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Bottle Quality Control Issues Report

The document describes issues occurring during the bottle production process at a water bottle factory. It notes that raw materials are unsuitable, bottles are falling from production lines, and there is no standard procedure for quality checks. Additionally, there is no standard inspection process and bottles are being improperly stored, leading to dents and incorrect volumes. The lack of staff training, temperature control during storage, and proper handling of bottles are contributing to quality control issues.

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waranya suttiwan
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0% found this document useful (0 votes)
24 views8 pages

Bottle Quality Control Issues Report

The document describes issues occurring during the bottle production process at a water bottle factory. It notes that raw materials are unsuitable, bottles are falling from production lines, and there is no standard procedure for quality checks. Additionally, there is no standard inspection process and bottles are being improperly stored, leading to dents and incorrect volumes. The lack of staff training, temperature control during storage, and proper handling of bottles are contributing to quality control issues.

Uploaded by

waranya suttiwan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

MATERIAL MACHINE MAN

The raw materials for the production of The bottle fell from the water filling Improper handling of bottles
bottles are not suitable. line. tired
Slim water bottle water filling machine It takes a long time to work or check.
caught by the barrier

Package from water too crowded no staff training


bottle factory erroneous check
placement order There is no standard procedure for employees to check.

Bottle dented
too much
There is no standard inspection procedure.
Faulty quality control
visual inspection
No storage temperature control bottle volume is not correct There is no measuring the size of the
bottle from the water bottle factory.
hot environment
bottles stacked in several layers
Improper storage

MOTHER NATURE MEASUAMENT MEDTHOD


Bottle dented
too much
Process Step

1 erroneous check
2 Faulty quality control
3
4 Improper storage
5
6
7
8
9
10
11
12
13
Rating of Importence to customer 9 9 9 10 6

1 2 3 4 5

bottom dent
center dent

all dented

date label
top dent

Process Input

no standard procedure for employees to check. 9 9 9 7 3


no standard inspection procedure. 9 9 9 7 3
visual inspection 5 5 5 1 5
bottles stacked in several layers 1 1 10 1 1
10

6 7 8 9 10 11 12
taste

Total

priority

1 341 1
1 341 1
1 185 2
0 124 3
0
0
0
0
0
0
0
0
0
600 CC LOGO SUT

Date pick up (Pack)*150 bottle Cliam %waste Date


3/1/2566 2100 112 5.33 2/1/2566
3/2/2566 3900 185 4.74 2/2/2566
3/3/2566 - - 2/3/2566
3/4/2566 2055 135 6.57 2/4/2566
3/5/2566 - - 2/5/2566
3/6/2566 4650 210 4.52 2/6/2566
3/7/2566 3600 96 2.67 2/7/2566
3/8/2566 1500 60 4.00 2/8/2566
3/9/2566 900 30 3.33 2/9/2566
3/10/2566 3300 114 3.45 2/10/2566
3/11/2566 2/11/2566
3/12/2566 2/12/2566
3/13/2566 8250 246 2.98 2/13/2566
3/14/2566 2/14/2566
3/15/2566 2/15/2566
3/16/2566 3450 90 2.61 2/16/2566
3/17/2566 2/17/2566
3/18/2566 3450 116 3.36 2/18/2566
3/19/2566 2/19/2566
3/20/2566 2/20/2566
3/21/2566 150 8 5.33 2/21/2566
3/22/2566 2/22/2566
3/23/2566 2/23/2566
3/24/2566 4050 180 4.44 2/24/2566
3/25/2566 4500 175 3.89 2/25/2566
3/27/2566 3000 108 3.60 2/26/2566
3/28/2566 4950 222 4.48 2/27/2566
3/29/2566 1950 108 5.54 2/28/2566
3/30/2566 3900 144 3.69 sum
3/31/2566 4350 160 3.68
sum 64005 2499 3.90

AVERAGE 4.11
pick up (Pack)*150 bottle Cliam %waste Date
1/1/2566
11250 178 1.5822222222 1/2/2566
1/3/2566
1/4/2566
1/5/2566
9900 130 1.3131313131 1/6/2566
1/7/2566
3850 120 3.1168831169 1/8/2566
1/9/2566
1/10/2566
7500 167 2.2266666667 1/11/2566
1/12/2566
8800 156 1.7727272727 1/13/2566
1/14/2566
3000 80 2.6666666667 1/15/2566
13500 250 1.8518518519 1/16/2566
1/17/2566
1/18/2566
1/19/2566
4500 78 1.7333333333 1/20/2566
4050 96 2.3703703704 1/21/2566
1/22/2566
4350 160 3.6781609195 1/23/2566
3000 115 3.8333333333 1/24/2566
1/25/2566
1/26/2566
3000 3000 100 1/27/2566
4250 185 4.3529411765 1/28/2566
80950 4715 5.824583076 1/29/2566
1/30/2566
1/31/2566
AVERAGE 10.038329865

80950
4715
5.82458307597282
pick up (Pack)*150 bottle Cliam %waste

4350

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