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HRSL Dryer Test Procedures

This document summarizes the testing and simulation of sequencing programs for dryers at Infineon Melaka. It outlines 6 steps in the dewpoint control mode cycling of the dryers. Valves, blowers, heaters and other components were all found to operate correctly according to the programmed dryer sequence in each step. Individual components like valves and actuators were also tested directly and found to respond properly to programming and pressure changes. In conclusion, the dryer program was found to run normally through the sequence without any issues found in the component operation or programming logic.

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76 views3 pages

HRSL Dryer Test Procedures

This document summarizes the testing and simulation of sequencing programs for dryers at Infineon Melaka. It outlines 6 steps in the dewpoint control mode cycling of the dryers. Valves, blowers, heaters and other components were all found to operate correctly according to the programmed dryer sequence in each step. Individual components like valves and actuators were also tested directly and found to respond properly to programming and pressure changes. In conclusion, the dryer program was found to run normally through the sequence without any issues found in the component operation or programming logic.

Uploaded by

sYaiRazi syai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Tel : (603) 5569 1669, (603)-5568 1111

Fax : (603) 5569 1667


E-mail: [email protected]
Wedsite: www.donaldson.com

Customer : Infineon Melaka

Dryer : HRSL-8750, Dryer 1-4

Date : 25th July, 2022.

HRSL Dryer Sequencing Test and Program Simulation

Dewpoint Control Mode Remarks


1.0 Adsorption AD1, Adsorption AD2, 10 mins
K1 open, K2 open, K3/K9 close, K4/K10 close OK
V1 open, V2 close, V3 close, V4 close
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
1.1 Adsorption AD1, Pressure Release AD2, 10 mins
K1 open, K2 close, K3/K9 close, K4/K10 close OK
V1 open, V2 close, V3 close, V4 open
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
1.2 Adsorption AD1, Desorption AD2
K1 open, K2 close, K3/K9 close, K4/K10 open OK
V1 open, V2 close, V3 close, V4 close
Blower on, Heater on
K5 open, K6 close, K7 open, K8 close
1.3 Adsorption AD1, Heater Cooling
K1 open, K2 close, K3/K9 close, K4/K10 open OK
V1 open, V2 close, V3 close, V4 close
Blower on, Heater off
K5 open, K6 close, K7 open, K8 close
1.4 Adsorption AD1, Cooling AD2
K1 open, K2 close, K3/K9 close, K4/K10 open OK
V1 open, V2 close, V3 close, V4 close
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
1.5 Adsorption AD1, Pressure Build Up AD2, 10 mins
K1 open, K2 close, K3/K9 close, K4/K10 close OK
V1 open, V2 open, V3 close, V4 close
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
1.6 Adsorption AD1, Standby AD2
K1 open, K2 close, K3/K9 close, K4/K10 close OK
V1 open, V2 open, V3 close, V4 close
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
Trigger Dryer Switchover, Actual DP >= DP
Switch over setting.
2.0 Adsorption AD1, Adsorption AD2
K1 open, K2 open, K3/K9 close, K4/K10 close, OK
V1 close, V2 open, V3 close, V4 close,
Tel : (603) 5569 1669, (603)-5568 1111
Fax : (603) 5569 1667
E-mail: [email protected]
Wedsite: www.donaldson.com

Blower off, Heater off


K5 close, K6 open, K7 close, K8 open
2.1 Pressure release AD1, Adsorption AD2, 10 mins
K1 close, K2 open, K3/K9 close, K4/K10 close OK
V1 close, V2 open, V3 open, V4 close
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
2.2 Desorption AD1, Adsorption AD2
K1 close, K2 open, K3/K9 open, K4/K10 close OK
V1 close, V2 open, V3 close, V4 close
Blower on, Heater on
K5 open, K6 close, K7 open, K8 close
2.3 Heater Cooling, Adsorption AD2
K1 close, K2 open, K3/K9 open, K4/K10 close OK
V1 close, V2 open, V3 close, V4 close
Blower on, Heater off
K5 open, K6 close, K7 open, K8 close
2.4 Cooling AD1, Adsorption AD2
K1 close, K2 open, K3/K9 open, K4/K10 close OK
V1 close, V2 open, V3 close, V4 close
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
2.5 Pressure Build Up AD1, Adsorption AD2, 10 mins
K1 close, K2 open, K3/K9 close, K4/K10 close OK
V1 open, V2 open, V3 close, V4 close
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
2.6 Standby AD1, Adsorption AD2
K1 close, K2 open, K3/K9 close, K4/K10 close OK
V1 open, V2 open, V3 close, V4 close
Blower off, Heater off
K5 close, K6 open, K7 close, K8 open
3.0 Test K3/K9 valve Actual valve position
Dryer power on
PLC to K3/K9 - close Close
Manual toggle Festo valve for K3/K9 Close
Dryer power off Open
Dryer power on Open
Toggle Festo valve to normal Close
3.1 Test K3/K9 valve Actual valve position
Dryer power on
PLC to K3/K9 - close Close
Manual toggle Festo valve for K3/K9 Close
Dryer power off Open
Release instrument air pressure to 0bar Close
3.2 Test K4/K10 valve Actual valve position
Dryer power on
PLC to K4/K10 - close Close
Manual toggle Festo valve for K4/K10 Close
Dryer power off Open
Tel : (603) 5569 1669, (603)-5568 1111
Fax : (603) 5569 1667
E-mail: [email protected]
Wedsite: www.donaldson.com

Dryer power on Open


Toggle Festo valve to normal Close
3.3 Test K4/K10 valve
Dryer power on
PLC to K4/K10 - close Close
Manual toggle Festo valve for K4/K10 Close
Dryer power off Open
Release instrument air pressure to 0bar Close

Test dryer program without pressurizing dryer system. Run short cycle program to test all program
steps. Dryer program run normal follow dryer sequence as above. Tested all butterfly valve and
pneumatic actuator operation, all turning are smooth and follow program logic.

Yours faithfully,

Sik Cheng Boon

Service Manager

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