DIESEL GENERATOR SET
PRIME
1600 ekW 2000 kVA
60 Hz 1800 rpm 12 470
Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
Image shown may not reliability, and cost-effectiveness.
reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY CAT® 3516 TA DIESEL ENGINE
• Low Fuel consumption • Reliable, rugged, durable design
• Field-proven in thousands of applications
DESIGN CRITERIA worldwide
• The generator set accepts 100% rated load in one • Four-stroke-cycle diesel engine combines
step per NFPA 110 and meets ISO 8528-5 transient consistent performance and excellent fuel
response. economy with minimum weight
FULL RANGE OF ATTACHMENTS CAT HV GENERATOR
• Wide range of bolt-on system expansion • Matched to the performance and output
attachments, factory designed and tested characteristics of Cat engines
• Flexible packaging options for easy and cost • Single point access to accessory connections
effective installation • UL 1446 Recognized Class F insulation
SINGLE-SOURCE SUPPLIER CAT EMCP 4 CONTROL PANELS
• Fully prototype tested with certified torsional • Simple user friendly interface and navigation
vibration analysis available • Scalable system to meet a wide range of
customer needs
WORLDWIDE PRODUCT SUPPORT
• Integrated Control System and Communications
• Cat dealers provide extensive post sale support
Gateway
including maintenance and repair agreements
• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries
• The Cat® S•O•SSM program cost effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by-products
PRIME 1600 ekW 2000 kVA
60 Hz 1800 rpm 12 470 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Optional
Air Inlet • Single element canister type air cleaner [ ] Dual element & heavy duty air cleaners
• Service indicator [ ] Air inlet adapters & shut-off
Cooling • Radiator with guard [ ] Duct flange
• Coolant drain line with valve [ ] Heat exchanger and expansion tank
• Radiator fan and fan drive [ ] Coolant level switch gauge
• Fan and belt guards [ ] Jacket water heater
• Cat® Extended Life Coolant*
• Coolant level sensors
Exhaust • Dry exhaust manifold [ ] Mufflers and Silencers
• Flanged faced outlets [ ] Stainless steel exhaust flex fittings
[ ] Elbows, flanges, expanders & Y adapters
Fuel • Secondary fuel filters [ ] Water separator
• Fuel priming pump [ ] Duplex fuel filter
• Flexible fuel lines [ ] Primary Fuel Filter
• Fuel cooler*
Power Termination • Bus bar (NEMA mechanical lug holes) [ ] Left hand cable entry
• Right hand cable entry
• Top or bottom cable entry
Generators • Class F insulation [ ] Oversized generators
• Cat digital voltage regulator (CDVR) with kVAR/PF [ ] Cross current compensation transformer
control, 3-phase sensing
• Winding temperature detectors
• Anti-condensation heaters
Governor • Woodward 2301 isochronous [ ] Load share governor
Control Panel • EMCP 4.2 [ ] Local & remote annunciator modules
[ ] Digital I/O Module
[ ] Generator temperature monitoring & protection
[ ] Remote monitoring software
Lube • Lubricating oil [ ] Oil level regulator
• Gear type lube oil pump [ ] Deep sump oil pan
• Oil filter, filler and dipstick [ ] Electric & air prelube pumps
• Oil drain lines and valve [ ] Manual prelube with sump pump
• Fumes disposal [ ] Duplex oil filter
Mounting • Rails - Engine / generator / radiator mounting [ ] Isolator removal
• Rubber anti-vibration mounts (shipped loose) [ ] Spring-type vibration isolator (shipped loose)
Starting/Charging • 24 volt starting motor(s) [ ] Battery chargers (10 or 20 amp)
• Batteries with rack and cables [ ] 45 amp charging alternator
• Battery disconnect switch [ ] Oversize batteries
[ ] Ether starting aid
[ ] Heavy duty starting motors
[ ] Barring device (manual)
[ ] Air starting motor with control & silencer
General • Right hand service [ ] CSA certification
• Paint - Caterpillar Yellow [ ] CE Certificate of Conformance
(with high gloss black rails & radiator) [ ] Seismic Certification per Applicable Building Codes:
• SAE standard rotation IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
• Flywheel and flywheel housing - SAE No. 00 * Not included with packages without radiators
2 September 06 2012 16:07 PM
PRIME 1600 ekW 2000 kVA
60 Hz 1800 rpm 12 470 Volts
SPECIFICATIONS
CAT GENERATOR CAT EMCP 4 SERIES CONTROLS
Cat HV Generator EMCP 4 controls including:
Frame size....................................................................... 2740 - Run / Auto / Stop Control
Excitation................................................ Permanent Magnet - Speed and Voltage Adjust
Pitch.............................................................................. 0.6670 - Engine Cycle Crank
Number of poles...................................................................4 - 24-volt DC operation
Number of bearings............................................................ 2 - Environmental sealed front face
Number of Leads.............................................................. 006 - Text alarm/event descriptions
Insulation......Class F with tropicalization and antiabrasion Digital indication for:
- Consult your Caterpillar dealer for available voltages - RPM
IP Rating........................................................................... IP23 - DC volts
Alignment.....................................................Closed Coupled - Operating hours
Overspeed capability........................................................125 - Oil pressure (psi, kPa or bar)
Wave form Deviation (Line to Line)........................... 002.00 - Coolant temperature
Voltage regulator..................3 Phase sensing with volts/Hz - Volts (L-L & L-N), frequency (Hz)
Voltage regulation............Less than +/- 1/2% (steady state) - Amps (per phase & average)
Less than +/- 1% (no load to full load) - ekW, kVA, kVAR, kW-hr, %kW, PF
Warning/shutdown with common LED indication of:
CAT DIESEL ENGINE
- Low oil pressure
3516 TA, V-16, 4-Stroke Water-cooled Diesel - High coolant temperature
Bore.............................................................. 0.00 mm (0.0 in) - Overspeed
Stroke........................................................... 0.00 mm (0.0 in) - Emergency stop
Displacement.........................................34.53 L (2107.15 in3) - Failure to start (overcrank)
Compression Ratio....................................................... 13.0:1 - Low coolant temperature
Aspiration........................................................................... TA - Low coolant level
Fuel System Programmable protective relaying functions:
Governor Type..................................................... Woodward - Generator phase sequence
- Over/Under voltage (27/59)
- Over/Under Frequency (81 o/u)
- Reverse Power (kW) (32)
- Reverse reactive power (kVAr) (32RV)
- Overcurrent (50/51)
Communications:
- Six digital inputs (4.2 only)
- Four relay outputs (Form A)
- Two relay outputs (Form C)
- Two digital outputs
- Customer data link (Modbus RTU)
- Accessory module data link
- Serial annunciator module data link
- Emergency stop pushbutton
Compatible with the following:
- Digital I/O module
- Local Annunciator
- Remote CAN annunciator
- Remote serial annunciator
3 September 06 2012 16:08 PM
PRIME 1600 ekW 2000 kVA
60 Hz 1800 rpm 12 470 Volts
TECHNICAL DATA
Open Generator Set - - 1800 rpm/60 Hz/12 470 Volts DM7959
Low Fuel Consumption
Generator Set Package Performance
Genset Power rating @ 0.8 pf 2000 kVA
Genset Power rating with fan 1600 ekW
Fuel Consumption
100% load with fan 437.6 L/hr 115.6 Gal/hr
75% load with fan 337.7 L/hr 89.2 Gal/hr
50% load with fan 238.9 L/hr 63.1 Gal/hr
Cooling System1
Air flow restriction (system) 0.12 kPa 0.48 in. water
Air flow (max @ rated speed for radiator arrangement) 1671 m³/min 59011 cfm
Engine Coolant capacity with radiator/exp. tank 165.0 L 43.6 gal
Radiator coolant capacity 165.0 L 43.6 gal
Inlet Air
Combustion air inlet flow rate 150.1 m³/min 5300.7 cfm
Exhaust System
Exhaust stack gas temperature 505.4 º C 941.7 º F
Exhaust gas flow rate 408.3 m³/min 14419.0 cfm
Exhaust flange size (internal diameter) 203.2 mm 8.0 in
Heat Rejection
Heat rejection to coolant (total) 954 kW 54254 Btu/min
Heat rejection to exhaust (total) 1850 kW 105209 Btu/min
Heat rejection to aftercooler 268 kW 15241 Btu/min
Heat rejection to atmosphere from engine 140 kW 7962 Btu/min
Heat rejection to atmosphere from generator 80.7 kW 4589.4 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 3400 skVA
Frame 2740
Temperature Rise 105 º C 189 º F
Lube System
Sump refill with filter 401.3 L 106.0 gal
Emissions (Nominal)3
1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2
UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator
temperature rise is based on a 40 degree C ambient per NEMA MG1-32.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.
4 September 06 2012 16:08 PM
PRIME 1600 ekW 2000 kVA
60 Hz 1800 rpm 12 470 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359, Ratings are based on SAE J1349 standard conditions.
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, These ratings also apply at ISO3046 standard conditions.
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC, Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
2004/108/EC gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
Prime - Output available with varying load for an when used at 29º C (85º F) and weighing 838.9 g/liter
unlimited time. Average power output is 70% of the (7.001 lbs/U.S. gal.). Additional ratings may be available
prime power rating. Typical peak demand is 100% of for specific customer requirements, contact your Cat
prime rated ekW with 10% overload capability for representative for details. For information regarding Low
emergency use for a maximum of 1 hour in 12. Overload Sulfur fuel and Biodiesel capability, please consult your
operation cannot exceed 25 hours per year. Prime power Cat dealer.
in accordance with ISO3046. Prime ambients shown
indicate ambient temperature at 100% load which results
in a coolant top tank temperature just below the alarm
temperature.
5 September 06 2012 16:08 PM
PRIME 1600 ekW 2000 kVA
60 Hz 1800 rpm 12 470 Volts
DIMENSIONS
Package Dimensions
NOTE: For reference only - do not use for
Length Information not installation design. Please contact
Width available at this time. your local dealer for exact weight
and dimensions. (General
Height Dimension Drawing #).
CONTACT INFORMATION
GECOLSA, BOGOTA can supply general dimension drawings.
Contact Name: ING. OMAR VALDERRAMA BUSTOS
Contact Phone: 571 4055554 EXT: 1326
Email:
[email protected] Comments: IBM PROJECT
www.Cat-ElectricPower.com
Performance No.: DM7959
2012 Caterpillar
All rights reserved.
Feature Code: 516DE6V
Materials and specifications are subject to change without notice.
Gen. Arr. Number: 2524224 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the
Source: U.S. Sourced "Power Edge" trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without
permission.
September 06 2012 20632578
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