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No CTC1-003-GEN-AZ7-SCH-01
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PROJECT
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TABLE OF CONTENTS

1.0 GENERAL 3
1.1 INTRODUCTION 3
1.2 PURPOSE 4
1.3 LANGUAGE 4
1.4 UNITS 4
1.5 LANGUAGE 4
1.6 ABBREVIATIONS 4
2.0 CODES, SPECIFICATIONS AND REFERENCES 4
2.1 REFERENCES AND APPLICABLE CODES 5
2.2 PROJECT DOCUMENTS 6
3.0 GENERAL TECHNICAL REQUIREMENTS 6
4.0 BASIC PAINTING SCHEDULES FOR CTC1 PLATFORM 7
4.1. Painting schedule №.1 for carbon steel surfaces on Topside 7
4.2. Painting schedule №.2 for carbon steel surfaces inside rooms 9
4.3. Painting schedule №.3 for Outside decks exposed to weather. 9
4.4. Painting schedule №.4 for galvanized steel surfaces 11
4.5. Painting schedule №.5 for stainless steel surfaces 11
4.6. Painting schedule №.6 for inside tanks and vessels 12
4.7. Painting schedule №.7 for steel structures from el. (+) 21.00m to splash zone 14
4.8. Painting schedule №.8 for risers and all steel structures of Splash Zone of Jacket.
14
4.9. Painting schedule №.9 for carbon steel surfaces of piping, skids and other
equipment manufactured by Vendor. 14
4.10. Painting schedule №.10 for carbon steel surfaces of valves, fittings manufactured
by Vendor. 15

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1.0 GENERAL
1.1 INTRODUCTION
The “Ca Tam” Oil Field is located at Block 09-3/12, approximately 160 km South-East
of Vung Tau City, offshore the Socialist Republic of Vietnam. It belongs to Joint
Venture of Vietsovpetro, PVEP and Bitexco. There are two wellhead platforms (CTC1
and CTC2) in the “Ca Tam” Oil Field Development Plan. The CTC1 platform will be
installed in the first stage and the CTC2 platform – in future.
The CTC1 wellhead platform consists of Jacket with Boat Landing, MSF - Module
Support Frame (Sub Main Deck), Topside with Vent Boom and Helideck. There are 12
well slots on the CTC1 platform. CTC1 platform topside facilities are able to
accommodate the processing of the well stream fluid, gaslift gas and water injection
requirements as well as other utility systems.
The CTC1 platform is connected to the nearest existing platforms located at the White
Tiger, White Bear and Dragon oil fields, block 09-1, via subsea pipelines and cables.
Produced liquid of the CTC1 platform will be transported to the RP2 platform at Dragon
oil field for further processing. Separated gas – to CCP platform via BK14 (at White
Tiger oil field) and GTC1 (at White Bear oil field) platforms. Gaslift gas and water
injection for CTC1 will be supplied from GTC1 platform via subsea pipelines.
The CTC1 platform is designed as a hub platform which will be connected to and
received products from the CTC2 platform via subsea pipelines and cables in future.
In the first stage, the “Ca Tam Oil Field Development Project” includes 5 sub-projects
called “CTC1 Wellhead Platform”, “Subsea Pipelines and Cables”, “RP2 Modification”,
“GTC1 Modification” and “BK14 Modification”.
The location of the CTC1 and related platforms is shown in the figure 1 as below.

Figure 1 – CTC1 Wellhead Platform Location

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1.2 PURPOSE AND SCOPE OF WORK

The purpose of this document is to recommend generic painting schedules to be
applied on metallic substrates for corrosion protection of steel structures, piping,
process, valves, vessels and other facilities of CTC-1 platform, operating in marine
environment in accordance with the current codes and standards.

1.3 LANGUAGE
The English Language shall be used in all the project drawings, specifications,
calculations, datasheets and reports. The English and Russian Languages could be
used in the project communications, correspondences and progress reports.

1.4 UNITS
The International System of Units (S.I) shall be used.
1.5 LANGUAGE
All documentation and correspondence shall be in the English Language.
1.6 ABBREVIATIONS

Vietsovpetro: Joint Venture Vietsovpetro.

BS : British Standard.

ISO : International Standards Organisation.

NACE National Association of Corrosion Engineers.

QA : Quality Assurance.

QC : Quality Control.

DFT : Dry Film Thickness.

WFT: Wet Film Thickness.

GFE Glass Flake Epoxy.

2.0 CODES, SPECIFICATIONS AND REFERENCES
The latest editions of all applicable codes, specifications and references shall define the
minimum requirements applicable to the subject work and no statement contained in this
document shall be construed as limiting the work to such minimum requirements.
Wherever conflicts or omissions between codes, specifications and contract occur, the
most onerous condition shall apply. Contractor is responsible for reviewing the list below and
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informing the Client of any omissions. All conflicts shall be formally brought to the attention of
the Client.

2.1 REFERENCES AND APPLICABLE CODES

The surface preparation, coat application, quality coat material and qualification of the
applied coating shall comply with the requirements as set out in the following international
standards and specifications of coat manufacturer(s).

ASTM D 1186 Nondestructive Measurment of Dry Film Thickness of

Nonmagnetiic Coatings applied to a ferrous base.
ASTM D 1640 Standard Test Methods for Drying, Curing, or Film Formation of
Organic Coating at Room Tempraturer.
ASTM D 3359 Standard Test Methods for Measuring Adhesion by Tape Test.
ASTM D 4541 Standard Test Methods for Pull-Off Strength of Coatings Using
Portable Adhesion Testers.
ISO 12944 Paints and varnishhe – Corrosion protection of steel structures
by protection paint system. Protective painting systems.
Part 5
ISO 12944 Paints and varnishhe – Corrosion protection of steel structures
Part 8 by protection paint system. Development of specifications for
new work and maintenance.
ISO 8501-1 Preparation of Steel Substrates before Application of Paints and
Related Products - Visual assessment of surface cleanliness.
Part 1: Rust grades and preparation grades of uncoated steel
substrates and of steel substrates after overall removal of
previous coatings.
ISO 8503 Preparation of Steel Substrates before Application of Paints and
Related Products Surface Roughness Characteristics of Blast-
Cleaned Steel Substrates – Parts 1, 2, 3 and 4.
ISO 8504-3 Preparation of Steel Substrates Before Application of Paints and
related Products – Surface preparation Methods. Part 3: Hand
and Power Tool cleaning.

ISO 9000 Quality management systems.

NACE RP 0188 Standard Test Methods for Discontinuity (Holiday) Testing of
Protective Coatings.
SSPC SP- 1 Solvent Cleaning.
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SSPC SP-2 Hand Tool Cleaning.

SSPC SP-3 Power Tool Cleaning.
SSPC SP-5 White Metal Blast Cleaning.
SSPC SP-10 Near White Metal Blast Cleaning.

2.2 PROJECT DOCUMENTS

CTC1-003-JK-AZ7-SP-01 Specification for anodes

CTC1-003-GEN-AZ7-SP-01 Technical specification for painting

CTC1-003-GEN-AZ7-SP-02 Specification for abrasive materials

3.0 GENERAL TECHNICAL REQUIREMENTS

Basic painting shcedules in this document are recommended to apply for new building.
Paint materials and painting schedules recommended for construction CTC1 wellhead
plaform.
Paint materials proposed by the manufacturers shall provide high quality and ensure the
following minimum technical requirements:
 Comply with the paint types and layers of the generic painting schedules below.
 Comply with the specified total dry film thickness of the generic painting schedule.
However, the thickness of each painting layer can be adjusted to meet the
Manufacturer’s painting specifications, except for the special coatings basing on
polyurethane, inorganic zinc silicate, zinc rich primer and silicone resins.
 Pot life after mixing of paint materials should be to extend as long as practical ( 1
hour at temperature 35oC, in general).
 Over coating time between coating should be as long as possible, especially
required for a primer.
 Holiday test shall be performed in accordance with the standard NACE RP 0188-
88. Criteria for acceptable coatings are no holiday.
 Provide the adhesion strength of minimum 5 MPa according to hydraulic adhesion
tester determined by the standard ASTM D 4541 as well as low penetrability and no
defect determined with the standard NACE RP 0118-88 for the coatings basing on
epoxy/polyurethane resins with total DFT ≤ 450 microns and 7 MPa according to
hydraulic adhesion tester for the coatings based on glass flake epoxy resin with
total DFT from 500-1500 microns..
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 The paint materials shall be prepared and applied in accordance with the
instructions of the Manufacturer and the painting specifications.
 Applied suitably to normal conditions of paint preparation, surface cleaness and
paint spraying equipment on field fabrication yards and offshore platform.
 Providing multi-colour and full complying with the specified by the colour code in
painting specification. The colour of final coatings is to be gloss, resistant to
different corrosion environments and bright when applied inside separators and
tanks.
 The paint materials applied for enclosed rooms, tanks and technological systems
an offshore platforms shall provide the following safety and environmental
requirements:
- Solvent free or high volume solid.
- Not to offer an undue fire hazard and not to be capable of producing excessive
quantities of smoke.
- Supplied with product data sheets and safety material data sheets and other
relative safety documents.
- Supplied with the fire-approved certificate(s) issued by the international fire
research center/international register for protection coatings applied inside tanks
and vessels..
 The coatings applied in accordance with the specified generic painting schedule for
the project shall provide durable service lifetime from 10-15 years and a minimum
warranty period of 05 years.

4.0 BASIC PAINTING SCHEDULES FOR CTC1 PLATFORM

4.1. Painting schedule №.4.1 for carbon steel surfaces on Topside

(Including: beam structures, skids, ceilings, walls, handrails, equipment, technical piping,
and tank exteriors in the topside ).
Description Surface prepatation Coat Generic Paint Type DFT (µm)
1 2 3 4 5
O
4.1.1 Painting schedule №.4.1.1 for non-insulated facilities in temperature ≤ 120 C
a) Initial painting
1st Inorganic Zinc Sillicate 65
Blast cleaning to Sa
2.5/ISO 8501-1 2nd Tie coat/ mist coat Epoxy 35
New
building Surface profile: 30  80 3rd Modified Epoxy 170
µm 4th Polyurethane Finish 50
Total dry film thickness: 320
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Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5

b) Spot repair painting

Blast cleaning to Sa 1st Zinc Rich Epoxy Primer 50

2.5/ISO 8501-1 2nd Modified Epoxy 110
New
Surface profile: 30  80 3rd Modified Epoxy 110
building
µm
4th Polyurethane Finish 50
Total dry film thickness: 320
4.1.2 Painting schedule №.4.1.2 for non- insulated facilities operating up to temperature
400OC
Initial painting & Spot repair painting
1st Inorganic Zinc Sillicate 65
Blast cleaning to Sa
New 2.5/ISO 8501-1 2nd Silicon Aluminum 25
building Surface profile: 30  80
3rd Silicon Aluminum 25
µm
Total dry film thickness: 115
4.1.3 Painting schedule №.4.1.3 for non- insulated facilities operating up to temperature
600OC
Initial painting & Spot repair painting
1st Silicon Aluminum 25
Blast cleaning to Sa
New 2.5/ISO 8501-1 2nd Silicon Aluminum 25
building Surface profile: 30  80
3rd Silicon Aluminum 25
µm
Total dry film thickness: 75
4.1.4 Painting schedule №.4.1.4 for insulated facilities in temperature ≤ 120 OC
Initial painting & Spot repair painting
Blast cleaning to Sa 1st Epoxy Phenolic 100
New 2.5/ISO 8501-1
building 2nd Epoxy Phenolic 100
Surface profile: 30  80
µm Total dry film thickness: 200
o o
4.1.5 Painting schedule №.4.1.5 for insulated facilities in temperature 120 C<T<400 C
Initial painting & Spot repair painting
New Blast cleaning to Sa 1st Inorganic Zinc Sillicate 65

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Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
building 2.5/ISO 8501-1
Surface profile: 30  80 Total dry film thickness: 65
µm

4.2. Painting schedule №.4.2 for carbon steel surfaces inside rooms

Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
a) Initial painting
1st Inorganic Zinc Sillicate 65
Blast cleaning to Sa 2nd Tie coat/ mist coat Epoxy 35
New 2.5/ISO 8501-1
building 3rd Modified Epoxy 150
Surface profile: 30  80
µm 4th Polyurethane Finish 50
Total dry film thickness: 300
b) Spot repair painting
Blast cleaning to Sa 1st Zinc Rich Epoxy Primer 50
2.5/ISO 8501-1
New 2nd Modified Epoxy 200
Surface profile: 30  80
building 3rd Polyurethane Finish 50
µm
Total dry film thickness: 300

4.3. Painting schedule №.4.3 for Outside decks exposed to weather.

Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
4.3.1 Painting schedule №.4.3.1 for Moderate Mechanical Stress Decks, steel equipment/
piping under main deck.
a) Initial painting

Blast cleaning to Sa 1st Inorganic Zinc Sillicate 65

New 2.5/ISO 8501-1
building 2nd Tie coat/ mist coat Epoxy 35
Surface profile: 30  80 3 rd
Epoxy Deck Coating 150

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Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
µm 4th Epoxy Deck Coating 150
5th Polyurethane Finish 50
Total dry film thickness: 450
b) Spot repair painting

Blast cleaning to Sa 1st Zinc Rich Epoxy Primer 50

2.5/ISO 8501-1 2nd Epoxy Deck Coating 175
New
Surface profile: 30  80 3 rd
Epoxy Deck Coating 175
building
µm
4th Polyurethane Finish 50
Total dry film thickness: 450
4.3.2 Painting schedule №.4.3.2 for upside/ underside carbon steel Decks: helideck, upper
deck, Platform deck, main deck, sub-main deck other outside decks.
a) Initial painting

Blast cleaning to Sa 1st Glass Flake Epoxy 500

New 2.5/ISO 8501-1 2nd Glass Flake Epoxy 500
building Surface profile: 70  120 3rd Polyurethane Finish 50
µm
Total dry film thickness: 1050
4.3.3 Painting schedule №.4.3.3 for Anti-skid walkways ( if any).
a) Initial painting
1st Glass Flake Epoxy 500
2nd Glass Flake Epoxy 300
Blast cleaning to Sa Anti-skid aluminum powder
New 2.5/ISO 8501-1 with 600-850 µm size.
building Surface profile: 70  120 Glass Flake Epoxy or
3rd 200
µm Epoxy Deck Coating
4th Polyurethane Finish 50
Total dry film thickness: 1050
4.3.4 Painting schedule №.4.3.4 for galvanized grating decks.
Initial painting & Spot repair painting

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Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5

1st Special Epoxy Paint 50

New Degrease galvanized 2nd Modified Epoxy 150

building surfaces to SP1-SSPC
3rd Polyurethane Finish 50
Total dry film thickness: 250

Note: The anti-skid powder should be applied on wet paint of second layer on walkways and
escape routes. The anti-skid painting system 3.3 and the size of anti-skid powders can be
changed in accordance with the recommendation of the manufacturer.

4.4. Painting schedule №.4.4 for galvanized steel surfaces

Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
4.4.1 Painting schedule №.4.4.1 for galvanized steel surfaces on Topside
Initial painting & Spot repair painting
1st Special Epoxy Paint 60
New Degrease galvanized
building surfaces to SP1-SSPC 2nd Polyurethane Finish 50
Total dry film thickness: 110
4.4.2 Painting schedule №.4.4.2 for galvanized steel surfaces, brass piping below main deck.
Initial painting & Spot repair painting
1st Special Epoxy Paint 50

New Degrease galvanized 2nd Modified Epoxy 150

building surfaces to SP1-SSPC
3rd Polyurethane Finish 50
Total dry film thickness: 250

Note: The epoxy primer is to be recommended by the manufacturer(s) for suitable application on
galvanized steel surfaces.

4.5. Painting schedule №.4.5 for stainless steel surfaces

(for piping, pipelines, vessels and pressured facilities)

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Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
4.5.1 Painting schedule №.4.5.1 for non-insulated stainless steel facilities 60oC ≤T<110oC
Initial painting & Spot repair painting
Sweep blast with dry, 1st High Solid Epoxy 125
New non-iron containing grit
building to provide an suitable 2nd Polyurethane Finish 50
anchor profile Total dry film thickness: 175
4.5.2 Painting schedule №.4.5.2 for insulated stainless steel facilities 60oC ≤T<110oC
Initial painting & Spot repair painting

Sweep blast with dry, 1st Phenolic Epoxy 100

New non-iron containing grit
building to provide an suitable 2nd Phenolic Epoxy 100
anchor profile Total dry film thickness: 200
4.5.3 Painting schedule №.4.5.3 for insulated and non-insulated stainless steel facilities
T>110oC.
Initial painting & Spot repair painting

Sweep blast with dry, 1st Silicone Aluminum 25

New non-iron containing grit
building to provide an suitable 2nd Silicone Aluminum 25
anchor profile Total dry film thickness: 50

4.6. Painting schedule №.4.6 for inside tanks and vessels

Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
4.6.1 Painting schedule №.4.6.1 for inside Foam tank, Daily fuel tanks, Fuel storage tank, oil
remain tank, fuel over flow tank, lube oil storage tank, Vent scrubber/Closed Drain Tank,
Open drain tank, air receiver, sprinkler pressure vessel.
Initial painting & Spot repair painting
Blast cleaning to Sa 1st Phenolic Epoxy 100
New 2.5/ISO 8501-1
2nd Phenolic Epoxy 100
building Surface profile: 30  80
µm 3rd Phenolic Epoxy 100
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Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
Total dry film thickness: 300
4.6.2 Painting schedule №.4.6.2 for inside Production separator.
Initial painting & Spot repair painting
Blast cleaning to Sa 1st Epoxy novolacs 500
New 2.5/ISO 8501-1
building 2nd Epoxy novolacs 500
Surface profile: 70  120
µm Total dry film thickness: 1000
4.6.3 Painting schedule №.4.6.3 for washing water tanks, drinking water tank.
Initial painting & Spot repair painting
1st Solvent Free Epoxy Tank/ 100
Drinking Water Epoxy
Tank
Blast cleaning to Sa 2nd Solvent Free Epoxy Tank/ 100
New 2.5/ISO 8501-1 Drinking Water Epoxy
building Tank
Surface profile: 30  80
µm 3rd Solvent Free Epoxy Tank/ 100
Drinking Water Epoxy
Tank
Total dry film thickness: 300
4.6.4 Painting schedule №.4.6.4 for chemical storage tank.
Initial painting & Spot repair painting
1st Chemical Resistant Epoxy 100
Tank
Blast cleaning to Sa
2nd Chemical Resistant Epoxy 100
New 2.5/ISO 8501-1
Tank
building Surface profile: 30  80
3rd Chemical Resistant Epoxy 100
µm
Tank
Total dry film thickness: 300

Notes:

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- The painting schedules No.4.1.1 shall be applied for corosion protection of external non-
insulated surface of tanks and vessels. For insulated exteriors of tanks and vessels using
painting schedule 4.1.4.

- The colour of final coatings inside tanks and vessels shall be bright.

- Epoxy novolacs were be tested and approved in VSP: Nova Plate 325 ( Sherwin Williams)
and Ceramic Polymer SF/LF-ARAMCO-APCS-2i,28,117 (Ceramic Polymer GmbH).

- The painting shcedules for other tanks and vessels shall be updated in detail design for
each one.

4.7. Painting schedule №.4.7 for steel structures from el. (+) 21.00m to splash zone
(all main structures, structures of stairs under main deck to splash zone)

Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
Initial painting & Spot repair painting
1st Glass Flake Epoxy 500
Blast cleaning to Sa
New 2.5/ISO 8501-1 2nd Glass Flake Epoxy 500
building Surface profile: 70  3rd Polyurethane 50
120 µm
Total dry film thickness: 1050

4.8. Painting schedule №.4.8 for risers and all steel structures of Splash Zone of Jacket.

Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5
Initial painting & Spot repair painting
1st Glass Flake Epoxy 500
Blast cleaning to Sa
New 2.5/ISO 8501-1 2nd Glass Flake Epoxy 500
building Surface profile: 70  3rd Glass Flake Epoxy 500
120 µm
Total dry film thickness: 1500

4.9. Painting schedule №.4.9 for carbon steel surfaces of piping, skids and other equipment
manufactured by Vendor.

Description Surface prepatation Coat Generic Paint Type DFT (µm)

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1 2 3 4 5
Initial painting & Spot repair painting
Zinc Rich Epoxy Primer or
1st 50
equivalent
Blast cleaning to Sa
2.5/ISO 8501-1 2nd Modified Epoxy 110
New
building Surface profile: 30  80 3rd Modified Epoxy 110
µm
4th Polyurethane Finish 50
Total dry film thickness: 320

Note: The equivalent other painting schedule recommended by the paint manufacturers
can be revised and applied in stead of the painting schedule No.4.9 with VSP’s approval.

4.10. Painting schedule №.4.10 for carbon steel surfaces of valves, fittings manufactured by
Vendor.

Description Surface prepatation Coat Generic Paint Type DFT (µm)

1 2 3 4 5

4.10.1 Painting schedule №.4.10.1 for for carbon steel surfaces of valves, fittings manufactured
by Vendor.

a) Initial painting
1st Inorganic Zinc Sillicate 65
Blast cleaning to Sa
2.5/ISO 8501-1 2nd Tie coat/ mist coat Epoxy 35
New
Surface profile: 30  80 3rd Modified Epoxy 170
1 building
µm 4th Polyurethane Finish 50
Total dry film thickness: 320
b) Spot repair painting

Blast cleaning to Sa 1st Zinc Rich Epoxy Primer 50

2.5/ISO 8501-1 2nd Modified Epoxy 110
New
Surface profile: 30  80 3rd Modified Epoxy 110
building
µm
4th Polyurethane Finish 50
Total dry film thickness: 320

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