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Sample Instruction Manual PDF

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0% found this document useful (0 votes)
146 views25 pages

Sample Instruction Manual PDF

Uploaded by

Konigs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Instruction Manual

Mixing Tank 1300L

Please read and follow this op-

erating manual before putting


Mixing Tank 300L

BAF0008.1 01.09
the machine into operation.

Printed in Indonesia Keep it in a safe place for future

use.
Foreword
Foreword

Dear Customer,

You have chosen one of the quality products from our wide range of
Konigs Multi agricultural machinery. We thank you for your confidence
in our products.

On receiving the machine, check to see if it was damaged during


transport or if parts are missing. Using the delivery note, check that
the machine was delivered in full including the ordered special equip-
ment. Replacement will be made only if a claim is filed immediately!

Please read and follow this operating manual—in particular, the safety
instructions—before putting the machine into operation. Only after
careful reading will you be able to benefit from the full scope of your
newly purchased machine.

Please ensure that all the machine operators have read this operating
manual before they put the machine into operation.

Should you have problems or queries, please consult this operating


manual or give us a call.

Regular maintenance and timely replacement of worn or damaged


parts increases the lifespan of your machine.

User Evaluation

Dear Reader

We update our operating manuals regularly. Your suggestions for


improvement help us to create ever more user-friendly manuals.
Please send your suggestions to:

PT. Konigs Multi Teknik

Green Sedayu Bizpark, Blok DM 15 29,

Jl. Daan Mogot [Link] 18, RT.3/RW.8,

Kalideres, Kec. Kalideres, Kota Jakarta Barat,

Daerah Khusus Ibukota Jakarta 11840

Phone: (021) 22521028

WA: +62 857-7781-2069

E-mail: [Link]@[Link]

Please study this manual carefully before operating the machine, you are welcome to call 

our service department or check in our website for any inquires if you can not find any answer
in this manual.


Operators must be well trained by our authorized technician before operating the machine. 


The instruction manual is only supplied for your reference. We will not give further 

notice if any alternation is made. We reserve the right to vary this manual without prior notice. 


Please keep this manual carefully for future application.

Groundkeeper Jumbo BAF0008.1 01.09 2


Identification data

Identification data

Enter the machine identification data here. You will find the identifica-
tion data on the rating plate.
Machine identification number:
(ten-digit)
Type:
Year of manufacture:
Basic weight (kg):
Approved total weight (kg):
Maximum load (kg):

Manufacturer’s address

PT. Konigs Multi Teknik


Green Sedayu Bizpark, Blok DM 15 29, Jl.
Daan Mogot [Link] 18, RT.3/RW.8, Kalideres,
Kec. Kalideres, Kota Jakarta Barat, Daerah
Khusus Ibukota Jakarta 11840

Phone: (021) 22521028

WA: +62 857-7781-2069

E-mail: [Link]@[Link]

Spare part orfers

PT. Konigs Multi Teknik


Green Sedayu Bizpark, Blok DM 15 29, Jl.
Daan Mogot [Link] 18, RT.3/RW.8, Kalideres,
Kec. Kalideres, Kota Jakarta Barat, Daerah
Khusus Ibukota Jakarta 11840

Phone: (021) 22521028

WA: +62 857-7781-2069

E-mail: [Link]@[Link]

Formalities of the operating manual

Document number:
Compliantion date:
Copyright PT. konigs Multi Teknik, 2023
All rights reserved.
Reprinting, even of extracts, is only permitted with the approval of
PT. Konigs Multi Teknik

Groundkeeper Jumbo BAF0008.1 01.09 3


Table of Contents

4 Groundkeeper Jumbo BAF0008.1 01.09


1

1.1

5 Groundkeeper Jumbo BAF0008.1 01.09


Groundkeeper Jumbo BAF0008.1 01.09 6
1.2

7 Groundkeeper Jumbo BAF0008.1 01.09


1

Groundkeeper Jumbo BAF0008.1 01.09 8


1.6

9 Groundkeeper Jumbo BAF0008.1 01.09


1.7

1.8

Groundkeeper Jumbo BAF0008.1 01.0910


1.9

1.9.1

11 Groundkeeper Jumbo BAF0008.1 01.09


Groundkeeper Jumbo BAF0008.1 01.09 12
General safety instructions

1.9.2

Groundkeeper Jumbo BAF0008.1 01.09


13
General description of the machines

2. General Description of the machines

2.1 Main structure

Structure Statemen

YX - VME350L Vacuum emulsifying unit is mainly consisted of main pot, grease pot, Water
pot, electric control panel, hydrulic system, vacuum system as well as the framework. The main
pot includes isotropic stirring pot, the homogeneus unit and bidirectional mixing tools.

14
General description of the machines

2.2 Working Principles


The material is preheated and stirred in water and grease pot, and then will be leaded
into the homogeneous pot in vacuum situation by the conveyor pipe.

The material is stirred in the homogeneous pot. There is a Teflon scraper (scraper
throughout to cater to pot shape, sweeping material sticking on the wall), unceasingly
producing the new interface.

The frame agitator and its reverse stirring leaf are operating by cutting, compressing
and folding to stir and mix the materials which will flow down to the homogenizer.

The high speed rotation of the rotor and stator will shear, shock the materials to be
sheared in the shear cracks, producing the particles whose size is 200nm~2μm.

The pelletizing, emulsification, mixing, homogenizing and dispersion of the materials


can be done in a very short time. Since the homogeneous pot is under the vacuum
state, the bubbles generated in the material during the mixing process will be siphoned
quickly. After the homogenizing finished, raise the pot lid and press the dumping button
and the materials will flow from the pot to the outer container.

(Or you can open the valve at the bottom of the pot and pressure valve to discharge
the mixed material directly).

The heating temperature of the homogenous pot is displayed on the temperature


controller located on the control panel. Homogeneous mixing and paddles stirring can
be used separately or simultaneously. The isotropic frame and blend knife can be used
at same time or separately.

The homogenizing time can be changed according the material property and the time
can be adjusted by customer via the control panel. Open the cleaning ball valve to
clean the pot after work.

15
General description of the machines

3. Console Panel

Instruction
Operator can Set proper speed, temperature, pressure and emulsifying time based on the
production Process
Press down the hydraulic switch before pressing switch to rise/lower the crossbeam
Please follow the flow chart in Part 4 to operate the system.

16
General description of the machines

4. Working Flow Chart

17
General description of the machines

5. Technical Parameters

18
6. Caution

Since the homogenizing cutter has a very high speed when operating, don’t
run it in empty pot in case that parts overheat will effect the pot seal.
Ground wire should be connected to the ground to make sure of the electricity
safety.
Homogenizer is running reversely when we look it from up view. Please jog to
try to switch the motor when the motor is connected to electricity or after a
long time without running. The stirring frame is turning reversely from the top
view. Try to jog the agitator until it runs smoothly and then operate the
homogenizer.
Joggle the machine to check any unusual behavior of the agitator and scraper
before running the machine in full speed. Eliminate machine errors immediately
if they are existing.
Make sure the pot lid, nozzle cover sealed properly before turning on the
vacuum pump.
Shut off the vacuum ball valve before turning off the vacuum pump.
The vacuum pump can start operation when the homogenizing pot is well
sealed. If the vacuum needs to be run under open air for special requirements,
don’t run the pump over 3 minutes.
Cut the power before any cleaning or maintenance of the machine
Do not put your hand into the pot when the equipment is running.
Stop the machine when unusual noise occurs. Check the machine thoroughly
and fix the problem before re-starting the machine.

19
7. Installation, Commissioning and Maintenance

Connect the right power supply to the machine and make sure that the ground
wire is connected to ground. Turn on the main power and the power indicator
will light up.( Jog to try to switch the motor when the motor is connected to
electricity or after a long time without running. The stirring frame is turning
reversely from the top view. Try to jog the agitator until it runs smoothly and
then operate the homogenizer. ).
Connect all the hoses on the homogenizing pot in a right way (including
overflow hoses, outlet hose and dumping hose).
Make sure the pot lid, nozzle cover sealed properly before turning on the
vacuum pump before taking out the vacuum. Close all valve ports on the lid
and open the vacuum valve on the lid. Then turn on the vacuum pump and
turn it off when the air is taken out. Close the vacuum valve at the time. (Please
refer to the flow chart for details)
Homogenizing cutting, scraper stirring: Turn on the homogenizing cutter and
scraper frame after feeding the material into the isotropic pot. Joggle the
motor and check the stirring scraper before start. If there is any errors, stop
and machine solve the problems immediately before resetting.
The vacuum pump can start operation when the homogenizing pot is well
sealed. If the vacuum needs to be run under open air for special requirements,
don’t run the pump over 3 minutes.
Do not run the vacuum pump without material in the pot. Do not block the
pump exhaust when running.
Check and lubricate the bearings and other critical components regularly.
Keep homogenizing pot clean. Wash the parts where the homogenizing pot is
connected with the working fluids in every stop and change of materials,
especially the cutting wheel and cutting sleeve on the head and sliding
bearings, bushings within the homogeneous sleeve. After cleaned and re-
assembled, hand-turning impeller should be no clamping stagnation. Jog
homogenizer motor to turn in the right way when pot lid and body flanges are
relatively fixed. If no other abnormalities, the machine can start running.
9. Cleaning standards are based on the material property and customers’
specific needs.

20
8. Troubleshooting

21
9. Troubleshooting

22
10. Packaging and Shipping
The machine should be packed with the film and wooden packing

No crashes and damages in transportation

The machine should be put in the clean and dry warehouse and make sure no corrosive

gas around.

23
Groundkeeper Jumbo BAF0008.1 01.09 24
PT. Konigs Multi Teknik

Manufacturer of "Stainless" Storage Tank, Moving Tank, Mixing


Tank - (Vaccum, Homogenizing dan Emulsifying), Silo, Platform,
Drum Mixer, Lab Scale Mixer, Cleaning In Place (CIP) and
Pasteurizer machine for: Softdrink, Milk, Energy Drink, Ect.

Green Sedayu Bizpark, Blok DM 15 29, Jl. Daan Mogot [Link]


18, RT.3/RW.8, Kalideres, Kec. Kalideres, Kota Jakarta Barat,
Daerah Khusus Ibukota Jakarta 11840

Phone: (021) 22521028

WA: +62 857-7781-2069

E-mail: [Link]@[Link]

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