OWNERS MANUAL JCB Attachments

Waterloo Park
MANUEL DE L’UTILISATEUR Beamhurst
BEDIENUNGSANLEITUNG Uttoxeter
Staffordshire
MANUALE ST14 5PA, England
MANUAL DEL USUARIO Tel: 01889 - 506043

EIGENAAR HANDBOEK

SWEEPER COLLECTORS
(JCB ROBOT 150/160/165/165H/170/175H/185/190/1110, 1CX MACHINES)
(JCB ROBOT 150/160/165/165H/170/175H/185/190/1110, 1CX )
(JCB ROBOT 150/160/165/165H/170/175H/185/190/1110, 1CX MASCHINEN)
(MAQUINAS ROBOT 150/160/165/165H/170/175H/185/190/1110, 1CX DE JCB)
(MACCHINE JCB ROBOT 150/160/165/165H/170/175H/185/190/1110, 1CX )

Publication Number 332/A4531 Issue 1

 CONTENTS

INTRODUCTION
About this Manual 1
Units of Measurement 1
Warranty 1
Carrier Machine - Suitability 1

GENERAL DESCRIPTION
Check List - Equipment 2
Attachment Identification 2
Component Identification 2

SAFETY
Safety First 3
Safety Check List 3
Safety Label Recognition 4

INSTALLING AND REMOVING

Safety First 5
Installing (JCB Robot 150/160/165/165HF/170/
170HF/185/190/1110/1CX) 5
Removing (JCB Robot 150/160/165/165HF/170/
170HF/185/190/1110/1CX) 6
Non JCB Carriers 6
Adjusting the Main Brush Height 7

OPERATION
Principles of sweeping 8
Safety First 8
General 8
Sweeping 8
Dumping 8
Gutter Brush Kit (Option) 9
Water Sprinkler Kit (Option) 10
Travelling with the Sweeper Collector 11
On Site 11
On a Truck 11
Hydraulic Oils, Filtering and Cooling 12

MAINTENANCE
Storage - Polypropylene Brushes 14
Storage - Sweeper Collector 14
Replacing Brush Segments 15

SERVICE
Hydraulic Motor - Dismantling and Assembly 17

SPECIFICATIONS 19

WARRANTY At rear of book

332/A4531-01
1 INTRODUCTION 1

About this Manual

This document details the relevant use and maintenance
procedures for the JCB Sweeper Collector for Robot
150/160/165/165HF/170/170HF/185/190/1110 and 1CX
Machines. The safety information included is directly
relevant to operation and maintenance of the Sweeper
Collector. General safety information, and that relevant to
the carrier machine is not included. For details about safe
operation of the carrier machine, see the relevant
documents.

DO NOT ATTEMPT TO INSTALL, OPERATE OR

MAINTAIN ANY ATTACHMENT UNTIL YOU HAVE
READ AND UNDERSTOOD ALL RELEVANT OPERATOR
DOCUMENTATION FOR BOTH THE ATTACHMENT,
AND THE CARRIER MACHINE. PAY PARTICULAR
ATTENTION TO SAFETY INFORMATION. YOU MUST
OBSERVE ALL RELEVANT LAWS AND REGULATIONS.

The manufacturer’s policy is one of continuous

improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.

Units of Measurement
In this manual, the S.I. system of units is used. For
example, liquid capacities are given in litres. The Imperial
units follow in parenthesis ( ), for example 28 litres
(6 UK gal).

Warranty
A copy of the manufacturer's warranty is provided at the
rear of this handbook. We advise you to read and
understand the warranty before using the machine.

Carrier Machine - Suitability

The Sweeper Colllector is suitable for use with the JCB
Robot 150/160/165/165HF/170/170HF/185/190/1110 and
1CX machines when fitted with the correct breaker
hydraulic circuit. Your JCB Distributor will advise you on
the suitability of your machine.

The Sweeper Collector maybe suitable for use with other

non JCB carriers if they meet the mechanical and
hydraulic requirements (see SPECIFICATION section). You
are advised to contact your JCB Distributor for advice.

332/A4531-01
2 GENERAL DESCRIPTION 2

Check List - Equipment

The sweeper collector is supplied as a complete unit with
hoses and options as required.

Attachment Identification
The attachment has an identification plate H mounted as
shown. The serial number of the attachment is stamped on
the plate. Always quote the serial number when obtaining
replacement parts.

Component Identification
Key:
A Brush Drive Motor
B Sweeper Cover
C Collector Bucket
D Gutter Brush (Option)
E Adjustment Bolt
F Water Sprinkler System (Option)
G Mounting Attachment
H Identification Plate

G
B
D
H

E
C
A

A4531_7

332/A4531-01
3 SAFETY 3

Safety First Safety Check List

All mechanical equipment can be hazardous if operated
without care or correct maintenance.
! DANGER
Lightning
In this manual you will find warning messages. Read them. Lightning can kill you. Do not use the equipment if there is
Understand them. They tell you of hazards and how to lightning in your area.
A-1-3-5
avoid them. If you do not understand the messages, ask
your employer or local JCB Distributor.
! WARNING
But safety is not just a matter of responding to the Decals
warnings. All the time you are working with the attachment You can be injured if you do not obey the decal safety
you must be thinking what hazards there might be and instructions. Keep decals clean. Replace unreadable or
how to avoid them. missing decals with new ones before operating the
machine. Make sure replacement parts include warning
Do not work with the attachment until you are sure that decals where necessary.
INT-1-3-4
you can control it.

Do not start any job until you are sure that you and those
! WARNING
around you will be safe. Equipment Condition
Defective equipment can injure you or others. Do not
If you are unsure of anything, about the machine or the operate equipment which is defective or has missing
job, ask someone who knows. Don’t assume anything - parts.
check it out.
Make sure the maintenance procedures in this manual are
Remember completed before using the equipment.
A-1-4-1

BE CAREFUL
BE ALERT
! WARNING
BE SAFE Manual
You and others can be injured if you fit, operate or
Now read the rest of this section before moving on to the maintain the attachment without first studying this manual.
rest of the manual. If you do not understand anything, ask your employer or
B-1-1-2/1 JCB Distributor to explain it. Keep this manual clean and
in good condition.
B-1-1-3/2

Each safety notice starts with a signal word. The ! WARNING

meanings of the signal words are given below.
Regulations
Obey all laws, worksite and local regulations which affect
! DANGER you and your equipment.
Denotes an extreme hazard exists. If proper A-1-3-6
precautions are not taken, it is highly probable
that the operator (or others) could be killed or ! WARNING
seriously injured. Care and Alertness
INT-1-2-1
All the time you are working with the attachment, take care
and stay alert. Always be careful. Always be alert for
! WARNING hazards.
Denotes a hazard exists. If proper precautions are B-1-1-4/1
not taken, the operator (or others) could be killed
or seriously injured. ! WARNING
INT-1-2-2
Alcohol and Drugs
It is extremely dangerous to operate machinery when
! CAUTION under the influence of alcohol or drugs. Do not consume
Denotes a reminder of safety practices. Failure to alcoholic drinks or take drugs before or whilst operating
follow these safety practices could result in injury the machine or attachments. Be aware of medicines which
to the operator (or others) and possible damage to can cause drowsiness.
the machine. INT-1-3-9
INT-1-2-3

332/A4531-01
4 SAFETY 4

Safety Check List (cont’d) Safety Label Recognition

! WARNING The following safety labels are attached to the sweeper
Practice collector:
You and others can be killed or injured if you do unfamiliar
operations without practising them first. Practice away A
from the work site on a clear area.

Keep other people away. C

Do not perform new operations until you are sure you can
do them safely.
INT-2-1-1

! WARNING
Equipment Condition
Defective equipment can injure you or others. Do not
operate equipment which is defective or has missing parts.

Make sure the maintenance procedures in this manual are

completed before using the equipment.
A-1-4-1

! CAUTION
Equipment Limits
Operating the equipment beyond its design limits can
cause damage. It can also be dangerous.
B
Do not operate the equipment outside its limits.

Do not try to upgrade the equipment’s performance by

unapproved modifications. B D A
A-1-4-2
A4531_8

! CAUTION
Description: Part No.
Communications
A Warning - Pinch Point 817/70003
Bad communication can cause accidents.
B Warning - Flying Debris 817/70132
C Refer to Handbook 817/70014
Keep people around you informed of what you will be
D Warning - Hose Burst 817/70002
doing. If you will be working with other people make sure
you all understand any hand signals you will be using.

Work sites can be noisy. Do not rely on spoken

commands.
A-1-4-3

! CAUTION
Metal Splinters
You can be injured by flying metal splinters when driving
metal pins in and out. Use a soft faced hammer or drift to
remove and fit metal pins. Always wear safety glasses.
INT-3-1-3

! WARNING
Clothing
You can be injured if you do not wear proper clothing.
Loose clothing can get caught in the machinery. Wear
protective clothing to suit the job.

Examples of protective clothing are: a hard hat, safety

shoes, safety glasses, a well-fitting overall, ear-protectors
and industrial gloves. Keep cuffs fastened.

Do not wear a necktie or scarf. Keep long hair restrained.

INT-1-3-6

332/A4531-01
5 INSTALLING AND REMOVING 5

Safety First

! CAUTION
Hydraulic Pressure
Hydraulic fluid at system pressure can injure you.
Before disconnecting or connecting hydraulic hoses, 3 Drive the machine slowly forward. Stop when the
stop the engine and operate the controls to release hitch plate A just touches the attachment.
pressure trapped in the hoses. Make sure the engine
cannot be started while the hoses are open. 4 Raise the loader arm and engage the hitch plate A in
INT-3-1-11/1 the lips on the attachment. Stop the movement as
soon as the plate is engaged.
! CAUTION
Take care when lifting/handling. Refer to 5 Move the loader arm control lever to the left as if to
SPECIFICATION for the attachment weight. fully roll back the attachment.
B-2-1-2/2
6 Push forward the Hydraulic Controls Safety Restraint
Installing (JCB Robot 150, 160, 165, Bar. Dismount from the machine or ask a second
165HF, 170, 170HF, 185, 190, 1110, 1CX) person to help.

7 Push levers X fully towards the middle of the hitch

To engage an attachment on the Quickhitch, do the
plate to engage the Quickhitch locking pins Y. They
following:
will lock into detents.
! WARNING 8 The attachment is now locked onto the Quickhitch.
If two people are doing this job, make sure that the
person working the controls is a competent operator. 9 Connect the attachment tail hoses to the loader arm
If the wrong control lever is moved, or if the controls pipework, (check machine Operator Manual for
are moved violently, the other person could be killed or correct procedure).
injured.
2-2-6-5
10 Return to the cab seat (or make sure your assistant is
well clear of the Quickhitch). Pull back the Safety
1 Align the machine square to the attachment.
Restraint Bar. The attachment is now ready for use.
2 Lower the loader arm fully to bring the hitch plate A
below the level of the lips on the attachment. Make
sure levers X are moved fully out beyond the sides of
the hitch plate.

A
Y

332/A4531-01
6 INSTALLING AND REMOVING 6

Removing (JCB Robot 150, 160, 165,

165HF, 170, 170HF, 185, 190, 1110 and
1CX)
6 Pull levers X fully out beyond the sides of the hitch
! WARNING plate A to retract the Quickhitch locking pins Y.
If two people are doing this job, make sure that the
person working the controls is a competent operator. 7 Return to the cab seat (or make sure your assistant is
If the wrong control lever is moved, or if the controls well clear of the Quickhitch). Pull back the Safety
are moved violently, the other person could be killed or Restraint Bar. The attachment is now ready for use.
injured.
2-2-6-5
8 Operate the loader arm control lever to the right as if
to roll forward the attachment.
1 Use the drive control lever to stop and park the
machine on level ground.
9 When the hitch plate A has disengaged from the lips
on the attachment, reverse the machine clear.
2 Use the loader arm control lever to lower the
attachment to the ground.
Non-JCB Carriers
3 Stop the engine and relieve hydraulic circuit pressure
(see Operator Manual). For Non-JCB carriers reference should be made to the
sweepers mechanical and hydraulic specifications. Refer
4 Push forward the hydraulic safety control restraint to the carriers Owners Manual for instructions on
bar. Dismount from the machine or get someone else installing and removing attachments. However the
to perform steps 5 and 6. following general points should be observed.

5 If appropriate, disconnect the attachment tail hoses 1 Position the sweeper on firm, flat ground.
from the loader arm pipework (see Operator
Manual). 2 Make the carrier safe, e.g. parking brake engaged,
engine stopped, hydraulic pressure released.

3 Use adequate lifting equipment.

332/A4531-01
7 INSTALLING AND REMOVING 7

Adjusting the Main Brush Height

1 Drive the sweeper collector to a dusty, level surface.

2 Lower the sweeper collector so that the bucket is 25

mm (1 in.) above the ground (dimension A).
C
3 Run the brush for 10 seconds.

4 Lift the sweeper collector and back away. Stop the

carrier engine, engage the parking brake and remove
the key from the starter.
D
5 Check the brush pattern is 50 - 75 mm (2 - 3 in.) wide
the entire length of the brush (dimension B). If this is
A A4531_3

so the sweeper is correctly adjusted.

6 If the pattern requires adjustment, loosen the locknuts

and turn the adjustment bolt C clockwise to widen
the brush pattern, counter-clockwise to narrow the
pattern. Tighten the locknuts.

7 Repeat steps 1 - 5 to check the brush pattern.

Note: When the brush segments are new, the rubber flaps
D should be adjusted all the way down. As the brush
segments wear, adjust the flaps up so that they do not
drag on the ground.

B 0839

332/A4531-01
8 OPERATION 8

Principles of Sweeping
A
Safety First
! CAUTION
Maximum oil flow is 95 l/m (21 UK gpm, 25 US gpm) at
138 bar (2000 psi). Check the carrier hydraulic
specification before installing the sweeper.

! CAUTION
Shifting brush rotation from forward to reverse whilst
the brush is rotating damages the sweeper and motor. 0841

! DANGER
Avoid electrical shock. Stay away from overhead wires
when dumping.
B
General
1 For maximum efficiency and longest brush life, check
the main brush height before each operation (see
adjusting the main brush height).

2 Operate the sweeper only on flat level surfaces.

3 The buckets bolt on cutting edge is for scraping hard

packed mud only. Do not allow the bucket to scrape 0842
along the ground whilst sweeping.

Sweeping
1 Use low engine speeds to save wear and tear on the
sweeper and to prevent dust billowing up during C
sweeping.

2 Do not engage the brush at high engine speeds as

this will damage the sweeper and motor.

3 When sweeping forward, rotate the brush so debris

goes over the brush as A and into the bucket. While
sweeping in reverse, rotate the brush so that it
pushes debris into the bucket as at B, (like sweeping
into a dust pan).

4 If streaking occurs eliminate gaps between front and

side flaps.

ALWAYS disconnect the sweeper collector from the carrier

and make it safe before removing any trapped or
0859
entangled objects from around the brush. NEVER remove
trapped or entangled objects while the sweeper collector
is connected/running.

Dumping
Empty the bucket by raising the sweeper above a
container, then tilt the sweeper forward with the carrier
controls as shown at C.
If it should be necessary to operate the brush to help
empty the bucket, rotate the brush in a CLOCKWISE
motion as at A. Rotating the brush towards the cab (B) can
result in injury or damage.

332/A4531-01
9 OPERATION 9

Gutter Brush Kit (Option)

A gutter brush kit (Part No. 980/A4677) is available for this
sweeper collector. A separate publication with detailed
fitting instructions is supplied with the kit.

Note: The sweeper collector is designed to carry only one

gutter brush. Never install more than one gutter brush.

ITEM QTY DESCRIPTION

2 1 ARM ASSEMBLY 19
11 13
3 1 BRACKET ASSEMBLY 20
16
4 1 BRUSH TOP ASSEMBLY
5 1 M8 ZINC BOLT 60MM
6 1 DIN 127 - M8
7 1 M8 MUD WASHER ZINC 15
8 1 SIDE BRUSH 241mm POLY-WIRE 17
9 4 M8 ZINC BOLT 50MM
10 4 M8 NYLOC NUT ZINC
11 1 PIN (FG-1/FG-2)
13 1 LYNCH PIN 6MM DIA X 40MM 3
15 1 HYD. MOTOR - SIDE SWEEPER
16 2 M12 SET SCREW 40MM 2
17 4 M12 NYLOC NUT ZINC
19 2 M12 SOCKET CAP SCREW 65MM ZINC
17
20 1 PIN SEL-LOK ZINC
4

7
9
6

10
5

A4531_4

Operating Procedures:

1 When sweeping next to curbs or walls with a gutter

brush, only the bristle tips should touch the vertical
surface.

2 When not using the gutter brush for a short period

raise it off the ground. Put the arm (item 2) vertical
and insert the lynch pin (item 13).

3 During extended periods of non use disconnect the

hoses from the gutter brush hydraulic motor. Label
the hoses before disconnecting them to ensure
correct replacement. Plug the open ports and cap the
hose ends to prevent loss of fluid and ingress of dirt.

332/A4531-01
10 OPERATION 10

Water Sprinkler Kit (Option)

A water sprinkler kit (Part No. 980/A4668) is available for
this sweeper collector. A separate publication with
detailed fitting instructions is supplied with the kit.

ITEM QTY DESCRIPTION

1 1 WATER TANK 19G/86Ltr
3 2 RUBBER FEET (150x6 X400MM)
4 1 TANK STRAP LARGE
5 1 TANK STRAP SMALL
6 1 TANK STRAP BRACKET
7 1 DIAPHRAGM PUMP 12V 8
9
8 6 M8 ZINC SCREW 10MM GR8.8 6 10
9 6 M8 ZINC WASHER
10 4 M6 ZINC SET SCREW 30MM 7
1
11 4 M6 NYLOC NUT ZINC
13 1 90' ELBOW 1/2" BSP M 5
14 1 BALL VALVE 1/4 TURN 11
15 1 1/2" BSP TAPER -1/2
16 1 INLINE STRAINER 4
17 1 1/2" T JOINT 22D
18 2 90" SWPT ELBOW
19 12 NYLON HOSE CLIP 291-672
20 3 21MM HOSE CLAMP 298-8110
22C
22A 1 1/2" HOSE - 65MM
22B 1 1/2" HOSE - 130MM 22E
22C 1 1/2" HOSE - 130MM
22D 1 1/2" HOSE - 210MM
22B 17
22E 1 1/2" HOSE - MM 22F
22F 1 1/2" HOSE - MM
19
23 3 MAGE DRILL SCREW 5.5X25MM 22A
16

15
3
14
A
18
23
20
19 13

A4531_2

Operating Procedures:

1 Fill the water tank (86 Litres (19 UK Gals)).

2 Start the carrier engine.

3 Operate the switch A in the cab to start the electric

pump.

4 Check all nozzles are clear and that water is flow from
all. Clean nozzles where necessary.

5 Check all hose connections for tightness and leaks.

6 Operate the loader arm to ensure that hoses and

wires do not chafe.

7 Check that the brush is set to the correct height.

Carry out a trial sweep with water running to check
satisfactory operation of the system.

332/A4531-01
11 OPERATION 11

Travelling with the Sweeper Collector On a Truck

The safe transit of the load is the responsibility of the ! WARNING
transport contractor and driver. Any machine, Water, mud, ice, grease and oil on ramps or trailers
attachments or parts that may move during transit can cause serious accidents. Make sure ramps and
must be adequately secured. trailers are clean before driving onto them. Use
5-2-5-9
extreme caution when driving onto ramps and trailers.
Note: Before transporting the machine make sure you will Always reverse up a ramp if unloaded, travel forwards
be obeying the rules and laws of all the areas that the if loaded. Always reverse down a ramp if loaded, travel
machine will be carried through. forwards if unloaded.
3-1-1-3

Make sure that the transporting vehicle is suitable. See 1 Drive the carrier up the ramps and onto the truck
Static Dimensions (SPECIFICATIONS section of the after proceeding as described for On Site.
Carrier Owners Handbook) for the dimensions of your
machine. a If the attachment is being transported alone,
lower the assembly to the floor of the truck.
! WARNING Remove from the machine (see Removing - JCB
Before moving the machine onto the trailer, make sure Robot 150, 160, 165, 165HF, 170, 170HF, 185,
that the trailer and ramp are free from oil, grease and 190, 1110 and 1CX) and drive the carrier off the
ice. Remove oil, grease and ice from the machine truck. Secure the attachment to the truck using
tyres. Make sure the machine will not foul on the ramp straps or chain of sufficient strength.
angle. See Static Dimensions in SPECIFICATIONS
section for the minimum ground clearance of your b If the attachment is being transported with the
machine machine, lower the assembly to the floor of the
2-2-7-5/1 truck and switch off the engine. Block the wheels
and using the attachment points chain the carrier
On Site to the bed of the truck as shown in the illustration.

Raise the carrier loader arm so that the attachment is

approximately 200 mm (8 in) above the ground. When
moving around the site follow as level a route as possible.

! WARNING
Never travel at excessive speed over rough terrain. The
resulting loss of control could cause the carrier to tip
over. This could lead to death or serious personal
injury as well as damage to the attachment and/or
carrier.
B-1-2-11

0863

332/A4531-01
12 OPERATION 12

Hydraulic Oils, Filtering and Cooling

Introduction Hydraulic Oil Purity

Generally speaking the hydraulic oil specified for the No separate filter is required for the Hammermaster. The
carrier can be used in the Hammermaster. However, since carrier’s oil filter will clean the oil flowing through the
working with the Hammermaster will heat the oil much Hammermaster. The purpose of the oil filter is to remove
more than excavation work, the viscosity of the oil must be impurities from the hydraulic oil since they cause
checked periodically when working in hot climates. accelerated component wear, blockages and even
seizure. Impurities also cause the oil to heat and
When the Hammermaster is used continuously, the deteriorate. Air and water are also impurities in oil. Not all
temperature of the hydraulic oil normalises at a certain impurities can be seen with the naked eye.
level depending on conditions and the carrier. At this
temperature, the viscosity of the hydraulic oil should be Impurities enter the hydraulic system:
20 - 40 cSt (2.90 - 5.35 oE). - During hydraulic oil changes and refilling.
- When components are repaired or serviced.
The Hammermaster must not be started if the viscosity of - When the Hammermaster is being installed on the
the hydraulic oil is above 1000 cSt (131 oE) or operated carrier.
when the viscosity of the hydraulic oil is below 15 cSt - Because of component wear.
(2.35 oE).
Oil Filter
Possible Result of using incorrect Oil
In hydraulic hammer work, the carrier oil filter must fulfil
Oil too thick: the following specifications:
- Difficult start up. - The oil filter must allow maximum particle size of 25
- Stiff operation. microns (0.025 mm).
- Hammermaster strikes irregularly and slowly. - The oil filter material must be man-made fibre cloth
- Danger of cavitation in the pumps and or very fine gauge metallic mesh to withstand
Hammermaster. pressure fluctuations.
- Sticky Valves. - The oil filter must have a volume flow capacity of at
- Filter bypass, impurities in oil not removed. least twice the Hammermaster’s maximum flow.

Oil too thin: In general, oil companies guarantee new oils to have a
- Efficiency losses (internal leaks). particle count of 40 microns maximum. When adding oil to
- Damage to gaskets and seals, leaks. the system the oil must be filtered.
- Accelerated wearing of parts, because of decreased
lubrication efficiency.

Note: We recommend different hydraulic oils for use in

summer and winter if there is an average temperature
difference of more than 35 oC (95 oF).

Special Oils
In some cases special oils (e.g. biological oils and
non-inflammable oils) can be used with the
Hammermasters. Observe the following aspects when
considering the use of special oils.

- The viscosity range in the special oil must be in the

given range (15 - 1000 cSt).
- The lubrication properties must be good enough.
- The corrosion resistance properties must be good
enough.

Note: Although a special oil could be suitable for the

carrier, it may not be suitable for the Hammermaster, due
to the high piston speed. Please check with your JCB
Distributor.

JCB OWNERS SHOULD ALWAYS CONSULT THEIR JCB

DISTRIBUTOR BEFORE CHANGING THE MACHINE
HYDRAULIC OIL.

332/A4531-01
13 OPERATION 13

Hydraulic Oils, Filtering and Cooling

(cont’d)

Viscosity Solidification
Name of Oil -4 14 32 50 68 86 104 122 140 158 176 °F 40 °C point
-20 -10 0 10 20 30 40 50 60 70 80 °C cSt (°E) °C (°F)

Shell Tellus Oil T32 32.0 (4.35) -50 (-58)

T37 37.0 (4.95) -40 (-40)
T46 46.0 (6.15) -35 (-31)

Neste Hydraulic 22 20.5 (2.95) -45 (-49)

46 44.0 (5.85) -39 (-38)
68 62.0 (8.20) -33 (-27)

Esso Univis N32 31.8 (4.32) -45 (-49)

N46 45.7 (6.20) -39 (-38)

Texaco Rando Oil HDZ32 32.0 (4.35) -45 (-49)

HDZ46 51.0 (6.75) -42 (-44)

Tebo Hydraulic Oil 32S 29.0 (3.95) -51 (-60)

46 46.0 (6.15) -51 (-60)

Mobil DTE13 29.4 (4.01) -45 (-49)

DTE15 44.9 (5.99) -46 (-51)
DTE16 65.9 (8.69) -42 (-44)

JCB Hydraulic Oil 32.0 (4.02) -50 (-58)

JCB Special Hydraulic Oil 46.0 (6.15) -35 (-31)

Motor Oils 10W 40.0 (5.35) -36 (-33)

20W/20 51.0 (8.05) -26 (-15)
SAE30 100 (13.2) -31 (-24)
5W/20 40.0 (5.35) -48 (-54)
10W/30 70.0 (9.25) -36 (-33)
15W/30 100 (13.2) -33 (-27)

1000 cSt 40 cSt 20 cSt 15 cSt

Permitted oil temperature

Recommended oil temperature

Note: JCB approves the use of Q8 Holbein 46 Biodegradable Oil with this breaker. Its properties are comparable to JCB
Special Hydraulic Oil.

332/A4531-01
14 MAINTENANCE 14

Storage - Polypropylene Brushes

Note: Brushes can have alternate segments of wire and
polypropylene.

! CAUTION
Do not store polypropylene brushes in direct sunlight.
The material can deteriorate and crumble before the
bristles are worn out.

! CAUTION
Do not store the sweeper with weight on the brushes.
Weight will deform them, destroying the sweeping
effectiveness. To avoid this problem use optional
stands.

! CAUTION
Keep polypropylene brush material away from intense
heat or flame.

Storage - Sweeper Collector

! WARNING
Avoid serious injury - lower and stop the sweeper
collector, set the parking brake, stop the carrier engine
and remove the key before leaving the operators seat
for any reason.

1 Drive the sweeper collector to a storage area.

2 Set the bucket on blocks to keep the brush off the

ground.

3 Disconnect and plug hydraulic lines.

4 Remove the sweeper collector from the carrier

(see Installing / Removing).

5 Move the carrier out of the storage area.

332/A4531-01
15 MAINTENANCE 15

Replacing Brush Segments

Removal

1 Park the sweeper collector on a clean, level surface.

Stop the carrier engine, engage the parking brake and
remove the key from the starter. Vent any residual
hydraulic pressure by operating the auxiliary controls.

2 Remove the rubber flaps A from the sweeper canopy

B (see the illustrations on the next page).

3 Disconnect the hoses from the hydraulic motor C.

Label the hoses before disconnecting them to ensure
correct replacement. Plug the open ports and cap the
hose ends to prevent loss of fluid and ingress of dirt.

4 Undo the securing bolts D, then carefully remove the

hydraulic motor.

5 Undo the bolts E holding the bearing housing F.

6 Using the adjustment bolt G, raise the canopy and

pull the brush from beneath the canopy. DO NOT
WORK BENEATH THE CANOPY.

7 Undo bolts H and remove the retaining plate J from

the end of the shaft K.

8 Remove brush segments L and spacers M from the

shaft as required.

Replacement

Replacement is the reverse of the removal sequence, but

note the following:

Ensure that the brush segments and spacers are correctly

assembled on the shaft. The spigot X on the segments
should locate in the slot in the shaft as shown.

Manoeuvre the brush into the canopy. Lower the canopy

using the adjustment bolt G, and then fit bolts E to secure
the bearing housing. Torque tighten bolts E to 98 Nm (72
lbf ft).

Install the hydraulic motor. Torque tighten bolts D to 160

Nm (118 lbf ft).

Ensure that the hoses are connected correctly at the

hydraulic motor.

On completion, check the brush sweep pattern (see

Adjusting the Main Brush Height).

332/A4531-01
16 MAINTENANCE 16

Replacing Brush Segments (cont’d)

A
F

E
C

M
K
H
L
X J A4531_1

332/A4531-01
17 SERVICE 17

Hydraulic Motor - Dismantling and

Assembly

! CAUTION
Repairs and Maintenance
Do not try to do repairs or any other maintenance work
you do not understand.
B-1-3-1

Note: Servicing of the hydraulic motor is limited to the

renewal of oil seals only. If the motor is suspected as being
faulty it must be replaced as a complete unit. It is
recommended that servicing of hydraulic motors is carried
out by your JCB Distributor.

Dismantling

1 Hold the motor in a suitable jig or soft jaw vice with

the output shaft downwards.

2 Remove the end cover bolts 26 as shown (see the

illustrations on the next page).

3 Lift off the end cover 24, and ‘O’ ring 10.

4 Take off the plate 22.

5 Take off the gerotor assembly 21, and ‘O’ rings 9.

6 Remove the distributor assembly 19, and ‘O’ ring 8.

7 Remove the shaft 18.

8 Remove the snap ring 31 and carefully lever out the

seals, seal carrier and shims (items 1 to 11) from the
housing 15.

9 Push the output shaft 27 out of the housing 15. Thrust

washer 12 will come out with the shaft.

Inspection

Clean the motor components in an appropriate solvent.

Check the components carefully for signs of wear or
damage. Replace as necessary.

Assembly

Assembly is the reverse of the dismantling sequence, but

note the following:

Make sure all the components are clean.

Renew all ‘O’ rings and seals.

Lubricate the components with hydraulic fluid before

assembling.

332/A4531-01
18 SERVICE 18

Hydraulic Motor - Dismantling and

Assembly (cont’d)

ITEM DESCRIPTION SEAL KIT #

1 DUST SEAL
2 HOUSING SEAL ITEMS # 1-12
3 METAL BACKUP SHIM INCLUDED IN
4 HIGH PRESSURE SEAL SEAL KIT
5 METAL BACKUP SHIM 500444001
6 POLYAMIDE SEAL
7 SHAFT SEAL ITEMS # 1-10
8 REAR HOUSING SEAL INCLUDED IN
9 BODY SEALS (2) SEAL KIT
10 ENDCOVER SEAL 500444002
11 SEAL CARRIER ITEMS #11-12
12 THRUST WASHER INCLUDED IN
SEAL KIT
500444003

A4531_6

332/A4531-01
19 SPECIFICATIONS 19

Sweeper Type SC150 SC180

Working width 1524 mm (60 in) 1829 mm (72 in)

System Hydraulic Pressure (max) 138 bar (2000 lb/in2) 138 bar (2000 lb/in2)

Flow Main Hydraulic Motor 94.8 l/m (25US gpm, 21UK gpm) 94.8 l/m (25US gpm, 21UK gpm)

Gutter Brush Hydraulic Motor 45 l/m (11.9US gpm, 10UK gpm) 45 l/m (11.9US gpm, 10UK gpm)

Sprinkler Pump Capacity 11 l/m (2.9US gpm, 2.4UK gpm) 11 l/m (2.9US gpm, 2.4UK gpm)

Hose Sizes 13 mm (1/2 in) bore 13 mm (1/2 in) bore

Main Brush Material Polypropylene, wire or combination of brush

Gutter Brush Material Wire

Options

- Gutter Brush 9 9

- Water Sprinkler 9 9

332/A4531-01