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High Feed Milling Solutions Guide

This document describes a high feed milling series that provides stable machining with greater chatter resistance and reduces cycle time during roughing applications. It has a convex cutting edge design that reduces chattering and cutting forces for high-efficiency rough machining. It has a large tooling lineup to cover a wide range of applications for multiple metalworking processes and diameters from 0.375" to 6".

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Evandro Paese
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© © All Rights Reserved
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0% found this document useful (0 votes)
148 views36 pages

High Feed Milling Solutions Guide

This document describes a high feed milling series that provides stable machining with greater chatter resistance and reduces cycle time during roughing applications. It has a convex cutting edge design that reduces chattering and cutting forces for high-efficiency rough machining. It has a large tooling lineup to cover a wide range of applications for multiple metalworking processes and diameters from 0.375" to 6".

Uploaded by

Evandro Paese
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

High Feed Milling Series

Stable Machining with Greater Chatter Resistance

Reduce Cycle Time During Roughing Applications


Multi-Functional for Various Applications
MFH Mini / Micro High Feed Mills for Small Machining Centers

NEW

Small Diameter/ Large Diameter Small Diameter/ Micro Diameter


Larger Depth of Cut Fine Pitch Type
Ø1.000"~Ø3.000" | Ø22mm~Ø80mm Ø1.000"~Ø6.000" | Ø25mm~Ø160mm Ø0.625"~Ø2.000" | Ø16mm~Ø50mm Ø0.375"~Ø0.625" | Ø8mm~Ø16mm
MFH Series
Product View
Video Online

Convex Cutting Edge Design Reduces Chatter for High-Efficiency Rough Machining
Large Tooling Lineup to Cover a Wide Application Range for Multiple Metalworking Processes
NEW

� P4 � P12 � P23 � P30

Small Diameter/ Large Diameter Small Diameter/ Micro Diameter


Larger Depth of Cut Fine Pitch Type
Ø1.000"~Ø3.000" | Ø22mm~Ø80mm Ø1.000"~Ø6.000" | Ø25mm~Ø160mm Ø0.625"~Ø2.000" | Ø16mm~Ø50mm Ø0.375"~Ø0.625" | Ø8mm~Ø16mm

MFH-Series Inch Diameter Range MFH-Series Metric Diameter Range


MFH-MAX MFH-MAX
0.197 MFH-Mini 5 MFH-Mini
MFH-Micro RAPTOR MFH-Micro RAPTOR
(LD Chipbreaker) (LD Chipbreaker)
Max. Depth of Cut (mm)

0.157 MFH-RAPTOR 4 MFH-RAPTOR


Max. Depth of Cut (in)

0.118 3

0.079 2

0.039 Mini MAX RAPTOR


1 Mini MAX RAPTOR

Micro Micro

0 0
Ø1

Ø1
Ø1
Ø2

Ø5

Ø8
Ø1

Ø2

Ø3

Ø4

Ø6

Ø8
Ø.

Ø.
37

62

.00

.00

.00

.00

.00

00

60
6
2

0
5

Cutting Dia. DCX (inch) Cutting Dia. DCX (mm)

Reduced Chattering with Convex Wide Application Range for


1 Cutting Edge Design 2 Multiple Metalworking Processes
Reduces Cutting Forces at Initial Impact with a
Convex Helical Edge Design
Cutting Force and Vibration when Approaching the
Workpiece (D.O.C. = Half of Cutter Diameter)

Convex Edge Design Face Milling & Slotting Ramping


Shouldering

MFH Micro MFH Mini


LPGT Insert LOGU Insert

Helical Milling Pocketing Contouring

For Using MFH:


GM and GH chipbreakers are available for all the above applications. LD and FL chipbreakers
are not available for helical milling, plunging and contouring of rising wall. (Refer to Page 35)

MFH MFH-MAX
SOMT Insert LOMU Insert

2
PR1535 MEGACOAT NANO Grade PR1535 for stable machining of difficult-
to-cut materials such as heat-resistant alloy, titanium alloy and
precipitation hardened stainless steel
MEGACOAT NANO

1 23% Improved Fracture Toughness 2 Stability Improvement

An increase in cobalt content yields a substrate with The coarse grain structure and uniform particle size correspond
greater toughness. Fracture toughness values are to improved heat resistance, with conductivity values decreased
improved by 23% over previous grades. by 11%. The uniform structure also reduces crack propagation.

High Toughness Carbide Base Material Cracking Comparison by Diamond Indenter (In-house Evaluation)
PR1535 Base Material Conventional Material
23%
Fracture Shock
Toughness Resistance

Short Cracks Long Cracks


(High Impact Improvement)

PR015S
NEW
Thermal property of the substrate reduces cracks and notch wear
with a high hardness and heat-resistant coating for improved
MEGACOAT HARD wear resistance when machining in hardened materials

MEGACOAT HARD Improves Wear Resistance with High Hardness and High Heat-resistant PVD Layer
Coating Pattern Diagram Coating Properties (Internal Evaluation)
High aluminum content and multicomponent layer 40
provides high hardness and oxidation resistance 35
MEGACOAT HARD
Hardness (GPa)

30
TiCN
Multicomponent layer with excellent adhesion
25 TiAIN MEGACOAT
20 TiN
Carbide substrate 15
10
400 600 800 1,000 1,200 1,400
Oxidation Temperature (°C)
Combining GH chipbreaker and grade PR015S reduces
heat cracking and improves fracture resistance for stable Low Oxidation Resistance High
machining in hardened material

Cutting Performance Comparison (Internal Evaluation) Cutting Edge


0.010 GH-PR015S
(32min)
0.008
Wear (in)

0.006
Conventional A
0.004 Cutting Conditions: (19min)
Vc = 165 sfm,
PR015S fz = 0.008ipt,
0.002 Conventional A D.O.C. = 0.039" × 1.240",
Competitor E Wet
SOMT140520ER-GH Competitor E
Competitor Tough Edge Chipbreaker
0 10 20 30 40 50 (19min)
(Flat type)
Cutting Time (min) Workpiece: D2 (55HRC)

3
Product View
Video Online
NEW (Cutter Dia. Ø1.000" ~ Ø3.000")
(Cutter Dia. Ø22mm ~ Ø80mm)

High Feed Milling with a Larger Depth of Cut


Newest Addition to the MFH High Feed Milling Family with Larger D.O.C. Capabilities
Excellent Performance in Various Applications, including Automotive Parts,
Difficult-to-cut Materials, and Mold Machining

1 High Feed Milling with Large Depth of Cut Capabilities

A small 4-edge, double-sided insert supports depths of cut up to 0.098" (2.5mm) with cutting diameters
available from Ø1.000" and Ø22mm.
Achieves high efficiency machining in various shouldering, slotting, helical milling, and ramping applications.

4-edge, Double-sided Insert

Max. Depth of Cut


0.098"

The MFH MAX Advantage


0.276
BT50
0.236
90° End Mill
0.197
D.O.C. (in)

0.157

0.118 Advantage
0.098
0.079

0.039
MFH MAX
Conventional
high-feed cutter
0
0 0.008 0.016 0.024 0.031 0.039 0.047 0.055 0.063
fz (ipt)
Vc = 490 sfm, ae = 0.492" (ae/DCX = 50%), 1049 Dry Ø1.000" Overhang length 2.362" BT50

4
Higher Efficiency at 0.098" Max. Depth of Cut

1 Better Alternative to Conventional 90° End Mills (Roughing to Medium-Finishing)

Automotive Parts
General Steel Machining
Increased productivity with large D.O.C. machining

High reliability in unstable machining environments


Long overhang length and better clamping rigidity
Stable machining with low rigidity machines

High-efficiency ramping
Large ramping angle (Small dia. Ø25mm: 3°)
Dramatic efficiency improvement when ramping in pockets

Automotive Suspension Parts Longer tool life

2 More Capabilitites than Conventional High Feed Cutters

General Parts/Molds
(Roughing/Facing)
General Parts, Pressing and Die Casting
Higher productivity with larger D.O.C.

Long tool life and improved ef f iciency through the


reduction of tool paths
Reduced machining time when machining workpieces
with large variations in machining margins

Longer tool life with high-efficiency machining


*MFH-Mini/RAPTOR recommended for contouring with small depth of cut and high feed
Press Mold

3 Excellent Solution for Machining Dif ficult-to-cut Materials

Aircraft/Energy Industry Parts


Difficult-to-cut materials such as titanium alloy
and stainless steel machining
High feed rates increase productivity

Long tool life through the reduction of tool paths

Heat-resistant grade PR1535 provides long tool life


and stable machining

Aircraft Landing Gear Parts

Improve Productivity and Reduce Machining Costs

5
The MFH-MAX can cover a Large Variety of
2 Machining Applications and Environments

1 A Better Alternative to 90° End Mills (Rough to Medium-Finish Machining)

High Feed Rates Dramatically Improve Machining Efficiency

Machining Efficiency Simulation Example 0.276

0.236 BT50
Pocketing: Vc = 490 m/min, ae = 0.492"
Machining 90° End Mill
0.197
Ef f iciency

D.O.C. (in)
0.157
MFH MAX 100 cc/min
Ø1.000” (3 Flute) x 1.8 0.118
D.O.C. = 0.079”, fz = 0.028 ipt
0.079 MFH MAX
Conventional 0.039
90° End Mill 54 cc/min 0
Ø1.000” (3 Flute) D.O.C. = 0.197”, fz = 0.006 ipt 0 0.008 0.016 0.024 0.031 0.039 0.047 0.055 0.063
fz (ipt)

High Efficiency and Good Tool Life Higher Stability in Unstable Machining Environment

Machining Ef ficiency and Cutting Edge Condition Comparison Chatter Resistance Comparison (Internal evaluation)
(Internal Evaluation)

Cutting edge condition after machining 100 min Slotting


Ø1.000" (3 Flute) Overhang Length
MFH MAX Competitor A 90° End Mill External air 2.362"
D.O.C = 0.063", fz = 0.024 ipt D.O.C. = 0.197", fz = 0.006 ipt 1049
BT50

Video

Machining Efficiency x1.3


Tool Life 0.0032 MFH MAX Good Cutting Edge Condition
Competitor A
0.0024
After machining 100 min Machining Efficiency Machining
Flank Wear (in)

0.0016
Ef f iciency

0.0008
After machining 100 min MFH MAX 103 cc/min x 4.5
Vc = 390 sfm, D.O.C. = 0.059”, fz = 0.024 ipt
0.0000
0 500 1,000 1,500 2,000 2,500
31
cc/min Chattering (Machining was impossible)
Metal Removal Volume (cc) Ef f iciency Competitor A Vc = 260 sfm, D.O.C. = 0.079”, fz = 0.008 ipt
90 ° End Mill
Vc = 490 sfm, ae = 0.492", Dry 4140 Ø1.000" BT50 23 cc/min
Vc = 260 sfm, D.O.C. = 0.079”, fz = 0.006 ipt

Innovative Insert Design


Convex cutting edge design reduces Cutting Force when Entering Workpiece (Internal Evaluation)
impact when entering workpiece 3,500 MFH MAX
Competitor A
3,000
Cutting Force (N)

2,500
2,000
1,500
1,000
Smooth feeding
500
Vc = 490 sfm, D.O.C. = 0.079",
0 5 10 15 20 ae = 1.000", fz = 0.028 ipt,
Cutting Time (msec) [1msec = 1/1,000s] Dry 1049 Ø2.000" BT50

6
2 When Compared to Conventional High Feed Cutters

A Larger D.O.C. Dramatically Improves Machining Efficiency

Machining Efficiency Simulation Example 0.276

0.236 BT50
Multistage Machining (Depth 1.181"): Vc = 490 sfm, ae = 0.492"
Machining 0.197
Ef f iciency

D.O.C. (in)
0.157
MFH MAX 100 cc/min
Ø1.000” (3 Flute) x 1.3
D.O.C. = 0.079”, fz = 0.028 ipt
0.118
MFH MAX
0.079
Conventional High Feed Cutter
Conventional 0.039
High Feed Cutter 76 cc/min 0
Ø1.000” (3 Flute) D.O.C. = 0.039”, fz = 0.031 ipt 0 0.008 0.016 0.024 0.031 0.039 0.047 0.055 0.063
fz (ipt)

Video
Video
View
High Efficiency and Good Tool Life Excellent Wall Accuracy Video

Machining Ef ficiency and Cutting Edge Condition Comparison Machining Efficiency and Wall Comparisons
(Internal Evaluation) (Internal Evaluation)
Pocketing (Depth 0.472")
Cutting Edge Condition after 100 min machining
MFH MAX Competitor B High Feed Type
MFH MAX Competitor B High Feed Type Ø1.000" (3 Flute) Ø1.000" (4 Flute)
D.O.C. = 0.063", fz = 0.024 ipt D.O.C. = 0.031", fz = 0.024 ipt

Step Step
17µm 54µm
D.O.C. = 0.059" × 8 Passes D.O.C. = 0.031" × 15 Passes
Machining Efficiency x2
Q = 115 cc/min Q = 81 cc/min
Tool Life 0.08 MFH Boost Good Cutting Edge Condition Cutting Conditions: Vc = 660 sfm, ae = 0.492", fz = 0.031 ipt, Dry 1049 BT50
Competitor B
0.06
Flank wear (mm)

0.04
After machining 100 min Superior Wall Accuracy
After machining 100 min
0.02

0.00 Wiper on outer


0 500 1,000 1,500 2,000 2,500 periphery
Metal Removal Volume (cc) Ef f iciency

Vc = 490 sfm, ae = 0.492", Dry 4140 Ø1.000" BT50 Reduction of wall level variation
in multi-pass machining

Video
Video
3 A Powerful Tool for Dif f icult-to-cut Materials View
Video

The MFH-MAX gained dramatic improvements in efficiency


when machining titanium alloy, stainless steel, etc.
Machining Efficiency Comparison (Internal Evaluation)
Titanium Alloy Pocketing (Depth 0.236") Machining
Ef f iciency
MFH MAX Approx. 1' 30'' x 1.8
D.O.C. = 0.059” × 4 Passes (fz = ~0.014 ipt)

Approx. 2' 50"


Competitor C
High Feed Type
D.O.C. = 0.024” × 10 Passes (fz = ~0.016 ipt)
Vc = 160 sfm, ae = 0.492" (ae/DCX = 50%), Ramping Angle 3° Ti-6Al-4V Wet Ø1.000" (3 Flute) BT50

7
MFH-MAX  End Mill NEW

DCX

DCONh6
DC
Fig.1
APMX
LH
LF

DCX

DCONh6
Fig.2

DC
APMX
LH
LF

DCX

DCONh6
Fig.3

DC
APMX
LH
LF

DCX

DCONh6
Fig.4

DC
APMX
LH
LF

DCX

DCONh6
DC Fig.5
APMX
LH
LF

DCX

DCONh6
Fig.6
DC

APMX
LH
LF

Toolholder Dimensions
No. of Dimensions Rake Angle Coolant Drawing Weight Max.
Part Number Stock Unit Inserts Hole (kg) Revolution
DCX DC DCON LH LF APMX A.R. (RPM)
MFH 1000-S100-04-3T 3 1.000 0.567 1.000 2.500 5.500 0.4 12,500
Standard
Shank

inch 0.098 -10° Yes Fig.1


Cylindrical

1250-S125-04-5T 5 1.250 0.817 1.250 2.750 6.000 0.7 11,000

MFH 1000-S100-04-3T-7 3 1.000 0.567 1.000 4.000 7.000 0.7 12,500


Shank
Long

inch 0.098 -10° Yes Fig.5


1250-S125-04-4T-8 4 1.250 0.817 1.250 4.750 8.000 1.1 11,000

MFH 1000-W100-04-3T 3 1.000 0.567 1.000 2.000 4.600 0.4 12,500


Standard
Weldon

Shank

inch 0.098 -10° Yes Fig.3


1250-W125-04-5T 5 1.250 0.817 1.250 2.750 5.150 0.7 11,000
MFH 25-S25-04-2T 2 0.5 12,700
25 14 25 60 140
Standard

25-S25-04-3T 3 0.5 12,700


Shank

mm 2.5 -10° Yes Fig.1


32-S32-04-4T 4 0.8 11,200
32 21 32 70 150
32-S32-04-5T 5 0.8 11,200
MFH 22-S20-04-2T 2 22 11 20 30 130 0.3 13,600
28-S25-04-3T 3 0.5 12,000
28 17 25 40 140
28-S25-04-4T 0.5 12,000
Oversize

4
35-S32-04-4T mm 2.5 -10° Yes Fig.2 0.8 10,700
Cylindrical

35 24
35-S32-04-5T 0.8 10,700
5 32 50 150
40-S32-04-5T 0.9 10,000
40 29
40-S32-04-6T 6 0.9 10,000
MFH 25-S25-04-2T-180 2 0.6 12,700
25 14 100 180 Fig.5
25-S25-04-3T-180 25 0.6 12,700
3
28-S25-04-3T-200 28 17 40 Fig.6 0.7 12,000
Shank
Long

mm 2.5 -10° Yes


32-S32-04-4T-200 32 21 120 200 Fig.5 1.1 11,200
4
35-S32-04-4T-200 35 24 32 1.1 10,700
50 Fig.6
40-S32-04-5T-250 5 40 29 250 1.5 10,000
MFH 25-W25-04-2T 2 0.4 12,700
25 14 25 60 117
25-W25-04-3T 3 0.4 12,700
Fig.3
Standard

32-W32-04-4T
Weldon

4 0.7 11,200
Shank

mm 32 21 70 131 2.5 -10° Yes


32-W32-04-5T 0.7 11,200
5 32
40-W32-04-5T 0.7 10,000
40 29 50 111 Fig.4
40-W32-04-6T 6 0.7 10,000
Caution with Max. Revolution : Standard Item
Set the number of revolutions per minute within the recommended cutting speed on P11
When running an end mill or a cutter at the maximum revolution, the insert or the cutter may be damaged by centrifugal force.

8
MFH-MAX  Face Mill NEW

DCSFMS
DCB
KWW

CBDP

KDP

LF
APMX
DCCB2
DCCB1
DC
DCX

Toolholder Dimensions
Dimensions Rake Angle Max.
No. of Coolant Weight
Part Number Stock Unit Revolution
Inserts Hole (kg)
DCX DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. (RPM)
MFH 1500R-04-6T 6 1.500 1.067 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.2 10,200
2000R-04-7T 7 2.000 1.567 1.750 0.947 0.5 8,600
inch 0.750 0.669 0.433 1.969 0.188 0.313 0.098 -10° Yes
Inch Bore

2500R-04-9T 9 2.500 2.067 2.250 0.750 0.7 8,000


3000R-04-10T 10 3.000 2.567 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.375 1.3 7,500
MFH 080R-04-8T 8 1.6
mm 80 69 76 1.250" 26 17 63 1.260" 0.315" 0.500" 2.5 -10° Yes 7,100
080R-04-10T 10 1.6
MFH 040R-04-5T-M 5 0.2
40 29 38 16 15 9 40 19 5.6 8.4 10,000
040R-04-6T-M 0.2
6
050R-04-6T-M 0.4
50 39 9,000
050R-04-7T-M 7 0.4
47
052R-04-6T-M 6 0.5
52 41 22 18 11 21 6.3 10.4 8,800
Metric Bore

052R-04-7T-M 0.4
mm 7 50 2.5 -10° Yes
063R-04-7T-M 0.8
063R-04-9T-M 9 0.8
63 52 60 8,000
063R-04-7T-27M 7 0.8
063R-04-9T-27M 9 0.7
27 20 13 24 7.0 12.4
080R-04-8T-M 8 1.8
80 69 76 63 7,100
080R-04-10T-M 10 1.7
Caution with Max. Revolution : Standard Item
Set the number of revolutions per minute within the recommended cutting speed on P10
When running an end mill or a cutter at the maximum revolution, the insert or the cutter may be damaged by centrifugal force.

Spare Parts and Applicable Inserts


Spare Parts
Anti-Seize
Insert Screw Wrench Arbor Bolt Applicable Inserts
Compound
Part Number
� P10

End Mills MFH …-04-… SB-3575TRP DTPM-10 P-37 -


MFH 1500R-04-6T HH1/4-0.75(H)
2000R-04-7T HH3/8-1.25(H)
Inch 2500R-04-9T HH3/8-1.25(H)
SB-3575TRP DTPM-10 P-37
Bore 3000R-04-10T HH1/2-1.25(H)
MFH 080R-04-...-8T HH16X40(H)
Face
080R-04-...-10T HH16X40(H)
Mills Recommended torque for insert screw 2.0 Nm LOMU040410ER-GM
MFH 040R-04-…-M HH8X25(H)
050R-04-…-M HH10X30(H)
Metric
052R-04-...-M SB-3575TRP DTPM-10 P-37 HH10X30(H)
Bore
063R-04-...-M HH10X30(H)
080R-04-...-M HH12X35(H)
Modular
MFH …-04-… SB-3575TRP DTPM-10 P-37 -
End Mills

(H) Optional coolant-through bolt available


Recommended Cutting Conditions � P11
9
MFH-MAX  Modular End Mill (Metric Size) NEW

LF H
CRKS
DCX A

DCSFMS
DC
A

DCON
APMX
A-A Section
OAL

Toolholder Dimensions
Dimensions Rake Angle Max.
No. of Coolant
Part Number Stock Unit Revolution
Inserts Hole
DCX DC DCSFMS DCON OAL LF CRKS H APMX A.R. (RPM)
MFH 1000-M12-04-3T 3 1.000 0.567 0.900 0.492 2.205 1.380 M12xP1.75 0.748 12,500
inch 0.098 -10° Yes
1250-M16-04-5T 5 1.250 0.817 1.180 0.669 2.441 1.580 M16xP2.0 0.945 11,000
MFH 22-M10-04-2T 22 11 18.7 10.5 48 30 M10XP1.5 15 13,600
2
25-M12-04-2T
25 14 12,700
25-M12-04-3T
3 23 12.5 56 35 M12XP1.75 19
28-M12-04-3T
28 17 12,000
28-M12-04-4T
4
32-M16-04-4T
32 21 11,200
32-M16-04-5T mm 5 2.5 -10° Yes
35-M16-04-4T 4
35 24 10,700
35-M16-04-5T
5 30 17 62 40 M16XP2.0 24
40-M16-04-5T
40 29 10,000
40-M16-04-6T 6
42-M16-04-5T 5
42 31 9,800
42-M16-04-6T 6

Caution with Max. Revolution : Standard Item


Set the number of revolutions per minute within the recommended cutting speed on P10
When running an end mill or a cutter at the maximum revolution, the insert or the cutter may be damaged by centrifugal force.

MFH-MAX  Applicable Inserts

CVD
Dimensions (in) MEGACOAT NANO
Insert Part Number Coating
W1 S D1 INSL RE PR1535 PR1525 PR1510 CA6535
RE
INSL

D1

LOMU 040410ER-GM 0.358 0.173 0.161 0.571 0.039


W1 S

4-Edge
Double-Sided

: Standard Item

Insert Grade:
PR1535 For Steel Machining (Stability Oriented Machining), Titanium Alloy, Austenitic/Precipitation Hardened Stainless Steel, etc.
PR1525 For Steel Machining (General Use)
PR1510 For Cast Iron Machining
CA6535 For Martensitic Stainless Steel, Ni-base Heat-Resistant Alloy, etc.
Recommended Cutting Conditions � P11

10
MFH-MAX  Recommended Cutting Conditions  1st Recommendation  2nd Recommendation

Holder Part Number and Feed Rate (fz: ipt) Recommended Insert Grade (Vc: sfm)
Chipbreaker Workpiece MEGACOAT NANO CVD Coating
D.O.C. (in) MFH…04…
PR1535 PR1525 PR1510 CA6535
≤ 0.020 0.008 – 0.032 – 0.051
≤ 0.039 0.008 – 0.028 – 0.043
(~ 280HB) ≤ 0.059 0.008 – 0.024 – 0.032
390 – 520 – 720 390 – 520 – 720 - -
≤ 0.079 0.008 – 0.016 – 0.028
Carbon Steel ≤ 0.098 0.008 – 0.012 – 0.020
Alloy Steel ≤ 0.020 0.008 – 0.030 – 0.047
≤ 0.039 0.008 – 0.026 – 0.039
330 – 490 – 660 330 – 490 – 660
(~ 350HB) ≤ 0.059 0.008 – 0.022 – 0.028 - -
(Dry Machining (Dry Machining
≤ 0.079 0.008 – 0.016 – 0.022 Recommended) Recommended)
≤ 0.098 0.008 – 0.010 – 0.014
≤ 0.020 0.008 – 0.024 – 0.043
≤ 0.039 0.008 – 0.020 – 0.035
260 – 390 – 520 260 – 390 – 520
(~ 40HRC) ≤ 0.059 0.008 – 0.016 – 0.026 - -
(Dry Machining (Dry Machining
≤ 0.079 0.008 – 0.012 – 0.022 Recommended) Recommended)
≤ 0.098 0.008 – 0.010 – 0.014
≤ 0.020 0.004 – 0.012 – 0.020
≤ 0.039 0.004 – 0.010 – 0.016
200 – 330 – 430
Mold Steel (40 ~ 50HRC) ≤ 0.059 0.004 – 0.008 – 0.012 - - -
(Dry Machining
≤ 0.079 Recommended)
-
≤ 0.098
≤ 0.020 0.004 – 0.008 – 0.016
≤ 0.039 0.004 – 0.006 – 0.010
160 – 230 – 330
(50 ~ 55HRC) ≤ 0.059 - - -
(Dry Machining
≤ 0.079 - Recommended)
≤ 0.098
≤ 0.020 0.008 – 0.024 – 0.039
≤ 0.039 0.008 – 0.020 – 0.035
Austenitic
≤ 0.059 0.008 – 0.018 – 0.024
330 – 460 – 590 330 – 460 – 590 - -
Stainless Steel
≤ 0.079 0.008 – 0.012 – 0.020
≤ 0.098 0.008 – 0.010 – 0.016
GM 0.008 – 0.024 – 0.039
≤ 0.020
≤ 0.039 0.008 – 0.020 – 0.035
Martensitic
≤ 0.059 0.008 – 0.018 – 0.024
330 – 490 – 660 - - 490 – 660 – 980
StainlessSteel
≤ 0.079 0.008 – 0.012 – 0.020
≤ 0.098 0.008 – 0.010 – 0.016
≤ 0.020 0.004 – 0.012 – 0.020
≤ 0.039 0.004 – 0.010 – 0.018
Precipitation Hardened
≤ 0.059 0.004 – 0.006 – 0.010
300 – 390 – 490 - - -
Stainless Steel
≤ 0.079
-
≤ 0.098
≤ 0.020 0.008 – 0.032 – 0.051
≤ 0.039 0.008 – 0.028 – 0.043
Gray
≤ 0.059 0.008 – 0.024 – 0.032 - - 390 – 520 – 720 -
Cast Iron
≤ 0.079 0.008 – 0.016 – 0.028
≤ 0.098 0.008 – 0.012 – 0.020
≤ 0.020 0.008 – 0.024 – 0.039
≤ 0.039 0.008 – 0.020 – 0.035
Nodular
≤ 0.059 0.008 – 0.016 – 0.028 - - 330 – 490 – 660 -
Cast Iron
≤ 0.079 0.008 – 0.012 – 0.024
≤ 0.098 0.008 – 0.010 – 0.016
≤ 0.020 0.004 – 0.012 – 0.018
≤ 0.039 0.004 – 0.010 – 0.016
Ni-base
≤ 0.059 0.004 – 0.006 – 0.008
70 – 100 – 160 - - 70 – 100 – 160
Heat-Resistant Alloy
≤ 0.079
-
≤ 0.098
≤ 0.020 0.004 – 0.012 – 0.020
≤ 0.039 0.004 – 0.010 – 0.018
Titanium Alloy ≤ 0.059 0.004 – 0.006 – 0.010
130 – 200 – 260 - - -
≤ 0.079
-
≤ 0.098
The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
Machining with coolant is recommended for Precipitation Hardened Stainless Steel, Ni-base Heat-Resistant Alloy, and Titanium Alloy.
Machining with coolant may have a lower tool life than dry machining. Set the cutting speed, feed rate and D.O.C. lower than recommended conditions.
Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions. Slotting is not recommended in this situation.
Center through air is recommended for slotting.
Slotting or pocketing are not recommended for face mill types.
For face milling, it is recommended that width of cut should be set to 75% or less of the cutting diameter.
For long shank end mills, 75% or less of the recommended conditions is recommended for both D.O.C. and feed rate.

11
(Cutter Dia. Ø1.000" ~ Ø6.000")
(Cutter Dia. Ø25mm ~ Ø160mm)

Wide Product Lineup for High Feed Milling Applications


Large Depths of Cut and Low Cutting Forces

1 4 Different Insert Designs Offer a Variety of Machining Options

GM (General Milling) NEW GH (Tough Edge) LD (Large D.O.C.) FL (Wiper Edge)

1st Choice for General Purpose Tough Edge 1st Choice for Large D.O.C. Wiper Edge
Multiple Metalworking Processes Excellent Fracture Resistance Available for Scale Removal Roughing and Finishing Even in
Low Horsepower Machining Centers

GH Chipbreaker
Excellent Fracture Resistance
A A'
Convex Cutting Edge Design Tough Edge Design
Obtuse
Reduces cutting force when entering workpiece angle Combining with PR015S is excellent for
Surpresses chattering and fracturing machining hardened material with
A - A' Section improved fracture resistance

LD Chipbreaker Can Be Used for Both Large D.O.C. and High Feed Machining
Large D.O.C. for Scale Removal High Feed Rates After Scale Removal
D.O.C. = 0.158" fz = 0.059 ipt

(fz = 0.010 ipt, D.O.C. = 0.158") (fz = 0.059 ipt, D.O.C. = 0.079")

MFH2500R-14-5T (Cutter Dia. 2.500", 5 Inserts)

R oughing for Scale Removal (2 Passes): R oughing (2 Passes) After Scale Removal:
Large D.O.C. High Feed Rate
Vc = 660 sfm, fz = 0.010 ipt Vc = 660 sfm, fz = 0.059 ipt
D.O.C. × ae =0.158" × 1.575" D.O.C. × ae = 0.079" × 1.575", Vf = 298 in/min
Vf = 50 in/min Workpiece: Stainless Steel

Chip Evacuation Efficiency


Conventional 45° Cutter (Cutter Dia. 2.500", 5 Inserts)

Roughing (4 Passes): MFH 404 CC / min x2.6


Constant D.O.C. and Feed Rate
Vc = 660 sfm, fz = 0.010 ipt
D.O.C. × ae = 0.118" × 1.575", Vf = 50 in/min
Conventional
Cutter 151cc/min
Workpiece: Structural Steel

12
MFH  Face Mill (Inch Size)

DCSFMS DCSFMS DCSFMS


DCB DCB DCB
KWW KWW KWW

CBDP

CBDP
KDP

KDP

KDP
CBDP
LF

LF
APMX

APMX
3/8 24UNF

LF
APMX
(Left-hand Thread)
DCCB2 DCCB2
DCCB1 DCCB1
DC DC DCCB1
DCX DCX DC
DCX
Fig.1 Fig.2 Fig.3

Toolholder Dimensions with SOMT10 Inserts (Inch Size)

Dimensions (in) Rake Angle (°)


No. of Inserts

Coolant Hole

Drawing
Weight
Stock

Max.
RPM
Part Number

(kg)
DC
DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX *1APMX2 A.R. R.R.
GM/GH LD FL
MFH 2000R-10-4T Þ 4 2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313 +10° -5° 0.4 10,000
2000R-10-5T Þ 5 2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313 +10° -5° 0.4 10,000
0.059
MFH 2500R-10-5T Þ 5 2.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.75 0.187 0.313 2 0.047 +10° -4° � Fig.1 0.7 8,800
* (0.138)
2500R-10-6T Þ 6 2.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.75 0.187 0.313 +10° -4° 0.7 8,800
MFH 3000R-10-7T Þ 7 3.000 2.331 2.510 2.469 2.750 1.000 0.866 0.551 2.48 1.063 0.236 0.382 +10° -4° 1.3 7,600

Toolholder Dimensions with SOMT14 Inserts (Inch Size)

Dimensions (in) Rake Angle (°)


No. of Inserts

Coolant Hole

Drawing
Weight
Stock

Max.
RPM
Part Number

(kg)
DC
DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX *1APMX2 A.R. R.R.
GM/GH LD FL
MFH 2000R-14-4T Þ 4 2.000 1.094 1.330 1.291 1.750 0.750 0.500 3/8 1.969 0.827 0.187 0.313 +10° -10° 0.4 8,800
24UNF 1.969 0.827 � Fig.2
2000R-14-5T Þ 5 2.000 1.094 1.330 1.291 1.750 0.750 0.500 0.187 0.313 +10° -10° 0.4 8,800
MFH 2500R-14-4T Þ 4 2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -10° 0.6 7,400
2500R-14-5T Þ 5 2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -10° 0.6 7,400
2500R-14-5T-1000 Þ 5 2.500 1.594 1.830 1.791 2.251 1.000 0.866 0.551 2.480 1.063 0.236 0.382 +10° -10° 0.7 7,400
MFH 3000R-14-5T Þ 5 3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 0.079 +10° -9° 1.2 6,400
2 0.079 � Fig.1
3000R-14-6T Þ 6 3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 * (0.197) +10° -9° 1.2 6,400
3000R-14-6T-1250 Þ 6 3.000 2.094 2.330 2.291 2.750 1.250 1.000 0.657 2.480 1.063 0.280 0.504 +10° -9° 1.3 6,400
MFH 4000R-14-6T Þ 6 4.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.480 1.181 0.394 0.626 +10° -7° 2.3 5,600
4000R-14-7T Þ 7 4.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.480 1.181 0.394 0.626 +10° -7° 2.3 5,600
MFH 5000R-14-7T Þ 7 5.000 4.094 4.330 4.291 3.750 1.500 2.047 - 2.480 1.496 0.394 0.626 +10° -7° � 2.9 4,800
Fig.3
MFH 6000R-14-8T Þ 8 6.000 5.094 5.330 5.291 4.880 2.000 2.835 - 2.480 1.496 0.433 0.752 +10° -6° × 4.5 4,200
Þ : Standard Item
Spare Parts and Applicable Inserts (Inch Size) *1 Refer to LD cutting edge dimensions in figure below *2 Dimension in ( ) is when mounting LD
Spare Parts LD Chipbreaker
Insert Screw Wrench Anti-Seize Mounting Cutting Edge Dimensions
Compound Bolt Applicable Inserts
Part Number
DTPM TTP � P20 75 45°
°
APMX

MFH2000R-10-4T
APMX2

SOMT100420ER-GM
14°
)

DC
(16°

MFH2000R-10-5T DTPM-15 HH3/8-1.25(H) SOMT100420ER-GH DCX


MFH2500R-10-5T SB-4090TRPN Recommended Torque P-37
for Insert Clamp 3.5 N·m SOMT100420ER-LD Angle in ( ) is for SOMT14 Type
MFH2500R-10-6T
SOMT100420ER-FL
MFH3000R-10-7T HH1/2-1.25(H)
Caution with Max. Revolution
MFH2000R-14-4T SB-50120TRP
XNS610*2 When running an end mill or a cutter at the
MFH2000R-14-5T SB-5090TRP maximum revolution, the insert or cutter
MFH2500R-14-4T may be damaged by centrifugal force.
HH3/8-1.25(H)
MFH2500R-14-5T
MFH2500R-14-5T-1000 SOMT140520ER-GM Coat Anti-Seize Compound (P-37)
TTP-20 thinly on portion of taper and thread prior
MFH3000R-14-5T HH1/2-1.25(H) SOMT140520ER-GH
Recommended Torque P-37 to installation.
MFH3000R-14-6T for Insert Clamp 4.5 N·m SOMT140520ER-LD
SB-50120TRP
MFH3000R-14-6T-1250 HH5/8-1.50(H) SOMT140514ER-FL *3 Differential screw (3/8-24UNF)
MFH4000R-14-6T
HH3/4-2.3(H)
MFH4000R-14-7T
MFH5000R-14-7T
-
MFH6000R-14-8T
(H) Optional coolant thru bolt available.
Recommended Cutting Conditions � P21-22

13
MFH  Face Mill (Metric Size)

DCSFMS DCSFMS
DCSFMS DCB ø18mm DCB
DCB KWW KWW
KWW

KDP
KDP
CBDP
KDP

CBDP

LF
LF
APMX

LF
APMX

APMX
DCCB2
DCCB1 DCCB1 ø26mm DCCB1
DC 1 DC 66.7
DCX DCX DC
DCX
Fig.1 Fig.2 Fig.3

Toolholder Dimensions with SOMT10 Inserts (Metric Size)

Dimensions (mm) Rake Angle (°)


No. of Inserts

Coolant Hole
Bore Dia.

Drawing
Weight
Stock

Max.
RPM
Part Number

(kg)
DC
DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX *1APMX2 A.R. R.R.
GM/GH LD FL
MFH 050R-10-4T Þ 4 50 33 37.5 36.5 47 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -5° 0.4 10,000
050R-10-5T Þ 5 50 33 37.5 36.5 47 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -5° 0.4 10,000
Inch Spec

1.5
MFH 063R-10-5T Þ 5 63 46 50.5 49.5 60 0.875" 19 11 50 0.748" 0.197" 0.331" 2 1.2 +10° -4° � Fig.1 0.7 8,800
* (3.5)
063R-10-6T Þ 6 63 46 50.5 49.5 60 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -4° 0.7 8,800
MFH 080R-10-7T Þ 7 80 63 67.5 66.5 76 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -4° 1.3 7,600
MFH 050R-10-4T-M Þ 4 50 33 37.5 36.5 47 22 19 11 50 21 6.3 10.4 +10° -5° 0.4 10,000
050R-10-5T-M Þ 5 50 33 37.5 36.5 47 22 19 11 50 21 6.3 10.4 +10° -5° 0.4 10,000
MFH 063R-10-5T-22M Þ 5 63 46 50.5 49.5 60 22 19 11 50 21 6.3 10.4 +10° -4° 0.7 8,800
Metric Spec

1.5
063R-10-6T-22M Þ 6 63 46 50.5 49.5 60 22 19 11 50 21 6.3 10.4 1.2 +10° -4° � Fig.1 0.7 8,800
*2(3.5)
063R-10-5T-27M Þ 5 63 46 50.5 49.5 60 27 20 13 50 24 7 12.4 +10° -4° 0.7 8,800
063R-10-6T-27M Þ 6 63 46 50.5 49.5 60 27 20 13 50 24 7 12.4 +10° -4° 0.7 8,800
MFH 080R-10-7T-M Þ 7 80 63 67.5 66.5 76 27 20 13 63 24 7 12.4 +10° -4° 1.6 7,600

Toolholder Dimensions with SOMT14 Inserts (Metric Size)

Dimensions (mm) Rake Angle (°)


No. of Inserts

Coolant Hole
Bore Dia.

Drawing
Weight
Stock

Max.
RPM
Part Number

(kg)
DC
DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX *1APMX2 A.R. R.R.
GM/GH LD FL
MFH 050R-14-4T Þ 4 50 27 33 32 47 0.875" 12 - 50 0.748" 0.197" 0.331" -10° Fig.1 0.4 8,800
MFH 063R-14-4T Þ 4 63 40 46 45 60 0.875" 19 11 50 0.748" 0.197" 0.331" -10° Fig.1 0.6 7,400
063R-14-5T Þ 5 63 40 46 45 60 0.875" 19 11 50 0.748" 0.197" 0.331" -10° Fig.1 0.6 7,400
MFH 080R-14-5T Þ 5 80 57 63 62 76 1.250" 26 17 63 1.260" 0.315" 0.500" -8° Fig.1 1.3 6,400
Inch Spec

2 �
080R-14-6T Þ 6 80 57 63 62 76 1.250" 26 17 63 1.260" 0.315" 0.500" 2 +10° -8° Fig.1 1.3 6,400
*2(5)
MFH 100R-14-6T Þ 6 100 77 83 82 96 1.250" 26 17 63 1.260" 0.315" 0.500" -7° Fig.1 2.4 5,600
100R-14-7T Þ 7 100 77 83 82 96 1.250" 26 17 63 1.260" 0.315" 0.500" -7° Fig.1 2.4 5,600
MFH 125R-14-7T Þ 7 125 102 108 107 100 1.500" 55 - 63 1.496" 0.394" 0.625" -7° Fig.2 2.9 4,800
MFH 160R-14-8T Þ 8 160 137 143 142 100 2.000" 72 - 63 1.496" 0.433" 0.750" -6° × Fig.2 3.9 4,200
MFH 050R-14-4T-M Þ 4 50 27 33 32 47 22 12 - 50 21 6.3 10.4 -10° Fig.1 0.4 8,800
MFH 063R-14-4T-22M Þ 4 63 40 46 45 60 22 19 11 50 21 6.3 10.4 -10° Fig.1 0.6 7,400
063R-14-5T-22M Þ 5 63 40 46 45 60 22 19 11 50 21 6.3 10.4 -10° Fig.1 0.6 7,400
063R-14-4T-27M Þ 4 63 40 46 45 60 27 20 13 50 24 7 12.4 -10° Fig.1 0.6 7,400
063R-14-5T-27M Þ 5 63 40 46 45 60 27 20 13 50 24 7 12.4 -10° Fig.1 0.6 7,400
Metric Spec

2
MFH 080R-14-5T-M Þ 5 80 57 63 62 76 27 20 13 63 24 7 12.4 2 +10° -8° � Fig.1 1.4 6,400
*2(5)
080R-14-6T-M Þ 6 80 57 63 62 76 27 20 13 63 24 7 12.4 -8° Fig.1 1.4 6,400
MFH 100R-14-6T-M Þ 6 100 77 83 82 96 32 26 17 63 28 8 14.4 -7° Fig.2 2.4 5,600
100R-14-7T-M Þ 7 100 77 83 82 96 32 26 17 63 28 8 14.4 -7° Fig.2 2.4 5,600
MFH 125R-14-7T-M Þ 7 125 102 108 107 100 40 55 - 63 33 9 16.4 -7° Fig.2 2.8 4,800
MFH 160R-14-8T-M Þ 8 160 137 143 142 100 40 68 66.7 63 32 9 16.4 -6° × Fig.3 3.7 4,200

Spare Parts and Applicable Inserts � P15 Þ : Standard Item


Recommended Cutting Conditions � P21-22 *1 Refer to LD cutting edge dimensions on page 16 *2 Dimension in ( ) is when mounting LD

14
MFH  Face Mill (Metric Size Continued...)

Spare Parts and Applicable Inserts (Metric Size)


Spare Parts
Insert Screw Wrench Anti-Seize Mounting
Compound Bolt Applicable Inserts
Part Number
DTPM TTP � P20

MFH050R-10-…(-M) HH10×30

MFH063R-10-…(-22M) HH10×30 SOMT100420ER-GM


DTPM-15 SOMT100420ER-GH
MFH063R-10-…-27M SB-4090TRPN Recommended Torque P-37 HH12×35
for Insert Clamp 3.5 N·m SOMT100420ER-LD
MFH080R-10-… HH16×40 SOMT100420ER-FL

MFH080R-10-…-M HH12×35

MFH050R-14-…(-M) W10×31

MFH063R-14-…(-22M) HH10×30

MFH063R-14-…-27M HH12×35

MFH080R-14-… HH16×40 SOMT140520ER-GM


TTP-20 SOMT140520ER-GH
MFH080R-14-…-M SB-50120TRP Recommended Torque P-37 HH12×35
for Insert Clamp 4.5 N·m SOMT140520ER-LD
MFH100R-14-… HH16×40 SOMT140514ER-FL

MFH100R-14-…-M -

MFH125R-14-… -

MFH160R-14-… -

Caution with Max. Revolution


When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

Coat Anti-Seize Compound (P-37) thinly on portion of taper and thread prior to installation.

15
MFH  End Mill (Inch Size)

DCX

DCONh6
DC
Fig.1

APMX
LH
LF
DCX

DC
Standard (Cylindrical)

DCONh6
Fig.2

APMX
LH
LF
LD Chipbreaker DCX
Cutting Edge Dimensions

DC

DCONh6
Fig.3
75 45°

APMX
°

LH
APMX

LF
APMX2
14°

DC
DCX

Toolholder Dimensions with SOMT10 Inserts (Inch Size)

Dimensions (in) Rake Angle (°)


No. of Inserts

Coolant Hole

Drawing

Weight
Shank

Stock

Max.
RPM
Part Number DC

(kg)
DCX DCON LF LH APMX APMX2 A.R. R.R.
GM/GH LD FL
MFH 1000-W100-10-2T Þ 2 1.000 0.331 0.508 0.469 1.000 5.500 3.173 Fig.3 0.4 17,000

MFH 1250-W125-10-2T Þ 2 1.250 0.581 0.758 0.719 1.250 6.000 2.750 Fig.3 0.8 14,000
Standard Shank
(Weldon)

1250-W125-10-3T Þ 3 1.250 0.581 0.758 0.719 1.250 6.000 2.750 Fig.3 0.8 14,000

MFH 1500-W150-10-3T Þ 3 1.500 0.831 1.008 0.969 1.500 6.000 2.000 0.059 Fig.3 0.8 11,500
0.047 +10° -5° �
*(0.138)
1500-W150-10-4T Þ 4 1.500 0.831 1.008 0.969 1.500 6.000 2.000 Fig.3 0.8 11,500

MFH 1000-S100-10-2T-8 Þ 2 1.000 0.331 0.508 0.469 1.000 8.000 4.750 Fig.2 0.8 17,000
(Cylindrical)
Long Shank

MFH 1250-S125-10-2T-8 Þ 2 1.250 0.581 0.758 0.719 1.250 8.000 4.750 Fig.2 0.8 14,000

MFH 1500-S125-10-4T10 Þ 4 1.500 0.831 1.008 0.969 1.250 10.000 2.000 Fig.1 0.8 11,500

Þ : Standard Item
*Dimension in ( ) is when mounting LD

Spare Parts and Applicable Inserts (Inch Size)


Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Insert Screw Wrench Anti-Seize maximum revolution, the insert or cutter may be
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P20
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.

DTPM-15 SOMT100420ER-GM
MFH…-10-… SB-4075TRP P-37 SOMT100420ER-GH
Recommended Torque SOMT100420ER-LD
for Insert Clamp 3.5 N·m
SOMT100420ER-FL

Recommended Cutting Conditions � P21-22

16
MFH  End Mill (Metric Size)

DCX

DCONh6
DC
Fig.1

APMX
LH
LF
DCX

DCONh6
DC
Fig.2

Standard (Cylindrical)
APMX
LH
DCX LF

DC
LD Chipbreaker

DCONh6
Fig.3
Cutting Edge Dimensions
APMX
LH
DCX LF
75 45°
°

DC
APMX

DCONh6
Fig.4
APMX2
14°

DC APMX
DCX LH
LF

Toolholder Dimensions with SOMT10 Inserts (Metric Size)

Dimensions (mm) Rake Angle (°)


No. of Inserts

Coolant Hole

Drawing

Weight
Shank

Stock

Max.
RPM
Part Number

(kg)
DC
DCX DCON LF LH APMX APMX2 A.R. R.R.
GM/GH LD FL
MFH 25-S25-10-2T Þ 2 25 8 12.5 11.5 25 140 60 Fig.3 0.4 17,000
MFH 28-S25-10-2T Þ 2 28 11 15.5 14.5 25 140 40 Fig.1 0.5 15,500
MFH 32-S32-10-2T Þ 2 32 15 19.5 18.5 32 150 70 Fig.3 0.8 14,000
Standard Shank
(Cylindrical)

32-S32-10-3T Þ 3 32 15 19.5 18.5 32 150 70 1.5 Fig.3 0.8 14,000


1.2 +10° -5° �
MFH 35-S32-10-2T Þ 2 35 18 22.5 21.5 32 150 50 *(3.5) Fig.1 0.8 13,000
35-S32-10-3T Þ 3 35 18 22.5 21.5 32 150 50 Fig.1 0.8 13,000
MFH 40-S32-10-3T Þ 3 40 23 27.5 26.5 32 150 50 Fig.1 0.9 11,500
40-S32-10-4T Þ 4 40 23 27.5 26.5 32 150 50 Fig.1 0.9 11,500
MFH 25-W25-10-2T Þ 2 25 8 12.5 11.5 25 117 60 Fig.4 0.4 17,000
Standard Shank
(Weldon)

MFH 32-W32-10-3T Þ 3 32 15 19.5 18.5 32 131 70 1.5 Fig.4 0.7 14,000


1.2 +10° -5° �
MFH 40-W32-10-3T Þ 3 40 23 27.5 26.5 32 112 50 *(3.5) Fig.2 0.7 11,500
40-W32-10-4T Þ 4 40 23 27.5 26.5 32 112 50 Fig.2 0.7 11,500
MFH 25-S25-10-2T-200 Þ 2 25 8 12.5 11.5 25 200 120 Fig.3 0.6 17,000
MFH 28-S25-10-2T-200 Þ 2 28 11 15.5 14.5 25 200 40 Fig.1 0.7 15,500
(Cylindrical)
Long Shank

1.5
MFH 32-S32-10-2T-200 Þ 2 32 15 19.5 18.5 32 200 120 1.2 +10° -5° � Fig.3 1.0 14,000
*(3.5)
MFH 35-S32-10-2T-200 Þ 2 35 18 22.5 21.5 32 200 50 Fig.1 1.4 13,000
MFH 40-S32-10-4T-250 Þ 4 40 23 27.5 26.5 32 250 50 Fig.1 1.5 11,500
MFH 25-S25-10-2T-300 Þ 2 25 8 12.5 11.5 25 300 180 Fig.3 1.0 17,000
Extra Long Shank

MFH 28-S25-10-2T-300 Þ 2 28 11 15.5 14.5 25 300 40 Fig.1 1.1 15,500


(Cylindrical)

1.5
MFH 32-S32-10-2T-300 Þ 2 32 15 19.5 18.5 32 300 180 1.2 +10° -5° � Fig.3 1.6 14,000
*(3.5)
MFH 35-S32-10-2T-300 Þ 2 35 18 22.5 21.5 32 300 50 Fig.1 1.7 13,000
MFH 40-S32-10-4T-300 Þ 4 40 23 27.5 26.5 32 300 50 Fig.1 1.8 11,500
Þ : Standard Item
*Dimension in ( ) is when mounting LD
Spare Parts and Applicable Inserts (Metric Size)
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Insert Screw Wrench Anti-Seize maximum revolution, the insert or cutter may be
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P20
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.

DTPM-15 SOMT100420ER-GM
MFH…-10-… SB-4075TRP P-37 SOMT100420ER-GH
Recommended Torque SOMT100420ER-LD
for Insert Clamp 3.5 N·m
SOMT100420ER-FL
Recommended Cutting Conditions � P21-22

17
MFH  End Mill (Metric Size)

DCX

DCONh6
Fig.1

DC
APMX
LH
LF

DCX
LD Chipbreaker
Cutting Edge Dimensions

DCONh6
Fig.2

DC
75 45°
°
APMX

APMX
LH
LF
APMX2
16°

DC
DCX

Toolholder Dimensions with SOMT14 Inserts (Metric Size)

Dimensions (mm) Rake Angle (°)


No. of Inserts

Coolant Hole

Drawing

Weight
Stock

Max.
RPM
Part Number

(kg)
DC
DCX DCON LF LH APMX APMX2 A.R. R.R.
GM/GH LD FL
MFH 50-S42-14-3T Þ 3 50 27 33 32 42 150 50 -10° � Fig.1 1.4 8,800
2
MFH 63-S42-14-4T Þ 4 63 40 46 45 42 150 50 2 +10° -10° � Fig.2 1.7 7,400
*(5)
MFH 80-S42-14-5T Þ 5 80 57 63 62 42 150 50 -8° � Fig.2 2.3 6,400

Þ : Standard Item
*Dimension in ( ) is when mounting LD
Spare Parts and Applicable Inserts (Metric Size)
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Insert Screw Wrench Anti-Seize maximum revolution, the insert or cutter may be
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P20
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.

TTP-20 SOMT140520ER-GM
MFH…-14-… SB-50120TRP P-37 SOMT140520ER-GH
Recommended Torque SOMT140520ER-LD
for Insert Clamp 4.5 N·m
SOMT140514ER-FL

Recommended Cutting Conditions � P21-22

18
MFH  Modular End Mill (Metric Size)

DCX LF CRKS
H
A

DCSFMS
DC
LD Chipbreaker

DCON
Cutting Edge Dimensions APMX A
A-A Section
OAL
75 45°
°
APMX
APMX2
14°

DC
DCX

Toolholder Dimensions
Dimensions (mm) Rake Angle (°)
No. of Inserts

Coolant Hole
Stock

Max.
RPM
Part Number DC
DCX DCSFMS DCON OAL LF CRKS H APMX APMX2 A.R. R.R.
GM/GH LD FL
MFH 25-M12-10-2T Þ 2 25 8 12.5 11.5 23 12.5 57 35 M12×P1.75 19 17,000

MFH 28-M12-10-2T Þ 2 28 11 15.5 14.5 23 12.5 57 35 M12×P1.75 19 15,500

MFH 32-M16-10-2T Þ 2 32 15 19.5 18.5 30 17 63 40 M16×P2.0 24 14,000

32-M16-10-3T Þ 3 32 15 19.5 18.5 30 17 63 40 M16×P2.0 24 14,000


1.5
1.2 +10° -5° �
*(3.5)
MFH 35-M16-10-2T Þ 2 35 18 22.5 21.5 30 17 63 40 M16×P2.0 24 13,000

35-M16-10-3T Þ 3 35 18 22.5 21.5 30 17 63 40 M16×P2.0 24 13,000

MFH 40-M16-10-3T Þ 3 40 23 27.5 26.5 30 17 63 40 M16×P2.0 24 11,500

40-M16-10-4T Þ 4 40 23 27.5 26.5 30 17 63 40 M16×P2.0 24 11,500

Þ : Standard Item
*Dimension in ( ) is when mounting LD
Spare Parts and Applicable Inserts
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Insert Screw Wrench Anti-Seize maximum revolution, the insert or cutter may be
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P20
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.

DTPM-15 SOMT100420ER-GM
MFH…-10-… SB-4075TRP P-37 SOMT100420ER-GH
Recommended Torque SOMT100420ER-LD
for Insert Clamp 3.5 N·m
SOMT100420ER-FL

Recommended Cutting Conditions � P21-22

19
MFH  Applicable Inserts

Carbon Steel / Alloy Steel


Usage Classification P
Mold Steel
Austenitic Stainless Steel
M
Martensitic Stainless Steel

Toolholder Reference Page


: Roughing / 1st Choice
Gray Cast Iron
: Roughing / 2nd Choice K
Nodular Cast Iron
: Finishing / 1st Choice
Ni-base Heat Resistant Alloy
: Finishing / 2nd Choice S
Titanium Alloy
H Hardened Materials
Angle MEGACOAT CVD Coated
Dimension (in) MEGACOAT NANO
Insert Part Number (°) HARD Carbide
IC S D1 BS RE AN PR1535 PR1525 PR1510 PR015S CA6535

IC S
SOMT 100420ER-GM 0.406 0.180 0.181 - 0.079 16° Þ Þ Þ - Þ
AN
D1

RE SOMT 140520ER-GM 0.557 0.219 0.228 - 0.079 16° Þ Þ Þ - Þ


General Purpose

IC
SOMT 100420ER-LD 0.411 0.180 0.181 0.035 0.079 16° Þ Þ Þ - Þ
AN
D1

RE
BS SOMT 140520ER-LD 0.581 0.219 0.228 0.063 0.079 16° Þ Þ Þ - Þ
Large D.O.C. S P13

IC P19
SOMT 100420ER-FL 0.411 0.180 0.181 0.055 0.079 16° Þ Þ Þ - Þ
AN
D1

BS SOMT 140514ER-FL 0.574 0.219 0.228 0.122 0.055 16° Þ Þ Þ - Þ


S
RE

Wiper Edge

IC
NEW SOMT 100420ER-GH 0.411 0.180 0.179 - 0.079 16° Þ Þ Þ Þ -
AN
D1

SOMT 140520ER-GH 0.558 0.219 0.228 - 0.079 16° Þ Þ Þ Þ -


RE

Tough Edge S

Þ : Standard Item

Cutting Performance (GM / GH / FL Chipbreakers)

MFH1000-W100-10-2T MFH1250-W125-10- T MFH1500-W150-10- T


MFH25-S25-10-2T MFH32-S32-10- T MFH40-S32-10- T
0.079 0.079 0.079

0.059 0.059 0.059


D.O.C. (in)

D.O.C. (in)

D.O.C. (in)

0.039 0.039 0.039

0.020 0.020 0.020

0.020 0.039 0.059 0.079 0.020 0.039 0.059 0.079 0.020 0.039 0.059 0.079
Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt)

MFH2000R ~ 3000R-10- T MFH . . -14- T


MFH050R ~ 080R-10- T
LD Chipbreaker:
0.079 0.079 MAX D.O.C. for LD chipbreaker is 0.197” (0.138” for SOMT10)
Please refer to � P21-P22 for feed rate
0.059 0.059
D.O.C. (in)

D.O.C. (in)

End Mill:
Please refer to the application map above
0.039 0.039
Face Mill:
0.020 0.020 MAX feed rate (inches per tooth) fz = 0.079ipt

0.020 0.039 0.059 0.079 0.020 0.039 0.059 0.079


Feed Rate fz (ipt) Feed Rate fz (ipt)

20
MFH  Recommended Cutting Conditions  1st Recommendation  2nd Recommendation

Holder Part Number and Feed Rate (fz: ipt) Recommended Insert Grade (Vc: sfm)
Chipbreaker
MEGACOAT CVD Coated
Workpiece End Mill Feed Rates Face Mill Feed Rates MEGACOAT NANO HARD Carbide
MFH1000 MFH1250 MFH1500 MFH…R-10 MFH…-14 PR1535 PR1525 PR1510 PR015S CA6535
MFH25- MFH32- MFH40-
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071
Carbon Steel 0.020 - 0.059 - 0.079 - - -
� 0.008 - 0.016 - 0.020 � 0.012 - 0.028 - 0.039 � 0.016 - 0.039 - 0.059 390 - 590 - 820 390 - 590 - 820

� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071


Alloy Steel 0.020 - 0.059 - 0.079 - - -
� 0.008 - 0.016 - 0.020 � 0.012 - 0.028 - 0.039 � 0.016 - 0.039 - 0.059 330 - 520 - 720 330 - 520 - 720

� 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 GH �


~ 40HRc 0.020 - 0.047 - 0.071 - -
� 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 260 - 460 - 590 260 - 460 - 590 260-460-590

0.006 - 0.012 - 0.020 � 0.008 - 0.020 - 0.032 � 0.008 - 0.024 - 0.035 GH �


40~50HRc � 0.006 - 0.008 - 0.010 0.008 - 0.028 - 0.039 - -
Mold � � 0.008 - 0.012 - 0.018 � 0.008 - 0.020 - 0.028 200 - 330 - 430 200 - 330 - 430 200-330-430
Steel GH �
50~55HRc � 0.006 - 0.010 - 0.016 � 0.006 - 0.014 - 0.024 � 0.006 - 0.010 - 0.028 0.008 - 0.020 - 0.031 -
200 - 330 - 430
-
160-230-330
-

GH �
55~60HRc � 0.0004-0.0024-0.0039 (Recommended only with GH chipbreaker) - - -
160-200-230
-

Austenitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071
GM GM
- - -
Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 330 - 520 - 660 330 - 520 - 660
GM
GH
Martensitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071 - - -
Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 490 - 660 - 820 590 - 790 - 980

Precipitation
� 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
Hardened 0.020 - 0.047 - 0.071 - - - -
� 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 300 - 390 - 490
Stainless Steel
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071
Gray Cast Iron 0.020 - 0.059 - 0.079 - - - -
� 0.008 - 0.016 - 0.020 � 0.012 - 0.028 - 0.039 � 0.016 - 0.039 - 0.059 390 - 590 - 820

0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063


Nodular Cast Iron � 0.008 - 0.012 - 0.016 0.020 - 0.047 - 0.071 - - - -
� � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 330 - 490 - 660

Ni-base Heat � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039
0.008 - 0.032 - 0.047 - - -
Resistant Alloy � 0.006 - 0.008 - 0.012 � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.032 70 - 100 - 160 70 - 100 - 160

� 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039 GM GM


Titanium Alloy 0.008 - 0.032 - 0.047 - - -
� 0.006 - 0.008 - 0.012 � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.032 130 - 200 - 260 100 - 160 - 230

� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071 � 0.020 - 0.059 - 0.079 � 0.020 - 0.059 - 0.079
Carbon Steel - - -
� 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.016 390 - 590 - 820 390 - 590 - 820

� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071 � 0.020 - 0.059 - 0.079 � 0.020 - 0.059 - 0.079
Alloy Steel - - -
� 0.002 - 0.004 - 0.008 � 0.002~0.006~0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.016 330 - 520 - 720 330 - 520 - 720

Mold Steel � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
- - -
(~40HRc) � 0.002 - 0.003 - 0.006 � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 260 - 460 - 590 260 - 460 - 590

Mold Steel � 0.008 - 0.012 - 0.020 � 0.008 - 0.020 - 0.032 � 0.008 - 0.024 - 0.035 � 0.008 - 0.028 - 0.039 � 0.008 - 0.028 - 0.039
- - -
(40~50HRc) � 0.001 - 0.002 - 0.004 � 0.001 - 0.003 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.008 200 - 330 - 430 200 - 330 - 430

Austenitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
- - -
Stainless Steel � 0.002 - 0.003 - 0.006 � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 330 - 520 - 660 330 - 520 - 660

Martensitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
LD Stainless Steel � 0.002 - 0.003 - 0.006 � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 490 - 660 - 820
- - -
590 - 790 - 980

Precipitation
� 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
Hardened - - - -
� 0.002 - 0.003 - 0.006 � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 300 - 390 - 490
Stainless Steel
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071 � 0.020 - 0.059 - 0.079 � 0.020 - 0.059 - 0.079
Gray Cast Iron - - - -
� 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.016 390 - 590 - 820

0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
Nodular Cast Iron � 0.002 - 0.003 - 0.006 - - - -
� � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 330 - 490 - 660

Ni-base Heat � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039 � 0.008 - 0.032 - 0.047 � 0.008 - 0.032 - 0.047
- - -
Resistant Alloy � 0.001 - 0.002 - 0.004 � 0.001 - 0.003 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.008 70 - 100 - 160 70 - 100 - 160

� 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039 � 0.008 - 0.032 - 0.047 � 0.008 - 0.032 - 0.047
Titanium Alloy - - -
� 0.001 - 0.002 - 0.004 � 0.001 - 0.003 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.008 130 - 200 - 260 100 - 160 - 230

� For D.O.C. ≤ 0.039" • Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
� For D.O.C. 0.040 - 0.059" • The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
� For D.O.C. 0.040 - 0.138"
• Internal coolant is recommended for slotting applications
� For D.O.C. ≤ 0.079" For finishing, maximum recommended feed is f = 0.059 ipt for SOMT14-LD type, f = 0.035 ipt for SOMT10-LD type, f = 0.118 ipt for SOMT14-FL type, f = 0.055 ipt for SOMT10-FL type

� For D.O.C. 0.080 - 0.197"
21
MFH  Recommended Cutting Conditions  1st Recommendation  2nd Recommendation

Holder Part Number and Feed Rate (fz: ipt) Recommended Insert Grade (Vc: sfm)
Chipbreaker

MEGACOAT CVD Coated


Workpiece End Mill Feed Rates Face Mill Feed Rates MEGACOAT NANO HARD Carbide
MFH1000 MFH1250 MFH1500 MFH…R-10 MFH…-14 PR1535 PR1525 PR1510 PR015S CA6535
MFH25- MFH32- MFH40-
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071
Carbon Steel 0.020 - 0.059 - 0.079 - - -
� 0.008 - 0.016 - 0.020 � 0.012 - 0.028 - 0.039 � 0.016 - 0.039 - 0.059 390 - 590 - 820 390 - 590 - 820

� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071


Alloy Steel 0.020 - 0.059 - 0.079 - - -
� 0.008 - 0.016 - 0.020 � 0.012 - 0.028 - 0.039 � 0.016 - 0.039 - 0.059 330 - 520 - 720 330 - 520 - 720

Mold Steel � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071 - - -
(~40HRc) � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 260 - 460 - 590 260 - 460 - 590

Mold Steel � 0.006 - 0.012 - 0.020 � 0.008 - 0.020 - 0.032 � 0.008 - 0.024 - 0.035
0.008 - 0.028 - 0.039 - - -
(40~50HRc) � 0.006 - 0.008 - 0.010 � 0.008 - 0.012 - 0.018 � 0.008 - 0.020 - 0.028 200 - 330 - 430 200 - 330 - 430

Austenitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071 - - -
Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 330 - 520 - 660 330 - 520 - 660

Martensitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
FL Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047
0.020 - 0.047 - 0.071
490 - 660 - 820
- - -
590 - 790 - 980

Precipitation Hardened � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071 - - - -
Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 300 - 390 - 490

� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071


Gray Cast Iron 0.020 - 0.059 - 0.079 - - - -
� 0.008 - 0.016 - 0.020 � 0.012 - 0.028 - 0.039 � 0.016 - 0.039 - 0.059 390 - 590 - 820

� 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063


Nodular Cast Iron 0.020 - 0.047 - 0.071 - - - -
� 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 330 - 490 - 660

Ni-base Heat Resistant � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039
0.008 - 0.032 - 0.047 - - -
Alloy � 0.006 - 0.008 - 0.012 � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.032 70 - 100 - 160 70 - 100 - 160

� 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039


Titanium Alloy 0.008 - 0.032 - 0.047 - - -
� 0.006 - 0.008 - 0.012 � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.032 130 - 200 - 260 100 - 160 - 230

� For D.O.C. ≤ 0.039" • Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
� For D.O.C. 0.040 - 0.059" • The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
� For D.O.C. 0.040 - 0.138"
• Internal coolant is recommended for slotting applications
� For D.O.C. ≤ 0.079" For finishing, maximum recommended feed is f = 0.059 ipt for SOMT14-LD type, f = 0.035 ipt for SOMT10-LD type, f = 0.118 ipt for SOMT14-FL type, f = 0.055 ipt for SOMT10-FL type

� For D.O.C. 0.080 - 0.197"

Case Studies

Construction Machine Parts 1025 Clutch 304 Reduced Chattering


Ø8
.66
1”
5.906”

Vc = 720 sfm (n = 1,750 rpm)


f = 0.028 ipr (Vf = 192.913 ipm)
D.O.C. × ae = 0.059" × 1.181", Dry
MFH1500-W150-10-4T Vc = 400 sfm (n = 1,190 rpm), fz = 0.047 ipt (Vf = 112.205 ipm)
SOMT100420ER-GM PR1525 D.O.C. × ae = 0.039" × 0.787", Dry
MFH1250-W125-10-2T (2 Flutes), SOMT100420ER-GM (PR1535)

Cutting Time Cutting Time Machining


75% Efficiency
PR1525 950 Sec PR1535 58 cc/min 1.6x
Cutting Time
Competitor N (90° Cutter) 3,800 Sec Competitor M 36 cc/min
PR1525 features a higher number of passes compared to Competitor N, but the PR1535 shows stable machining while Competitor M generated chattering.
machining time was reduced by 75% because the feed rate can be increased by 7 times. PR1535 maintained a good cutting edge condition with stable machining.
(User Evaluation) (User Evaluation)

22
(Cutter Dia. Ø0.625" ~ Ø2.000")
(Cutter Dia. Ø16mm ~ Ø50mm)

Economical Inserts with 4 Cutting Edges


High Feed Milling for Small Diameters and Small Machining Centers

NEW
GH Chipbreaker
Now Available
1 Good Chip Evacuation

MFH Mini Controls Chip Biting with Convex Cutting Edge

MFH Mini Competitor High Feed Cutter

Good Chip Evacuation Poor Chip Evacuation

Chips Properly Ejected Outward Chips Clinging to the Insert

High Quality Chip Biting in


Surface Finish the Workpiece

Cutting Conditions: Cutter Dia. DCX = Ø0.625" , Vc = 490 sfm, fz = 0.024 ipt, D.O.C. = 0.020" (20 Passes): Total 0.394" × 0.630", Dry Workpiece: Stainless Steel

2 Fine Pitch for Efficient Machining 3 Suitable for Roughing of Molds


Cutter Dia. 1.000" Type High Feed Machining in Small Machining Centers

MFH Mini MFH

5 Inserts 2 Inserts
MFH1000-W100-03-5T47 MFH1000-W100-10-2T

23
MFH Mini  End Mill (Inch Size)

DCX

DCON h6
DC
APMX
LH
LF
Fig.1
DCX

DCON h6
DC
APMX
LH
Standard (Cylindrical) LF
Fig.2

Toolholder Dimensions (Inch Size)

Ramping Rake Angle


No. of Inserts

Coolant Hole
Dimensions (in)

Drawing

Weight
Angle (°)
Stock

Max.
RPM
Part Number

(kg)
DCX DC DCON LF LH APMX RMPX A.R. R.R.
MFH 0625-W625-03-2T-3 Þ 2 0.625 0.310 0.625 3.196 1.250 0.039 2.8° -10° -15° 0.1 18,800

0750-W750-03-3T-4 Þ 3 0.750 0.435 0.750 4.070 2.000 0.039 1.7° -10° -15° 0.2 15,700
Standard Shank

1000-W100-03-4T47 Þ 4 1.000 0.685 1.000 4.820 2.500 0.039 1.2° -10° -15° 0.4 13,400
(Weldon)

� Fig.2
1000-W100-03-5T47 Þ 5 1.000 0.685 1.000 4.820 2.500 0.039 1.2° -10° -15° 0.4 13,400

1250-W125-03-5T-5 Þ 5 1.250 0.935 1.250 5.070 2.750 0.039 0.8° -10° -15° 0.7 11,400

1250-W125-03-6T-5 Þ 6 1.250 0.935 1.250 5.070 2.750 0.039 0.8° -10° -15° 0.7 11,400

MFH 0625-S625-03-2T-6 Þ 2 0.625 0.310 0.625 6.000 2.000 0.039 2.8° -10° -15° 0.2 18,800

0750-S750-03-3T55 Þ 3 0.750 0.435 0.750 5.500 2.000 0.039 1.7° -10° -15° 0.3 15,700

0750-S750-03-3T65 Þ 3 0.750 0.435 0.750 6.500 3.000 0.039 1.7° -10° -15° 0.3 15,700
(Cylindrical)

0875-S750-03-3T55 3 0.875 0.560 0.750 5.500 2.000 0.039 1.3° -10° -15° 0.3 14,700
Long Shank

Þ
� Fig.1
1000-S100-03-4T55 Þ 4 1.000 0.685 1.000 5.500 2.500 0.039 1.2° -10° -15° 0.5 13,400

1000-S100-03-4T-7 Þ 4 1.000 0.685 1.000 7.000 4.000 0.039 1.2° -10° -15° 0.6 13,400

1250-S125-03-5T62 Þ 5 1.250 0.935 1.250 6.250 3.000 0.039 0.8° -10° -15° 0.8 11,400

1250-S125-03-5T-8 Þ 5 1.250 0.935 1.250 8.000 4.750 0.039 0.8° -10° -15° 1.1 11,400

Þ : Standard Item
Spare Parts and Applicable Inserts (Inch Size)
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Anti-Seize maximum revolution, the insert or cutter may be
Insert Screw Wrench
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P28
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.

Recommended Cutting Conditions � P29


DTPM-8 LOGU030310ER-GM
MFH…-03-… SB-3065TRP Recommended Torque P-37
for Insert Clamp 1.2 N·m LOGU030310ER-GH

24
MFH Mini  End Mill (Metric Size)

DCX

DCONh6
DC
APMX
LH
LF
Fig.1
DCX

DCONh6
DC
APMX
LH
LF
Fig.2
DCX

DCONh6
DC
Standard (Cylindrical)
APMX
LH
LF
Fig.3

Toolholder Dimensions (Metric Size)

Ramping Rake Angle


No. of Inserts

Coolant Hole
Dimensions (mm)

Drawing

Weight
Angle (°)
Stock

Max.
RPM
Part Number

(kg)
DCX DC DCON LF LH APMX RMPX A.R. R.R.
MFH 16-S16-03-2T Þ 2 16 8 16 100 30 1 2.8° -10° -15° � Fig.1 0.1 18,800
17-S16-03-2T Þ 2 17 9 16 100 20 1 2.5° -10° -15° 0.1 17,900
� Fig.2
18-S16-03-2T Þ 2 18 10 16 100 20 1 2.1° -10° -15° 0.1 17,000
20-S20-03-3T Þ 3 20 12 20 130 50 1 1.7° -10° -15° 0.3 15,700
� Fig.1
20-S20-03-4T Þ 4 20 12 20 130 50 1 1.7° -10° -15° 0.3 15,700
Standard Shank

22-S20-03-3T Þ 3 22 14 20 130 30 1 1.4° -10° -15° 0.3 14,700


(Cylindrical)

� Fig.2
22-S20-03-4T Þ 4 22 14 20 130 30 1 1.4° -10° -15° 0.3 14,700
25-S25-03-4T Þ 4 25 17 25 140 60 1 1.2° -10° -15° 0.5 13,400
� Fig.1
25-S25-03-5T Þ 5 25 17 25 140 60 1 1.2° -10° -15° 0.5 13,400
28-S25-03-4T Þ 4 28 20 25 140 40 1 1.0° -10° -15° 0.5 12,400
� Fig.2
28-S25-03-5T Þ 5 28 20 25 140 40 1 1.0° -10° -15° 0.5 12,400
32-S32-03-5T Þ 5 32 24 32 150 70 1 0.8° -10° -15° 0.8 11,400
� Fig.1
32-S32-03-6T Þ 6 32 24 32 150 70 1 0.8° -10° -15° 0.8 11,400
MFH 16-W16-03-2T Þ 2 16 8 16 79 30 1 2.8° -10° -15° 0.1 18,800
20-W20-03-3T Þ 3 20 12 20 101 50 1 1.7° -10° -15° 0.2 15,700
Standard Shank

20-W20-03-4T Þ 4 20 12 20 101 50 1 1.7° -10° -15° 0.2 15,700


(Weldon)

25-W25-03-4T Þ 4 25 17 25 117 60 1 1.2° -10° -15° � Fig.3 0.4 13,400


25-W25-03-5T Þ 5 25 17 25 117 60 1 1.2° -10° -15° 0.4 13,400
32-W32-03-5T Þ 5 32 24 32 131 70 1 0.8° -10° -15° 0.7 11,400
32-W32-03-6T Þ 6 32 24 32 131 70 1 0.8° -10° -15° 0.7 11,400
MFH 16-S16-03-2T-150 Þ 2 16 8 16 150 50 1 2.8° -10° -15° 0.2 18,800
(Cylindrical)
Long Shank

20-S20-03-3T-160 Þ 3 20 12 20 160 80 1 1.7° -10° -15° 0.3 15,700


� Fig.1
25-S25-03-4T-180 Þ 4 25 17 25 180 100 1 1.2° -10° -15° 0.6 13,400
32-S32-03-5T-200 Þ 5 32 24 32 200 120 1 0.8° -10° -15° 1.1 11,400
Þ : Standard Item
Spare Parts and Applicable Inserts (Inch Size)
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Anti-Seize maximum revolution, the insert or cutter may be
Insert Screw Wrench Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P28
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.

Recommended Cutting Conditions � P29


DTPM-8 LOGU030310ER-GM
MFH…-03-… SB-3065TRP Recommended Torque P-37
for Insert Clamp 1.2 N·m LOGU030310ER-GH

25
MFH Mini  Face Mill

DCSFMS
DCB
KWW

KDP
CBDP

LF
APMX
DCCB2
DCCB1
DC
DCX

Toolholder Dimensions (Inch Size)

Rake Angle
No. of Dimensions (in) Coolant Weight Max.
Part Number Stock (°)
Inserts Hole (kg) RPM
DCX DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. R.R.
MFH 1500R-03-5T Þ 5
1.500 1.185 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.039 -10° -15° � 0.2 10,200
1500R-03-6T Þ 6
2000R-03-8T Þ 8
2.000 1.685 1.750 0.750 0.669 0.433 1.968 0.947 0.188 0.312 0.039 -10° -15° � 0.5 8,600
NEW 2000R-03-9T Þ 9

Toolholder Dimensions (Metric Size)

Rake Angle
No. of Dimensions (mm) Coolant Weight Max.
Part Number Stock (°)
Inserts Hole (kg) RPM
DCX DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. R.R.
MFH 040R-03-5T-M Þ 5 40 32 38 16 15 9 40 19 5.6 8.4
1 -10° -15° � 0.2 9,900
040R-03-6T-M Þ 6 40 32 38 16 15 9 40 19 5.6 8.4
MFH 050R-03-8T-M Þ 8 50 42 47 22 19 11 50 21 6.3 10.4 1 -10° -15° � 0.5 8,600
Multiple step slot milling is NOT recommended for MFH-Mini face mill diameters above Ø1.300" Þ : Standard Item
due to a danger of re-cutting chips

Spare Parts and Applicable Inserts (Inch Size)

Spare Parts
Anti-Seize
Insert Screw Wrench Arbor Bolt
Compound Applicable Inserts
Part Number
� P28

MFH1500R-03-5T
HH1/4-0.75(H)
MFH1500R-03-6T DTPM-8 LOGU030310ER-GM
SB-3065TRP Recommended Torque P-37
MFH2000R-03-8T for Insert Clamp 1.2 N·m LOGU030310ER-GH
HH3/8-1.25(H)
MFH2000R-03-9T
(H) Optional coolant-through bolt available

Caution with Max. Revolution


When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

Coat Anti-Seize Compound (P-37) thinly on portion of taper and thread prior to installation.

Recommended Cutting Conditions � P29

26
MFH Mini  Modular End Mill

LF CRKS
DCX H
A

DCSFMS
DC
APMX A

DCON
A-A Section
OAL

Toolholder Dimensions
Ramping Rake Angle
Dimensions Angle (°)

Coolant
Inserts
No. of
Stock

Max.
RPM
Hole
Unit

Part Number
CRKS
DCX DC DCSFMS DCON OAL LF H APMX RMPX A.R. R.R.
(mm)
MFH 0625-M08-03-2T Þ 2 0.625 0.310 0.579 0.335 1.693 0.984 M8xP1.25 0.472 0.039 2.8° -10° -15° � 18,800

MFH 0750-M10-03-3T Þ 3 0.750 0.435 0.728 0.413 1.929 1.181 M10xP1.5 0.591 0.039 1.7° -10° -15° � 15,700

MFH 1000-M12-03-4T Þ 4 1.000 0.685 0.906 0.492 2.244 1.378 M12xP1.75 0.748 0.039 1.2° -10° -15° � 13,400

1000-M12-03-5T Þ inch 5 1.000 0.685 0.906 0.492 2.244 1.378 M12xP1.75 0.748 0.039 1.2° -10° -15° � 13,400

MFH 1250-M16-03-5T Þ 5 1.250 0.935 1.181 0.669 2.480 1.575 M16xP2 0.945 0.039 0.8° -10° -15° � 11,400

1250-M16-03-6T Þ 6 1.250 0.935 1.181 0.669 2.480 1.575 M16xP2 0.945 0.039 0.8° -10° -15° � 11,400

MFH 1500-M16-03-6T Þ 6 1.500 1.185 1.181 0.669 2.480 1.575 M16xP2 0.945 0.039 0.5° -10° -15° � 10,200

MFH 16-M08-03-2T Þ 2 16 8 14.7 8.5 43 25 M8xP1.25 12 1 2.8° -10° -15° � 18,880

MFH 17-M08-03-2T Þ 2 17 9 14.7 8.5 43 25 M8xP1.25 12 1 2.5° -10° -15° � 17,900

MFH 18-M08-03-2T Þ 2 18 10 14.7 8.5 43 25 M8xP1.25 12 1 2.1° -10° -15° � 17,000

MFH 20-M10-03-3T Þ 3 20 12 18.7 10.5 49 30 M10xP1.5 15 1 1.7° -10° -15° � 15,700

20-M10-03-4T Þ 4 20 12 18.7 10.5 49 30 M10xP1.5 15 1 1.7° -10° -15° � 15,700

MFH 22-M10-03-3T Þ 3 22 14 18.7 10.5 49 30 M10xP1.5 15 1 1.4° -10° -15° � 14,700

22-M10-03-4T Þ mm 4 22 14 18.7 10.5 49 30 M10xP1.5 15 1 1.4° -10° -15° � 14,700

MFH 25-M12-03-4T Þ 4 25 17 23 12.5 57 35 M12xP1.75 19 1 1.2° -10° -15° � 13,400

25-M12-03-5T Þ 5 25 17 23 12.5 57 35 M12xP1.75 19 1 1.2° -10° -15° � 13,400

MFH 28-M12-03-4T Þ 4 28 20 23 12.5 57 35 M12xP1.75 19 1 1.0° -10° -15° � 12,400

28-M12-03-5T Þ 5 28 20 23 12.5 57 35 M12xP1.75 19 1 1.0° -10° -15° � 12,400

MFH 32-M16-03-5T Þ 5 32 24 30 17 63 40 M16xP2 24 1 0.8° -10° -15° � 11,400

32-M16-03-6T Þ 6 32 24 30 17 63 40 M16xP2 24 1 0.8° -10° -15° � 11,400

Þ : Standard Item
Spare Parts and Applicable Inserts
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Anti-Seize maximum revolution, the insert or cutter may be
Insert Screw Wrench Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P28
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.

Recommended Cutting Conditions � P29


DTPM-8 LOGU030310ER-GM
MFH…-03-… SB-3065TRP Recommended Torque P-37
for Insert Clamp 1.2 N·m LOGU030310ER-GH

27
Actual End Mill Depth (BT Arbor Metric)

Applicable End Mill Actual End Mill Depth (mm)


Arbor Cutting Dia. (mm) Dimension (mm)
Part Number Part Number LUX
DC LF
MFH16-M08-03… Ø16 25 31.8
BT30K-M08-45 MFH17-M08-03… Ø17 25 33.2
MFH18-M08-03… Ø18 25 34.2
MFH20-M10-03… Ø20 30 36.8
BT30K-M10-45
MFH22-M10-03… Ø22 30 39.2
MFH25-M12-03… Ø25 35 42.8
DC

BT30K-M12-45
MFH28-M12-03… Ø28 35 45.5
MFH16-M08-03… Ø16 25 31.7
LF
LUX BT40K-M08-55 MFH17-M08-03… Ø17 25 33.2
MFH18-M08-03… Ø18 25 34.3
MFH20-M10-03… Ø20 30 38.7
BT40K-M10-60
MFH22-M10-03… Ø22 30 44.5
MFH25-M12-03… Ø25 35 44.6
BT40K-M12-55
MFH28-M12-03… Ø28 35 47.6
BT40K-M16-65 MFH32-M16-03… Ø32 40 51.2

For BT Arbor See � P34


Applicable Inserts

MEGACOAT CVD Coated


Dimension (in) MEGACOAT NANO
Insert Part Number HARD Carbide
W1 S D1 INSL RE PR1535 PR1525 PR1510 PR015S CA6535
RE
INSL

D1

LOGU030310ER-GM 0.244 0.156 0.136 0.469 0.039 Þ Þ Þ - Þ

W1 S

General Purpose

RE
NEW
INSL

D1

LOGU030310ER-GH 0.244 0.156 0.136 0.469 0.039 Þ Þ Þ Þ -

W1 S

Tough Edge

Þ : Standard Item

MFH Mini  Cutting Performance

Fine Pitch End Mill Standard Pitch End Mill Standard Pitch End Mill MFH Mini Face Mill
Cutting Dia. Ø0.625" - Ø0.750" Cutting Dia. 1.000" - 1.250" Cutting Dia. 1.500" - 2.000"
Cutting Dia. Ø16mm - Ø22mm Cutting Dia. Ø25mm - Ø32mm Cutting Dia. Ø40mm - Ø50mm

0.039
0.012 0.039
0.024 0.039
0.032 0.039
0.032
D.O.C. (in)
D.O.C. (in)

D.O.C. (in)

D.O.C. (in)

0.032 0.047
0.020 0.020 0.020 0.020

0.020 0.039 0.059 0.020 0.039 0.059 0.020 0.039 0.059 0.020 0.039 0.059
Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt)

Caution:
When using fine pitch, reduce the cutting conditions compared with standard type

28
Recommended Cutting Conditions 1st Recommendation  2nd Recommendation

Chipbreaker Holder Part Number and Feed Rate (fz: ipt) *Recommended D.O.C. = 0.020" Reference Value Recommended Insert Grade (Vc: sfm)
Workpiece
Material MEGACOAT CVD Coated
MEGACOAT NANO
MFH0625...2T MFH0750...3T MFH1000...4T MFH1000...5T MFH1250...5T MFH1250...6T MFH1500...5T/6T HARD Carbide
(MFH20...4T)
(MFH16...2T) (MFH20...3T) (MFH25...4T) (MFH25...5T) (MFH32...5T) (MFH32...6T) MFH2000...8T
PR1535 PR1525 PR1510 PR015S CA6535
� �
Carbon Steel - - -
390-590-820 390-590-820
0.008-0.028-0.047 0.008-0.020-0.031 0.008-0.031-0.059 0.008-0.020-0.031 0.008-0.031-0.059 0.008-0.020-0.031 0.008-0.031-0.059
� �
Alloy Steel - - -
330-520-720 330-520-720

� � GH �
~40 HRc 0.008-0.020-0.035 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 - -
260-460-590 260-460-590 260-460-590

� GH �
40~50 HRc 0.008-0.012-0.020 0.008-0.010-0.012 0.008-0.012-0.024 0.008-0.010-0.012 0.009-0.012-0.024 0.008-0.010-0.012 0.008-0.012-0.024 - - -
200-330-430 200-330-430
Mold
Steel
� GH �
50~55 HRc 0.004-0.012-0.020 0.004-0.008-0.012 0.004-0.012-0.020 0.004-0.008-0.012 0.004-0.012-0.020 0.004-0.008-0.012 0.004-0.008-0.012 - - -
160-230-330 160-230-330

GH �
55~60 HRc 0.0004-0.0024-0.0039 (Recommended only with GH chipbreaker) - - - -
160-200-230

GM Austenitic GM � GM �
- - -
GH Stainless Steel 330-520-660 330-520-660

Martensitic � �
0.008-0.020-0.035 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 - - -
Stainless Steel 490-660-820 590-790-980

Precipitation

Hardened - - - -
300-390-490
Stainless Steel


Gray Cast Iron 0.008-0.028-0.047 0.008-0.020-0.031 0.008-0.031-0.059 0.008-0.020-0.031 0.008-0.031-0.059 0.008-0.020-0.031 0.008-0.031-0.059 - - - -
390-590-820


Nodular Cast Iron 0.008-0.020-0.035 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 - - - -
330-490-660

Ni-base
� �
Heat-Resistant - - -
70-100-160 70-100-160
Alloy
0.008-0.012-0.024 0.008-0.010-0.016 0.008-0.016-0.031 0.008-0.010-0.016 0.008-0.016-0.031 0.008-0.010-0.016 0.008-0.016-0.031
GM � GM �
Titanium Alloy - - -
130-200-260 100-160-230

• Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy Standard Pitch End Mills  Fine Pitch End Mills MFH Mini Face Mills
• The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
• Internal coolant is recommended for slotting applications
• Slotting and pocketing are not recommended for face mill types

Case Studies

Mold Parts Airplane Parts


1.969”
Pre-hardended Steel Precipitation Hardened Stainless Steel

Vc = 720 sfm (n = 3,500 rpm) Vc = 390 sfm ( n = 1,530 rpm)


f = 0.002 ipt (Vf = 27.559 ipm) fz = 0.024 ipt (Vf = 144.488 ipm)
D.O.C. x ae = 0.002" x 0.551", Dry D.O.C. × ae = 0.028" × 0.984" Dry
MFH20-S20-03-4T MFH1000-W100-03-4T47 (4 Flutes)
LOGU030310ER-GM PR1535 LOGU030310ER-GM (PR1535)

0.787”

Tool Life Tool Life Machining Efficiency Tool Life

2.0 H 100 pcs


MAX
PR1535 2x PR1535 1.8x

Competitor K (4 Flutes) 1.0~1.5 H Competitor L (5 Inserts) 55 pcs


PR1535 shows lower cutting load compared with Competitor K making it PR1535 maintains good cutting edge condition after machining 100 pcs with
possible to extend the machining time. stable machining.
 (User Evaluation) (User Evaluation)

29
(Cutter Dia. Ø0.375" ~ Ø0.625")
(Cutter Dia. Ø8mm ~ Ø16mm)

Low Resistance and Durable Design Aids in Chatter Resistant Machining


Maximum D.O.C. 0.020" and Stable High Feed Machining on a Wide Range of Applications

1 Stable Machining with Chattering Resistance

Molded Convex Cutting Edge Controls Initial Impact when Entering the Workpiece

Cutting Force Comparison (In-house Evaluation) Increase in Cutting Force when Entering Work Piece
(In-house Evaluation)
800 800 MFH Micro Mild Increase in
Competitor C Cutting Force

600 27% 600


627N
582N
0.25 msec
Cutting Force (N)

DOWN Cutting Force (N)


400 400

200 200
0.78 msec

0
0 0.2 0.4 0.6 0.8 1.0
MFH Micro Competitor B
Cutting Time (msec) [msec = 1/1,000 sec]
Cutting Conditions: Vc = 390 sfm, fz = 0.024 ipt, D.O.C. = 0.016" Cutting Conditions: Vc = 390 sfm, fz = 0.024 ipt, D.O.C. × ae = 0.016" × 0.197"
Cutter Dia. Ø0.375", Slotting, Dry  Workpiece: 1049 Cutter Dia. Ø0.375", Dry  Workpiece: 1049

Wide Range of Machining Can Replace Solid End Mills to


2 Applications 3 Reduce Machining Costs
Wide Range of Machining Applications at a Suppresses Chattering and Increases Milling Efficiency
Maximum Depth of Cut of 0.020" MFH Micro Compared to Solid End Mills (Mechanical Parts Slotting 1049)
Stable Machining Even with Small Machining Centers
MFH Micro Q = 15.3 cc/min Solid End Mill Q = 12.2 cc/min
Vc = 490 sfm, fz = 0.016 ipt Vc = 260 sfm, fz = 0.002 ipt
Cutting Performance Map (Cutter Dia. Ø0.375") D.O.C. × ae = 0.016" × 0.394", Dry D.O.C. × ae = 0.012" × 0.394", Dry
MFH10-S10-01-2T (2 Flutes)
LPGT010210ER-GM (PR1525) 1.2x Ø10mm (4 Flute)

0.020 Machining
MFH Micro Efficiency

0.016
D.O.C. (in)

0.012
Competitor C

0.008

Resists Chattering at High Feed Rates Subject to Chattering and Feed per
(fz = 0.016 ipt) Tooth Cannot Be Increased
0 0.008 0.016 0.024 0.032
fz (ipt)
(Internal Evaluation)

30
MFH Micro  End Mill

DCX

DCONh6
DC
Fig. 1

APMX LH LF
DCX

DCONh6
Fig. 2

DC
APMX LH
LF
DCX

DCONh6
DC
Fig. 3
APMX LH
LF
DCX

h6
DCON
Fig. 4

DC
APMX LH
LF

DCX

DCONh6
DC Fig. 5

APMX LH
LF

Toolholder Dimensions (Inch Size)

Maximum Rake
Dimensions (in) Ramping Angle Angle Coolant Drawing Weight Max.
Inserts
No. of
Stock

Shank Part Number (°) Hole (kg) RPM


DCX DC DCON LF LH APMX RMPX A.R.
MFH 0375-S375-01-1T-3 � 1 0.375 0.225 0.375 3.000 0.750 3° 0.04 16,200
0394-S375-01-2T-3 Þ 2 10mm 0.244 0.375 3.000 0.750 3° 0.04 16,200
Standard 0500-S500-01-3T-3 Þ 3 0.500 0.350 0.500 3.000 0.750 0.020 2° +5° � Fig. 1 0.07 14,000
(Cylindrical)
0500-S500-01-3T-5 Þ 3 0.500 0.350 0.500 5.000 0.750 2° 0.11 14,000
0625-S625-01-4T35 Þ 4 0.625 0.475 0.625 3.500 1.000 1.2° 0.12 11,400
Þ : Standard Item � : Quoted Item (Made to Order)
Toolholder Dimensions (Metric Size)

Maximum Rake
Dimensions (mm) Ramping Angle Angle Coolant Drawing Weight Max.
Inserts
No. of
Stock

Shank Part Number (°) Hole (kg) RPM


DCX DC DCON LF LH APMX α A.R.
MFH 08-S10-01-1T Þ 1 8 4.2 10 75 16 4° 0.04 20,000
Standard 10-S10-01-2T Þ 2 10 6.2 10 80 20 3° 0.04 16,200
0.5 +5° � Fig. 2
(Cylindrical) 12-S12-01-3T Þ 3 12 8.2 12 80 20 2° 0.06 14,000
16-S16-01-4T Þ 4 16 12.2 16 90 25 1.2° 0.12 11,400
Over Size MFH 14-S12-01-3T Þ 3 14 10.2 12 80 20 0.5 1.5° +5° � Fig. 4 0.07 12,500
(Cylindrical)
MFH 08-W10-01-1T Þ 1 8 4.2 10 58 16 4° 0.03 20,000
Standard 10-W10-01-2T Þ 2 10 6.2 10 60 20 3° 0.03 16,200
0.5 +5° � Fig. 3
(Weldon) 12-W12-01-3T Þ 3 12 8.2 12 65 20 2° 0.05 14,000
16-W16-01-4T Þ 4 16 12.2 16 73 25 1.2° 0.1 11,400
Over Size MFH 14-W12-01-3T Þ 3 14 10.2 12 65 20 0.5 1.5° +5° � Fig. 5 0.05 12,500
(Weldon)
Þ : Standard Item
Spare Parts and Applicable Inserts
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Anti-Seize maximum revolution, the insert or cutter may be
Insert Screw Wrench Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P32
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.
MFH…-01-… SB-1840TRP FTP-6 P-37 LPGT010210ER-GM Recommended Cutting Conditions � P33
Recommended Torque for Insert Screw 1.2 N·m

31
MFH Micro  Modular End Mill

LF H
DCX CRKS
A

DCSFMS
DC
A

DCON
APMX
A-A Section

OAL

Toolholder Dimensions (Metric Size)


Maximum
No. of Inserts

Dimensions (mm) Ramping Coolant Max.


Stock

Unit

Part Number Angle A.R.


Hole RPM
DCX DC DCSFMS DCON OAL LF CRKS H APMX RMPX
MFH 0500-M06-01-3T Þ 3 0.500 0.350 0.441 0.256 1.240 0.669 M6xP1.0 0.276 2° 14,000
inch 0.020
0625-M08-01-4T Þ 4 0.625 0.475 0.579 0.335 1.575 0.866 M8xP1.25 0.472 1.2° 11,400
MFH 08-M06-01-1T Þ 1 8 4.2 4° 20,000
9.2
10-M06-01-2T Þ 2 10 6.2 3° +5° � 16,200
6.5 31.5 17 M6×P1.0 7
12-M06-01-3T Þ mm 3 12 8.2 0.5 2° 14,000
11.2
14-M06-01-3T Þ 3 14 10.2 1.5° 12,500
16-M08-01-4T Þ 4 16 12.2 14.7 8.5 40 22 M8×P1.25 12 1.2° 11,400
Industry standard threads for adapting to common toolholders (For Ø8mm - Ø14mm screw size: M6 x P1.0). Þ : Standard Item
Check screw specifications for the shank in use.

Spare Parts and Applicable Inserts


Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Anti-Seize maximum revolution, the insert or cutter may be
Insert Screw Wrench Compound Applicable Inserts damaged by centrifugal force.
Part Number
See Below
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.

Recommended Cutting Conditions � P33


MFH…-01-… SB-1840TRP FTP-6 P-37 LPGT010210ER-GM

Recommended Torque for Insert Clamp 1.2 N·m

Actual End Mill Depth (MFH16-M080-01-4T)

Applicable End Mill Actual End Mill Depth (mm)


Arbor Cutting Dia. (mm) Dimension (mm)
Part Number Part Number LUX
DC

DC LF
BT30K-M08-45 MFH16-M08-01… Ø16 22 28.8
LF
LUX BT40K-M08-55 MFH16-M08-01… Ø16 22 28.7

MFH Micro  Applicable Inserts

Dimension (in) MEGACOAT NANO CVD


Insert Part Number
W1 S D1 INSL RE PR1535 PR1525 CA6535
RE
INSL

D1

LPGT010210ER-GM 0.165 0.086 0.083 0.247 0.039 Þ Þ Þ


W1 S

General Purpose

Þ : Standard Item

32
MFH Micro  Cutting Performance
Cutter Dia: Ø0.375" ~ Ø0.500" Cutter Dia: Ø0.625"
Cutter Dia: Ø8mm ~ Ø12mm Cutter Dia: Ø14mm ~ Ø16mm

0.020 0.020 0.020 0.020


Depth of Cut D.O.C. (in)

Depth of Cut D.O.C. (in)

Depth of Cut D.O.C. (in)

Depth of Cut D.O.C. (in)


0.016 0.016 0.016 0.016

0.012 0.012 0.012 0.012

0.008 0.008 0.008 0.008

0.008 0.016 0.024


0.008 0.032
0.016 0.024 0.032 0.008 0.016 0.024
0.008 0.032
0.016 0.024 0.032
Feed fz (ipt) Feed fz (ipt) Feed fz (ipt) Feed fz (ipt)

Recommended Cutting Conditions 1st Recommendation  2nd Recommendation

Cutter Part Number and Feed Rate (fz: ipt) *Recommended D.O.C. = 0.012" Reference Value Recommended Insert Grade (Vc: sfm)
Chipbreaker

Workpiece MFH0375…-1T-3 MFH0500-…-3T-.. MFH0625-…-4T(35) MEGACOAT NANO CVD Coated Carbide


Material MFH08-…-1T MFH0394…-2T-3 MFH14-…-3T
MFH12-…-3T MFH16-…-4T PR1525 PR1535 CA6535
MFH10-…-2T
Carbon Steel � � -
390-590-820 390-590-820
0.008~0.016~0.024 0.008~0.020~0.031
Alloy Steel � � -
330-520-720 330-520-720
Mold Steel 0.008~0.012~0.020 � �
0.008~0.016~0.024 -
( ~40 HRc) 260-460-590 260-460-590
Mold Steel � �
0.008~0.010~0.012 0.008~0.010~0.016 -
( 40~50 HRc) 200-330-430 200-330-430
Austenitic � � -
Stainless Steel 330-520-660 330-520-660
Martensitic 0.008~0.012~0.020 � �
GM 0.008~0.016~0.024 -
Stainless Steel 490-660-820 590-790-980
Precipitation Hardened �
- -
Stainless Steel 300-390-490

Gray Cast Iron 0.008~0.016~0.024 0.008~0.020~0.031 � - -


390-590-820

Nodular Cast Iron 0.008~0.012~0.020 0.008~0.016~0.024 � - -


330-490-660
Ni-base � �
-
Heat-Resistant Alloy 70-100-160 70-100-160
0.008~0.010~0.012 0.008~0.010~0.016
Titanium Alloy - � -
130-200-260
• Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
• The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Internal coolant is recommended for slotting applications

Case Studies

Mold H13 Industrial Machine Parts 440C


Vc = 300 sfm (n = 2,400 rpm) Vc = 590 sfm (n = 3,580 rpm)
fz = 0.011 ipr fz = 0.016 ipt (Vf = 225.591 ipm)
(Vf = 75.984 ipm) D.O.C. = 0.016", ae = 0.315", Wet
D.O.C. × ae = 0.012" × ~ 0.028", Dry MFH0625-S625-01-4T35
MFH0500-S500-01-3T-3 LPGT010210ER-GM PR1535
LPGT010210ER-GM PR1535

Chip Evacuation Efficiency Cutting Time


35%
PR1535 4.5 cc/min 1.3x PR1535 7 min
Cutting Time
Competitor I 3.4 cc/min Competitor J 11 min
PR1535 shows 1.3 times machining efficiency compared to Competitor I PR1535 shows 30% faster cycle time compared to competitor J
Good cutting edge condition after machining almost doubling the tool life
 (User Evaluation)  (User Evaluation)

33
BT Arbor (for Exchangeable Head / Two Face Contact)

LF Gage Line
(Gage Face)
Applicable End Mill Applicable Arbor

DCONWS
BD
Coolant Hole
G (Center Through System)
CRKS Attachment

Holder Dimensions
Dimensions (mm) Arbor
(Two Face Clamping)
Part Number Stock Coolant Hole Applicable End Mill (Head)
L BD DCONWS CRKS CCMS
BT30K- M08-45 � 45 14.7 8.5 M8×P1.25 BT30 MFH..-M08-..
M10-45 Þ 45 18.7 10.5 M10×P1.5 � BT30 MFH..-M10-..
M12-45 Þ 45 23 12.5 M12×P1.75 BT30 MFH..-M12-..
BT40K- M08-55 � 55 14.7 8.5 M8×P1.25 BT40 MFH..-M08-..
M10-60 � 60 18.7 10.5 M10×P1.5 BT40 MFH..-M10-..

M12-55 � 55 23 12.5 M12×P1.75 BT40 MFH..-M12-..
M16-65 � 65 30 17 M16×P2.0 BT40 MFH..-M16-..
Þ : Standard Item � : Made to Order

Actual End Mill Depth (BT Arbor Metric)

Applicable End Mill Actual End Mill Depth (mm)


MFH-Micro Arbor Cutting Dia. (mm) Dimension (mm)
Part Number Part Number LUX
DC LF
DC

MFH16-M08-01… 16 22 28.8
LF MFH16-M08-03… 16 25 31.8
LUX BT30K- M08-45
MFH17-M08-03… 17 25 33.2
MFH-Mini MFH18-M08-03… 18 25 34.2
MFH20-M10-03… 20 30 36.8
M10-45
DC

MFH22-M10-… 22 30 39.2
MFH25-M12-… 25 35 42.8
LF M12-45
LUX
MFH28-M12-… 28 35 45.5
MFH-RAPTOR
MFH16-M08-01… 16 22 28.7
MFH16-M08-03… 16 25 31.7
BT40K- M08-55
MFH17-M08-03… 17 25 33.2
DC

MFH18-M08-03… 18 25 34.3
LF MFH20-M10-03… 20 30 38.7
M10-60
LUX MFH22-M10… 22 30 44.5
MFH-MAX MFH25-M12-… 25 35 44.6
M12-55
MFH28-M12-… 28 35 47.6
DC

MFH32-M16-… 32 40 51.2
MFH35-M16-10… 35 40 60.2
M16-65
LF MFH40-M16… 40 40 64
LUX
MFH42-M16… 42 40 64

Arbor Identification System

BT30 K - M12 - 45
Arbor Size Two-Face Thread Size Length from
Clamping Spindle for Clamping the Gage

34
Approximate Programming Radius Adjustment
MFH Micro MFH Mini MFH MAX
Shape Programmable R Maximum Over Over Machined Programmable R Maximum Over Maximum Programmable R Maximum Over Maximum
Machining of Radius Portion Machining of Non-machined Machining of Non-machined
(in) (in) (in)
Radius (in) (in) Radius (in) Portion (in) Radius (in) Portion (in)
R0.039 0 0.0083 R0.063 (Recommended) 0 0.0154 R0.059 0 0.0559
R0.047 (Recommended) 0 0.0067 R0.079 0.0035 0.0138 R0.079 0 0.0488
M R0.059 0.0032 0.0039 R0.098 0.0102 0.0102 R0.118 (Recommended) 0 0.0343
Ma aximu Workpiece
chi m
nin Ov
g o er Side Wall Max. R0.079 0.0110 0.0004 R0.118 0.0181 0.0067 0.138 0.0024 0.0272
f Ra Inclination Angle
diu MFH Micro / MFH Mini: Cutting Edge Angle γ(°) = 12°, Side Wall Max. Inclination Angle = 90°
s
MFH (GM / GH)
Pro
gra

Cutting Edge Angle Programmable R (in) Maximum Over Maximum Non-machined Workpiece Side Wall Max.
Maxim achined Port
Non-m

mm

Machining Cutter Insert γ (°) (Recommended) Machining of Radius (in) Portion (in) Inclination Angle
ab

Portion
le R
um

Non-machined GM / GH 10° R0.118 0 0.034 90°


Portion Over Machined
Radius Portion MFH... -10-... LD 14° R0.148 0 0.027 65°
ion

FL 14° R0.118 0 0.035 80°


GM / GH 10° R0.148 0 0.054 90°
MFH... -14-... LD 16° R0.197 0 0.042 65°
FL 13° R0.118 0 0.054 80°

Ramping Reference Data


Cutter Dia. DCX (in) - 0.375" 0.500" - 0.625"
Cutter Type
Cutter Dia. DCX (mm) 8mm 10mm 12mm 14mm 16mm
Max. Ramping Angle RMPX (°) 4.0° 3.0° 2.0° 1.5° 1.2°
MFH Micro
tan RMPX 0.070 0.052 0.035 0.026 0.021
Cutter Dia. DCX (in) 0.625" - - 0.750" - 0.875" 1.000" - 1.250" 1.500" 2.000"
Cutter Type
Cutter Dia. DCX (mm) 16mm 17mm 18mm 20mm 22mm - 25mm 28mm 32mm 40mm 50mm
Max. Ramping Angle RMPX (°) 2.8° 2.5° 2.1° 1.7° 1.4° 1.3° 1.2° 1° 0.8° 0.5° 0.4°
MFH Mini
tan RMPX 0.049 0.042 0.037 0.030 0.024 0.023 0.021 0.017 0.014 0.009 0.007
Cutter Dia. DCX (in) 1.000" - 1.250" - 1.500" 2.000" 2.500" 3.000"
Cutter Type
Cutter Dia. DCX (mm) 25mm 28mm 32mm 35mm 40mm 50mm 63mm 80mm
MFH Max. Ramping Angle RMPX (°) 5° 4.5° 4° 3.5° 3° 2.5° 2° 1°
(MFH…-10-…) tan RMPX 0.087 0.078 0.070 0.061 0.052 0.043 0.035 0.017
Cutter Dia. DCX (in) 2.000" 2.500" 3.000" 4.000" 5.000" 6.000"
Cutter Type
Cutter Dia. DCX (mm) 50mm 63mm 80mm 100mm 125mm 160mm
MFH Max. Ramping Angle RMPX (°) 2° 1.8° 1° 0.5° 0.4° 0.2°
(MFH…-14-…) tan RMPX 0.035 0.031 0.017 0.009 0.007 0.003
L
Cutter Dia. DCX (in) - 1.000" - 1.250" - 1.500" - 2.000" - 2.500" 3.000"
Cutter Type
Cutter Dia. DCX (mm) 22mm 25mm 28mm 32mm 35mm 40mm 42mm 50mm 52mm 63mm 80mm
Max. Ramping Angle RMPX (°) 3.9° 3.0° 2.4° 2.0° 1.7° 1.4° 1.3° 1.0° 1.0° 0.8° 0.6°
MFH MAX
tan RMPX 0.068 0.052 0.042 0.035 0.029 0.024 0.022 0.018 0.017 0.013 0.010
RMPX
Decrease Ramping Angle if Chips Become Excessively Long L ap
Ramping angle should be under RMPX (maximum ramping angle) in the cutting conditions above
Reduce recommended feed rate in recommended cutting conditions by 70%
RMPX
Multiple step slot milling is NOT recommended Formula for Max. D.O.C. D.O.C.
for MFH-Mini face mill diameters above Ø1.3" Cutting Length (L) L=
due to a danger of re-cutting chips at Max. Ramping Angle tan RMPX

When ramping from both the front and outer periphery,


set the maximum ramping angle RMPX to 50%.
Helical Milling
For Helical milling, use between Min. Drilling Dia. and Max. Drilling Dia. ØDh (Drilling Diameter)

Exceeding Max. Under Min.


Machining Dia. Machining Dia. Cutting Direction
Center Core Remains Center Core Hits Holder Body
After Machining

DCX
(Drilling Diameter)
Cutter Type Min. Drilling Dia. Max. Drilling Dia. Max. Ramping Depth per Cycle
MFH Micro 2xDCX-0.138" 2xDCX-0.079" 0.020" • Keep machine depth per rotation less than max D.O.C. (S) in cutter dimensions chart
MFH Mini 2xDCX-0.315" 2xDCX-0.079" 0.039" Use climb milling
MFH (MFH...-10-...) 2xDCX-0.709" 2xDCX-0.079" GM = 0.059" •
MFH (MFH...-14-...) 2xDCX-0.984" 2xDCX-0.079" GM = 0.079" • Feed rate should be reduced to 50% of the recommended cutting conditions
MFH MAX 2xDCX-0.433" 2xDCX-0.079" 0.098" • Use caution to eliminate incidences caused by producing long chips

35
Drilling
Max. Drilling Depth Min. Cutting Length (X)
Cutter Type (Pd) for Flat Bottom Surface
MFH Micro 0.020" DCX-0.138"
MFH Mini 0.039" DCX-0.354"
MFH MAX 0.024" DCX-0.472"
Unit: inch
GM / GH LD FL
Cutter Type Max. Drilling Depth Min. Cutting Length (X) Max. Drilling Depth Min. Cutting Length (X) Max. Drilling Depth Min. Cutting Length (X)
(Pd) for Flat Bottom Surface (Pd) for Flat Bottom Surface (Pd) for Flat Bottom Surface
MFH (MFH...-10-...) 0.059" DCX-0.709" 0.059" DCX-0.551" 0.059" DCX-0.591"
MFH (MFH...-14-...) 0.079" DCX-0.945" 0.079" DCX-0.709" 0.079" DCX-0.748"

X
[Drilling Depth]
See Max. Drilling Depth (Pd) in the above cutting conditions
Traversing after Drilling
It is recommended to reduce feed by 25% of recommendation until Center Core is removed
Pd Axial feed rate recommendation per revolution is 0.008 ipr while drilling

Center Core DCX

Plunging

LD and FL chipbreakers are not available for plunging


Reduce feed rate to fz ≤ 0.008ipt when plunging
ae
Cutter Type Insert Maximum Width of Cut (ae)
MFH Micro LPGT01... 0.067"
MFH Mini LOGU03... 0.138"
MFH (MFH...-10-...) SOMT10... 0.315"
MFH (MFH...-14-...) SOMT14... 0.453"
MFH MAX LOMU04... 0.197"
3D Machining

GM chipbreaker is available for all applications.

Face Milling & Slotting Ramping Helical Milling Pocketing Contouring


Shouldering

Contouring
Insert Ramping Plunging Helical Milling Pocketing
(Rising Wall Angle)
GM / GH � � (90°) � � �
LD � Limit (65°) × × ×
FL � Limit (80°) × × ×
Some applications are not available depending on chipbreaker.
For FL and LD type, there is a limit of rising wall angle during contouring.

KYOCERA Precision Tools


102 Industrial Park Road
Hendersonville, NC 28792 W | Official Website | www.kyoceraprecisiontools.com
Customer Service | 800.823.7284 - Option 1 W | Distributor Website | http://mykpti.kyocera.com ©KYOCERA Precision Tools
Technical Support | 800.823.7284 - Option 2 E | [email protected] 10/21

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