THE REFERENCE IN
ADVANCED
NDT TECHNOLOGIES
LYFT PRESENTATION
29 NOVEMBER, 2018
PULSED EDDY
CURRENT
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Lyft story
• More than $350 billion lost to
corrosion per year just in the US
• Eddyfi reaction: Look for solutions
• Technical investigation done between
2010-2015
• Eddyfi decided to invest in PEC:
• Most versatile technique
• Good for countless applications
in a wide range of industries
• Now with 2 years on the market and
millions of $ invested: The Lyft is
a success!
THE LYFT IN SHORT
• Released in March 2016. 137 units sold
worldwide:
28% in Asia
40% in the Americas
24% in Europe
9% rest of the world
• Most advanced PEC technology on the
market:
Faster
More accurate
More repeatable and reliable
• Dedicated R&D team: Sustained
support, research and development
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WHAT IS PEC FOR?
Detect and size wall loss in ferromagnetic steel through liftoff.
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WHY PULSED EDDY CURRENTS?
PEC is a versatile corrosion screening tool:
Inspection through insulated structures
Works through aluminum, stainless or
galvanized steel weather jackets
Detects far and near side corrosion
Wall thicknesses up to 100mm (4in)
Liftoff/insulation/coating thicknesses up to
300 mm (12 in)
Resists to LO variations of up to 50%
Works on operating equipment running at up
to Currie temperature
Safe and efficient deployment
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PEC WORKING PRINCIPLE
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PEC WORKING PRINCIPLES
The footprint represents the surface area seen by the probe
Used to set grid resolution
Used to evaluate the minimum detectable defect size
Footprint increases with increasing:
• Probe size –6 dB
(50%)
• Liftoff or Coating/Insulation thickness FP
• Component wall thickness
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PEC WORKING PRINCIPLES
Smallest detectable defect:
Defect volume > 15% of footprint volume
This is valid is valid for defects covering at least 1 3 of the FP’s surface
Example:
PEC-089-G2 probe + 50.8 mm (2 in) insulation, FP approx. 95 mm (3.75 in)
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LYFT PROBE SELECTION TABLE
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FOOTPRINT VALUES
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MINIMUM DETECTABLE DEFECT DIAMETERS AT
SPECIFIC DEPTHS
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PEC WORKING PRINCIPLES
The Averaging area (AA):
The AA is the total area seen by the probe
PEC measures the average wall thickness within the AA:
Defect larger than the AA are sized with +/- 10% accuracy
Defect smaller than the AA are undersized
AA = 1.8xFP
Accurate sizing Under sizing
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PEC WORKING PRINCIPLES
The compensated wall thickness (CWT) is a unique post processing tool to accurately size
small defects
The actual signal is a composition of nominal wall + defect signals
The CWT uses the known nominal and actual signals to extract the defect curve.
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PEC WORKING PRINCIPLES
CWT example; defect sizing through 65mm of insulation, 0.5mm aluminum jacket and a thick
scab crust:
UT scan from the ID
29%
32%
PEC scan: No CWT PEC scan: With CWT 31%
72%
73%
32%
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THE TOOLS
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LYFT / LYFT PRO
Field proven, more than 125 systems in the field
High quality multi-touch screen
Rugged casing designed for IP65 rating
4 anchor points for harness and rope access
Battery operated
WIFI, Bluetooth and USB
Shortcut keypad
Lyft pro, PEC analysis software on PC:
Additional advanced Lyft data analysis tools
Benefit from larger data layouts
Wi-fi connection to Lyft units for fast data transfer
Same easy to learn interface as the Lyft software
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Introducing Pulsed Eddy Current Array
SURFACEPRO 3D
• Automatic 3D component creation
• Automatic C-scan stitching through data import
• Option to manually create 3D components
• Images, inspection parameters, and defect tables
compilation in final reports
• Report templates with auto-update information
fields
• Dynamic user interface
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Lyft - Pulsed Eddy Current Reinvented
THE PROBES
Standard probes:
CUI
CUF Etc.
Application specific probes:
Storage tank annular ring
Offshore splash zone (15m deep, WT up to 75mm, LO up to 200mm)
Underwater (100m deep, WT up to 100mm, LO up to 300mm)
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GALVANIZED STEEL PROBE
Galvanized steel (GS) weather jackets have been a
tough challenge for PEC.
Unique to Eddyfi; the patent pending specialized GS
probe is design to:
Improve the Mag. field penetration and the SNR
Reduce the probe footprint
Improve detection and sizing accuracy
Support wall thicknesses up to 38 mm (1.5 in).
Support insulation thicknesses up to 152mm (6
in).
Support GS jacket thicknesses up to 1mm
(0.04in).
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Introducing Pulsed Eddy Current Array
LYFT PECA — INSPECTION SOLUTION
First Pulsed Eddy Current Array (PECA) solution for CUI and
CUF applications.
Six-channel medium PECA probe:
• 457 mm (18 in) single-pass coverage
• Minimizes inspection preparation time with Grid-As-U-Go™
• Productivity improved 10X compared with single-element
PEC
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Introducing Pulsed Eddy Current Array
LYFT PECA — APPLICATIONS
CUI: Corrosion Under Insulation
PECA specifications:
Wall thickness: Up to 25 mm (1 in)
Insulation/LO thickness: From 25 mm (1 in)
to 102 mm (4 in)
Aluminum weather jacket: Up to 1 mm (0.04
in)
Stainless steel weather jacket: Up to 1.5 mm
(0.06 in)
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Introducing Pulsed Eddy Current Array
LYFT PECA — APPLICATIONS
CUF: Corrosion Under Fireproofing and Concrete
Wall thickness measurement through concrete and polymer coatings.
Software features to reduce interference from metallic mesh and reinforcing bars.
Examples:
- Sphere legs of spherical storage tanks
- Vessels
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Introducing Pulsed Eddy Current Array
LYFT PECA — FEATURES
PECA probe
• Locking mechanism to adjust to component ODs from 152 mm (6
in)
• Spring-loaded wheels: smooth scan over buckles and uneven
surfaces.
• Integrated remote controls
• Removable encoder
• Low profile — 62 mm (2.4 in) high
Accessories
• Clip-on handles
• Grid-As-U-Go minimizes gridding time
• System to strap around pipes. Includes quick release straps and
buggies
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Introducing Pulsed Eddy Current Array
SETTING UP FOR AN INSPECTION
Full coverage across the probe (with a minimum 50 % signal overlap) is guaranteed on pipes and plates for
all thickness and liftoff values in the table below.
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Introducing Pulsed Eddy Current Array
SETTING UP FOR AN INSPECTION
Footprint is used to determine the optimal grid resolution
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Introducing Pulsed Eddy Current Array
PEC/PECA — EXPERIMENTAL INSPECTION TIME
Full coverage of a 200 mm (8 in) OD pipe with 50 mm (2 in) insulation.
Pipe length: 24.3 m (80 ft)
1) 2)
1)
2)
3)
4)
PECA is about 9 time faster than a single-element probe in grid mode.
3) 4)
Competing systems only supports a slower grid mode
This experiment was not designed to favor PECA:
- Three passes are necessary to cover the pipe circumference.
- The last pass overlaps the first by more than 127 mm (5 in).
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UNIQUE LYFT ADVANTAGES
Dynamic scanning: Much faster, higher resolution scans
CWT: Accurate sizing of small flaws
Smart Pulse: Reliable, less operator dependent results
Superior performance through galvanized steel
Rugged technology: Better resistance to extrinsic noise,
LO variations, jacket overlaps and interfering metallic
features
Inspection of small pipes down to 25mm OD (80% of
failing pipes are 4’’ OD or less)
PECA: Unprecedented CUI/CUF screening productivity
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Thank you !
Q&A