G A S

G E N E R A T O R S E T

CONTINUOUS
1356 kVA
1431 kVA
50 Hz

Caterpillar is leading the power generation

marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.

Shown with
Optional Equipment

FEATURES

EMISSIONS CAT® G3516B LE GAS ENGINE

● Meets most worldwide emissions requirements ● Robust design provides prolonged life
down to 250 mg/N•m3 NOx level without after and lower owning and operating costs
treatment ● Designed for maximum performance
FULL RANGE OF ATTACHMENTS on low pressure pipeline natural gas
● One electronic control module handles
● Wide range of bolt-on system expansion
attachments, factory designed and tested all engine functions: ignition, governing,
air fuel ratio control, and engine protection
SINGLE-SOURCE SUPPLIER
● Fully Prototype Tested with certified torsional
CAT SR4B GENERATOR
vibration analysis available
● Designed to match performance and output
WORLDWIDE PRODUCT SUPPORT characteristics of Caterpillar engines
● With over 1,800 dealer branch stores operating ● Optimum winding pitch for minimum total
in 166 countries, you’re never far from the harmonic distortion and maximum efficiency
Caterpillar part you need. ● Segregated low voltage (AC/DC) accessory box
● 99.5% of parts orders filled within 48 hours. provides single point access to accessory
The best product support record in the industry. connections
● Caterpillar dealer service technicians are
trained to service every aspect of your electric
power generation system. CAT CONTROL PANELS
● Designed to meet individual customer needs:
● Customer Support Agreements offer back-to-back
services from scheduled inspections and EMCP II+ provides full-featured power metering,
preventive maintenance to before-failure purge cycle, staged shutdown logic, plus
overhauls and Total Cost-Per-Hour Guarantees. programmable protective relaying functions
● Remote control and monitor capability options

LEHE1883

W H E R E T H E W O R L D T U R N S F O R P O W E R
C O N T I N U O U S 1 3 5 6 k V A
1 4 3 1 k V A
5 0 H z

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional
Air Inlet Modular air cleaner, single element
service indicator
Cooling Engine driven water pumps for jacket water
and aftercooler circuit, jacket water and
SCAC thermostats
Cat flange connections
Engine Control Fuel/air ratio control
Module Start/stop logic: gas purge cycle, stage shutdown
Engine Protection Systems: detonation
sensitive timing, high jacket water temperature,
low oil pressure, failure to start (overcrank),
overspeed, high oil temperature,
emergency stop, transient richening
and turbo bypass control
Exhaust Dry exhaust manifolds 15 dBA muffler
Cat flanged outlet 18 dBA muffler
Spark arresting muffler without companion flanges
Fuel Electronic air fuel ratio control (Engine Control Fuel filter (non-coalescent)
Module; ADEM III based), electronic fuel Gas train with 24V double gas shutoff valve,
metering valve, gas shutoff valve, 24 volt isolation valve, regulator, gas leak detection
energized-to-run
Ignition Electronic ignition system, individual cylinder
timing and detonation control
Integrated 24 thermocouples to input individual exhaust CCM transfers Cat DataLink information through
Thermo Sensing port temperatures and turbo inlet and outlet RS232 to customer terminal
Module (ITSM) temperatures on both the turbine and
compressor
Generator Permanent magnet excitation, 105° C rise, single Digital Voltage Regulator with KVAR/PF control
bearing, form wound, six lead, 3-phase sensing, oversize and premium generators, circuit breaker,
platinum stator RTDs, class H Insulation, IEC compliant, 3-pole and 4-pole, bearing
DVR with adjustable 1:1 or 2:1 Volts/Hz, temperature detector low voltage cable
bus bar termination, extension box, extension box
segregated low voltage wiring panel
Governor Electronic - Engine Control Module Electronic load sharing (ship loose module)
Control Panels EMCP II+ Local alarm and remote annunciator modules
Customer Interface Module, synchronizing module
Lube Lubricating oil and filter, oil drain valve Closed crankcase ventilation system, prelube pump
crankcase breathers gear type lube oil pump,
integral lube oil cooler, filler/dipstick
Mounting Spring-type anti-vibration isolators
Starting/Charging 60 amp charging alternator Battery charger, air starting system, jacket water
Dual 24 volt starting motor heaters, 12 kW (dual 6 kW) 400 V/3 phase/50 Hz
Batteries with rack and cables heater element; 9 kW 400 V/3 phase 50 Hz with
Batteries disconnect switch 200V/1 phase/50 Hz circulation pump, battery
disconnects switch, oversize batteries
Other EEC Declaration of Incorporation

SPECIFICATIONS

CAT SR4B GENERATOR CAT ENGINE

Frame size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 824 G3516B SCAC, 4-Stroke-Cycle Watercooled Gas
Excitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Permanent magnet Bore — mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7)
Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6667 Stroke — mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 (7.5)
Number of poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Displacement — L (cu in) . . . . . . . . . . . . . . . . . . . . . . . . . 69 (4210)
Number of bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.7:1
Number of leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Aspiration . . . . . . . Turbocharged, Separate Circuit Aftercooled
Insulation . . . . . . . . . . . . UL 1446 Recognized Class H Insulation Fuel system . . . . . . . . . . . . . . . . . . . . . . Electronic Ignition System
IP rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drip proof IP22 Governor type . . . . . . . . . . . . Electronic Engine Control Module
Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pilot shaft
Overspeed capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125%
Wave form. . . . . . . . . . . . . . . . . . . . . . . . . . Less than 5% deviation
CAT CONTROL PANEL
Paralleling kit droop transformer . . . . . . . . . . . . . . . . . . Standard 24 Volt DC Control
Voltage regulator . . . . . . . . . . . 3-phase sensing with adjustable NEMA 1, IP22 enclosure
1:1 or 2:1 Volts/Hz, UL 508A Listed Electrically dead front
TIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 50 Lockable hinged door
THD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 3% Generator instruments meet ANSI C-39-1
Terminal box mounted
Consult your Caterpillar dealer for available voltages. Single location customer connector point
EC compliant — segregated AC/DC connections and wiring
LEHE1883

2
C O N T I N U O U S 1 3 5 6 k V A
1 4 3 1 k V A
5 0 H z

TECHNICAL DATA
Generator Set — 1500 rpm/50 Hz/400 Volts DM5490 DM5492 DM5489 DM5491
G3516B LE Gas Generator Set
Emission Level (NOx) mg/N•m3 250 250 500 500
Aftercooler, two stage (JW in/SCAC) Deg C 92/54 92/32 92/54 92/32
Package Performance (1)
Power rating @ 1.0 pf (unity) ekW 1100 1160 1100 1160
Power rating @ 0.9 pf ekW 1095 1155 1095 1155
Power rating @ 0.8 pf (3) ekW 1085 1145 1085 1145
kVA 1356 1431 1356 1431
Fuel Consumption (2)
Electrical Efficiency @ 1.0 pf % 36.4 38.0 37.9 39.1
100% load with fan N•m3/hr 306 310 294 301
75% load with fan N•m3/hr 241 243 232 237
50% load with fan N•m3/hr 172 173 166 171
Altitude Capability (3)
At 25° C ambient m 375 255 450 280
Cooling System
Jacket water temperature (maximum outlet) Deg C 99 99 99 99
Exhaust System
Combustion air inlet flow rate N•m3/min 93 96 88 93
Exhaust stack gas temperature Deg C 516 485 526 486
Exhaust gas flow rate N•m3/min 100 103 94 99
Exhaust flange size (internal diameter) mm 305 305 305 305
Heat Rejection (4)
Low Heat Value (LHV) fuel input kW 3107 3140 2988 3056
Heat rejection to jacket water (includes JW, kW 624 610 596 586
oil cooler, and A/C — Stage 1)
Heat rejection to A/C — Stage 2 kW 79 123 73 117
Heat rejection to atmosphere kW 100 100 100 100
Heat rejection to exhaust (LHV to 120° C) kW 921 871 896 842
Heat rejection to atmosphere from generator kW 33 35 33 35
Alternator
Motor starting capability @ 30% voltage dip* kVA 2551 2551 2551 2551
Frame 824 824 824 824
Temperature rise Deg C 90 90 90 90
Lube System
Lube oil refill volume w/filter change for std sump L 401 401 401 401
Emissions**
NOx mg/N•m3 @ 5% O2 250 250 500 500
CO mg/N•m3 @ 5% O2 940 1014 1083 1105
HC (total) mg/N•m3 @ 5% O2 2267 2868 2076 2433
HC (non-methane) mg/N•m3 @ 5% O2 341 431 312 365
Exhaust O2 (dry) % 9.0 9.8 9.3 9.9
***Assumes synchronous driver.
***Emissions data measurements are consistent with those described in EPA CFR 40 Part 89 Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state engine operating conditions of 25° C (77° F), 96.28 kPa
(28.43 in Hg) and fuel having an LHV of 35.6 mJ/N•m3 (905 Btu/cu ft) at 101.60 kPa (30.00 in Hg) absolute and 0° C (32° F).
Not to exceed emission data shown is subject to instrumentation, measurement, facility and engine fuel system adjustments.

RATING DEFINITIONS AND CONDITIONS

Continuous — Output available without varying load for an (2) Ratings and fuel consumption are based on ISO3046/1
unlimited time. standard reference conditions of 25° C (77° F) and 100 kPa
(29.61 in Hg.) with 0,+5% fuel tolerance.
(1) Ratings are based on pipeline natural gas having a LHV
(low heat value) of 35.6 mH/N•m3 (905 Btu/cu.ft) and 90 MN. (3) Altitude capability is based on 2.5 kPa inlet and 5.0 kPa
For values in excess of the altitude, temperature, inlet/exhaust exhaust restriction.
restriction, or for natural gas composition different from the
conditions listed, contact your local Caterpillar dealer. (4) Heat Rejection — values based and ISO3046/1 with fuel
tolerance of + or –3% and 2.5 kPa inlet and 5.0 kPa exhaust
restriction.

LEHE1883

3
C O N T I N U O U S 1 3 5 6 k V A
1 4 3 1 k V A
5 0 H z

CONTINUOUS POWER GENERATOR SET PACKAGE — TOP VIEW

4815.8 [189.60]

1755.9 [69.13]

CONTINUOUS POWER GENERATOR SET PACKAGE — SIDE VIEW

2361.0 [92.95]

Package Dimensions
Note: Do not use for installation design.
Length 4815.8 mm 189.60 in See general dimension drawings
Width 1755.9 mm 69.13 in for detail (Drawing #212-9994).
Height 2361.0 mm 92.95 in
Shipping Weight 12 809 kg 28,239 lb

www.CAT-ElectricPower.com

TMI Reference No.: DM5490, DM5492, DM5489, DM5491 © 2001 Caterpillar

All rights reserved.
U.S. sourced Printed in U.S.A.

LEHE1883 (12-01) Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.