Gixxer SF 250 Service Manual
Uploaded by
rakesh kancherlaGixxer SF 250 Service Manual
Uploaded by
rakesh kancherla|
ys Fuel
Rete
| Inst
‘Bama Mee
* Lock the fuel level gauge hooks in order of "2: fe ection ener 1706019
Reassembly
dirt Ifthe fuel mesh filter
set
16-2), yesh fier for f
the fuel mesh filter with @
£
:
—
j |
\
| \
fuel Level Gauge Inspection
‘BENLANKT 706014
fet to ‘Fuel Pump Assembly Removal and
rstalaion’ (Page 1-12).
Neasue the resistance at each float p
‘evel gauge. Ifthe resistance is incorrect, repla
pall paige sth ane ONS?
Float position
yp) 10.1-19.1mm
40-078 in)
v 3-1035mm | 4
(3.721 - 4.074 in) 322-3329
A
iGeatr2n80t
sition of the fuel
ce the
a seansireortot
Fuel Injector On-Vehicle Inspection
BENLATKTITOEOIS
4) Remove the following parts.
+ Frame front cover assembly (RH): (Page 90-34)
«side cowling assembly (RH): (Page 90-30)
2) Turn the ignition switch OFF.
3) Disconnect the ignition switch coupler (*), Aah
hanale switch coupler (2) and left handle switch
coupler (3).
4) Open the fuel injector cover (1)
5) Disconnect the
fuel injector coupler (2): Specifications
specifications
Tight -
ening Torque St
Fastening part —
uattank filer cap bolt _ 7
‘epeitank mounting bolt _ - z
Fuel pump mounting Nut
|Fuel hose joint mounting bolt
Referer ning torques of fasteners not specified inthis page, refer to
Fie Tank Construction” (Page 16-7)
“Fuel Pump Components” (Page 1G-10)
“Fasteners information” in Section OC (Page 0C-9)
Special Tools and Equipment
Recommended Service Material
NOTE
PUK
Required ‘service material(s) is also described in: ™
‘Fuel Pump Components” (Page 1G-10)
‘Special Too!
(eis astt 08940-4020
aires gauge set (600 ieee —
“ Fuel pressure gauge
Soe? Hose adapter
age 16-4) Discontinued \
‘(Page 1G-4)
‘0-029
utp
machen Wauge
“Page to.) Wheels and Tires: 20-2
tn ont bake caliper. 7(Page 48-3)
1) Remove front wheel speed sensor. (Page 4E-
Installation
1) Install the spacer (1) into the right side of the wheel.
6) Tighten the front axle (1).
Tightening torque
Front axle (a): 65 N-m (6.6 kgf-m, 48.0 Ibf-ft)
7) Tighten the fror
to the specified torque
Tightening torqu
Front axle holder
47.0 Ibf-ft)
23 Nem (2.3 kam ‘Sjuauoduiog jeeyyy jUo14
SUonoNAsU sreday
(1-00 2604) 00 uonseg uy,
3
s[
® |g
w |e
@ 2
3S i=
QR
x
o
oO 20-3 Wheels and Tires:
| Dust Seal / Front Wheel Bearing
2406008
iuekr2ce8.02
7) Remove the bearing (1) on both sides Using the
Special toy,
Special tool
(Ak: 09921-20240)
Installation
‘ABPY 908801 the now whey t
Grease 99000-25011 (gy,
S (SUZUKI supe, ay
The sealed cover of the bearing must fae
outside.
1941-34513
(8): 09913-70210 he bearing must ace
iy
s 2 wasi1240008-07
enon austzeteonesn ies oD the
1
ae 2
1001
sexys 70210
4 haply grease tothe lip of the dust seals.
“gr; Grease 99000-25011 (SUZUKI SUPER
GREASE A)
Wheels and Tires bh
wee! assem!
boar ree of «ground and support the
po
wo
ne
Teeth er an lowe rm fender
tne one 90-42)
ee pad. 7 (Page 4-2)
at (1) and washer (2).
ter nuts (3)
rive chain (4) from the rear ‘sprocket.
7 ner voor axe (5) and washer (6).
Tremor te or wee assembly.
ruarnraenore2
9)
) Remove the right and left spacers (1).
Wheels and Tires: _2D-6
Se ——,....
41) Install the right and left spacers (1).
a
aero
2) Install the rear wheel assembly.
and washer (2)
(3) to the rear sprocket.
ighten a new rear axle nut
Me sucoe ee
tata nw cust sal (1) using the special tool.
240022 Ot
4) Apply grease to the lip of the dust seal-
“hY: Grease 99000-25011 (SUZUKI SUPER
GREASE A)
Wheel / Wheel
Wheel
je Inspection
‘BeNLAsK 2408007
int Wheel Assembly Removal and
Refer to "Rear Whee!
Installation” (Page
bearings.
+ Front: (Page 2D:
+ Rear: (Page 20:
‘tearing replacement fails to reduce the runout,
replace the wheel.
Wheel rim runout
Front
sicial & Radial [Limit]: 2.0 mm (0.08 in)
Rear
‘axial & Radial [Limit]: 2.0 mm (0.
‘Special tool
(A): 09900-20607
rossr.08901
2) Install the brake pads.
+ Front: (Page 48-2)
+ Rear: 7(Page 40-2)
Wheel Axle
Using a dial gauge, check the wheel axle for runout. I
the runout ‘exceeds the limit, replace the wheel axle.
Actual runout is 4/2 of the total indicator reading:
Wheel axle runout
Front & Rear (Limit: 0.25 mm (0.010 in) a ‘wheels 2!
snd Tires:_20-10
aor
low, steering will be
moves | Tyo Pressure
rig too igh 100
ress tes an re weet
sons"
3 pans arora tre Press
food PO ire life will| result. Cold
9
Soe Standard: 200 45 (2.00 katlem?, 29 psi
Four (standard: 225 KPa (2.25 katfer, 33 PSH)
Dual riding
Peant [Standard]: 200 KO (2.00 kgflem®, 29 pst)
roar (Standard: 225 KP2 (2.25 kaflem, 33 Ps!)
tubeless
Tire Removal and Installation
‘pentannas0sott
«front Wheel Assembly Removal and
(Page 2D:
eagornenen-o2
ket Mounting Drum
ear Sprod
(Page 34).
twa Condition
é ta wih excessively worn tires wil
ow eng siya Ronsequently invite &
| Sreesanth reetnmended to replace
stn pg depth of fre tread reaches Ne You might also like
