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Manitowoc MLC100-1 Product Overview

The document provides product information for the Manitowoc MLC100-1 crane, including specifications, dimensions, performance data, and boom combinations. Key details include a 110 US ton capacity, 300 hp engine, 200 foot main boom, and maximum boom and jib combination of 180 feet plus 60 feet. The crane features efficient self-assembly and a new cab design for improved operator comfort and serviceability.

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Oz Martin
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
459 views16 pages

Manitowoc MLC100-1 Product Overview

The document provides product information for the Manitowoc MLC100-1 crane, including specifications, dimensions, performance data, and boom combinations. Key details include a 110 US ton capacity, 300 hp engine, 200 foot main boom, and maximum boom and jib combination of 180 feet plus 60 feet. The crane features efficient self-assembly and a new cab design for improved operator comfort and serviceability.

Uploaded by

Oz Martin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MLC100-1

Product Guide
ASME B30.5
Imperial

Features
• 110 USt capacity • Max boom + fixed jib combination: 180 ft + 60 ft
• 2679 ft-kips maximum load moment • 300 hp Tier 4 Final engine
• 200 ft main boom • 275 hp Tier 3 engine
MANITOWOC MLC100-1

The MLC100-1 provides a broad range of features that will undoubtedly be translated into
jobsite benefits that increase productivity and save money.

Features
New Cab Design

• 10% more legroom for operator


• Full high back seat with headrest and moveable riser
supports operator comfortably
• Utilizes Crane Control System (CCS)
• Storage shelving located in the rear of the cab
• Redesigned consoles providing more legroom
• Left side console rotates for improved egress
• Six-way electric seat riser/slider

Efficient Self-Assembly

• Gantry raised counterweight reduces components and maintenance


• Boom butt mounted sheaves allow for reeving assembly hook
without installing boom top
• Additional boom butt mounted sheave allows for carbody
counterweight installation without outside assist
• Button style wire rope terminations for easy reeving

2
Job site benefits
Transport and Assembly
• Designed to be transported with minimal permitted loads

• Increased hook height allows for complete self-assembly with various trailer heights

• Self Assembly sheaves in boom butt allow self-assembly without installation of boom top saving time
during the assembly process

Serviceability and support


• Elimination of wireless components to reduce complexity for increased reliability

• Cummins engine, cooler, air cleaner and after treatment package allows for better serviceability

• Crane Control System (CCS) allows for troubleshooting through the control system

• Codes can be cross referenced through the Manitowoc diagnostics code app

• Supported by Manitowoc’s world class dealer network

What you need, when you need it.

Get right to work with the right equipment — Manitowoc Finance gives you access to flexible,
affordable financing you can use to seize profitable new opportunities as they arise.

Feel confident in your investment — rest easy with the assurance of the world’s most advanced
crane service and support network.
Contents

Outline dimensions............................................................................................................ 5

Transport data ................................................................................................................... .7

Performance data .............................................................................................................. 8

Boom combinations .......................................................................................................... 9

Working range/load charts - Main boom ............................................................................. 10

Working range/ load charts - Fixed jib ................................................................................. 12

Specifications ................................................................................................................... 14
Outline dimensions

Manitowoc MLC100-1 | Page 5


Outline dimensions

Rotating Bed w/ Boom


Butt
Height 11' 2"
Length 42' 4"

Width 11' 8"

Weight 91,500 lb

Counterweight Tray

Height 4' 5"


Length 14' 7"
Width 4' 5"
Weight 17,700 lb

Upper Counterweight

Height 3' 11"


Length 4' 10"
Width 4' 3"
Weight 13,800 lb

Lower Counterweight

Height 2' 5"


Length 5' 11"
Width 3' 7"
Weight 11,600 lb

7 m No. 290 Boom Top

Height 4' 11"


Length 24' 7"
Width 5' 3"
Weight 3200 lb

Basic Jib Assembly

Height 3' 4"


Length 32' 8"
Width 3' 1"
Weight 2000 lb

Boom Inserts

Height Length Width Weight

3 m No. 290 Boom 4’ 7” 10’ 2” 5’ 3” 700 lb

6 m No. 290 Boom 4’ 7” 20’ 0” 5’ 3” 1200 lb

12 m No. 290 Boom 4’ 7” 39’ 8” 5’ 3” 2100 lb

3 m Fixed Jib 1’ 10” 10’ 2” 2’ 6” 170 lb

Manitowoc MLC100-1 | Page 6


Transportation Data

Load summary
150.9 ft B10:290
Quantity on trailer load #
(Does not include blocking, strapping, etc.)

Item Qty lb 1 2 3 4

Rotating bed w/ boom butt 1 91,500 1

Counterweight tray 1 17,700 1

Upper counterweight 4 13,800 2 1 1

Lower counterweight 2 11,600 2

3m No. 290 boom insert 1 700 1

6m No. 290 boom insert 1 1,200 1

12m No. 290 boom insert 2 2,100 1 1

7m No. 290 boom top 1 3,200 1

Detachable upper boom point 1 520 1

82.7 USt block 1 1,550 1

Weight ball 1 660 1

Job box 1 850 1


91,500

32,470

39,950

Payload for each trailer (lb) 36,560

Manitowoc MLC100-1 | Page 7


Performance data

Front and Rear Drum Linespeed Third Drum Linespeed


Single line pull/single line speed ft/min Single line pull/single line speed ft/min
Layer Layer
Single line pull lb 1 2 3 4 Single line pull lb 1 2 3 4

0 347 371 396 420 0 284 311 337 363

5,000 340 363 387 410 5,000 275 300 324 348

10,000 333 356 378 400 8,000 270 293 316 339

15,000 326 348 369 381 11,000 256 259 261 263

20,000 290 293 296 300 14,000 207 209 211 214

25,000 241 244 247 251 17,000 175 177 179 182

27,600 223 226 229 232 20,000 152 155 157 159

Front and Rear Drum Hoist Reeving Third Drum Linepull


Parts of line Max load (lb)
Parts of line Max load (lb)
1 20,000
1 27,600

2 55,200

3 82,800
Drum Spooling Capacity
4 110,400
Drum Wire rope length (working)
5 138,000
Front and Rear 641 ft
6 165,600
Third 471 ft
7 193,200

8 220,500

Manitowoc MLC100-1 | Page 8


Boom combinations

B10:290 boom combinations No. 117 fixed jib


combinations
Boom Boom inserts length ft
length
Fixed jib
ft 9.8 19.7 39.4 Fixed jib inserts length ft
length
42.7 0 0 0 ft
10
52.5 1 0 0
62.3 0 1 0 30 0

72.2 1 1 0 40 1

82 0 0 1 50 2

91.9 1 0 1 60 3

101.7 0 1 1
111.5 1 1 1
121.4 0 0 2
131.2 1 0 2 23.0 ft
boom top
141.1 0 1 2
150.9 1 1 2
160.8 0 0 3
15 ft
170.6 1 0 3 jib top

180.4 0 1 3 39.4 ft
boom insert 60 ft 10 ft
190.3 1 1 3 No. 117 fixed jib jib insert

200.1 2 1 3 10 ft
jib insert

10 ft
jib insert

15 ft
jib butt
39.4 ft
boom insert

200.1 ft
No. B10:290 boom 23.0 ft
boom top

9.8 ft
boom insert

39.4 ft
boom insert
111.5 ft
39.4 ft No. B10:290 boom
boom insert

19.7 ft
19.7 ft boom insert
boom insert

9.8 ft 9.8 ft
boom insert boom insert

19.7 ft 19.7 ft
boom butt boom butt

Manitowoc MLC100-1 | Page 9


Main boom range diagram Working Range

B10:290 boom

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE.
The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane

Manitowoc MLC100-1 | Page 10


Main boom load chart

B10:290 boom
73,000 lb upper counterweight, 23,100 lb carbody counterweight

360˚ lb x 1000
Radius Boom length (ft)
(ft)
43 62 82 92 102 112 121 131 141 151 161 180 200
12 220.5
14 188.2
16 165.9 166.5
18 148.2 147.8 142.8
20 133.8 133.4 133.3 126.9
22 115.7 115.9 116.2 116.1 114.5 105.9
24 101.3 101.4 101.6 101.6 101.5 101.4 96.1
26 89.9 90.0 90.2 90.2 90.0 89.9 89.8 87.4
28 80.7 80.8 81.0 80.9 80.8 80.7 80.5 80.4 77.8
30 73.2 73.2 73.4 73.3 73.2 73.1 72.9 72.8 72.6 70.7 62.9
34 61.5 61.5 61.6 61.6 61.4 61.3 61.1 61.0 60.8 60.6 60.4 46.0
38 52.8 52.8 52.9 52.9 52.7 52.6 52.4 52.2 52.1 51.9 51.7 44.7 38.3
42 42.3 46.1 46.3 46.2 46.0 45.9 45.7 45.5 45.3 45.1 44.9 43.2 37.4
46 40.8 41.0 40.9 40.7 40.6 40.4 40.2 40.0 39.8 39.6 39.2 36.4
50 36.5 36.6 36.6 36.4 36.2 36.0 35.9 35.7 35.5 35.3 34.9 34.4
55 32.1 32.3 32.2 32.0 31.9 31.7 31.5 31.3 31.1 30.9 30.5 29.9
60 28.6 28.7 28.7 28.5 28.3 28.1 28.0 27.7 27.5 27.3 26.9 26.4
65 25.8 25.8 25.5 25.4 25.2 25.0 24.8 24.6 24.4 23.9 23.4
70 23.3 23.3 23.1 22.9 22.7 22.5 22.3 22.1 21.9 21.5 20.9
75 21.2 21.2 21.0 20.8 20.6 20.4 20.2 20.0 19.8 19.4 18.8
80 19.4 19.4 19.2 19.0 18.8 18.6 18.4 18.2 17.9 17.5 17.0
85 17.8 17.6 17.4 17.2 17.0 16.8 16.6 16.4 15.9 15.4
90 16.4 16.2 16.0 15.8 15.6 15.4 15.2 15.0 14.5 14.0
95 14.9 14.8 14.5 14.4 14.2 14.0 13.7 13.3 12.7
100 13.7 13.4 13.3 13.1 12.9 12.6 12.2 11.6
105 12.7 12.4 12.3 12.1 11.9 11.6 11.2 10.6
110 11.5 11.4 11.2 11.0 10.7 10.3 9.7
115 10.7 10.6 10.4 10.2 9.9 9.5 8.9
120 9.9 9.6 9.4 9.2 8.8 8.2
125 9.2 8.9 8.7 8.5 8.1 7.5
130 8.3 8.1 7.9 7.4 6.9
135 7.7 7.5 7.3 6.9 6.3
140 7.0 6.8 6.3 5.8
145 6.5 6.3 5.8 5.3
150 5.8 5.4 4.8
155 5.1 4.9 4.4
160 4.5 4.0
165 4.1

For complete chart, refer to [Link].

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE.
The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane

Manitowoc MLC100-1 | Page 11


Fixed jib working range

J10:117 fixed jib on B10:290 boom

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE.
The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane

Manitowoc MLC100-1 | Page 12


Fixed jib load chart

FJ10:117 fixed jib on B10:290 boom


73,000 lb upper counterweight, 23,100 lb carbody counterweight
360˚ lb x 1000

30 ft jib at 10° offset 40 ft jib at 10° offset


Radius Boom Length (ft) Radius Boom Length (ft)
(ft) (ft)
62 92 121 151 180 62 92 121 151 180
26 27.6 30 26.5
30 27.6 34 25.9
34 27.6 27.6 38 25.4 25.9
38 27.6 27.6 27.6 42 25 25.6 25.7
42 27.6 27.6 27.6 27.6 46 24.6 25.3 25.5 25.2
46 27.6 27.6 27.6 27.6 27.6 50 24.1 25 25.3 25.1 24.3
50 27.6 27.6 27.6 27.6 27.6 60 23.3 24.3 24.8 24.7 24.1
60 27.2 27.6 27.6 27.4 26.7 70 21.1 23.7 23.1 22.4 21.6
70 23.9 23.5 22.7 22 21.3 80 18.9 19.8 19.1 18.4 17.7
80 20.2 19.5 18.8 18.1 17.3 90 17.1 16.8 16.1 15.4 14.7
90 17.1 16.5 15.8 15.1 14.3 100 15 14.5 13.7 13 12.3
100 14.2 13.4 12.7 12 110 12.5 11.8 11.1 10.4
110 12.3 11.5 10.8 10.1 120 10.9 10.2 9.5 8.8
120 10.6 9.9 9.3 8.5 130 9.6 8.9 8.2 7.5
130 8.6 7.9 7.2 140 7.7 7.1 6.3
140 7.5 6.8 6.1 150 6.7 6.1 5.4
150 5.9 5.1 160 5.2 4.5
160 5 4.3 170 4.5 3.8
170 4.2 3.5 180 3.7 3.1
180 2.8 190 2.3

50 ft jib at 10° offset 60 ft jib at 10° offset


Radius Boom Length (ft) Radius Boom Length (ft)
(ft) (ft)
62 92 121 151 180 62 92 121 151 180
34 23 38 20.3
38 22.5 22.8 42 20 20.2
42 22.1 22.5 46 19.6 19.9 19.9
46 21.7 22.2 22.3 50 19.3 19.7 19.7 19.4
50 21.3 21.9 22.1 21.8 60 18.4 19 19.2 19 17.5
60 20.5 21.2 21.6 21.5 20.9 70 16.8 18.4 18.7 18.7 17.1
70 18.3 20.7 21.1 21.1 20.7 80 14.6 17.8 18.3 18.3 16.8
80 16 20 19.3 18.6 17.9 90 12.8 17.1 16.4 15.7 15
90 14.3 17 16.3 15.6 14.9 100 11.5 14.8 14 13.4 12.6
100 13 14.7 13.9 13.2 12.5 110 10.4 12.9 12.1 11.4 10.7
110 12.2 12.7 12 11.3 10.6 120 9.8 11.3 10.5 9.8 9.1
120 11.1 10.4 9.7 9 130 10 9.2 8.5 7.8
130 9.8 9.1 8.4 7.7 140 8.8 8.1 7.4 6.7
140 8.6 7.9 7.3 6.5 150 7.7 7.1 6.4 5.7
150 6.9 6.3 5.5 160 6.2 5.6 4.8
160 6.1 5.4 4.7 170 5.5 4.8 4.1
170 4.7 3.9 180 4.1 3.4
180 4 3.3 190 3.5 2.8
190 3.2 2.7 200 2.7 2.1

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE.
The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane

Manitowoc MLC100-1 | Page 13


Specifications

Upperworks (spring applied, hydraulically released) multi-disc


brakes, and drum rotation indicators.
Engine • Optional: free-fall operation for front and/or
Cummins Model QSB6.7 Tier 4 Final (Stage IV), 6 rear drums.
cylinder diesel, 300 hp (223 kW) at 2100 governed • Optional: auxiliary (third) hydraulic powered
RPM. drum mounted in rotating bed. Drum
Cummins Model QSB6.7 Tier 3 (Stage III), 6 cylinder is grooved for 26 mm rope. Includes all
diesel, 275 hp (205 kW) at 2100 governed RPM. hydraulic and electrical components to equip
Includes exhaust aftertreatment system (Tier 4 Final) or drum.
muffler (Tier 3), air cleaner, 70 amp alternator, radiator
and fan. Also includes 100 gallon (378 liter) capacity Boom hoist
diesel fuel tank, mounted on right side of upperworks. Independent boom hoist consists of a single drum
grooved for 0.75 inch diameter wire rope. Includes
Crane Control System 0.75 inch diameter wire rope for boom hoist reeving.
The Crane Control System (CCS) offers a user-friendly Drum is powered by a fixed displacement hydraulic
interface, two full graphic displays mounted vertically motor coupled to an internal brake and planetary
for better visibility, a jog dial for easier data input and gearbox equipped with ratchet and pawl.
ergonomic joysticks. Block-up limit control is standard
for hoist and whip lines. Travel and swing alarms are Gantry
standard. RCL/RCI (Rated Capacity Limiter/Rated The 8 part boom hoist reeving is reeved between the
Capacity Indicator) system is standard. 5 sheave gantry and 4 sheave equalizer, with the dead
end on the gantry. When used with optional self-
Hydraulic system erect sheave in the boom butt the machine is capable
Three high-pressure pumps are driven by the engine. of installing carbody counterweights, stacking the
Two pumps provide “open loop” hydraulic power upperworks counterweights and assembling the boom
enabling simultaneous multi-function capability. One and jib.
pump provides independent “closed loop” hydraulic The gantry is also utilized to lift the entire upperworks
power for the swing system. An additional pump counterweight assembly into place, controlled by
provides hydraulic power for the cooler fan and an remote control.
additional pump is included with free fall.
Hydraulic reservoir capacity is 83 gallon (314 liter) Counterweight
and is equipped with breather, sight and electrical The upperworks counterweight is attached to rotating
level indicator, clean out access, and internal diffuser. bed with remote controlled hydraulically actuated pins.
Replaceable, full flow tank filters are furnished in the The upperworks counterweight consists of a one-piece
hydraulic circuit. All oil is filtered prior to return to tray and four upper counterweight boxes. Carbody
the hydraulic reservoir. Hydraulic system also includes counterweight boxes are each attached to carbody.
hydraulic oil cooler.
Series 1
Drums Upper counterweight (2 pieces+tray) 45,450 lb
Two 22 inch width drums are driven by independent
variable displacement axial piston hydraulic motors Series 2
through planetary reduction. Drums are grooved for Upper counterweight (4 pieces+tray) 73,020 lb
26 mm rope and mounted in rotating bed. Powered Carbody counterweight (2 pieces) 23,150 lb
hoisting/lowering operation is standard with automatic Total counterweight 96,170 lb

Manitowoc MLC100-1 | Page 14


Specifications

Swing system Spring cushioned boom stop and electronic automatic


Independent single swing drive mounted in rotating boom stop standard.
bed is powered by a hydraulic motor driving a spur gear • Optional: No. 290 boom lengths are increased
through a planetary reduction with internal brake. using 9’ 10” (3 m), 19’ 8” (6 m), and 39’ 4”
Maximum swing speed: 2.5 rpm. (12 m) boom inserts with wire rope pendants.
• Optional: electronic swing position indicator Max boom length is 200.1’ (61 m).
and swing limiter
No. 117 fixed jib
Operator’s cab 30’ (9.1 m) basic No. 117 tubular chord fixed jib
New wider cab provides 10% increased operator consisting of 15’ (4.6 m) jib butt and 15’ (4.6 m)
legroom. Fully enclosed and galvaneeled steel insulated jib top with 17’ 11” (5.5 m) jib strut, and wire rope,
module is equipped with sliding door, large safety pendants. Includes RCL/RCI hardware.
glass windows on all sides and roof. Signal horn, cab • Optional: No. 117 fixed jib lengths are
space heater, front and roof windshield wipers, air increased using 10’ (3 m) inserts with wire
conditioning, dome light, sun visor and shade, fire rope pendants. Max fixed jib length is 60’
extinguisher and air circulating fan are standard. (18.3 m).
• Optional: External RCI light, electronic level
indicator, radio and camera system.
Optional equipment
Lowerworks
Detachable upper boom point with one 24 in diameter
tapered roller bearing sheave for No. 290 boom top
Carbody
High strength fabricated steel assembly utilizing swing Blocks and hooks:
away carbody beams and two hydraulic cylinders for
• 13.8 USt (12.5 mT) cylindrical weight ball with swivel
extending and retracting of crawlers. hook.
• 27.5 USt (25mT) hook block with one 24 in sheaves
Crawlers for 26 mm wire rope with swivel hook and hook
Crawler assemblies are 21’ 3” (6.5 m) long, high latch.
strength steel fabrications with 3’ (0.9 m) wide • 82.7 USt (75 mT) hook block with three 24 in
sheaves for 26 mm wire rope with swivel hook and
cast steel crawler pads. Each crawler is powered
hook latch.
independently by a variable displacement hydraulic • 110.2 USt (100 mT) hook block with four 24 in
motor driving a planetary reduction. Crawlers provide sheaves for 26 mm wire rope with swivel hook and
ample tractive effort that allows counter rotation with hook latch.
full rated load. Maximum ground speed of 1.6 mph.
Hydraulic Test Kit, recommended to properly analyze the
(2.6 km/hr).
performance of the hydraulic system.
Attachments Service Interval Kits, including the items necessary to
perform general scheduled maintenance, available through
No. 290 boom Product Support.
The liftcrane is equipped with a 42’ 8” (13 m) basic
No. 290 tubular chord boom consisting of a 19’ 8” Special Paint Color (other than Manitowoc standard red
and black.)
butt and 23’ (7 m) top with three 25.6” diameter
roller bearing sheaves. No. 290 boom utilizes wire rope Special Customer Decals: custom vinyl decal(s) of name
pendants. Boom butt has incorporated equalizer rails and/or logo from artwork supplied by customer.
for connecting to equalizer to boom butt, boom butt
Export Packaging: basic crane, boom and jib sections.
also remains installed for transportation.

Manitowoc MLC100-1 | Page 15


The Manitowoc Company, Inc.

Regional headquarters

Americas Europe and Africa APAC Middle East and India


Milwaukee, Wisconsin, USA Dardilly, France - TOWERS Shanghai, China Dubai, UAE
Tel: +1 414 760 4600 Tel: +33 (0) 4 72 18 20 20 Tel: +86 21 6457 0066 Tel: +971 4 8862677

Shady Grove, Pennsylvania, USA Wilhelmshaven, Germany - MOBILE Singapore


Tel: +1 717 597 8121 Tel: +49 (0) 4421 294 0 Tel: +65 6264 1188

This document is non-contractual. Constant improvement and engineering


progress make it necessary that we reserve the right to make specification,
equipment, and price changes without notice. Illustrations shown may include
optional equipment and accessories and may not include all standard equipment.

©2022 Manitowoc All rights reserved [Link]


Form No. MLC100-1 PG
Part No. 19-006/.75/0522

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