IMPACT 4.07.
151 28/02/2023
Chassis ID Path
A 645634 2621/Repair//Coolant pump, replace
Model Identity
FM 151177645
Publish date ID/Operation
21/03/2020 26202-2
26202-2 Coolant pump, replace
Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.
All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠
Standard tightening torques
DANGER
Risk of serious injury.
The vehicle can be set in motion if appropriate safety precautions have not been taken.
▶ Before starting the engine, place the gear lever in neutral and apply the parking brake.
CAUTION
Heat shield
The sound baffle is also a heat shield to prevent hot air from reaching surrounding components.
▶ Always reinstall the heat shield/sound baffle after repair. Inspect for damage and replace if
necessary.
WARNING
Risk of burn injuries.
The coolant may be hot.
▶ Allow the engine to cool before starting work. Do not remove the cover for the coolant tank
before the coolant has had time to cool down.
▶ Remove the coolant tank cap carefully. Use the appropriate protective equipment.
Special tools
9996049
1 Turn the front wheels to improve access.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
2 Lock the roof spoiler.
3 Place the gear selector in neutral.
4 Apply the parking brake.
5 Exit the cab.
DANGER
Risk of serious injury or death.
A cab that is not tilted to the end position constitutes a safety risk.
▶ It is forbidden to work in,under or in front of a cab that is not fully tilted.
▶ No persons are to remain in, under or in front of the cab while tilting is in progress.
▶ Always tilt the cab to the end position.
CAUTION
Risk of material damage.
Failure to secure loose material in the cab, close all the doors and have adequate space in front of
the vehicle, before tilting the cab may, result in material damage.
▶ Secure all loose material within the cab before tilting.
▶ Ensure that all the doors are closed.
▶ Make sure that there is adequate space in front of the vehicle before tilting the cab.
6 Tilt the cab forward.
7 Remove the sound baffle.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
8 Remove the cap (A).
9 Remove the protecting cap.
10 Connect the drain hose (A).
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
Required material
DRAIN_HOSE 9996049
11 Drain the coolant.
12 Remove the drain hose.
13 Install the protecting cap.
14 Remove the screws.
15 Loosen the assembly.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
16 Release the belt tensioner.
Note
Use a drawbar handle.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
17 Perform this procedure when the condition below is met.
Conditions
● For belt tensioner with locking pin.
▶ Install the locking pin.
Tech data
Locking pin, diameter 5 mm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
18 Remove the belt.
19 Remove the drawbar handle.
20 Remove the screws.
21 Remove the idler pulley and the belt tensioner.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
22 Remove the screws.
23 Remove the pump.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
24 Transfer the pulley.
25 Torque tighten the screws.
Tightening torque
Coolant pump, pulley, screw 24 ±4 Nm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
26 Clean the contact surfaces.
27 Install the seal.
Note
Use a new part.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
28 Install the pump.
29 Torque tighten the screws.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
Tightening torque
Coolant pump, screw 1. Tightening sequence: 1–6
≈ 4 Nm
2. Tightening sequence: 1–6
24 ±4 Nm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
30 Install the idler pulley and the belt tensioner.
31 Install the screws.
32 Torque tighten the screws.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
33 Position the belt tensioner.
Note
Use a drawbar handle.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
34 Perform this procedure when the condition below is met.
Conditions
● For belt tensioner with locking pin.
▶ Remove the locking pin.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
35 Install the belt.
36 Remove the drawbar handle.
37 Check that the V-ribbed belt is positioned correctly in the grooves.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
38 Position the assembly.
39 Install the screws.
40 Tighten the screws.
41 Fill the coolant up to the (MAX) mark.
Required material
Coolant, engine
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
42 Place the gear lever in neutral.
Note
Ensure that the handbrake is applied.
43 Start the engine (3).
44 Run the engine until warm.
45 Check for leakage.
46 Set the key in position (0).
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
47 Check the coolant level.
48 Perform this procedure when the condition below is met.
Conditions
● If the coolant level is less than the specification.
▶ Fill the coolant up to the (MAX) mark.
Required material
Coolant, engine
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
49 Install the sound baffle.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.151 28/02/2023
DANGER
Risk of serious injury or death.
A cab that is not tilted to the end position constitutes a safety risk.
▶ It is forbidden to work in,under or in front of a cab that is not fully tilted.
▶ No persons are to remain in, under or in front of the cab while tilting is in progress.
▶ Always tilt the cab to the end position.
50 Tilt back the cab.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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