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4\ consortium kkm-TRc fig
CONSORT Re eM TRC
PROJEK MASS RAPID TRANSIT LALUAN
SUNGAI BULOH — SERDANG — PUTRAJAYA gee
METHOD STATEMENT
OPEN CUT EXCAVATION WORKS
Reference No. : SSP-KKMT-DPT2A-SERD-MST-00024
Revision 02
Date Issued : 21/9/2018
Prepared b) | Reviewed by “Approved by
Sy
Position: | Project Manager 2
|
BY a
f
Name: | ikhwan b. Zainal | Name’ Mohamad Dexb | Name: Siti Nurdinar bt
‘Omar Shakri Rahmat Mhd Nasir
Position: Project Position: | QAQC Manager | Position: Project
Engineer Manager
‘CONSORTIUM KKM-TRC
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 10f3OPEN CUT EXCAVATION WORKS Revision: 02
AMENDMENT HISTORY
"REVISION NO. | ISSUE DATE DETAILS OF AMENDMENT
| 00 08/6/2018 First Submission
t
Pon 3ii7/20t8 | Secon Submission
{ 02 21/9/2018 | Third Submission
CONSORTIUM KRVETRG
SSP-KKMT-DPTZA SERD-MST-00024 PAGE 2013OPEN CUT EXCAVATION WORKS
TABLE OF CONTENT
Revision: 02 |
1.0 SCOPE OF WORK
1.1 General Description 1
4.2. Reference 1
1.3 Materials 2
1.4 Plant, Machinery & Equipment 2
1.5 Manpower 3
1.6 Construction Procedures 5
2.0 SAFETY AND HEALTH
2.1 Job and Safety Health Analysis i
2.2 _ Information to Personnel 7
2.3 Emergency Arrangements 7
2.4 Permit Requirement 8
3.0 ENVIRONMENTAL ISSUES
3.1. Environmental Aspects, Impact and Control Measures 10
4.0 QUALITY ASSURANCE & QUALITY CONTROL
4.1. Contractual Requirement 12
4.2 _ Inspection & Testing 12
43. Follow up & Evaluation 12
5.0 APPENDICES
Appendix 5.1: Construction Sequence 13
Appendix 5.2: Job Safety & Health Analysis 14
Appendix 5.3: Environmental Operation Control Log 15
Appendix 5.4: Inspection & Test Plan 16
Appendix 5.5: Quality Control Inspection Checklist 7
Appendix 5.6: Profesional Engineer Calculation 18
‘CONSORTIUM KKM-TRC
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yeOPEN CUT EXCAVATION WORKS
4.0 SCOPE OF WORK
4.1 General Description
This method statement is to describe the process and requirement for open cut
excavation works for occupational environment, safety and health related hazard
management activities which includes hazard identification, risk assessment and risk
control
Revision: 02
DOCUMENT
ENCE NUMBER
|
|
Material and Workmanship Specification -
Section 110- Earthwork
‘SSP - MRTC - GENE - OVPR -SPC -
03110
2. | Project Quality Pian ‘SSP - KKMT - DPT2A - SERD - PLN-
00002
3. | Project Safety and Health Plan ‘SSP - KKMT - DPT2A - SERD - PLN -
00004
4__| Environmental Management Plan ‘SSP - KKMT - DPT2A - SERD - PLN-
00008
5. | Erosion & Sedimentation Control Plan | SSP-KKMT-DPT2A-SERD-PLN-
(EscP) 00005
6. | Emergency Preparedness and Response | SSP - KKMT - DPT2A - SERD - PLN
Plan | - 00004 |
7._| Safety (Legal & Other Requirement) | a OSHA 1994
b. FMA 1967 |
©. OSHA 1994 (NADOPOD Reg.
2004)
d. CIDB Act 2011
8. | General Specification: SSP-PDP2-GENE-OVPR-SPC-000001
General Specification Section G2.1
‘Access to and through the site
General Specification Section G2.2
Site Restriction
General Specification Section G2.4
Site Cleanliness
General Specification Section G2.8
Site Security
General Specification Section G4.2
Method Statement, and Inspection
and Testing Plan
General Specification Section G4.7
Construction Constraint
‘CONSORTIUM KKM-TRC.
'SSP-KKMT-DPT2A-SERD-MST-00024
PAGE 1of 18OPEN CUT EXCAVATION WORKS
Revision: 02
General Specification Section 64.8
Temporary Works
General Specification Section G4.9
Construction Equipment & Plant
Night Work
General Specification Section G9.17.17
Construction Plant & Equipment
General Specification Section 69.17.24
Temporary Access
General Specification Section G9.17.10
Housekeeping
General Specification Section G9.17.39
Welfare Facilities
General Specification Section 69.17.11
General Specification Section G11
Control of Employees and Vi
Environmental Management
9. | HIRARC Procedure ‘SSP - PDP2 - GENE - OVPR- PRO-
000054
10. | Incident Management Procedure KVMRT / PDP / SBK/ GEN / OP /
MSP / QSE / 0010
77. | Lightning & Severe Weather Procedure SSP-KKMT-DPT2A-SERD-PRO-
00001
72. | Trenching and Excavation Operations ‘SWI -SSP-PDP2-GENE-OVPR -ITN
00003.
1.3 MATERIALS
No Description Quantity
1. | Natural Soil Oo tba
1.4 Plant, Machinery & Equipment
No Equipment Description Quantity
1 | Backhoe For Excavation, backfiling and lavelling work -tba-
2 | Excavator For Excavation, backfilling and lavelling work -tba-
3 | Lony To transport material -tba-
7 tonne roller “tba
4 To compact the foundation
compactor
5 | Survey Equipment | To survey the building setting out and level 1 set
6 Water Pump: To pump the water out -tba-
‘CONSORTIUM KKM-TRE
SSP-KKMT-DPT2A-SERD-MST.00024 PAGE 20118OPEN CUT EXCAVATION WORKS. Revision: 02
|
1.5 MANPOWER
No | Type of Manpower | Job Function ‘Quantity
7 _| Project Manager | « Responsible for overall commercial, (Person _ |
| | contractual and technical performances
| associated with specific projects
| © Responsible to the Project Director
2 | Construction ‘Assisting Project Manager to ensure overall | 1 Person |
Manager ‘works implementation in order |
3 | Competent ‘* Competent person in charge (CIE) 1 Person
Engineer
‘Temporary Working | « Competent person incharge (TWO) 7 Person
Coordinator
Site Engineer Planning, coordination, monitor, arranging | 1 Person
and supervising construction
6 |Site Supervisor | * Supervise work at site 1 Person
7 | Safety Supervisor! | To control and ensure that work is 7 Person
Officer complying to the safety, health and
environment requirement
8 | QAQC Engineer ‘© To ensure the works carried out as per 1 Person
specification and control the quality of the
work
9 | Environmental Coordinate the environment control 1 Person
Manager / measures as detailed in the EMP or as
Officer recommended by the environmental
consultant (EC)
10 | Surveyor ‘© Setting out and level checking 1 Person
77_| Chainman * Selling out and level checking 2 Persons
72_| High Risk Wiligation Team
> Excavator Earth excavation’ trimming 1Person |
Operators
‘CONSORTIUM KKM-TR
‘SSP-KKMT-DPT2A-SERD-MST-00024
PAGE 30f 18OPEN CUT EXCAVATION WORKS Revision: 02
> Vibratory Rolier|* Compaction works 1 Person
Operator }
73_| General Worker __| a) Carry out odd jobs as and when required Tteam
74_| First Aider * Tohelp someone who is injured to keep 1 Person
them safe unti they can get more advanced
medical treatment.
‘CONSORTIUM KKIE-TRC
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 40f 18OPEN CUT EXCAVATION WORKS Revision: 02
1.6 CONSTRUCTION PROCEDURE
Site Ingress and Egress
Safe access routes will be provided by WPC for the ingress and egress of
personnel, material and equipment.
b) Adequate safety barriers. sign boards, advance warning signs would be used.
1.6.2 Preparatory Works
a) Construction team would conduct an investigation and acquire information about
site services might have been placed/embedded below the ground. Services,
wherever found shall be rerouted and protected to place in order to prevent any
affect at site activities.
[Link] Setting Out
a) Before start any works the surveyor have to give the setting out and mark the
alignment of the gridline and it was suggested to have an offset line to prevent the
reference alignment missing/ disturbed during excavation of works
1.6.3 Excavation
a) The area to be excavated shail be properly marked and clear before starting the
works.
b) Standing supervisor while excavating work in process will be monitoring and
instructing the operator to make sure the bucket work in safe zone,
c) The bank of excavated area shall be sloped 45 degrees and shall be maintained
to avoid a collapse of the bank into the excavated area.
d) Excavation must be made into 2:1 slope.
€) All excavated material shall be kept a minimum of 1.0 meter from the edge of
excavation or shall be stockpiled to the area des
nated by the Engineer.
) All cut slope shall be cleared of all loose rock fragments.
9) For foundation, as soon as the excavation reaches the required depth/elevation
the surface shall be leveled and shall be compacted to maximum dry density.
h) Before the compaction starts, it shall make sure that the excavated level is free
from standing water or excessive moisture content.
i) Inspection would be conducted during compaction for checking and approval.
‘CONSORTIUM KKM-TRC
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE Sof 18OPEN CUT EXCAVATION WORKS Revision: 02
.6.4 Backfilling Work
a) Backfiling of earth will be carried out layer by layer as per specifications
b) Backfill_material shall deposited and compacted equally for both side of
excavation area to avoid displacement.
©) Field Density Test ( FDT ) shalll be carried out to confirm degree of compaction.
‘CONSORTIUM KKN-TRO
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 60118OPEN CUT EXCAVATION WORKS Revision: 02 |
|
= L i}
2.0 SAFETY AND HEALTH
24 Job Safety & Health Analysis.
Job Safety and Health Analysis shall be carried on the project site. The hazard in a
Particular activity and the control measures implemented shall be briefed to the
workers during. safety induction, tool box talk and JSA briefing. Please refer to
attached Appendix 6.2.1 of Project Safety & Health Plan,
2.2 Information to Personnel
2.2.1 All workers employed in the project site must have CIDB green card.
2.2.2. Allnew workers and staff to attend KVMRT SHE Passport Scheme (Safety Passport)
& safely WPC induction training before commencing works site and attendances
shall be recorded in an inducti
2.23. All site personnel shall wear proper Personnel Protective Equipment (PPE) ~ Safety
helmet, Safety vest, Safety boots, Water boots, etc.
2.2.4 Monthly safety meeting shall be held with all the contractors related to the works,
2.2.5 Person in-charge of the work (PICOW) to conduct Pre-Task Talk before commencing
any work and witness by Site Safety Supervisor.
2.2.6 All workers to attend the weekly toolbox meetings conducted by the safety officer
held at site and attendances shall be recorded. Highlight on the machineries and
lorries movement to prevent the workers from getting stuck and accident happen at
site,
2.2.7 Allconstruction plant and Equipment to be inspected by person in-charge with the
consultation from SHE Department.
2.3 Emergency Arrangements
2.3.1. The actual potential emergency situation may arise during the works are:-
i. Fire or Explosion.
Accident of machinery with other construction vehicle or worker.
Collapse of structure or temporary structure.
iv. Topple or overturn of crane / heavy machinery.
v. Heavy rainstorm and flood.
vi. Fatality.
‘CONSORTIUM KKM-TRC
SSP-KKMT-DPT24-SERD-MST-00024 PAGE of 1823.2
2.3.3
23.4
23:6
23.6
vii.
vill
24
OPEN CUT EXCAVATION WORKS | Revision: 02
‘An Emergency response and communication team shall be formed at the site.
Please refer to the Appendix 5.2.2 for Safety, Health and Environment Emergency
Response Team and Flow Chart.
The organization chart, list of emergency contact person and relevant authorities with
their contact number shall be showed in the Noticed Board
The emergency situations which may occur are shown in the table Appendix 5.2.1 for
job safety and health analysis. The level of risk or severity of the accident dictates the
emergency level.
In the event of emergency, the site management staffs must evaluate the situation
and commence the necessary procedures as follow:~
Raise the alarm
‘Stop works
Remain composed
Make sure notifications of emergency or evacuation are in place for allworkers
surrounding the vicinity
Make sure all workers are assembled at designated assembly point
Make sure first aid kits are prepared at assembly point
All workers are told not to leave the assembly point until clear sign is issued
Headcount shall be conducted
First aiders shall attend to the injured workers
Prepare assessment reports for the losses
Permit Requirement
‘Some of the working areas require permission for work commencement and for
certain duration and limitation by relevant authority. It requires application to the
authority or relevant parties and the WPC shall notify the PDP. Permit to start work
shall be obtained before any commencement of works.
For night work, the area of work shall be adequately lit to facilitate works and
movements on site. Waming lights, directive signs, reflective aids and barriers shall
be placed at suitable location to forewarn all potential hazards. Lux meter level must
be available during night work. Work permit shall be applied to relevant party and
notify WPC SHO and PDP representative before any commencement of work
CONSORTIUM KKNETRE
SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 80f 18OPEN CUT EXCAVATION WORKS
Revision: 02
|
Item
Description
Person In-Charge.
Remarks.
Works Permit
Safety Manager,
Construction Manager,
Project Manager
Notify SC
Night Works Permit
| Safety Manager,
| Construction Manager,
Site Engineer, Site
‘Supervisor
Notify SC
Heavy Lifting Permit
Safety Manager,
Construction Manager,
Site Engineer, Site
Supervisor
Notify SC
Excavation Permit
Safety Manager,
Construction Manager,
Site Engineer, Site
‘Supervisor
Notify SC
‘CONSORTIUM KKM-TRC
‘SSP-KKMT-DPT2A-SERD-MST-00024
PAGE 90118OPEN CUT EXCAVATION WORKS Revision: 02
3.0
34
34.4
ENVIRONMENTAL ISSUES
Environmental Aspects, Impacts & Control Measures
The significant environmental impacts associated with the constructing reinforced
concrete works have been identified and listed in the Appendix 5.3 of the related
method statements.
Significant Environmental Impacts
[Link] Air Quality Monitoring
GS 11.21.1 (10) - All vehicles, plant and equipment with internal combustion engines
shall be maintained in good working order to ensure that exhaust emissions are
controlled to acceptable standards,
GS 11.21.1(12) — Public road shall be kept clear of soil and cleaned to remove any
residual soil contamination.
GS 11.21.1(13) - Open buming is prohibited at site.
GS 11.21.1(14) - The WPC shall notify the DOE of any premises or process that
discharges or is capable of discharging air pollutants into the open air, any industrial
plant and any fuel burning equipment or as per required under EQ (Clean Air)
Regulations, 2014.
GS 11.21.1(16) - Dusty materials shall be stockpiled within an enclosed area or
covered with sheeting
[Link] Water Quality Monitoring
GS11.21.2 (1) - Temporary drainage shall be constructed to channel the surface or
pump water into the silt trap.
GS11.21.2 (2) — The water discharged shall not exceed 50mg/I for TSS and 250 NTU
for turbidity
GS11.21.2 (11) ~ Spillage of oil and grease shall not be allowed to flow or discharge
into water courses or onto the ground.
GS 11.21.2 (17) - Clean rainwater that accumulates in bunded areas shall be
pumped out and drained to the adjacent waterway.
‘CONSORTIUM KKM-TRO
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 10 0f 18OPEN CUT EXCAVATION WORKS Revision: 02
[Link] Waste Management
GS11.7 (1) - WPC shall establish, implement and maintain the Waste Management
Plan (WMP) the WMP shall include the solid waste, topsoil, unsuitable material
disposal, muck and scheduled waste management.
GS 11.21.4 (2) - Wastes shall be collected and removed from work areas on a daily
basis. Accumulation of wastes in the work area shall be prohibited.
GS 11.21.4 (6) — Open burning of any wastes is prohibited.
GS 11.21.4 (11) — All scheduled wastes identified shall be handled in accordance
with the EQ (Scheduled Wastes) Regulations, 2005
[Link] Housekeeping
DEIA Approval Condition 4 - Housekeeping is an essential part of, Safety Health
and Environmental daily routine, Housekeeping must be conducted by PICOW on
daily basis, at least half an hour before leave the work site.
[Link] Erosion and Se
entation Control
GS11.21.3 (4) — Stockpiles areas shall be located away from the surface runoff
channels and watercourses.
GS11.21.3 (10) ~ Sediment control measures such as check dams, temporary earth
drain, slit fence, silt traps, etc. shall be constructed prior to commencement of works
and shall be maintained at all times.
GS11.21.3 (12) - Water from dewatering works shall not be directly discharged to
water courses. The water shall be channelled into silt traps.
[Link] Noise and Vibration Control
GS11.21.6 (1) ~ Move of heavy machineries shall be restricted to daytime working
hours am — 7pm and minimized during night time, weekends and public holidays
GS11.21.6 (6) — Noise generating equipment and machinery shall be inspected
regularly and maintained in good working condition to reduce noise generation at
source,
‘CONSORTIUM KKM-TRO
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 110/1840
44
42
43
5.0
© To monitor us
OPEN CUT EXCAVATION WORKS L Revision: 02
GS11.21.6 (7) — All noise generating equipment and machinery shall be shut down
when not in use.
GS11.21.6 (11) — Noise and vibration emitting from construction equipment shall be
placed away from sensitive receptors.
QUALITY ASSURANCE & QUALITY CONTROL
Contractual Requirements
* Material and workmanship specification - section 110 Earthwork.
Inspection & Testing
* Refer inspection and test plan (ITP) for open cut excavation works.
Follow up & Evaluation
+ Request for RFI
9 quality checklist. (Doc Ref: KKMTRC/PQP/DPT201/CSW06) &
(Doc Ref.: KKMTRC/PQP/DPT201/CSW26)
APPENDICES
Appendix 5.1: Construction Sequence
Appendix 5.2: Job Safety & Health Analysis,
Appendix 5.3: Environmental Operation Control Log
‘Appendix 5.4: Inspection & Test Plan
Appendix 5.5: Quality Control Inspection Checklist
Appendix 5.6: Profesional Engineer Calculation
‘CONSORTIUM KKM-TRC
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 120118OPEN CUT EXCAVATION WORKS | Revision: 02
Appendix 5.1:
Construction Sequence
‘CONSORTIUM KKM-TRC
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 130118OPEN CUT EXCAVATION WORKS |
Rowseno2 |
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|
|
OPEN CUT EXCAVATION WORKS WORKFLOW
[-ResPonsisitities |
MOS Briefing me
oY
[Conduct Pre Task Talk wee
Site Ingress & Egress wec
-—>{ Survey and Setting Out ee
Yes
‘Approved REL PDPISC
| Excavation works
T WwPC
No Yes
PDP/SC
Backfilling works ‘WPC
Yes
Housekeeping bites
vOPEN CUT EXCAVATION WORKS Revision: 02
SS ee ee pee ea Ses Ree cae ae ea
Appendix 5.2:
Job Safety & Health
Analysis
‘CONSORTIUM KKM-TRE
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REVISION: 00 =|
IMPACT SEVERITY =e
i 2 3 4 5
Minimal Minor Moderate Major | Critical
Project level Cost i Mis Sil [> 5 Mis 10Mi | >10 Mis 20M >20 Mi
Safely Incident None /FirstAid | Minor injury/<4 | Majorinjury/=4~|— Multiple major | Fataliy ’Muliple
Required dayslosttime | days losttime injuries. Fatalities |
<1 Mil >i MIS 25Mil_| >25Mis25Mi_| _>5Mis 10 Mi >10Mi |
| | |
| Cost package 05MIS15Mi | >15MIS25Mi | >25MiS5 Mi >MI |
| Level (Contract
less than 400 Mil) |
Project delays for No Impact to <2weeks impact | 2-4 weeks impact | 46 weeks impact | >6 week impact to
risks PDP critical path to critical path to critical path tocritical path critical path
impacting ertical (beyond agreed
path limits)
Programme Delay <4 wks: >4 wks = 8 wks >B wks <12wks | >12 wks < 16 wks >16 wks
per Package
(Contract) nae eee -
Environmental Minor Contamination | ~ Contamination’ | ~ Major source of trophic.
impact contamination at | contained within | polluton into public | contamination | environmental
works area the works area/ | space causing | causing adverse damage
light nuisance | public nuisance! | public heath & well
outside the work | discomfort | being
atea | |
Blockage of Local flooding to Local flooding to Inundation of Inundation of UGW
drainage leading to | excavation area entire work site Elevated & Ground | Tunnels / Stations
local flooding to Level Depots /
adjacent areas Stations / Utlty
Hee building
CONSORTIUM KKM - TRC
SSP-KKMT-DPT2A-SERD-JSA-00024| HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK | REVISION: 00
CONTROL (OCCUPATH SAFETY AND HEALTH) Pe
| PROBABILITY /
LIKELIHOOD
| Minimal | Minor | Moderate | Mejor Critical
{5 | Almost certain (75% -
400%) Moderate
/ (5)
| Likely to oceur 12 time
or more per year
‘Very Likely (50% to
75%) Moderate
Likely to ocour 4 times or
more per year
Likely - could happen
occasionally (25% to
50%)
| Likely to occur once a
| year
2 | Unikely - could happen
| rately (5% to 25%)
Likely to occur once in 5
fears
[7 | Very Unikely - probably
will not happen (0% to Moderate
| 5%) 6)
Unikely, but may
exceptionally occur
RISK RATING
Geen
CONSORTIUM KKM - TRC
‘SSP-KKMT-DPT2A-SERD-JSA-00024| HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK REVISION: 00
CONTROL (OCCUPATIONAL SAFETY AND HEALTH)
HIERACHY OF RISK CONTROL
‘Type of Control Description Most Effective
Elimination Complete removal of the
hazard, prohibition of the
activity or method
Substitution Replacement of a hazard with a
| process or substance that is less
hazardous———————-—-
Isolation Physical enclosure of the hazard
| to prevent contact, hazard
location inaccessible
Engineering Mechanisation, guarding,
exclusion zones, selection of
| plant and equipment et.
‘Administration Supervision, limiting working
hours, job rotation etc
| Personal Protecve Equipment | Provision of personal potecive
Least Effective
equipment, too! box talk training,
JSA briefing ete.
CONSORTIUM KKM - TRC
SSP-KKMT-DPT2A-SERD-ISA-00024OPEN CUT EXCAVATION WORKS
Appendix 5.3:
Environmental Operation
Control Log
‘CONSORTIUM KKM-TRO Pee
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lyrepusdeyOPEN CUT EXCAVATION WORKS | Revision: 02. |
Appendix 5.4:
Inspection and Test Plan
‘CONSORTIUM KKM-TRC
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NV1d LS3 GNV NOILO3dSNIOPEN CUT EXCAVATION WORKS Revision: 02
Appendix 5.5:
Quality Control Inspection
Checklist
‘CONSORTIUM KKM-TRO
‘SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 17 0f 18[Work Package Contractor Project
CONSTRUCTION AND COMPLETION OF SERDANG MAINTENANCE DEPOT,
i) CONSORTIUM KxN-TRC ra EXTERNAL WORKS AND OTHER ASSOCIATED WORKS
[Contract No. : MRTCORP/KVMRT-SsP/DPT201/CW/023/08/2017 ppr201,
EXCAVATION WORK CHECKLIST
Project RFINo,
Location Date
Drawing No Block No
Gridline/Zone Level
‘Acceptability
Item Description ‘wee SC POP. Remarks
Yes | No | ves | No | Ves | No
SITE CLEARING
1_ [Setting out
2__|Clearing and removing top soll
EXCAVATION
Setting out and slope peg,
Layout, alignment and dimension as in drawings
[Access route to cut area
[Founding level
R.E/ C.0.W. Comment :
1) Non-Conformances 3) Re-Inspection
2) Disposition / Correction 4) Comments
Name/Signature oF
Works Package Contractor Designation:
WPC Representative
Date:
Name/Signature of
Supevising Consultant Designation: Date:
‘SC Representative
Name/Signature of
Project Delivery Partner Designation: Date:
POP Representative
Doc Ref.: KKMTRC/POP/DPT201/CSWO6 Revision: 00 Effective Date: 12/09/2017[Work Package Contractor os
|CONSTRUCTION AND COMPLETION OF SERDANG MAINTENANCE DEPOT, EXTERNAL WORKS|
4G} consormun e-ree ee
Janae No, :MRTCORE/[Link]/0PT01/0N/022/08/2017 ppr201
FILLING WORKS CHECKLIST
Project, RAIN.
Loeation ate
Drawing No Block No
Gridine/2ane evel
Recep
tem Description wre st POP Remarks
Yex_[_Wo_[ Ye [wo Yes We
Lune
[arproved pe
[seting out ard slope pe
Layout, sgament sa cimandon an arawnge
rd ours mata
Ince routevo Are
Proper compaction (eines ef 25m each ayer
Ferran evel andy te
[RILG UNDER FLOOR AND APRON
[aepoved pe and owe of material
oper compaction Tease Thane nat wea
1ssmm exch ayer),
[aplication af an termite wanted
RE/ COW. Comment
1) Non Conformances 3) Renspection
WoposTion Correction “comments
Wame/Signatare of
Works Package Contactor Designation bate:
WC Representative
Ware Signature oF
Supevising Consltant, Designation: bate
Sc Representative
WareSignatae of
Project Delivery Partner Designation ate:
PDP Representative
Doc Ret KKMITRC/POP/OPT201/CSW2 Revision: 00 fective Date: 2/02/2018,| OPEN CUT EXCAVATION WORKS | Revision: 02 |
[Steerer |
Appendix 5.6:
Profesional Engineer
Calculation
CONSORTIUM KKM-TRC
SSP-KKMT-DPT2A-SERD-MST-00024 PAGE 18 0f 18JURUTERA PERUNDING SKA SDN BHD (0209371)
Givil & Structural Consulting Engineer
‘1F-19, 1OT Business Park, Persiaran Puchong Jaya Selatan, Bandar Puchong jaya, 47170 Puchong, Selangor DE.
‘Tel: +608 80707992 Fax: #6038070 7993 E-mail: kangyookbeng@[Link]
PROJECT MASS RAPID TRANSIT LALUAN 2:
SG BULOH - SERDANG - PUTRAJAYA (SSP)
PROJECT PACKAGE:
PACKAGE DPT 201
CONSTRUCTION AND COMPLETION OF SERDANG
MAINTENANCE DEPOT, EXTERNAL WORKS
AND OTHER ASSOCIATED WORKS
For Approval 29.07.18] KY | WH | WH
DESCRIPTION DATE [PREPARED | CHECKED | APPROVED
SERDANG DEPOT
DESIGN REPORT FOR
SLOPE STABILITY ANALYSIS FOR
OPEN CUT EXCAVATION WORKS
TFROFESSIONAL ENGINEERS ENDORSEMENT
17096-MRT(DPT201)-SSA-OCE-01| SIA | PROJECT MASS RAPID TRANSIT LALUAN 2: SG | Doo. No.
SKA BULOH - SERDANG - PUTRAJAYA (SSP) | 17096-MRT(DPT201)-
PACKAGE DPT 201 SA-OCE-0L
'SERDANG DEPOT pty Toe
DESIGN REPORT FOR SLOPE STABILITY ANALYSIS.
er .
TABLE OF CONTENTS
1. GENERAL
2. SOIL PARAMETERS
3. SLOPE STABILITY - BISHOP'S METHOD
4, MATERIAL PROPERTIES
5. DESIGN STANDARDS AND CODES OF PRACTICE
6. FINDINGS
A = Information Received
* Serdang Depot — Building Site Plan (Key) Site Plan (Zone 3)
+ SI for Serdang Depot Site - Simplified BH Profile Drawings
(TOOB)
+ Serdang Depot ~ Earthworks Layout Plan & Cross Section
+ Serdang Depot ~ System Cable Containment Layout Plan
B_ _- STB2010 Slope Stability Software Analysis Output
¢ MRT DPT201 — Open Cut Excavation — TYPE | (H < 3m)
* MRT DPT201 — Open Cut Excavation - TYPE 2 (3m
SKK BULOH - SERDANG - PUTRAJAYA (SSP) | 17096-MRT(DPT20
PACKAGE DPT 201 S84-0CE01
'SERDANG DEPOT Prepercdty | Revision
DESIGN REPORT FOR SLOPE STABILITY ANALYSIS
FOROPEN CUT EXCAVATION WORKS KY gL 4of 5
Figure I : Bishop's method
The two moments are calculated by subdividing the sliding wedge into a large number of
vertical slices. It is assumed that on the vertical side planes of the slices only horizontal
(normal) stresses are acting, and no shear stresses, see Figure 2
Figure 2 : Bishop's methodPROJECT MASS RAPID TRANSIT LALUAN 2: SG] Da: No
BULOH - SERDANG - PUTRAJAYA (SSP) _| 17096-MRI(DPT201)-
PACKAGE DPT 201 SSA OCEAL,
'SERDANG DEPOT. pasty | Revisor
DESIGN REPORT FOR SLOPE STABILITY ANALYSIS
FOROPEN CUT EXCAVATION WORKS. KY Sof 5
4.0 MATERIAL PROPERTIES
4.1 Steel Member : Universal Beam
(a) Steel Quality
According to BS 4360:
Minimum temperature is 20°C
Standard profiles 243A
Welded plates 243A
Bolts and Nuts 8.8 ISO 898-1 ISO 898-2
(ASTM A325)
‘Young's modulus of elasticity £210,000 MPa (N/mm?)
Poisson's ratio 203
Density 7850 kg/m?
5.0 | DESIGN STANDARDS AND CODES OF PRACTICE.
In STB2010 Slope Stability Analysis
+ Method of calculating the FOS _: Bishops simplified method
+ FOS required 12
6.0 FINDINGS
The open cut excavation is found to be stable based on the analysis output as follow:
i Open Cut Excavation ~ Type I (H < 3m), F.O.
1.509; > 1.20 OK!
ii, Open Cut Excavation —‘Type 2 (3m 1.20 OK!
ili, Open Cut Excavation — Type 3 (Sm 1.20 + OK!APPENDIX A
Information Received
Serdang Depot - Building Site Plan (Key)
Site Plan (Zone 3)
SI for Serdang Depot Site - Simplified BH
Profile Drawings (TOOB)
Serdang Depot - Earthworks Layout Plan
& Cross Section
Serdang Depot - System Cable
Containment Layout Plangt
SS a LS SSSERONNGDEPOT.
é
.
4
:
1"HaeFORRORATENORToe
KERAJAAN MALAYSIA
(areomaroromi cu
fee ss Ea
FORRCORUATENOMTFERRORMTONOMYERAJAAN MALAYSIA
SECTION3-3TR RORUTONOMTpoimeks Senos we
eee sete Se
TUTTO aeFORIRFORATONOWY I "ar ranarocsa [aSECTION 2.2
(SHEET 2 0F 4)
Cem es@
KERAJAAN MALAYSIASEROANG DEPOT2 ES eee ee
§ 8 SHiS) 3 HR Ff B'S BEES &
5 i
Busi|GHE 8
ik 8
is ee as
i
i z
gil a Ffanse
itm
Sa ‘peasLEcEN0 Br wee STENAPPENDIX B
STB2010 Slope Stability Software
Analysis Output
e MRT DPT201 - Open Cut Excavation -—
TYPE 1 (H < 3m)
« MRT DPT201 - Open Cut Excavation -—
TYPE 2 (3m < H < 5m)
« MRT DPT201 - Open Cut Excavation -
TYPE 3 (5m < H < 7m)‘$TB2010 - Slope Stability
Copyright © 2010 by A. Vorut
MRT DPT201-Open Cut Excavation (TYPE 1)
General Data
Licensed User SKA
File Name Open Cut Excavation (9m). 01.
Problem Nome MAT DPT201-Open Cut Excavation (TYPE 1)
Number of Sioes ‘000
Relave Horizonial Force: 0.000000
Number of Nodes 22
[Number of Sol Polygons 1
Figure with critical stip circle
Coordinates of Nodes
Node x y
. 1000 3.500
2 000 5.500
3 3000 5.500
4 3000 3.500
5 2000 © 900,
8 0.000 = 0.000
7 0.000 © 0.000
a 10.000 1.000
8 10.900 0.000
10 0.000 © 0.000,
" 0.000 = 0.500
2 1's00 2.000
3 2500 © 3.000
“4 i000 = 3.000
5 10.000 0.000
8 0.750 0.500
7 2000 2.000
48 0.000 = 0.500
10 0.750 © 0.500
2» 000 1.000
a Zo = 000,
2 2500 © 1.000
Paget'$TB2010 - Slope Stability
SKA, MRT DPT201-Open Cut Excavation (TYPE 1)
Structure of Polygons
Window of centers of tip cles
Nodes 123 4
hed point of al stp circies
Node 5
Water Polygon
Nodes 6 7 18 19 2 1 2
Soll Polygons
1 Nodes 10011 16 12 17 19 16
Properties of Soils
Soi we Ws Ko
KNin?KNine =
1 17000 20.000 0.600
Output Data
Safety Factors
1ex9 167917311797 1.875,
tex teor 71917784850
16051644 116051761141
tseo 1626 tere | 17491825,
‘era 160018601726 1808
tseots03 tea 1700 1.700
ses 1577 4627 46031778
ism tse 461116781764
tsar 549 tsa tees 1752
151315371583 test 1742
1503 1528 «1572 «16401734
Critical slip circle
Center: x= 1.000, y= 3.500, Radius:
Kine
5.000
3.600,
phi
egyees
26.000
2080 2211
2oer 2201
20s 2101
Zo 2.182
2090 2175
2020 2170
2012 2168
2.005 2.160
200 2374
2003 2.105
2000 2203
F= 1.509
Pir
P
2.368
2359,
2354
2381
2.350
2.352
2358
2368
2385
2a
287
2587
2587
2540
2.352
2.560
2572
2380
2e14
287
2.603
2758
en
0.000
2703
2770
2700
2704
2a13
2830
2872
2016
2973
3.048
3aa7
Page2'$TB2010 - Slope Stability
Copyright© 2010 by A. Verult
MRT DPT201 - Open Cut Excavation (TYPE 2)
General Data
Loensed User ska
File Name ‘Open Cut Excavation (5m)_01.stb
Problem Name MAT DPT201-~ Open Cut Excavation (TYPE 2)
‘Number of Stcos 1000
Folatve Horizontal Force: 0.000000
Number of Nodes: 92
Number of Sol Polygons : 2
Figure with critical slip circle
2
soot
7
Fe 1.432
Input Data
Coordinates of Nodes
Node x y
1 2500 6.000
2 2500 8.500
a ‘5000 8.500
4 5000 6.000,
5 3750 0.900,
6 1000 0.000,
Page 1
“
trSTB2010 - Slope Stability Poge2
SKA, MRT DPT201 - Open Cut Excavation (TYPE 2
1 0.000 0.000
3 10.000 1.000,
8 10.000 0.000,
10 0.000 0.000
" 0.000 = 0.400
2 2500 3.400
3 3.000 «= 3.400
“ 10.000 5.000,
5 10.000 0.000,
6 0.000 0.400
7 10.000 1.900
1B 0.500 = 0.400
9 4250 1.900
2 5.000 1.900
2 O50 0.400
2 4250 1.900
2 1760 1.900
24 3.500 4.400
2% 4000 4400
% 4300 5.000
a 0.000 9.000
Ea 0.000 = 0.400
2 0500 0.400
30 0800 = 1.000
3 1750 1.000
2 2300 1.000
Structure of Polygons
Window of cantor of tip crles
Nodes 123 4
Fixed point of al ip ices
Node 5
‘Water Polygon
Nodes 6 7 27 28 29 0 0 2 8 9
Soil Polygons
1: "Nodes 10 16 $8 19 20 17 15 27
2: Nodes 16 11 21 22 23 12 13 24 25 26 14 17 20 10 18
Properties of Soils
Soll we Ws Ko © phi PF 0 cp
KNim? KN? kiin® agrees ™ ™
1 18000 20.000 0.500 © .000 27.000 P 0.000
2 17000 20000 ©0500 © 5.000» 26.000 P 0.000
Output Data
Safety Factors
14e7 1547 1.603, iar 4811 1920 2081 2.280 2.505 2.860
i4so 15301596 1725 4802 1905 2080 «2218 2.462 2797
14811532 1.500 1728 «4798 «4804 © 2ozt_ 210024212737
14731525 1.589 7a 4902 4888 2007-2163 -2:388 2.680
146815191578 1719 1803 118909992143 2352 2.629,
145915121572 i7i7 4802 1809 1909-2198 -2523 2505
145211506 1.568 4718 48091902 2019-2134 «2903 2.550
wags 1501 1.564 175 1806 1.908 2023-2147 2.205 2.528,
14ao 14971561 ie 1810 1916 © 2035-2168 «2305 2522
waag 148311559 1719 1818 1926 © 2050-2188 2348 2542
14321490 1.558 irae 48241939 2069 2209 2.382 2.606
Critical slip circle
Center: x= 2.500, y= 6.000, Radius: 6.350, F= 1.432‘$TB2010 - Slope Stability Page 1
Copyright © 2010 by A, Vert
MRT DPT201 - Open Cut Excavation (TYPE 3)
General Data
icensed User kA
ie Nam Open Cut Excavation (7m)_ 0%.
Problem Name MAT DPT201 - Open Cur Excavation (TYPE 3)
Number of Slices 1000
Relative Horizonial Force: 0.000000
Number of Nodes 36
[Number of Sol Polygons : 3
Figure with critical slip circle
2
16
i8782010 - Slope Stability Page 2
SKA, MRT DPT201 - Open Cut Excavation (TYPE 3
Input Data
Coordinates of Nodes
Node x y
1 2500 8.000
2 2500 17.000,
3 S500 11.000,
4 5500 © 8.000
5 2200 = 4.050
6 000 © 0.000
7 0.000 © 0.800
a joo0 3.000
o 0000 0.000
0 000 0.000
it 4250 © $400
2 4750 © 6.400
8 5550 7.000
" 0000 7.000
6 10.000 0.000
6 0,000 0.800
7 10.000 2.400
8 2500 3.900
6 i000 3.900
2» ‘500 0.800,
a 1250 2.400
2 0500 = 0.800
2 1780 2.400
24 4250-200
28 1750 2.400
26 3.000 3.900
2 3750 5.400
28 5250 6.400
2 3800 © 3.000
30 0500 © 0.800
a 1250-2400
Fa 1750 2.400
3 2050 © 2.000
34 3.000 © 3.000
35 3.550 3.000
3 3500 3.000
Structure of Polygons
‘window of centers of sip circles
Nodes 12 3 4
Fheed poitofallip cies
Node 5
‘Water Polygon
Rodos 6 7 90 31 32 0 34 35 96 20 8 9
‘Sol Polygons
Ty Nodes 10 16 20 21 23 17 15
2: Noses 16 22 28 25 1B 19 17 23 21 20
3: Nodes 18 26 27 11 12 28 13 i 19
Properties of Solls
Sot we We Ko © hi PF poo cp
Win? kn? kin? degroos = ™
1000 20.000 © 000 6.000 27.000 0.000
1 P
2 1g000 20.000 «0500 © 6.000 27.000 P ‘9.009
3 y7o0 20.000 0800 = 5.000 28.000 P 9.000'STB2010 - Slope Stability
SKA, MRT DPT201 - Open Cut Excavation (TYPE 3
Output Data
Safety Factors
1906 417145,
1363 1402 1.420
1371388 tate
135801374 1308
134813611389,
133013481368
13813081356
se 1328 1340
1341314 1328
qs 13051317
va 1301 1305
Critical stip circle
Center: x=
2.800, y=
sei 1.524
sass 1508
14431491
sasz 1474
141s 1458
1308 tat
1388 1425,
1368 1409
1354 1.304
io 1370
1328 1386
8.000, Radius:
1876 1.699
15601837
1583 1828
15271814
asi 1802
1498 1.590
ia7e 1578
14831567
1458 1.557
tast 158
tase 1581
3.950, F=
1879
1382
1827
11808
1789
4780
1763
1778
774
17s
1778
2.088
2049
2o12
4970
41950
1928
41908
892
1895
41908
1918
2
PagesAPPENDIX C
Drawings
* Open Cut Excavation (TYP.)
[Drawing No: SSP-H-KKMT-DPT2A-SERD-
CNS-CRS-010027 ([Link])]os
KERAJAAN MALAYSIA
ROJEKUASS RAPD TRAST ALLAN?
5 BLLOW-SEROANG. PUTRAIAYA(SSP)
aNTRANGE OEP EXTERNAL WOKS AMD THER
wo a0: Ln) Pat (SPAD)
<4 MMC-GAMUDA
KyRT (PDP SSP)
Consonrium
voce Tre
(OPEN CUT EXCAVATION (TYP OPEN CUTEXCAVATION GP, CoPEN cur ExcAVATION (TP See
ate ne see Of aee SIVPE 9(9800 <1 7000) Sa
VERA PEUMONG SSO
SKA aoe
ban RT er er fer fer
PACKAGE DPT 201
(OPEN CUT EXCAVATION (TYP.)
‘SHOP DRAWING ay
Pa