High Feed Milling Solutions Guide
High Feed Milling Solutions Guide
NEW
Convex Cutting Edge Design Reduces Chatter for High-Efficiency Rough Machining
Large Tooling Lineup to Cover a Wide Application Range for Multiple Metalworking Processes
NEW
0.118 3
0.079 2
Micro Micro
0 0
Ø1
Ø1
Ø1
Ø2
Ø5
Ø8
Ø1
Ø2
Ø3
Ø4
Ø6
Ø8
Ø.
Ø.
37
62
.00
.00
.00
.00
.00
00
60
6
2
0
5
MFH MFH-MAX
SOMT Insert LOMU Insert
2
PR1535 MEGACOAT NANO Grade PR1535 for stable machining of difficult-
to-cut materials such as heat-resistant alloy, titanium alloy and
precipitation hardened stainless steel
MEGACOAT NANO
An increase in cobalt content yields a substrate with The coarse grain structure and uniform particle size correspond
greater toughness. Fracture toughness values are to improved heat resistance, with conductivity values decreased
improved by 23% over previous grades. by 11%. The uniform structure also reduces crack propagation.
High Toughness Carbide Base Material Cracking Comparison by Diamond Indenter (In-house Evaluation)
PR1535 Base Material Conventional Material
23%
Fracture Shock
Toughness Resistance
PR015S
NEW
Thermal property of the substrate reduces cracks and notch wear
with a high hardness and heat-resistant coating for improved
MEGACOAT HARD wear resistance when machining in hardened materials
MEGACOAT HARD Improves Wear Resistance with High Hardness and High Heat-resistant PVD Layer
Coating Pattern Diagram Coating Properties (Internal Evaluation)
High aluminum content and multicomponent layer 40
provides high hardness and oxidation resistance 35
MEGACOAT HARD
Hardness (GPa)
30
TiCN
Multicomponent layer with excellent adhesion
25 TiAIN MEGACOAT
20 TiN
Carbide substrate 15
10
400 600 800 1,000 1,200 1,400
Oxidation Temperature (°C)
Combining GH chipbreaker and grade PR015S reduces
heat cracking and improves fracture resistance for stable Low Oxidation Resistance High
machining in hardened material
0.006
Conventional A
0.004 Cutting Conditions: (19min)
Vc = 165 sfm,
PR015S fz = 0.008ipt,
0.002 Conventional A D.O.C. = 0.039" × 1.240",
Competitor E Wet
SOMT140520ER-GH Competitor E
Competitor Tough Edge Chipbreaker
0 10 20 30 40 50 (19min)
(Flat type)
Cutting Time (min) Workpiece: D2 (55HRC)
3
Product View
Video Online
NEW (Cutter Dia. Ø1.000" ~ Ø3.000")
(Cutter Dia. Ø22mm ~ Ø80mm)
A small 4-edge, double-sided insert supports depths of cut up to 0.098" (2.5mm) with cutting diameters
available from Ø1.000" and Ø22mm.
Achieves high efficiency machining in various shouldering, slotting, helical milling, and ramping applications.
0.157
0.118 Advantage
0.098
0.079
0.039
MFH MAX
Conventional
high-feed cutter
0
0 0.008 0.016 0.024 0.031 0.039 0.047 0.055 0.063
fz (ipt)
Vc = 490 sfm, ae = 0.492" (ae/DCX = 50%), 1049 Dry Ø1.000" Overhang length 2.362" BT50
4
Higher Efficiency at 0.098" Max. Depth of Cut
Automotive Parts
General Steel Machining
Increased productivity with large D.O.C. machining
High-efficiency ramping
Large ramping angle (Small dia. Ø25mm: 3°)
Dramatic efficiency improvement when ramping in pockets
General Parts/Molds
(Roughing/Facing)
General Parts, Pressing and Die Casting
Higher productivity with larger D.O.C.
5
The MFH-MAX can cover a Large Variety of
2 Machining Applications and Environments
0.236 BT50
Pocketing: Vc = 490 m/min, ae = 0.492"
Machining 90° End Mill
0.197
Ef f iciency
D.O.C. (in)
0.157
MFH MAX 100 cc/min
Ø1.000” (3 Flute) x 1.8 0.118
D.O.C. = 0.079”, fz = 0.028 ipt
0.079 MFH MAX
Conventional 0.039
90° End Mill 54 cc/min 0
Ø1.000” (3 Flute) D.O.C. = 0.197”, fz = 0.006 ipt 0 0.008 0.016 0.024 0.031 0.039 0.047 0.055 0.063
fz (ipt)
High Efficiency and Good Tool Life Higher Stability in Unstable Machining Environment
Machining Ef ficiency and Cutting Edge Condition Comparison Chatter Resistance Comparison (Internal evaluation)
(Internal Evaluation)
Video
0.0016
Ef f iciency
0.0008
After machining 100 min MFH MAX 103 cc/min x 4.5
Vc = 390 sfm, D.O.C. = 0.059”, fz = 0.024 ipt
0.0000
0 500 1,000 1,500 2,000 2,500
31
cc/min Chattering (Machining was impossible)
Metal Removal Volume (cc) Ef f iciency Competitor A Vc = 260 sfm, D.O.C. = 0.079”, fz = 0.008 ipt
90 ° End Mill
Vc = 490 sfm, ae = 0.492", Dry 4140 Ø1.000" BT50 23 cc/min
Vc = 260 sfm, D.O.C. = 0.079”, fz = 0.006 ipt
2,500
2,000
1,500
1,000
Smooth feeding
500
Vc = 490 sfm, D.O.C. = 0.079",
0 5 10 15 20 ae = 1.000", fz = 0.028 ipt,
Cutting Time (msec) [1msec = 1/1,000s] Dry 1049 Ø2.000" BT50
6
2 When Compared to Conventional High Feed Cutters
0.236 BT50
Multistage Machining (Depth 1.181"): Vc = 490 sfm, ae = 0.492"
Machining 0.197
Ef f iciency
D.O.C. (in)
0.157
MFH MAX 100 cc/min
Ø1.000” (3 Flute) x 1.3
D.O.C. = 0.079”, fz = 0.028 ipt
0.118
MFH MAX
0.079
Conventional High Feed Cutter
Conventional 0.039
High Feed Cutter 76 cc/min 0
Ø1.000” (3 Flute) D.O.C. = 0.039”, fz = 0.031 ipt 0 0.008 0.016 0.024 0.031 0.039 0.047 0.055 0.063
fz (ipt)
Video
Video
View
High Efficiency and Good Tool Life Excellent Wall Accuracy Video
Machining Ef ficiency and Cutting Edge Condition Comparison Machining Efficiency and Wall Comparisons
(Internal Evaluation) (Internal Evaluation)
Pocketing (Depth 0.472")
Cutting Edge Condition after 100 min machining
MFH MAX Competitor B High Feed Type
MFH MAX Competitor B High Feed Type Ø1.000" (3 Flute) Ø1.000" (4 Flute)
D.O.C. = 0.063", fz = 0.024 ipt D.O.C. = 0.031", fz = 0.024 ipt
Step Step
17µm 54µm
D.O.C. = 0.059" × 8 Passes D.O.C. = 0.031" × 15 Passes
Machining Efficiency x2
Q = 115 cc/min Q = 81 cc/min
Tool Life 0.08 MFH Boost Good Cutting Edge Condition Cutting Conditions: Vc = 660 sfm, ae = 0.492", fz = 0.031 ipt, Dry 1049 BT50
Competitor B
0.06
Flank wear (mm)
0.04
After machining 100 min Superior Wall Accuracy
After machining 100 min
0.02
Vc = 490 sfm, ae = 0.492", Dry 4140 Ø1.000" BT50 Reduction of wall level variation
in multi-pass machining
Video
Video
3 A Powerful Tool for Dif f icult-to-cut Materials View
Video
7
MFH-MAX End Mill NEW
DCX
DCONh6
DC
Fig.1
APMX
LH
LF
DCX
DCONh6
Fig.2
DC
APMX
LH
LF
DCX
DCONh6
Fig.3
DC
APMX
LH
LF
DCX
DCONh6
Fig.4
DC
APMX
LH
LF
DCX
DCONh6
DC Fig.5
APMX
LH
LF
DCX
DCONh6
Fig.6
DC
APMX
LH
LF
Toolholder Dimensions
No. of Dimensions Rake Angle Coolant Drawing Weight Max.
Part Number Stock Unit Inserts Hole (kg) Revolution
DCX DC DCON LH LF APMX A.R. (RPM)
MFH 1000-S100-04-3T 3 1.000 0.567 1.000 2.500 5.500 0.4 12,500
Standard
Shank
Shank
4
35-S32-04-4T mm 2.5 -10° Yes Fig.2 0.8 10,700
Cylindrical
35 24
35-S32-04-5T 0.8 10,700
5 32 50 150
40-S32-04-5T 0.9 10,000
40 29
40-S32-04-6T 6 0.9 10,000
MFH 25-S25-04-2T-180 2 0.6 12,700
25 14 100 180 Fig.5
25-S25-04-3T-180 25 0.6 12,700
3
28-S25-04-3T-200 28 17 40 Fig.6 0.7 12,000
Shank
Long
32-W32-04-4T
Weldon
4 0.7 11,200
Shank
8
MFH-MAX Face Mill NEW
DCSFMS
DCB
KWW
CBDP
KDP
LF
APMX
DCCB2
DCCB1
DC
DCX
Toolholder Dimensions
Dimensions Rake Angle Max.
No. of Coolant Weight
Part Number Stock Unit Revolution
Inserts Hole (kg)
DCX DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. (RPM)
MFH 1500R-04-6T 6 1.500 1.067 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.2 10,200
2000R-04-7T 7 2.000 1.567 1.750 0.947 0.5 8,600
inch 0.750 0.669 0.433 1.969 0.188 0.313 0.098 -10° Yes
Inch Bore
052R-04-7T-M 0.4
mm 7 50 2.5 -10° Yes
063R-04-7T-M 0.8
063R-04-9T-M 9 0.8
63 52 60 8,000
063R-04-7T-27M 7 0.8
063R-04-9T-27M 9 0.7
27 20 13 24 7.0 12.4
080R-04-8T-M 8 1.8
80 69 76 63 7,100
080R-04-10T-M 10 1.7
Caution with Max. Revolution : Standard Item
Set the number of revolutions per minute within the recommended cutting speed on P10
When running an end mill or a cutter at the maximum revolution, the insert or the cutter may be damaged by centrifugal force.
LF H
CRKS
DCX A
DCSFMS
DC
A
DCON
APMX
A-A Section
OAL
Toolholder Dimensions
Dimensions Rake Angle Max.
No. of Coolant
Part Number Stock Unit Revolution
Inserts Hole
DCX DC DCSFMS DCON OAL LF CRKS H APMX A.R. (RPM)
MFH 1000-M12-04-3T 3 1.000 0.567 0.900 0.492 2.205 1.380 M12xP1.75 0.748 12,500
inch 0.098 -10° Yes
1250-M16-04-5T 5 1.250 0.817 1.180 0.669 2.441 1.580 M16xP2.0 0.945 11,000
MFH 22-M10-04-2T 22 11 18.7 10.5 48 30 M10XP1.5 15 13,600
2
25-M12-04-2T
25 14 12,700
25-M12-04-3T
3 23 12.5 56 35 M12XP1.75 19
28-M12-04-3T
28 17 12,000
28-M12-04-4T
4
32-M16-04-4T
32 21 11,200
32-M16-04-5T mm 5 2.5 -10° Yes
35-M16-04-4T 4
35 24 10,700
35-M16-04-5T
5 30 17 62 40 M16XP2.0 24
40-M16-04-5T
40 29 10,000
40-M16-04-6T 6
42-M16-04-5T 5
42 31 9,800
42-M16-04-6T 6
CVD
Dimensions (in) MEGACOAT NANO
Insert Part Number Coating
W1 S D1 INSL RE PR1535 PR1525 PR1510 CA6535
RE
INSL
D1
4-Edge
Double-Sided
: Standard Item
Insert Grade:
PR1535 For Steel Machining (Stability Oriented Machining), Titanium Alloy, Austenitic/Precipitation Hardened Stainless Steel, etc.
PR1525 For Steel Machining (General Use)
PR1510 For Cast Iron Machining
CA6535 For Martensitic Stainless Steel, Ni-base Heat-Resistant Alloy, etc.
Recommended Cutting Conditions � P11
10
MFH-MAX Recommended Cutting Conditions 1st Recommendation 2nd Recommendation
Holder Part Number and Feed Rate (fz: ipt) Recommended Insert Grade (Vc: sfm)
Chipbreaker Workpiece MEGACOAT NANO CVD Coating
D.O.C. (in) MFH…04…
PR1535 PR1525 PR1510 CA6535
≤ 0.020 0.008 – 0.032 – 0.051
≤ 0.039 0.008 – 0.028 – 0.043
(~ 280HB) ≤ 0.059 0.008 – 0.024 – 0.032
390 – 520 – 720 390 – 520 – 720 - -
≤ 0.079 0.008 – 0.016 – 0.028
Carbon Steel ≤ 0.098 0.008 – 0.012 – 0.020
Alloy Steel ≤ 0.020 0.008 – 0.030 – 0.047
≤ 0.039 0.008 – 0.026 – 0.039
330 – 490 – 660 330 – 490 – 660
(~ 350HB) ≤ 0.059 0.008 – 0.022 – 0.028 - -
(Dry Machining (Dry Machining
≤ 0.079 0.008 – 0.016 – 0.022 Recommended) Recommended)
≤ 0.098 0.008 – 0.010 – 0.014
≤ 0.020 0.008 – 0.024 – 0.043
≤ 0.039 0.008 – 0.020 – 0.035
260 – 390 – 520 260 – 390 – 520
(~ 40HRC) ≤ 0.059 0.008 – 0.016 – 0.026 - -
(Dry Machining (Dry Machining
≤ 0.079 0.008 – 0.012 – 0.022 Recommended) Recommended)
≤ 0.098 0.008 – 0.010 – 0.014
≤ 0.020 0.004 – 0.012 – 0.020
≤ 0.039 0.004 – 0.010 – 0.016
200 – 330 – 430
Mold Steel (40 ~ 50HRC) ≤ 0.059 0.004 – 0.008 – 0.012 - - -
(Dry Machining
≤ 0.079 Recommended)
-
≤ 0.098
≤ 0.020 0.004 – 0.008 – 0.016
≤ 0.039 0.004 – 0.006 – 0.010
160 – 230 – 330
(50 ~ 55HRC) ≤ 0.059 - - -
(Dry Machining
≤ 0.079 - Recommended)
≤ 0.098
≤ 0.020 0.008 – 0.024 – 0.039
≤ 0.039 0.008 – 0.020 – 0.035
Austenitic
≤ 0.059 0.008 – 0.018 – 0.024
330 – 460 – 590 330 – 460 – 590 - -
Stainless Steel
≤ 0.079 0.008 – 0.012 – 0.020
≤ 0.098 0.008 – 0.010 – 0.016
GM 0.008 – 0.024 – 0.039
≤ 0.020
≤ 0.039 0.008 – 0.020 – 0.035
Martensitic
≤ 0.059 0.008 – 0.018 – 0.024
330 – 490 – 660 - - 490 – 660 – 980
StainlessSteel
≤ 0.079 0.008 – 0.012 – 0.020
≤ 0.098 0.008 – 0.010 – 0.016
≤ 0.020 0.004 – 0.012 – 0.020
≤ 0.039 0.004 – 0.010 – 0.018
Precipitation Hardened
≤ 0.059 0.004 – 0.006 – 0.010
300 – 390 – 490 - - -
Stainless Steel
≤ 0.079
-
≤ 0.098
≤ 0.020 0.008 – 0.032 – 0.051
≤ 0.039 0.008 – 0.028 – 0.043
Gray
≤ 0.059 0.008 – 0.024 – 0.032 - - 390 – 520 – 720 -
Cast Iron
≤ 0.079 0.008 – 0.016 – 0.028
≤ 0.098 0.008 – 0.012 – 0.020
≤ 0.020 0.008 – 0.024 – 0.039
≤ 0.039 0.008 – 0.020 – 0.035
Nodular
≤ 0.059 0.008 – 0.016 – 0.028 - - 330 – 490 – 660 -
Cast Iron
≤ 0.079 0.008 – 0.012 – 0.024
≤ 0.098 0.008 – 0.010 – 0.016
≤ 0.020 0.004 – 0.012 – 0.018
≤ 0.039 0.004 – 0.010 – 0.016
Ni-base
≤ 0.059 0.004 – 0.006 – 0.008
70 – 100 – 160 - - 70 – 100 – 160
Heat-Resistant Alloy
≤ 0.079
-
≤ 0.098
≤ 0.020 0.004 – 0.012 – 0.020
≤ 0.039 0.004 – 0.010 – 0.018
Titanium Alloy ≤ 0.059 0.004 – 0.006 – 0.010
130 – 200 – 260 - - -
≤ 0.079
-
≤ 0.098
The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
Machining with coolant is recommended for Precipitation Hardened Stainless Steel, Ni-base Heat-Resistant Alloy, and Titanium Alloy.
Machining with coolant may have a lower tool life than dry machining. Set the cutting speed, feed rate and D.O.C. lower than recommended conditions.
Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions. Slotting is not recommended in this situation.
Center through air is recommended for slotting.
Slotting or pocketing are not recommended for face mill types.
For face milling, it is recommended that width of cut should be set to 75% or less of the cutting diameter.
For long shank end mills, 75% or less of the recommended conditions is recommended for both D.O.C. and feed rate.
11
(Cutter Dia. Ø1.000" ~ Ø6.000")
(Cutter Dia. Ø25mm ~ Ø160mm)
1st Choice for General Purpose Tough Edge 1st Choice for Large D.O.C. Wiper Edge
Multiple Metalworking Processes Excellent Fracture Resistance Available for Scale Removal Roughing and Finishing Even in
Low Horsepower Machining Centers
GH Chipbreaker
Excellent Fracture Resistance
A A'
Convex Cutting Edge Design Tough Edge Design
Obtuse
Reduces cutting force when entering workpiece angle Combining with PR015S is excellent for
Surpresses chattering and fracturing machining hardened material with
A - A' Section improved fracture resistance
LD Chipbreaker Can Be Used for Both Large D.O.C. and High Feed Machining
Large D.O.C. for Scale Removal High Feed Rates After Scale Removal
D.O.C. = 0.158" fz = 0.059 ipt
(fz = 0.010 ipt, D.O.C. = 0.158") (fz = 0.059 ipt, D.O.C. = 0.079")
R oughing for Scale Removal (2 Passes): R oughing (2 Passes) After Scale Removal:
Large D.O.C. High Feed Rate
Vc = 660 sfm, fz = 0.010 ipt Vc = 660 sfm, fz = 0.059 ipt
D.O.C. × ae =0.158" × 1.575" D.O.C. × ae = 0.079" × 1.575", Vf = 298 in/min
Vf = 50 in/min Workpiece: Stainless Steel
12
MFH Face Mill (Inch Size)
CBDP
CBDP
KDP
KDP
KDP
CBDP
LF
LF
APMX
APMX
3/8 24UNF
LF
APMX
(Left-hand Thread)
DCCB2 DCCB2
DCCB1 DCCB1
DC DC DCCB1
DCX DCX DC
DCX
Fig.1 Fig.2 Fig.3
Coolant Hole
Drawing
Weight
Stock
Max.
RPM
Part Number
(kg)
DC
DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX *1APMX2 A.R. R.R.
GM/GH LD FL
MFH 2000R-10-4T Þ 4 2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313 +10° -5° 0.4 10,000
2000R-10-5T Þ 5 2.000 1.331 1.510 1.469 1.750 0.750 0.669 0.433 1.969 0.947 0.187 0.313 +10° -5° 0.4 10,000
0.059
MFH 2500R-10-5T Þ 5 2.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.75 0.187 0.313 2 0.047 +10° -4° � Fig.1 0.7 8,800
* (0.138)
2500R-10-6T Þ 6 2.500 1.831 2.010 1.969 2.250 0.750 0.669 0.433 1.969 0.75 0.187 0.313 +10° -4° 0.7 8,800
MFH 3000R-10-7T Þ 7 3.000 2.331 2.510 2.469 2.750 1.000 0.866 0.551 2.48 1.063 0.236 0.382 +10° -4° 1.3 7,600
Coolant Hole
Drawing
Weight
Stock
Max.
RPM
Part Number
(kg)
DC
DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX *1APMX2 A.R. R.R.
GM/GH LD FL
MFH 2000R-14-4T Þ 4 2.000 1.094 1.330 1.291 1.750 0.750 0.500 3/8 1.969 0.827 0.187 0.313 +10° -10° 0.4 8,800
24UNF 1.969 0.827 � Fig.2
2000R-14-5T Þ 5 2.000 1.094 1.330 1.291 1.750 0.750 0.500 0.187 0.313 +10° -10° 0.4 8,800
MFH 2500R-14-4T Þ 4 2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -10° 0.6 7,400
2500R-14-5T Þ 5 2.500 1.594 1.830 1.791 2.250 0.750 0.669 0.433 1.969 0.750 0.187 0.313 +10° -10° 0.6 7,400
2500R-14-5T-1000 Þ 5 2.500 1.594 1.830 1.791 2.251 1.000 0.866 0.551 2.480 1.063 0.236 0.382 +10° -10° 0.7 7,400
MFH 3000R-14-5T Þ 5 3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 0.079 +10° -9° 1.2 6,400
2 0.079 � Fig.1
3000R-14-6T Þ 6 3.000 2.094 2.330 2.291 2.750 1.000 0.866 0.551 2.480 1.063 0.236 0.382 * (0.197) +10° -9° 1.2 6,400
3000R-14-6T-1250 Þ 6 3.000 2.094 2.330 2.291 2.750 1.250 1.000 0.657 2.480 1.063 0.280 0.504 +10° -9° 1.3 6,400
MFH 4000R-14-6T Þ 6 4.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.480 1.181 0.394 0.626 +10° -7° 2.3 5,600
4000R-14-7T Þ 7 4.000 3.094 3.330 3.291 3.750 1.500 1.299 0.866 2.480 1.181 0.394 0.626 +10° -7° 2.3 5,600
MFH 5000R-14-7T Þ 7 5.000 4.094 4.330 4.291 3.750 1.500 2.047 - 2.480 1.496 0.394 0.626 +10° -7° � 2.9 4,800
Fig.3
MFH 6000R-14-8T Þ 8 6.000 5.094 5.330 5.291 4.880 2.000 2.835 - 2.480 1.496 0.433 0.752 +10° -6° × 4.5 4,200
Þ : Standard Item
Spare Parts and Applicable Inserts (Inch Size) *1 Refer to LD cutting edge dimensions in figure below *2 Dimension in ( ) is when mounting LD
Spare Parts LD Chipbreaker
Insert Screw Wrench Anti-Seize Mounting Cutting Edge Dimensions
Compound Bolt Applicable Inserts
Part Number
DTPM TTP � P20 75 45°
°
APMX
MFH2000R-10-4T
APMX2
SOMT100420ER-GM
14°
)
DC
(16°
13
MFH Face Mill (Metric Size)
DCSFMS DCSFMS
DCSFMS DCB ø18mm DCB
DCB KWW KWW
KWW
KDP
KDP
CBDP
KDP
CBDP
LF
LF
APMX
LF
APMX
APMX
DCCB2
DCCB1 DCCB1 ø26mm DCCB1
DC 1 DC 66.7
DCX DCX DC
DCX
Fig.1 Fig.2 Fig.3
Coolant Hole
Bore Dia.
Drawing
Weight
Stock
Max.
RPM
Part Number
(kg)
DC
DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX *1APMX2 A.R. R.R.
GM/GH LD FL
MFH 050R-10-4T Þ 4 50 33 37.5 36.5 47 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -5° 0.4 10,000
050R-10-5T Þ 5 50 33 37.5 36.5 47 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -5° 0.4 10,000
Inch Spec
1.5
MFH 063R-10-5T Þ 5 63 46 50.5 49.5 60 0.875" 19 11 50 0.748" 0.197" 0.331" 2 1.2 +10° -4° � Fig.1 0.7 8,800
* (3.5)
063R-10-6T Þ 6 63 46 50.5 49.5 60 0.875" 19 11 50 0.748" 0.197" 0.331" +10° -4° 0.7 8,800
MFH 080R-10-7T Þ 7 80 63 67.5 66.5 76 1.250" 26 17 63 1.260" 0.315" 0.500" +10° -4° 1.3 7,600
MFH 050R-10-4T-M Þ 4 50 33 37.5 36.5 47 22 19 11 50 21 6.3 10.4 +10° -5° 0.4 10,000
050R-10-5T-M Þ 5 50 33 37.5 36.5 47 22 19 11 50 21 6.3 10.4 +10° -5° 0.4 10,000
MFH 063R-10-5T-22M Þ 5 63 46 50.5 49.5 60 22 19 11 50 21 6.3 10.4 +10° -4° 0.7 8,800
Metric Spec
1.5
063R-10-6T-22M Þ 6 63 46 50.5 49.5 60 22 19 11 50 21 6.3 10.4 1.2 +10° -4° � Fig.1 0.7 8,800
*2(3.5)
063R-10-5T-27M Þ 5 63 46 50.5 49.5 60 27 20 13 50 24 7 12.4 +10° -4° 0.7 8,800
063R-10-6T-27M Þ 6 63 46 50.5 49.5 60 27 20 13 50 24 7 12.4 +10° -4° 0.7 8,800
MFH 080R-10-7T-M Þ 7 80 63 67.5 66.5 76 27 20 13 63 24 7 12.4 +10° -4° 1.6 7,600
Coolant Hole
Bore Dia.
Drawing
Weight
Stock
Max.
RPM
Part Number
(kg)
DC
DCX DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX *1APMX2 A.R. R.R.
GM/GH LD FL
MFH 050R-14-4T Þ 4 50 27 33 32 47 0.875" 12 - 50 0.748" 0.197" 0.331" -10° Fig.1 0.4 8,800
MFH 063R-14-4T Þ 4 63 40 46 45 60 0.875" 19 11 50 0.748" 0.197" 0.331" -10° Fig.1 0.6 7,400
063R-14-5T Þ 5 63 40 46 45 60 0.875" 19 11 50 0.748" 0.197" 0.331" -10° Fig.1 0.6 7,400
MFH 080R-14-5T Þ 5 80 57 63 62 76 1.250" 26 17 63 1.260" 0.315" 0.500" -8° Fig.1 1.3 6,400
Inch Spec
2 �
080R-14-6T Þ 6 80 57 63 62 76 1.250" 26 17 63 1.260" 0.315" 0.500" 2 +10° -8° Fig.1 1.3 6,400
*2(5)
MFH 100R-14-6T Þ 6 100 77 83 82 96 1.250" 26 17 63 1.260" 0.315" 0.500" -7° Fig.1 2.4 5,600
100R-14-7T Þ 7 100 77 83 82 96 1.250" 26 17 63 1.260" 0.315" 0.500" -7° Fig.1 2.4 5,600
MFH 125R-14-7T Þ 7 125 102 108 107 100 1.500" 55 - 63 1.496" 0.394" 0.625" -7° Fig.2 2.9 4,800
MFH 160R-14-8T Þ 8 160 137 143 142 100 2.000" 72 - 63 1.496" 0.433" 0.750" -6° × Fig.2 3.9 4,200
MFH 050R-14-4T-M Þ 4 50 27 33 32 47 22 12 - 50 21 6.3 10.4 -10° Fig.1 0.4 8,800
MFH 063R-14-4T-22M Þ 4 63 40 46 45 60 22 19 11 50 21 6.3 10.4 -10° Fig.1 0.6 7,400
063R-14-5T-22M Þ 5 63 40 46 45 60 22 19 11 50 21 6.3 10.4 -10° Fig.1 0.6 7,400
063R-14-4T-27M Þ 4 63 40 46 45 60 27 20 13 50 24 7 12.4 -10° Fig.1 0.6 7,400
063R-14-5T-27M Þ 5 63 40 46 45 60 27 20 13 50 24 7 12.4 -10° Fig.1 0.6 7,400
Metric Spec
2
MFH 080R-14-5T-M Þ 5 80 57 63 62 76 27 20 13 63 24 7 12.4 2 +10° -8° � Fig.1 1.4 6,400
*2(5)
080R-14-6T-M Þ 6 80 57 63 62 76 27 20 13 63 24 7 12.4 -8° Fig.1 1.4 6,400
MFH 100R-14-6T-M Þ 6 100 77 83 82 96 32 26 17 63 28 8 14.4 -7° Fig.2 2.4 5,600
100R-14-7T-M Þ 7 100 77 83 82 96 32 26 17 63 28 8 14.4 -7° Fig.2 2.4 5,600
MFH 125R-14-7T-M Þ 7 125 102 108 107 100 40 55 - 63 33 9 16.4 -7° Fig.2 2.8 4,800
MFH 160R-14-8T-M Þ 8 160 137 143 142 100 40 68 66.7 63 32 9 16.4 -6° × Fig.3 3.7 4,200
14
MFH Face Mill (Metric Size Continued...)
MFH050R-10-…(-M) HH10×30
MFH080R-10-…-M HH12×35
MFH050R-14-…(-M) W10×31
MFH063R-14-…(-22M) HH10×30
MFH063R-14-…-27M HH12×35
MFH100R-14-…-M -
MFH125R-14-… -
MFH160R-14-… -
Coat Anti-Seize Compound (P-37) thinly on portion of taper and thread prior to installation.
15
MFH End Mill (Inch Size)
DCX
DCONh6
DC
Fig.1
APMX
LH
LF
DCX
DC
Standard (Cylindrical)
DCONh6
Fig.2
APMX
LH
LF
LD Chipbreaker DCX
Cutting Edge Dimensions
DC
DCONh6
Fig.3
75 45°
APMX
°
LH
APMX
LF
APMX2
14°
DC
DCX
Coolant Hole
Drawing
Weight
Shank
Stock
Max.
RPM
Part Number DC
(kg)
DCX DCON LF LH APMX APMX2 A.R. R.R.
GM/GH LD FL
MFH 1000-W100-10-2T Þ 2 1.000 0.331 0.508 0.469 1.000 5.500 3.173 Fig.3 0.4 17,000
MFH 1250-W125-10-2T Þ 2 1.250 0.581 0.758 0.719 1.250 6.000 2.750 Fig.3 0.8 14,000
Standard Shank
(Weldon)
1250-W125-10-3T Þ 3 1.250 0.581 0.758 0.719 1.250 6.000 2.750 Fig.3 0.8 14,000
MFH 1500-W150-10-3T Þ 3 1.500 0.831 1.008 0.969 1.500 6.000 2.000 0.059 Fig.3 0.8 11,500
0.047 +10° -5° �
*(0.138)
1500-W150-10-4T Þ 4 1.500 0.831 1.008 0.969 1.500 6.000 2.000 Fig.3 0.8 11,500
MFH 1000-S100-10-2T-8 Þ 2 1.000 0.331 0.508 0.469 1.000 8.000 4.750 Fig.2 0.8 17,000
(Cylindrical)
Long Shank
MFH 1250-S125-10-2T-8 Þ 2 1.250 0.581 0.758 0.719 1.250 8.000 4.750 Fig.2 0.8 14,000
MFH 1500-S125-10-4T10 Þ 4 1.500 0.831 1.008 0.969 1.250 10.000 2.000 Fig.1 0.8 11,500
Þ : Standard Item
*Dimension in ( ) is when mounting LD
DTPM-15 SOMT100420ER-GM
MFH…-10-… SB-4075TRP P-37 SOMT100420ER-GH
Recommended Torque SOMT100420ER-LD
for Insert Clamp 3.5 N·m
SOMT100420ER-FL
16
MFH End Mill (Metric Size)
DCX
DCONh6
DC
Fig.1
APMX
LH
LF
DCX
DCONh6
DC
Fig.2
Standard (Cylindrical)
APMX
LH
DCX LF
DC
LD Chipbreaker
DCONh6
Fig.3
Cutting Edge Dimensions
APMX
LH
DCX LF
75 45°
°
DC
APMX
DCONh6
Fig.4
APMX2
14°
DC APMX
DCX LH
LF
Coolant Hole
Drawing
Weight
Shank
Stock
Max.
RPM
Part Number
(kg)
DC
DCX DCON LF LH APMX APMX2 A.R. R.R.
GM/GH LD FL
MFH 25-S25-10-2T Þ 2 25 8 12.5 11.5 25 140 60 Fig.3 0.4 17,000
MFH 28-S25-10-2T Þ 2 28 11 15.5 14.5 25 140 40 Fig.1 0.5 15,500
MFH 32-S32-10-2T Þ 2 32 15 19.5 18.5 32 150 70 Fig.3 0.8 14,000
Standard Shank
(Cylindrical)
1.5
MFH 32-S32-10-2T-200 Þ 2 32 15 19.5 18.5 32 200 120 1.2 +10° -5° � Fig.3 1.0 14,000
*(3.5)
MFH 35-S32-10-2T-200 Þ 2 35 18 22.5 21.5 32 200 50 Fig.1 1.4 13,000
MFH 40-S32-10-4T-250 Þ 4 40 23 27.5 26.5 32 250 50 Fig.1 1.5 11,500
MFH 25-S25-10-2T-300 Þ 2 25 8 12.5 11.5 25 300 180 Fig.3 1.0 17,000
Extra Long Shank
1.5
MFH 32-S32-10-2T-300 Þ 2 32 15 19.5 18.5 32 300 180 1.2 +10° -5° � Fig.3 1.6 14,000
*(3.5)
MFH 35-S32-10-2T-300 Þ 2 35 18 22.5 21.5 32 300 50 Fig.1 1.7 13,000
MFH 40-S32-10-4T-300 Þ 4 40 23 27.5 26.5 32 300 50 Fig.1 1.8 11,500
Þ : Standard Item
*Dimension in ( ) is when mounting LD
Spare Parts and Applicable Inserts (Metric Size)
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Insert Screw Wrench Anti-Seize maximum revolution, the insert or cutter may be
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P20
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.
DTPM-15 SOMT100420ER-GM
MFH…-10-… SB-4075TRP P-37 SOMT100420ER-GH
Recommended Torque SOMT100420ER-LD
for Insert Clamp 3.5 N·m
SOMT100420ER-FL
Recommended Cutting Conditions � P21-22
17
MFH End Mill (Metric Size)
DCX
DCONh6
Fig.1
DC
APMX
LH
LF
DCX
LD Chipbreaker
Cutting Edge Dimensions
DCONh6
Fig.2
DC
75 45°
°
APMX
APMX
LH
LF
APMX2
16°
DC
DCX
Coolant Hole
Drawing
Weight
Stock
Max.
RPM
Part Number
(kg)
DC
DCX DCON LF LH APMX APMX2 A.R. R.R.
GM/GH LD FL
MFH 50-S42-14-3T Þ 3 50 27 33 32 42 150 50 -10° � Fig.1 1.4 8,800
2
MFH 63-S42-14-4T Þ 4 63 40 46 45 42 150 50 2 +10° -10° � Fig.2 1.7 7,400
*(5)
MFH 80-S42-14-5T Þ 5 80 57 63 62 42 150 50 -8° � Fig.2 2.3 6,400
Þ : Standard Item
*Dimension in ( ) is when mounting LD
Spare Parts and Applicable Inserts (Metric Size)
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Insert Screw Wrench Anti-Seize maximum revolution, the insert or cutter may be
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P20
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.
TTP-20 SOMT140520ER-GM
MFH…-14-… SB-50120TRP P-37 SOMT140520ER-GH
Recommended Torque SOMT140520ER-LD
for Insert Clamp 4.5 N·m
SOMT140514ER-FL
18
MFH Modular End Mill (Metric Size)
DCX LF CRKS
H
A
DCSFMS
DC
LD Chipbreaker
DCON
Cutting Edge Dimensions APMX A
A-A Section
OAL
75 45°
°
APMX
APMX2
14°
DC
DCX
Toolholder Dimensions
Dimensions (mm) Rake Angle (°)
No. of Inserts
Coolant Hole
Stock
Max.
RPM
Part Number DC
DCX DCSFMS DCON OAL LF CRKS H APMX APMX2 A.R. R.R.
GM/GH LD FL
MFH 25-M12-10-2T Þ 2 25 8 12.5 11.5 23 12.5 57 35 M12×P1.75 19 17,000
Þ : Standard Item
*Dimension in ( ) is when mounting LD
Spare Parts and Applicable Inserts
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Insert Screw Wrench Anti-Seize maximum revolution, the insert or cutter may be
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P20
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.
DTPM-15 SOMT100420ER-GM
MFH…-10-… SB-4075TRP P-37 SOMT100420ER-GH
Recommended Torque SOMT100420ER-LD
for Insert Clamp 3.5 N·m
SOMT100420ER-FL
19
MFH Applicable Inserts
IC S
SOMT 100420ER-GM 0.406 0.180 0.181 - 0.079 16° Þ Þ Þ - Þ
AN
D1
IC
SOMT 100420ER-LD 0.411 0.180 0.181 0.035 0.079 16° Þ Þ Þ - Þ
AN
D1
RE
BS SOMT 140520ER-LD 0.581 0.219 0.228 0.063 0.079 16° Þ Þ Þ - Þ
Large D.O.C. S P13
IC P19
SOMT 100420ER-FL 0.411 0.180 0.181 0.055 0.079 16° Þ Þ Þ - Þ
AN
D1
Wiper Edge
IC
NEW SOMT 100420ER-GH 0.411 0.180 0.179 - 0.079 16° Þ Þ Þ Þ -
AN
D1
Tough Edge S
Þ : Standard Item
D.O.C. (in)
D.O.C. (in)
0.020 0.039 0.059 0.079 0.020 0.039 0.059 0.079 0.020 0.039 0.059 0.079
Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt)
D.O.C. (in)
End Mill:
Please refer to the application map above
0.039 0.039
Face Mill:
0.020 0.020 MAX feed rate (inches per tooth) fz = 0.079ipt
20
MFH Recommended Cutting Conditions 1st Recommendation 2nd Recommendation
Holder Part Number and Feed Rate (fz: ipt) Recommended Insert Grade (Vc: sfm)
Chipbreaker
MEGACOAT CVD Coated
Workpiece End Mill Feed Rates Face Mill Feed Rates MEGACOAT NANO HARD Carbide
MFH1000 MFH1250 MFH1500 MFH…R-10 MFH…-14 PR1535 PR1525 PR1510 PR015S CA6535
MFH25- MFH32- MFH40-
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071
Carbon Steel 0.020 - 0.059 - 0.079 - - -
� 0.008 - 0.016 - 0.020 � 0.012 - 0.028 - 0.039 � 0.016 - 0.039 - 0.059 390 - 590 - 820 390 - 590 - 820
GH �
55~60HRc � 0.0004-0.0024-0.0039 (Recommended only with GH chipbreaker) - - -
160-200-230
-
Austenitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071
GM GM
- - -
Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 330 - 520 - 660 330 - 520 - 660
GM
GH
Martensitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071 - - -
Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 490 - 660 - 820 590 - 790 - 980
Precipitation
� 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
Hardened 0.020 - 0.047 - 0.071 - - - -
� 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 300 - 390 - 490
Stainless Steel
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071
Gray Cast Iron 0.020 - 0.059 - 0.079 - - - -
� 0.008 - 0.016 - 0.020 � 0.012 - 0.028 - 0.039 � 0.016 - 0.039 - 0.059 390 - 590 - 820
Ni-base Heat � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039
0.008 - 0.032 - 0.047 - - -
Resistant Alloy � 0.006 - 0.008 - 0.012 � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.032 70 - 100 - 160 70 - 100 - 160
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071 � 0.020 - 0.059 - 0.079 � 0.020 - 0.059 - 0.079
Carbon Steel - - -
� 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.016 390 - 590 - 820 390 - 590 - 820
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071 � 0.020 - 0.059 - 0.079 � 0.020 - 0.059 - 0.079
Alloy Steel - - -
� 0.002 - 0.004 - 0.008 � 0.002~0.006~0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.016 330 - 520 - 720 330 - 520 - 720
Mold Steel � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
- - -
(~40HRc) � 0.002 - 0.003 - 0.006 � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 260 - 460 - 590 260 - 460 - 590
Mold Steel � 0.008 - 0.012 - 0.020 � 0.008 - 0.020 - 0.032 � 0.008 - 0.024 - 0.035 � 0.008 - 0.028 - 0.039 � 0.008 - 0.028 - 0.039
- - -
(40~50HRc) � 0.001 - 0.002 - 0.004 � 0.001 - 0.003 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.008 200 - 330 - 430 200 - 330 - 430
Austenitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
- - -
Stainless Steel � 0.002 - 0.003 - 0.006 � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 330 - 520 - 660 330 - 520 - 660
Martensitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
LD Stainless Steel � 0.002 - 0.003 - 0.006 � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 490 - 660 - 820
- - -
590 - 790 - 980
Precipitation
� 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
Hardened - - - -
� 0.002 - 0.003 - 0.006 � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 300 - 390 - 490
Stainless Steel
� 0.020 - 0.032 - 0.039 � 0.020 - 0.039 - 0.059 � 0.020 - 0.047 - 0.071 � 0.020 - 0.059 - 0.079 � 0.020 - 0.059 - 0.079
Gray Cast Iron - - - -
� 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.012 � 0.002 - 0.008 - 0.016 390 - 590 - 820
0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063 � 0.020 - 0.047 - 0.071 � 0.020 - 0.047 - 0.071
Nodular Cast Iron � 0.002 - 0.003 - 0.006 - - - -
� � 0.002 - 0.004 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.008 � 0.002 - 0.006 - 0.012 330 - 490 - 660
Ni-base Heat � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039 � 0.008 - 0.032 - 0.047 � 0.008 - 0.032 - 0.047
- - -
Resistant Alloy � 0.001 - 0.002 - 0.004 � 0.001 - 0.003 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.008 70 - 100 - 160 70 - 100 - 160
� 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039 � 0.008 - 0.032 - 0.047 � 0.008 - 0.032 - 0.047
Titanium Alloy - - -
� 0.001 - 0.002 - 0.004 � 0.001 - 0.003 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.006 � 0.001 - 0.004 - 0.008 130 - 200 - 260 100 - 160 - 230
� For D.O.C. ≤ 0.039" • Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
� For D.O.C. 0.040 - 0.059" • The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
� For D.O.C. 0.040 - 0.138"
• Internal coolant is recommended for slotting applications
� For D.O.C. ≤ 0.079" For finishing, maximum recommended feed is f = 0.059 ipt for SOMT14-LD type, f = 0.035 ipt for SOMT10-LD type, f = 0.118 ipt for SOMT14-FL type, f = 0.055 ipt for SOMT10-FL type
•
� For D.O.C. 0.080 - 0.197"
21
MFH Recommended Cutting Conditions 1st Recommendation 2nd Recommendation
Holder Part Number and Feed Rate (fz: ipt) Recommended Insert Grade (Vc: sfm)
Chipbreaker
Mold Steel � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071 - - -
(~40HRc) � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 260 - 460 - 590 260 - 460 - 590
Mold Steel � 0.006 - 0.012 - 0.020 � 0.008 - 0.020 - 0.032 � 0.008 - 0.024 - 0.035
0.008 - 0.028 - 0.039 - - -
(40~50HRc) � 0.006 - 0.008 - 0.010 � 0.008 - 0.012 - 0.018 � 0.008 - 0.020 - 0.028 200 - 330 - 430 200 - 330 - 430
Austenitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071 - - -
Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 330 - 520 - 660 330 - 520 - 660
Martensitic � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
FL Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047
0.020 - 0.047 - 0.071
490 - 660 - 820
- - -
590 - 790 - 980
Precipitation Hardened � 0.020 - 0.028 - 0.032 � 0.020 - 0.032 - 0.047 � 0.020 - 0.039 - 0.063
0.020 - 0.047 - 0.071 - - - -
Stainless Steel � 0.008 - 0.012 - 0.016 � 0.012 - 0.024 - 0.032 � 0.016 - 0.032 - 0.047 300 - 390 - 490
Ni-base Heat Resistant � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.035 � 0.008 - 0.024 - 0.039
0.008 - 0.032 - 0.047 - - -
Alloy � 0.006 - 0.008 - 0.012 � 0.008 - 0.016 - 0.024 � 0.008 - 0.020 - 0.032 70 - 100 - 160 70 - 100 - 160
� For D.O.C. ≤ 0.039" • Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy
� For D.O.C. 0.040 - 0.059" • The figure in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
� For D.O.C. 0.040 - 0.138"
• Internal coolant is recommended for slotting applications
� For D.O.C. ≤ 0.079" For finishing, maximum recommended feed is f = 0.059 ipt for SOMT14-LD type, f = 0.035 ipt for SOMT10-LD type, f = 0.118 ipt for SOMT14-FL type, f = 0.055 ipt for SOMT10-FL type
•
� For D.O.C. 0.080 - 0.197"
Case Studies
22
(Cutter Dia. Ø0.625" ~ Ø2.000")
(Cutter Dia. Ø16mm ~ Ø50mm)
NEW
GH Chipbreaker
Now Available
1 Good Chip Evacuation
Cutting Conditions: Cutter Dia. DCX = Ø0.625" , Vc = 490 sfm, fz = 0.024 ipt, D.O.C. = 0.020" (20 Passes): Total 0.394" × 0.630", Dry Workpiece: Stainless Steel
5 Inserts 2 Inserts
MFH1000-W100-03-5T47 MFH1000-W100-10-2T
23
MFH Mini End Mill (Inch Size)
DCX
DCON h6
DC
APMX
LH
LF
Fig.1
DCX
DCON h6
DC
APMX
LH
Standard (Cylindrical) LF
Fig.2
Coolant Hole
Dimensions (in)
Drawing
Weight
Angle (°)
Stock
Max.
RPM
Part Number
(kg)
DCX DC DCON LF LH APMX RMPX A.R. R.R.
MFH 0625-W625-03-2T-3 Þ 2 0.625 0.310 0.625 3.196 1.250 0.039 2.8° -10° -15° 0.1 18,800
0750-W750-03-3T-4 Þ 3 0.750 0.435 0.750 4.070 2.000 0.039 1.7° -10° -15° 0.2 15,700
Standard Shank
1000-W100-03-4T47 Þ 4 1.000 0.685 1.000 4.820 2.500 0.039 1.2° -10° -15° 0.4 13,400
(Weldon)
� Fig.2
1000-W100-03-5T47 Þ 5 1.000 0.685 1.000 4.820 2.500 0.039 1.2° -10° -15° 0.4 13,400
1250-W125-03-5T-5 Þ 5 1.250 0.935 1.250 5.070 2.750 0.039 0.8° -10° -15° 0.7 11,400
1250-W125-03-6T-5 Þ 6 1.250 0.935 1.250 5.070 2.750 0.039 0.8° -10° -15° 0.7 11,400
MFH 0625-S625-03-2T-6 Þ 2 0.625 0.310 0.625 6.000 2.000 0.039 2.8° -10° -15° 0.2 18,800
0750-S750-03-3T55 Þ 3 0.750 0.435 0.750 5.500 2.000 0.039 1.7° -10° -15° 0.3 15,700
0750-S750-03-3T65 Þ 3 0.750 0.435 0.750 6.500 3.000 0.039 1.7° -10° -15° 0.3 15,700
(Cylindrical)
0875-S750-03-3T55 3 0.875 0.560 0.750 5.500 2.000 0.039 1.3° -10° -15° 0.3 14,700
Long Shank
Þ
� Fig.1
1000-S100-03-4T55 Þ 4 1.000 0.685 1.000 5.500 2.500 0.039 1.2° -10° -15° 0.5 13,400
1000-S100-03-4T-7 Þ 4 1.000 0.685 1.000 7.000 4.000 0.039 1.2° -10° -15° 0.6 13,400
1250-S125-03-5T62 Þ 5 1.250 0.935 1.250 6.250 3.000 0.039 0.8° -10° -15° 0.8 11,400
1250-S125-03-5T-8 Þ 5 1.250 0.935 1.250 8.000 4.750 0.039 0.8° -10° -15° 1.1 11,400
Þ : Standard Item
Spare Parts and Applicable Inserts (Inch Size)
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Anti-Seize maximum revolution, the insert or cutter may be
Insert Screw Wrench
Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P28
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.
24
MFH Mini End Mill (Metric Size)
DCX
DCONh6
DC
APMX
LH
LF
Fig.1
DCX
DCONh6
DC
APMX
LH
LF
Fig.2
DCX
DCONh6
DC
Standard (Cylindrical)
APMX
LH
LF
Fig.3
Coolant Hole
Dimensions (mm)
Drawing
Weight
Angle (°)
Stock
Max.
RPM
Part Number
(kg)
DCX DC DCON LF LH APMX RMPX A.R. R.R.
MFH 16-S16-03-2T Þ 2 16 8 16 100 30 1 2.8° -10° -15° � Fig.1 0.1 18,800
17-S16-03-2T Þ 2 17 9 16 100 20 1 2.5° -10° -15° 0.1 17,900
� Fig.2
18-S16-03-2T Þ 2 18 10 16 100 20 1 2.1° -10° -15° 0.1 17,000
20-S20-03-3T Þ 3 20 12 20 130 50 1 1.7° -10° -15° 0.3 15,700
� Fig.1
20-S20-03-4T Þ 4 20 12 20 130 50 1 1.7° -10° -15° 0.3 15,700
Standard Shank
� Fig.2
22-S20-03-4T Þ 4 22 14 20 130 30 1 1.4° -10° -15° 0.3 14,700
25-S25-03-4T Þ 4 25 17 25 140 60 1 1.2° -10° -15° 0.5 13,400
� Fig.1
25-S25-03-5T Þ 5 25 17 25 140 60 1 1.2° -10° -15° 0.5 13,400
28-S25-03-4T Þ 4 28 20 25 140 40 1 1.0° -10° -15° 0.5 12,400
� Fig.2
28-S25-03-5T Þ 5 28 20 25 140 40 1 1.0° -10° -15° 0.5 12,400
32-S32-03-5T Þ 5 32 24 32 150 70 1 0.8° -10° -15° 0.8 11,400
� Fig.1
32-S32-03-6T Þ 6 32 24 32 150 70 1 0.8° -10° -15° 0.8 11,400
MFH 16-W16-03-2T Þ 2 16 8 16 79 30 1 2.8° -10° -15° 0.1 18,800
20-W20-03-3T Þ 3 20 12 20 101 50 1 1.7° -10° -15° 0.2 15,700
Standard Shank
25
MFH Mini Face Mill
DCSFMS
DCB
KWW
KDP
CBDP
LF
APMX
DCCB2
DCCB1
DC
DCX
Rake Angle
No. of Dimensions (in) Coolant Weight Max.
Part Number Stock (°)
Inserts Hole (kg) RPM
DCX DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. R.R.
MFH 1500R-03-5T Þ 5
1.500 1.185 1.400 0.500 0.433 0.276 1.575 0.709 0.156 0.250 0.039 -10° -15° � 0.2 10,200
1500R-03-6T Þ 6
2000R-03-8T Þ 8
2.000 1.685 1.750 0.750 0.669 0.433 1.968 0.947 0.188 0.312 0.039 -10° -15° � 0.5 8,600
NEW 2000R-03-9T Þ 9
Rake Angle
No. of Dimensions (mm) Coolant Weight Max.
Part Number Stock (°)
Inserts Hole (kg) RPM
DCX DC DCSFMS DCB DCCB1 DCCB2 LF CBDP KDP KWW APMX A.R. R.R.
MFH 040R-03-5T-M Þ 5 40 32 38 16 15 9 40 19 5.6 8.4
1 -10° -15° � 0.2 9,900
040R-03-6T-M Þ 6 40 32 38 16 15 9 40 19 5.6 8.4
MFH 050R-03-8T-M Þ 8 50 42 47 22 19 11 50 21 6.3 10.4 1 -10° -15° � 0.5 8,600
Multiple step slot milling is NOT recommended for MFH-Mini face mill diameters above Ø1.300" Þ : Standard Item
due to a danger of re-cutting chips
Spare Parts
Anti-Seize
Insert Screw Wrench Arbor Bolt
Compound Applicable Inserts
Part Number
� P28
MFH1500R-03-5T
HH1/4-0.75(H)
MFH1500R-03-6T DTPM-8 LOGU030310ER-GM
SB-3065TRP Recommended Torque P-37
MFH2000R-03-8T for Insert Clamp 1.2 N·m LOGU030310ER-GH
HH3/8-1.25(H)
MFH2000R-03-9T
(H) Optional coolant-through bolt available
Coat Anti-Seize Compound (P-37) thinly on portion of taper and thread prior to installation.
26
MFH Mini Modular End Mill
LF CRKS
DCX H
A
DCSFMS
DC
APMX A
DCON
A-A Section
OAL
Toolholder Dimensions
Ramping Rake Angle
Dimensions Angle (°)
Coolant
Inserts
No. of
Stock
Max.
RPM
Hole
Unit
Part Number
CRKS
DCX DC DCSFMS DCON OAL LF H APMX RMPX A.R. R.R.
(mm)
MFH 0625-M08-03-2T Þ 2 0.625 0.310 0.579 0.335 1.693 0.984 M8xP1.25 0.472 0.039 2.8° -10° -15° � 18,800
MFH 0750-M10-03-3T Þ 3 0.750 0.435 0.728 0.413 1.929 1.181 M10xP1.5 0.591 0.039 1.7° -10° -15° � 15,700
MFH 1000-M12-03-4T Þ 4 1.000 0.685 0.906 0.492 2.244 1.378 M12xP1.75 0.748 0.039 1.2° -10° -15° � 13,400
1000-M12-03-5T Þ inch 5 1.000 0.685 0.906 0.492 2.244 1.378 M12xP1.75 0.748 0.039 1.2° -10° -15° � 13,400
MFH 1250-M16-03-5T Þ 5 1.250 0.935 1.181 0.669 2.480 1.575 M16xP2 0.945 0.039 0.8° -10° -15° � 11,400
1250-M16-03-6T Þ 6 1.250 0.935 1.181 0.669 2.480 1.575 M16xP2 0.945 0.039 0.8° -10° -15° � 11,400
MFH 1500-M16-03-6T Þ 6 1.500 1.185 1.181 0.669 2.480 1.575 M16xP2 0.945 0.039 0.5° -10° -15° � 10,200
Þ : Standard Item
Spare Parts and Applicable Inserts
Caution with Max. Revolution
Spare Parts
When running an end mill or a cutter at the
Anti-Seize maximum revolution, the insert or cutter may be
Insert Screw Wrench Compound Applicable Inserts damaged by centrifugal force.
Part Number
� P28
Coat Anti-Seize Compound (P-37) thinly on
portion of taper and thread prior to installation.
27
Actual End Mill Depth (BT Arbor Metric)
BT30K-M12-45
MFH28-M12-03… Ø28 35 45.5
MFH16-M08-03… Ø16 25 31.7
LF
LUX BT40K-M08-55 MFH17-M08-03… Ø17 25 33.2
MFH18-M08-03… Ø18 25 34.3
MFH20-M10-03… Ø20 30 38.7
BT40K-M10-60
MFH22-M10-03… Ø22 30 44.5
MFH25-M12-03… Ø25 35 44.6
BT40K-M12-55
MFH28-M12-03… Ø28 35 47.6
BT40K-M16-65 MFH32-M16-03… Ø32 40 51.2
D1
W1 S
General Purpose
RE
NEW
INSL
D1
W1 S
Tough Edge
Þ : Standard Item
Fine Pitch End Mill Standard Pitch End Mill Standard Pitch End Mill MFH Mini Face Mill
Cutting Dia. Ø0.625" - Ø0.750" Cutting Dia. 1.000" - 1.250" Cutting Dia. 1.500" - 2.000"
Cutting Dia. Ø16mm - Ø22mm Cutting Dia. Ø25mm - Ø32mm Cutting Dia. Ø40mm - Ø50mm
0.039
0.012 0.039
0.024 0.039
0.032 0.039
0.032
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
D.O.C. (in)
0.032 0.047
0.020 0.020 0.020 0.020
0.020 0.039 0.059 0.020 0.039 0.059 0.020 0.039 0.059 0.020 0.039 0.059
Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt) Feed Rate fz (ipt)
Caution:
When using fine pitch, reduce the cutting conditions compared with standard type
28
Recommended Cutting Conditions 1st Recommendation 2nd Recommendation
Chipbreaker Holder Part Number and Feed Rate (fz: ipt) *Recommended D.O.C. = 0.020" Reference Value Recommended Insert Grade (Vc: sfm)
Workpiece
Material MEGACOAT CVD Coated
MEGACOAT NANO
MFH0625...2T MFH0750...3T MFH1000...4T MFH1000...5T MFH1250...5T MFH1250...6T MFH1500...5T/6T HARD Carbide
(MFH20...4T)
(MFH16...2T) (MFH20...3T) (MFH25...4T) (MFH25...5T) (MFH32...5T) (MFH32...6T) MFH2000...8T
PR1535 PR1525 PR1510 PR015S CA6535
� �
Carbon Steel - - -
390-590-820 390-590-820
0.008-0.028-0.047 0.008-0.020-0.031 0.008-0.031-0.059 0.008-0.020-0.031 0.008-0.031-0.059 0.008-0.020-0.031 0.008-0.031-0.059
� �
Alloy Steel - - -
330-520-720 330-520-720
� � GH �
~40 HRc 0.008-0.020-0.035 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 - -
260-460-590 260-460-590 260-460-590
� GH �
40~50 HRc 0.008-0.012-0.020 0.008-0.010-0.012 0.008-0.012-0.024 0.008-0.010-0.012 0.009-0.012-0.024 0.008-0.010-0.012 0.008-0.012-0.024 - - -
200-330-430 200-330-430
Mold
Steel
� GH �
50~55 HRc 0.004-0.012-0.020 0.004-0.008-0.012 0.004-0.012-0.020 0.004-0.008-0.012 0.004-0.012-0.020 0.004-0.008-0.012 0.004-0.008-0.012 - - -
160-230-330 160-230-330
GH �
55~60 HRc 0.0004-0.0024-0.0039 (Recommended only with GH chipbreaker) - - - -
160-200-230
GM Austenitic GM � GM �
- - -
GH Stainless Steel 330-520-660 330-520-660
Martensitic � �
0.008-0.020-0.035 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 - - -
Stainless Steel 490-660-820 590-790-980
Precipitation
�
Hardened - - - -
300-390-490
Stainless Steel
�
Gray Cast Iron 0.008-0.028-0.047 0.008-0.020-0.031 0.008-0.031-0.059 0.008-0.020-0.031 0.008-0.031-0.059 0.008-0.020-0.031 0.008-0.031-0.059 - - - -
390-590-820
�
Nodular Cast Iron 0.008-0.020-0.035 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 0.008-0.016-0.024 0.008-0.024-0.047 - - - -
330-490-660
Ni-base
� �
Heat-Resistant - - -
70-100-160 70-100-160
Alloy
0.008-0.012-0.024 0.008-0.010-0.016 0.008-0.016-0.031 0.008-0.010-0.016 0.008-0.016-0.031 0.008-0.010-0.016 0.008-0.016-0.031
GM � GM �
Titanium Alloy - - -
130-200-260 100-160-230
• Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy Standard Pitch End Mills Fine Pitch End Mills MFH Mini Face Mills
• The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.
• Machining with CAT30 or equivalent, feed rate should be reduced to 25% of recommended cutting conditions
• Internal coolant is recommended for slotting applications
• Slotting and pocketing are not recommended for face mill types
Case Studies
0.787”
29
(Cutter Dia. Ø0.375" ~ Ø0.625")
(Cutter Dia. Ø8mm ~ Ø16mm)
Molded Convex Cutting Edge Controls Initial Impact when Entering the Workpiece
Cutting Force Comparison (In-house Evaluation) Increase in Cutting Force when Entering Work Piece
(In-house Evaluation)
800 800 MFH Micro Mild Increase in
Competitor C Cutting Force
200 200
0.78 msec
0
0 0.2 0.4 0.6 0.8 1.0
MFH Micro Competitor B
Cutting Time (msec) [msec = 1/1,000 sec]
Cutting Conditions: Vc = 390 sfm, fz = 0.024 ipt, D.O.C. = 0.016" Cutting Conditions: Vc = 390 sfm, fz = 0.024 ipt, D.O.C. × ae = 0.016" × 0.197"
Cutter Dia. Ø0.375", Slotting, Dry Workpiece: 1049 Cutter Dia. Ø0.375", Dry Workpiece: 1049
0.020 Machining
MFH Micro Efficiency
0.016
D.O.C. (in)
0.012
Competitor C
0.008
Resists Chattering at High Feed Rates Subject to Chattering and Feed per
(fz = 0.016 ipt) Tooth Cannot Be Increased
0 0.008 0.016 0.024 0.032
fz (ipt)
(Internal Evaluation)
30
MFH Micro End Mill
DCX
DCONh6
DC
Fig. 1
APMX LH LF
DCX
DCONh6
Fig. 2
DC
APMX LH
LF
DCX
DCONh6
DC
Fig. 3
APMX LH
LF
DCX
h6
DCON
Fig. 4
DC
APMX LH
LF
DCX
DCONh6
DC Fig. 5
APMX LH
LF
Maximum Rake
Dimensions (in) Ramping Angle Angle Coolant Drawing Weight Max.
Inserts
No. of
Stock
Maximum Rake
Dimensions (mm) Ramping Angle Angle Coolant Drawing Weight Max.
Inserts
No. of
Stock
31
MFH Micro Modular End Mill
LF H
DCX CRKS
A
DCSFMS
DC
A
DCON
APMX
A-A Section
OAL
Unit
DC LF
BT30K-M08-45 MFH16-M08-01… Ø16 22 28.8
LF
LUX BT40K-M08-55 MFH16-M08-01… Ø16 22 28.7
D1
General Purpose
Þ : Standard Item
32
MFH Micro Cutting Performance
Cutter Dia: Ø0.375" ~ Ø0.500" Cutter Dia: Ø0.625"
Cutter Dia: Ø8mm ~ Ø12mm Cutter Dia: Ø14mm ~ Ø16mm
Cutter Part Number and Feed Rate (fz: ipt) *Recommended D.O.C. = 0.012" Reference Value Recommended Insert Grade (Vc: sfm)
Chipbreaker
Case Studies
33
BT Arbor (for Exchangeable Head / Two Face Contact)
LF Gage Line
(Gage Face)
Applicable End Mill Applicable Arbor
DCONWS
BD
Coolant Hole
G (Center Through System)
CRKS Attachment
Holder Dimensions
Dimensions (mm) Arbor
(Two Face Clamping)
Part Number Stock Coolant Hole Applicable End Mill (Head)
L BD DCONWS CRKS CCMS
BT30K- M08-45 � 45 14.7 8.5 M8×P1.25 BT30 MFH..-M08-..
M10-45 Þ 45 18.7 10.5 M10×P1.5 � BT30 MFH..-M10-..
M12-45 Þ 45 23 12.5 M12×P1.75 BT30 MFH..-M12-..
BT40K- M08-55 � 55 14.7 8.5 M8×P1.25 BT40 MFH..-M08-..
M10-60 � 60 18.7 10.5 M10×P1.5 BT40 MFH..-M10-..
�
M12-55 � 55 23 12.5 M12×P1.75 BT40 MFH..-M12-..
M16-65 � 65 30 17 M16×P2.0 BT40 MFH..-M16-..
Þ : Standard Item � : Made to Order
MFH16-M08-01… 16 22 28.8
LF MFH16-M08-03… 16 25 31.8
LUX BT30K- M08-45
MFH17-M08-03… 17 25 33.2
MFH-Mini MFH18-M08-03… 18 25 34.2
MFH20-M10-03… 20 30 36.8
M10-45
DC
MFH22-M10-… 22 30 39.2
MFH25-M12-… 25 35 42.8
LF M12-45
LUX
MFH28-M12-… 28 35 45.5
MFH-RAPTOR
MFH16-M08-01… 16 22 28.7
MFH16-M08-03… 16 25 31.7
BT40K- M08-55
MFH17-M08-03… 17 25 33.2
DC
MFH18-M08-03… 18 25 34.3
LF MFH20-M10-03… 20 30 38.7
M10-60
LUX MFH22-M10… 22 30 44.5
MFH-MAX MFH25-M12-… 25 35 44.6
M12-55
MFH28-M12-… 28 35 47.6
DC
MFH32-M16-… 32 40 51.2
MFH35-M16-10… 35 40 60.2
M16-65
LF MFH40-M16… 40 40 64
LUX
MFH42-M16… 42 40 64
BT30 K - M12 - 45
Arbor Size Two-Face Thread Size Length from
Clamping Spindle for Clamping the Gage
34
Approximate Programming Radius Adjustment
MFH Micro MFH Mini MFH MAX
Shape Programmable R Maximum Over Over Machined Programmable R Maximum Over Maximum Programmable R Maximum Over Maximum
Machining of Radius Portion Machining of Non-machined Machining of Non-machined
(in) (in) (in)
Radius (in) (in) Radius (in) Portion (in) Radius (in) Portion (in)
R0.039 0 0.0083 R0.063 (Recommended) 0 0.0154 R0.059 0 0.0559
R0.047 (Recommended) 0 0.0067 R0.079 0.0035 0.0138 R0.079 0 0.0488
M R0.059 0.0032 0.0039 R0.098 0.0102 0.0102 R0.118 (Recommended) 0 0.0343
Ma aximu Workpiece
chi m
nin Ov
g o er Side Wall Max. R0.079 0.0110 0.0004 R0.118 0.0181 0.0067 0.138 0.0024 0.0272
f Ra Inclination Angle
diu MFH Micro / MFH Mini: Cutting Edge Angle γ(°) = 12°, Side Wall Max. Inclination Angle = 90°
s
MFH (GM / GH)
Pro
gra
Cutting Edge Angle Programmable R (in) Maximum Over Maximum Non-machined Workpiece Side Wall Max.
Maxim achined Port
Non-m
mm
Machining Cutter Insert γ (°) (Recommended) Machining of Radius (in) Portion (in) Inclination Angle
ab
Portion
le R
um
DCX
(Drilling Diameter)
Cutter Type Min. Drilling Dia. Max. Drilling Dia. Max. Ramping Depth per Cycle
MFH Micro 2xDCX-0.138" 2xDCX-0.079" 0.020" • Keep machine depth per rotation less than max D.O.C. (S) in cutter dimensions chart
MFH Mini 2xDCX-0.315" 2xDCX-0.079" 0.039" Use climb milling
MFH (MFH...-10-...) 2xDCX-0.709" 2xDCX-0.079" GM = 0.059" •
MFH (MFH...-14-...) 2xDCX-0.984" 2xDCX-0.079" GM = 0.079" • Feed rate should be reduced to 50% of the recommended cutting conditions
MFH MAX 2xDCX-0.433" 2xDCX-0.079" 0.098" • Use caution to eliminate incidences caused by producing long chips
35
Drilling
Max. Drilling Depth Min. Cutting Length (X)
Cutter Type (Pd) for Flat Bottom Surface
MFH Micro 0.020" DCX-0.138"
MFH Mini 0.039" DCX-0.354"
MFH MAX 0.024" DCX-0.472"
Unit: inch
GM / GH LD FL
Cutter Type Max. Drilling Depth Min. Cutting Length (X) Max. Drilling Depth Min. Cutting Length (X) Max. Drilling Depth Min. Cutting Length (X)
(Pd) for Flat Bottom Surface (Pd) for Flat Bottom Surface (Pd) for Flat Bottom Surface
MFH (MFH...-10-...) 0.059" DCX-0.709" 0.059" DCX-0.551" 0.059" DCX-0.591"
MFH (MFH...-14-...) 0.079" DCX-0.945" 0.079" DCX-0.709" 0.079" DCX-0.748"
X
[Drilling Depth]
See Max. Drilling Depth (Pd) in the above cutting conditions
Traversing after Drilling
It is recommended to reduce feed by 25% of recommendation until Center Core is removed
Pd Axial feed rate recommendation per revolution is 0.008 ipr while drilling
Plunging
Contouring
Insert Ramping Plunging Helical Milling Pocketing
(Rising Wall Angle)
GM / GH � � (90°) � � �
LD � Limit (65°) × × ×
FL � Limit (80°) × × ×
Some applications are not available depending on chipbreaker.
For FL and LD type, there is a limit of rising wall angle during contouring.