Sl.

No Changes in Rev-02 by Turnkey contractor

Corrected in Para 6.1.1 & 6.2.1 -Equipment & Tools-

1
Hydraulic jacks of suitable capacity

Corrected in Para 6.1.2 -Initial Load Tests on Test

2
Piles: - Dial gauge nos

3 Corrected GP2 word as non shrink grout material

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Doc Title: Method statement for Pile Load Test Works Page 1

EMPLOYER OBCC

ENGINEER AECOM INDIA PVT. LTD

TURNKEY CONTRACTOR TURNKEY CONSTRUCTION

METHOD STATEMENT FOR PILE LOAD

TEST WORKS - Rev 02

REVISION RECORD SHEET

MST Ref No Rev No Description of Revision Date

L&T/SCBMCH/QAQC/MST/ Submission of Method Statement for

00 04-03-2022
CIV/11 Pile Load Test Works

L&T/SCBMCH/QAQC/MST/ Submission of Method Statement for

01 23-03-2022
CIV/11 Pile Load Test Works

L&T/SCBMCH/QAQC/MST/ Submission of Method Statement for

02 26-03-2022
CIV/11 Pile Load Test Works
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Contents

I TITLE

II CONTENTS

[Link] OF WORK ................................................................................................................................................... 3

2. PURPOSE ............................................................................................................................................................... 3

3. ABBREVIATIONS ................................................................................................................................................... 3

4. TECHNICAL REFERENCES................................................................................................................................... 4

5. RESPONSIBILITY................................................................................................................................................... 5

5.1 PRIMARY RESPONSIBILITY ...................................................................................................................................... 5

5.2 SECONDARY RESPONSIBILITY .................................................................................................................................... 5

6. PROCEDURE & RESOURCES ............................................................................................................................... 6

6.1 VERTICAL (COMPRESSION) LOAD TEST - STATIC METHOD: ......................................................................... 6

[Link] & TOOLS: .................................................................................................................................... 6

6.1.2 TEST PROCEDURE:.......................................................................................................................................... 6

6.2 LATERAL LOAD TEST: ...................................................................................................................................... 11

6.2.1 EQUIPMENT & TOOLS:................................................................................................................................... 11

6.2.2 TEST PROCEDURE:........................................................................................................................................ 11

6.3 PULL OUT LOAD TEST: ..................................................................................................................................... 14

6.3.1 EQUIPMENT & TOOLS:................................................................................................................................... 14

6.3.2 TEST PROCEDURE:........................................................................................................................................ 14

6.4 PERSONAL QUALIFICATION AND WORK FORCE: .......................................................................................................... 17

[Link] .............................................................................................................................................................. 18

KICKOFF MEETING PRIOR TO START OF NEW ACTIVITY AND TRAININGS TO STAFF AND WORKMEN ......................................... 18

8. RECORD OF LOAD TEST RESULTS: .................................................................................................................. 18

9. QUALITY REQUIREMENTS ................................................................................................................................. 18

10. INTER DEPARTMENT COORDINATION & CONTINGENCY PLAN ................................................................. 19

[Link] ................................................................................................................................................... 19

12. HEALTH, SAFETY & ENVIRONMENT (HSE) ..................................................................................................... 19

13. FORMS & ATTACHMENTS ........................................................................................................................................ 21

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[Link] OF WORK
Initial load test shall be conducted for the proposed Bore cast in-situ piles, provides
guidelines for determination of safe load based on the following types of loadings:

a) Vertical load test (compression)

b) Lateral load test, and
c) Pull-out test.

Note: For initial piles, it shall be tested up to the mentioned test load or up to failure
which ever occur first.

2. PURPOSE
This part deals with the testing of bored cast in situ pile by the application of an axial load or
force. It covers vertical piles tested in compression static method, lateral load and uplift (pullout)
load. The purpose of the initial pile load test are as follows
To determine the ultimate load carrying capacity and to arrive at the safe load carrying capacity
of the pile.
To have check on the calculated loads by static approaches.

3. ABBREVIATIONS
Initial Test: It is carried out on a test pile with a view to check pile is capable of taking the test
load assigned to it.
Kentledge: Dead-weight used for applying a test load on piles.
Datum Bar: A rigid bar placed on immovable supports.
Total Displacement: The total movement of the pile top under a given load.
Total Elastic Displacement: This is the magnitude of displacement of the pile head during ~
rebound on removal of a given test load.
Factor of Safety: It is the ratio of the ultimate load capacity of a pile to the safe load on the
pile.
Gross Displacement; The total movement of the pile top under a given load.

Group Test; A minimum of three piles shall be considered as group for the purpose of testing.

Cut-Off Level: The level where the installed pile is cut-off to support the pile caps or beams or
any other structural components at that level.
Test Pile: A pile forming part of foundation of a structural system which may be used for initial
load test.
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Check list: A list of items shall be noted or checked in a completed [Link] is always attached
to the inspection request. To be signed by concerns parties once the inspection is approved
Inspection: In engineering activities Inspection involves the measurements, tests, and gauges
applied to certain characteristics in regard to an object or activity.
Record: Document stating results achieved or providing evidence of activities performed.
Subcontractor: An individual or business firm contracting to provide the service.
Vendor: An individual or business firm contracting to provide the Product.
Net Displacement: Net movement of the pile top from the original position after the pile has
been subjected to a test load and subsequently released.
Routine Test: It is carried out on a working pile with a view to check whether pile is capable of
taking the working load assigned to it.
Total Displacement (Gross) : The total movement of the pile top under a given load.
Ultimate Load Capacity: The maximum load which a pile or pile shaft can carry before failure
of ground (when the soil fails by shear as evidenced from the load settlement curves) or failure
of pile.
Safe Load: It is a load on a pile derived by applying a factor of safety on ultimate load capacity
of pile as determined by load test.
Working Load/Dead load: The load assigned to a pile according to design.
Working Pile: A pile forming part of foundation of a structural system which may be used for
routine load test.
Cyclic Load Test: It is carried out carried out on initial test piles to determine, contribution
from skin friction and point bearing load by loading and unloading in cycle.

4. TECHNICAL REFERENCES
• Technical Specification.
• Contract Document.
• GFC Drawings.
• IS: 2911 (Part4) :2013 – Load Test on Piles.
• IS 2911 (Part 1/ Sec2)-2010
• Technical Specifications
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5. RESPONSIBILITY

5.1 Primary Responsibility

Execution Engineer:
• Shall report to Project Manager.
• Shall be responsible for overall control of records, implementation of execution HSE plan.
• Verifies and signs all the reports and formats.

QA/QC Engineer:
• QA/QC Engineer is responsible to prepare the inspection and testing plan covering all the
requirements of process and product as per contract.
• Shall provide awareness of this procedural requirement to all sub-contractors
• Shall ensure all necessary inspections on site in order to meet the required quality of the
materials report to QA/QC Head.

HSE Engineer:

• Shall report to Project Manager.

• Shall be aware of complete HSE plan and manages all safety requirements
during the execution.

Construction manager/Site Engineer

• Construction Manager is responsible for overall implementation of this procedure
to achieve project objective.

5.2 Secondary Responsibility

Project Director / Project Manager
• Project Director / Project Manager Shall be responsible for providing resources
to implement this procedure.
QA/QC Head

QA/QC Head shall ensure that the effective implementation and monitoring on all
inspections have been carried out.
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6. PROCEDURE & RESOURCES

6.1 VERTICAL (COMPRESSION) LOAD TEST - STATIC METHOD:

• Vertical Compression load test on piles will be conducted as per IS: 2911 (Part IV) –
2013, Clause 7. The acceptance criteria for safe load shall be as per clause 7.1.5 of
above code.
• Kentledge arrangement is proposed for carrying out the test.

[Link] & TOOLS:

• Hydraulic jacks of suitable capacity (Ram height -150mm minimum) with one hydraulic
pump -electrically operated.
• Manifold to connect the jacks with one pump.
• Pre-calibrated pressure gauge (capacity to cross more than 50% of total pressure) with
a sensitivity of 20 kg/cm2.
• Pre-calibrated Dial Gauges (Range 0 to 50mm) – Minimum 4 nos of 0.01mm Least count.
• Magnetic stand – Minimum 4 nos.
• Bearing plate to rest the hydraulic jack.
• Four glass plates of size 40 x 40 mm.
• Two datum Bar, MS angle/channel of length minimum 7 x diameter of pile.
• Additional Reinforcement rods to weld pile reinforcement, if required.
• Bricks, cement, sand to support the jack, MS pipe and datum bars.
• Tools for Excavation.
• Record Book and graph sheets.

6.1.2 TEST PROCEDURE:

General
The test shall be conducted at Pile COL and the stability of slopes of excavation for pile load
test/raft construction is to be ensured. The Kentledge platform supporting area should be
properly prepared and well compacted to take care of the entire weight of the platform. If required
RCC platform or MS plates of minimum 10mm thick shall be laid over the platform support area
to improve the SBC of soil.
Load tests shall in general be carried out after 28 days from the time of casting the pile and also
the concrete cube strength needs to checked before load test. The test should not be conducted
if it has not achieved M30 grade.
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Piles to be load tested shall be so designated on the drawings or specified by

Engineer/Employer. The pile shall be cast up to the level shown in test pile drawing and be
horizontally chipped off until sound concrete met. The load test shall be carried out at COL. The
typical load test arrangement is showing in Fig. 1 and a photograph is enclosed for reference.
The pile reinforcement shall be provided as per specification given by Employer/Engineer.

Preparation of pile head

Option 1
The top of the pile shall be exposed, and the top of the concrete will be chipped off upto the
required test level/until sound concrete met and a RCC cap of suitable size will be casted on the
pile head. A bearing plate of suitable size and thickness at the center shall be placed one above
the other on the head of the pile for the jack to rest.
Option 2
The top of the pile shall be exposed, and the top of the concrete will be chipped off upto the
required test level/until sound concrete met. The top of the projected reinforcement with
minimum 50 mm clear cover shall be provided. The top of the pile head shall be finished smooth
and level with non-shrink grout material where required. A bearing plate of suitable size and
thickness at the center shall be placed one above the other on the head of the pile for the jack
to rest.
Kent ledge arrangement
A platform shall be prepared made up of steel joists with Primary girders and secondary girders
(refer Figure). This platform C.G should coincide with C.G of the test pile head. The platform
should be designed well so that it can bear the applied test load safely.(i.e. The Primary &
secondary girder should be checked for the structural capacity).Dead weights (either concrete
blocks or Sand bags)shall be placed above the platform to obtain the necessary reaction. The
reaction available shall be 25% more than the test load proposed.
Other Arrangements& Requirements:
Test load shall be applied to the piles by a properly calibrated hydraulic jack with a Hydraulic
pump. Test load applied shall be such that a constant load is maintained under increasing
settlement. The test shall be carried out by applying a series of vertical downward incremental
load each increment being of about 20% of design load on the pile.
The required reaction shall be derived from Kentledge setup. The typical arrangement is shown
below for reference.
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Settlement shall be recorded with minimum 4 dial gauges of 0.01 mm sensitivity. The dial gauges
shall be normally held by datum bars resting on immovable supports at a distance of 3D (“D” is
pile diameter) or 1.5 m whichever is higher from pile the edge of the pile.
All load tests shall be conducted under the supervision of the Employer/Engineer. All
responsibilities for conducting the tests safely and properly rest with Turnkey contractor.

Initial Load Tests on Test Piles:

The test load shall be so applied that it reaches the pile in a static manner. Reaction frame shall
be supported properly.

The settlement of the test pile shall be related to a fixed datum. This may consist of a reference
beam (datum bar) supported by two foundations positioned outside the zones of influence of
the reaction support area. The settlement measuring equipment must be set up in such a way
that any tilting of the pile will not cause errors in the measurement. Dial gauges shall be used
for measurement of deflection. The least count of Dial gauge shall be at least 0.01 mm.

The initial pile may be tested up to 3 times of the estimated safe vertical load or up to failure load
whichever occurs earlier.
The test shall be carried out by applying a series of vertical downward incremental load each
increment being of about 20% of design load on the pile upto the final load.
During each load increment, the dial gauge readings shall be recorded at an interval of 15, 30,
60 minutes, up to a time till the rate of movement of the pile top is not more than 0.2 mm/hr or
until 2 hours have elapsed whichever is earlier subject to a minimum of 1 hour.

The final load should be maintained for 24 hrs and the readings should be recorded for 15, 30,
60, 90,120min and at every one hour till 24 hr completes.
After final load the unloading should be done, decrement of about 20% of design load.
During the unloading stage, each load decrement shall be maintained at least for 30 minutes
and displacement readings shall be recorded.
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Vertical Load Test –Photograph (Using Sandbags -for reference)

Vertical Load Test –Photograph ( Using Concrete blocks -for reference)

Vertical Load Test –[Link],Datum bar & Dial gauges Photograph (for reference)
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Typical Vertical Load Test Arrangement (for reference)

Safe Load:
The safe vertical compression load on single pile for initial test piles shall be least of the
followings as per clause 7.1.5 of IS 2911-Part IV: 2013.
a) For piles up to and including 600mm diameter
1. 2/3rd of final load at which the total displacement attains a value of 12mm.
2. 50% of the final load at which the total displacement is equal to 10% of pile diameter or 7.5%
of bulb diameter in case of under reamed pile.
b) For piles more than 600mm diameter
1. 2/3rd of final load at which the total displacement attains a value of 18mm or 2% of pile
diameter whichever is less.
2. 50% of the final load at which the total displacement is equal to 10% of pile diameter or 7.5%
of bulb diameter in case of under reamed pile.
Routine Load Tests on Working Piles:
Applied load reaches 1.5 times of the working load or The maximum settlement of pile exceeds
a value of 12 mm for piles diameter up to and including 600mm and 18mm or maximum of 2%
of pile diameter whichever is less for piles of diameter more than 600mm.(As per IS 2911 (Part
4) ;2013, Cl no.7.2.1.1b)
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6.2 LATERAL LOAD TEST:

Lateral Load Test on piles will be conducted as per IS: 2911 Part 4 -2013. The acceptance
criteria for safe load shall be as per clause 8.4 of the above code.

6.2.1 EQUIPMENT & TOOLS:

1. Hydraulic jack of suitable capacity
2. Pre-calibrated pressure gauge(capacity to cross more than 50% of total pressure ) with a
sensitivity of 10 kg/cm2
3. Dial Gauges – Minimum 2 nos.
4. Magnetic stand – Minimum 2 nos.
5. Two bearing plates to suit the perimeter of the pile.
6. Two glass plates of size 40 x 40 mm.
7. Datum Bar, MS angle/channel of length minimum 5 x diameter of pile
8. MS pipe of suitable diameter & length to fill the gap between jack and pile
9. Bricks, cement, sand to support the jack, MS pipe and datum bars
10. Tools for Excavation
11. Record Book and graph sheets

6.2.2 TEST PROCEDURE:

Piles to be load tested shall be so designated on the drawings or specified / selected by

Employer/Engineer in the field. The load test shall be carried out at the cut off level of the pile.
However, in case of unapproachable cut off level, displacement shall be measured by using at
least two dial gauges of 0.01mm sensitivity (see Fig 2) placed at 30cm and kept horizontally one
above the other on the test pile and the displacement shall be interpolated at cut-off level from
similar triangles. Stability of slopes of excavation for pile load test/raft construction is to be
ensured Necessary shoring work/ to be done to prevent the soil collapse around the test area.
Proper dewatering arrangements to be done to keep the test area dry throughout the testing
period.
Test load shall be applied to the piles by a properly calibrated hydraulic jack with a Hydraulic
pump. Test load applied shall be such that a constant load is maintained under increasing
settlement.
The required reaction shall be derived from adjacent existing pile (similar diameter and capacity
-Here after conducting Vertical load test, the same pile shall be used as a reaction pile for Lateral
load test) or vertical cut made in the ground and suitable concrete blocks shall be placed. Load
tests shall in general be carried out after 28 days from the time of casting the pile and also the
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concrete cube strength needs to checked before load test. The test should not be conducted if
it has not achieved M30 grade.
Instrumentation for Lateral Load Test : Instrumentation shall be done on Initial Lateral Test Piles
installing inclinometers up to depth of 10.0 m below cut-off levels to monitor the lateral ground
movement along the depth of pile and determining the actual depth of fixity.
All load tests shall be conducted under the supervision of the Employer/Engineer. All
responsibilities for conducting the tests safely and properly rest with Turnkey contactor.

Initial Lateral load Tests on Test Piles:

The test load shall be so applied that it reaches the pile in a static manner. Jacks shall be
supported properly.
This load test shall be conducted at the cutoff level. One dial gauge placed diametrically opposite
to the jack. This dial gauge will give the displacement at the cutoff level directly. Typical lateral
load test arrangement is showing in Fig. [Link] the cutoff level is unapproachable two dial gauges
shall be keep horizontally one above other at 30 cm interval and the displacement at the cutoff
level shall be calculated using similar triangle method.
One more dial gauge shall be placed to the reaction pile for reference, (the level of placing the
dial gauge shall be similar to test pile) however this will not be used for any computations of
result.
The displacement of the test pile shall be related to a fixed datum. The deflection measuring
equipment must be set up in such a way that any tilting of the test pile will not cause errors in
the measurements. Dial gauges shall be used for measurement of deflection. The least count of
Dial gauge shall be at least 0.01 mm.
The initial pile may be tested up to 3 times of estimated safe lateral load or up to failure load
whichever occurs earlier. In case of initial lateral load test, if the lateral deflection does not
exceed 12 mm even at 3.0 times safe lateral capacity, the test load shall be gradually increased
in multiples of 20% of the estimated safe lateral load until lateral deflection of 12 mm is obtained.
The loading shall be applied in increments of about 20 percent of the estimated lateral capacity
(refer incremental load in the table) of that pile.
At each load increment, pile deflection shall be recorded using dial gauges (fixed at the pile COL)
and the readings from the inclinometers (for which the instrumentation provision is pre-installed
in the initial lateral test piles) at an interval of 1, 5,10,15, 30 minutes, up-to a time till the rate of
displacement is less than or equal to 0.1 mm per 30 minutes subject to minimum of 30 minutes.
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For Initial test piles, the final load shall be maintained for 24 hours and the displacement shall
be recorded every hourly interval. After this ,for unloading stage ,the load shall be removed in
the same decrements by maintaining an interval of at least 30minutes and the rebound for each
decrement shall be noted.
Lateral Load Test Arrangement-Photograph (for reference)

Fig.1b Ground& concrete block as reaction

Fig.1A Adjacent Pile as reaction
Fig. Typical Lateral Load Test Arrangement

Datum Bar supports shall be away from Zone of Influence

Safe Load:

The safe lateral load on pile for initial piles shall be least of the followings as per clause 8.4 of IS
2911 (Part 4) – 2013:
1. Fifty percent of the final load at which the total displacement increases to 12 mm.
2. Final load at which the total displacement corresponds to 5 mm.
3. Load corresponding to any other displacement as per performance or design requirements
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Routine Lateral Load Tests on Working Piles:

Routine load test shall be carried out for a test load equal to design load, the maximum
deflection of test loading in position shall not exceed 5 mm. The rest of procedures are similar
to that of initial load test.

6.3 PULL OUT LOAD TEST:

Pull out load test on piles will be conducted as per IS: 2911 (Part IV) – 2013. The acceptance
criteria for safe load shall be as per clause 9.4 of the above code.

6.3.1 EQUIPMENT & TOOLS:

1. Hydraulic jacks of suitable capacity with one pump.

2. Manifold to connect the jack with pump.
3. Pre-calibrated pressure gauge with a sensitivity of 20 kg/cm2.
4. Dial Gauges – Minimum 2 nos.
5. Four bearing plates.
6. Two glass plates of size 40 x 40 mm.
7. Two datum Bar, MS angle/Channel of length minimum 7 x diameter of pile.
8. Additional Reinforcement rods to weld pile reinforcement, if required.
9. Welding set, electrodes.
10. Bricks, cement, sand to support the jack, MS pipe and datum bars.
11. Tools for Excavation.
12. Record Book and graph sheets.

6.3.2 TEST PROCEDURE:

General:
Piles to be load tested shall be so designated on the drawings or specified / selected by
Employer/Engineer in the field.
Test load shall be applied to the piles by a properly calibrated hydraulic jack with a hydraulic
pump. Test load applied shall be such that a constant load is maintained under increasing
displacement.
The pullout test will be conducted either by any one of the following Test arrangement method
depending upon the availability of equipment and materials.
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TEST ARRANGEMENT METHOD-I

One of the methods for pull out tests that shall be used is where hydraulic jack is made to rest
on rolled steel joist(s) resting on two supports on the ground. The jack reacts against a frame
attached to the top of the test pile such that when the jack is operated, the pile gets pulled up
and the reaction is transferred to the ground through the supports which are at least 2.5 D away
from the test pile periphery (where D is pile diameter). The framework shall be attached to the
pile top with the reinforcement bars which shall be threaded or to which threaded bolts may be
welded. As an alternative it is sometimes preferable to use a central rod designed to take pile
load and embedded centrally in the pile to a length equal to the bond length load required. It will
have threads at top for fixing it to the framework. For larger loads the number of rods may have
to be more and depending on the set-up these may be put in a line or in any other symmetrical
pattern.
TEST ARRANGEMENT METHOD-II
In other Method two similar hydraulic jacks were kept at the bottom of the main Girder at equal
distance (at least 2.5 D away from the test pile periphery, where “D” is pile diameter) from the
pile. These hydraulic jacks will be kept over concrete blocks or suitable supports. The pile main
reinforcements will be connected to the main girder by suitable framework. The two hydraulic
jacks will be operated by a single pump with manifolds. The load will be applied by the jack to
the main girder which will simultaneously pulls the pile.
Note: - In both methods the resultant force of the reaction system shall be coaxial with the test
pile. Load tests shall in general be carried out after 28 days from the time of casting the pile.
All load tests shall be conducted under the supervision of the Employer/Engineer. All
responsibilities for conducting the tests safely and properly rest with Turnkey contactor and the
Sub Agency.
ARRANGEMENT METHOD-I TEST SETUP –SKETCH (For Reference)
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ARRANGEMENT METHOD-II TEST SETUP –SKETCH (For Reference)

Note: In both Test arrangement Method, it needs to be ensured that the supports used for
reaction should have adequate safe bearing capacity (SBC) of soil. If SBC of soil is inadequate
then, suitable measures like installing temporary support piles needs to be done.
Initial Pullout Load Tests on Test Piles:
The top of the pile surface shall be chipped off and a steel plate placed to provide a horizontal
plane bearing surface. Earth around the test pile shall be scooped out so that the pile can have
no soil support. Thereafter, the jacks and other accessories necessary for conducting the test
shall be set up.
The test load shall be so applied that it reaches the pile in a static manner. Reaction frame shall
be supported properly. The Reaction frame shall be properly connected to the test pile rebar
either by welding or threading arrangement, so that when the load is applied through the
hydraulic jack ,the pile gets an uplift load (Refer the Pictures /Photos above)

The displacement of the test pile shall be related to a fixed datum. This may consist of a
reference beam (datum bar) supported by two foundations positioned outside the zones of
influence of the reaction support area. The settlement measuring equipment must be set up in
such a way that any tilting of the pile will not cause errors in the measurement. Dial gauges shall
be used for measurement of deflection. The least count of Dial gauge shall be at least 0.01 mm.
At least two Dial gauges shall be used and shall be
Settlement shall be recorded with minimum 2 dial gauges of 0.01 mm sensitivity placed at
diagonally opposite corners. The dial gauges shall be normally held by datum bars resting on
immovable supports at a distance of 3D (“D” is pile diameter) or 1.5 m whichever is higher from
pile the edge of the pile.
 LARSEN & TOUBRO LIMITED Quality Management System
BUILDINGS & FACTORIES IC
Project Name: Redevelopment and Expansion of SCB Medical College
L&T/SCBMCH/QAQC/MST/CIV/11
and Hospital, Phase I, Construction of clinical blocks and allied Rev No.02
Infrastructure. Cuttack
Doc Title: Method statement for Pile Load Test Works Page 17

The initial pile may be tested up to 3 times of estimated safe uplift load or until the load
displacement curve shows a clear break (downward trend).
The test shall be carried out by applying a series of vertical downward incremental load each
increment being of about 20% of design load on the pile up to the final load.
During each load increment, the pile deflection shall be recorded using dial gauges (2 dial
gauges fixed diametric opposite ends )at an interval of 15, 30, 60 minutes, up to a time till the
rate of movement of the pile top is not more than 0.2 mm/hr or until 2 hours have elapsed
whichever is earlier subject to a minimum of 1 hour.
The final load should be maintained for 24 hrs and the readings should be recorded for 15, 30,
60, 90,120 min and at every one hour till 24 hr completes.
After final load the unloading should be done, decrement of about 20% of design load.
During unloading stage the load should be maintained for 30 minutes and displacement
readings shall be recorded.
Safe Uplift (Pullout) Load:
The safe uplift load on single pile for initial test piles shall be least of the followings as per clause
9.4 of IS 2911-Part IV: 2013.
a) For piles up to and including 600mm diameter
1. 2/3rd of the load at which the total displacement is 12mm.
2. Half of the final load at which the total displacement curve shows a clear break (downward
trend).
b) For piles more than 600mm diameter
1. 2/3rd of the load at which the total displacement is 18mm or 2% of pile diameter whichever
is less.
2. Half of the load at which the total displacement curve shows a clear break (downward
trend).
Routine Pullout Load Tests on Piles:
Routine load test shall be carried up to 1.5 times working load or 12 mm total displacement for
piles diameter up to and including 600mm and 18mm or maximum of 2 % of pile diameter,
whichever is less for piles of diameter more than 600mm, whichever is earlier. Remaining
procedure is similar to initial piles.

6.4 Personal qualification and work force:

Only approved Vendors shall be engaged for the Pile load test. Approval shall be attained from
relevant authorities (Customer / Consultant).
 LARSEN & TOUBRO LIMITED Quality Management System
BUILDINGS & FACTORIES IC
Project Name: Redevelopment and Expansion of SCB Medical College
L&T/SCBMCH/QAQC/MST/CIV/11
and Hospital, Phase I, Construction of clinical blocks and allied Rev No.02
Infrastructure. Cuttack
Doc Title: Method statement for Pile Load Test Works Page 18

[Link]

Kickoff meeting Prior to start of new activity and Trainings to Staff and workmen

8. RECORD OF LOAD TEST RESULTS:

Soon after completion of each test, Turnkey contactor shall furnish a copy of all recorded test
data to the Employer/Engineer. Upon completion of pile load tests, Turnkey contactor shall
furnish the Employer/Engineer with a pile test report, and this shall include the following:
1. Identification of test pile / test as per drawing.
2. Coordinate axis of pile, elevation of bottom of pile, cut off level of pile, type of pile, pile size.
3. Deviation from designated location/alignment.
4. Pressure gauge calibration report from an approved test house.
5. Load and displacement/ deflection readings recorded during the loading and unloading
stages of the pile (all the dial gauge readings shall be included). The variables, namely the
load, displacement and time shall be recorded sequentially.
6. Graphic Representations of the test results in the form of time-load-settlement curves.
7. Remarks concerning any unusual occurrences during the installation or test loading of the
working piles / test piles.
8. Final results for each test shall be provided with calculations as per the procedure.
9. Photographs of the test pile where the dial gauges, reaction, loading arrangement are seen
clearly shall be attached.

9. QUALITY REQUIREMENTS

PILE LOAD TEST:

The test Pile, reaction pile and RCC cap should attain minimum M30 at the time of testing. It
should be checked using Cube samples. If non shrink grout material is used for pile head
preparation, the cube samples for the same needs to be taken and the strength shall be
checked before pile testing.

The following test equipment used for the test should have calibration certificate from an
approved laboratory with proper identification and traceability.
• Hydraulic jack
• Pressure gauge
 LARSEN & TOUBRO LIMITED Quality Management System
BUILDINGS & FACTORIES IC
Project Name: Redevelopment and Expansion of SCB Medical College
L&T/SCBMCH/QAQC/MST/CIV/11
and Hospital, Phase I, Construction of clinical blocks and allied Rev No.02
Infrastructure. Cuttack
Doc Title: Method statement for Pile Load Test Works Page 19

• Dial gauge/LVDT

During Testing process the datum supports/pile head shall be crossed checked with Auto level
or a Total station.

10. INTER DEPARTMENT COORDINATION & CONTINGENCY PLAN

• Re-routing of existing Temporary Roads

• Proper coordination between Load test agency and dewatering agency.
• Inter department coordination between Planning, execution engineer, safety and
QA/QC
• The selected pile load test contractor will employ appropriately trained personnel
to perform onsite functions.

[Link]

• STORAGE AREAS

All materials in neat stockpiles.

• WORK AREAS

➢ Unauthorized person shall not be allowed within the working area.

➢ No other equipment/materials shall be kept near the working radius.
• Loose materials and tools etc are stored properly in the working areas
especially in the vicinity of ladders, ramps, and stairs.
• CLEANLINESS IN WORK AREA
➢ work areas should be kept free of mud and spilled lubricants
➢ Clean the work area at the end of each shift.

12. HEALTH, SAFETY & ENVIRONMENT (HSE)

1. All necessary PPEs shall be available with all workmen.

2. The structural design of Kentledge setup girders and pull-out test frame shall be properly
designed and have a proper approval from Competent authority.
3. Only trained & experienced workmen shall be deployed for this job.
4. Unauthorized entry into the test area to be prohibited.
 LARSEN & TOUBRO LIMITED Quality Management System
BUILDINGS & FACTORIES IC
Project Name: Redevelopment and Expansion of SCB Medical College
L&T/SCBMCH/QAQC/MST/CIV/11
and Hospital, Phase I, Construction of clinical blocks and allied Rev No.02
Infrastructure. Cuttack
Doc Title: Method statement for Pile Load Test Works Page 20

5. For safe working practice, the Vertical load test and pull-out test readings shall be
monitored through either by LVDT with readout unit or by using Web camera
arrangement (Refer photo below).

Web camera Arrangement photo -For

Reference

6. Provide sufficient safety protection (like warning signs, barricading etc., around
excavated pits.)
7. If the Top soil is collapsible, then proper slope or shoring needs to be done.
8. Proper Access /egress and dewatering arrangements to be provided for the test area.
9. Area lighting should be provided during nights.
10. Necessary work permits shall be obtained from respective authorities if required.
11. All hydraulic hoses and connections should be ensured for its Working pressure capacity
12. If more than one hydraulic jacks are used for the same test, then the hydraulic jacks
should be similar models and capacity.

Note: Any conflict between the job procedure and contract documents, the later shall be
followed.
 LARSEN & TOUBRO LIMITED Quality Management System
BUILDINGS & FACTORIES IC
Project Name: Redevelopment and Expansion of SCB Medical College
L&T/SCBMCH/QAQC/MST/CIV/11
and Hospital, Phase I, Construction of clinical blocks and allied Rev No.02
Infrastructure. Cuttack
Doc Title: Method statement for Pile Load Test Works Page 21

13. Forms & Attachments

Listed below are the forms that will be used in the implementation of this procedure.
• Typical Initial Lateral Load test Empty Format for 900 mm Diameter Pile
• Typical Initial Lateral Load test Empty Format for 600 mm Diameter Pile
• Typical Initial Static Vertical Load test Empty Format for 900 mm Diameter Pile
• Typical Initial Static Vertical Load test Empty Format for 600 mm Diameter Pile
• Typical Initial Static Pullout or Uplift Load test Empty Format for 900 mm Diameter Pile
• Typical Initial Static Pullout or Uplift Load test Empty Format for 600 mm Diameter Pile
• Check list formats for Pile load test
• HIRA
• Approved drawing
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of
PROJECT QUALITY PLAN
clinical blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PLT/FORM/01 Rev
No.

CHECK LIST - VERTICAL PILE LOAD TEST (INITIAL/ROUTINE)

Project Name Date:

Client :
Consultant :
Type of structure :
Dia of pile :
Pile no. :
Grid no. :
Depth of Pile :
Cutoff level Of Pile :
Test level :
Type of Pile : BCIS/DCIS/DPC
Type of test :Vertical compression (Static/Cyclic/CRP)
Pile Design Load :
Pile Test load :
Departmental
SubContractor

[Link] Description Checked Remarks

1.0 GENERAL
1.1 Pile Installation Record
1.2 Pile length from test level
1.3 Concrete cube test report
1.4 Load test Arrangement
a)Kentledge Method
b) Anchor Method
Pile head preparations with RCC Pile cap or GP1/GP2 Non shrinkable grout ( cube test report ,smoothness &
1.5 level)
1.6 Pile Design Load
1.7 Pile Test load
a) Intial (3 times of design load)
b) Routine (1.5 times of design load)
1.8 Dewatering arrangements if any
2.0 KENTLEDGE /ANCHOR (REACTION FRAME)SETUP
2.1 Kentledge

a) Kentledge weight ([Link] blocks/ sandbags) -125% of test load

b) Kentledge ground Supports (Soil having adequate SBC)
c) Kentledge Structural member capacity/design
d) Kentledge arrangement (as per drawing)
e) Bearing plates/Packing plates (no compressible material)
2.2 Anchor(Reaction frame) Setup
a)Geotechnical capacity of Anchor piles/anchors
b)Structural capacity of Materials in Anchor (Reinforcment/Tendons)
c)Structural capacity of Reaction frame (Girders including connections)

d)Welding checks (connections)

e)Reaction Frame setup as per drawing.
f)Bearing plates/Packing plates (no compressible material)
3 LOAD MEASURING DEVICE
3.1 Hydraulic jacks/Load cell (calibrations,serial no. & specs)
a)[Link] Hyd jacks & Capacity (max Loading is 80% of jack capacity)
b)Height & Ram diameter are equal (in case of [Link] jacks used is >1)

3.2 Pressure gauge (calibrations,serial no. & specs)

a) Range (Final test load proposed should cross 50% of Pressure gauge range)

b) Least count (10 /20 kg/cm2 )

3.3 Hydraulic Pumps with manifold(Working pressures-Manufacture certificate)

3.4 Hydraulic hoses (Working presures-Manufacture TC)

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of
PROJECT QUALITY PLAN
clinical blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PLT/FORM/01 Rev
No.

CHECK LIST - VERTICAL PILE LOAD TEST (INITIAL/ROUTINE)

Project Name Date:

Client :
Consultant :
Type of structure :
Dia of pile :
Pile no. :
Grid no. :
Depth of Pile :
Cutoff level Of Pile :
Test level :
Type of Pile : BCIS/DCIS/DPC
Type of test :Vertical compression (Static/Cyclic/CRP)
Pile Design Load :
Pile Test load :
Departmental
SubContractor

[Link] Description Checked Remarks

4 PILE HEAD MONITORING DEVICES

4.1 Datum bar (distance,rigidity & supports)
4.2 Dial guages/LVDT (4 numbers on test pile & 2 no. on reaction piles)
a)calibrations,serial no. & specs
b) Range (0 to 50mm) & Least count 0.01mm.
c) coincide diagonal distance
d) Attachment to Datum bar (Magnetic base stand)
e) Intial reading
f) Seating on Glass plate
g) Web camera arrangements for Dial gauges with PC or laptop / Read out unit for LVDT
4.3 Optical Survey
a)Monitoring of datum supports
b)Monitoring of reaction piles
5 SEQUENCE OF LOADING THE PILE
5.1 Follow Loading chart
5.2 Take reading (as per IS 2911 part 4 or Specification)
a)Pressure gauge/Load cell
b) Dial guages /LVDT
c) Web camera arrangement for Dial gauges /Readout unit for LVDT
d) Optical survey
5.3 Check minimum holding time
a)Static load test (as per Clause 7.2 of IS 2911 Part 4:2013 )-Final Load should be 24 hrs. Refer SOP/Vertical Test formats for conditions

b) Cyclic Load test (as per Cyclic Loading chart)-Final Load should be 24 hrs.

c)CRP (as per Appendix B of IS 2911 Part 4)

6 RECORDS

6.1 Take and record readings before and after load increment

6.2 Client/Consultant and Site Engineer representative to sign on Filed sheet record.

7 SAFETY
7.1 Excavation pit slope & stability /shoring
7.2 Barrication around area
7.4 Visual inspection of area after each increment of Load
7.5 Only 2 persons are allowed inside testing area for Taking readings
7.6 Rain water protection
8 MISCELLANEOUS
Ensure the following are provided on site
a)Stop watch & clock
b)Temporay Tent/shed.
c)Power arrangement for operating pumps, lighting and Torch light.
d)Sufficient staffs /workmen per shift .
e)Camera for taking photographs
Note:
BCIS-BORECAST INSITU PILES
DCIS-DRIVEN CAST IN-SITU PILES
DPC -DRIVEN PRECAST PILES

REPRESENTATIVE NAME SIGN DATE

TURNKEY CONTRACTOR
ENGINEER
 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, PROJECT QUALITY PLAN

Phase I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT

NO:L&T/SCBMCH/QAQC/PLT/FORM/02 Rev
No.

CHECK LIST - LATERAL PILE LOAD TEST (INITIAL/ROUTINE)

Project Name Date:

Client :
Consultant :
Type of structure :
Dia of pile :
Pile no. :
Grid no. :
Depth of Pile :
Cutoff level Of Pile :
Test level :
Type of Pile : BCIS/DCIS/DPC
Type of test :Lateral (Static)
Pile Design Load :
Pile Test load :
Departmental
SubContractor

[Link] Description Checked Remarks

1.0 GENERAL

1.1 Pile Installation Record

1.2 Pile length from test level

1.3 Concrete cube test report

1.4 Load test Arrangement

If Reaction pile is Vertical pile, Vertical pile
load test shall be completed first before using
a) Reaction pile support it as Reaction pile.

b) Concrete block with Ground support

1.5 Pile head surface preparations

1.6 Pile Design Load

1.7 Pile Test load

a) Intial (3 times of design load)

b) Routine (1 times of design load)

1.8 Dewatering arrangements if any

2.0 KENTLEDGE /ANCHOR (REACTION FRAME)SETUP

2.1 Reaction pile Support

a) Reaction pile shall be similar /higher diameter & capacity

b) Bearing plates/Packing plates (no compressible material)

c) Axis of load application shall be in line between Reaction pile & test pile
2.2 Concrete block with Ground support

a) Ground /Concrete block supports shall have higher lateral capacity than test pile

b) Bearing plates/Packing plates (no compressible material)

c) Axis of load application shall be in line between Reaction pile & test pile
3 LOAD MEASURING DEVICE

3.1 Hydraulic jacks/Load cell (calibrations,serial no. & specs)

a)Hyd jacks & Capacity (max Loading is 80% of jack capacity)

3.2 Pressure gauge (calibrations,serial no. & specs)

a) Range (Final test load proposed should cross 50% of Pressure gauge range)

b) Least count (5 /10 kg/cm2 )

3.3 Hydraulic Pumps with manifold(Working pressures-Manufacture certificate)

3.4 Hydraulic hoses (Working presures-Manufacture TC)

 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, PROJECT QUALITY PLAN

Phase I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT

NO:L&T/SCBMCH/QAQC/PLT/FORM/02 Rev
No.

CHECK LIST - LATERAL PILE LOAD TEST (INITIAL/ROUTINE)

Project Name Date:

Client :
Consultant :
Type of structure :
Dia of pile :
Pile no. :
Grid no. :
Depth of Pile :
Cutoff level Of Pile :
Test level :
Type of Pile : BCIS/DCIS/DPC
Type of test :Lateral (Static)
Pile Design Load :
Pile Test load :
Departmental
SubContractor

[Link] Description Checked Remarks

4 PILE DEFLECTION MONITORING DEVICES

4.1 Datum bar (distance,rigidity & supports)

4.2 Dial guages/LVDT (2numbers on test pile & 1 no. on reaction piles)

a)calibrations,serial no. & specs

b) Range (0 to 50mm) & Least count 0.01mm.

c) 30 cm distance between each dial gauge

d) Attachment to Datum bar (Magnetic base stand)

e) Intial reading

f) Seating on Glass plate

4.3 Inclinometer Readings

a) calibrations,serial no. & specs

b) Record Inclinometer readings

5 SEQUENCE OF LOADING THE PILE

5.1 Follow Loading chart

5.2 Take reading (as per IS 2911 part 4 or Specification)

a)Pressure gauge/Load cell

b) Dial guages /LVDT

5.3 Check minimum holding time

a)Static load test (as per SOP )-Final Load should be 24 hrs. Refer SOP/ Lateral Test formats for conditions

6 RECORDS

6.1 Take and record readings before and after load increment

6.2 Client/Consultant and Site Engineer representative to sign on Filed sheet record.

7 SAFETY

7.1 Excavation pit slope & stability /shoring

7.2 Barrication around area

7.4 Visual inspection of area after each increment of Load

7.5 Only 2 persons are allowed inside testing area for Taking readings

7.6 Rain water protection

8 MISCELLANEOUS
Ensure the following are provided on site
a)Stop watch & clock

b)Temporay Tent/shed.

c)Power arrangement for operating pumps, lighting and Torch light.

d)Sufficient staffs /workmen per shift .

e)Camera for taking photographs

Note:
BCIS-BORECAST INSITU PILES
DCIS-DRIVEN CAST IN-SITU PILES
DPC -DRIVEN PRECAST PILES

REPRESENTATIVE NAME SIGN DATE

TURNKEY CONTRACTOR
ENGINEER
 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied Infrastructure. Cuttack
FORMENT
NO:L&T/SCBMCH/QAQC/PLT/FORM/
03 Rev No.
CHECK LIST - PULL OUT PILE LOAD TEST (INITIAL/ROUTINE)

Project Name Date:

Client :
Consultant :
Type of structure :
Dia of pile :
Pile no. :
Grid no :
Depth of Pile :
Cutoff level Of Pile :
Test level :
Type of Pile : BCIS/DCIS/DPC
Type of test : Pullout (Static)
Pile Design Load :
Pile Test load :
Departmental
SubContractor

[Link] Description Checked Remarks

1.0 GENERAL

1.1 Pile Installation Record

1.2 Pile length from test level

1.3 Concrete cube test report

1.4 Load test Arrangement

a) Single Jack Method

b) Double jack Method at Supports

1.5 Pile head preparations with proper Ld for Rebar - ( Weld checks , pile head surface shall be smooth)

1.6 Pile Design Load

1.7 Pile Test load

a) Intial (3 times of design load)

b) Routine (1.5 times of design load)

1.8 Dewatering arrangements if any

2.0 SINGLE /DOUBLE JACK - SETUP

2.1 Single Jack setup

a)Structural capacity of Reaction frame (Girders including connections)

b)Structural capacity of Materials in reaction frame (If Tensile Rod/ Threaded Bolts is used)

c)Reaction Frame setup as per drawing.

d) Reaction Main Girder ground Supports [Soil having adequate SBC /Concrete block supports /Additional Pile support (Pile capacity)]

e) Reaction Main Girder ground Supports (2.5 D away from Test pile periphery & equidistant )

f) Reaction Main Girder rests on same level on both ends ( Similar RL)
g) Welding checks (connections)

h) Tensile Rod/ Threaded bolt connections

if applicable
i)Bearing plates/Packing plates (no compressible material)

2.2 Double Jack Setup

a)Structural capacity of Reaction frame (Girders including connections)

b)Structural capacity of Materials in reaction frame (If Tensile Rod/ Threaded Bolts is used)

c)Reaction Frame setup as per drawing.

d) Reaction Main Girder ground Supports [Soil having adequate SBC /Concrete block supports /Additional Pile support (Pile capacity)]

e) Reaction Main Girder ground Supports (2.5 D away from Test pile periphery & equidistant & Similar RL)
f) Welding checks (connections)

g) Tensile Rod/ Threaded bolt connections

h)Bearing plates/Packing plates (no compressible material)

f) Hydraulic jacks-(Similar Model /Similar Ram Area/Similar ram height)

i) Hydraulic jacks rests on same level on Supports ( Similar RL)

3 LOAD MEASURING DEVICE

3.1 Hydraulic jacks/Load cell (calibrations,serial no. & specs)

a)[Link] Hyd jacks & Capacity (max Loading is 80% of jack capacity)

b)Height & Ram diameter are equal (in case of [Link] jacks used is >1)

3.2 Pressure gauge (calibrations,serial no. & specs)

a) Range (Final test load proposed should cross 50% of Pressure gauge range)

b) Least count (10 /20 kg/cm2 )

3.3 Hydraulic Pumps with manifold (Working pressures-Manufacture certificate)

3.4 Hydraulic hoses (Working pressures-Manufacture TC)

 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied Infrastructure. Cuttack
FORMENT
NO:L&T/SCBMCH/QAQC/PLT/FORM/
03 Rev No.
CHECK LIST - PULL OUT PILE LOAD TEST (INITIAL/ROUTINE)

Project Name Date:

Client :
Consultant :
Type of structure :
Dia of pile :
Pile no. :
Grid no :
Depth of Pile :
Cutoff level Of Pile :
Test level :
Type of Pile : BCIS/DCIS/DPC
Type of test : Pullout (Static)
Pile Design Load :
Pile Test load :
Departmental
SubContractor

[Link] Description Checked Remarks

4 PILE HEAD MONITORING DEVICES

4.1 Datum bar (distance,rigidity & supports)

4.2 Dial guages/LVDT (4 numbers on test pile & 2 no. on Additional support piles)

a)calibrations,serial no. & specs

b) Range (0 to 50mm) & Least count 0.01mm.

c) coincide diagonal distance

d) Attachment to Datum bar (Magnetic base stand)

e) Intial reading

f) Seating on Glass plate

g) Web camera arrangements for Dial gauges with PC or laptop / Read out unit for LVDT

4.3 Optical Survey

a)Monitoring of datum supports

b)Monitoring of Support piles

5 SEQUENCE OF LOADING THE PILE

5.1 Follow Loading chart

5.2 Take reading (as per IS 2911 part 4 or Specification)

a)Pressure gauge/Load cell

b) Dial guages /LVDT

c) Web camera arrangement for Dial gauges /Readout unit for LVDT

d) Optical survey

5.3 Check minimum holding time

a)Static load test (as per Clause 7.2 of IS 2911 Part 4:2013 )-Final Load should be 24 hrs. Refer SOP/ Pullout Test formats for
conditions
6 RECORDS

6.1 Take and record readings before and after load increment

6.2 Client/Consultant and Site Engineer representative to sign on Filed sheet record.

7 SAFETY

7.1 Excavation pit slope & stability /shoring

7.2 Barrication around area

7.4 Visual inspection of area after each increment of Load

7.5 Only 2 persons are allowed inside testing area for Taking readings

7.6 Rain water protection

8 MISCELLANEOUS
Ensure the following are provided on site
a)Stop watch & clock

b)Temporay Tent/shed.

c)Power arrangement for operating pumps, lighting and Torch light.

d)Sufficient staffs /workmen per shift .

e)Camera for taking photographs

Note:
BCIS-BORECAST INSITU PILES
DCIS-DRIVEN CAST IN-SITU PILES
DPC -DRIVEN PRECAST PILES

REPRESENTATIVE NAME SIGN DATE

TURNKEY
CONTRACTOR
ENGINEER
 Project Name : Redevelopment and Expansion of QUALITY MANAGEMENT SYSTEM

SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN

Construction of clinical blocks and allied
FORMENT
Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D Rev
No.

PILE LOAD TEST REPORT

PILE NO: IUTP2

TYPE OF TEST: INITIAL STATIC PULLOUT/UPLIFT LOAD TEST

 QUALITY MANAGEMENT SYSTEM
PROJECT QUALITY PLAN
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase
I : Construction of clinical blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D/F02
Rev No.
STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL PULLOUT / UPLIFT LOAD TEST (TYPICAL) : 0% -100% DESIGN LOAD
Load Per Division
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm
2 Design Load T 70 Date of Pile casting
(T)
Pile ID: IUTP-2 Ram Area cm
2 Hydraulic Jack Qty Test Load T 210 Location
% of Design Load Prs. Gauge Actual Dial Gauge Readings
[Link] [Link]
Cycle No. Date Time (hr) Design Fraction of Duration (Min) reading Load Settlement Maintaining Load Remarks
Divisions Dial -A Dial -B Dial -C Dial -D t (mm)
load Each Cycle (T) Kg/[Link] (MT) (mm)
Record the Initial reading after setting
Initial
0 0 0 the dial gauges
Note down the reading once the load is
14
20 0 min applied

14
20 15 mins Loading shall be maintained until the
difference in Average settlement
14
20 30 mins between two consecutive readings is less
than 0.05 mm for 15 minutes or 0.2
1 14
20 45 mins mm/hr ,subject to minimum for 1 hr
period or till 2hr whichever is earlier.
20 14 60 mins

Take this reading only if the rate of

20 14 90 mins
settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
20 14 120 mins
readings exceeds 0.2mm/hr)

40 28 0 min
Loading shall be maintained until the
40 28 15 mins difference in Average settlement
between two consecutive readings is less
40 28 30 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
2 period or till 2hr whichever is earlier.
40 28 45 mins

40 28 60 mins

Take this reading only if the rate of

40 28 90 mins
settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
40 28 120 mins
readings exceeds 0.2mm/hr)

60 42 0 min
Loading shall be maintained until the
60 42 15 mins difference in Average settlement
between two consecutive readings is less
60 42 30 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
3 period or till 2hr whichever is earlier.
60 42 45 mins
 QUALITY MANAGEMENT SYSTEM
PROJECT QUALITY PLAN
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase
I : Construction of clinical blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D/F02
Rev No.
STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL PULLOUT / UPLIFT LOAD TEST (TYPICAL) : 0% -100% DESIGN LOAD
Load Per Division
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm
2 Design Load T 70 Date of Pile casting
(T)
Pile ID: IUTP-2 Ram Area cm
2 Hydraulic Jack Qty Test Load T 210 Location
% of Design Load Prs. Gauge Actual Dial Gauge Readings
[Link] [Link]
Cycle No. Date Time (hr) Design Fraction of Duration (Min) reading Load Settlement Maintaining Load Remarks
Divisions Dial -A Dial -B Dial -C Dial -D t (mm)
load Each Cycle (T) Kg/[Link] (MT) (mm)

60 mins
60 42
Take this reading only if the rate of
90 mins
60 42 settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
120 mins
60 42 readings exceeds 0.2mm/hr)

0 min
80 56
Loading shall be maintained until the
80 56 15 mins difference in Average settlement
between two consecutive readings is less
80 56 30 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
4 period or till 2hr whichever is earlier.
80 56 45 mins

80 56 60 mins
Take this reading only if the rate of
90 mins
80 56 settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
120 mins
80 56 readings exceeds 0.2mm/hr)

100 70 0 min
Loading shall be maintained until the
100 70 15 mins difference in Average settlement
between two consecutive readings is less
100 70 30 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
5 period or till 2hr whichever is earlier.
100 70 45 mins

100 70 60 mins
Take this reading only if the rate of
100 70 90 mins settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
100 70 120 mins readings exceeds 0.2mm/hr)
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical PROJECT QUALITY PLAN
blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D/F02 Rev No.

Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 70 Date of Pile casting 00-Jan-00

Pile ID: IUTP-2 Ram Area cm2 Hydraulic Jack Qty Test Load T 210 Location 0

Design Load Prs. Gauge Dial Gauge Readings

% of Design Actual Load [Link] gauge
Cycle No. Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Maintaining Load conditions Remarks
load (MT) Dial -A Dial -B Dial -C Dial -D Reading Settlement (mm)
Cycle (T) Kg/[Link]

0 min
120 84

Loading shall be maintained until the difference in

120 84 15 mins
Average settlement between two consecutive
readings is less than 0.05 mm for 15 minutes or 0.2
120 84 30 mins
mm/hr ,subject to minimum for 1 hr period or till 2hr
6 whichever is earlier.
120 84 45 mins

120 84 60 mins

120 84 90 mins Take this reading only if the rate of settlement is >0.2
mm/hr (i.e,Difference between 60 min and 0 min
120 84 120 mins Average readings exceeds 0.2mm/hr)

140 98 0 min

140 98 15 mins
Loading shall be maintained until the difference in
Average settlement between two consecutive
140 98 30 mins
readings is less than 0.05 mm for 15 minutes or 0.2
7 mm/hr ,subject to minimum for 1 hr period or till 2hr
140 98 45 mins
whichever is earlier.

140 98 60 mins

Take this reading only if the rate of settlement is >0.2

140 98 90 mins
mm/hr (i.e,Difference between 60 min and 0 min
Average readings exceeds 0.2mm/hr)
140 98 120 mins

160 112 0 min

160 112 15 mins

Loading shall be maintained until the difference in
Average settlement between two consecutive
160 112 30 mins
readings is less than 0.05 mm for 15 minutes or 0.2
8 mm/hr ,subject to minimum for 1 hr period or till 2hr
160 112 45 mins
whichever is earlier.

160 112 60 mins

Take this reading only if the rate of settlement is >0.2

160 112 90 mins
mm/hr (i.e,Difference between 60 min and 0 min
Average readings exceeds 0.2mm/hr)
160 112 120 mins
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical PROJECT QUALITY PLAN
blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D/F02 Rev No.

Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 70 Date of Pile casting 00-Jan-00

Pile ID: IUTP-2 Ram Area cm2 Hydraulic Jack Qty Test Load T 210 Location 0

Design Load Prs. Gauge Dial Gauge Readings

% of Design Actual Load [Link] gauge
Cycle No. Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Maintaining Load conditions Remarks
load (MT) Dial -A Dial -B Dial -C Dial -D Reading Settlement (mm)
Cycle (T) Kg/[Link]

0 min
180 126

180 126 15 mins

Loading shall be maintained until the difference in
Average settlement between two consecutive
180 126 30 mins
readings is less than 0.05 mm for 15 minutes or 0.2
9 mm/hr ,subject to minimum for 1 hr period or till 2hr
180 126 45 mins
whichever is earlier.

180 126 60 mins

Take this reading only if the rate of settlement is >0.2

180 126 90 mins
mm/hr (i.e,Difference between 60 min and 0 min
Average readings exceeds 0.2mm/hr)
180 126 120 mins

200 140 0 min

200 140 15 mins

Loading shall be maintained until the difference in
Average settlement between two consecutive
200 140 30 mins
readings is less than 0.05 mm for 15 minutes or 0.2
10 200 140 45 mins mm/hr ,subject to minimum for 1 hr period or till 2hr
whichever is earlier.
200 140 60 mins

200 140 90 mins Take this reading only if the rate of settlement is >0.2
mm/hr (i.e,Difference between 60 min and 0 min
200 140 120 mins Average readings exceeds 0.2mm/hr)

220 154 0 min

220 154 15 mins

Loading shall be maintained until the difference in
220 154 30 mins Average settlement between two consecutive
readings is less than 0.05 mm for 15 minutes or 0.2
11 220 154 45 mins mm/hr ,subject to minimum for 1 hr period or till 2hr
whichever is earlier.
220 154 60 mins

220 154 90 mins Take this reading only if the rate of settlement is >0.2
mm/hr (i.e,Difference between 60 min and 0 min
220 154 120 mins Average readings exceeds 0.2mm/hr)

240 168 0 min

240 168 15 mins

Loading shall be maintained until the difference in
240 168 30 mins Average settlement between two consecutive
readings is less than 0.05 mm for 15 minutes or 0.2
12 240 168 45 mins mm/hr ,subject to minimum for 1 hr period or till 2hr
whichever is earlier.
240 168 60 mins
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical PROJECT QUALITY PLAN
blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D/F02 Rev No.

Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 70 Date of Pile casting 00-Jan-00

Pile ID: IUTP-2 Ram Area cm2 Hydraulic Jack Qty Test Load T 210 Location 0

Design Load Prs. Gauge Dial Gauge Readings

% of Design Actual Load [Link] gauge
Cycle No. Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Maintaining Load conditions Remarks
load (MT) Dial -A Dial -B Dial -C Dial -D Reading Settlement (mm)
Cycle (T) Kg/[Link]

240 168 90 mins Take this reading only if the rate of settlement is >0.2
mm/hr (i.e,Difference between 60 min and 0 min
240 168 120 mins Average readings exceeds 0.2mm/hr)

260 182 0 min

260 182 15 mins

Loading shall be maintained until the difference in
260 182 30 mins Average settlement between two consecutive
readings is less than 0.05 mm for 15 minutes or 0.2
13 260 182 45 mins mm/hr ,subject to minimum for 1 hr period or till 2hr
whichever is earlier.
260 182 60 mins

260 182 90 mins Take this reading only if the rate of settlement is >0.2
mm/hr (i.e,Difference between 60 min and 0 min
260 182 120 mins Average readings exceeds 0.2mm/hr)

280 196 0 min

280 196 15 mins

Loading shall be maintained until the difference in
280 196 30 mins Average settlement between two consecutive
readings is less than 0.05 mm for 15 minutes or 0.2
14 280 196 45 mins mm/hr ,subject to minimum for 1 hr period or till 2hr
whichever is earlier.
280 196 60 mins

280 196 90 mins Take this reading only if the rate of settlement is >0.2
mm/hr (i.e,Difference between 60 min and 0 min
280 196 120 mins Average readings exceeds 0.2mm/hr)

300 210 0 min

300 210 15 mins

300 210 30 mins

300 210 45 mins

300 210 60 mins

300 210 2 Hrs

300 210 3 Hrs

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical PROJECT QUALITY PLAN
blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D/F02 Rev No.

Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 70 Date of Pile casting 00-Jan-00

Pile ID: IUTP-2 Ram Area cm2 Hydraulic Jack Qty Test Load T 210 Location 0

Design Load Prs. Gauge Dial Gauge Readings

% of Design Actual Load [Link] gauge
Cycle No. Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Maintaining Load conditions Remarks
load (MT) Dial -A Dial -B Dial -C Dial -D Reading Settlement (mm)
Cycle (T) Kg/[Link]

300 210 4 Hrs

300 210 5 Hrs

300 210 6 Hrs

300 210 7 Hrs

300 210 8 Hrs

300 210 9 Hrs

300 210 10 Hrs

15 Loading shall be maintained for 24 hr period
300 210 11 Hrs

300 210 12 Hrs

300 210 13 Hrs

300 210 14 Hrs

300 210 15 Hrs

300 210 16 Hrs

300 210 17 Hrs

300 210 18 Hrs

300 210 19 Hrs

300 210 20 Hrs

300 210 21 Hrs

300 210 22 Hrs

300 210 23 Hrs

210 24 Hrs
300

280 196 0 min

280 196 15 mins

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical PROJECT QUALITY PLAN
blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D/F02 Rev No.

Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 70 Date of Pile casting 00-Jan-00

Pile ID: IUTP-2 Ram Area cm2 Hydraulic Jack Qty Test Load T 210 Location 0

Design Load Prs. Gauge Dial Gauge Readings

% of Design Actual Load [Link] gauge
Cycle No. Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Maintaining Load conditions Remarks
load (MT) Dial -A Dial -B Dial -C Dial -D Reading Settlement (mm)
Cycle (T) Kg/[Link]

260 182 0 min

260 182 15 mins

240 168 0 min

240 168 15 mins

220 154 0 min

220 154 15 mins

200 140 0 min

200 140 15 mins

180 126 0 min

180 126 15 mins

160 112 0 min

160 112 15 mins

140 98 0 min

140 98 15 mins

120 84 0 min

120 84 15 mins Reading shall be taken at each stages

100 70 0 min

100 70 15 mins

80 56 0 min

80 56 15 mins

60 42 0 min

60 42 15 mins

40 28 0 min

40 28 15 mins

20 14 0 min

20 14 15 mins

Immediately after
0 0
Unloading
15 mins after
0 0
Unloading
 Project Name : Redevelopment and Expansion of QUALITY MANAGEMENT SYSTEM
SCB Medical College and Hospital, Phase I :
PROJECT QUALITY PLAN
Construction of clinical blocks and allied
NO:L&T/SCBMCH/QAQC/PPOT/PULT/F
Infrastructure. Cuttack ORM/600D/F01 Rev No.
INITIAL STATIC PULLOUT/UPLIFT TEST LOAD CHART

Type of Pile BCIS Date

Type of test Intial Static Pullout/Uplift load test Pile Ref No.

Pile Number: Pile Size 600 mm

Location : Pile Depth 28.0 M FROM CUT-OFF LEVEL
Details of Hydraulic Jack :
Number of :
Make :
Hydraulic
Jack Capacity : MT (Each) Jacks

Jack Effective Piston Area - [Link]

Pressure Gauge :

Identification Number :

Make :

Range : Kg/cm2

Lease count of Pressure Gauge : Kg/cm2

Pile working Load : 70 MT

Pile Test Load : 210 MT

Load Statement Summary:

Required Required
Rate of Loading in Actual pressure in Actual load in
Sl. no Load in pressure in [Link] Division Remarks
% of working load (Kg /[Link]) Tonne
Tonne (Kg/[Link])

1 20% 14

2 40% 28

3 60% 42

4 80% 56

5 100% 70

6 120% 84

7 140% 98

8 160% 112

9 180% 126

10 200% 140

11 220% 154

12 240% 168

13 260% 182

14 280% 196

15 300% 210
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and
Hospital, Phase I : Construction of clinical blocks and allied Infrastructure. PROJECT QUALITY PLAN
Cuttack FORMENT
NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/600D/F0
3 Rev No.
INITIAL PULLOUT/UPLIFT LOAD TEST

Pile No: IUTP-2

Load Vs Settlement Curve.

Settlement
Load(MT) (mm)

Load (MT)
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
0

10
SETTLEMENT (MM)

20

30
 QUALITY MANAGEMENT
Project Name : Redevelopment and SYSTEM
Expansion of SCB Medical College and PROJECT QUALITY PLAN
Hospital, Phase I : Construction of clinical
FORMENT
blocks and allied Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PPO
T/PULT/FORM/600D Rev No.
INITIAL PULLOUT/UPLIFT LOAD TEST REPORT
Result:

Signature:
Name:
Date:
Prepared By Checked By Reviewed & Approved
Turnkey Contractor Turnkey Contractor by Engineer
Project Name : Redevelopment and QUALITY MANAGEMENT SYSTEM
Expansion of SCB Medical College
and Hospital, Phase I : Construction PROJECT QUALITY PLAN
of clinical blocks and allied FORMENT
Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PPOT/PULT/F
ORM/600D Rev No.

INITIAL PULLOUT/UPLIFT LOAD TEST REPORT

ATTACH GOOD PHOTOS OF THE TEST

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of
SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied FORMENT
Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PPOT/P
ULT/FORM/900D Rev No.

PILE LOAD TEST REPORT

PILE NO: IUTP1

TYPE OF TEST: INITIAL STATIC PULLOUT/UPLIFT LOAD TEST

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
FORMENT
Construction of clinical blocks and allied Infrastructure. Cuttack
NO:L&T/SCBMCH/QAQC/PPOT/
PULT/FORM/900D/F01 Rev No.
INITIAL STATIC PULLOUT/UPLIFT TEST LOAD CHART
Type of Pile BCIS Date
Type of test Intial Static Pullout/Uplift load test Pile Ref No.
Pile Number: Pile Size 900 mm
Location : Pile Depth 22.0 M FROM CUT-OFF LEVEL
Details of Hydraulic Jack :
Make : Number of Hydraulic :
Jack Capacity : MT (Each) Jacks
Jack Effective Piston Area - [Link]
Pressure Gauge :
Identification Number :
Make :
Range : Kg/cm2
Lease count of Pressure Gauge : Kg/cm2
Pile working Load : 120 MT
Pile Test Load : 360 MT
Load Statement Summary:

Rate of Loading in % of working

Sl. no Required Load in Tonne Required pressure in (Kg/[Link]) Actual pressure in (Kg /[Link]) [Link] Division Actual load in Tonne Remarks
load

1 20% 24
2 40% 48
3 60% 72
4 80% 96
5 100% 120
6 120% 144
7 140% 168
8 160% 192
9 180% 216
10 200% 240
11 220% 264
12 240% 288
13 260% 312
14 280% 336
15 300% 360
 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of PROJECT QUALITY PLAN

clinical blocks and allied Infrastructure. Cuttack FORMENT

NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/900D/F02 Rev
No.

STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL PULLOUT / UPLIFT LOAD TEST (TYPICAL) : 0% -100% DESIGN LOAD
Diameter of Pile Pressure Gauge (L.C) (1
900 Kg/cm
2
Load Per Division (T) Design Load T 120 Date of Pile casting
(mm) Division)
Pile ID: IUTP-1 Ram Area cm
2
T 360 Location
Hydraulic Jack Qty Test Load
Design
Cycl Prs. Gauge Dial Gauge Readings
Time % of Design Load Duration [Link] Actual Load [Link]
e Date reading Maintaining Load Remarks
(hr) load Fraction of (Min) Divisions (MT) ent (mm) Settlement
No. Kg/[Link] Dial -A Dial -B Dial -C Dial -D
Each Cycle (mm)
Record the Initial reading after
Initial
0 0 0 setting the dial gauges
Note down the reading once the
24
20 0 min load is applied

24 Loading shall be maintained until

20 15 mins the difference in Average
24 settlement between two
20 30 mins consecutive readings is less than
0.05 mm for 15 minutes or 0.2
1 24
20 45 mins mm/hr ,subject to minimum for 1
hr period or till 2hr whichever is
20 24 60 mins earlier.
Take this reading only if the rate of
20 24 90 mins settlement is >0.2 mm/hr
(i.e,Difference between 60 min and
20 24 120 mins 0 min Average readings exceeds
0.2mm/hr)

40 48 0 min
Loading shall be maintained until
the difference in Average
40 48 15 mins settlement between two
consecutive readings is less than
40 48 30 mins 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1
2 hr period or till 2hr whichever is
40 48 45 mins
earlier.
40 48 60 mins
Take this reading only if the rate of
40 48 90 mins settlement is >0.2 mm/hr
(i.e,Difference between 60 min and
40 48 120 mins 0 min Average readings exceeds
0.2mm/hr)
 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of PROJECT QUALITY PLAN

clinical blocks and allied Infrastructure. Cuttack FORMENT

NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/900D/F02 Rev
No.

STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL PULLOUT / UPLIFT LOAD TEST (TYPICAL) : 0% -100% DESIGN LOAD
Diameter of Pile Pressure Gauge (L.C) (1
900 Kg/cm
2
Load Per Division (T) Design Load T 120 Date of Pile casting
(mm) Division)
Pile ID: IUTP-1 Ram Area cm
2
T 360 Location
Hydraulic Jack Qty Test Load
Design
Cycl Prs. Gauge Dial Gauge Readings
Time % of Design Load Duration [Link] Actual Load [Link]
e Date reading Maintaining Load Remarks
(hr) load Fraction of (Min) Divisions (MT) ent (mm) Settlement
No. Kg/[Link] Dial -A Dial -B Dial -C Dial -D
Each Cycle (mm)

60 72 0 min
Loading shall be maintained until
the difference in Average
60 72 15 mins settlement between two
consecutive readings is less than
60 72 30 mins 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1
3 hr period or till 2hr whichever is
60 72 45 mins
earlier.
60 mins
60 72
Take this reading only if the rate of
90 mins settlement is >0.2 mm/hr
60 72
(i.e,Difference between 60 min and
120 mins 0 min Average readings exceeds
60 72 0.2mm/hr)
0 min
80 96
Loading shall be maintained until
the difference in Average
80 96 15 mins settlement between two
consecutive readings is less than
80 96 30 mins 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1
4 hr period or till 2hr whichever is
80 96 45 mins
earlier.

80 96 60 mins
Take this reading only if the rate of
90 mins settlement is >0.2 mm/hr
80 96
(i.e,Difference between 60 min and
120 mins 0 min Average readings exceeds
80 96 0.2mm/hr)

100 120 0 min

Loading shall be maintained until
the difference in Average
100 120 15 mins settlement between two
consecutive readings is less than
100 120 30 mins 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1
5 hr period or till 2hr whichever is
100 120 45 mins
earlier.

100 120 60 mins

Take this reading only if the rate of
settlement is >0.2 mm/hr
100 120 90 mins
(i.e,Difference between 60 min and
0 min Average readings exceeds
100 120 120 mins 0.2mm/hr)
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of
PROJECT QUALITY PLAN
clinical blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/900D/F02 Rev No.
STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL PULLOUT/UPLIFT LOAD TEST (TYPICAL) : 120% - 300% DESIGN LOAD

Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 120 Date of Pile casting 00-Jan-00

Pile ID: IUTP-1 Ram Area cm 2 Hydraulic Jack Qty Test Load T 360 Location 0

Prs. Gauge Dial Gauge Readings

Design Load Fraction of Each Actual Load [Link] gauge
Cycle No. Date Time (hr) % of Design load Duration (Min) [Link] Divisions reading Maintaining Load conditions Remarks
Cycle (T) (MT) Dial -A Dial -B Dial -C Dial -D Reading Settlement (mm)
Kg/[Link]

120 144 0 min

120 144 15 mins Loading shall be maintained until the difference in Average
settlement between two consecutive readings is less than 0.05 mm
120 144 30 mins for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
6 till 2hr whichever is earlier.
120 144 45 mins
120 144 60 mins

120 144 90 mins Take this reading only if the rate of settlement is >0.2 mm/hr
(i.e,Difference between 60 min and 0 min Average readings exceeds
120 144 120 mins 0.2mm/hr)

140 168 0 min

140 168 15 mins

Loading shall be maintained until the difference in Average
140 168 30 mins settlement between two consecutive readings is less than 0.05 mm
7 for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
140 168 45 mins till 2hr whichever is earlier.
140 168 60 mins
Take this reading only if the rate of settlement is >0.2 mm/hr
140 168 90 mins
(i.e,Difference between 60 min and 0 min Average readings exceeds
140 168 120 mins 0.2mm/hr)

160 192 0 min

160 192 15 mins

Loading shall be maintained until the difference in Average
160 192 30 mins settlement between two consecutive readings is less than 0.05 mm
8 for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
160 192 45 mins till 2hr whichever is earlier.
160 192 60 mins
Take this reading only if the rate of settlement is >0.2 mm/hr
160 192 90 mins
(i.e,Difference between 60 min and 0 min Average readings exceeds
160 192 120 mins 0.2mm/hr)

180 216 0 min

180 216 15 mins

Loading shall be maintained until the difference in Average
180 216 30 mins settlement between two consecutive readings is less than 0.05 mm
9 for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
180 216 45 mins till 2hr whichever is earlier.
180 216 60 mins
Take this reading only if the rate of settlement is >0.2 mm/hr
180 216 90 mins
(i.e,Difference between 60 min and 0 min Average readings exceeds
180 216 120 mins 0.2mm/hr)

200 240 0 min

200 240 15 mins

Loading shall be maintained until the difference in Average
200 240 30 mins settlement between two consecutive readings is less than 0.05 mm
10 200 240 45 mins for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
till 2hr whichever is earlier.
200 240 60 mins

200 240 90 mins Take this reading only if the rate of settlement is >0.2 mm/hr
(i.e,Difference between 60 min and 0 min Average readings exceeds
200 240 120 mins 0.2mm/hr)
220 264 0 min

220 264 15 mins

Loading shall be maintained until the difference in Average
220 264 30 mins settlement between two consecutive readings is less than 0.05 mm
11 220 264 45 mins for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
till 2hr whichever is earlier.
220 264 60 mins

220 264 90 mins Take this reading only if the rate of settlement is >0.2 mm/hr
(i.e,Difference between 60 min and 0 min Average readings exceeds
220 264 120 mins 0.2mm/hr)
240 288 0 min

240 288 15 mins

Loading shall be maintained until the difference in Average
240 288 30 mins settlement between two consecutive readings is less than 0.05 mm
12 240 288 45 mins for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
till 2hr whichever is earlier.
240 288 60 mins

240 288 90 mins Take this reading only if the rate of settlement is >0.2 mm/hr
(i.e,Difference between 60 min and 0 min Average readings exceeds
240 288 120 mins 0.2mm/hr)
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of
PROJECT QUALITY PLAN
clinical blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/900D/F02 Rev No.
STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL PULLOUT/UPLIFT LOAD TEST (TYPICAL) : 120% - 300% DESIGN LOAD

Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 120 Date of Pile casting 00-Jan-00

Pile ID: IUTP-1 Ram Area cm 2 Hydraulic Jack Qty Test Load T 360 Location 0

Prs. Gauge Dial Gauge Readings

Design Load Fraction of Each Actual Load [Link] gauge
Cycle No. Date Time (hr) % of Design load Duration (Min) [Link] Divisions reading Maintaining Load conditions Remarks
Cycle (T) (MT) Dial -A Dial -B Dial -C Dial -D Reading Settlement (mm)
Kg/[Link]

260 312 0 min

260 312 15 mins

Loading shall be maintained until the difference in Average
260 312 30 mins settlement between two consecutive readings is less than 0.05 mm
13 260 312 45 mins for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
till 2hr whichever is earlier.
260 312 60 mins

260 312 90 mins Take this reading only if the rate of settlement is >0.2 mm/hr
(i.e,Difference between 60 min and 0 min Average readings exceeds
260 312 120 mins 0.2mm/hr)
280 336 0 min

280 336 15 mins

Loading shall be maintained until the difference in Average
280 336 30 mins settlement between two consecutive readings is less than 0.05 mm
14 280 336 45 mins for 15 minutes or 0.2 mm/hr ,subject to minimum for 1 hr period or
till 2hr whichever is earlier.
280 336 60 mins

280 336 90 mins Take this reading only if the rate of settlement is >0.2 mm/hr
(i.e,Difference between 60 min and 0 min Average readings exceeds
280 336 120 mins 0.2mm/hr)
300 360 0 min

300 360 15 mins

300 360 30 mins

300 360 45 mins

300 360 60 mins

300 360 2 Hrs

300 360 3 Hrs

300 360 4 Hrs

300 360 5 Hrs

300 360 6 Hrs

300 360 7 Hrs

300 360 8 Hrs

300 360 9 Hrs

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of
PROJECT QUALITY PLAN
clinical blocks and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/900D/F02 Rev No.
STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL PULLOUT/UPLIFT LOAD TEST (TYPICAL) : 120% - 300% DESIGN LOAD

Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 120 Date of Pile casting 00-Jan-00

Pile ID: IUTP-1 Ram Area cm2 Hydraulic Jack Qty Test Load T 360 Location 0

Prs. Gauge Dial Gauge Readings

Design Load Fraction of Each Actual Load [Link] gauge
Cycle No. Date Time (hr) % of Design load Duration (Min) [Link] Divisions reading Maintaining Load conditions Remarks
Cycle (T) (MT) Dial -A Dial -B Dial -C Dial -D Reading Settlement (mm)
Kg/[Link]

300 360 10 Hrs

15 Loading shall be maintained for 24 hr period
300 360 11 Hrs

300 360 12 Hrs

300 360 13 Hrs

300 360 14 Hrs

300 360 15 Hrs

300 360 16 Hrs

300 360 17 Hrs

300 360 18 Hrs

300 360 19 Hrs

300 360 20 Hrs

300 360 21 Hrs

300 360 22 Hrs

300 360 23 Hrs

300 360 24 Hrs

280 336 0 min

280 336 15 mins

260 312 0 min

260 312 15 mins

240 288 0 min

240 288 15 mins

220 264 0 min

220 264 15 mins

200 240 0 min

200 240 15 mins

180 216 0 min

180 216 15 mins

160 192 0 min

160 192 15 mins

140 168 0 min

140 168 15 mins

120 144 0 min

120 144 15 mins Reading shall be taken at each stages

100 120 0 min

100 120 15 mins

80 96 0 min

80 96 15 mins

60 72 0 min

60 72 15 mins

40 48 0 min

40 48 15 mins

20 24 0 min

20 24 15 mins
Immediately after
0 0
Unloading
0 0 15 mins after Unloading
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical
PROJECT QUALITY PLAN
College and Hospital, Phase I : Construction of clinical blocks and
FORMENT
allied Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/900D/F0
3 Rev No.
INITIAL PULLOUT/UPLIFT LOAD TEST

Settlement
Load(MT) (mm)

Load (MT)
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
0

10
SETTLEMENT (MM)

20

30
 SYSTEM
Project Name : Redevelopment and Expansion of
PROJECT QUALITY PLAN
SCB Medical College and Hospital, Phase I :
Construction of clinical blocks and allied FORMENT
Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PPO
T/PULT/FORM/900D Rev No.
INITIAL PULLOUT/UPLIFT LOAD TEST REPORT
Result:

Representative NAME SIGN DATE

Turnkey Contractor

Engineer
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and
Expansion of SCB Medical College and
PROJECT QUALITY PLAN
Hospital, Phase I : Construction of
clinical blocks and allied Infrastructure.
Cuttack FORMENT
NO:L&T/SCBMCH/QAQC/PPOT/PULT/FORM/900D Rev
No.
INITIAL PULLOUT/UPLIFT LOAD TEST REPORT

ATTACH GOOD PHOTOS OF THE TEST

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of
SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied FORMENT
Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PLLT
/FORM / 600D Rev No.

PILE LOAD TEST REPORT

PILE NO:

TYPE OF TEST:
INITIAL LATERAL LOAD TEST
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and
Expansion of SCB Medical College and PROJECT QUALITY PLAN
Hospital, Phase I : Construction of clinical
FORMENT
blocks and allied Infrastructure. Cuttack
NO:L&T/SCBMCH/QAQC/PLLT/FORM/F0
1 Rev No.
INITIAL LATERAL LOAD TEST.

PILE DATA
PILE NUMBER :
DIA. OF PILE :
TYPE OF PILE :
PILE CO-ORDINATE :
LOCATION/AREA :
DRAWING NUMBER :
GROUND LEVEL :
PILE CUT-OFF-LEVEL :
PILE DEPTH FROM GROUND LEVEL :
PILE DEPTH FROM TESTING LEVEL :
PILE DEPTH FROM CUT-OFF LEVEL :
DATE OF CASTING :
DATE OF TESTING :
CUBE COMPRESSIVE STRENGTH OF PILE 7 DAYS : N/mm2
28 DAYS : N/mm2
PILE CONCRETE QUANTITY : cum
DESIGN LOAD : : MT
TEST LOAD (2.50 times of Design load) : MT

EQUIPMENT & ACCESSORIES

HYDAURLIC JACK CAPACITY : MT
EFFECTIVE RAM DIAMETER : Cm
EFFECTIVE RAM AREA : [Link]
[Link] JACKS USED : Nos
HYDRAULIC PUMP : Make & Model No.
GAUGES - PRESSURE GAUGE
NO. OF GAUGES :
MAKE :
PRESURE GAUGE [Link] :
RANGE : Kg/[Link]
LEAST COUNT : Kg/[Link]
DIAL GAUGE
NO. OF GAUGES :
MAKE :
DIAL GAUGE [Link] :
RANGE : mm
LEAST COUNT : mm
RESULT
GROSS SETTLEMENT : mm
NET SETTLEMENT : mm
REBOUND : mm
Representative NAME SIGN DATE
Turnkey Contractor
Engineer
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of
SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied FORMENT
NO:L&T/SCBMCH/QAQC/PLLT/FORM/600D/F02
Infrastructure. Cuttack
Rev No.
INITIAL LATERAL TEST LOAD CHART
Type of Pile Date
Type of test Pile Ref No.
Pile Number: Pile Size 600 mm
Location : Pile Depth 28.0 m from cut off level
Details of Hydraulic Jack :
Make :
Jack Capacity : MT (Each) MT (Each)
Jack Effective Piston Area - [Link] [Link]
Pressure Gauge :
Identification Number :
Make :
Range :
Lease count of Pressure Gauge : Kg/cm2
Pile working Load :3 MT
Pile Test Load :9 MT
Load Statement Summary:

Rate of Loading Required Required

Actual pressure in Actual load in
Sl. no in % of working Load in pressure in [Link] Division Remarks
(Kg /[Link]) Tonne
load Tonne (Kg/[Link])

1 20% 0.6

2 40% 1.2

3 60% 1.8

4 80% 2.4

5 100% 3

6 120% 3.6

7 140% 4.2

8 160% 4.8

9 180% 5.4

10 200% 6

11 220% 6.6

12 240% 7.2

13 260% 7.8

14 280% 8.4

15 300% 9
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase PROJECT QUALITY PLAN
I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/600D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 3 Date of Pile casting

Pile ID: ILTP-5/6 Ram Area cm2 Hydraulic Jack Qty Test Load T 9 Location
Dial Gauge Readings
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial of Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-A

Initial 0 0 0 0 Record the Initial reading after setting the dial gauges

20 0.6 0 min Note down the reading once the load is applied

20 0.6 5 mins

20 0.6 10 mins

1 20 0.6 15 mins

20 0.6 30 mins

Take this reading only if the rate of settlement is > 0.1

20 0.6 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

40 1.2 0 min Note down the reading once the load is applied

40 1.2 5 mins

40 1.2 10 mins

2 40 1.2 15 mins

40 1.2 30 mins

Take this reading only if the rate of settlement is > 0.1

40 1.2 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

60 1.8 0 min Note down the reading once the load is applied

60 1.8 5 mins

60 1.8 10 mins

3 60 1.8 15 mins

60 1.8 30 mins

Take this reading only if the rate of settlement is > 0.1

60 1.8 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

80 2.4 0 min Note down the reading once the load is applied

80 2.4 5 mins

80 2.4 10 mins

4 80 2.4 15 mins

80 2.4 30 mins
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase PROJECT QUALITY PLAN
I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/600D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 3 Date of Pile casting

Pile ID: ILTP-5/6 Ram Area cm2 Hydraulic Jack Qty Test Load T 9 Location
Dial Gauge Readings
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial of Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-A

Take this reading only if the rate of settlement is > 0.1

80 2.4 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

100 3 0 min Note down the reading once the load is applied

100 3 5 mins

100 3 10 mins

5 100 3 15 mins

100 3 30 mins

Take this reading only if the rate of settlement is > 0.1

mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
100 3 60 mins

120 3.6 0 min Note down the reading once the load is applied

120 3.6 5 mins

120 3.6 10 mins

120 3.6 15 mins

6
120 3.6 30 mins

Take this reading only if the rate of settlement is > 0.1

120 3.6 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase PROJECT QUALITY PLAN
I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/600D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 3 Date of Pile casting

Pile ID: ILTP-5/6 Ram Area cm2 Hydraulic Jack Qty Test Load T 9 Location
Dial Gauge Readings
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial of Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-A

Note down the reading once the load is applied

140 4.2 0 min

5 mins
140 4.2

10 mins
140 4.2
7

140 4.2 15 mins

140 4.2 30 mins

Take this reading only if the rate of settlement is > 0.1

140 4.2 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

160 4.8 0 min Note down the reading once the load is applied

160 4.8 5 mins

160 4.8 10 mins

8
160 4.8 15 mins

160 4.8 30 mins

Take this reading only if the rate of settlement is > 0.1
160 4.8 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
180 5.4 0 min Note down the reading once the load is applied

180 5.4 5 mins

180 5.4 10 mins

9
180 5.4 15 mins

180 5.4 30 mins

Take this reading only if the rate of settlement is > 0.1
mm/30 min(i.e,Difference between 30 min and 0 min
180 5.4 60 mins Average readings exceeds 0.1mm)
200 6 0 min Note down the reading once the load is applied

200 6 5 mins

200 6 10 mins
10
200 6 15 mins

200 6 30 mins
Take this reading only if the rate of settlement is > 0.1
200 6 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

220 6.6 0 min Note down the reading once the load is applied

220 6.6 5 mins

220 6.6 10 mins

11
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase PROJECT QUALITY PLAN
I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/600D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 3 Date of Pile casting

Pile ID: ILTP-5/6 Ram Area cm2 Hydraulic Jack Qty Test Load T 9 Location
Dial Gauge Readings
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial of Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-A
11
220 6.6 15 mins

220 6.6 30 mins

Take this reading only if the rate of settlement is > 0.1
220 6.6 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
240 7.2 0 min Note down the reading once the load is applied

240 7.2 5 mins

240 7.2 10 mins

12
240 7.2 15 mins

240 7.2 30 mins

Take this reading only if the rate of settlement is > 0.1
240 7.2 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
260 7.8 0 min Note down the reading once the load is applied

260 7.8 5 mins

260 7.8 10 mins

13
260 7.8 15 mins

260 7.8 30 mins

Take this reading only if the rate of settlement is > 0.1
260 7.8 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
260 7.8 0 min Note down the reading once the load is applied

280 8.4 5 mins

280 8.4 10 mins

14 280 8.4 15 mins

280 8.4 30 mins

Take this reading only if the rate of settlement is > 0.1

280 8.4 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase PROJECT QUALITY PLAN
I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/600D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 3 Date of Pile casting

Pile ID: ILTP-5/6 Ram Area cm2 Hydraulic Jack Qty Test Load T 9 Location
Dial Gauge Readings
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial of Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-A

300 9 0 min Note down the reading once the load is applied

300 9 5 mins

300 9 10 mins

300 9 15 mins
14 300 9 30 mins

Take this reading only if the rate of settlement is > 0.1

300 9 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

IN CASE IF THE TOTAL LATERAL DISPLACEMENT/SETTLEMENT IS LESS THAN 12 MM AT 3.0 TIMES DESIGN LOAD , LOADING SHALL BE CONTINUED IN SAME INCREMENT (20% OF DESIGN LOAD) TILL THE TOTAL LATERAL DISPLACEMENT/SETTLEMENT OF PILE IS GREATER THAN OR
EQUAL TO 12 mm.

320 9.6 0 min Note down the reading once the load is applied

320 9.6 5 mins

320 9.6 10 mins

320 9.6 15 mins

14
320 9.6 30 mins

Take this reading only if the rate of settlement is > 0.1

mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
320 9.6 60 mins

Note down the reading once the load is applied

340 10.2 0 min

340 10.2 5 mins

15 340 10.2 10 mins

340 10.2 15 mins

340 10.2 30 mins

Take this reading only if the rate of settlement is > 0.1
340 10.2 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
360 10.8 0 min

360 10.8 5 mins

360 10.8 10 mins

360 10.8 15 mins

360 10.8 30 mins

360 10.8 60 mins

360 10.8 2 hrs

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase PROJECT QUALITY PLAN
I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/600D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 3 Date of Pile casting

Pile ID: ILTP-5/6 Ram Area cm2 Hydraulic Jack Qty Test Load T 9 Location
Dial Gauge Readings
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial of Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-A

360 10.8 3 hrs

360 10.8 4 hrs

360 10.8 5 hrs

360 10.8 6 hrs

360 10.8 7 hrs

360 10.8 8 hrs

360 10.8 9 hrs

16 360 10.8 10 hrs Loading shall be maintained for 24 hr period

360 10.8 11 hrs

360 10.8 12 hrs

360 10.8 13 hrs

360 10.8 14 hrs

360 10.8 15 hrs

360 10.8 16 hrs

360 10.8 17 hrs

360 10.8 18 hrs

360 10.8 19 hrs

360 10.8 20 hrs

360 10.8 21 hrs

360 10.8 22 hrs

360 10.8 23 hrs

360 10.8 24 hrs

NOTE :IF TOTAL LATERAL DISPLACEMENT/SETTTLEMENT IS GREATER THAN OR EQUAL TO 12 MM FOR A GIVEN LOAD ,MAINTAIN THAT LOAD FOR 24 HRS AND THEN UNLOADING SHALL BE CARRIED OUT IN SAME INTERVALS (20 % OF SAFE LOAD ) SIMILIAR TO LOADING AS SHOWN
BELOW.
340 10.2 0 min Reading shall be taken at each stages
17
340 10.2 15 mins

320 9.6 0 min

18
320 9.6 15 mins

300 9 0 min
18
300 9 15 mins

280 8.4 0 min

18
280 8.4 15 mins

260 7.8 0 min

19
260 7.8 15 mins
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase PROJECT QUALITY PLAN
I : Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/600D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 3 Date of Pile casting

Pile ID: ILTP-5/6 Ram Area cm2 Hydraulic Jack Qty Test Load T 9 Location
Dial Gauge Readings
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial of Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-A

240 7.2 0 min

20
240 7.2 15 mins

220 6.6 0 min

21 220 6.6 15 mins

200 6 0 min

22 200 6 15 mins

180 5.4 0 min

22 180 5.4 15 mins

160 4.8 0 min

23 160 4.8 15 mins

140 4.2 0 min

24 140 4.2 15 mins

120 3.6 0 min

25 120 3.6 15 mins

100 3 0 min

26 100 3 15 mins

80 2.4 0 min

27 80 2.4 15 mins

60 1.8 0 min

28 60 1.8 15 mins

40 1.2 0 min

29 40 1.2 15 mins

20 0.6 0 min
30
20 0.6 15 mins
Immediately after
0 0 Unloading
31
15 mins after
0 0 Unloading
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of
SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied
FORMENT
Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PLLT/FORM/9
00D Rev No.

PILE LOAD TEST REPORT

PILE NO: ILTP-1/2/3/4

TYPE OF TEST:
INITIAL LATERAL LOAD TEST
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and
Expansion of SCB Medical College and PROJECT QUALITY PLAN
Hospital, Phase I : Construction of clinical
FORMENT
blocks and allied Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F01
Rev No.
INITIAL LATERAL LOAD TEST.

PILE DATA
PILE NUMBER :
DIA. OF PILE :
TYPE OF PILE :
PILE CO-ORDINATE :
LOCATION/AREA :
DRAWING NUMBER :
GROUND LEVEL :
PILE CUT-OFF-LEVEL :
PILE DEPTH FROM GROUND LEVEL :
PILE DEPTH FROM TESTING LEVEL :
PILE DEPTH FROM CUT-OFF LEVEL :
DATE OF CASTING :
DATE OF TESTING :
CUBE COMPRESSIVE STRENGTH OF PILE 7 DAYS : N/mm2
28 DAYS : N/mm2
PILE CONCRETE QUANTITY : cum
DESIGN LOAD : : MT
TEST LOAD (2.50 times of Design load) : MT

EQUIPMENT & ACCESSORIES

HYDAURLIC JACK CAPACITY : MT
EFFECTIVE RAM DIAMETER : Cm
EFFECTIVE RAM AREA : [Link]
[Link] JACKS USED : Nos
HYDRAULIC PUMP : Make & Model No.
GAUGES - PRESSURE GAUGE
NO. OF GAUGES :
MAKE :
PRESURE GAUGE [Link] :
RANGE : Kg/[Link]
LEAST COUNT : Kg/[Link]
DIAL GAUGE
NO. OF GAUGES :
MAKE :
DIAL GAUGE [Link] :
RANGE : mm
LEAST COUNT : mm
RESULT
GROSS SETTLEMENT : mm
NET SETTLEMENT : mm
REBOUND : mm
Representative NAME SIGN DATE
Turnkey Contractor
Engineer

# Sensitivity: LNT Construction Internal Use

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of
SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied FORMENT
NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F02
Infrastructure. Cuttack
Rev No.
INITIAL LATERAL TEST LOAD CHART
Type of Pile Date
Type of test Pile Ref No.
Pile Number: Pile Size 900 mm
Location : Pile Depth 22.0 m from cut off level
Details of Hydraulic Jack :
Make :
Jack Capacity : MT (Each) MT (Each)
Jack Effective Piston Area - [Link] [Link]
Pressure Gauge :
Identification Number :
Make :
Range :
Lease count of Pressure Gauge : Kg/cm2
Pile working Load : 5 MT
Pile Test Load : 15 MT
Load Statement Summary:

Rate of Loading Required Required

Actual pressure Actual load in
Sl. no in % of working Load in pressure in [Link] Division Remarks
in (Kg /[Link]) Tonne
load Tonne (Kg/[Link])

1 20% 1
2 40% 2
3 60% 3
4 80% 4
5 100% 5
6 120% 6
7 140% 7
8 160% 8
9 180% 9
10 200% 10
11 220% 11
12 240% 12
13 260% 13
14 280% 14
15 300% 15
 LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I PROJECT QUALITY PLAN
: Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 5 Date of Pile casting

Pile ID: ILTP-1/2/3/4 Ram Area cm 2

Hydraulic Jack Qty Test Load T 15 Location
Dial Gauge Readings of
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-R

Initial 0 0 0 0 Record the Initial reading after setting the dial gauges

20 1 0 min Note down the reading once the load is applied

20 1 5 mins

20 1 10 mins

1 20 1 15 mins

20 1 30 mins

Take this reading only if the rate of settlement is > 0.1

20 1 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

40 2 0 min Note down the reading once the load is applied

40 2 5 mins

40 2 10 mins

2 40 2 15 mins

40 2 30 mins

Take this reading only if the rate of settlement is > 0.1

40 2 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

60 3 0 min Note down the reading once the load is applied

60 3 5 mins

60 3 10 mins

3 60 3 15 mins

60 3 30 mins

Take this reading only if the rate of settlement is > 0.1

60 3 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

80 4 0 min Note down the reading once the load is applied

80 4 5 mins

80 4 10 mins

4 80 4 15 mins

80 4 30 mins
 LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I PROJECT QUALITY PLAN
: Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 5 Date of Pile casting

Pile ID: ILTP-1/2/3/4 Ram Area cm 2

Hydraulic Jack Qty Test Load T 15 Location
Dial Gauge Readings of
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-R

Take this reading only if the rate of settlement is > 0.1

80 4 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

100 5 0 min Note down the reading once the load is applied

100 5 5 mins

100 5 10 mins

5 100 5 15 mins

100 5 30 mins

Take this reading only if the rate of settlement is > 0.1

mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
100 5 60 mins

120 6 0 min Note down the reading once the load is applied

120 6 5 mins

120 6 10 mins

120 6 15 mins
6
120 6 30 mins

Take this reading only if the rate of settlement is > 0.1

120 6 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
 LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I PROJECT QUALITY PLAN
: Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 5 Date of Pile casting

Pile ID: ILTP-1/2/3/4 Ram Area cm 2

Hydraulic Jack Qty Test Load T 15 Location
Dial Gauge Readings of
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-R

Note down the reading once the load is applied

140 7 0 min

5 mins
140 7

10 mins
140 7
7

140 7 15 mins

140 7 30 mins

Take this reading only if the rate of settlement is > 0.1

140 7 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

160 8 0 min Note down the reading once the load is applied

160 8 5 mins

160 8 10 mins
8
160 8 15 mins

160 8 30 mins
Take this reading only if the rate of settlement is > 0.1
160 8 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
180 9 0 min Note down the reading once the load is applied

180 9 5 mins

180 9 10 mins
9
180 9 15 mins

180 9 30 mins
Take this reading only if the rate of settlement is > 0.1
mm/30 min(i.e,Difference between 30 min and 0 min
180 9 60 mins Average readings exceeds 0.1mm)
200 10 0 min Note down the reading once the load is applied

200 10 5 mins

200 10 10 mins
10
200 10 15 mins

200 10 30 mins
Take this reading only if the rate of settlement is > 0.1
200 10 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
220 11 0 min Note down the reading once the load is applied

220 11 5 mins

220 11 10 mins
 LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I PROJECT QUALITY PLAN
: Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 5 Date of Pile casting

Pile ID: ILTP-1/2/3/4 Ram Area cm 2

Hydraulic Jack Qty Test Load T 15 Location
Dial Gauge Readings of
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-R

11 220 11 15 mins

220 11 30 mins

Take this reading only if the rate of settlement is > 0.1

220 11 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

240 12 0 min Note down the reading once the load is applied

240 12 5 mins

240 12 10 mins
12
240 12 15 mins

240 12 30 mins
Take this reading only if the rate of settlement is > 0.1
240 12 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

260 13 0 min Note down the reading once the load is applied

260 13 5 mins

260 13 10 mins

13 260 13 15 mins

260 13 30 mins

Take this reading only if the rate of settlement is > 0.1

260 13 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

Note down the reading once the load is applied

260 13 0 min

280 14 5 mins

14
280 14 10 mins

280 14 15 mins

280 14 30 mins
Take this reading only if the rate of settlement is > 0.1
280 14 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
 LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I PROJECT QUALITY PLAN
: Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 5 Date of Pile casting

Pile ID: ILTP-1/2/3/4 Ram Area cm 2

Hydraulic Jack Qty Test Load T 15 Location
Dial Gauge Readings of
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-R

300 15 0 min Note down the reading once the load is applied

300 15 5 mins

300 15 10 mins
14
300 15 15 mins

300 15 30 mins
Take this reading only if the rate of settlement is > 0.1
300 15 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)

IN CASE IF THE TOTAL LATERAL DISPLACEMENT/SETTLEMENT IS LESS THAN 12 MM AT 3.0 TIMES DESIGN LOAD i.e,15.0 T, LOADING SHALL BE CONTINUED IN SAME INCREMENT (20% OF DESIGN LOAD) TILL THE TOTAL LATERAL DISPLACEMENT/SETTLEMENT OF PILE IS GREATER THAN
OR EQUAL TO 12 mm.

320 16 0 min Note down the reading once the load is applied

320 16 5 mins

320 16 10 mins
14
320 16 15 mins

320 16 30 mins
Take this reading only if the rate of settlement is > 0.1
mm/30 min(i.e,Difference between 30 min and 0 min
320 16 60 mins Average readings exceeds 0.1mm)
340 17 0 min Note down the reading once the load is applied

340 17 5 mins

340 17 10 mins
15
340 17 15 mins

340 17 30 mins
Take this reading only if the rate of settlement is > 0.1
340 17 60 mins mm/30 min(i.e,Difference between 30 min and 0 min
Average readings exceeds 0.1mm)
360 18 0 min

360 18 5 mins

360 18 10 mins

360 18 15 mins

360 18 30 mins
360 18 60 mins

360 18 2 hrs

360 18 3 hrs

360 18 4 hrs

360 18 5 hrs

360 18 6 hrs

360 18 7 hrs
 LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I PROJECT QUALITY PLAN
: Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 5 Date of Pile casting

Pile ID: ILTP-1/2/3/4 Ram Area cm 2

Hydraulic Jack Qty Test Load T 15 Location
Dial Gauge Readings of
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-R

360 18 8 hrs

360 18 9 hrs

16 360 18 10 hrs Loading shall be maintained for 24 hr period

360 18 11 hrs

360 18 12 hrs

360 18 13 hrs

360 18 14 hrs

360 18 15 hrs

360 18 16 hrs

360 18 17 hrs

360 18 18 hrs

360 18 19 hrs

360 18 20 hrs

360 18 21 hrs

360 18 22 hrs

360 18 23 hrs

360 18 24 hrs

IN CASE IF THE TOTAL LATERAL DISPLACEMENT/SETTLEMENT IS LESS THAN 12 MM AT 3.0 TIMES DESIGN LOAD , LOADING SHALL BE CONTINUED IN SAME INCREMENT (20% OF DESIGN LOAD) TILL THE TOTAL LATERAL DISPLACEMENT/SETTLEMENT OF PILE IS GREATER THAN OR EQUAL
TO 12 mm.

340 17 0 min Reading shall be taken at each stages

17
340 17 15 mins

320 16 0 min
18
320 16 15 mins

300 15 0 min
18
300 15 15 mins

280 14 0 min
18
280 14 15 mins

260 13 0 min
19
260 13 15 mins

240 12 0 min
20
240 12 15 mins

220 11 0 min

21 220 11 15 mins
 LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I PROJECT QUALITY PLAN
: Construction of clinical blocks and allied Infrastructure. Cuttack FORMENT NO:L&T/SCBMCH/QAQC/PLLT/FORM/900D/F03
Rev No.
LATERAL LOADING -READING MONITORING FORMAT- FOR INITIAL LATERAL LOAD TEST (TYPICAL)
Diameter of Pile (mm) 900 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 5 Date of Pile casting

Pile ID: ILTP-1/2/3/4 Ram Area cm 2

Hydraulic Jack Qty Test Load T 15 Location
Dial Gauge Readings of
Design Load Prs. Gauge Dial Gauge Readings (Test Pile) Average Dial Reaction Pile (For
% of Design Actual Reference only)
[Link] Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Gauge readings Settlement (mm) Maintaining Load Remarks
load Load (MT)
Cycle (T) Kg/[Link] (mm)
Dial -A Dial -B Dial-R

200 10 0 min

22 200 10 15 mins

180 9 0 min

22 180 9 15 mins

160 8 0 min

23 160 8 15 mins

140 7 0 min

24 140 7 15 mins

120 6 0 min

25 120 6 15 mins

100 5 0 min

26 100 5 15 mins

80 4 0 min

27 80 4 15 mins

60 3 0 min

28 60 3 15 mins

40 2 0 min

29 40 2 15 mins

20 1 0 min
30
20 1 15 mins
Immediately after
0 0 Unloading
31
15 mins after
0 0 Unloading
 Project Name : Redevelopment and Expansion of QUALITY MANAGEMENT SYSTEM
SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied FORMENT
Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PVLT/
FORM/600D Rev No.

PILE LOAD TEST REPORT

PILE NO: IVTP5/IVTP6

TYPE OF TEST: INITIAL STATIC VERTICAL LOAD TEST

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of
SCB Medical College and Hospital, Phase I : PROJECT QUALITY PLAN
Construction of clinical blocks and allied FORMENT
NO:L&T/SCBMCH/QAQC/PVLT/FORM/600D/F01
Infrastructure. Cuttack
Rev No.
INITIAL STATIC VERTICAL TEST LOAD CHART
Type of Pile BCIS Date
Type of test Intial Static Vertical load test Pile Ref No.
Pile Number: Pile Size 600 mm
Location : Pile Depth 28.0 M FROM CUT-OFF LEVEL
Details of Hydraulic Jack :
Make : Number of :
Jack Capacity : MT (Each) Hydraulic Jacks
Jack Effective Piston Area - [Link]
Pressure Gauge :
Identification Number :
Make :
Range : Kg/cm2
LeasT count of Pressure Gauge : Kg/cm2
Pile working Load : 160 MT
Pile Test Load : 480 MT
Load Statement Summary:

Rate of Loading Required Required

Actual pressure in Actual load in
Sl. no in % of working Load in pressure in [Link] Division Remarks
(Kg /[Link]) Tonne
load Tonne (Kg/[Link])

1 20% 32
2 40% 64
3 60% 96
4 80% 128
5 100% 160
6 120% 192
7 140% 224
8 160% 256
9 180% 288
10 200% 320
11 220% 352
12 240% 384
13 260% 416
14 280% 448
15 300% 480
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and
PROJECT QUALITY PLAN
Hospital, Phase I : Construction of clinical blocks and allied Infrastructure.
FORMENT
Cuttack NO:L&T/SCBMCH/QAQC/PVLT/FORM/600D/F02
Rev No.
STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL VERTICAL LOAD TEST (TYPICAL) - 1 to 5 Cycles
Diameter of Pile (mm) 600 Pressure Gauge (L.C) (1 Division) Kg/cm2 Load Per Division (T) Design Load T 160 Date of Pile casting

Pile ID: IVTP-5/6 Ram Area cm2 Hydraulic Jack Qty Test Load T 480 Location

Design Load Prs. Gauge Dial Gauge Readings

% of Design Actual [Link]
Cycle No. Date Time (hr) Fraction of Each Duration (Min) [Link] Divisions reading Maintaining Load Remarks
load Load (MT) Dial -A Dial -B Dial -C Dial -D (mm) Settlement (mm)
Cycle (T) Kg/[Link]

Record the Initial reading after setting the

Initial 0 0 0 dial gauges
Note down the reading once the load is
20 32 0 min applied

20 32 15 mins Loading shall be maintained until the

difference in Average settlement between
20 32 30 mins two consecutive readings is less than 0.05
mm for 15 minutes or 0.2 mm/hr ,subject to
1 32
20 45 mins minimum for 1 hr period or till 2hr
whichever is earlier.
20 32 60 mins

Take this reading only if the rate of

20 32 90 mins
settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average readings
20 54 120 mins
exceeds 0.2mm/hr)

40 64 0 min
Loading shall be maintained until the
40 64 15 mins difference in Average settlement between
two consecutive readings is less than 0.05
40 64 30 mins mm for 15 minutes or 0.2 mm/hr ,subject to
minimum for 1 hr period or till 2hr
2
40 64 45 mins whichever is earlier.

40 64 60 mins

Take this reading only if the rate of

40 64 90 mins
settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average readings
40 64 120 mins
exceeds 0.2mm/hr)

60 96 0 min
Loading shall be maintained until the
60 96 15 mins difference in Average settlement between
two consecutive readings is less than 0.05
60 96 30 mins mm for 15 minutes or 0.2 mm/hr ,subject to
minimum for 1 hr period or till 2hr
3
60 96 45 mins whichever is earlier.

60 96 60 mins

Take this reading only if the rate of

60 96 90 mins
settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average readings
60 96 120 mins
exceeds 0.2mm/hr)

80 128 0 min
Loading shall be maintained until the
80 128 15 mins difference in Average settlement between
two consecutive readings is less than 0.05
80 128 30 mins mm for 15 minutes or 0.2 mm/hr ,subject to
minimum for 1 hr period or till 2hr
4
80 128 45 mins whichever is earlier.

80 128 60 mins
Take this reading only if the rate of
80 128 90 mins
settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average readings
80 128 120 mins
exceeds 0.2mm/hr)

100 160 0 min

Loading shall be maintained until the
100 160 15 mins difference in Average settlement between
two consecutive readings is less than 0.05
100 160 30 mins mm for 15 minutes or 0.2 mm/hr ,subject to
minimum for 1 hr period or till 2hr
5
100 160 45 mins whichever is earlier.

100 160 60 mins

Take this reading only if the rate of
100 160 90 mins settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average readings
100 160 120 mins exceeds 0.2mm/hr)
 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical blocks PROJECT QUALITY PLAN
and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PVLT/FORM/600D/F02 Rev No.

STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL VERTICAL LOAD TEST (TYPICAL) - 06 to 13 Cycles
Pressure Gauge (L.C) (1
Diameter of Pile (mm) 600 Kg/cm2 Load Per Division (T) Design Load T 160 Date of Pile casting 00-Jan-00
Division)
Pile ID: IVTP-5/6 Ram Area cm 2
Hydraulic Jack Qty Test Load T 480 Location 0
Design Dial Gauge Readings
Prs. Gauge [Link]
% of Load Duration [Link] Actual Load
Cycle No. Date Time (hr) reading gauge Settlement Maintaining Load conditions Remarks
Design load Fraction of (Min) Divisions (MT) Dial -A Dial -B Dial -C Dial -D
Kg/[Link] Reading (mm)
Each Cycle
120 192 0 min
Loading shall be maintained until the
120 192 15 mins difference in Average settlement
between two consecutive readings is less
120 192 30 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
120 192 45 mins
6 period or till 2hr whichever is earlier.
120 192 60 mins

120 192 90 mins Take this reading only if the rate of

settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
120 192 120 mins readings exceeds 0.2mm/hr)

140 224 0 min

Loading shall be maintained until the
140 224 15 mins
difference in Average settlement
140 224 30 mins between two consecutive readings is less
7 than 0.05 mm for 15 minutes or 0.2
140 224 45 mins
mm/hr ,subject to minimum for 1 hr
140 224 60 mins period or till 2hr whichever is earlier.
Take this reading only if the rate of
140 224 90 mins settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
140 224 120 mins
readings exceeds 0.2mm/hr)
160 256 0 min
Loading shall be maintained until the
160 256 15 mins
difference in Average settlement
160 256 30 mins between two consecutive readings is less
8 than 0.05 mm for 15 minutes or 0.2
160 256 45 mins
mm/hr ,subject to minimum for 1 hr
160 256 60 mins period or till 2hr whichever is earlier.
Take this reading only if the rate of
160 256 90 mins settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
160 256 120 mins
readings exceeds 0.2mm/hr)
180 288 0 min
Loading shall be maintained until the
180 288 15 mins
difference in Average settlement
180 288 30 mins between two consecutive readings is less
9 than 0.05 mm for 15 minutes or 0.2
180 288 45 mins
mm/hr ,subject to minimum for 1 hr
180 288 60 mins period or till 2hr whichever is earlier.
Take this reading only if the rate of
180 288 90 mins settlement is >0.2 mm/hr (i.e,Difference
between 60 min and 0 min Average
180 288 120 mins
readings exceeds 0.2mm/hr)
200 320 0 min
Loading shall be maintained until the
200 320 15 mins
difference in Average settlement
200 320 30 mins between two consecutive readings is less
10 200 320 45 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
200 320 60 mins period or till 2hr whichever is earlier.
 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical blocks PROJECT QUALITY PLAN
and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PVLT/FORM/600D/F02 Rev No.

STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL VERTICAL LOAD TEST (TYPICAL) - 06 to 13 Cycles
Pressure Gauge (L.C) (1
Diameter of Pile (mm) 600 Kg/cm2 Load Per Division (T) Design Load T 160 Date of Pile casting 00-Jan-00
Division)
Pile ID: IVTP-5/6 Ram Area cm 2
Hydraulic Jack Qty Test Load T 480 Location 0
Design Dial Gauge Readings
Prs. Gauge [Link]
% of Load Duration [Link] Actual Load
Cycle No. Date Time (hr) reading gauge Settlement Maintaining Load conditions Remarks
Design load Fraction of (Min) Divisions (MT) Dial -A Dial -B Dial -C Dial -D
Kg/[Link] Reading (mm)
Each Cycle Take this reading only if the rate of
200 320 90 mins settlement is >0.2 mm/hr (i.e,Difference
200 320 120 mins between 60 min and 0 min Average
readings exceeds 0.2mm/hr)
220 352 0 min

220 352 15 mins Loading shall be maintained until the

difference in Average settlement
220 352 30 mins between two consecutive readings is less
11 220 352 45 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
220 352 60 mins period or till 2hr whichever is earlier.
Take this reading only if the rate of
220 352 90 mins settlement is >0.2 mm/hr (i.e,Difference
220 352 120 mins between 60 min and 0 min Average
readings exceeds 0.2mm/hr)
240 384 0 min
240 384 15 mins Loading shall be maintained until the
difference in Average settlement
240 384 30 mins between two consecutive readings is less
12 240 384 45 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
240 384 60 mins period or till 2hr whichever is earlier.
Take this reading only if the rate of
240 384 90 mins settlement is >0.2 mm/hr (i.e,Difference
240 384 120 mins between 60 min and 0 min Average
readings exceeds 0.2mm/hr)
260 416 0 min
260 416 15 mins Loading shall be maintained until the
difference in Average settlement
260 416 30 mins between two consecutive readings is less
13 260 416 45 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
260 416 60 mins period or till 2hr whichever is earlier.
Take this reading only if the rate of
260 416 90 mins settlement is >0.2 mm/hr (i.e,Difference
260 416 120 mins between 60 min and 0 min Average
readings exceeds 0.2mm/hr)
280 448 0 min
280 448 15 mins Loading shall be maintained until the
difference in Average settlement
280 448 30 mins between two consecutive readings is less
14 280 448 45 mins than 0.05 mm for 15 minutes or 0.2
mm/hr ,subject to minimum for 1 hr
280 448 60 mins period or till 2hr whichever is earlier.
Take this reading only if the rate of
280 448 90 mins settlement is >0.2 mm/hr (i.e,Difference
280 448 120 mins between 60 min and 0 min Average
readings exceeds 0.2mm/hr)
 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical blocks PROJECT QUALITY PLAN
and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PVLT/FORM/600D/F02 Rev No.

STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL VERTICAL LOAD TEST (TYPICAL) - 06 to 13 Cycles
Pressure Gauge (L.C) (1
Diameter of Pile (mm) 600 Kg/cm2 Load Per Division (T) Design Load T 160 Date of Pile casting 00-Jan-00
Division)
Pile ID: IVTP-5/6 Ram Area cm 2
Hydraulic Jack Qty Test Load T 480 Location 0
Design Dial Gauge Readings
Prs. Gauge [Link]
% of Load Duration [Link] Actual Load
Cycle No. Date Time (hr) reading gauge Settlement Maintaining Load conditions Remarks
Design load Fraction of (Min) Divisions (MT) Dial -A Dial -B Dial -C Dial -D
Kg/[Link] Reading (mm)
Each Cycle
300 480 0 min
300 480 15 mins

300 480 30 mins

300 480 45 mins

300 480 60 mins

300 480 2 Hrs

300 480 3 Hrs

300 480 4 Hrs

300 480 5 Hrs

300 480 6 Hrs

300 480 7 Hrs

300 480 8 Hrs

300 480 9 Hrs

300 480 10 Hrs Loading shall be maintained for 24 hr

15
300 480 11 Hrs period

300 480 12 Hrs

300 480 13 Hrs

300 480 14 Hrs

300 480 15 Hrs

300 480 16 Hrs

300 480 17 Hrs

300 480 18 Hrs

300 480 19 Hrs

300 480 20 Hrs

300 480 21 Hrs

300 480 22 Hrs

300 480 23 Hrs

300 480 24 Hrs

 QUALITY MANAGEMENT SYSTEM

Project Name : Redevelopment and Expansion of SCB Medical College and Hospital, Phase I : Construction of clinical blocks PROJECT QUALITY PLAN
and allied Infrastructure. Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PVLT/FORM/600D/F02 Rev No.

STATIC MAINTAINED LOADING -READING MONITORING FORMAT- FOR INITIAL VERTICAL LOAD TEST (TYPICAL) - 06 to 13 Cycles
Pressure Gauge (L.C) (1
Diameter of Pile (mm) 600 Kg/cm2 Load Per Division (T) Design Load T 160 Date of Pile casting 00-Jan-00
Division)
Pile ID: IVTP-5/6 Ram Area cm 2
Hydraulic Jack Qty Test Load T 480 Location 0
Design Dial Gauge Readings
Prs. Gauge [Link]
% of Load Duration [Link] Actual Load
Cycle No. Date Time (hr) reading gauge Settlement Maintaining Load conditions Remarks
Design load Fraction of (Min) Divisions (MT) Dial -A Dial -B Dial -C Dial -D
Kg/[Link] Reading (mm)
Each Cycle
280 448 0 min
280 448 15 mins
260 416 0 min
260 416 15 mins
240 384 0 min
240 384 15 mins

220 352 0 min

220 352 15 mins

200 320 0 min

200 320 15 mins

180 288 0 min

180 288 15 mins

160 256 0 min

160 256 15 mins

140 224 0 min

140 224 15 mins

120 192 0 min

120 192 15 mins Reading shall be taken at each stages

100 160 0 min

100 160 15 mins

80 128 0 min
80 128 15 mins

60 96 0 min
60 96 15 mins

40 64 0 min
40 64 15 mins

20 32 0 min
20 32 15 mins
Immediatel
0 0
y after
15 mins
0 0
after
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical
College and Hospital, Phase I : Construction of clinical blocks and PROJECT QUALITY PLAN
FORMENT
allied Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PVLT/FORM/600D/F03 Rev
No.
INITIAL VERTICAL LOAD TEST

Pile No: IVTP 5/6

Load Vs Settlement Curve.

Settlement
Load(MT) (mm)

Load (MT)
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
0

10
SETTLEMENT (MM)

20

30
 Project Name : Redevelopment and Expansion QUALITY MANAGEMENT SYSTEM
of SCB Medical College and Hospital, Phase I :
PROJECT QUALITY PLAN
Construction of clinical blocks and allied FORMENT
Infrastructure. Cuttack NO:L&T/SCBMCH/QAQC/PVLT/FORM
/600D Rev No.

INITIAL VERTICAL LOAD TEST REPORT

Result:

Representative NAME SIGN DATE

Turnkey Contractor

Engineer
 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and
Expansion of SCB Medical College and PROJECT QUALITY PLAN
Hospital, Phase I : Construction of
clinical blocks and allied Infrastructure.
Cuttack
FORMENT NO:L&T/SCBMCH/QAQC/PVLT/FORM/600D
Rev No.

INITIAL PULLOUT/UPLIFT LOAD TEST REPORT

ATTACH GOOD PHOTOS OF THE TEST

 QUALITY MANAGEMENT SYSTEM
Project Name : Redevelopment and Expansion of SCB Medical College and
PROJECT QUALITY PLAN
Hospital, Phase I : Construction of clinical blocks and allied Infrastructure.
FORMENT
Cuttack NO:L&T/SCBMCH/QAQC/PVLT/FORM/900D/F03 Rev
No.
INITIAL VERTICAL LOAD TEST

Pile No: IVTP 1/2/3/4/7

Load Vs Settlement Curve.

Settlement
Load(MT) (mm)

Load (MT)
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
0

10
SETTLEMENT (MM)

20

30
 HIRA Register
EHSMS Formats
Ref: SP 6.1.2-1 Rev 01 Page 1 of 6

Hazard Identification & Risk Assessment (HIRA) Register

Name of the Job Site: SCB Hospital Project, Cuttack Date 23/03/2022
Ref. No: SCB CTC – 07
Activity- Pile Load Test

Severity

No medical treatment or Illness requiring Illness requiring

Illness in permanent
measurable physical effects Medical Treatment hospital admission
impairment Fatality

Injury requiring Medical

First aid treatment Lost Time Accident Serious Injury requiring Single or multiple
Treatment but not Lost
only hospitalization Fatality
Time
Likelihood 1 2 3 4 5

Most Unlikely Never heard of in construction industry. 1 Low

Known to occur in the other ICs & construction 2

Unlikely
industry

Likely Incident occurred in our IC. 3 Medium

Most Likely Happens several times per year in our IC 4

High

Happens several times per year in a site. 5

Inevitable

Sensitivity: LNT Construction Internal Use

 HIRA Register
EHSMS Formats
Ref: SP 6.1.2-1 Rev 01 Page 2 of 6

Hira Team members Prepared by with the Reviewed by Approved by (only PD/ PM) Understood and agree to comply I have read and understood the
involvement of EHS, P&M contents (communicated down
Engineers and workmen. the line)

Name & role: Suresh Thomas Unnikrishnan Mr. C.B Reddy [Link] Saha

SK Das

Signature

Indicate Critical control points (CCP) for this HIRA:

1. Heavy lifting operations.
2. Manual handling
3. Hydraulic jacking.

Sl Sub Hazard Hazardous event Possible Population PR SR Risk Existing Control Measures Additional Antici Action
Activity outcome at risk (Probabili (Severity Level Control patin by
ty Rating) Rating) Measures g Risk
1 Site Equipment Collision of Fatality Supervisors 4 4 4x4=16 • Ensure all equipment are inspected and fit for HSE L Site
leveling movement between H use. Monitoring. Engineer
Serious Workmen
and equipment. • Ensure traffic warden to control equipment / Con.
Manual handling injuries
preparat Surveyors movement Manager
Hit by equipment
ion. Dust
during reversing.
WRULD • Only competent operators to be deployed. /P&M
Respirator • No mobile phone while working
Trapped
y • Hazard warning to be in place.
between • All reverse movements shall be controlled by
problems.
equipment and traffic warden.
fixed objects. • Provide safe access and egress to the workplace.
Physical strain. • Dust mitigation by water sprinkling.
• Ensure fitness of workmen.
Dust inhalation. • Ensure drinking water on site.
• Intermittent rest breaks for worker.
• No overcrowding allowed at the workplace.

Sensitivity: LNT Construction Internal Use

 HIRA Register
EHSMS Formats
Ref: SP 6.1.2-1 Rev 01 Page 3 of 6

• BDA inspection of equipment.

• Emergency response known to all personnel.
• Competent supervision ensured at site.
• Stoppage of work during adverse weather
conditions.
• Manual handling techniques explained to
workmen.
• All are to wear appropriate PPEs.
• Slops and benches of the excavation shall be
verified each shift for stability.
• Use of good quality hand tools.
• First aid facility available on site.
•
2 Loading Equipment Hit by equipment Fatality Workmen 3 3 3x3=9 M • Ensure all equipment are inspected and fit for Cordon off L Site
and movement. use. equipment Engineer
Physical strain Serious
unloadin • Ensure traffic warden to control equipment movement
Manual handling injuries
g of movement area.
sandbag Sprain and • Only competent operators to be deployed. Reduce
s to the pain on • No mobile phone while working manual tasks
workplac body parts • Hazard warning to be in place. wherever
e • All reverse movements shall be controlled by possible.
manually traffic warden.
and • Provide safe access ramps to the to the
using workplace.
equipme • Separate walkways provided for workmen
nt. movement.
• Ensure fitness of workmen.
• No workmen to be allowed to carry weight more
than 30 Kgs
• Ensure drinking water on site.
• Intermittent rest breaks for worker.
• Competent supervision ensured at site.
• Stoppage of work during adverse weather
conditions.
• Manual handling techniques explained to
workmen.
• All are to wear appropriate PPEs.
• Manual handling training given to all workmen.

Sensitivity: LNT Construction Internal Use

 HIRA Register
EHSMS Formats
Ref: SP 6.1.2-1 Rev 01 Page 4 of 6

3 Material Suspended loads Load failure Serious Rigger/ 3 4 3x4=12 • Ensure approved pile test layout drawing is HSE L Con.
shifting injuries slingers M available at site and explained to all Engineers and monitoring. Manager
Improper rigging Crane failure
using supervisors. /
Fatality Helpers Design team
crane. Improper Load failure • No deviation shall be permitted from the
to verify P&M/HS
communication Property Supervisors sequence of the job.
Concrete compliance of E/
blocks,
between damage • Task briefing given to all workmen. drawing.
operator and
Loss of • The crane operation area is cordoned off and Planning
Girders, rigger provided with hazard warning. & Design
reputation
ISMB
Improper • No unauthorized entry into the area. team
Hydrauli positioning of • Ensure competency of crane operators and
c jacks crane. rigger.
etc. • Ensure lifting equipment/ accessories are
inspected and certified by a third party.
• Carry out thorough inspection of crane and
ensure serviceability of limit switches, SWL
indicator, control levers and emergency switches
etc. prior to use.
• Apply lifting permit.
• Ensure lifting equipment/ accessories are
inspected and certified by a third party.
• Wind screens must be clean to get good visibility.
• Consider weather conditions. In case of high
wind, rain, fog etc. the activity should be stopped.
• Ensure crane signals are known to rigger and the
crane operator.
• Rigger must carry a whistle to call attention of
operator during emergency.
• Emergency response known to all in task.
• Competent supervisor to be present on site.
• The crew must be briefed about the task and
aware about lifting sequence of the lifting.
• Ensure no obstruction coming in the swing area.
• Abnormalities during lifting must be reported to
HSE and work stopped at once.
• •Provision and use of PPE. Hard leather gloves to
be used for holding /handling loads.
• No load to be left suspended and no one shall be
allowed to go under suspended load during the
lifting.
• While placing loads for erection, it must be
controlled by holding tag lines.
• HSE monitoring during lifting.

Sensitivity: LNT Construction Internal Use

 HIRA Register
EHSMS Formats
Ref: SP 6.1.2-1 Rev 01 Page 5 of 6

• Provision of first aid facility on site.

• BDA inspection of cranes.
• No tandem lifting allowed on site.
• At no point operator should leave the crane with
suspended load and crane switched off.
• During the lifting, outriggers shall be examined for
any ground settlement that may create
imbalance.
• Below 80% of the maximum capacity to be lifted
at any boom length or angle of lift.
• Ensure two-way communication with rigger and
crane operator through hand signals. Flags or
walkie talkies (if necessary).
• Ensure lifting points in concrete blocks are intact
before connecting the hooks.
• Ensure sufficient place available at the location
for segregation of materials.

4 Hydrauli Failure of the Sudden fall of Fatality Technicians 3 4 3x4=12 • Ensure hydraulic jack is thoroughly inspected by Stoppage of L Con.
c jack jack. materials serious P&M and fully serviceable. work if any Manager
Helpers
placeme injuries • Ensure only competent technicians are deployed abnormality /Design/
Heavy load Vibration impact.
nt and Supervisors. for the task. observed. EDRC
Eye injury
lifting. Imbalanced Hydraulic oil
from oil • MS & HIRA are explained to the team and task team.
stacks splash briefing given.
splash.
Falling objects • Sequence of operation shall be ensured
Property throughout the job.
damage • Inspect sandbags and concrete blocks for stability
and take corrective action if any discrepancy
found.
• Hazard warning place at prominent locations.
• Watch out for any abnormality during jacking.
• No person shall be present where a potential for
load falling is present.
• Sequence of raising jacks shall be adhered for
different stages.
• Watch out for any hydraulic fluid leak during the
task.
• Emergency response known to all.
• Ensure pressure gauges of the jack is working
properly.

Sensitivity: LNT Construction Internal Use

 HIRA Register
EHSMS Formats
Ref: SP 6.1.2-1 Rev 01 Page 6 of 6

• Ensure pile load test is supervised by Competent

engineers and design team.

C Baskar Reddy Unnikrishnan S

Project Manager EHS Lead

* - Strike off what is not relevant

Op: Opportunity for Elimination & Substitution, Er – Engineering Control, Ad & PPE – Administrative control and Personal Protective Equipment

Sensitivity: LNT Construction Internal Use