1/12/22, 11:33 Quiz 2: Cost Analysis and Materials Selection: Advanced Manufacturing (Gpo 1)

Quiz 2: Cost Analysis and Materials Selection

Due
Aug 29 at 3:02pm
Points
24
Questions
7
Available
Aug 29 at 2:35pm - Aug 29 at 3:02pm
27 minutes
Time Limit
10 Minutes
Allowed Attempts
2

Instructions
20 min Modality: Individual

Objective

Evaluate the learning that was acquired, based on the readings and presentations.

Instructions

The quiz consists of 6 questions, where you must check your knowledge of the revised
concepts. You have 10 minutes and 2 opportunities to answer it.

Evaluation criteria

Within the quiz the value of each item is specified.

At the end of the allotted time, you are asked to send it immediately.

Manage your time properly.

Feedback

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1/12/22, 11:33 Quiz 2: Cost Analysis and Materials Selection: Advanced Manufacturing (Gpo 1)

The grade is displayed automatically after submitting the Quiz.

Correct answers are displayed at the end of the second attempt.

This quiz was locked Aug 29 at 3:02pm.

Attempt History
Attempt Time Score
KEPT Attempt 2
5 minutes 19 out of 24

LATEST Attempt 2
5 minutes 19 out of 24

Attempt 1
9 minutes 8 out of 24

Score for this attempt:

19 out of 24
Submitted Aug 29 at 2:54pm
This attempt took 5 minutes.

Question 1 0
/ 0 pts

During this exam I will conduct myself honestly and will not commit acts of
academic dishonesty.

Correct!  
True

 
False

Question 2 3
/ 3 pts

Variable costs have the following characteristic:

 
Increase per unit with an increase in production

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1/12/22, 11:33 Quiz 2: Cost Analysis and Materials Selection: Advanced Manufacturing (Gpo 1)

 
Decrease per unit with an increase in production

 
Decrease in total with a increasein production

Correct!  
Increase in total with an increase in production

Good !!

Question 3 3
/ 3 pts

Fixed costs have the following characteristic:

 
Increase in total with an increase in production

 
Increase per unit with an increase in production

 
Decrease in total with a increase in production

Correct!  
Decrease per unit with an increase in production

Good !!

Question 4 5
/ 5 pts

Frederick, Inc. is considering replacing a machine.  The following data are

available:

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1/12/22, 11:33 Quiz 2: Cost Analysis and Materials Selection: Advanced Manufacturing (Gpo 1)

                                                                                         Old                    
Replacement

                                                                                     Machine                 
Machine

                                Original cost                                 $45,000               

$35,000

                                Useful life in years                           

10                          5

                                Current age in years                         

5                           0

                                Book value                                   

$25,000                     -

                                Disposal value now                       

$8,000                      -

                                Disposal value in 5 years                  

0                           0

                                Annual cash operating costs         $7,000                 

$4,000

The total cost of opportunity of keeping the old machine vs. replacing the
old machine is:

 
$12,000 in favor of replacing the old machine

Correct!  
$12,000 in favor of keeping the old machine.

 
$10,000 in favor of replacing the old machine.

 
$10,000 in favor of keeping the old machine.

Good !!

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1/12/22, 11:33 Quiz 2: Cost Analysis and Materials Selection: Advanced Manufacturing (Gpo 1)

Question 5 5
/ 5 pts

Tory Company derived the following cost relationship from a regression

analysis of its monthly manufacturing overhead cost.

            y = $80,000 + $12x

where: y = monthly manufacturing overhead cost

            x = machine-hours

The standard time required to manufacture one six-unit case of Tory’s

single product is 2 machine-hours.  Tory applies manufacturing overhead
to production on the basis of machine-hours, and its normal annual
production is 50,000 cases.

Tory’s estimated manufacturing overhead cost for a month in which

scheduled production is 10,000 cases would be:

 
$80,000

 
$160,000

Correct!  
$320,000

 
$480,000

Good !!

Question 6 0
/ 5 pts

Frederick, Inc. is considering replacing a machine.  The following data are

available:

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1/12/22, 11:33 Quiz 2: Cost Analysis and Materials Selection: Advanced Manufacturing (Gpo 1)

                                                                                         Old                    
Replacement

                                                                                     Machine                 
Machine

                                Original cost                                 $45,000               

$35,000

                                Useful life in years                           

10                          5

                                Current age in years                         

5                           0

                                Book value                                   

$25,000                     -

                                Disposal value now                       

$8,000                      -

                                Disposal value in 5 years                  

0                           0

                                Annual cash operating costs         $7,000                 

$4,000

For the decision to keep the old machine, the relevant “total cost”
(including cost of opportunity, e.i. the cash you are renouncing to in this
moment) of keeping the old machine is:

orrect Answer  
$27,000

 
$47,000

 
$60,000

ou Answered  
$35,000

$8,000 + $7,000 x 5 = $27,000

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1/12/22, 11:33 Quiz 2: Cost Analysis and Materials Selection: Advanced Manufacturing (Gpo 1)

Question 7 3
/ 3 pts

During the materials selection process, the strategy is to combine

function, objective and restriction equations in such a way that the
resulting expression can be:

 
sepparated into continuity, constitutive and load elements.

Correct!  
separated into function, geometry and material property elements.

 
derived for maximization.

 
derived for minimization.

Good !!

Quiz Score:
19 out of 24

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1/12/22, 11:34 Quiz 3: Design for Casting and Forging: Advanced Manufacturing (Gpo 1)

Quiz 3: Design for Casting and Forging

Due
Sep 12 at 3pm
Points
35
Questions
9
Available
Sep 12 at 2:35pm - Sep 12 at 3pm
25 minutes
Time Limit
10 Minutes
Allowed Attempts
2

Instructions
20 min Modality: Individual

Objective
Evaluate your learning on Design for Casting and Design for Forging based on the
textbook readings and in-class exercises performed.

Instructions

The quiz consists of 8 questions, based on the knowledge and concepts reviewed.

You have 10 minutes and 2 opportunities to answer it (20 minutes in total).

Evaluation Criteria
The point value of each question is specified within the quiz.  At the end of the available
time, you are asked to send it immediately. Manage your time properly.

Feedback

The grade is displayed automatically after submitting the quiz.

Correct answers are displayed at the end of the second attempt.

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1/12/22, 11:34 Quiz 3: Design for Casting and Forging: Advanced Manufacturing (Gpo 1)

This quiz was locked Sep 12 at 3pm.

Attempt History
Attempt Time Score
KEPT Attempt 2
4 minutes 35 out of 35

LATEST Attempt 2
4 minutes 35 out of 35

Attempt 1
10 minutes 17 out of 35

Score for this attempt:

35 out of 35
Submitted Sep 12 at 2:55pm
This attempt took 4 minutes.

Question 1 1
/ 1 pts

During this exam I will conduct myself honestly and will not commit acts of
academic dishonesty.

Correct!  
True

 
False

Question 2 2
/ 2 pts

Select the correct answer.

What is the significance of hot spots in metal casting?

 
Locations within a casting prone to form hot tears.

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1/12/22, 11:34 Quiz 3: Design for Casting and Forging: Advanced Manufacturing (Gpo 1)

 
Locations within a casting prone to formcold shuts..

 
Locations within a casting prone to form blisters or scars.

Correct!  
Locations within a casting prone to form shrinkage voids.

Good !!

Question 3 2
/ 2 pts

Since the just solidified metal in a mold has to cool to room temperature, it
is necessary for the patterns used to consider the thermal contraction.
Present the analytic expression that can be used to calculate the size
that the pattern must have (Xpattern) to ensure a dimension in the cold part
(Xpart) ends up being correct.

 
E

 
C

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1/12/22, 11:34 Quiz 3: Design for Casting and Forging: Advanced Manufacturing (Gpo 1)

Correct!  
B

 
A

 
D

Good !!

Question 4 2
/ 2 pts

Select the correct answer.

What is the function of chills?

 
Produce internal geomitries in a casting.

 
Avoid thermal contraction of a casting..

 
Filter the liquid metal before entering the mold cavity.

Correct!  
Force solidification in specific point of a casting.

Good !!

Question 5 2
/ 2 pts

Select the correct answer.

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1/12/22, 11:34 Quiz 3: Design for Casting and Forging: Advanced Manufacturing (Gpo 1)

A misrun is which one of the following defects in casting?

 
Shrinkage void formation.

 
Globules of metal becoming entrapped in the casting.

 
Microporosity.

Correct!  
Metal solidifies before filling the mold cavity.

 
Metal is not properly poured into the sprue.

Good !!

Question 6 8
/ 8 pts

Match the following two columns.

Correct! Green sand casting   Low cost

Correct! Investment casting   High detail definition

Correct! Centrifugal casting (small   Plaster or silicone mold

parts)

Correct! Shell mold casting   Hot box process

Correct! Gravity die casting   Permanent or semi-pre

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1/12/22, 11:34 Quiz 3: Design for Casting and Forging: Advanced Manufacturing (Gpo 1)

Correct! Pressure die casting   Low melting temperatu

Correct! No bake mold casting (also   Sand/resin sets with C

called cold box)

Correct! Lost foam casting   Styrofoam patterns

Good !!

Question 7 2
/ 2 pts

Select the correct answer.

In forging processes, the internal cracking defect is due to:

 
high strain rate

 
thin web section

 
low forging temperature

Correct!  
excess material in the die

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1/12/22, 11:34 Quiz 3: Design for Casting and Forging: Advanced Manufacturing (Gpo 1)

Good !!

Question 8 8
/ 8 pts

Select all possible parting line placements for the part shown.

 
D

 
A

 
B

Correct!  
C

Good !!

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1/12/22, 11:34 Quiz 3: Design for Casting and Forging: Advanced Manufacturing (Gpo 1)

Question 9 8
/ 8 pts

Choose the best parting line selection for the part shown.

Correct!  
C

 
B

 
A

Good !!

Quiz Score:
35 out of 35

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1/12/22, 11:35 Quiz 4: Design for Powder Metallurgy and Sheet Meal Forming: Advanced Manufacturing (Gpo 1)

Quiz 4: Design for Powder Metallurgy and Sheet Meal

Forming
Due
Oct 3 at 3:15pm
Points
13
Questions
8
Available
Oct 3 at 2:35pm - Oct 3 at 3:15pm
40 minutes
Time Limit
7 Minutes
Allowed Attempts
2

Instructions
14 min Modality: Individual

Objective

Evaluate the learning that was acquired, based on readings, classes and your research.

Instructions

The quiz consists of 7 questions, where you will review your knowledge of the revised
concepts.  You can use all the reference materials you see fit.  You have 7 minutes per
attempt, and 2 opportunities to answer it (14 minutes in total).

Evaluation Criteria

Within the quiz the value of each item is specified.

At the end of the application time, you are asked to send it immediately.

Manage your time properly.

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1/12/22, 11:35 Quiz 4: Design for Powder Metallurgy and Sheet Meal Forming: Advanced Manufacturing (Gpo 1)

Feedback

The grade is displayed automatically after submitting the quiz.

This quiz was locked Oct 3 at 3:15pm.

Attempt History
Attempt Time Score
KEPT Attempt 1
5 minutes 12 out of 13

LATEST Attempt 2
5 minutes 8 out of 13

Attempt 1
5 minutes 12 out of 13

Score for this attempt:

8 out of 13
Submitted Oct 3 at 2:47pm
This attempt took 5 minutes.

Question 1 0
/ 0 pts

During this exam I will conduct myself honestly and will not commit acts of
academic dishonesty.

Correct!  
True

 
False

Question 2 1
/ 1 pts

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1/12/22, 11:35 Quiz 4: Design for Powder Metallurgy and Sheet Meal Forming: Advanced Manufacturing (Gpo 1)

Choose the best design option for the part shown.

 
None is feasible

Correct!  
A

 
B

Good !!

Question 3 1
/ 1 pts

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1/12/22, 11:35 Quiz 4: Design for Powder Metallurgy and Sheet Meal Forming: Advanced Manufacturing (Gpo 1)

Choose the best design option for the part shown.

 
B

Correct!  
A

 
None is feasible

Good !!

Question 4 1
/ 1 pts

Choose the best design option for the part shown.

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1/12/22, 11:35 Quiz 4: Design for Powder Metallurgy and Sheet Meal Forming: Advanced Manufacturing (Gpo 1)

 
A

Correct!  
B

 
None is feasible

Good !!

Question 5 0
/ 3 pts

How many upper and lower independent motions of the PM press do you
need to properly compact the shown part?  (do not consider the die for the
outer surface nor the core rod for the inner bore)

Under-side (shown on top of the image)              2

Upper-side (shown on the bottom of the image  2

Answer 1:

orrect Answer 3

ou Answered 2

Answer 2:
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1/12/22, 11:35 Quiz 4: Design for Powder Metallurgy and Sheet Meal Forming: Advanced Manufacturing (Gpo 1)

orrect Answer 1

ou Answered 2

The upper-side is flat, hence only 1 independent motion.

The under-side has 3 levels, hence 3 independent motions.

Question 6 1
/ 1 pts

Elastic spring-back during forming increase when …

Correct!  
yield strength increases

 
yield strength decreases

 
elongation decreses

 
elongation increses

Good !!

Question 7 3
/ 3 pts

When blanking a round D20 mm disc from 1.5 mm thick CRLC steel,
which would b the suggested punch and die sizes?

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1/12/22, 11:35 Quiz 4: Design for Powder Metallurgy and Sheet Meal Forming: Advanced Manufacturing (Gpo 1)

 
Punch Dia = 20.00 mm / Die Dia = 20.15 mm

 
Punch Dia = 20.00 mm / Die Dia = 19.85 mm

Correct!  
Punch Dia = 19.85 mm / Die Dia = 20.00 mm

 
Punch Dia = 20.15 mm / Die Dia = 20.00 mm

Good !!

Question 8 1
/ 3 pts

Select all that applies.

What recommendations would you make in order to eliminate the cracking

of the bent parts shown in the figure.  Select all that apply.

Correct!  
Reduce sheet thickness.

ou Answered  
Choose a material with less ductility.

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1/12/22, 11:35 Quiz 4: Design for Powder Metallurgy and Sheet Meal Forming: Advanced Manufacturing (Gpo 1)

 
Reduce the bend radius.

Correct!  
Increase the bend radius.

orrect Answer  
Choose a material with more ductility.

 
Increase sheet thickness.

Quiz Score:
8 out of 13

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1/12/22, 11:35 Quiz 5: Design for Machining and Polymer Froming: Advanced Manufacturing (Gpo 1)

Quiz 5: Design for Machining and Polymer Froming

Due
Oct 31 at 2:55pm
Points
11
Questions
9
Available
Oct 31 at 2:35pm - Oct 31 at 2:55pm
20 minutes
Time Limit
8 Minutes
Allowed Attempts
2

Instructions
16 min Modality: Individual

Objective

Evaluate the learning that was acquired, based on readings, classes and your research.

Instructions

The quiz consists of 8 questions, where you will review your knowledge of the revised
concepts.  You can use all the reference materials you see fit.  You have 8 minutes per
attempt, and 2 opportunities to answer it (16 minutes in total).

Evaluation Criteria

Within the quiz the value of each item is specified.

At the end of the application time, you are asked to send it immediately.

Manage your time properly.

Feedback

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1/12/22, 11:35 Quiz 5: Design for Machining and Polymer Froming: Advanced Manufacturing (Gpo 1)

The grade is displayed automatically after submitting the quiz.

This quiz was locked Oct 31 at 2:55pm.

Attempt History
Attempt Time Score
KEPT Attempt 1
7 minutes 7.57 out of 11

LATEST Attempt 2
7 minutes 6 out of 11

Attempt 1
7 minutes 7.57 out of 11

Score for this attempt:

6 out of 11
Submitted Oct 31 at 2:55pm
This attempt took 7 minutes.

Question 1 0
/ 0 pts

During this exam I will conduct myself honestly and will not commit acts of
academic dishonesty.

Correct!  
True

 
False

Question 2 1
/ 1 pts

Select the correct answer.

In injection molding the most common product defects are ...

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1/12/22, 11:35 Quiz 5: Design for Machining and Polymer Froming: Advanced Manufacturing (Gpo 1)

 
a) porosity and b) cracking

Correct!  
a) insufficient shot, b) burr, c) sink marks, and d) weld lines

 
a) brittleness and b) high hardness

Correcto.

Question 3 1
/ 1 pts

Select the correct answer.

Plastics are divided into the following categories ...

 
a) elastic and) rigid

 
a) powders, b) filaments and c) films

Correct!  
a) thermoplastics, b) thermosets and c) elastomers

Good !!

Question 4 1
/ 1 pts

Select the correct answer.

What type of mold is used in the injection molding process?

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1/12/22, 11:35 Quiz 5: Design for Machining and Polymer Froming: Advanced Manufacturing (Gpo 1)

Correct!  
Closed

 
Open

Good !!

Question 5 0
/ 1 pts

Select the correct answer.

Among the families of thermoset polymers are ...

 
Silicones, natural rubbers and neoprene

orrect Answer  
Epoxies, phenolics and polyurethanes

ou Answered  
ABS, polypropylene and polystyrene

Among the families of thermoset polymers are epoxies, phenolics

and polyurethanes.

Question 6 1
/ 1 pts

Select the correct answer.

In molten polymer molding, how should the mold cavity be designed to

meet dimensional specifications of the products?

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1/12/22, 11:35 Quiz 5: Design for Machining and Polymer Froming: Advanced Manufacturing (Gpo 1)

 
Smaller to compensate for dilations.

 
With exact dimensions of the part to be produced.

Correct!  
Larger to compensate for contractions.

Good !!

Question 7 1
/ 1 pts

Choose the better part design feature for the machining operations of the
product shown.

 
A

Correct!  
B

Good !!

Question 8 1
/ 1 pts
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1/12/22, 11:35 Quiz 5: Design for Machining and Polymer Froming: Advanced Manufacturing (Gpo 1)

Choose the better part design feature for the machining operations of the
product shown.

 
B

Correct!  
A

Good !!

Question 9 0
/ 4 pts

Order the best machining operation sequence for the part shown.

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1/12/22, 11:35 Quiz 5: Design for Machining and Polymer Froming: Advanced Manufacturing (Gpo 1)

ou Answered 1   Face C'Bore side

 
Correct Answer Face rod side

ou Answered 2   Drill & ream piston ID

 
Correct Answer Turn piston OD

ou Answered 3   Bore nut clearance

 
Correct Answer Groove 2 places

ou Answered 4   Face rod side

 
Correct Answer Drill & ream piston
ID

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1/12/22, 11:35 Quiz 5: Design for Machining and Polymer Froming: Advanced Manufacturing (Gpo 1)

ou Answered 5   Turn piston OD

 
Correct Answer Part-off piston & turn
around

ou Answered 6   Groove 2 places

 
Correct Answer Face C'Bore side

ou Answered 7  

 
Correct Answer Bore nut clearance

1: Face rod side

2: Turn piston OD

3:Groove 2 places

4: Drill & ream piston ID

5: Part-off piston & turn around

6:Face C'Bore side

7: Bore nut clearance

Quiz Score:
6 out of 11

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

Quiz 6: Design for Additive Manufacturing and

Welding
Due
Nov 14 at 3pm
Points
25
Questions
9
Available
Nov 14 at 2:35pm - Nov 14 at 3pm
25 minutes
Time Limit
9 Minutes
Allowed Attempts
2

Instructions
18 min Modality: Individual

Objective

Evaluate the learning that was acquired, based on the sessions and readings on
additive manufacturing and welding.

Instructions
The quiz consists of 8 questions, where you must check your knowledge of the revised
concepts. You have 9 minutes and 2 opportunities to answer it (18 minutes in total).  At
the end of the application time, you are asked to send it immediately.  Manage your time
properly.

Evaluation Criteria

Within the quiz the value of each item is specified.  

Feedback

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

The grade is displayed automatically after submitting the quiz.

Correct answers are displayed at the end of the second attempt.

This quiz was locked Nov 14 at 3pm.

Attempt History
Attempt Time Score
KEPT Attempt 2
3 minutes 25 out of 25

LATEST Attempt 2
3 minutes 25 out of 25

Attempt 1
9 minutes 21.67 out of 25

Score for this attempt:

25 out of 25
Submitted Nov 14 at 2:53pm
This attempt took 3 minutes.

Question 1 0
/ 0 pts

During this exam I will conduct myself honestly and will not commit acts of
academic dishonesty.

Correct!  
True

 
False

Question 2 3
/ 3 pts

Select the correct answer.

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

Some additive manufacturing technologies require the use of supports

during the process with the following purpose:

 
Increase the rigidity of the finished part.

 
Avoid porosity in the final part.

Correct!  
Avoid collapse of cantilevered portions of the product during printing.

 
Increase the strength of the final part.

Good !!

Question 3 3
/ 3 pts

Select the correct answer.

Design for additive manufacturing must consider the following aspects:

 
Applications with batch sizes above 100,000 parts per year.

Correct!  
Type of additive manufacturing technology, type of material, minimum
section, tolerances and surface roughness.

 
Applications with batch sizes above 10,000 parts per year.

 
Materials which are stable and insensitive to ultraviolet light.

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

Good !!

Question 4 3
/ 3 pts

Select the correct answer.

In terms of part size, current commercial technologies are capable of

printing within the following approximate range:

 
100 to 1,000 micron

Correct!  
1 to 5,000 mm

 
1 to 10 micron

 
1 to 500 m

Good !!

Question 5 5
/ 5 pts

The image shows a housing for a transmission prototype (aprox 5" x 5" x
3").

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

Rank the design qualities according to the DfAM Worksheet.

            COMPLEXITY [ Select ]

                     

FUNCTIONALITY [ Select ]
           MATERIAL

REMOVAL Row 4
       UNSUPPORTED [ Select ]

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

Answer 1:

Correct! Row 5

Answer 2:

Correct! Row 1

Answer 3:

Correct! Row 4

Answer 4:

Correct! Row 1

Good !!

Question 6 2
/ 2 pts

Choose the better joint design...

 
No answer text provided.

 
A

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

Correct!  
B

 
No answer text provided.

Good !!

Question 7 2
/ 2 pts

Choose the better joint design...

Correct!  
A

 
No answer text provided.

 
No answer text provided.

 
B

Good !!

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

Question 8 2
/ 2 pts

Choose the better joint design...

 
No answer text provided.

 
No answer text provided.

Correct!  
B

 
A

Good !!

Question 9 5
/ 5 pts

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1/12/22, 11:36 Quiz 6: Design for Additive Manufacturing and Welding: Advanced Manufacturing (Gpo 1)

Rank the following joint designs:

A:  [ Select ]

B:  [ Select ]

C:  Poor

Answer 1:

Correct! Better

Answer 2:

Correct! Best

Answer 3:

Correct! Poor

Good !!

Quiz Score:
25 out of 25

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