WORK CENTRE
PATROL INSPECTION CHECKLIST - PRP (Daily)
EMA-3
DATE / SHIFT 3/30/2023 1st shift 2nd shift 3rd shift GUIDELINES INCASE OF
SL.NO. NON-
AUDIT CHECK POINTS COMPLIANCE
1 Operator Name
2 Skill matrix level A
3 Part No. A
4 Process sheet & MFC C
5 Adherence to process sheet & MFC C
Set up approval done
6
( Self inspection) B
7 SIR updation & its effectiveness C
8 Rework/Rejection identification done C
9 Instruments calibration done A
Previous shift rej & reworks
10
components moved C
11 Check for Heat No & Part No C
12 Process monitoring B
WORK CENTER SPECIFIC CHECK POINTS
1 Check for hardening feed marks C
2 Check for center drill visually C
Check for the Quenching solution
3 Concentration been recored as per the B
requirements.
4 Check for Bend A
Induction coil identification should be
5 visible without dismantling A
Ensure the induction hardening soft
6 zone & hard zone length as specified in A
the drawing
CAT Sl.no & Part No punched and
updated in SIR for FS rods and values
7 of Induction hardening length on Taper B
zone ( 20 to 35 mm from start of taper)
verified in SIR
Check for storage of rods in Bins with V
8 blocks of sufficient pitch ( Rod eye A
should not touch each other)
if induction hardening cycle is
9 stopped for any reasons, scrap the A
rod
SIGN OF PATROL INSPECTOR
SIGN OF QC ENGINEER
C - DON'T STOP BUT INFORM QE/SS FOR NA- Not applicable
REACTION PLAN A - STOP & ESCALATE TO MANAGER, B - STOP & INFORM QE/SS FOR CORRECTION,
CORRECTION MBD- M/c break down
Format no: QCF-71E, Rev:3, Date: 18.08.2016
WORK CENTRE
PATROL INSPECTION CHECKLIST - PRP (Daily)
TEMPERING
DATE / SHIFT 3/30/2023 1st shift 2nd shift 3rd shift GUIDELINES INCASE OF
SL.NO.
NON-COMPLIANCE
AUDIT CHECK POINTS
1 Part No. A
2 MFW is available A
3 Adherence to MFW A
4 Rod In time and Out time is updated B
5 After tempering identified with white paint B
Rods are arranged in horizantal direction
6
in furnace B
7 Handling & storage ok B
Wooden separator should not used in side
8
the furnace B
Induction hardening to tempering time
9
should be less than 4hours B
WORK CENTER SPECIFIC CHECK POINTS
Check for storage of rods in Bins with V
1 blocks of sufficient pitch ( Rod eye should B
not touch each other)
Check for each rod is marked with
2
paint mark after tempering process A
SIGN OF PATROL INSPECTOR
SIGN OF QC ENGINEER
C - DON'T STOP BUT INFORM QE/SS FOR NA- Not applicable
REACTION PLAN A - STOP & ESCALATE TO MANAGER, B - STOP & INFORM QE/SS FOR CORRECTION,
CORRECTION MBD- M/c break down
Format no: QCF-71/F, Rev:3, Date: 18.08.2016
WORK CENTRE
PATROL INSPECTION CHECKLIST- PRP (Monday, Wednesday,Friday)
ABOTT-1
DATE / SHIFT 3/30/2023 1st shift 2nd shift 3rd shift GUIDELINES INCASE OF
SL.NO.
NON-COMPLIANCE
AUDIT CHECK POINTS
1 Operator Name
2 Skill matrix B
3 Part No. A
4 Process sheet & MFW available C
5 Adherence to process sheet & MFW C
Set up approval done
6
( Self inspection) B
7 SIR updation & its effectiveness B
8 Rework/Rejection identification done B
10 Instruments & Master gauges calibration done A
Previous shift rej & reworks components
11
moved C
Rust prevention oil applied on OD grinded
12
components B
WORK CENTER SPECIFIC CHECK POINTS
1 Check for the Surface finish PRS / Tester B
2 Check for the Surface defects B
3 Check for the taper length B
4 CAT part no punched & written in SIR B
Check for storage of rods in Bins with V
5 blocks of sufficient pitch ( Rod eye should B
not touch each other)
Check and ensure that rods are loaded
6 onto the vehicle for Sub contracting B
operations as per the previous point (5).
Ensure rubber gas ket & plate used for rodeye
7
port face during grinding B
8 Snap gauge using in grinding B
SIGN OF PATROL INSPECTOR
SIGN OF QC ENGINEER
C - DON'T STOP BUT INFORM QE/SS FOR NA- Not applicable
REACTION PLAN A - STOP & ESCALATE TO MANAGER, B - STOP & INFORM QE/SS FOR CORRECTION,
CORRECTION MBD- M/c break down
Format no: QCF-71/R, Rev:5, Date:14.06.2017
WORK CENTRE
PATROL INSPECTION CHECKLIST- PRP (Monday, Wednesday,Friday)
ABOTT- 2
DATE / SHIFT 3/30/2023 1st shift 2nd shift 3rd shift GUIDELINES INCASE OF
SL.NO.
NON-COMPLIANCE
AUDIT CHECK POINTS
1 Operator Name
2 Skill matrix B
3 Part No. A
4 Process sheet & MFW available C
5 Adherence to process sheet & MFW C
Set up approval done
6
( Self inspection) B
7 SIR updation & its effectiveness B
8 Rework/Rejection identification done B
10 Instruments & Masters calibration done A
Previous shift rej & reworks components
11
moved C
Rust prevention oil applied on OD ground
12
components B
WORK CENTER SPECIFIC CHECK POINTS
1 Check for the Surface finish PRS / Tester B
2 Check for the Surface defects B
3 Check for the taper length B
4 CAT part no punched & written in SIR B
Check for storage of rods in Bins with V
5 blocks of sufficient pitch ( Rod eye should B
not touch each other)
Check and ensure that rods are loaded
6 onto the vehicle for Sub contracting B
operations as per the previous point (5).
7 Snap gauge using in grinding B
SIGN OF PATROL INSPECTOR
SIGN OF QC ENGINEER
C - DON'T STOP BUT INFORM QE/SS FOR NA- Not applicable
REACTION PLAN A - STOP & ESCALATE TO MANAGER, B - STOP & INFORM QE/SS FOR CORRECTION,
CORRECTION MBD- M/c break down
Format no: QCF-71 / S, Rev:4, Date:14.05.2015
