Service Manual M1913N
Service Manual M1913N
M1913 (WHITE/BLUE/BROWN)
SERVICE Manual
2. Specifications
3. Operating Instructions
6. Troubleshooting
8. Wiring Diagram
MODEL M1913
MAGNETRON OM75P(31)
Defrost
Cooking Power
Control Knob
Instant
Reheat
Timer Knob
Open Door
Push Button
ROLLER RING
OPEN DOOR
DOOR TURNTABLE PUSH BUTTON
LATCHES
DOOR COUPLER
SAFETY
INTERLOCK HOLES
297mm
241mm
336mm
517mm
379mm
Important: If any problem is experienced in the operation of the oven, please refer to the section on page 4
"what to do if you are in doubt or have a problem."
1. Place the frozen food in the oven and close the door.
2. Turn the COOKING POWER CONTROL knob to Defrost symbol.
3. Turn the TIMER knob to select appropriate time.
Result: Defrosting begins.
When Defrosting has finished, the oven beeps.
H. V. Trans
Screws
Door "C"
After replacement of the defective component parts of the door, reassemble it and follow the instructions below for proper
installation and adjustment so as to prevent an excessive microwave leakage.
1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven
face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment.
2. Adjust so that the door has no play between the inner door surface and oven front surface. If the door
assembly is not mounted properly, microwave energy may leak from the space between the door and
oven.
3. Do the microwave leakage test.
5-2 Magnetron
Precaution
For continued protection against radiation hazard, replace parts in accordance with the wiring diagram and be sure to use the
correct part number for the following switches.: Primary and secondary interlock switches and the interlock monitor switch all
together. Then follow the adjustment procedures below. After repair and adjustment, be sure to check the continuity of all
interlock switches and the interlock monitor switch.
1. When mounting Primary switch and
Interlock Monitor switch to Latch Body,
consult the figure below.
CAUTION
MICROWAVE RADIATION
PERSONNEL SHOULD NOT ALLOW EXPOSWRE TO MICROWAVE RADIATION FROM MICROWAVE GENERATOR OR
OTHER PARTS CONDUCTING MICROWAVE ENERGY.
The output power of the magnetron can be measured by performing a water temperature rise test.
Equipment needed
* Two 1-liter cylindrical borosilicate glass vessel (Outside diameter of 190mm)
* One glass thermometer with mercury column
NOTE: Check line voltage under load. Low voltage will lower the magnetron output. Make all
temperature and time tests with accurate equipment.
1. Fill the one liter glass vessel with one liter of water.
2. Stir water in glass vessel with thermometer and record glass vessel's temperature as T1. (10±1ûC)
3. After moving the water into another glass vessel, place it on the center of the cooking tray. Set the oven
to high power and operate for 45 seconds exactly. (2 seconds included as a holding time of magnetron
oscillation)
4. When heating is finished, stir the water again with the thermometer and measure the temperature rise as T2.
5. Subtract R1 from T2. This will give you the water temperature rise. (DT)
6. The output power is obtained by the following formula;
NOTE 2: Output power in watts is computed by multiplying the temperature rise (step E) by a power
factor of 91 in case of centigrade temperature.
5-13-2 At least once a year have the microwave energy survey meter checked for accuracy by its
manufacturer.
Fuse blows Defective primary Check continuity of the primary switch terminals with Replace the primary
out when interlock switch wire removed using a multimeter. If there is continuity interlock switch
door is ary winding. between switch terminals when door is opened,
opened. the switch is defective.
Defective interlock Check continuity of the monitor switch terminals Replace the interlock
monitor switch with wire removed by using a multimeter. monitor switch
If there is continuity between switch terminals
when the door is closed, the switch is defective.
Fuse is Layer short of the The fuse will not blow right away, but if it blows in a Replace H. V. Transformer
open. secondary coil of few seconds, then there is a layer short.
H. V. Transformer If the fuse blows with H. V. Trans secondary open, the
transformer may be faulty.
2) Poor contact of Check continuity of power supply cord. Also check Adjust or replace the
power cord whether the power cord is securely wired. power supply cord.
3) Defective lamp The fan motor rotates, but lamp does not light. Replace the lamp.
Oven lamp 4) Defective timer Check the terminals of timer for continuity, Replace the timer.
does not contacts turning the timer knob ON and OFF repeatedly.
light.
5) Thermal cutout In this case the oven lamp and fan do not Replace the
S/W open turn on thermal cutout S/W
1) Defective If 220~230V is found at motor terminals, the motor Replace the motor.
Fan does fan motor. should be replaced.
not operate.
2) Defective con- The oven lamp does not light and fan motor Replace the timer.
tacts of timer does not operate.
NOTE: Interlock monitor switch must be replaced when the fuse is blown out.
1) Too small If a small amount of food is heated for a long time, To increase the oven
a load period of microwave may turn off during operation. load, add a glass of
Microwave water into the oven.
turns off
during cook- 2) Defective Check to see if the magnetron thermal cutout switch is Replace thermal cutout
ing cycle. magnetron activated at a temperature higher than 150˚C. switch.
thermal
cutout S/W
Electric Incomplete Make sure that qrounding of the power supply cord has Rewire.
shock is qrounding been done properly.
felt.
Door does 1) Broken door Remove the cabinet for inspection. Replace door hinges.
not operate hinges Check the door hinge.
properly
2) Missing or Check if the screws are secured well to the door hinge. Fasten or tighten.
loose screw
1) Defective If the timer does not operate with 220~230V applied to the Replace timer.
Timer does timer motor terminals, the timer motor amy be faulty.
not operate.
2) Defective The lamp does not light. Replace timer
contacts
of timer S/W
Cooking tray 1) Defective Check to see if 21V exists at the motor terminals. Replace drive motor.
does not drive motor If so, motor will be defective.
rotate.
1) Blocking of Check if the air inlet or outlet ventilation is blocked Keep a distance of
the ventilatior by the wall or other objects. 100mm from the
wall or the objects.
Magnetron 2) Defective If the fan motor does not operate with 220~230V applied Replace fan motor.
thermal fan motor to the terminal, the motor may be faulty.
cutout
switch 3) Too small a If a small amount of food is heated repeatedly over To increase the oven
OFF load or no a long period of time, microwave turns off during load, place a glass of
load operation. water into the oven.
1) Open cathode Check the terminals with a multimeter to see Replace magnetron.
of magnetron if the heater circuit is open.
2) Defective Check the H. V. Diode for continuity in the reverse and Replace H. V. Diode.
- H. V. Diode normal directions using megger. If there is continuity
in the reverse direction, the H. V. Diode may be faulty.
(In this event H. V. Capacitor will be hot)
Food is 4) Defective If there is a crack in the magnetron antenna (dome), Replace magnetron.
not heated. magnetron the magnetron is defective.
5) Poor contact Check if the screws are secured well to the door hinge. Replace or adjust.
of primay and pressing it ON and OFF repeatedly.
interlock switch
6) Open coil of Check the continuity of primary coil and secondary Replace the
H. V. Trans- coil. If there is no continuity, H. V. Transformer is H. V. Transformer.
former defective.
Microwave H.V.Transformer 1) Check if the primary and secondary coil is open or shorted. Replace.
cooking does * Resistance of primary coil: Approx. 2.30 Ω
not work. Resistance of secondary coil: Approx. 123 Ω
2) Check if the MGT Heater Voltage is approx. 3.3V AC.
Caution : High voltage !
Fan motor Fan motor Check if the motor coil is open. Replace.
does not rotate.
D3
D4
D2
D1 M1 M2
M3
M4
D6
D5
M31 M30
M25 M5
M23 M6
M24 M14
M9
M10
B2
B3
M21
M13
M22 B4
M26 B1
M8
M15
C5 M7
M12
C6 M17 M16
C4 M18
M19
C3
M27
C2 M20
C7
C1
M28
M29
HIGH VOLTAGE
DIODE
TO CHASSIS
FA F
RED
RED
H.V.FUSE
BRN
SYMBOL COLOR
BRN BROWN
RED BLK BLACK
BLU
RED RED
BLU BLUE
ORG ORANGE
HIGH VOLTAGE
TRANSFORMER