SHANGHAI INDUSTRIAL BOIER CO.
,Ltd
Providing green light and heat to society，returning clear water and blue sky to the earth
SHANGHAI INDUSTRIAL BOIER CO.,Ltd
目录 catalogue
一
Boiler system & Structure design
二
Boiler operation and maintenance
Boiler system & Structure design
• 额定蒸发量 75t/h
• 额定蒸汽压力 5.3MPa
• 额定蒸汽温度 495℃
• 给水温度 153
• 排烟温度 129.5℃
• 过热器减温方式 喷水减温
• 锅炉热效率 η 88.62%
75t/h CFB boiler key performance
indicators and parameters
• Rated evaporation: 75t/h
• Rated steam pressure: 5.3MPa
• Rated steam temperature: 495°C
• Feed water temperature: 153°C
• Smoke-exhausted temperature: 129.5°C
• desuperheater way:
• efficiency η: 88.62%
1、汽水系统
Steam-water system
水位调节Water level adjustment
锅筒水位的急剧变化会使汽压、
汽温产生波动。如果发生溢水或缺水
事故，则要被迫停炉。因此运行中应
尽量做到均衡连续供水，保持锅筒水
位正常。
The rapid change of drum
water level would cause the
steam pressure, temperature
fluctuation. In the event of
overflow or other water accident,
the boiler would be forced to be
shutdown. Therefore, water
should be supplied continuously
and smoothly so that the drum
water level would be kept to be
normal.
?
13
80
300 450 450 300
350 700
烟气流向：燃烧室 炉膛 旋风分离器 吊挂管
高温过热器 低温过热器 上级省煤器
下级省煤器 二次风空预器 一次风空预器
蒸汽流向：汽包 吊挂官 低温过热器
减温器 高温过热器
?
13
80
300 450 450 300
380
350 700
310 2200
2 6.5 X 80 (= 2 120)
600 600
50
60
280
1600
2、循环流化系统
circulate fluidifying
system
Cyclone separator
Furnace
Feeding
Back feeding
Air distribution
Slagging
Slag cooler
分离效率的影响
1.床料粒径变细
[Link]利用率提高
3.飞灰可燃物降低
4.炉内颗粒浓度增加，传热系数增加
Separation efficiency
[Link] bed material particle size
thinning,
[Link] utilization improve
[Link] fuel ash Combustibles
[Link] concentration increases
the furnace, the heat transfer
coefficient increases
Coal feeding system
落煤管
煤闸门
炉膛
膨胀节
吹扫管
吹扫管
点火装置Ignition System
Ø 机械雾化
Ø 启动耗油少
炉膛
Ø 远方DCS控制
水冷风室
床下点火
燃烧器
• 石灰石通过气力输送管道，给到炉前，由布置在锅炉四个
喷口进入炉膛
• Limestone through pneumatic conveying pipelines,
given to the blast furnace by two nozzles arranged
in the boiler into the furnace
炉内压力沿炉膛高度的变化
6
压力（kPa）
4
2
0
-2 0 5 10 15 20 25 30
炉膛高度方向（米）
•密销钉布置使耐火层非常牢固
•簿耐火层使较冷的耐火材料抗
磨性好
•减少维修量
. . . . . •减轻重量
. . . . . •Secret pin arrangement
. . . . .
makes very solid refractory
layer
•Book colder refractories
refractory layer makes good
abrasion resistance
•reduce repair number
•reduce weight
Front/back waterwall
side water wall
“Target
area”
1
2
3
4
5
soots blower
1.6 Bottom heating surface
[Link]
[Link]
[Link] Preheater
过热器烟气氧量3.5％
Superheater smoke oxygen content3.5％
除尘器进口烟气氧量3.5％
Ash discharger import smoke oxygen content3.5％
2.布风装置
锅炉在整体启动试运前，除需完成各系统主要设备分部调试外，还需完成：
锅炉冲洗，辅机联锁保护试验，锅炉烘炉，锅炉冷态空气动力场试验，锅炉点
火试验，化学煮炉，蒸汽吹管，锅炉安全阀调试，锅炉主保护试验等主要工作。
Preparations before boiler startup
Except for the commissioning of major equipments, the following
work should also be done before the overall startup: boiler washing,
testing of interlock protection of auxiliary machine, boiler baking,
boiler cold aerodynamic field test, ignition test, chemical boil-out,
steam purging, safety valve commissioning and main protection test
of boiler.
Ignition and boost up
Ⅰ. Preparation before ignition
What inspection should be done before boiler ignition?
Answer:
⑴Internal and external inspection on boiler;
⑵inspection on main safety accessories;
⑶inspection on auxiliary equipment and combustion equipment;
⑷Inspection on pipelines and valves;
⑸notify the water treatment department to prepare the demineralized water,
inspection on economizer, air preheater and flues gas discharging system
Ⅱ. Feeding water
Ⅲ. Ignition and fire spreading
Ⅳ. Boost up and pipe warming
Furnace negative pressure adjustment
During normal operation of the boiler, generally as required,
the furnace negative pressure should be maintained between -
20 to -200Pa, if positive pressure, the flame will spread out of
the furnace door, damaging equipment and causing injury to
personnel; if the negative pressure is over large, the cold air
volume entering the furnace will increase, thus causing
reduction of furnace temperature and increasing of heat loss
Adjust the air volume ratio of blower and induced draft fan,
thus to adjust the furnace negative pressure, and the air
volume supply should be considered to ensure normal
combustion of the fuel
Normal combustion indicator:
[Link] a relative high furnace temperature. The suitable
temperature of the bed temperature should be between 860℃
to 960℃
[Link] an appropriate air volume supply
[Link] the flammables of the slag, namely reduce the
carbon content of the slag
[Link] the boiler heat efficiency by improving the operation
technics level of the stoker and maintaining boiler heat
efficiency above 88%
The purpose of boiler shutdown for maintenance and commonly
used method?
Answer: Since high moisture inside the boiler, poor
ventilation and being in moisture condition for long period
of time, additionally the coming of oxygen and carbon
dioxide in air increases massive dissolved oxygen in the
water inside the boiler, there forms a strong corrosive
agent in the boiler water, causing strong corrosion to the
boiler metal components.
Method: generally dry maintenance and wet maintenance can
be used
谢谢！
