DOCUMENT REFERENCE NUMBER DATE OF ISSUE REV.
001
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INSPECTION AND TEST PLAN FOR FABRICATION
Rev. Status Rev. Date Revision Memo Issued by Reviewed & Approved by
10th March Issued For
TT0 IFU B. Fatai O. Dayo
2021 Utilization
An Electronic Document System has generated this document. When printed it is considered as for information only copy. The “controlled
copy” is the screen version and it is the holder’s responsibility that he/she holds the latest version.
Inspection and Test Plan for Fabrication
DOCUMENT REFERENCE NUMBER DATE OF ISSUE REV. 001
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1.0 INTRODUCTION
1.1 OBJECTIVE
This Inspection and Test Plan gives the minimum standard inspection guide for fabrication and Installation projects / contracts.
This plan covers the inspection of welding activities, testing and inspection – visual inspection, dimensional checks, non-
destructive tests (Magnetic Particle Inspection and Dye Penetrant Inspection), etc., and is based on the requirements of AWS
D1.1 (Welding of Structural Steel).
1.2 SCOPE
This Inspection and Test Plan details the steps to carrying out inspection on the activities related to Fabrication and Installation
projects / contracts.
2.0 CODES AND STANDARDS
In this specification references are made on the latest edition of the following Codes and Standards:
International Standards
AWS D1.1 Welding of Structural Steel
ASNT SNT-TC-1A: Recommended Practice for NDT Examination
CLIENT STANDARD GS EP STR 301
3.0 ABBREVIATION
MPI: Magnetic Particle Inspection
DPI: Dye Penetrant Test
NDT: Non-Destructive Test
NYJUBEIL: Contractor
Inspection and Test Plan for Fabrication
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4.0 DEFINITION/SIGN-OFF POINTS
Abbreviation Term Description Notification
H “Hold” An interested party establishes a Hold Point when they request Written notification in advance
to be present for a particular activity. This Hold is documented by of the activity.
signing-off on the recording document. (As agreed between
An activity with a Hold Point may not be passed or otherwise NYJUBEIL and Client)
covered without a written release of the Hold Point by the Party
that established it.
W “Witness” An interested party establishes a Witness Point when they desire Written Notification in advance
to be present for a particular activity. This Witness is of the activity.
documented by signing-off on a recording document. An activity (As agreed between
with a witness point may proceed, without the presence of the NYJUBEIL and CLIENT)
party establishing the witness point, provided the required
notification was made.
R “Review” An interested party for a particular activity establishes a Review
Point when they desire to review the documented results for that No formal notification is
activity. This Review is documented by signing-off on the required
recording document.
M “Monitoring” A Monitoring Point indicates the implementation of inspection on No formal notification is
random basis required
A ‘’Approval An Approval Point is established when client is satisfied with No formal notification is
activity. required
Inspection and Test Plan for Fabrication
DOCUMENT REFERENCE NUMBER DATE OF ISSUE REV. 001
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NYJUBEIL INTERNATIONAL LIMITED
TITLE: INSPECTION AND TEST PLAN (WELDING) REVISION: 0
REFERENCE DOCUMENTS INSPECTION LEVEL
CONTROLLIN
SPECIFICATI
QUALITY G NYJ
STA ACTIVITY ONS INSPECTION VENDO REMARKS/COMMEN
CHARACTERISTICS PROCEDURE UBEI CLIENT
GE DESCRIPTION ACCEPTANC OWNER R TS
TO BE VERIFIED S/ L
E CRITERIA
DOCUMENTS
ITP REF FORMS &
1 PROCEDURES RECORDS
PROJECT QUALITY
PLAN (PQP),
PROCEDURE
QUALIFICATION
RECORDS (PQR),
WELDING QA/QC
PROCEDURE COORDINATO
SPECIFICATION R, WELDING VERIFIED COPIES
(WPS), REGISTER OF ENGINEER, OF RELEVANT
WELDERS WELDING DOCUMENTS BY
QUALITY ASSURANCE QUALIFICATION NYJUBEIL
GS EP STR SUPRINTEND THIRD PARTY
1.1 DOCUMENTS (RWQ) QMS 301 ENT H H N/A CLIENT
2 MATERIAL
Inspection and Test Plan for Fabrication
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DELIVERY NOTES,
IDENTIFYING CONSUMABLE
PRODUCT GS EP STR BATCH,
MANUFACTURER, 301 STORE CERTIFICATE OF
MATERIAL AND TYPE, SIZE AND A36 CONTROLLER MATERIALS, OS & D
CONSUMABLE QUALITY, DATA NYJUBEIL A106 Gr. B , MATERIAL REPORTS (RED
2.1 RECEIPT/INSPECTION SHEET (MSDS) QMS CONTROLLER H H N/A LABEL)
LIFTING
EQUIPMENT,
LIFTING PLAN, INSPECTION
LFTING METHOD, RIGGERS/LIF RECORD, LIFTING
COLOUR CODING , TING EQUIPMENT,
LFTING AND STORAGE LIFTING EQUIPMENT, NYJUBEIL GS EP STR EQUIPMENT/ CALIBRATION
2.2 OF MATERIALS CALIBRATION QMS 301 OPERATORS H W N/A CERTIFICATE
3 FABRICATION
MATERIALTYPE,
GRADE, FITTERS,
DIMENSIONS,WPS FABRICATION
REQUIREMET FOR FOREMEN,
FIT-UP SUPERVISOR,
IDENTIFICATION NYJUBEIL GS EP STR WELDING DAILY WELDING
3.1 FIT-UP/LAYOUT SEGREGATION QMS 301 INSPECTOR H W N/A RECORD SHEET
IN THE
PROCESS
WELDERS,
CLIENT WELDING
METHOD: REQUIREMEN FOREMEN,
CONSUMABLES, T ON WELDING
(WPS) PARAMETERS, WELDING/BA SUPERVISOR
IDENTIFICATION, NYJUBEIL CK GUOGING S, WELDING DAILY WELDING
3.2 WELDING RECORDS, PRE-HEAT QMS (TBA) INSPECTORS H W N/A RECORD SHEET
Inspection and Test Plan for Fabrication
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IN THE
PROCESS
WELDERS,
WELDING
METHOD: FOREMEN,
CONSUMABLES, REPAIR WELDING
(WPS) PARAMETERS, SUPERVISOR
IDENTIFICATION, NYJUBEIL GS EP STR S, WELDING
3.3 REPAIR RECORDS, PRE-HEAT QMS 301 INSPECTORS H W N/A NDT REPORTS
4 VISUAL INSPECTION
APPEARANCE (SLAG,
SPATTER), FINISH, AWS D1.1 WELDING
DEFECTS, SECTION 6.9, SUPERVISOR, WELDING
IDENTIFICATION NYJUBEIL AWS D1.1 WELDING INSPECTION
4.1 STRUCTURAL DIMENSIONS QMS SECTION 6 INSPECTOR H W N/A RECORD
NON-DESTRUCTIVE
5 TESTING
AWS D1.1
Section 5,
SPECIFICATION 6.16, 6.2, 6.9, NDT
REQUIREMENTS, ASTM E 709, TECHNICIANS
PROCEDURE ASTM E 165 , NDT
APPROVAL, AND API RP COORDINATO
PERCENTAGE 2X Acceptance R, NDT SUB- CALIBRATION
INSPECTION, Criteria, CONTRACTO CERTIFICATES,
ACCEPTANCE AWSD1.1 R, WELDING NDE REPORTS,
CRITERIA, Cyclically INSPECTOR, WELDING
IDENTIFICATION, NYJUBEIL Loaded, MPL QA/QC INSPECTION
5.1 STRUCTURAL TYPE OF TESTING QMS 57-P-01 MANAGER H H N/A RECORD
APPROVED
MAGNETIC PARTICLE NDT
INSPECTION TECHNICIAN,
PROCEDURE NDT MAGNETIC
DEFECTS WITHIN COORDINATO PARTICLE
MAGNETIC PARTICLE THE ACCEPTABLE NYJUBEIL R., QA/QC INSPECTION
5.2 INSPECTIOPN (MPI) LIMITS QMS AWS D1.1 MANAGER H H N/A REPORT
Inspection and Test Plan for Fabrication
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APPROVED
MAGNETIC PARTICLE NDT
INSPECTION TECHNICIAN,
PROCEDURE NDT MAGNETIC
DEFECTS WITHIN COORDINATO PARTICLE
MAGNETIC PARTICLE THE ACCEPTABLE NYJUBEIL R., QA/QC INSPECTION
5.3 INSPECTIOPN (MPI) LIMITS QMS AWS D1.1 MANAGER H H N/A REPORT
N/A
DIMENSIONAL
TOLERANCES,
SPOOL INTERIM
ORIENTATION, DIMENSIONAL
FLANGE BOLT HOLE FABRICATION CONTROL REPORT,
ORIENTATION, FOREMEN, FINAL
OFFSETS/FALLS FABRICATION DIMENSIONAL
ANGLES, CLIENT SUPERVISOR CONTROL REORT,
DIMENSIONAL STRUCTURAL NYJUBEIL SPECIFICATI S, WELDING DIMENSIONAL
5.4 CHECKS MEMBER SIZES QMS ONS INSPECTORS H H SURVEY SHEET
CLIENT N/A
SPECIFICATI
ONS
MECHANICAL INSPECTION
COMPLETION WELDING RELEASE
TESTING, INSPECTOR, CERTIFICATES,
FINAL SUB ASSEMBLY COATING IF NYJUBEIL QA/QC ACCEPTANCE
5.5 RELEASE APPLICABLE QMS MANAGER H W CHECKLISTS
CLIENT N/A
SPECIFICATI
ONS WELDING TEST REPORTS
LEGIBILITY, INSPECTOR, INSPECTION
ACCURACY, NYJUBEIL TEST RELEASES
5.6 REPORTS COMPLETENESS QMS ENGINEER W W CERTIFICATES
N/A APPROVED TEST
REPORTS
LEGIBILITY, INSPECTION
ACCURACY, NYJUBEIL CLIENT CLIENT RELEASES
5.7 APPROVAL COMPLETENESS QMS STANDARDS INSPECTOR H H CERTIFICATES
6 ASSEMBLY TESSTING
N/A
SITE
SUPERVISOR,
CLIENT NYJUBEIL
DIMENSIONAL NYJUBEIL SPECIFICATI TEST CALIBRATION TEST
6.1 TOOL CALIBRATION EQUIPMENT QMS ONS ENGINEER H W REPORT
Inspection and Test Plan for Fabrication
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N/A
TEST REPORT,
TEMPERATURE/
PRESSURE,
RECORDER
TEST CHARTS,
ENGINEER, CALIBRATION
CLIENT PRESSURE CERTIFICATES,
ALL STRUCTURE NYJUBEIL SPECIFICATI TEST TEST LIMIT
6.2 DIMENSIONAL CHECK ASSEMBLY QMS ONS SUPERVISOR H H DRAWING
N/A
TEST TEST REPORT,
ENGINEER, TEST LIMIT
LEGIBILITY, PRESSURE DRAWING,
ACCURACY, NYJUBEIL CLIENT TEST CALIBRATION
6.3 REPORTS COMPLETENESS QMS STANDARDS SUPERVISOR R R CERTIFICATES
N/A
APPROVED TEST
REPORT, TEST
LEGIBILITY, LIMIT DRAWING,
ACCURACY, NYJUBEIL CLIENT CLIENT CALIBRATION
6.4 APPROVAL COMPLETENESS QMS STANDARDS INSPECTOR H H CERTIFICATES
LEGEND
H = HOLD POINT R = REVIEW
M = MONITORING W = WITNESS
NA = NOT
A = APPROVAL APPLICABLE
Inspection and Test Plan for Fabrication
