Automation Operation Manual
Automation Operation Manual
Content
• Preface
• Screen/function Description
• Home Screen Description
• Axis Module—Function tree diagram
• Coordinate
• Screen Description
• Coordinate Display
• F (Feed rate)
• S (Spindle speed)
• Run Time
• WorkPiece number
• T (Tool number)
• Switch Coordinate
• WorkPiece coordinate
• Latch Machine Coordinate
• WorkPiece Coordinate Increment
• Program
• Execute
• Delete line
• CanCycle
• Insert cycle
• Edit Cycle
• SubEdit Menu
• Search
• Find Next
• Replace
• Replace All
• Goto Line
• Copy Line
• Insert Line
• Block Copy
• Copy/Paste
• Cut
• Copy
• Paste
• Undo
• Select All
• File Manager
• New File
• Copy File
• Delete File
• File Transfer
• File Import
• File Export
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• Monitor
• Screen description
• Machine State Monitor
• Program Monitor
• Machining Information Monitor
• Machining Parameter Display
• Simulation Display
• Execute
• Param. Set
• Work Record
• Operation
• System State
• Not Ready
• Ready
• Busy
• Feed Hold
• B-Stop
• Preparation
• Machining Program
• Auto
• Single Block
• Home
• Program Preparation and Execute Machining
• Select NC Program
• Break Point Retract
• Machining Monitor
• Part Count Manager
• Work Record Function
• Alarm Processing
• Emergency Stop
• Alarm Display
• Pending Alarm
• History Alarm
• Save Alarm
• Network Setting
• Controller Setting
• PC Setting
• XP
• VISTA
• Win7
• Fast Diagnosis
• System Data
• Axes Data
• System Setting
• Input/Display Unit
• System Date/Time Setting
• System font size
• Backup System
• About
• Screen Adjust
• Contact Window
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1 Preface
eHMC & FC is a SYNTEC controller specially designed for the automation market. There are diversified demands
in the market and requirements of customizing dedicated screens for the machine. eHMC & FC ( hereafter
referred to as "automation controller" ) are equipped with the following things
1. 【Axis module】Provide a basis for secondary customization of machinery factories and electric control
personnel
2. 【Electronic module】Provide diagnosis when machine conditions occur in machinery factories
This manual explains the functions of【Axis module】, so that the mechanical factory or electronic personnel
have a basic understanding when doing secondary development.
Preface – 5
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2 Screen/function Description
1 Date 8 Keyboard on
5 Mode 12 Alarm
7 Prompt
Screen/function Description – 6
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Screen/function Description – 7
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2.3 Coordinate
• Path
• F1 Axis Module→F1 Coordinate
• Description
• Operation for the coordinate displayed on machine.
• Show frequently used machining information.
Coordinate Display
• This screen can display 4 coordinate systems simultaneously.
• Switch the coordinate system currently displayed on the top left area through the “Switch Coordinate”
button.
F (Feed rate)
• Display the Feed rate set by the user.
• Display the actual Feed rate of the machine.
• Display the percentage of Feed rate set by the user.
S (Spindle speed)
• Display the spindle speed set by the user.
Screen/function Description – 8
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Run Time
• Displays the execution time of the NC program while machining.
WorkPiece number
• Show the number of times the NC program has been processed. With the setting of Pr3804, each time the
program is executed to the specified M code, the workpiece counter will automatically increase by one,
and the single-piece processing time will return to zero. When the required number of workpieces is
reached, it will automatically enter the pause state.
T (Tool number)
• Display the tool number and tool compensation number currently used in machining.
Screen/function Description – 9
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• Path
• F1 Axis Module→F1 Coordinate→F2 WorkPiece Coord.
• Description
• This function key can switch to the "workpiece coordinate" page to set the system.
• If the user does not set any G54~G59.10 in the NC program, the system defaults to G54.
• External shift: it acts on the coordinate system of all coordinate systems (G54~G59.10).
• Instruction
• Use【PageUp】【PageDown】to switch between pages.
Screen/function Description – 10
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• Example
1. Current X-axis machine coordinate value is 5.000.
2. Current X axis coordinate value of G54 is 0.000.
3. Move the cursor to the X axis coordinate of G54.
4. Click "Latch Machine Coord.".
5. X axis coordinate value of G54 is changed to 5.000.
Screen/function Description – 11
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2.4 Program
• Path
• F1 Axis Module->F2 Program
• Description
• Syntec controller provides the function of program editing, and the user can edit program under
this function key.
• Instruction
• Use【PageUp】【PageDown】to switch between pages.
• Compatibility change of button bar:
• ISSUE-11338: Target version 10.116.36U, 10.116.49, 10.117.49
Take 8 keys as an example
Change content Close the Arm button row milling machine specifications,
and adjust the HC button row
Before
After
Screen/function Description – 12
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2.4.1 Execute
• Path
• F2 Program→F1 Execute
• Description
• This button can assign the editing program as a NC program and switch the screen to the
"Monitoring" page
• Note
• This button is invalid during machining.
2.4.3 CanCycle
• Path
• F1 Axis Module→F2 Program->F3 CanCycle
• Description
• When editing a program, the system provides many G codes whose definitions are different, the
function can help users to edit G codes easily.
Screen/function Description – 13
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Insert cycle
• Path
• F1 Axis Module->F2 Program->F3 CanCycle->F1 Insert Cycle
• Instruction
1. In the editing program, move the cursor to where you want to add the cycle, press "Insert Cycle" ,select
the cycle you want according to the CanCycle instructions, and set the required parameters.
2. Press "confirm" and the edited cycle will be added to the line below the cursor of the editing program.
Edit Cycle
• Path
• F1 Axis Module->F2 Program->F3 CanCycle->F2 Edit Cycle
• Description
• Edit the current cycle where the cursor is.
• Instruction
• Move the cursor to the cycle to be modified, and press "Edit Cycle", the editing cycle content will
be substituted into the CanCycle screen, and the user can press confirm to modify the cycle.
• Path
• F1 Axis Module->F2 Program→F5 SubEdit Menu
• Description
• This button can perform string processing for the editing program.
Screen/function Description – 14
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Search
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu→F1 Search
• Description
• Search string in the editing program.
• After pressing "Search", a dialog window will pop up, and you can type in "String Search".
Find Next
• Path
• F1 Axis Module->F2 Program→F5 SubEdit Menu->F1 search->F1 Find Next
• Description
• In the editing program, search down from the cursor position for the same string as the "String
Search".
• Move the cursor and screen to the next same string and highlight it.
Screen/function Description – 15
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Replace
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu→F2 Replace
• Description
• Search down from the cursor position for the same string as the "Search String", and replace it
with the "Replace String".
• Instruction
1. Touch the screen to switch the cursor between "Search String" and "Replace String", and enter on the
keyboard.
2. If there is no highlighted string in the screen, the "Find Next" action will be performed first.
3. Click "Replace" again to replace the highlighted string with the new one and perform the "Find Next"
action.
4. To skip the currently highlighted string, click "Find Next".
Replace All
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu->F2 Replace->F3 Replace All
• Description
• Replace all the strings highlighted in the "Search String" with new strings in the editing file, and
move the cursor to the last line of the file.
Goto Line
• Path
Screen/function Description – 16
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Copy Line
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu→F4 Copy Line
• Description
• Copy the highlighted line where the current cursor is located
Insert Line
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu->F5 Insert Line
• Description
• Paste the copied content of "Copy Line"
Block Copy
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu→F6 Block Copy
• Description
• Copy the block that has been selected in current program.
Copy/Paste
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu->F7 Copy/Paste
• Description
• Perform multi-line cutting, copying, and pasting actions for the editing program.
Cut
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu->F7 Copy/Paste->F1 Cut
• Description
• Cut the selected block in the program (highlighted block).
Copy
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu->F7 Copy/Past->F2 Copy
• Description
• Copy the selected block in the program (highlighted block).
Paste
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu->F7 Copy/Past->F3 Paste
• Description
• Paste the content of the block executed by "cut"/"copy" to the line where the current cursor is
located.
Screen/function Description – 17
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Undo
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu->F7 Copy/Past->F4 Undo
• Description
• Revert to the last action (only one step)
Select All
• Path
• F1 Axis Module->F2 Program->F5 SubEdit Menu->F7 Copy/Past->F5 Select All
• Description
• Highlight all program content at once
• Instruction
1. Touch the screen to determine the area of the block to be edited, and the selected area will be
highlighted.
2. Click "Cut".
• The program in the highlighted area is cut out.
3. If you use "Block Copy", the program in the highlighted area will not be cut, only the highlight effect will
be cancelled.
4. Move the cursor to the target place, and click "Paste" to paste the previously highlighted area to the
current cursor location.
• Path
Screen/function Description – 18
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Before
After
New File
• Path
• F1 Axis Module->F2 Program→F8 File Manager->F1 New File
• Description
• Add a new file, and it will be designated as the editing file.
• Instruction
• Click "New File" and a dialog window will pop up. Enter the file name of the new file.
• Note
• The default file format is without extension. If you want to open a file with extension, such as
*.NC, just enter *.NC when setting the file name.
• The length of the file name (including the extension) cannot exceed 32 characters.
Copy File
• Path
• F1 Axis Module->F2 Program→F8 File Manager->F2 Copy File
• Description
• Copy the currently selected file.
• Instruction
1. Select the file by touching.
2. After selecting, click "Copy File".
3. Enter the file name of the new file in the pop up dialog window.
• Note
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• The default file format is without extension. If you want to open a file with extension, such as
*.NC, just enter *.NC when setting the file name.
• The length of the file name (including the extension) cannot exceed 32 characters.
Delete File
• Path
• F1 Axis Module→F2 Program→F8 File Manager->F3 Delete File
• Description
• Delete the currently selected file.
• Instruction
• After clicking "Delete File", a file selection box will appear in front of all files on the "File Manager"
page. Touch the screen or use the Sub-function key to select the file to be deleted.
• Sub-function key description
1. Select: Select the file to be deleted. You can mark multiple files at the same time, or cancel the marked
file.
2. Select ALL: Mark all files.
3. Cancel Select: Cancel all marked files.
4. Delete File: Delete all marked files.
5. Delete ALL: Delete all files in the disk.
• Note
• The processing file and the editing file cannot be deleted.
File Transfer
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• Path
• F1 Axis Module→F2 Program→F8 File Manager→F4 File Transfer
• Description
• File import and export
File Import
• Path
• F1 Axis Module->F2 Program->F8 File Manager→F4 File Transfer->F1 File Import
• Description
• Import the external file into the controller.
• Screen description
• The top of the screen is the external device options. Users can choose the following options
a. USBDisk
b. DiskA
c. Network
d. USBDisk2
• The bottom left is the file structure of the external device
• The bottom right is the processing file stored in the internal device of the controller
• Sub-function key description
1. Copy: Import the marked file from the external device to the internal device.
2. Select: Press this button to mark files, you can mark multiple files at the same time, or you can cancel the
marked files.
3. Select ALL: Mark all files.
4. Cancel Select: Cancel all marked files.
5. Device Select: Change the source of external device.
• Instruction
1. After clicking "File Import", a file selection window will pop up.
2. The preset external device is USBDisk.
3. If you want to change the file import source, you can touch the screen to change the left block to the file
structure of the external device.
4. Touch and click the space in front to mark the file to be imported.
5. After marking all the files to be imported, click "Copy", and all the marked files will be imported from the
external device to the internal device.
6. Window Select: Switch internal device and external device.
File Export
• Path
• F1 Axis Module->F2 Program->F8 File Manager->F4 File Transfer->F2 File Export
• Description
• Export the controller file to an external folder.
• Screen description
• The top of the screen is the external device options. Users can choose the following options
a. USBDisk
b. DiskA
c. Network
d. USBDisk2
• The bottom left is the processing file currently stored on the internal device of the controller
Screen/function Description – 21
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2.5 Monitor
• Path
• F1 Axis Module→F3 Monitor
• Description
• These function keys provide necessary information for monitoring during machining.
Screen/function Description – 22
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Before
After
Program Monitor
• Here will show
• Machining program that is currently processing
• The yellow area will indicate the executing block
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• Description
• This area overlaps with "Param. Set".
• Use "Param. Set" to switch the display.
• Screen description
1. G code
a. Show the executing G code in the system.
2. Run Time
a. Machining time for single workpiece.
b. The counting will reset when machining starts.
3. Accumulated Time
a. Accumulated run time.
4. Override
a. G00 override
b. G01 override
c. Spindle override
5. Accumulated part
a. The total number of workpiece that have been machined.
b. Won't reset automatically.
c. To manually reset, press "Param. Set" to switch to "Machining Parameter Display", and set
"Accumulated Part" to 0.
6. Part Count
a. Start from 0 while every time the processing is executed.
b. Display the number of workpieces currently machined.
7. Start Block
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• Description
• This area overlaps with “Machining Information Monitor”.
• Use “Parameter Set” to switch between these displays.
• Screen Description
1. Serial number of break point
a. Show the serial number (N) where the machining was interrupted last time.
2. Line number of break point
a. Show the line number (L) where the machining was interrupted last time.
3. Spindle speed
a. Set the speed of the spindle.
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Simulation Display
• Description
• This area shows the tool path of the current processing file.
2.5.2 Execute
• Path
• F1 Axis Module→F3 Monitor→F1 Execute
• Description
• Load the program edit page.
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3 Operation
3.1.2 Ready
System can implement all operations under Ready state.
• Conditions:
• "Emergency stop" button is released and no alarm occurs, system will switch state from "Not
Ready" to "Ready".
• Under "Busy"/ "FeedHold"/ "B-stop" state, if user presses "Reset", system will switch to "Ready"
state.
3.1.3 Busy
System is executing NC program.
• Conditions:
• Under "Ready"/ "FeedHold"/ "B-stop" state, system will switch to "Busy" state.
3.1.5 B-Stop
System pauses the motion of the machine at the end of the block while machining.
• Conditions:
• Executing M0 under "Busy" state.
• Single block function is triggered under "Busy" state.
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• Note
• Spindle will keep rotating under "B-Stop" state.
3.2 Preparation
Auto
• Description
• Execute "Machining Program"
• Conditions:
• System is on "Ready" state
• "Auto" mode is selected
• Operation:
1. Press "CYCLE START" button
2. System will process the current machining program.
3. System state will be switched from "Ready" to "Busy".
4. The state will be switched back to "Ready" when finished.
Single Block
• Description
• Execute each single block in program
• Conditions:
• System is on "Ready" state
• Single block mode is selected
• Operation:
1. Press "CYCLE START" button
2. System will execute the current program in single block
3. System state will be switched from "Ready" to "Busy" when machining is started.
4. System state will be switched back to "Ready" when finished.
3.2.2 Home
Because all coordinates settings are based on Machine zero point (HOME), it is necessary to confirm the position
of point every time the controller is turned on. Therefore, return to reference point (search HOME) is very
important.
• Conditions:
• System is on "Ready" state.
• "Home" mode is selected.
• Operation
1. Press axis direction key (X↑, X↓, Y↑, Y↓, Z↑ or Z↓) ,each axis would start HOMING
2. After HOMING, the axis will be stationary and all machine coordinates will be reset to zero.
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• Note
• Stroke protection in software is activated only after Homing is finished.
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• Wait for the cursor to move to the entered line number or serial number after confirming.
• Execute machining.
• Related parameters
• Pr.3851 = 999900
• Suitable for small programs. The program will be recovered after simulating
interpretation and machine at where the entered line number or serial number is.
• Recovery status: M03/04/05、S-code、F-code、G54/G55..、G90/G91、G94/G95l
• The standard recovery status is as above, if the rest needs to be recovered, please
contact the machinery.
• Pr.3851 = 888800
• Suitable for large programs. The system does not perform simulating
interpretation. After a quick scan of the program, it will be recovered and machine
at where the entered line number or serial number is.
• Recovery status: G90/G91 、G43/G44/G49、G40/G41/G42、
G00/01/02/03/33/34/35、G54/G55..、G51.1/G50.1、G94/G95、G17/G18/G19l
• No other status can be recovered
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• Description
1. Accumulated Part Count
a. The total number of workpiece processed by the machine.
2. Required Part Count
a. The specified number from a machining program. If system runs machining program with M99, it
stops once the required number of part is reached and informs that the required number is
reached.
3. Part Count
a. Once the program machines with M99, this number will be accumulated until reset
4. Condition to reset part count (clear to 0)
a. Required part count is reached
b. Change machining files
c. Modify the required part count, and the required part count is smaller than part count
Pending Alarm
1. The current state of system alarm.
2. Once an alarm occurs, an alarming window will pop up on screen with current alarm content.
3. Press the far left function key, ESC, to jump out of that window.
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4. If the alarm has not been cleared, the Reset function will be triggered and the alarm window will pop up
again.
5. Switch to "F5 Electronic Module→F1 Maintain" page and it will show the pending alarm.
6. Allow to check the possible causes of the alarms that have occurred in the system through this page.
7. Path: F5 Electronic Module→F1 Maintain→F1 Alarm Display→F2 History Alarm
8. In the No. column, the smaller number it is, the later the alarm occurs
History Alarm
1. Allow to check the possible causes of the alarms that have occurred in the system through this page.
2. Path: F5 Electronic Module→F1 Maintain→F1 Alarm Display→F2 History Alarm
3. In the No. column, the smaller number it is, the later the alarm occurs
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7.
8. User Name: Enter "GUEST".
9. After pressing "F1 Save Setting", restart the controller to complete the setting.
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3.5.2 PC Setting
XP
1. Guest account setting
Log in as Administrator and select "start" => "control panel" => "user account" , enable "Guest" account
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3. Click "OK" to confirm sharing setting; Select "Share this folder on the network", and "Allow network
users to change my files".
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remember these setting contents. You will use these later when setting controller.
5. TCP/IP setting
"Start" => "Setting" => "Network connections" and right click on "Properties", and select "Internet
Protocol [TCP/IP]"
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• Jumper cable (without HUB), select "use the following IP address" and enter IP address (the forth
number must be different from controller setting) and Subnet mask (same with controller setting)
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VISTA
1. Guest account setting
Log in as Administrator and select "start" => "control panel" => "user account" => "Guest" account\
2. Sharing resource setting
Create a sharing folder, and change this folder's setting to offer controller to use, as the below pictures.
• Right click on folder and click "Properties", switch to tab "Sharing", and click "advanced sharing"
• Click "share this forlder"
• Click "Permissions"
• Click "add"
• Enter "GUEST" as the new group name, click "OK" to complete setting
3. Security setting
Right click folder => click "Properties" => "Security" => "Edit" => add "Guest" as a new group, and
maximize permission for "Guest" group.
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• Log in as Administrator and do the followings in sequence. "start" => "control panel" => "network
and sharing center" => "network connection manager" => "properties"
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Win7
• Sharing resource setting
Create a sharing folder, and change this folder's setting to offer controller to use, as the below pictures.
1. Right click folder, click "share with" and "specific people"
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2. Share this folder to "Everyone", and then click "Share" as below. Set "access level" as write/read
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5. Open"network and sharing center", select "Turn off Public folder ...." and "Turn off password protected
sharing"
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• TCP/IP Setting)
a. Path: "Start" => "Control panel" => "Network and sharing center" => "network connection
manager" => "properties"
b. Double click "Internet Protocol Version 4 (TCP/IPv4)"
i. Jumper cable(without HUB), select "use the following IP address" and enter IP
address(the forth number is different from controller setting) and Subnet mask(same with
controller setting)
ii. Network cable(with HUB), select "Obtain an IP address automatically"
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• Path
• F5 Electronic Module->F1 Maintain->F3 Fast Diagnosis->F1 System Data
• Description
• Display basic system and spindle information for diagnoses.
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• Path
• F5 Electronic Module->F1 Maintain->F3 Fast Diagnosis->F2 Axes Data
• Description
• Display basic axes information for diagnoses.
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• Path
• F5 Electronic Module->F1 Maintain->F5 System Setting
• Description
• This page is used for system environment setting.
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• MM: minute
• SS: second
3.9 About
• Path
• F5 Electronic Module->F1 Maintain->F10 Next->F5 About
• Description
• Provide controller software version
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4 Contact Window
Contact Window – 53
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Contact Window – 54