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WPS Format

This document provides welding procedure specifications (WPS) for a manual gas tungsten arc welding (GTAW) process. It specifies details about the joint design, base metals of tubesheet and tube, filler metal for GTAW, welding positions, preheat and interpass temperatures, gas composition and flow rates, electrical characteristics for root and subsequent passes, and welding technique. The WPS is for welding tubesheet to tube with manual GTAW.

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vivek bhangale
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0% found this document useful (0 votes)
57 views3 pages

WPS Format

This document provides welding procedure specifications (WPS) for a manual gas tungsten arc welding (GTAW) process. It specifies details about the joint design, base metals of tubesheet and tube, filler metal for GTAW, welding positions, preheat and interpass temperatures, gas composition and flow rates, electrical characteristics for root and subsequent passes, and welding technique. The WPS is for welding tubesheet to tube with manual GTAW.

Uploaded by

vivek bhangale
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

QW-482 – WELDING PROCEDURE SPECIFICATIONS (WPS) PAGE : 1 of 2

(See QW-200.1,Section ix, ASME Boiler and Pressure Vessel Code )

Company Name :Consolidated Chemequip [Link]. By : ENGINEER QA & QC


Welding Procedure Specification No. :WPS- Rev. 0Date :
Supporting PQR No.(s) : PQR- Date :-
Welding Process(es) : GTAW
Type (s) (Automatic, Manual, Machin, or Semi-Automatic) : Manual

JOINTS (QW-402)
Joint Design : Refer Sketch Details
Root Spacing : Refer Sketch
Backing : Yes
Backing Material (Type) :- Base Metal
(Refer to both backing and retainers) Refer Attached Mock Up specimen drawing
 Metal  Non-fusing Metal
 Non-Metallic  Other
Sketches , Production drawing , Weld Symbols , or Written Description
Should show the general arrangement of the parts to be welded.
Applicable. the details of weld groove may be specified.
(At the option of the manufacturer, sketches may be attached to
illustrate joint design,weld layers and dead sequence (e.g. for notch
toughness procedure, for multiple Process procedures etc. )
*BASE METALS (QW-403)
P-No. 1+42 Group No. - to P-No. 34 Group No. ….
OR
Specification and type/grade or UNS Number :Tubesheet :
To Specification and type/grade or UNS Number : Tube :
OR
[Link] and [Link]. : -----
to [Link] and [Link]. : -----
Thickness Range :Tube :
Base Metal : ---- Fillet : ---------
Maximum Pass Thickness ≤ 1/2 in. (13 mm) : Yes
Other : ------

*Filler METALS (QW-404) GTAW


[Link]. (SFA)
AWS No. (Class)
F-No.
A-No.
Size of filler Metals
Filler Metal Product Form
Supplemental Filler Metal
Weld Metal
Thickness Range :
Groove :
Fillet :

Electrode-Flux (Class)
Flux Type
Flux Trade Name
Consumable Insert
Other
QW-482 (CONT.)PAGE : 2 OF 2
WPS No. :WPS Rev. :1
POSITIONS ( QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of groove : Temperature Range :
Welding Progression : DOWN : --- Time Range :
Postion(s) of Fillet : Other :
Other : N.A.
PREHEAT (QW-406) GAS (QW-408)
Preheat Temperature, Minimum : C Percent Composition
Interpass Temperature , Maximum : 0C Gas(es) (Mixture) Flow Rate
Preheat maintenance : Sheilding
Other : . Trailing
(Continuous or special heating , where applicable ,should be Backing
Recorded.) Other
ELECTRICAL CHARACTERISTICS (QW-409)

Weld Pass(es) Process Filler Metal Current Amps Wire Energy Volts Travel Other
Classification Diameter Type (Range) Feed or Power (Range) Speed ([Link],comments,
and Speed (Range) (Range) Hot wire addition,
Polarity ( Range) Technique,Torch
angle,etc.)
ROOT PASS &
GTAW
SUBSEQUENT

Pulsing Current : Heat Input (Max.) :


Tungsten Electrode Size and Type :(Pure Tungsten , 2% Thoriated) :
Mode of Metal Transfer for GMAW (FCAW) :
Other :

TECHNIQUE (QW-410)
String or weave Bead :
Orifice, Nozzle, or gas Cup size :
Initial and Inter pass Cleaning (Brushing,Grinding,etc.) :
Method of Back Gouging :
Oscillation :
Contact Tube to Work Distance :
Multiple or Single Pass (Per Side) :
Multiple or Single Electrodes :
Electrode Spacing :
Peening:
Other :

For Consolidated Chemequip Mfr. Corpn.

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