Pfeiffer Pump Instructions
Pfeiffer Pump Instructions
UNO 30 M
Rotary Vane Pump
PD 0006 BEN/I (1608)
Table of contents
Table of contents
1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Setting up the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Connecting the vacuum side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3 Connecting the exhaust side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4 Connecting to the mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5 Filling up the operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.6 Operations monitoring (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 Before switching on the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Switching on the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.3 Pumping condensable vapours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.4 Topping up the operating fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.5 Switching off the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.2 Changing the operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.3 Changing the kind of operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.4 Cleaning or changing the silencer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.5 Cleaning the purge orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.1 Shutting down for longer periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.2 Re-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.1 Rectifying malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.1 Spare parts packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
12 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
13 Technical data and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
13.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
13.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
13.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2
About this manual
Applicable docu-
ments UNO 30 M Operating instructions
Declaration of Conformity Part of this document
Operating instructions for accessories (order-specifically) see section "accessories"*
*also available via [Link]
1.2 Conventions
Safety instructions The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk
evaluations and hazard analyses and are oriented on international certification stan-
dards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this
document, the following hazard levels and information are considered:
DANGER
Imminent danger
Indicates an imminent hazardous situation that will result in death or serious injury.
WARNING
Possibly imminent danger
Indicates an imminent hazardous situation that can result in death or serious injury.
CAUTION
Possibly imminent danger
Indicates an imminent hazardous situation that can result in minor or moderate injury.
NOTICE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.
3
About this manual
Pictographs
Prohibition of an action to avoid any risk of accidents, the disregarding
of which may result in serious accidents
Symbols used The following symbols are used consistently throughout in all illustrations:
V Vacuum flange
Exhaust flange
G Gas ballast valve
Power connection
4
Safety
2 Safety
2.1 Safety precautions
Duty to inform
Each person involved in the installation, operation or maintenance of the vacuum pump
must read and observe the safety-related parts of these operating instructions.
The operator is obligated to make operating personnel aware of dangers originating
from the vacuum pump, the pumped medium and the entire system.
The following safety instructions are only valid for the disassembly of the drive
system for a vacuum pump with a magnetic coupling:
● When disassembling the drive system from the pump housing, the strong magnetic
field may influence the function and operational reliability of electrical and electronic
devices.
● Persons with cardiac pacemakers must keep away from the magnetic coupling.
Danger to life!
– Minimum distance: 2 m!
● Disassembled magnetic couplings must be kept away from computers, data storage
media and other electronic components.
● Keep the disassembled components of the magnetic coupling separate at all times.
Danger of crushing!
● Do not allow any magnetised parts into the vicinity of the magnetic coupling. Danger
of injury!
DANGER
Danger to health by hazardous substances during maintenance or installation
Depending on the process vacuum pumps, components or operating fluids can be con-
taminated by toxic, reactive or radioactive substances.
Wear adequate protective equipment during maintenance and repairs or in case of
reinstallation.
5
Safety
CAUTION
Risk of injury through hot surfaces
Vacuum pumps can become hot during operation.
Allow the pump to cool before maintenance and repairs.
If necessary wear protective gloves according to EN 420.
WARNING
Increased noise emission!
Increased noise emission can occur within a limited area surrounding the vacuum
pump.
Provide noise protection or
wear hearing protection.
6
Transport and storage
3.2 Storage
Check that all the openings on the pump are securely closed.
Fill up the pump with new operating fluid to the top edge of the sight glass.
Store the pump only dry and dust-free indoors within the specified environmental con-
ditions.
– In rooms with moist or aggressive atmospheres, the pump must be airproof shrink-
wrapped in a plastic bag together with a bag of desiccant.
– After storage periods longer than two years, it is recommended to carry out main-
tenance and change the operating fluid before using the pump.
7
Product description
4 Product description
4.1 Product identification
To correctly identify the product when communicating with Pfeiffer Vacuum, always have
the information from the rating plate available.
● Pump model and model number
● Serial number
● Type and amount of operating fluid
● Date of manufacture
Please find the voltage range and motor-related data on the separately attached motor
rating plate.
D-35641 Asslar
Mod.: DUO 10
Mod.-Nr.: PK D62 105 D
S(N2) : max. 10 m3 /h
Oil : P3 1.0 l
Mass : 24 kg
Scope of delivery ● Pump with motor (mains cable/power switch --> dependent on the motor type)
● Operating fluid (except F4 and F5)
● Cone strainer and centering ring with O-ring
● Locking cap for vacuum and exhaust flange
● Operating instructions
8
Product description
4.2 Function
The vacuum pump UNO 30 M is a single stage rotary vane pump and is used primarily
for rough and medium vacuum applications. The pump is fitted with a hydraulically con-
trolled vacuum safety valve which, when the pump is at a stillstand, closes the vacuum
chamber vacuum tight and at the same time vents the pump. The integrated magnetic
coupling functions free of contact and friction. Therefore it is not subjected to any me-
chanical wear and is completely maintenance free compared to a conventional shaft
feedthrough.
1 Vacuum flange
198 42 1 2 15 2 Exhaust flange
15 Main switch
28 Casing
42 Gas ballast valve
80 Base plate
110 Sight glass
198 Operating fluid filler screw
198a Operating fluid drain screw
110 198a 28 80
9
Installation
5 Installation
5.1 Setting up the pump
Installation location Observe the following requirements when setting up the pump:
● Consider the load-bearing capacity of the installation site.
● Maximum installation altitude 2000 m (above mean sea level)
● Permissible ambient temperature: +15 ... 40°C
● Maximum relative humidity 85%
> 35 mm
max. 10°
Fig. 4: Setting up the pump
Fill up with operating fluid before operating the first time (see p. 15, chap. 5.5).
– Amount and type according to rating plate
Always place the pump on a firm, even surface.
– The base frame has four holes for anchoring onto the base.
When installing the pump in a closed housing, ensure there is sufficient air circulation.
– Sight glass and gas ballast valve must be visible and readily accessible.
– Voltage and frequency information given on the motor rating plate must be visible.
10
Installation
NOTICE
Reduced pressure in the exhaust line!
Reduced pressure in the exhaust line can cause malfunctions and damage the pump.
It is only allowed in pumps with magnetic coupling.
Ensure that when discharging gases the exhaust pressure is at least 250 hPa higher
than the suction pressure.
WARNING
Emission of toxic substances from the exhaust!
Danger of poisoning from emitted gases or vapours, which can be detrimental to health
and/or can pollute the environment, depending on the particular application.
Comply with the applicable regulations when working with toxic substances.
Only officially approved filter systems may be used to separate and remove these
substances.
Choose the cross-section of the exhaust line to be at least the size of the nominal
connection diameter of the vacuum pump's exhaust connection.
Piping to the pump must be suspended or supported.
– Physical forces from the piping system must not be allowed to act on vacuum
pumps.
Lay piping from the pump sloping downward so that no condensate can flow back into
the pump; otherwise fit a condensate separator.
– If an air trap is created in the system, then a device for draining condensation water
must be provided at the lowest point.
DANGER
Voltage-bearing elements
Danger to life from electric shock.
The electrical connection can be carried out only by trained and authorised electri-
cians.
Disconnect the power supply and secure it against being switched back on.
Ensure the system is adequately earthed.
11
Installation
NOTICE
Excess voltage!
Danger of destroying the motor.
Power connections must comply with local regulations. Voltage and frequency infor-
mation given on the motor rating plate must correspond to the mains voltage and fre-
quency values.
To protect the motor and supply cable in case of malfunction, mains fuse protection
must be implemented. Recommended: Type K slow blow circuit breaker.
WARNING
Danger of injury from moving parts!
After power failure or motor shutdown due to overheating, the motor may restart auto-
matically.
Secure the motor so that it cannot be switched on while any work is being performed
on the pump.
If necessary, dismantle the pump from the installation for inspection.
Single phase broad The mains voltage must be determined on-site each time before the pump is installed
range voltage motor or moved to a different location.
NOTICE
Overvoltage!
An incorrect voltage range setting can damage the motor.
Always check the set voltage range before switching on the pump.
Only change the voltage range when the pump is disconnected from the power
mains.
R Capacitor relay
S Voltage selector switch
T Thermal protection switch
T40
T30
CP
T2
T8
T4
T1
T3
T7
U Mains switch
V Mains connection socket
R CD
P
T
3 B J
2
1
S
B6 A5
B2 A1
B4 A3
A5 B6
U
A1 B2
L N V
12
Installation
Rocker switch in the terminal box for changing the voltage range
Switch position:
Voltage range: 200 ... 230 V/50 Hz 100 ... 110 V/50 Hz
200 ... 240 V/60 Hz 100 ... 120 V/60 Hz
Fuse protection
To protect the motor in case of malfunction, carry out fuse protection in accordance
with the regional regulations.
– Select a fuse with slow characteristics.
Delta Connection
The three coils are connected in series with the connection point connected to the mains.
The voltage of each coil is the same as the mains voltage whereas the mains current is
the cube root of the coil current. Delta connections are denoted by the symbol ∆. The
voltage between the mains supply lines is called mains voltage. The mains current is the
current which flows in the supply lines.
L2
W2 U1
W2 U2 V2
W1 U2
U1 V1 W1
V2 V1
L3 L1 L2 L1 L3
Fig. 6: Motor coil and connecting plate of Delta Connection (for low voltage)
Star Connection
The ends of the three coils are connected at the star center. The terminal voltage is the
cube root of the coil voltage; the mains and the coil current are the same. Star connec-
tions are denoted by the symbol Y.
L2
U1
W2 U2 V2
U2
W2
W1 V2
V1 U1 V1 W1
L3 L1 L2 L1 L3
Fig. 7: Motor coil and connecting plate of Star Connection (for high voltage)
NOTICE
Do not start with star/delta connection.
Always start motor directly.
13
Installation
CAUTION
Operating fluids may leak out!
If the direction of rotation is incorrect, there is a danger that operating fluids may leak at
the vacuum flange.
Always check the direction of rotation before filling in operating fluid.
Remove the locking cap from the exhaust flange (if existing).
Switch the pump on briefly (from 2 to 3 sec.).
– The motor and motor fan must turn in a clockwise direction (see the arrow on the
support stand).
If the direction of rotation is incorrect: Swap two phase contacts at the connecting ca-
ble.
Fill up the operating fluid.
Motor protection
The transmission power of the pump’s magnetic coupling is so great that the cou-
pling is no overload protection for the motor.
US Control voltage
L1
L2
S1 OFF button
L3 S2 ON button
S3 RESET button, external
F1 - F3 K1 Contactor
F1 ... F4 Fuses
K1
2) 1) 1) 1)
T1... T3 PTC resistor sensor
2)
A1 A2 T1 T2 Y1 Y2 24 21 22 14 11 12 H1 Tripping indicator
M Motor, 3-phase
2)
S3 1) Only for devices with two
3) Us
U V W
AC 220 ... 240 V F4 H1 relay outputs
2) Only for MSR type
M
10 3 11 S1 3) Only for order no.:
T1...T3
P 4768 051 FQ
k1 S2
K1
Fig. 8: Connection example for a three-phase AC motor with PTC resistor tripping device
14
Installation
NOTICE
Use approved operating fluids only!
The use of operating fluids that have not been approved by Pfeiffer Vacuum shall result
in a limited warranty. In such cases, it is not possible to guarantee that product-specific
performance data will be achieved.
Prior consultation is required before using other application-specific operating fluids.
198
m ax.
m in.
WARNING
Toxic vapours!
Danger of poisoning when igniting and heating synthetic operating fluids (e.g. F4/F5)
above 300 °C.
Observe the application instructions.
Do not allow operating fluid to make contact with tobacco products; observe safety
precautions when handling chemicals.
15
Installation
16
Operation
6 Operation
6.1 Before switching on the pump
Check the operating fluid level in the sight glass.
Compare the voltage and frequency information on the rating plate with the mains volt-
age and frequency values.
Check that the exhaust connection allows free flow (max. permissible pressure 1500
hPa absolute).
– Activate the shut-off valves in such a way that they open before or at the same time
as the pump is started.
Protect the pump sufficiently from taking in contaminants by means of suitable precau-
tions (e.g. dust filters); if necessary, check operating fluid regularly or replace at short-
er intervals.
NOTICE
Increased motor current draw (> rated current) !
With an intake pressure of about 300 h/Pa, the pump has the highest power require-
ment, which can increase even further under unfavorable operating conditions (e.g.
counter-pressure on exhaust side.
Limit the max. power consumption for 1.5 times the rated current for 2 minutes max.
(according to DIN EN 60034-1.
CAUTION
Hot surface!
Danger of burns if hot parts are touched. Depending on the operating and ambient con-
ditions, the surface temperature of the pump may rise above 70 °C.
In this case, use suitable finger guards.
Switch on pump at main switch 15.
Switch on the pump with the vacuum flange closed and allow to warm up for 30 min-
utes.
Check operating fluid level only when the pump is warm and running; therefore
– close vacuum flange and gas ballast valve,
– correct filling level during operations: within the markings at the sight glass frame,
– check operating fluid daily in non-stop operation, otherwise whenever the pump is
switched on. Refilling is possible when the pump is in final vacuum operation.
17
Operation
NOTICE
Bad final vacuum and damage to the pump!
Danger of condensation and corrosion due to exceeding the water vapour compatibility
during operation without gas ballast or in case of insufficient supply of flushing gas.
Only pump vapours when the pump is warm and the gas ballast valve is open.
When the process has been completed, allow the pump to continue running for
about 30 minutes with the vacuum flange closed and the gas ballast open for oper-
ating fluid regeneration purposes.
Gas ballast valve, To avoid condensation in the pump when pumping condensable vapours, air is periodi-
standard version cally fed into the working chamber at the beginning of the compression phase via the gas
ballast valve 42.
The gas ballast valve is closed when turning to the right to position 0 and open when turn-
ing to the left to position 1. Intermediate settings are not possible.
1
0
0
1
0
Gas ballast valve with If the pumping process requires the use of flushing gas, a supply hose can be connected
flushing gas connec- at the gas ballast valve.
tion (option)
NOTICE
Flushing gas pressure higher than allowed endangers the operational reliability
of the pump.
The power input of the pump, the temperature and the ejection of operating fluid will in-
crease.
Observe the maximum permissible flushing gas pressure.
Set the amount of flushing gas on site.
18
Operation
42
45
45.1
Unscrew purge orifice 45 from gas ballast valve 42 and insert elsewhere in the flush-
ing gas supply line for flow limitation.
Replace purge orifice 45 with an elbow union 45.1.
Connect flushing gas at the flushing gas connection.
Set flushing gas pressure; maximum pressure 1500 hPa (absolute).
– Select the type and amount of flushing gas depending on the process; consult Pfei-
ffer Vacuum if necessary.
198
m ax.
m in.
19
Operation
NOTICE
Danger of backflow of operating fluid into the intake line!
Contamination of the connected vacuum system!
Vent the vacuum chamber within 30 s, regardless of the chamber size.
For a longer venting process, use an additional shut-off valve and shut off the intake
line after switching off the pump.
NOTICE
Danger of backflow of operating fluid into the intake line!
Contamination of the connected vacuum system!
Because the safety valve of the pump is not suitable for longer-term sealing, install
an additional shut-off valve in the intake line.
Shut off the intake line immediately after switching off the pump.
20
Maintenance
7 Maintenance
7.1 Precautions
DANGER
Strong magnetic field in the vicinity of the drive system!
Danger to life for persons with cardiac pacemakers when the drive system is disassem-
bled.
Persons with cardiac pacemakers must not enter the area (≤ 2m) of the magnetic
field.
Rooms in which open couplings are accessible must be identified: ’’ No trespassing
for persons with heart pacemaker’’!
Disassembled magnetic couplings must be kept away from computers, data storage
media and other electronic components.
WARNING
Danger of injury from moving parts!
After power failure or motor shutdown due to overheating, the motor may restart auto-
matically.
Secure the motor so that it cannot be switched on while any work is being performed
on the pump.
If necessary, dismantle the pump from the installation for inspection.
WARNING
Pump parts may be contaminated from pumped media!
Danger of poisoning due to contact with harmful substances.
Decontaminate the pump before carrying out any maintenance work.
In the event of contamination, take suitable safety precautions to prevent your health
from being harmed by any dangerous substances.
Turn off the vacuum pump, vent to atmospheric pressure and allow to cool.
Disconnect the drive motor from the mains and secure it so that it cannot be switched
on.
Only dismantle the pump as far as necessary to carry out maintenance.
Dispose of used operating fluid in compliance with local regulations.
When using synthetic operating fluids or working with toxic substances or substances
contaminated with corrosive gases, the relevant instructions governing their use must
be observed.
Use only alcohol or similar agents for cleaning pump parts.
21
Maintenance
Checklist for inspec- Certain maintenance and overhaul work should only be performed by Pfeiffer Vacuum
tion, maintenance Service (PV). Pfeiffer Vacuum will be released from all warranty and liability claims if the
required, below listed, intervals are exceeded or maintenance or overhaul procedures
and overhaul
are not performed properly. This also applies if replacement parts other than Pfeiffer Vac-
uum OEM replacement parts are used.
Activity daily as required; at as required; as required;
least annually at least every at least every
2 years 4 years
Check operating fluid level X
Visual inspection (leak-tightness/oil leaks) X
Check filter insert of external oil mist filter (if X
existent)
Change filter insert of external oil mist filter (if X
existent)
Change operating fluid X
Disassemble casing, sight glass and pump- X
ing system, clean casing outside (without
cleaning agent) and change casing seal
Clean gas ballast valve and silencer nozzle X
Clean the motor fan cap X
Clean or change vacuum safety valve X (PV)
Clean or change exhaust valves X (PV)
Change vanes and hydraulic vane X (PV)
Check or change coupling X (PV)
Depending on the process, the required replacement intervals for lubricants and the intervals for inspec-
tion, maintenance and overhaul may be shorter than the guide values specified in the table. Consult with
Pfeiffer Vacuum Service if necessary.
22
Maintenance
WARNING
Hot operating fluid!
Danger of burns when draining due to contact with skin.
Wear suitable protective clothing.
Use a suitable collecting vessel.
WARNING
Operating fluid may contain toxic substances from the pumped media!
Danger of poisoning from the emission of harmful substances from the operating fluid.
Wear suitable protective clothing and respirators.
Dispose of operating fluid according to the local regulations
Draining the operat- Turn off the vacuum pump, vent to atmospheric pressure and allow to cool.
ing fluid Unscrew operating fluid filler screw 198.
Unscrew operating fluid drain screw 198a.
Drain the operating fluid while still quite hot;
– to empty the pump fully, tip it forward slightly.
23
Maintenance
198
198a
Determining the level The level of deterioration of operating fluid P3 can be determined for clean processes
of deterioration with the colour scale (in accordance with DIN 51578); supplementary sheet PK 0219
BN on request or at [Link].
Suck off operating fluid from the pump through the operating fluid filler opening.
Fill the specimen in a test tube or some similar vessel and test by holding against the
light.
Where discolouration is red brown (equivalent to 5 on the scale) change operating flu-
id at the latest.
Flushing and clean- If the interior of the pump is heavily contaminated with process residues, we recommend
ing performing several changes of operating fluid to flush away the contamination:
Operate the pump with the gas ballast open until the pump has warmed up.
Drain the operating fluid again and check for contamination, flush again if necessary.
Take off the cap and clean the sight glass and pump system externally (without clean-
ing agent).
Replace the filter elements in the accessories.
Screw the operating fluid drain screw back in.
Fill up with operating fluid and check the filling level (see p. 15, chap. 5.5).
Screw in operating fluid filler screw 198.
24
Maintenance
NOTICE
Changing the type of operating fluid.
A change of operating fluid type can be only be made between mineral (P3) and syn-
thetic operating fluid (D1). It is not possible to change from these two types to F4/F5 or
the other way round!
For the two flushing processes and final fill, the pump needs to be filled up three times
with fresh operating fluid, and this is the amount of operating fluid required.
25
Maintenance
Dismantling Unscrew 2 cheesehead screws 182 from the gas ballast valve housing.
Remove the gas ballast valve housing 42 from the casing; taking care with O-ring 148.
Unscrew silencer nozzle 44 and O-ring 138; clean it and replace if necessary.
45
148
141
44
138
138
26
Decommissioning
8 Decommissioning
8.1 Shutting down for longer periods
Before shutting down the pump, observe the following procedure and adequately protect
the pump system against corrosion:
Switch off pump.
Change operating fluid.
Start the pump and allow the pump to warm up.
Switch off the pump.
Fill up the pump with new operating fluid to the top edge of the sight glass.
Close vacuum flange and exhaust flange with locking caps.
Store the pump only dry and dust-free indoors within the specified environmental con-
ditions.
– In rooms with moist or aggressive atmospheres, the pump must be airproof shrink-
wrapped in a plastic bag together with a bag of desiccant.
– After storage periods longer than two years, it is recommended to carry out main-
tenance and change the operating fluid before using the pump.
Do not store pump in the vicinity of machines, lanes, etc., because strong vibrations
can damage the rotor bearings.
8.2 Re-starting
Emission of operating fluid!
Danger of the operating fluid being emitted at the exhaust flange if overfilled.
Drain the operating fluid to the normal level before restarting the pump.
CAUTION
Re-starting
The serviceability of the operating fluid without operation is a maximum of 2 years. Be-
fore restarting after a shut-down of 2 years or longer, carry out the following work.
Replace the operating fluid.
Replace the elastomer parts, with reference to DIN 7716 and the manufacturer's
specifications.
Follow the maintenance instructions and inform Pfeiffer Vacuum.
8.3 Disposal
Products or parts thereof (mechanical and electrical components, operating fluids, etc.)
may cause environmental burden.
Safely dispose of the materials according to the locally applicable regulations.
27
Malfunctions
9 Malfunctions
Please note the following instructions should the pump malfunction:
CAUTION
Hot surface!
Danger of burns if hot parts are touched. The surface temperature of the pump may rise
above 105 °C in case of malfunction.
Carry out work on the pump only after it has cooled to a safe temperature.
NOTICE
Motor overload!
Depending on the malfunction (e.g. blocking during cold start), the motor may not be
sufficiently protected by the built-in thermal protection switch from damage through
overheating.
Implement an additional network safety device.
28
Malfunctions
NOTICE
Service work should be carried out by a qualified person only!
Pfeiffer Vacuum is not liable for any damage to the pump resulting from work carried out
improperly.
Take advantage of our service training programs; additional information at [Link]-
[Link].
Please state all the information on the pump rating plate when ordering spare parts.
29
Service
10 Service
Pfeiffer Vacuum offers first-class service!
● Maintenance/repairs on site by Pfeiffer Vacuum field service
● Maintenance/repairs in a nearby service center or service point
● Fast replacement with exchange products in mint condition
● Advice on the most cost-efficient and quickest solution
Detailed information and addresses at: [Link] (Service).
Service orders
All service orders are carried out exclusively according to our repair conditions for vacu-
um units and components.
30
Spare parts
11 Spare parts
11.1 Spare parts packages
The spare parts packages listed here are only applicable for standard models.
Please state all information on the rating plate when ordering spare parts. Other spare
parts than those described in this manual must not be used without the agreement of
Pfeiffer Vacuum.
Spare parts package/ Pump type Article no. Parts according to the exploded
spare parts view on the following page
Set of seals UNO 30 M PK E30 006 -T 76, 112, 113, 138, 141, 144, 147, 148,
149, 150, 152, 153, 155, 157, 158, 162.
Maintenance kit UNO 30 M PK E31 007 -T 144, 162.
Set of vanes UNO 30 M PK E38 001 -T 7, 9, 10.
Overhaul kit UNO 30 M PK E32 009 -T PK E30 006 -T, 7, 9, 10, 32, 36, 37, 44,
51, 103, 106, 110, 114, 193, 195.
Vacuum safety valve UNO 30 M PK E34 006 -T 30, 32, 34, 35, 36, 37, 106, 108, 147,
152, 153, 157, 183, 184, 190, 220, 250.
Pumping system, complete UNO 30 M PK E33 035 -T 4.1 without vacuum safety valve
and tested with P3
Pumping system, complete UNO 30 M PK E33 036 -T 4.1 without vacuum safety valve
and tested with F4
Discharge valve set UNO 30 M PK E35 005 -T 103, 105, 157, 162, 178.
Coupling kit UNO 30 M PK E36 009 -T 18, 20, 22, 24, 155, 208.
31
Spare parts
34 106 10 30 183
2 x 220
141
190
138 32 147 250
42 35
45
198/ 51 37/153/36 157 152
144 148
28 76 6 184 105 178 103 9 180 3 7 2 210
74 44/138
110 208 193
113/
(112)
195
10 7
180 4
187 252
198/
144
149/118
116
18 2 x 200 27 280
150
26
162
184/
155/158 22
208,
185 4 x 192 2 x 191
113
80
186/218 114
Fig. 16: Exploded view UNO 30 M
32
Spare parts
33
Accessories
12 Accessories
Further detailed accessories are contained in the Pfeiffer Vacuum printed or Online Cat-
alogue.
Benennung Uno 30 M
SAS 25, dust separator, DN 25 ISO-KF, polyester filter PK Z60 508
KAS 25 L, condensate separator for pumping speeds up to 35 m3/h PK Z10 033
Oil return unit from ONF 25 L to Uno 30 M, standard version PK 196 944 -T
ZFO 025, zeolite trap PK Z70 006
FAK 025, activated carbon filter PK Z30 006
KLF 025, cold trap PK Z80 006
URB 025, catalytic trap, 230 V PT U10 760
URB 025, catalytic trap, 115 V PT U10 761
Oil pressure switch for Duo 5/10/20 M and Penta 20/35 PK 196 484 -T
PTC-resistor tripping device P 4768 051 FQ
Elbow union for gas ballast valve P 4131 018
ONF 25 M XL, oil mist filter for pumping speeds up to 42 m3/h PK Z40 160
Operations monitoring unit 3 for Duo 1.6/3/6/11 and Duo 5/10/20 M PK 196 146 -T
Operations monitoring unit 2 for Duo 1.6/3/6/11 and Duo 5/10/20 M PK 196 147 -T
Operations monitoring unit 1 for Duo 1.6/3/6/11 and Duo 5/10/20 M PK 196 148 -T
P3, mineral oil, 1 l PK 001 106 -T
P3, mineral oil, 5 l PK 001 107 -T
P3, mineral oil, 20 l PK 001 108 -T
D1, synthetic diester based oil, 1 l PK 005 875 -T
D1, synthetic diester based oil, 5 l PK 005 876 -T
D1, synthetic diester based oil, 20 l PK 005 877 -T
34
Technical data and dimensions
35
Technical data and dimensions
13.3 Dimensions
77.5
253±1
H±1
133
13
8
3
99.5 134
Ø7 (4x)
113.5 238
266 112...140 (Ø7)
A ±1 166
47 191
Fig. 17: UNO 30 M
Pump with three phase motor Pump with single phase motor
A 545 mm 551 mm
H 212 mm 262 mm
36
Declaration of conformity
We hereby declare that the product cited below satisfies all relevant provisions accord-
ing to the following EC directives:
● Machinery 2006/42/EC (Annex II, no. 1 A)
● Electromagnetic Compatibility 2014/30/EU
● Restriction of the use of certain Hazardous Substances 2011/65/EU
The agent responsible for compiling the technical documentation is Mr. Sebastian Ober-
beck, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar.
UnoLine™
UNO 30 M
Harmonised standards and national standards and specifications which have been ap-
plied:
DIN EN ISO 12100 : 2010 DIN EN 61010-1 : 2010 DIN EN 61000-6-3 : 2007 + A1: 2011
DIN EN 1012-2 : 2011-12 DIN EN 61000-6-1 : 2007 DIN EN 61000-6-4 : 2007 + A1: 2011
DIN EN ISO 13857 : 2008 DIN EN 61000-6-2 : 2006 DIN EN ISO 2151 : 2: 2008
ISO 21360-1, 2 : 2012
Signature:
Pfeiffer Vacuum GmbH
Berliner Straße 43
35614 Asslar
Germany
[Link]