANVIL
into Panel 1 first, then place Panel 2 over Size Number Number
fastener and squeeze again. SF-3 / SF-5 975200046 975200048

INSTALLATION NOTES
• For best results we recommend using a Haeger® or PEMSERTER® machine for installation of PEM®
self-clinching fasteners. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for select products.

247 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

PERFORMANCE DATA(1)
SP™ NUTS
Type Thread Shank Test Sheet Installation Pushout Torque-out Test Sheet Material
Code Code Material (lbs.) (lbs.) (in. lbs.) 304 Stainless Steel
0 8000 130 14 Thread Shank Installation Pushout Torque-out
304 Stainless Code Code (kN) (N) (N•m)
SP 256 1 9000 165 17
Steel
2 10000 290 18 M2 1 40 725 1.92
2 44.5 1290 2.03
0 8000 130 14
304 Stainless 0 35.6 575 1.58
SP 440 1 9000 165 17
Steel M2.5 1 40 725 1.92
2 10000 290 18 2 44.5 1290 2.03
0 8500 140 18 0 35.6 575 1.58
304 Stainless

METRIC
SP 632 1 9500 170 24 M3 1 40 725 1.92
2 Steel
10500 340 28 2 44.5 1290 2.03
UNIFIED

0 9000 145 30 0 40 645 3.38


SP 832 1 304 Stainless
10000 180 37 M4 1 44.5 800 4.18
2 Steel 11000 360 45 2 49 1600 5.08
0 9500 180 35 0 42.3 800 3.95
SP 024/032 1 304 Stainless
10500 230 45 M5 1 46.7 1025 5.08
2 Steel 11500 400 60 2 51.2 1775 6.77

1 304 Stainless 13500 450 150 M6 1 60 2000 17
SP 0420 2 Steel 13500 600 170 2 60 2600 19


1 304 Stainless 14800 470 170 M8 1 66 2100 19
SP 0518 2 80 4500 23
2 Steel 14800 750 250
M10 1 80 2150 38
SP 0524 1 304 Stainless 14800 470 170
2 Steel 14800 750 250
1 304 Stainless 16000 600 300
SP 0616/0624
2 Steel 20000 700 370

SMPP™ NUTS
Max. Nut Test Sheet Thickness Sheet Installation Tensile Test Bushing
Pushout Torque-out
Thread Tightening Torque and Material Hardness (lbs.) Strength Hole Size For
(lbs.) (in. lbs.)
UNIFIED

Code (in. lbs.) (2) (3) (in.) HRB (4) (lbs.) (2) (3) Pull Thru Tests (in.)
256 7.5 .029” 304 Stainless Steel 89 4500 50 10 640 .104
440 13 .029” 304 Stainless Steel 89 4500 75 15 850 .112
632 20 .029” 304 Stainless Steel 89 6000 75 20 1020 .138

Max. Nut Test Sheet Thickness Sheet Installation Tensile Test Bushing
Pushout Torque-out
Thread Tightening Torque and Material Hardness (kN) Strength Hole Size For
(N) (N•m)
METRIC

Code (N•m) (2) (3) (mm) HRB (4) (kN) (2) (3) Pull Thru Tests (mm)
M2.5 1.05 0.7 mm 304 Stainless Steel 89 20 200 1.35 3.05 3
M3 1.5 0.7 mm 304 Stainless Steel 89 20 300 1.85 3.63 3.5
M3.5 2.1 0.7 mm 304 Stainless Steel 89 27 300 1.9 4.25 4

A4™/LA4™ NUTS
Test Sheet Material Test Sheet Material
300 Series Stainless Steel 300 Series Stainless Steel
Thread Thread
Installation Retainer Pushout Retainer Torque-out Installation Retainer Pushout Retainer Torque-out
METRIC

Code Code
UNIFIED

(lbs.) (lbs.) (in. lbs.) (kN) (N) (N•m)


440 9000 200 85 M3 40 890 9.6
632 10000 200 85 M4 53 890 9.6
832 12000 200 85 M5 57 1100 14.1
032 13000 250 125

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing
proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation
parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. 
Performance testing this product in your application is recommended.  We will be happy to provide technical assistance and/or samples for
this purpose.
(2) Head size is adequate to ensure failure in threaded area when tested with industry standard tensile bushing diameter.
(3) Tightening torque shown will induce preload of 70% of nut min axial strength with K or nut factor is equal to 0.20. In some applications tightening torque
may need to be adjusted based on the actual K value. All tightening torques shown are based on 180 ksi/ Property Class 12.9 screws. For lower strength
screws the tightening torque is proportionately less. For example, for 120 ksi screws, torque is 67% value shown. For 900 MPa screws (Property Class
9.8) torque value is 74% of value shown.
(4) Installation controlled by proper cavity depth in punch.

PennEngineering • www.pemnet.com 248


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

PERFORMANCE DATA
F4™ NUTS
Axial Max. Screw Test Sheet Material Axial Max. Screw Test Sheet Material
Thread Shank Tensile Tightening 300 Series Stainless Steel Thread Shank Tensile Tightening 300 Series Stainless Steel
Strength Torque (2) Strength Torque (2)
Code Code Installation Pushout Code Code Installation Pushout
(lbs.) (1) (in. lbs.) (kN) (1) (N•m)
(lbs.) (lbs.) (kN) (N)
1 1
256 130 1.50 7200 270 M2 0.57 0.16 32 1200
2 2
1 1
UNIFIED

440 165 2.50 7200 270 M2.5 0.68 0.23 32 1200

METRIC
2 2
1 1
632 190 3.50 7200 290 M3 0.85 0.36 32 1200
2 2
1 1
832 230 5.25 9000 450 M4 1 0.58 40 2000
2 2
1 1
032 280 7.50 9000 450 M5 1.3 0.88 40 2000
2 2
3 3
0420 4 1035 36 14000 1000 M6 4 4.5 3.7 65 4500
5 5

SO4™/BSO4™ STANDOFFS
Max. Rec. Test Sheet Material Max. Rec. Test Sheet Material
Tightening Tightening
Thread Torque For . 050” 300 Series Stainless Steel Thread Torque For 1.3 mm 300 Series Stainless Steel
Code Mating Screw Installation Pushout Torque-out Pull-thru Code Mating Screw Installation Pushout Torque-out Pull-thru
(in. lbs.) (lbs.) (lbs.) (in. lbs.) (3) (lbs.) (3) (N•m) (kN) (N) (N•m) (3) (N) (3)
METRIC
UNIFIED

440 4.75 5500 336 17 600 M3 0.55 24.5 1493 2.36 2650
6440 4.75 9500 647 30 680 3.5M3 0.55 42.3 2877 3.06 3025
632 8.75 9500 647 30 680 M3.5 0.91 42.3 2877 3.06 3025
8632 8.75 10500 900 71 1392 M4 2 46.7 4003 8.89 6458
832 18 10500 900 71 1517 M5 3.6 46.7 4003 8.89 6226
032 32 10500 900 71 1368

TSO4™ STANDOFFS
Test Sheet Material
.025” / 0.64 mm 300 series stainless steel
Standoff “C”
Dimension Installation Pushout Torque-out (3)
(lbs.) (kN) (lbs.) (N) (in. lbs.) (N•m)
.165” / 4.2 mm 5700 25.4 125 555 13 1.5

.212” / 5.39 mm 6800 30.3 160 710 22 2.5

FH4™ STUDS
Recommended Test Sheet Material Recommended Test Sheet Material
Nut Sheet .060” Stainless Steel (4) Nut Sheet 1.5 mm Stainless Steel (4)
Thread Thread
Tightening Hardness
Tightening Hardness Code
Code Torque HRB Installation Pushout Torque-out Pull-thru Torque HRB Installation Pushout Torque-out Pull-thru
METRIC

(in. lbs.) (5) (lbs.) (lbs.) (in. lbs.) (lbs.) (N•m) (5) (kN) (N) (N•m) (N)
UNIFIED


440 11 87 9000 450 16 800 M3 1.3 87 40 2220 1.8 3500
632 22 87 9500 540 27 1350 M4 3.8 86 50 3210 6.5 8000
832 35 86 11200 780 58 1800 M5 6 86 53 3560 10.7 10000
032 51 86 12000 800 95 2250 M6 11 86 100 4200 15.9 14900
0420 117 86 23000 1600 156 3900

(1) Failure occurs in screw stripping using a 60 ksi screw and the shortest shank length fastener.
(2) Torque values shown will produce a preload of 70% of axial tensile strength with nut factor “k” equal to .2. Threads may strip or head of the nut may
bend and/or fail if screw is over-torqued beyond these values or if actual k value is less than .2.
(3) Joint failure in torque-out and pull-thru will depend on the strength and type of screw being used. In some cases the failure will be in the screw and not
in the self-clinching standoff. Please contact our Applications Engineering group with any questions.
(4) Performance may be reduced for studs installed into thicker sheets.
(5) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K.

249 PennEngineering • www.pemnet.com


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

PERFORMANCE DATA
FHP™ STUDS
Recommended Test Sheet Material Recommended Test Sheet Material
Nut Sheet .060” Stainless Steel (1) Nut Sheet 1.5 mm (for M4&M5) 2 mm (for M3) Stainless Steel (1)
Thread Thread
Tightening Hardness
Tightening Hardness Code
Code

METRIC
Torque HRB Installation Pushout Torque-out Pull-thru Torque HRB Installation Pushout Torque-out Pull-thru
UNIFIED

(in. lbs.) (2) (lbs.) (lbs.) (in. lbs.) (lbs.) (N•m) (2) (kN) (N) (N•m) (N)
440 8.1 86 9000 520 10.6 605 M3 1.3 86 40 2500 1.6 3500
632 16 86 9500 670 19.5 940 M4 2.9 86 50 3000 3.9 6000
832 28 86 11200 785 37.5 1415 M5 4.4 86 53 3560 7.35 7320
032 34 86 12000 800 59.5 1500

SGPC™ STUDS
Max. Rec. Test Sheet Material Max. Rec. Test Sheet Material
Tightening Sheet Single sheet of .039” 300 Series Stainless Steel Tightening Sheet Single sheet of 1 mm 300 Series Stainless Steel
Thread Torque For Hardness Thread
Torque For Hardness
Code Mating Nut HRB Installation Pushout Torque-out Pull-thru Code Mating Nut HRB Installation Pushout Torque-out Pull-thru
(in. lbs.) (lbs.) (lbs.) (in. lbs.) (lbs.) (N•m) (kN) (N) (N•m) (N)

METRIC
UNIFIED

256 2.3 92 4000 425 5.2 415 M2.5 0.41 92 20.1 2546 0.86 2561
440 5 92 5000 450 8 512 M3 0.74 92 21.8 2051 1.35 2851
632 9 92 5500 460 15.8 811
M4 1.7 92 28.5 2396 2.66 4000
832 17 92 6500 480 29.3 1133 M5 3.5 92 35.6 3200 5.96 4284
032 27 92 7300 545 42.8 1273 M6 5.9 92 42.3 3262 9.19 6311
0420 58 92 10000 565 76.7 1721

TP4™ PINS
Test Sheet Material Test Sheet Material
Pin 300 Series Stainless Steel Pin 300 Series Stainless Steel
UNIFIED

Diameter Installation Pushout Diameter Installation Pushout


METRIC

Code (lbs.) (lbs.) Code (kN) (N)


125 8000 350 3MM 35 1556
187 12000 570 4MM 45 2335
250 14000 650 5MM 54 2535
6MM 60 2891

PFC4™ CAPTIVE PANEL SCREWS


Test Sheet Material Test Sheet Material
300 Series Stainless Steel 300 Series Stainless Steel
Thread Installation Retainer Pushout Thread Installation Retainer Pushout
METRIC
UNIFIED

Code (lbs.) (lbs.) Code (kN) (N)


440 9100 350 M3 40.5 1557
632 10300 400 M4 48 2002
832 10800 450 M5 52.5 2447
032 11800 550

SFP™ FASTENERS
Test Sheet Material
Type and Thickness Stainless Steel
Size Code Installation Pushout of Panel 2 (3)
kN lbs. N lbs.
SFP-3 1.0 13.5 3000 620 140
SFP-3 1.2 20 4500 830 186
SFP-3 1.6 22 5000 1500 340
SFP-5 1.0 18 4000 990 222
SFP-5 1.2 27 6000 1158 260
SFP-5 1.6 33 7500 3117 701

(1) Performance may be reduced for studs installed into thicker sheets.
(2) Tightening torque shown is a theoretical value calculated to induce a load of 75% of minimum axial yield strength of the stud with an assumed K.
(3) In most applications, pullout strength of the SpotFast® fastener in Panel 1 exceeds pushout strength of Panel 2.

PennEngineering • www.pemnet.com 250


FASTENERS FOR USE IN STAINLESS STEEL SHEETS

OTHER FASTENERS FOR CONSIDERATION TO USE IN STAINLESS STEEL SHEETS


PF11MW™ CAPTIVE PANEL SCREWS PF11MF™ CATIVE PANEL SCREWS
Floating captive panel screw with unique flare- Flare-mounted captive panel screw that installs
mount feature allows fastener to “float” in mounting into any panel material and is flush on back side
hole and compensate for mating thread alignment. of panel.
(See PEM® Bulletin PF) (See PEM® Bulletin PF)

MPP™ PINS MSO4™ STANDOFFS


Self-clinching microPEM® pins that can be installed Self-clinching microPEM® standoffs that can be
into stainless steel sheets as thin as .02”/0.5mm. installed into stainless steel sheets as thin as
(See PEM® Bulletin MPF) .016”/0.4mm.
(See PEM® Bulletin MPF)

T4™ TACKPIN® FASTENERS WN/WNS WELD NUTS


microPEM® TackPin® fasteners enable sheet- Designed to overcome many problems such as
to-sheet attachment in stainless steel sheets in burn-outs, complicated electrodes and pilots,
applications where disassembly is not required. indexing and re-tapping to remove weld spatter.
(See PEM® Bulletin MPF) (See PEM® Bulletin WN)

ATLAS® BLIND THREADED INSERTS


Fastener drawings
Attach to panels of any hardness and provide and models are
strong and reusable permanent threads in sheet available at
materials where only one side is accessible. www.pemnet.com
(See ATLAS® Catalog)

INSTALLATION INTO STAINLESS STEEL SHEETS DOS AND DON’TS


“Dos”
DO select the proper fastener material to meet corrosion requirements.
DO make certain that panel material is in the annealed condition.
DO make certain that hole punch is kept sharp to minimize work hardening around hole.
DO provide mounting hole of specified size for each fastener.
DO maintain the hole punch diameter to no greater than +.001”/.025 mm over the minimum recommended mounting hole.
DO make certain that fastener is properly positioned within hole before applying installation force.
DO make certain that fastener is not installed adjacent to bends or other highly cold-worked areas.
DO apply squeezing force between parallel surfaces.
DO utilize recommended installation tooling when installing fasteners.
DO install fastener in punched side of hole.
DO apply sufficient force to totally embed clinching ring (where applicable) around entire circumference and to bring shoulder squarely in contact with sheet. For all other fasteners,
installation will be complete when the head is flush with the panel surface.

“Don’ts”
DON’T attempt to install any self-clinching fastener other than types SP, SMPP, A4, LA4, F4, SO4, BSO4, TSO4, FH4, FHP, SGPC, TP4, PFC4, and SFP into a stainless steel sheet.
DON’T deburr mounting holes on either side of sheet before installing fasteners – deburring will remove metal required for clinching fastener into sheet.
DON’T install fastener closer to edge of sheet than minimum edge distance – unless a special fixture is used to restrict bulging of sheet edge.
DON’T install fastener near bends or other highly cold worked areas where sheet hardness may be greater than the limit for the fastener.
DON’T over-squeeze. It will crush the head, distort threads, and buckle the sheet. Be certain to determine optimum installation force by test prior to production runs.
DON’T attempt to insert fastener with a hammer blow – under any circumstances. A hammer blow won’t permit the sheet metal to flow and develop an interlock with the fastener’s contour.
DON’T install screw in the head side of fastener. Install from opposite side so that the fastener load is toward sheet. The clinching force is designed only to hold the fastener during handling
and to resist torque during assembly.

251 PennEngineering • www.pemnet.com


PEM® brand SNAP-TOP® standoffs are
designed for permanent installation
into metal panels or PC Boards

SSA™
SNAP-TOP®
STANDOFFS
SNAP-TOP® STANDOFFS

PEM® SNAP-TOP® Standoffs are designed for permanent


installation into metal panels or PC boards. PC board or metal panel snapped in place

• Spring action to hold PC Boards and subassemblies securely.


• Allows for quick removal.
• Eliminates screws and other threaded hardware.
– Less parts to handle during assembly.
– Less risk of damaging delicate circuitry because of
loose parts falling into your equipment.
• Available in three different mounting styles:
– Self-clinching for installation into ductile materials SSA™/SSS™/SSC™ standoffs clinched into a metal panel
– Broaching for installation into PC Board and brittle
material.
– Surface mount for installation to PC Board
• Permanently installed in the panel. PC board or metal panel snapped in place

Installation forces, pushout and snap forces are listed on page 256.

KSSB™ standoffs broached into a PC board

PC board or metal panel snapped in place

SMTSSS™ standoffs surface mounted to PC Board

To be sure that you are Fastener drawings and


getting genuine PEM® models are available at
brand SNAP-TOP® www.pemnet.com
standoffs, look for the
“dimple” registered
trademark.

253 PennEngineering • www.pemnet.com


SNAP-TOP® STANDOFFS

SSA™/SSS™/SSC™ STANDOFFS FOR CLINCHING INTO METAL SHEETS

H P L PART NUMBER DESIGNATION


SS A - 156 - 10
SS S - 156 - 10 ZI
SS C - 156 - 10
B C
Type Material Mounting Hole A Length Finish
Diameter Code Code

FASTENER MATERIAL: FINISH:


SSA: Aluminum SSA: Natural
SSS: Carbon Steel SSS: ZI - Zinc plated per ASTM B633, SC1 (5µm), Type III, colorless, plus clear chromate (1)
SSC: 400 Series Stainless Steel SSC: Passivated and/or tested per ASTM A380
All dimensions are in inches.
Type
Length Code “L” ±.005
Fastener Material Panel 2 (Top) (Length Code in 32nds
of an inch) B C H P
UNIFIED

Mounting Hole
Aluminum Carbon Stainless ±.005
Max.
±.005
±.005
Steel Steel Diameter Code .250 .312 .375 .437 .500 .562 .625 .750 .875 1.00

SSA SSS SSC 156 8 10 12 14 16 18 20 24 28 32 (2) .188 .212 .250 .141

All dimensions are in millimeters.


Type
Fastener Material Length Code “L” ±0.13
Panel 2 (Top) B C H P
METRIC

(Length Code in millimeters)


Carbon Stainless
Mounting Hole ±0.13
Max.
±0.13
±0.13
Aluminum
Steel Steel Diameter Code

SSA SSS SSC 4MM 8 10 12 14 16 18 20 22 25 (2) 4.78 5.39 6.35 3.58

(1) See PEM Technical Support section of our web site for related plating standards and specifications.
(2) This length not available for Type SSA aluminum fasteners.

APPLICATION DATA Edge


Mounting Hole A C2

PANEL 2 (TOP)

PANEL 1 (BOTTOM)
Location Edge
Mounting Hole B
Tolerance C1
All dimensions are in inches.
Panel 1 Panel 2
Bottom Top
Hardness Edge Edge
Mounting Panel Thickness Location Hardness Mounting Panel Thickness
Type Max. Distance Range Distance
UNIFIED

Hole B Material Min. Tolerance Max. Hole A Material


(2) C1 Min. (3) C2 Min.
+.003 -.000 +.003 -.000
SSA HRB 50 / HB 82
SSS HRB 60 / HB 107 .213 Metal .040 .260 ±.005 No Limit .156 PC Board .040 - .070 .100
or Metal
SSC HRB 70 / HB 125
All dimensions are in millimeters.
Panel 1 Panel 2
Bottom Top
Hardness Edge Thickness Edge
Mounting Panel Thickness Location Hardness Mounting Panel
Type Max. Distance Range Distance
METRIC

Hole B Material Min. Tolerance Max. Hole A Material


(2) C1 Min. (3) C2 Min.
+0.08 +0.08
SSA HRB 50 / HB 82
SSS HRB 60 / HB 107 5.41 Metal 1 6.6 ±0.13 No Limit 4 PC Board 1 - 1.8 2.54
or Metal
SSC HRB 70 / HB 125

(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.


(3) Available for thicker boards on special order.

PennEngineering • www.pemnet.com 254


SNAP-TOP® STANDOFFS

KSSB™ STANDOFFS FOR BROACHING INTO PC BOARDS

H P L T
PART NUMBER DESIGNATION
KSS B - 156 - 10 X
B C
Type Material Mounting Hole A Length Finish
Diameter Code Code

FASTENER MATERIAL: FINISH:


Brass Standard: X - Plain
Optional: ET - Electro-plated Tin, ASTM B545 Class B (5µm) with preservative coating, annealed (1)
(Optional ET finish is available on special order with additional charge.)

All dimensions are in inches.


Panel 2 (Top) Length Code “L” ±.005
B C H P T
UNIFIED

Type Mounting Hole (Length Code in 32nds of an inch)


±.005 ±.003
±.005 ±.005 ±.005
Diameter Code .250 .312 .375 .437 .500 .562 .625 .750 .875 1.00

KSSB 156 8 10 12 14 16 18 20 24 28 32 .188 .226 .250 .141 .020

All dimensions are in millimeters.


Panel 2 (Top) Length Code “L” ±0.13
B C H P T
METRIC

Type Mounting Hole (Length Code in millimeters)


±0.13
±0.08
±0.13 ±0.13 ±0.13
Diameter Code

KSSB 4MM 8 10 12 14 16 18 20 22 25 4.78 5.74 6.35 3.58 0.51

(1) See PEM Technical Support section of our web site for related plating standards and specifications.

APPLICATION DATA Edge


Mounting Hole A C2

PANEL 2 (TOP)

PANEL 1 (BOTTOM)
Location Edge
Mounting Hole B
Tolerance C1
All dimensions are in inches.
Panel 1 Panel 2
Bottom Top
Hardness Edge Thickness Edge
UNIFIED

Mounting Panel Thickness Location Hardness Mounting Panel


Type Max. Distance Range Distance
Hole B Material Min. Tolerance Max. Hole A Material
(2) C1 Min. (3) C2 Min.
+.003 -.000 +.003 -.000
PC Board
KSSB HRB 65 / HB 116 .213 PC Board .050 .220 ±.005 No Limit .156 .040 - .070 .100
or Metal
All dimensions are in millimeters.
Panel 1 Panel 2
Bottom Top Thickness
Hardness Edge Edge
Mounting Panel Thickness Location Hardness Mounting Panel
METRIC

Type Max. Distance Range Distance


Hole B Material Min. Tolerance Max. Hole A Material
(2) C1 Min. (3) C2 Min.
+0.08 +0.08
PC Board
KSSB HRB 65 / HB 116 5.41 PC Board 1.27 5.59 ±0.13 No Limit 4 1 - 1.8 2.54
or Metal

(2) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.


(3) Available for thicker boards on special order.

255 PennEngineering • www.pemnet.com


SNAP-TOP® STANDOFFS

SMTSSS™ REELFAST® SNAP-TOP® STANDOFFS NE W


! ØD
Solder
NOTE: REELFAST® E P L A Pad
SNAP-TOP® SMTSSS™ Plated through hole
standoffs are for on-only not required.
applications. For removal
applications, mounting ØH
B C
hole A can be increased Stencil Masking Examples
to reduce removal force.

FASTENER MATERIAL: FINISH:


Carbon Steel ET - Electro-plated Tin, ASTM B545 Class A with clear preservative coating, annealed (1)(2)
(1) See PEM Technical Support section of our web site for related plating standards and specifications.
(2) Optimal solderability life noted on packaging.

All dimensions are in inches.


Top Board Length Code “L” ±.005 Min. ØH Hole ØD
UNIFIED

Mounting Hole A Type and (Length Code in 32nds of an inch) Sheet A C E B P Size in Sheet Min.
Diameter Code Material .250 .375 Thickness Max. Max. ±.005 ±.005 ±.005 +.003 –.000 Solder Pad

156 SMTSSS 8 12 .060 .060 .161 .250 .188 .141 .166 .276

All dimensions are in millimeters.


Top Board Min. ØH Hole ØD
METRIC


Mounting Hole A Type and Length Code “L” ±0.13 Sheet A C E B P Size in Sheet Min.
Diameter Code Material (Length
Code in
millimeters) Thickness Max. Max. ±0.13 ±0.13 ±0.13 +0.08 Solder Pad

4MM SMTSSS 6 8 10 1.53 1.53 4.09 6.35 4.8 3.58 4.22 7

NUMBER OF PARTS PER REEL PART NUMBER DESIGNATION


Type, Material and Size Length Code / Number of Parts per Reel SMTSS S – 156 – 12 ET
SMTSSS-156 -8 / 280 -12 / 220
SMTSSS-4MM -6 / 300 -8 / 250 -10 / 200 Type Material Mounting Hole A Length Finish
Diameter Code Code
Packaged on 330 mm recyclable reels. Tape width is 24 mm.
Supplied with polyimide patch for vacuum pick up.
Reels conform to EIA-481.

APPLICATION DATA Edge


C
Mounting Hole A
PANEL 2 (TOP)

PANEL 1 (BOTTOM)
Mounting Hole B Location Tolerance
All dimensions are in inches.
Panel 1 Panel 2
Bottom Top
Thickness Edge
UNIFIED

Type and Hardness Mounting Panel Thickness Location Hardness Mounting Panel
Range Distance
Material Max. Hole B Material Min. Tolerance Max. Hole A Material
C Min.
+.003 -.000 +.003 -.000
SMTSSS No Limit .166 P.C. Board .060 ±.005 No Limit .156 P.C. Board or Metal .040 - .070 .100

All dimensions are in millimeters.


Panel 1 Panel 2
Bottom Top
Thickness Edge
METRIC

Type and Hardness Mounting Panel Thickness Location Hardness Mounting Panel
Range Distance
Material Max. Hole B Material Min. Tolerance Max. Hole A Material
C Min.
+0.08 +0.08
SMTSSS No Limit 4.22 P.C. Board 1.53 ±0.13 No Limit 4 P.C. Board or Metal 1 - 1.8 2.54

PennEngineering • www.pemnet.com 256


SNAP-TOP® STANDOFFS

INSTALLATION

PUNCH PUNCH

PANEL 1 (Bottom) PANEL 1 (Bottom)

ANVIL L + .200”/ L + .200”/


ANVIL
5.08mm MIN. 5.08mm MIN.

.216-.219” / .216-.219” /
5.49-5.56mm 5.49-5.56mm

SSA™/SSS™/SSC™ Standoffs KSSB™ Standoffs

1. Prepare properly sized mounting hole in Panel 1 (Bottom). 1. Prepare properly sized mounting hole in Panel 1 (Bottom).
2. Place the fastener through the mounting hole (preferably the punch 2. Place the fastener through the mounting hole of the board and
side) of the panel and into the anvil as shown in the drawing. into the anvil as shown in the drawing.
3. With punch and anvil surfaces parallel, apply only enough 3. With punch and anvil surfaces parallel, apply only enough
squeezing force to embed the head flush with the panel. squeezing force to bring the head into contact with the board.

PEMSERTER® Installation Tooling


Type Anvil Part Punch Part
Number Number
SSA, SSS, SSC, KSSB 970200015300 975200048

SMTSSS™ Standoffs
Polyimide patch applied
here for vacuum pick up.

Solder paste applied Solder fastener in place using


to pad on PCB. standard surface mount techniques.

INSTALLATION NOTES
• For best results we recommend using a HAEGER® or PEMSERTER® machine for installation of
PEM® self-clinching fasteners. Please check our website for more information.
• Visit the Animation Library on our website to view the installation process for select products.

257 PennEngineering • www.pemnet.com


SNAP-TOP® STANDOFFS

PERFORMANCE DATA(1)
SSA™/SSS™/SSC™ Standoffs - Self-clinching KSSB™ Standoffs - Broaching

Pushout Pushout

Panel 2 (Top) Panel 2 (Top)

Panel 1 (Bottom) Panel 1 (Bottom)

Panel 1 (Bottom) Panel 2 (Top) (Removable)


Installation Pushout Max. First on Snap Force Min. First off Snap Force Min. 15th off Snap Force
Type Test Sheet
Material (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
SSA Aluminum 1500 200 13 3 1
UNIFIED

SSS Aluminum 1500 200 20 6 2


SSC Aluminum 1500 200 20 6 2
SSS Cold-rolled Steel 3600 400 20 6 2
SSC Cold-rolled Steel 3600 400 20 6 2
KSSB FR-4 Fiberglass 500 110 13 3 1

Panel 1 (Bottom) Panel 2 (Top) (Removable)


Installation Pushout Max. First on Snap Force Min. First off Snap Force Min. 15th off Snap Force
Type Test Sheet Material
(kN) (N) (N) (N) (N)

SSA Aluminum 6.7 890 58 13 4
METRIC

SSS Aluminum 6.7 890 89 27 9


SSC Aluminum 6.7 890 89 27 9
SSS Cold-rolled Steel 16 1780 89 27 9
SSC Cold-rolled Steel 16 1780 89 27 9
KSSB FR-4 Fiberglass 2.2 484 58 13 4

SMTSSS™ Standoffs - Surface Mount


Pullout

Panel 2 (Top)

TESTING CONDITIONS
Panel 1 (Bottom) Oven Quad ZCR convection oven with 4 zones
High Temp 473˚F / 245˚C
Board Finish 62% Sn, 38% Pb
Panel 1 (Bottom) Panel 2 (Top) Board .062" / 1.58 mm thick, Single Layer FR-4
Type, Material Max. Snap-on Min. Snap
Screen Printer Ragin Manual Printer
and Size Test Sheet Material Pullout (2) Force Retention Force Vias None
SMTSSS-156 .062" Single Layer FR-4 113 lbs. 20 lbs. 6 lbs.
Spokes 2 Spoke Pattern
Paste Alpha CVP-390 Sn96.5/3.0Ag/0.5Cu (SAC305)
SMTSSS-4MM 1.58 mm Single Layer FR-4 500 N 89 N 27 N
Stencil .0067” / 0.17 mm thick

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by
observing proper seating of fastener as described in the installation steps. Other performance values reported are averages when all
proper installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure
may affect performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical
assistance and/or samples for this purpose.
(2) With lead-free paste. Average values of 30 test points. The data presented here is for general comparison purposes only. Actual performance is
dependent upon application variables. We will be happy to provide samples for you to install. If required, we can also test your installed hardware and
provide you with the performance data specific to your application.

PennEngineering • www.pemnet.com 258


PEM® TY-D® hardware provides
secure metal attachment points for
mounting wires to electronic chassis.

TD™
SELF-CLINCHING TY-D®
CABLE TIE-MOUNTS
SELF-CLINCHING TY-D® CABLE TIE-MOUNTS

PEM® TY-D® self-clinching tie-mounts provide secure metal attachment points for mounting wires to electronic chassis
or enclosures. TY-D® hardware can be a great improvement over traditional mounting methods. They can be placed with
assurance at designed locations and angles to remain secure for the life of the assembly.

• Installs quickly and permanently without screws


• Eliminates the use of adhesives that typically fail over time and temperature cycling
• Will not protrude on the reverse side, panel remains flush
• Fasteners ensure wire placement in desired location

TDS™ cable tie-mounts allow users to easily slide ties through the hardware’s “eye” for fast cable mounting.

Depending on placement of the


fastener within the mounting hole, on
the reverse side of the sheet, a slight
gap may be noticeable along the non-
clinching edges of the fastener after
installation. If gap is not acceptable
in your application, check with
techsupport for a solution.

Fastener drawings and


models are available at
www.pemnet.com

260 PennEngineering • www.pemnet.com


SELF-CLINCHING TY-D® CABLE TIE-MOUNTS

TDS™ CABLE TIE-MOUNTS

PART NUMBER DESIGNATION Hole In Sheet


K
TD S – 60 – 6
TD S – 60 – 6 ZI M
.005”/0.13mm R Max.
(TYP.)
Type Material Profile Length Finish A
Code Code Code D

C
G
Profile Shown Actual Size.
B

40 60 175 E L
Clinching profile may vary.

All dimensions are in inches.

Type Length Hole Size Height Min. Hole Min. Hole


Profile (1) Length L Sheet In Sheet A B C D E G Edge To Edge To
Code ±.003 Thickness +.002 -.001 ±.003 ±.006 ±.006 ±.006 ±.006 ±.006 Sheet Edge Sheet Edge
Stainless Steel
UNIFIED

K M

TDS 40 4 .121 .040 - .050 .250 x .125 .246 .055 .065 .160 .308 .150 .040 .147

TDS 60 6 .184 .040 - .070 .312 x .187 .308 .075 .065 .205 .370 .180 .040 .196

TDS 175 12 .371 .040 - .125 .500 x .375 .496 .130 .095 .360 .562 .285 .040 .262

All dimensions are in millimeters.


Type Length Hole Size Height Min. Hole Min. Hole
Profile (1) Length L Sheet In Sheet A B C D E G Edge To Edge To
Code ±0.08 Thickness +0.05 –0.03 ±0.08 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 Sheet Edge Sheet Edge
Stainless Steel
METRIC

K M

TDS 40 4 3.07 1.02 - 1.27 6.35 x 3.18 6.25 1.4 1.65 4.06 7.82 3.81 1.02 3.73

TDS 60 6 4.67 1.02 -1.78 7.93 x 4.75 7.82 1.91 1.65 5.21 9.4 4.57 1.02 4.98

TDS 175 12 9.42 1.02 - 3.18 12.7 x 9.53 12.6 3.3 2.4 9.14 14.28 7.24 1.02 6.65

(1) Reference to typical load rating (in pounds) for appropriate size nylon cable tie.

MATERIAL AND FINISH SPECIFICATIONS


Material: 17-4 Stainless Steel
Standard Finish: Passivated and/or tested per ASTM A380
Optional Finish: ZI - Zinc plated 8µm, Colorless, over Nickel Strike (2) (3)
For use in Sheet Hardness: HRB 70 / HB 125 or Less (4)

(2) See PEM Technical Support section of our web site for related plating standards and specifications.
(3) When applied to stainless steel base metal a nickel strike is used under the zinc for improved adhesion
(4) HRB - Hardness Rockwell “B” Scale. HB - Hardness Brinell.

PennEngineering • www.pemnet.com 261


SELF-CLINCHING TY-D® CABLE TIE-MOUNTS

INSTALLATION
1. Punch a properly sized rectangular mounting hole in the sheet. Do not PUNCH
perform any secondary operations such as deburring.
2. Place the fastener through the mounting hole (preferably the punch side) G* +.010”/
+0.25mm Min.
and into the anvil.
3. With the installation punch and anvil surfaces parallel, apply a squeezing
force until the bottom of the fastener becomes flush with the sheet. ANVIL

PEMSERTER® Installation Tooling


L* +.005”/
All dimensions are in inches. +0.13mm Min.
Part W Anvil Part Punch Part flat length all
Number ±.001 Number Number sides
UNIFIED

TDS-40-4 .251 8006136 * For “G” and “L”,


TDS-60-6 .313 8006137 8003076 see pag 261.
TDS-175-12 .501 8006138 W

All dimensions are in millimeters. NOTE: The punch must be large enough to cover the
entire base of the fastener to ensure proper installation.
Part W Anvil Part Punch Part
Number ±0.03 Number Number
METRIC

TDS-40-4 6.36 8006136 INSTALLATION NOTES


8003076 • For best results we recommend using a HAEGER® or
TDS-60-6 7.95 8006137
PEMSERTER® machine for installation of PEM® self-clinching
TDS-175-12 12.73 8006138 fasteners. Please e-mail [email protected]
for more information.
• Visit the Animation Library on our website to view the
installation process for this product.

262 PennEngineering • www.pemnet.com


SELF-CLINCHING TY-D® CABLE TIE-MOUNTS

PERFORMANCE DATA(1)
Test Sheet Material
Cold-rolled Steel 5052-H34 Aluminum
Part Number
UNIFIED

Installation Pushout Pull Thru Side Load Installation Pushout Pull Thru Side Load
(lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Pushout
TDS-40-4 1800 175 100 90 1000 90 100 90
TDS-60-6 2500 260 160 100 1500 140 160 100 Pull Thru
TDS-175-12 4000 350 175 140 3000 235 175 140

Test Sheet Material


Cold-rolled Steel 5052-H34 Aluminum Side Load
Part Number
METRIC

Installation Pushout Pull Thru Side Load Installation Pushout Pull Thru Side Load
(kN) (N) (N) (N) (kN) (N) (N) (N)
Pushout
TDS-40-4 8 780 445 400 4.5 400 445 400
TDS-60-6 11 1160 712 445 6.7 620 712 445 Pull Thru
TDS-175-12 17.7 1560 780 620 13.3 1040 780 620

(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by
observing proper seating of fastener as described in the installation steps. Other performance values reported are averages when all
proper installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure
may affect performance.  Performance testing this product in your application is recommended.  We will be happy to provide technical
assistance and/or samples for this purpose.

MOUNTING HOLE EXAMPLES


Mounting Hole Examples

Side 2 Side 2

The mounting hole is defined by two


dimensions. The two thick lines shown must
Side 1 #1 Side 1 #2
be straight for the entire length defined
by “Side 2” and must be separated by the
distance shown as “Side 1” (Side 1 and Side 2
are the two dimensions given for the mounting Side 2 Side 2

hole on pages 3 and 4). The illustration shows


three examples (#1, #2, and #3) of how it can
be achieved. Example #4 in the lower right Side 1 #3 Side 1 #4

side will not work.

PennEngineering • www.pemnet.com 263


264 PennEngineering • www.pemnet.com
PEM® VariMount® bonding fasteners
are assemblies comprised of standard
PEM® fasteners mounted permanently
into base plates.

VM™
PEM® VARIMOUNT®
BONDING FASTENERS
PEM® VARIMOUNT® BONDING FASTENERS

The PEM® VariMount® fastening system eliminates issues associated with welding. The assembly is comprised of a
standard PEM® nut, stud or standoff mounted permanently into a base plate. The assembly can then be fastened or
bonded to assorted panel types in a variety of ways:

Mounting Methods: Mounts on or in:


• Mold-in • Self-clinching fasteners • Composites (Carbon fiber, fiberglass)
• Laminate within composite layers • Blind threaded rivets • Plastics
• Surface bonding • Adhesives or adhesive tape • Metal
• Rivets • Hollow wall anchors • Wall board
• Loose hardware (nuts, bolts, screws) • Spot welding • Any rigid material or panel

VariMount® assemblies are available with either steel or stainless steel base plates depending on the fastener that is
selected. The VariMount® base plate’s radial holes provide various mounting options.

Base plates can also be purchased separately. See page 267 for dimensional data and part numbers.

VARIMOUNT® ASSEMBLY USING SELF-CLINCHING TECHNOLOGY

PEM® self-clinching flush-head


stud permanently installed into
No head or shoulder protrusion baseplate

Ribs on fastener provides


Radial holes allow:
torque resistance
• Better attachment with adhesives
• Encapsulating into plastic
• Attachment with standard sized rivets Host metal of base plate
• Attachment with standard sized clinch fasteners Flush mounted flows into undercut of
fastener “clinching” it
Available with 20 mm permanently in place
or 30 mm base plate

TYPICAL MOUNTING METHODS

Bonded using adhesives or Molded-in or laminate


adhesive tape. within composite layers Loose hardware Self-clinching hardware Rivets
Top or bottom mount

ASSEMBLY PART NUMBER DESIGNATION


VM 30 FH – 0420 – 16 ZI
VM C 30 FHP – 032 – 16 A VariMount® assembly part number includes a base plate
prefix paired with a standard PEM® fastener part number.

VariMount Base Plate Base Fastener Fastener Fastener Fastener


Fastener Material Plate Type Thread Length Finish Code (3) (1) “Blank” equals steel base plate and “C” equals stainless steel base plate.
Code Code (if applicable) (2) See page 5 for complete dimensional information.
Style Code (1) Diameter (2)
(3) Required on steel assemblies.
Base plate prefix PEM® fastener part number

266 PennEngineering • www.pemnet.com


PEM® VARIMOUNT® BONDING FASTENERS

The charts below show PEM® fastener types/sizes that are offered as standard VariMount® assemblies.

T
E
BPT

BPD Install screw from this side


STANDARD NUTS
All dimensions are in inches.
Thread Type and Material Thread Shank BPD BPT E T
Size Steel Stainless Steel Code Code ±.0165 ±.004 ±.010 ±.010
.112-40 VM20S VMC20SP .787
440 1 .048 .250 .070
UNIFIED

(#4-40) VM30S VMC30SP 1.181


.138-32 VM20S VMC20SP 632 1 .787 .048 .280 .070
(#6-32) VM30S VMC30SP 1.181
.164-32 VM20S VMC20SP 832 1 .787 .048 .310 .090
(#8-32) VM30S VMC30SP 1.181
.190-32 VM20SS VMC20SP 032 2 .787 .071 .340 .090
(#10-32) VM30SS VMC30SP 1.181 .063
All dimensions are in millimeters.
Thread Size Type and Material Thread Shank BPD BPT E T
x Pitch Steel Stainless Steel Code Code ±0.42 ±0.1 ±0.25 ±0.25
VM20S VMC20SP 20
METRIC

M3 x 0.5 M3 1 1.2 6.35 1.5


VM30S VMC30SP 30
VM20S VMC20SP 20
M4 x 0.7 M4 1 1.2 7.87 2
VM30S VMC30SP 30
VM20SS VMC20SP 20 1.8
M5 x 0.8 M5 2 8.64 2
VM30SS VMC30SP 30 1.6

For more information on PEM® standard nuts, see Bulletin CL on our website.

Closed End
B

L
T
E
BPT

BLIND NUTS BPD


All dimensions are in inches.
Thread Type and Material Thread Shank BPD BPT B E L T
Size Steel Code Code ±.0165 ±.004 Max. ±.010 Max. ±.010
.112-40 VM20B .787
440 1 .048 .150 .250 .335 .380
UNIFIED

(#4-40) VM30B 1.181


.138-32 VM20B .787
632 1 .048 .169 .280 .335 .380
(#6-32) VM30B 1.181
.164-32 VM20B .787
832 1 .048 .204 .310 .385 .440
(#8-32) VM30B 1.181
.190-32 VM20B .787 .071
032 2 .235 .340 .385 .440
(#10-32) VM30B 1.181 .063

All dimensions are in millimeters.


Thread Size Type and Material Thread Shank BPD BPT B E L T
x Pitch Steel Code Code ±0.42 ±0.1 Max. ±0.25 Max. ±0.25
VM20B 20
METRIC

M3 x 0.5 M3 1 1.2 3.84 6.35 8.5 9.6


VM30B 30
VM20B 20
M4 x 0.7 M4 1 1.2 5.2 7.95 9.8 11.2
VM30B 30
VM20B 20 1.8
M5 x 0.8 M5 2 6.02 8.75 9.8 11.2
VM30B 30 1.6

For more information on PEM® blind nuts, see Bulletin B on our website.

PennEngineering • www.pemnet.com 267


PEM® VARIMOUNT® BONDING FASTENERS

The charts below show PEM® fastener types/sizes that are offered as standard VariMount® assemblies.

C
Closed end

L BPT

BPD

STANDOFFS
All dimensions are in inches.
Thread Type and Material Thread Length Code “L” +.002 –.005 (Length code in 32nds of an inch)
BPD BPT C
Size Steel Code .375 .437 .500 .562 .625
±.0165 ±.004 .687 .750
+.000 –.005
UNIFIED

.112-40 VM20BSO .787


440 12 14 16 18 20 22 24 .048 .165
(#4-40) VM30BSO 1.181
.138-32 VM20BSO .787
632 12 14 16 18 20 22 24 .048 .212
(#6-32) VM30BSO 1.181

All dimensions are in millimeters.


Thread Size Type and Material Thread Length Code “L” +0.05 –0.13 BPD BPT C
x Pitch Steel Code (Length code in millimeters) ±0.42 ±0.1 –0.13
METRIC

VM20BSO 20
M3 x 0.5 M3 12 14 16 18 1.2 4.2
VM30BSO 30
VM20BSO 20
M3.5 x 0.6 M3.5 12 14 16 18 1.2 5.39
VM30BSO 30

For more information on PEM® standoffs, see Bulletin SO on our website.

L
BPT

BPD
STUDS
All dimensions are in inches.
Thread Type and Material Thread Length Code “L” ±.015 (Length code in 16ths of an inch)
BPD BPT
Size Steel Stainless Steel Code .500 .625 .750 .875 1.00
±.0165 1.25
±.004
VM20FH VMC20FHP .787
UNIFIED

.164-32 832 8 10 12 14 16 20 .048


(#8-32) VM30FH VMC30FHP 1.181
.190-32 VM20FH VMC20FHP .787
032 8 10 12 14 16 20 .048
(#10-32) VM30FH VMC30FHP 1.181
.250-20 VM20FH — .787 .071
0420 8 10 12 14 16 20
(1/4-20) VM30FH — 1.181 .063

All dimensions are in millimeters.


Thread Size Type and Material Thread Length Code “L” ±0.4 BPD BPT
x Pitch Steel Stainless Steel Code (Length code in millimeters) ±0.42 ±0.1
VM20FH VMC20FHP 20
METRIC

M4 x 0.7 M4 10 12 15 18 20 25 1.2
VM30FH VMC30FHP 30
VM20FH VMC20FHP 20
M5 x 0.8 M5 10 12 15 18 20 25 1.2
VM30FH VMC30FHP 30
VM20FH — 20 1.8
M6 x 1 M6 10 12 15 18 20 25
VM30FH — 30 1.6

For more information on PEM® studs, see Bulletin FH on our website.

268 PennEngineering • www.pemnet.com


PEM® VARIMOUNT® BONDING FASTENERS

BASE PLATE PART NUMBER, DIMENSIONS AND MATERIAL GUIDE

20 mm Diameter Base Plate 30 mm Diameter Base Plate


Center Hole X
Center Hole X
(4) Radial Holes (1)
Centers of 6 radial holes equally spaced 4.8 mm +0.08 mm
on 14 mm ±0.13 mm / .787” ±.005” nominal .189” +.003” -.000”
diameter circle
20 mm -0.25 mm / 30 mm -0.25 mm /
.787”+.000”/-.010” 1.181”+.000”/-.010”
Centers of 8 radial holes equally spaced
(6) Radial Holes (2) on 20 mm ±0.13 mm / .787” ±.005” nominal
2.26 mm +0.13 mm diameter circle
.089” +.005” -.000”
(4) Radial Holes (2)
Shown actual size. 3.33 mm +0.13 mm
.131” +.005” -.000”

Base Plate Part Number (4)


Thickness Center Hole X Diameter
Steel (5) Stainless Steel (6) ±0.1 mm / ±.004” +0.08 mm / +.003” -.000”
20 mm Dia. 30 mm Dia. 20 mm Dia. 30 mm Dia.
BP1.2-422-20ZI BP1.2-422-30ZI BPC1.2-422-20 BPC1.2-422-30 1.2 mm / .048” 4.22 mm / .166”
BP1.2-480-20ZI BP1.2-480-30ZI BPC1.2-480-20 BPC1.2-480-30 1.2 mm / .048” 4.8 mm / .189”
BP1.2-541-20ZI BP1.2-541-30ZI BPC1.2-541-20 BPC1.2-541-30 1.2 mm / .048” 5.41 mm / .213”
— BP1.6-635-30ZI — BPC1.6-635-30 1.6 mm / .063” 6.35 mm / .250”
BP1.2-400-20ZI BP1.2-400-30ZI BPC1.2-400-20 BPC1.2-400-30 1.2 mm / .048” 4 mm / .1575”
BP1.2-500-20ZI BP1.2-500-30ZI BPC1.2-500-20 BPC1.2-500-30 1.2 mm / .048” 5 mm / .1969”
— BP1.6-600-30ZI — BPC1.6-600-30 1.6 mm / .063” 6 mm / .2362”
BP1.8-600-20ZI — BPC1.8-600-20 — 1.8 mm / .071” 6 mm / .2362”
BP1.8-635-20ZI — BPC1.8-635-20 — 1.8 mm / .071” 6.35 mm / .250”

(1) Accepts standard M3.5 / #6-32 self-clinching nuts. Also flush-head studs #10-24 / #10-32 sizes. BASE PLATE PART NUMBER DESIGNATION
May also accept 4.8 mm / 3/16” rivet.
(2) 30mm OD parts include standard holes sized for 3.2 mm / 1/8” rivets. 20mm OD parts include
BP 1.2 – 422 – 30 ZI
standard holes sized for 2 mm / 5/64” rivets BP C 1.2 – 422 – 30
(3) “Blank” equals steel base plate and “C” equals stainless steel base plate.
(4) Use this part number if ordering base plate separately. Minimum quantities may apply.
(5) Base plate is carbon steel, zinc plated per ASTM B633, SC1, Type III.
Type Plate Plate Mounting Base Finish
(6) Base plate is 300 series stainless steel, passivated and/or tested per ASTM A380.
Material Thickness Hole “X” Plate Code
Code (3) Code Code Outside (for steel)
Dia. Code

NOTE ABOUT PERFORMANCE


General performance of PEM® fasteners in thin metal panels can be found in their respective PEM® Bulletins. Performance of the assembly (fastener and
base plate) mounted to your specific material, in your application will have to be determined by testing. We recommend that you perform testing to be
sure it is ideally suited to your application. We will be happy to provide technical assistance and/or samples to you for this purpose.

Look for the trademarks to identify genuine PEM® fasteners.


“PEM” Stamp

Dimple

“PEM VM” Stamp Drawings and models


on both sides
“PEM SP” are available at
Two Grooves
Stamp www.pemnet.com

PennEngineering • www.pemnet.com 269


PEM® VARIMOUNT® BONDING FASTENERS

OTHER PEM® FASTENER TYPES AND SIZES AVAILABLE *


While we have listed the standard offering of assemblies on the charts (pages 265 and 266), other PEM® fasteners can
be provided pre-installed into one of the base plates listed on page 5. The charts below give a review of these fastener
types. To choose an assembly using one of these fasteners, simply create a part number as described on page 264.
PEM® Fastener Types Standard Size Codes PEM® Fastener Types Standard Size Codes
Self-clinching Nuts Self-clinching Standoffs
BS 440 / 632 / 832 / 032 / M3 / M4 / M5 BSO, BSOS, BSO4 440 / 632 / 6440 / M3 / 3.5M3 / M3.5
CLS 256 / 348 / 440 / 632 / 832 / DSO, DSOS 440 / M3
SO, SO4 6440 / 3.5M3 / M3.5 / Non-threaded
M2 / M2.5 / M3 / M3.5 / M4
SOS 440 / 632 / 6440 /
CLSS 024 / 032 / M5
3.5M3 / M3 / M3.5 / Non-threaded
LK, LKS 440 / M3
SOSG 6440 / 3.5M3
PL, PLC M3
SSC, SSS 156 / 4MM
S 256 / 348 / M2 / M2.5 / M3.5 Panel Fasteners
SL 440 / 632 / 832 / 032 / N10 440 / 632 / 832 / M3
M3 / M3.5 / M4 / M5 PF11, PF12, PF11M, PF12M 632
SP 256/ 024 PF11MF, PF12MF 440 / M3

SS 024 PF11MW, PF12MW 440 / M3


PF11PM 632
Self-clinching Studs
PF30 832
FH 024 / Non-threaded
PF31, PF32 832 / M4
FH4 832 / 032 / 0420 / M4 / M5 / M6
PF50, PF51, PF52, PF60, PF61, PF62 832 / M4
FHS 832 / 024 / 032 / 0420
PF7M 632
M4 / M5 / M6 / Non-threaded PF7MF 440 / M3
HFE 032 / 0420 / M5 / M6 SCB, SCBJ M4
HFH, HFHS 0420 / M6 SCBR 832 / M4

Types shown in bold italics can be installed into stainless steel base plates. Other types are not recommended for installation into stainless
steel base plates.

Special
Configurations
Available

Micro Sized Options Available

* Other fasteners, base plate configurations and assemblies are available on special order. For questions, please contact our global technical support
team using the contact information listed at the bottom of this page. Appropriate minimum quantities may apply.

270 PennEngineering • www.pemnet.com


PEM® brand self-locating weld nuts
feature engineered projections, round
head design and a self-locating shank

WN™
SELF-LOCATING
PROJECTION WELD NUTS
SELF-LOCATING PROJECTION WELD NUTS

PEM® brand WN™/WNS™ weld nuts are designed to be welded onto another metal surface into properly sized holes.
The PEM® weld nut design helps overcome many problems associated with other welded nuts:

• Engineered projections
– Prevent burn-outs in thin sheets
– Help keep the nut from warping while welding in high current

• Round head design
– Eliminates tedious time-consuming indexing Round head
– Speeds production using standard equipment
– Compact design fits on narrow flanges

Self-locating shank Engineered projections
• Self-locating shank
– Eliminates the need for complex electrodes with pilots
– Properly positions weld nuts
– Protects threads from weld spatter

A variety of welding equipment is suitable for installation of PEM® weld nuts. Best results have been obtained with a
50KVA press-type, spot-welding machine whose upper welding head moves vertically in a straight line with the lower
electrode. Flat-faced electrodes with tip diameters .125” / 3.2 mm larger than the “E” dimension of the PEM® weld nut
should be used.

PEM® weld nuts are available in steel (WN™) or stainless steel (WNS™). Stainless steel nuts offer the added advantage
of corrosion resistance.

“PEM” Stamp
(Registered Fastener drawings
Trademark) and models are
available at
www.pemnet.com

272 PennEngineering • www.pemnet.com


© 2019 PennEngineering.
SELF-LOCATING PROJECTION WELD NUTS

PART NUMBER DESIGNATION


WN – 632 – 0 CU
C
WN S – 632 – 0

Type Material Thread Shank Finish


Code Size Code Code
E T
All dimensions are in inches.
Type A Min. Hole Size Min. Dist.
Thread Thread Shank
Stainless Code Code (Shank) Sheet In Sheet C E T
HoleC/L
Size Max. +.000 -.010 ±.004
Steel Steel Max. Thickness +.004 -.000 To Edge

.112-40 WN WNS 440 0 .030 .030 .173 .172 .308 .065 .154
(#4-40)
.138-32
UNIFIED

WN WNS 632 0 .030 .030 .193 .192 .341 .094 .171


(#6-32)
.164-32
WN WNS 832 0 .030 .030 .218 .217 .371 .108 .186
(#8-32)
.190-24
WN WNS 024 0 .030 .030 .250 .249 .440 .156 .220
(#10-24)
.190-32
WN WNS 032 0 .030 .030 .250 .249 .440 .156 .220
(#10-32)
.250-20
WN WNS 0420 0 .048 .048 .316 .315 .522 .186 .261
(1/4-20)

All dimensions are in millimeters.


Thread Type A Min. Hole Size Min. Dist.
Size x Thread Shank In Sheet C E T
Stainless Code Code (Shank)
Sheet
Max. –0.25 ±0.1
HoleC/L
Pitch Steel Thickness +0.1 To Edge
Steel Max.
METRIC

M3 x 0.5 WN WNS M3 0 0.77 0.77 4.39 4.36 7.82 1.49 3.91

M4 x 0.7 WN WNS M4 0 0.77 0.77 5.53 5.5 9.42 2.58 4.71

M5 x 0.8 WN WNS M5 0 0.77 0.77 6.35 6.32 11.17 3.78 5.59

M6 x 1 WN WNS M6 0 1.22 1.24 8.04 8.01 13.25 4.56 6.63

MATERIAL AND FINISH SPECIFICATIONS


Threads Fastener Materials Standard Finishes
Internal, ASME B1.1, 2B/ Carbon 300 Series Passivated and/or Copper Flash
Type
ASME B1.13M, 6H Steel Stainless Steel Tested Per ASTM A380 (1)
WN • • •
WNS • • •
Part Number Code For Finishes None CU
(1) Copper Flash plating prevents surface rust, facilitates automatic feeding, and requires no preparation before painting or finishing.

INSTALLATION
1. With a PEM® weld nut inserted in the properly sized hole (see above), bring the electrode force up sufficiently to clamp the projections of
the fastener firmly against the sheet without embedding any portion of the projections. Be sure the electrodes are centered, and that the
electrode faces are flat so that the force is applied evenly to all three projections.

2. Set the current or heat regulator on the low side and adjust along with the weld time until a good weld is produced. For mild steel, which
has a medium electrical resistance, there is a wide range of adjustments possible. For austenitic stainless steel, which has a high electrical
resistance, the range is narrow at low heat.

3. Adjust squeeze time so that there is adequate time for the electrodes to close and develop proper forces (suggested initial setting 35
cycles). The weld period should be established by starting with the settings suggested in the tables on page 4. As indicated above for
current adjustments, a wide range of time is possible with mild steel, but there is a limited range with stainless steel. If weld time starts too
soon, and proper welding is not achieved, the squeeze time should be lengthened. Also, the electrodes should be moved closer together
so that they require less travel time to close on the work. Longer squeeze times will have no effect on the quality of the weld. However,
they do affect productivity and decrease the number of weld nuts that can be installed per hour. Hold time is set long enough to permit
cooling and solidification of the weld before removing the electrodes. Start with 15 cycles and lengthen if necessary.

PennEngineering • www.pemnet.com 273


SELF-LOCATING PROJECTION WELD NUTS

SETTING GUIDES FOR PEM® WELD NUTS IN


PERFORMANCE DATA (1)
.030”/0.77 MM TO .063”/1.6 MM SHEETS
Test Sheet Material Test Sheet Material
Type Thread .060” Cold-rolled Steel .060” 302 Stainless Steel Thread Cold-rolled Steel 302 Stainless Steel
Type
Code Pushout Torque-out Pushout Torque-out Code Electrode (A) Secondary (B) Weld (C) Electrode (A) Secondary (B) Weld (C)
Ram Force Current Time Ram Force Current Time
(lbs.) (in. lbs.) (lbs.) (in. lbs.) (lbs.) Amps ±500 Cycles/Sec. (lbs.) Amps ±500 Cycles/Sec.
440 500 13 N/A N/A 440 450-500 17,000 6 / 0.10 N/A N/A N/A

UNIFIED
UNIFIED

632 640 22 N/A N/A 632 450-500 17,000 6 / 0.10 N/A N/A N/A
WN 832 760 33 N/A N/A WN 832 450-500 17,000 6 / 0.10 N/A N/A N/A
032 880 56 N/A N/A 032 500-550 18,000 10 / 0.17 N/A N/A N/A
0420 1000 185 N/A N/A 0420 550-600 20,000 10 / 0.17 N/A N/A N/A
440 N/A N/A 680 13 440 N/A N/A N/A 450-500 16,500 6 / 0.10
632 N/A N/A 800 28 632 N/A N/A N/A 450-500 16,500 6 / 0.10
WNS 832 N/A N/A 850 45 WNS 832 N/A N/A N/A 500-550 16,500 6 / 0.10
032 N/A N/A 900 110 032 N/A N/A N/A 550-600 18,500 6 / 0.10
0420 N/A N/A 1000 200 0420 N/A N/A N/A 650-700 20,000 6 / 0.10

Test Sheet Material Test Sheet Material


Type Thread 1.5 mm Cold-rolled Steel 1.5 mm 302 Stainless Steel Thread Cold-rolled Steel 302 Stainless Steel
Type
Code Pushout Torque-out Pushout Torque-out Code Electrode Secondary Weld (C) Electrode (A) Secondary (B) Weld (C)
(A) (B)

Ram Force Current Time Ram Force Current Time


(N) (N•m) (N) (N•m) (N) Amps ±500 Cycles/Sec. (N) Amps ±500 Cycles/Sec.
METRIC

METRIC
M3 2220 1.4 N/A N/A M3 2000-2220 17,000 6 / 0.10 N/A N/A N/A
M4 3380 3.7 N/A N/A M4 2000-2220 17,000 6 / 0.10 N/A N/A N/A
WN WN
M5 3910 6.3 N/A N/A M5 2220-2440 18,000 10 / 0.17 N/A N/A N/A
M6 4445 20.9 N/A N/A M6 2440-2670 20,000 10 / 0.17 N/A N/A N/A
M3 N/A N/A 3020 1.4 M3 N/A N/A N/A 2000-2220 16,500 6 / 0.10
M4 N/A N/A 3780 5 M4 N/A N/A N/A 2220-2440 16,500 6 / 0.10
WNS WNS
M5 N/A N/A 4000 12.4 M5 N/A N/A N/A 2440-2670 18,500 6 / 0.10
M6 N/A N/A 4445 22.5 M6 N/A N/A N/A 2890-3110 20,000 6 / 0.10

N/A Not Applicable.


(1) Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper seating
of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters and procedures
are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance.  Performance testing this product in your
application is recommended.  We will be happy to provide technical assistance and/or samples for this purpose.
(A) Electrode Force is the force exerted by the electrodes on the fastener and sheet to clamp them together and ensure good electrical contact. Electrode force
also sets the weld nut down flush on the sheet as the projections melt during the welding period. Insufficient electrode force may result in flashing, spitting,
burning, spatter, and discoloration. On the other hand, excessive electrode force may flatten the fastener projections before proper welding temperature is
reached or may embed the projections of the cold fastener into the sheet. Excessive electrode force can also distort threads during the weld cycle.
(B) Secondary Current determines the heat applied to the PEM® weld nut and sheet. Heat is in direct proportion to weld time, resistances of the materials, and
the square of the current. Current should not be set so high as to cause flashing or spattering or excessive heat which will distort the threads. Low currents
may produce good looking welds but pushout and torque-out strengths will not be satisfactory.
(C) Timing Cycle for projection welding comprises four periods; 1) the squeeze time in which the electrodes move into position and develop the required force;
2) the weld time when the current is applied; 3) the hold time while the weld congeals and cools; and 4) the off time for positioning the work for the next weld
nut.
NOTE: The setting guides shown in the above charts are for reference only and may differ for your welding equipment.

Axial Strength and Mating Screw Recommended Tightening Torque data is available at: www.pemnet.com/design_info/tightening-torque/

GUIDES TO BETTER WELDING


Electrodes, weld nuts, and panels must be clean and free of grease, rust, and metal burrs. When welds appear satisfactory on installed nut, but pushout
values are low, one or more of the following may be the cause:
1) Ram pressure too high. 2) Current too low. 3) Panel not clean. 4) Weld nuts not centered under electrodes.
5) Hold time not long enough to allow proper cooling. 6) Pressure regulator on welding equipment drifts.

If installed threads are distorted, one or more of the following may be the cause:
1) Weld time too long. 2) Current too high. 3) Ram pressure too high.

Should it be impossible to produce a proper weld because weld time starts before electrodes close on the work, shorten the gap between the electrodes
so that they take less time to move into position and/or lengthen the squeeze time.

274 PennEngineering • www.pemnet.com


All PEM® products meet our stringent quality standards. If you require additional industry or other specific quality certifications, special procedures and/or part
numbers are required. Please contact your local sales office or representative for further information.
Regulatory compliance information is available in Technical Support section of our website. Specifications subject to change without notice. See our website for the
most current version of this bulletin.

North America: Danboro, Pennsylvania USA • E-mail: [email protected] • Tel: +1-215-766-8853 • 800-237-4736 (USA)
Europe: Galway, Ireland • E-mail: [email protected] • Tel: +353-91-751714
Asia/Pacific: Singapore • E-mail: [email protected] • Tel: +65-6-745-0660
Shanghai, China • E-mail: [email protected] • Tel: +86-21-5868-3688
Visit our PEMNET™ Resource Center at www.pemnet.com • Technical support e-mail: [email protected]

Revised 10/22/21

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