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Preventive Maintenance Plan

The preventive maintenance plan outlines scheduled maintenance tasks for a CNC machine including checking hydraulic pressure and fluid levels daily, cleaning chips and swarf daily, cleaning coolant filters monthly, greasing the chip conveyor chain monthly, deep cleaning the coolant tank semi-annually, and inspecting chuck jaws semi-annually for damage or play. The maintenance was completed on November 2, 2019 by P. Adams and all checks showed the machine was in good working order.

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Prashant A U
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621 views11 pages

Preventive Maintenance Plan

The preventive maintenance plan outlines scheduled maintenance tasks for a CNC machine including checking hydraulic pressure and fluid levels daily, cleaning chips and swarf daily, cleaning coolant filters monthly, greasing the chip conveyor chain monthly, deep cleaning the coolant tank semi-annually, and inspecting chuck jaws semi-annually for damage or play. The maintenance was completed on November 2, 2019 by P. Adams and all checks showed the machine was in good working order.

Uploaded by

Prashant A U
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PREVENTIVE MAINTENANCE PLAN Date: 01.05.

2023

Machine / Device

Task Frequency Description of maintenance task Estimated Time (Minutes):-


Process Key Standard Specification Tools / Materials Note Condition / Corrective Action Complete

Complete ?

Complete ?

Complete ?

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Doc. Tag: OMC-000-4-019-01-0


PREVENTIVE MAINTENANCE PLAN Date: 01.05.2023

Complete ?

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Doc. Tag: OMC-000-4-019-01-0


PREVENTIVE MAINTENANCE PLAN Date: 01.05.2023

Completed by: Date:

FREQUENCY KEY
D - Daily
W - Weekly
M - Monthly
Q - Quarterly
SA - Semi-Annually
A - Annually
SST - Seasonal Start-Up
SSH - Seasonal Shut-Down

Doc. Tag: OMC-000-4-019-01-0


PREVENTIVE MAINTENANCE PLAN Date: 01.05.2023

Doc. Tag: OMC-000-4-019-01-0


PREVENTIVE MAINTENANCE PLAN Date: 01.05.2023

Doc. Tag: OMC-000-4-019-01-0


PREVENT
Machine / Device

Task Frequency Description of maintenance


Process Key Standard

Check the hydraulic pressure D 4.5MPa

Check hydraulic fluid levels D To optimum level mark

Make sure cool fluid levels are at the


D To optimum level mark
correct levels

Ensure machine is clear from


Clean out all chips and swarf D
chips ans swarf

Clean with compressed air and


Clean filters on coolant tank M
clean water

Check and add grease to chip


M Apply grease to chain
conveyor chain

Clean coolant tank of sludge, chips, SA Drain, clean, check


and oil

Remove chuck jaws, clean, check for No damage or play on jaws in


SA
damage chuck
Completed by: PA P Adams

FREQUENCY KEY
D - Daily
W - Weekly
M - Monthly
Q - Quarterly
SA - Semi-Annually
A - Annually
SST - Seasonal Start-Up
SSH - Seasonal Shut-Down
PREVENTIVE MAINTENANCE PLAN
CNC Machine (Asset #256-05)

Description of maintenance task


Specification Tools / Materials

+/- 2% Pressure gauge

between max and min levels Visual

between max and min levels Visual

Brush, vacuum system,


no chips or swarf
compressed air gun

Brush, vacuum system,


No dirt on/in filter
compressed air gun

Machine specified grease Grease gun

Drain, clean, check, refill Suction pump, cleaning


materials

Cleaning materials, compressed


Max 0.002" total play
air, DTI
Date: November 02 2019
INTENANCE PLAN Rev. 1.0

(Asset #256-05)

Estimated Time (Minutes):-


Note Condition / Corrective Action Complete

Measured pressure at 4.51 Mpa

✘ Complete ?
Checked all hydraulic fluid levels and all OK

✘ Complete ?
Cooling fluid level was low, added more fluid topping up to correct levels

✘ Complete ?
Machine totally cleaned out

✘ Complete ?
Checked and cleaned coolant filter - filter clean (NOTE, may need changing
on next schedule)
✘ Complete ?
Checked, cleaned and applied new grease to chain

✘ Complete ?
Tank completely drained and cleaned, checked for damage and leak points.
All OK, refilled to correct level
✘ Complete ?
No damage or issues seen on jaws. Total float or movement was less than
0.002"
✘ Complete ?

Complete ?

Complete ?

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Complete ?

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