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Westfalia Separator Installation Guide

This document provides information about Westfalia Separator Mineraloil Systems GmbH, including: - Details on model designations, installation diagrams, and parts of their bowl separators like the disk stack. - Descriptions of different running modes for the separators including single mode, parallel mode, and series mode. - Drawings and technical specifications for components of their OSD 6/35/60 bowl separators. - A diagram of a typical installation in single mode with labels for the feed valve, pre-heater, water discharges, and other parts. - Notes on monitoring equipment that can be included like temperature switches, pressure switches, and vibration monitors.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
290 views152 pages

Westfalia Separator Installation Guide

This document provides information about Westfalia Separator Mineraloil Systems GmbH, including: - Details on model designations, installation diagrams, and parts of their bowl separators like the disk stack. - Descriptions of different running modes for the separators including single mode, parallel mode, and series mode. - Drawings and technical specifications for components of their OSD 6/35/60 bowl separators. - A diagram of a typical installation in single mode with labels for the feed valve, pre-heater, water discharges, and other parts. - Notes on monitoring equipment that can be included like temperature switches, pressure switches, and vibration monitors.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Westfalia Separator

Mineraloil Systems GmbH


Westfalia Separator Mineraloil Systems GmbH
Mechanical Separation
Division

Service Training by Ronald Eschmann, Service Center Hamburg

- model designation - CU: design features


- installation - OSD: benefits
- bowl parts - anti-vibration pads
- single mode - OSD: dimensioned drawing
- parallel mode - OSD: technical datas
- series mode - OSD: gear oil
- running mode -91- - OSD: clutch, clutch shoes
- running mode -01- - OSD 6 / 35 / 60: bowl
- running mode -36- - OSD 6 / 35 / 60 : drive
- Displacement -OSD 6 / 35 / 60 : bowl height
- potable water - Timing Unit C7-623
- water discharges: syphons - alarm list
- bottom bearing - trouble shooting list
- bowl unbalance
Westfalia Separator
Mineraloil Systems GmbH model designation of separators
Mechanical Separation
Division

e.g. OSA7-02-066

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 2


Westfalia Separator
Mineraloil Systems GmbH model designation of separators
Mechanical Separation
Division

OSA 7-02-066
application: Mineral Oil
Separator with self-cleaning bowl
A-series of WS-Separators
size (efficiency) 7

bowl for clarification and separation with a disc stack

separator with single centripetal pump and


discharge by gravity of the heavy component (water)
drive via centrifugal clutch, open frame, neck
bearing standard or gas-tight; standard or EEx motor
hinged hood, either cast design with cast-on feed-
and discharge line or welded design with welded-on
or screwed-on feed and discharge connections
flange-type motor (horizontal), type B5, with clutch

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 3


Westfalia Separator
Mineraloil Systems GmbH Diagram of installation
Mechanical Separation
Division

Stuffing box oil


Fuel

Settl.
tank Service
tank

Sludge Sludge tank

HFO - Sludge tank LO - Sludge tank

Lube oil Bilge water

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 4


Westfalia Separator
Mineraloil Systems GmbH Diagram of installation: SINGLE MODE
Mechanical Separation
Division

instrument air feed valve pre-heater


steam inlet
solenoid f+d water

motor starter

potable water

clean oil discharge


control unit
throttle valve
inspection cover
pressure switch
Separator pre-set valve
solenoid
operating water water discharges

feed pump

pre-strainer

dirty oil feed

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 5


Westfalia Separator
Mineraloil Systems GmbH bowl - part description
Mechanical Separation
Division

OSC5-0136

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 6


Westfalia Separator
Mineraloil Systems GmbH bowl: VARIZONE
Mechanical Separation
Division

dirty water discharges

clean oil discharge

dirty oil feed

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 7


Westfalia Separator
Mineraloil Systems GmbH bowl: disk stack
Mechanical Separation
Division

The disk stack consits a


large number of conical
disks situated on top of
each other. Each disk is
provided with spacers so
that there are precisley
defined narrow interspaces
(very small radial sedimen-
tation path). The solids will
be collected on the upper
wall of each inter-space. A
smooth bottom disk
surface is necessary to slide
down the solids into bowl
sludge holding space.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 8


Westfalia Separator
Mineraloil Systems GmbH OSD60 bowl UNITROL
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 9


Westfalia Separator
Mineraloil Systems GmbH diagram of installation: SINGLE MODE
Mechanical Separation
Division

temperature switch high / low pressure switch low (SMS) conductivity sensor (WMS)

1: displacement water
2: operating water
6 3: 3/2 way feed valve
3 4: circulation valve
5: water discharge valve
7
6: dirty oil feed
7: feed return line
8: clean oil discharge
8

pressure switch

ejection monitoring motor protection vibration monitor flow switch

HFO: single / parallel mode: recommended with increased water content

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 10


Westfalia Separator
Mineraloil Systems GmbH diagram of installation: SINGLE MODE
Mechanical Separation
Division

HFO

return line of feed valve led back to settling tank


27.04.2004 Ronald Eschmann, Service Dept., Hamburg 11
Westfalia Separator
Mineraloil Systems GmbH diagram of installation: SINGLE MODE
Mechanical Separation
Division

LO

return line of feed valve led back to oil sump


27.04.2004 Ronald Eschmann, Service Dept., Hamburg 12
Westfalia Separator
Mineraloil Systems GmbH diagram of installation: SERIES MODE
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 13


Westfalia Separator
Mineraloil Systems GmbH diagram of installation: SERIES MODE
Mechanical Separation
Division

HFO series mode: recommended with increased amount of solids in the feed

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 14


Westfalia Separator
Mineraloil Systems GmbH SERIES MODE of operation: HFO only
Mechanical Separation
Division

When running in series mode only the feed pump and pre-heater
of the first stage (purifier) are in operation. An attached feed
pump at the second stage (clarifier) must be disconnected from
the horizontal shaft to avoid a run dry. If necessary the setpoint
of TAL (temp. alarm low) needs to be lowered as well as the
timer „alarm bridging time“ needs to be increased at the timing
unit of second stage in order to avoid PAL (discharge pressure
low) alarms.
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 15
Westfalia Separator
Mineraloil Systems GmbH series mode with C7
Mechanical Separation
Division

holes open in holes closed in


separating disc separating disc

FIRST STAGE: PURIFIER SECOND STAGE: CLARIFIER


Function keys to be pre-selected Function keys to be pre-selected
at timing unit type C7: at timing unit type C7:

and and

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 16


Westfalia Separator
Mineraloil Systems GmbH series mode with C7
Mechanical Separation
Division

MPI-interface / MPI - code 1/2 MPI-interface / MPI - code 3/4


on on
off off
HFO 1 HFO 2
A WMS-01- A
B B SMS -36-

Terminal strip Terminal strip


HFO 1 HFO 2
1 12 sc 1 12 sc

Cable type:
UNITRONIC-BUS-FD P L2/F.I.P
1x2x0,25 mm2 + screen
Attention:
Not laying MPI-data cables parallelly to power cables

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 17


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

OSC30

No UNITROL valves on the hood but a


regulating ring; suitable for products
with max. density of 0,991 kg/dm³ @
15°C. Dirty water is not drained by
gravity into the hood but discharged
under pressure by means of a second
centripetal pump
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 18
Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-, regulating ring
Mechanical Separation
Division

To choose the correct size of regulating


ring, the density of the oil as well as the
separation temperature must be given.
For example: density is given with 0,873
kg/dm³ @ 20°C. Separation temp: 70°C
The density of oil decreases linear with
increased temperature. Find the intersection
of the density line with the line of 70°C.
Find the thick curves (here green). The
number in the field between two curves
shows the correct regulating ring: Ø 70 mm.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 19


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

1 Dirty oil feed


2 Clean oil discharge
3 Filling / Displacement water
4 Pressure switch (clean oil)
5 Regulating ring
6 Control unit
7 Centripetal pump (dirty water)
8 Centripetal pump (clean oil)
9 Separating disk
10 Sludge holding space
11 Dirty water discharge
12 Operating water discharge
13 Sludge discharge
14 Operating water feed
15 Solenoid valve block

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 20


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

clean oil discharge

dirty oil feed dirty water


discharge to
frame drain

Two centripetal pumps

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 21


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

pressure switch in the dirty water OSC30


discharge: PAH breakover water discharge

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 22


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 23


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

holes open !

All process parameters, timer adjustments, water flow rates, regulating


ring diagram´s etc. of separator type -91- are identically with -02- design.
Please note, the screw pins need´s to be removed from the lower centri-
petal pump chamber cover when running mode VARIZONE -91-.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 24


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

regulating ring

Efficient dewatering of water-contained


oils is only possible when the bowl is
correctly adjusted to the difference in
densities between oil and water.
The inner diameter of the regulating
ring can be determined from the
diagram or by experiment. The general
rule of thumb is:
- narrow regulating ring for heavy oil
- wide regulating ring for light oil

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 25


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

lower centripetal pump chamber cover

-UNITROL- -VARIZONE-
holes closed holes open

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 26


Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -91-
Mechanical Separation
Division

OSC30

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 27


Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL-WMS -01-
Mechanical Separation
Division

OSC50

UNITROL-WMS: no ringdam;
with conductivity sensor, circu-
lation- and water discharge
valve, suitable for products with
max. density of 1,01 kg/dm³ @ Water Monitoring System:
15°C PURIFIER - FIRST STAGE

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 28


Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL-WMS -01-
Mechanical Separation
Division

1: dirty oil feed


2: clean oil discharge
3: displacement
water feed
4: pressure indicator
5: conductivity sensor
6: pressure switch
7: circulation valve
HFO 8: water discharge
valve
9: sensing liquid flow
10: sensing liquid pump
11: control unit
12: centripetal pump
(clean oil)
1 13: separating disc
9
19: screw pin´s (holes open 17: operating water 14: dirty water discharge
in separating disc !) discharge 15: sludge holding space
p/n: 0019-9045-400 18: operating water feed 16: sludge discharge
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 29
Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL-WMS -01-
Mechanical Separation
Division

HFO

5 8

19 7
After the feed valve is open the WMS function is activated. The conductivity
sensor (5) in the bypass line monitors the liquid concentration and leads off
registered water by opening the water discharge valve (8). When running WMS -
01- there is no need for filling water. To avoid emulsification, conductivity
measurement is intermittent, i.e. the circulation valve (7) is closed via TIMER 15
for 60 seconds followed by opening of the circulation valve for 15 seconds via
TIMER 16. Only during this time can the conductivity sensor register and
discharge water until oil is detected again. Subsequently the measuring cycle is
re-started.
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 30
Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL-WMS -01-
Mechanical Separation
Division

holes open in
separating disc

„PURIFICATION“ means the separation of liquid mixtures which


consists of two liquids, with simultaneous removal of the solids
contained in the liquids.„CLARIFICATION“ is the removal of solids
from a liquid.
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 31
Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL-WMS -01-
Mechanical Separation
Division

CS PSL CS PSL

Separation: Circulation valve Water discharge: CS activated,


open, CS not activated water discharge valve open

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 32


Westfalia Separator
Mineraloil Systems GmbH WMS - measuring relais : type RM-4 LA3 2MW
Mechanical Separation
Division

time delay adjustment: set to 1 sec

sensitivity adjustment: set to 40 % of full


scale, to be balanced at site. The setpoint
is to be reduced in case the WMS does not
switch back from “water discharge“ to
“circulation“.

empty / fill selection: set to empty

sensivitiy range / delay function selection:


set to 50 ⌧
sensivity range: 0 - 50 kΩ
function: ON-delay (the time from
detecting water to water discharge)

WS part number: 0005-3929-030; since summer 2003


27.04.2004 Ronald Eschmann, Service Dept., Hamburg 33
Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL -SMS -36-
Mechanical Separation
Division

OSC50

UNITROL-SMS -36-: no ring-


dam; pressure switch and circu-
lation valve in use, running in
second stage when running in
Sludge Monitoring System:
series mode only, HFO clarifier CLARIFIER - SECOND STAGE

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 34


Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL -SMS -36-
Mechanical Separation
Division

1: dirty oil feed


2: clean oil discharge
3: displacement
water feed
4: pressure indicator
5: conductivity sensor
6: pressure switch
HFO 7: circulation valve
8: water discharge
valve
9: sensing liquid flow
10: sensing liquid pump
11: control unit
12: centripetal pump
(clean oil)
19
13: separating disc
19: screw pin´s (holes closed 17: operating water 14: dirty water discharge
in separating disc !) discharge 15: sludge holding space
p/n: 0019-9045-400 18: operating water feed 16: sludge discharge
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 35
Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL -SMS -36-
Mechanical Separation
Division

HFO

19 7
A small amount of sensing liquid is diverted via the separating disc (13). It is
conveyed by the sensing liquid pump (10), the circulation valve (7) to the
pressure switch (6) and recycled back into the feed. If the sensing liquid
intake becomes blocked due to water or solid accumulation in the sludge
holding space (15) the pressure switch sends a pulse to the control unit. The
automatic solids ejection program for both first stages is triggered (so
called „self thinker“). The pressure switch is working as PSL. The circulation
valve is open over the whole period of time of separation.
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 36
Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL -SMS -36-
Mechanical Separation
Division

holes closed in
separating disc

A clarifier is not able to discharge water continiously just by de-sludgings


only. The system of WMS -01- and SMS -36- are identically. To rebuild the
separator from WMS into SMS just close the holes in the separating disc by
means of two screw pins and re-adjust the timing unit.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 37


Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL -SMS -36-
Mechanical Separation
Division

CS PSL CS PSL CS PSL

Separation: Separation: circulation Ejection: on both


circulation valve valve open, sludge stages triggered by the
open, sensing liquid holding space filled up „self thinker“, feed
pressure above the with solids, sensing liquid valve closed .
setpoint of pressure pressure dropped below
switch setpoint

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 38


Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL -DISPLACEMENT-
Mechanical Separation
Division

CS PSL CS PSL CS PSL

Separation: sludge hol- Displacement: Filling Ejection: on both stages


ding space filled up with + Displacement and triggered by the „self
solids, sensing liquid circulation valve open, thinker“, oil losses
pressure dropped below clean oil displaced to minimized
setpoint the clean oil discharge

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 39


Westfalia Separator
Mineraloil Systems GmbH Potable water
Mechanical Separation
Division

condensate as well as desillate is not permissible


27.04.2004 Ronald Eschmann, Service Dept., Hamburg 40
Westfalia Separator
Mineraloil Systems GmbH Potable water
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 41


Westfalia Separator
Mineraloil Systems GmbH Potable water
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 42


Westfalia Separator
Mineraloil Systems GmbH water discharges: syphons
Mechanical Separation
Division

If no syphon is installed, the frame drain as well as the


dirty water discharge must always be submerged below
the minimum tank level so as to produce a liquid seal.
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 43
Westfalia Separator
Mineraloil Systems GmbH water discharges: syphons
Mechanical Separation
Division

If a syphon is installed, submerging of the water


discharges is not required because a liquid seal is already
present. The dimension „h min“ for defining the syphon
lenght is specified in the table.
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 44
Westfalia Separator
Mineraloil Systems GmbH centripetal pump
Mechanical Separation
Division

upper centripetal pump lower centripetal pump

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 45


Westfalia Separator
Mineraloil Systems GmbH centripetal pump
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 46


Westfalia Separator
Mineraloil Systems GmbH bottom bearing
Mechanical Separation
Division

OSC50

- both bearings may only be replaced together (same maker) !


- the bottom bearings may only be loaded axially in one direction !
- fit both bearings so that the outside narrow rim faces upwards to the bowl !
- incorrect fitting will decrease service life dramatically (crash) !
- heat bearings and protection ring to approx. 80 °C before fitting

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 47


Westfalia Separator
Mineraloil Systems GmbH bottom bearing : sherical plain bearing
Mechanical Separation
Division

This joint is not a crack but necessary to fit the inner ring in the
factory. There is no special instruction how to install the bearing.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 48


Westfalia Separator
Mineraloil Systems GmbH separator bowl - unbalance
Mechanical Separation
Division

when having trouble with unbalance of bowl please check if:


- all “0“ marks are in-line and all locking devices are in perfect condition
- the disc stack pressure has been lost (blind disk or disk to be added)
- any damages / erosion / corrosion / cavitation are to be noticed
- the bowl has been re-assembled completely (missing parts ?)
- all bowl parts are arranged in fixed positions to one onother
- bowl part´s from different bowl has been mixed

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 49


Westfalia Separator
Mineraloil Systems GmbH separator bowl - unbalance
Mechanical Separation
Division

The bowl need´s to be exchanged when


the bowl top or bowl bottom has been
damaged. These bowl parts cannot
be replaced without re-balancing of
complete bowl because of the
positions of balancing area.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 50


Westfalia Separator
Mineraloil Systems GmbH bowl: taper seat of bowl bottom / spindle
Mechanical Separation
Division

The conical seat of bowl bottom and worm spindle


must be absolutely dry when assembling the bowl.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 51


Westfalia Separator
Mineraloil Systems GmbH Service Training OSD type
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 52


Westfalia Separator
Mineraloil Systems GmbH Compact Unit: design features
Mechanical Separation
Division

Flexible Connections

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 53


Westfalia Separator
Mineraloil Systems GmbH Compact Unit: design features
Mechanical Separation
Division

3/2 Way Valve


WMS/SMS

Combitemp

Standard Frame

Anti-vibration pads

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 54


Westfalia Separator
Mineraloil Systems GmbH Compact Unit: design features
Mechanical Separation
Division

• Better price – efficiency


rate (more separator
for your money)

• Compact design

• Lower installation costs


by pre-mounted and
wired main
components on the
separator (valve blocks,
sensors, junction box)

• Lower spare part costs

• Easy handling for


service and
maintenance by a
hinged hood

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 55


Westfalia Separator
Mineraloil Systems GmbH Compact Unit: design features
Mechanical Separation
Division

• Longer service intervals


(8.000/16.000 h)
• Low weight
• Operating and service
orientated
• Non-sensible vibrations

• Robust and long-living


construction

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 56


Westfalia Separator
Mineraloil Systems GmbH OSD: benefits
Mechanical Separation
Division

• Simple gasket ring (former: gasket ring combination


– today: simply square rings)
- thus, an easier installation and exchange of the gasket
rings is possible

• Modified and improved gasket ring material


- thus, higher temperature stability (former, up to 100°C,
today 125°C)
- longer durability/service life
- unexpected high temperatures will be better compensated

• Fewer gasket rings up to 20%


- thus, shortening of the maintenance time

• Easy dismantling of the main gasket ring, enabled


by a new design

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 57


Westfalia Separator
Mineraloil Systems GmbH OSD: benefits
Mechanical Separation
Division

• Easy opening of bowl lock ring

The bowl lock ring is a fundamentally part of the security


concept of the Westfalia Separator Mineraloil Systems.

Even by inappropriate handling there is no danger for the


operator and the machine with this design (self-secured)

By this optimised bowl lock ring design there is no


contamination of the screw by oil/ product even by longer
operation time

The hydraulic disc compression device enables an


ergonomically easy opening and closing of the bowl

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 58


Westfalia Separator
Mineraloil Systems GmbH OSD: benefits
Mechanical Separation
Division

• Less spare part costs by elimination of the gear drive

• Extended oil change intervals

• No retightening of the belt necessary

• New design of clutch shoe


- longer service life (extended service interval times)
- clutch shoes of the various separator types are compatible
therefore, better availability of spare parts

•Low noise level (< 80 dB(A))

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 59


Westfalia Separator
Mineraloil Systems GmbH OSD: benefits
Mechanical Separation
Division

• Hinged hood

Thus, service orientated: no additional space required to place


the hood during service work

There is no need to disassemble the product feed and


discharge pipes for service work (thus, no contamination by
idling hose lines)

• Sensors (WMS/SMS) are integrated in the hood of the


machines

Thus, no extra connections are necessary

Necessary connections have been reduced to a minimum


(lower installation costs)

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 60


Westfalia Separator
Mineraloil Systems GmbH OSD: benefits
Mechanical Separation
Division

• New vibration mounts

Thus, flexible installation place is possible: better


compensation of foreign vibrations

• New optimised operating-water system

no/low build up of deposits in the water chamber

• High design and parts balance in-between the range


of separator types

- better availability of spare parts


- interchange ability of spare parts
- low spare part costs
- better documentation
- easier maintenance and operation, because all types have a
similar construction design
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 61
Westfalia Separator
Mineraloil Systems GmbH Compact Unit: anti vibration pads
Mechanical Separation
Division

OSD 6 / OSD 18 OSD 35 / OSD 60


pos. 340: 2058-1467-000 pos. 390: 2057-1467-000
pos. 350: 0021-3308-750 pos. 400: 0021-3309-750

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 62


Westfalia Separator
Mineraloil Systems GmbH Compact Unit: anti vibration pads
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 63


Westfalia Separator
Mineraloil Systems GmbH OSD: dimensioned drawing
Mechanical Separation
Division

OSD 6

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 64


Westfalia Separator
Mineraloil Systems GmbH OSD: dimensioned drawing
Mechanical Separation
Division

OSD 6

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 65


Westfalia Separator
Mineraloil Systems GmbH OSD: dimensioned drawing
Mechanical Separation
Division

OSD 6

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 66


Westfalia Separator
Mineraloil Systems GmbH OSD: dimensioned drawing
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 67


Westfalia Separator
Mineraloil Systems GmbH OSD: dimensioned drawing
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 68


Westfalia Separator
Mineraloil Systems GmbH OSD: Technical datas
Mechanical Separation
Division

OSD 6 OSD 18 OSD 35 OSD 60

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 69


Westfalia Separator
Mineraloil Systems GmbH OSD: gear oil
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 70


Westfalia Separator
Mineraloil Systems GmbH OSD: gear oil
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 71


Westfalia Separator
Mineraloil Systems GmbH OSD: gear oil
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 72


Westfalia Separator
Mineraloil Systems GmbH OSD: clutch, cluch shoes
Mechanical Separation
Division

Benefit: Same parts for all types – p/n: 0021-3293-870

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 73


Westfalia Separator
Mineraloil Systems GmbH OSD: clutch, clutch shoes
Mechanical Separation
Division

OSD 6 OSD 18 OSD 35

Benefit: Same parts for all types – p/n: 0021-3293-870

4500 - Ma

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 74


Westfalia Separator
Mineraloil Systems GmbH OSD: clutch bearings
Mechanical Separation
Division

new: with sealing disk


p/n: 0011-6012-680

old: with cover disk


p/n: 0011-6012-520

Problem: the bearings are filled with grease for lubrication

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 75


Westfalia Separator
Mineraloil Systems GmbH OSD 6
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 76


Westfalia Separator
Mineraloil Systems GmbH OSD 6
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 77


Westfalia Separator
Mineraloil Systems GmbH OSD 6
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 78


Westfalia Separator
Mineraloil Systems GmbH OSD 6: bowl, weights
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 79


Westfalia Separator
Mineraloil Systems GmbH OSD 6: drive; electric motor
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 80


Westfalia Separator
Mineraloil Systems GmbH OSD 6: drive, belt
Mechanical Separation
Division

0011-6203-000
grooved ball bearing

0011-7203-250
angular contact bearing

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 81


Westfalia Separator
Mineraloil Systems GmbH OSD 6: gear oil
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 82


Westfalia Separator
Mineraloil Systems GmbH OSD 6: bowl height
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 83


Westfalia Separator
Mineraloil Systems GmbH OSD 6: operating water feeding device
Mechanical Separation
Division

new: 2058-1464-000
old: 0018-2575-400

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 84


Westfalia Separator
Mineraloil Systems GmbH OSD 35
Mechanical Separation
Division

OSD 35

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 85


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 86


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 87


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl: dismantling
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 88


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl: dismantling
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 89


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl: dismantling
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 90


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl: dismantling
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 91


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl: dismantling
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 92


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl: dismantling
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 93


Westfalia Separator
Mineraloil Systems GmbH OSD 35: drive
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 94


Westfalia Separator
Mineraloil Systems GmbH OSD 35: drive, motor, belt, clutch shoes
Mechanical Separation
Division

Drive belt:
50 Hz: 0021-3312-900
60 Hz: 0021-3311-900

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 95


Westfalia Separator
Mineraloil Systems GmbH OSD 35: gear oil
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 96


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl heigth
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 97


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl heigth
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 98


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl heigth
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 99


Westfalia Separator
Mineraloil Systems GmbH OSD 35: bowl heigth
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 100


Westfalia Separator
Mineraloil Systems GmbH OSD 60
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 101


Westfalia Separator
Mineraloil Systems GmbH OSD 60: bowl
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 102


Westfalia Separator
Mineraloil Systems GmbH OSD 60: bowl / weights
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 103


Westfalia Separator
Mineraloil Systems GmbH OSD 60: re-machining of sliding piston
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 104


Westfalia Separator
Mineraloil Systems GmbH OSD 60: Motor
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 105


Westfalia Separator
Mineraloil Systems GmbH OSD 60: drive belt
Mechanical Separation
Division

part number for motor size 180 as well as 200


50 Hz: 0021-3382-900
60 Hz: 0021-3381-900
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 106
Westfalia Separator
Mineraloil Systems GmbH OSD 60: clutch shoes
Mechanical Separation
Division

Motor size 180


50 Hz: 12 pcs
60 Hz: 9 pcs

Motor size 200

50 Hz: 18 pcs
60 Hz: 12 pcs

p/n: 0021-3293-870

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 107


Westfalia Separator
Mineraloil Systems GmbH OSD 60: drive
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 108


Westfalia Separator
Mineraloil Systems GmbH OSD 60: drive
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 109


Westfalia Separator
Mineraloil Systems GmbH OSD 60: gear oil
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 110


Westfalia Separator
Mineraloil Systems GmbH OSD 60: bowl height
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 111


Westfalia Separator
Mineraloil Systems GmbH OSD 60: bowl height
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 112


Westfalia Separator
Mineraloil Systems GmbH OSD 60: bowl height
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 113


Westfalia Separator
Mineraloil Systems GmbH OSD 60: bowl height
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 114


Westfalia Separator
Mineraloil Systems GmbH Timing unit type C7
Mechanical Separation
Division

0005-4050-300 C7-623 (A)


0005-4050-310 C7-626 (A)
0005-4050-320 C7-626 (A) DP
0005-4050-340 C7-623 (P)
0005-4050-350 C7-626 (P)
0005-4050-360 C7-626 (P) DP
UD700: 0005-4040-190 (software update)

C7-623 C7-626

timing unit type SIEMENS


C7 installed from 2000
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 115
Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7-623
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 116


Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7-623
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 117


Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7-626
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 118


Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- softkeys
Mechanical Separation
Division

ALARMS: Picture-dependent function key as per display.


On the PROCESS page you can use this key to call up and
view alarm message buffer.

OPERATION: Pressing this key takes you from any display


page to the main menue (PROCESS page - this is the
graphic process picture)

UP and DOWN: Keys are normally used in the display to


access the next / previous level. Other functions are
picture-dependent and are shown in the display.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 119


Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- softkeys
Mechanical Separation
Division

SEPARATOR PROGRAM OFF


This key stops the separating program, closes the
feed valve in separation mode and empties the bowl.
On the OSC separators two total ejections are
triggered automatically.

SEPARATOR PROGRAM ON
This key starts the separating program. When the
ejection program has run the feed valve is openend.
The ejection monitoring system is suppressed after
pressing this key because there is no de-sludging
when the bowl is empty (on C-type of separators
only)

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 120


Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- softkeys
Mechanical Separation
Division

WMS 01: WATER MONITORING SYSTEM UNITROL-


HFO: single or parallel mode of operation, first stage
in series mode

SMS 36: SLUDGE MONITORING SYSTEM UNITROL-


HFO: second stage in series mode

SMS 96: SLUDGE MONITORING SYSTEM UNITROL-LO

SERIES MODE for UNITROL-HFO only.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 121


Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- function keys
Mechanical Separation
Division

The LED in the key´s shows the actual status:


permanent lighting: OPERATION
slow flashing: FAULT from motor protection
rapid flashing: winding up time or delay to stop time

No other function.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 122


Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- function keys
Mechanical Separation
Division

PARTIAL EJECTION: OSC type of separators allow partial


ejections. To do this, pre-select the number of partial
ejections on Counter C01 to be triggered before the total
ejection and the press the key PARTIAL.

HEATER RELAESE: Press this key only if an EXTERNAL


FEEDPUMP is fitted. An optional heating system will be
relaesed which is then process-dependently controlled.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 123


Westfalia Separator
Mineraloil Systems GmbH C7 display: contrast, background illumination
Mechanical Separation
Division

626

623 The contrast at C7 623 is adjusted by


pressing the SHIFT and +/- key.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 124


Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- system keyboard
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 125


Westfalia Separator
Mineraloil Systems GmbH C7 control cabinet, inside view
Mechanical Separation
Division

Use only approved shielded cables for wiring the analog in


- and outputs as well as the IM, V.24 and MPI interfaces
27.04.2004 Ronald Eschmann, Service Dept., Hamburg 126
Westfalia Separator
Mineraloil Systems GmbH C7 control cabinet, inside view
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 127


Westfalia Separator
Mineraloil Systems GmbH C7: view from rear, interfaces
Mechanical Separation
Division

1: IM port
2: Analog inputs
3: Analog outputs
4: AUX digital inputs
5: Serial interface V.24
6: Digital inputs (top)
7: Digital outputs (bottom)
8: DI/DO 24 VDC power supply

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 128


Westfalia Separator
Mineraloil Systems GmbH C7 series mode: MPI cable: 0005-3491-018
Mechanical Separation
Division

MPI-interface / MPI - code 1/2 MPI-interface / MPI - code 3/4


on on
off off
HFO 1 HFO 2
A WMS-01- A
B B SMS -36-

Terminal strip Terminal strip


HFO 1 HFO 2
1 12 sc 1 12 sc

Cable type:
UNITRONIC-BUS-FD P L2/F.I.P
1x2x0,25 mm2 + screen
Attention:
Not laying MPI-data cables parallelly to power cables

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 129


Westfalia Separator
Mineraloil Systems GmbH C7 series mode: first and second stage
Mechanical Separation
Division

MPI-plug: 0005-1408-000

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 130


Westfalia Separator
Mineraloil Systems GmbH C7 series mode: first, second, third stage
Mechanical Separation
Division

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 131


Westfalia Separator
Mineraloil Systems GmbH C7: alarm list
Mechanical Separation
Division

no. description
001 motor protection separator-motor PTC
002 clean oil discharge pressure low PAL
003 clean oil discharge pressure high PAH
004 breakover water discharge FSH
005 temperatur low TSL
006 temperatur high TSH
007 ejection monitoring system ISL
008 sludgetank level high high LSHH
009 free
010 motor protection feed pump PTC
011 motor protection sludge pump PTC
012 vibro stage 1 NAH
013 vibro stage 2 NAHH
014 series mode failure
015 minimum sep. time not o.k.
016 free
017 WMS alarm- high water content

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 132


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 001: MOTOR-PROTECTION

Temp. > max. °C


Motor shut off

Help informations:
Please check:
> fuses in starter
> Thermistor relais
> clutch
> correct numbers of clutch shoes
> brake
> motor current

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 133


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 002: PAL-CLEANOIL-OUTLET

pressure < setpoint


Separation stop

Help informations:
Please check:
> adjusting of back pressure
> flow-rate feedpump
> hydraulic function
> leaking of hydraulic liquid
> clutch of feedpump
> condition of pre-strainers

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 134


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 003: PAH-CLEANOIL-OUTLET

pressure > 3,0 bar


Separation stop

Help informations:
Please check:
> valve / position in cleanoil outlet pipes
> adjusting of back pressure
> flow rate
> oil temperature-setting
> setpoint of frequency converter

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 135


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 004: FAH-WATER-OUTLET

Flow too high


Separation stop

Help informations:
Please check:
> adjustment of back pressure
> flow rate feedpump
> adjusting of setpoint
> leaking of hydraulic liquid

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 136


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 005: TAL-PRODUCT-FEED

Temp. min: < Setpoint


Separation stop

Help informations:
Please check:
> Temp. setting of Analog / Input
> Temp. indicator in feedline
> function of heating system

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 137


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 006: TAH-PRODUCT-FEED

Temp. max: > Setpoint


Separation stop

Help informations:
Please check:
> Temp. setting of Analog / Input
> Temp. indicator in feedline
> function of heating system

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 138


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 007: EJECTION MONITOR

current < Setpoint


Separation stop

Help informations:
Please check:
> Ejection current
> Setpoint of ejection monitor
> Amount of operating water
> clutch shoes
> function of bowl

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 139


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 008: LSHH- SLUDGETANK

level-high
Separation stop

Help informations:
Please check:
> Function of sludge pump
> Function of level switch / wiring
> Handvalve position
> clutch shoes
> system / leakages

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 140


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 010: FEED-PUMP

Motor-protection
pump out of order

Help informations:
Please check:
> Fuses / breaker in motorstarter
> Function of pump
> Function of motor
> Motor temperature
> Nominal current

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 141


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 011: SLUDGE-PUMP

Motor-protection
pump out of order

Help informations:
Please check:
> Fuses / breaker in motorstarter
> Function of pump
> Function of motor
> Motor temperature
> Nominal current

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 142


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 012: VIBRATION STAGE 1

Vibration > 4,5 mm/s


start ejection program

Help informations:
Please check:
> operation water system
> bowl hydraulic
> sludge outlet
> vibration monitor
> correct bowl assembly
> setpoint stage 1

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 143


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 013: VIBRATION STAGE 2

Vibration > 7,0 mm/s


Motor switch off

Help informations:
Please check:
> operation water system
> bowl hydraulic
> sludge outlet
> vibration monitor
> correct bowl assembly
> setpoint stage 2

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 144


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 014: SERIES MODE FAILURE

connection / pre-set failure

Help informations:
Please check:
> key „SERIES 1<=>2“ on both timing units
> MPI-cables / plugs on both timing units
> Both separators in „Ready for operation“

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 145


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 015: MIN. SEPARATION TIME < 10 min

high water content

Help informations:
Please check:
> water content in dirty oil feed
> Leakage of water valve
> control holes in separation disk HFO / LO

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 146


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 017: WMS - alarm high water content

WMS-SYSTEM NOT OK
high water during Timer 22

Help informations:
Please check:
> WMS-signal
> settings of measuring relais
> function of WMS
> function of water discharge valve

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 147


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 018: Water seal broken during Timer 35

SMS- FUNCTION NOT OK

Help informations:
Please check:
> function of SMS pressure switch
> amount of filling water
> product feed

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 148


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 019: PSL pressure switch monitoring

Clean oil outlet pressure

Help informations:
Please check:
> adjusting of back pressure
> flowrate feedpump
> bowl closing
> hydraulic function
> leaking of hydraulic liquid
> clutch of feed pump

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 149


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 020: Bowl monitoring

Closing water impulse T06

Help informations:
Please check:
> adjustment of closing water impulse
> operating water pressure
> clutch shoes
> function of bowl

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 150


Westfalia Separator
Mineraloil Systems GmbH C7: error messages
Mechanical Separation
Division

alarm 021: Separator off

Separator off function active T39


(no ACK after alarm raised)

Help informations:
Please check:
> Separator off function active
> Separator shut down after T39 elapsed

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 151


Westfalia Separator
Mechanical Separation
Mineraloil Systems GmbH Service Training
Division

Thank
you.

27.04.2004 Ronald Eschmann, Service Dept., Hamburg 152

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