Technical specification sheet

BP100
Sept 05
Steam

Mobrey
Boiler water level controls

• Fully in accordance with the requirements of P.M.5, TRD604.

pr EN12953-9 and 12952-11 and SAFed PSG2.

Introduction Alarm and Pump Control European Standards.Float controls

Mobrey originally entered the Mobrey Vertical Air Break Controls can be made to comply with the
industrial boiler control market in are a comprehensive range of definitions of High Integrity and
1923 with a range of steam magnetically operated water level Self Monitoring by the addition of
operated equipment. Since that controls. They are designed to automatic checking equipment as
time the range has expanded to meet all the requirements for described in Mobrey leaflet BP203.
cover most aspects of control automatic on/off control of boiler The equipment is unique because
associated with the boiler house. feed pump, burner cut-out, high it actually carries out a dynamic
Products range from electro- and/or low level alarm or any test on the level equipment, which
mechanical level devices to combination of these. They comply is a more searching requirement
sophisticated electronic energy fully with the recommendation of than an electrical integrity test.
saving products that form a major The British Health and Safety Again this equipment fully
step towards the fully automated Executive Guidance Note P.M.5, complies with the requirements of
boilerhouse. These reliable and SAFed PSG2. PM5, TRD604, SAFed PSG2 the
products are described in greater harmonised European Standards
Float operated controls also comply
detail on the following pages and pr EN12953-9 and 12592-11.
with European standards TRD604.
each carries the quality and service
pr EN12953-9 and 12952-11 Conversion Heads
guarantee synonymous with the
when used in conjuction with the These VABC heads are designed to
Mobrey name.
ACCS unit described in BP203. fit into existing float chambers, and
provide an economical method of
Sequencing blowdown valves updating boiler water level controls
The Mobrey Sequencing Valve is to the latest models. Conversion
designed to function as a manually heads are available for on/off
operated combined water isolating controls and modulators.
valve and sequencing valve. It
Modulating water level controllers
provides positive purging of the
The Mobrey Controller is a single
water connection, float chamber
element electro-hydraulic control
and steam connection of a boiler
with an electronic feedback. The
control as required by P.M.5,
system comprises a control unit
TRD604. pr EN12953-9 and
float chamber, a feedline
12952-11 and SAFed PSG2.
modulating valve and a control box.
It is used for the throttle control
Fail Safety, High Integrity, Self
with the modulating valve in the
Monitoring
feedline.
Float operated level controls are
inherently Fail-Safe and comply
fully with the definitions for this
parameter as stated by UK and
Vertical air break alarm and pump controls
Description Operating Levels
The Mobrey Vertical Air Break Differentials The maximum adjustable differential
Controls (VABC) are a comphrensive Each switch has a nominal fixed for two switch machines will vary
range of magnetically operated water water level differential of 25mm with the operating range of each
level controls for steam boilers. between circuits A-A and B-B. model, i.e. the distance between
They are designed to meet all To obtain a differential greater than rising and falling level which is
requirements for automatic on/off 25mm, two switch units must be required to operate the switches
control of boiler feed pump, burner used. positioned at the extreme ends of
cut out, high and/or low level alarm The minimum water level differential their adjustments - Fig. 2.
or any combination of these for two switch units is 33mm, with Switch adjustment - Fig. 1 and 2.
complying fully with the switch centres positioned 8mm Switches have adjustments as
recommendations of the British apart. follows:
Health and Safety Executive, PM5
and SAFed PSG2 as well as
62mm range 37mm adjustment + 25mm fixed differential = 62mm
European Standards TRD604, and
150mm range 125mm adjustment + 25mm fixed differential = 150mm
pr EN12952-11 and 1253-9 when
250mm range 225mm adjustment + 25mm fixed differential = 250mm
used in conjunction with the ACCS
unit. See BP203. Refer to Fig. 6
for typical installations. Models
available with Industrial (NEMA4), or Upper stop
Marine Heads.
TUV approved models are available
in Chambers and for Direct Maximum
switching Additional
Mounting on application. Maximum
range switches may be
switching
150mm or added as
range
250mm optional extras
62mm

Lower stop

Fig. 1 Fig. 2
62mm Single switch 150 or 250mm Range two switch

Electrical Characteristics
2 x SPST
Single-pole double-throw operation A B
AA make on rise
for :
BB make on fall A B
AC
Maximum voltage 440V
Maximum Current 5A Link for SPDT/SPCO
Minimum Power Factor 0.4
Maximum Power 2000VA Switches must not be used for the
Operation
DC direct starting of motors. Contacts
The Mobrey VABC is of glandless
Resistive should be wired in series with the
constuction. A primary permanent
Maximum Power 100W operating coils of relays, contact
magnet attached to the float rod
Maximum Voltage 250V starters or solenoid valves, and fused
slides vertically inside a non-magnetic
Maximum Current 5A separately.
stainless steel centre tube and
Inductive Two 25mm BS.4568 cable entries
transmits the movements of the float
Maximum Voltage 250V are provided for the electrical
to a secondary magnet in each switch
*Maximum Current 0.5A connections. A sufficient length of
unit. There are two pairs of contacts
Maximum Time Constant 40 ms flexible cable must be fitted to
which are operated with a snap
Maximum Power 100W permit easy removal of the switch
action and held by repulsion between
*Maximum up to 2A dependent head and float assembly for routine
the secondary magnet and the tertiary
upon time constant of ciruit, consult maintenance.
magnet of the switch unit assembly.
factory
Dimensions and ordering information : Chamber mounted models

No. of Dimensions
Fig. 3 Type Operating Switches Flanged & Screwed
Number Range Std. Max Connections C G H H1 L W F
Cast iron chamber - working pressure: 13kg/cm2
H1
Cover BX02/1 62 1 - BS4504.25-16/11 - 102 193 303 366 182 160
removal BX05/2 150 2 4 BS4504.25-16/11 - 102 293 497 468 277 160
H
height
BX07/2 250 2 6 BS4504.25-16/11 - 102 393 602 557 370 160
100
Fabricated steel chamber - working pressure: 21kg/cm2
Lowest
operating W BX09/1 62 1 - BS4504.25-40/2 - 87 193 303 366 182 160
level band L BX10/2 150 2 4 BS4504.25-40/2 - 87 293 497 468 277 160
BX11/2 250 2 6 BS4504.25-40/2 - 87 393 602 557 370 160
Fabricated steel chamber - working pressure: 32kg/cm2
G BX12/1 62 1 - BS4504.25-40/2 - 102 193 303 559 372 160
BX13/2 150 2 4 BS4504.25-40/2 - 100 293 497 559 372 160
BX14/2 250 2 6 BS4504.25-40/2 - 100 393 602 559 372 160

Screwed
Fig. 4
No. of Bottom
Dimensions
Type Operating Switches Flanged Conn.
Number Range Std. Max Connections BSP C G H H1 L W F
100
Cast iron chamber - working pressure: 13kg/cm2
BX03/1 62 1 - 25-16/11 1” 216 102 193 303 448 277 160
H1
H BX15/1 62 1 - 20-16/11 1” 180 100 193 303 480 240 160
BX87/1 62 1 - 20-16/11 1” 180 135 193 303 480 240 160
BX16/2 120 2 4 20-16/11 1” 180 100 293 497 480 240 160
100 BX88/2 120 2 4 20-16/11 1” 180 135 293 497 480 240 160
W
BX06/2 150 2 4 25-16/11 1” 216 102 293 497 448 277 160
BX08/2 250 2 6 25-16/11 1” 317 102 393 597 557 370 160
C L Fabricated steel chamber - working pressure: 21kg/cm2
BX17/1 62 1 - 20-40/2 ½” 270 100 193 303 570 335 160
BX45/1 62 1 - 25-40/2 ½” 270 100 193 303 570 335 160
BX18/2 120 2 4 20-40/2 ½” 270 100 293 497 570 335 160
Lowest G BX19/2 150 2 4 20-40/2 ½” 270 100 293 497 570 335 160
operating BX20/2 150 4 25-40/2 ½” 270 100 393 497 570 335 160
level band
2
BX21/2 215 2 6 20-40/2 ½” 270 100 393 602 570 335 160
BX22/2 215 2 6 25-40/2 ½” 270 100 393 602 570 335 160
Fabricated steel chamber - working pressure: 32kg/cm2
Multi-switch 120, 150,
215, 250mm ranges BX23/1 62 1 - 25-40/2 ½” 350 112 193 303 595 372 160
BX24/2 150 2 4 25-40/2 ½” 350 112 293 497 595 372 160
BX25/2 250 2 6 25-40/2 ½” 350 112 393 597 595 372 160

Explanation of type numbers When Marine models are required TUV approved models (side and
The type numbers are arbitrary the letter ‘M’ should be inserted side connections only) are available
except that BX denotes chamber after the letters BX and before the on request. Before ordering please
mounting and BD direct mounting. number, e.g., the Industrial and refer to Mobrey Measurement.
The stroke number indicates the NEMA 4 Model BX05/2 becomes
If the models shown here do not
number of switch units fitted as BXM05/2 when in Marine
meet your specific requirements,
standard. When extra switches are construction.
please contact Mobrey Measurement
required this stroke number will Marine type approvals:
for assistance.
indicate the total number of American Bureau of Shipping
switches to be provided. Bureau Veritas
Germanischer Lloyd
Lloyds Register of Shipping
Det Norske Veritas
Russian Maritime Register of
Shipping
Chamber Mounted Controls
Fig. 5
Float Chambers - manufactured in Switch units - have single pole Switchhead

approved materials :- double throw contacts, are latching

and are positioned and held in place
Centre tube
Cast iron equal to BS. 1452 Grade by clamp screws. Switch units
17 for up to 13kg/cm2 rating.
Fabricated steel BS.3602 - HFS 27 Centre tube - made of non-magnetic
for both 21kg/cm2 and 32kg/cm2 stainless steel and expanded into
ratings. For chamber dimensions the top cover flange, it is fitted with Magnet

and process connections a stop cap which also acts as a

arrangement see dimension chart guide for the float rod carrying the Chamber
Stop cap
figures 3 and 4. primary magnet.

Switch head - containing one or Float - manufactured in monel Float rod

more switch units mounted in a metal.

Side connection
housing comprising a die-cast base
with a zinc coated mild steel casing. Float rod - manufactured in stainless
Two 25mm BS.4568 cable entries steel. Lowest operating
level band
are provided.

Float

Bottom
connection
For details on self testing/monitoring of chamber mounted controls refer to
leaflet BP203.

Typical mounting arrangements

Arrangements of Mobrey Vertical Air Break Controls on various types of boiler
Fig. 6

NWL NWL NWL

NWL

Side and bottom entry Side and bottom entry Side and side entry Side and side entry
chamber with sequencing chamber with sequencing chamber on chamber on steam drum
valve on horizontal boiler valve on vertical boiler horizontal boiler of water tube boiler

The Chamber band mark indicates the lowest adjustment position of low level alarm and it is our recommendation
that the positioning of the boiler control chambers relative to the water level gauge glasses and the N.W.L. is such
that there is always water visible in the gauge glass even at the lowest operating band level.
Conversion Heads

Description Conversion Heads are also available Note

These Mobrey Vertical Air Break for updating old Mobrey Teleflex In all cases the type number of the
control heads are specifically Modulators. existing equipment must be given
designed to provide an economic A suitably adapted version of the when ordering.
method of updating old Mobrey Modulating Control head and float This is to enable us to check the
mercury switch controls to the latest unit is provided for fitting into the model number and the float rod
models. These ‘Conversion Heads’ existing float chamber. it will be length to be provided.
will fit into existing chambers, and necessary to replace the feed line For the modulating control the basic
provide on/off pump control and valve with its modern counterpart and information for sizing the valve lid
alarm function. to provide the modern electronic and seat will be required.
control box.

Ordering Information Features

Type Numbers

Old unit Replacement • Save

numbers unit - Time
- Money
High and low - Inconvenience
alarms
100-MS6/F263 C250/2 • Conforms fully to PM5
102-MS6/F263 C250/2 requirements.
129-MS70/F299 F250/2
129-MS71/F300 F250/2 • Uses existing wiring and
133-MS70/F299 F250/2 chambers
133-MS71/F300 F250/2
125-MS71/F301 F250/2
Standard
Pump control and If you cannot see the model number
VABC head
1st low alarms of your existing control listed here,
220-MS12/F284 C150/2 or are unsure of which new model to
Flange to 220-MS16/F284 C150/2 order, please do not hesitate to
suit 24-MS12/F216 C150/2 contact Mobrey Measurement for
chamber 24-MS16/F216 C150/2 further information.
65-MS26/F22 C150/2
64-MS26/F280 C150/2
125-MS72/F295 C150/2
Existing 125-MS76/F295 C150/2
chamber
Single alarms 2nd
low
Standard 125-MS73/F296
float unit (rod 214-S90/F50
length to suit 14-S90/F50
chamber) 215-S90/F50
15-S90/F50
17-S101/F50
18-S90/F50

Modulating
controls
30310
30295
Direct mounted water level controllers
Direct mounted models The float road includes a cup, above operated push button.
Standard models the float, which is fed with water In this design the alarm switch
Direct Mounted Vertical Air Break from the boiler feed pump via small remains fully adjustable.
Controls employ the same principles bore pipework and valves through the Electromagnetic test facility
of operation and piece parts as the control mounting flange (see fig. 7) The switch head includes an
chamber mounted equivalents except for approximately 24 seconds. The inductive coil below the single switch
that the chamber is exchanged for a additional weight overcomes the subassembly (Fig. 8). This surrounds
large round flange and the tube buoyancy of the float, causing it to an armature located inside the
assembly for mounting the control sink, stop the burner firing and stainless steel centre tube and fixed
directly on to the boiler shell operate the alarm system. After to the float rod.
connection. A stilling or guide tube closing the test valve in the supply To initiate the test cycle, the coil can
should be provided, which may be from the feed pump to the control, a be energised by a timer or a manually
fixed or removable, to ensure that the small hole in the bottom of the cup operated push button and the float
float rod is not damaged and the drains off the water, permitting the will be thrust downwards to stop the
correct vertical movement is achieved. float to rise to the normal operating burner firing and operate the alarm
Direct mounted controls position. Control of the water supply to system. When the coil is de-
incorporating test facilities the cup can alternatively be by means energised the float rises to its normal
These controls have the provision for of a solenoid valve, which can be level. In this design the alarm switch
testing the operation of the initiated by a timer or a manually unit is not adjustable.
mechanism without lowering the level
Switch head Switch units
of water in the boiler. Testing can be
Switch units Centre tube
Magnet
initiated manually or by a timer. Magnet Solenoid coil
Non-return valve
U.K. Patent 1279504 or 1473939 Cover flange Solenoid
Stop cap
Stop cap armature
and foreign equivalents. Isolating
Hydraulic cup
Test valve valve
Hydraulic cup test facility Test valve
Float rod Drain hole Float rod
The test is achieved by lowering the
Float
float to the low water alarm level, by Float

the following means : Fig. 7 Stilling or Fig. 8

guide tube
Hydraulic cup test facility model Electromagnetic test facility model

Dimensions and Ordering Informaton : Direct Mounted Models

H1 H1
H1 H1 H H H1
H
H H K K
K
K
Flanged K Flanged Flanged
Flanged Flanged
stilling or stilling or stilling or stilling or
guide tube stilling or 4 holes 4 holes guide tube
guide tube guide tube
4 holes guide tube Ø13 Ø13
D 4 holes D D D 4 holes
Ø13 Lowest Lowest Ø13
Ø13
Lowest possible possible possible
162mm Lowest Lowest
operating level 162mm 162mm operating 162mm operating
possible possible 182mm
level level
operating operating D
20 20 20 Boiler tubes 20 Boiler tubes level
Boiler tubes level Boiler tubes 30
Single switch direct mounting - Multiple switch direct mounting - Multiple switch direct mounting - Multiple switch direct mounting - Multiple switch direct mounting -
Standard models Standard models with hydraulic cup test facility with hydraulic cup test facility with hydraulic cup test facility

Type number Working press. Operating No of Connection K Float dim Dimensions Max. float
at saturated range switches std. BS4504 length dia D H H1 rod length
Standard steam kg/cm2 max. Min
BD01/1 62 1 1 193 303
BD02/2 21.0 150 2 4 100-40/2 152 x 67 77 293 497 765
BD03/2 250 2 6 393 597
BD04/1 62 1 1 193 303
BD05/2 32.0 150 2 4 100-40/2 155 x 90 100 293 497
BD06/2 250 2 6 393 597 1016
Pressures up to 32kg/cm2 available on request
Hydraulic cup
test facility
BDT01/1 62 1 1 193 303
BDT02/2 32.0 150 2 4 100-40/2 155 x 90 100 293 497 1016
BDT03/2 250 2 6 393 597
Electromagnetic
test facility
BDT04/1 21.0 - 1 - BM128mm sq 155 x 90 100 293 497 1016
BDT05/1 32.0 - 1 - 100-40/2 293 497
For information on Self monitoring / Self testing Mobrey controls, please refer to leaflet BP203.
Modulating water level controllers
Description responding to random water Important Notice
The Mobrey Modulating Controller is movement against the general Electronic control box must not be
a single element electro-hydraulic direction of level change, a 13mm subjected to either vibration or
control with an electronic feedback reversal or (dead) band is excessive temperature. It is therefore
system comprising: incorporated in the electronic recommended that they are NOT
i) A control unit float chamber, circuitry. mounted directly on to the boiler
mounted on the boiler shell, Low water alarm and burner cut out shell.
fitted with an Inductance Coil ‘A’ contacts are also provided within the
head assembly which can be control box to operate when the water Features
made suitable for either Industrial level falls to a predetermined • Inherently stable
or Marine Applications. position. • Easily adjusted for individual
ii) A flanged modulating valve, fitted operating requirements
with an Inductance Coil ‘B’ and Installation Note: • Instant reversion to hand control
twin solenoid valve assembly, For the further safety of boilers it is in emergency.
which is mounted in the boiler recommended that the Mobrey
feed water line. Control Unit is mounted on a Mobrey Application Notes
iii)An electronic control box. Sequencing Valve. Throttle Control –
The water connection from the boiler • Modulating valve in feed line.
Operation to the float chamber should be as • Suitable for automatic cold start
A positive change of water level in conditions.
short as possible and the control
the boiler alters the inductance • Used for all pumps capable of
head float chamber should be
value of Coil “A” causing an operating against a closed
mounted close to the gauge glasses.
imbalance in the system. This discharge.
The chamber band mark indicates
signal is transmitted through the
the lowest adjustment position of the
electronic control box to the With a rising water level in the boiler,
low level alarm and it is our
appropriate solenoid valve on the the modulating valve closes
recommendation that the positioning
modulating valve thus producing a progressively to reduce the rate of
of the boiler control chambers relative
change of hydraulic pressure on the feed into the boiler. The size of valve
to the water level gauges glasses and
piston assembly, the movement of lid is determined by the actual
the N.W.L. is such that there is
which modulates the flow of water to capacity of the boiler plus an
always water visible in the gauge glass
the boiler. allowance. See nomogram on page 9.
even at the lowest operating band
Simultaneously this same vertical
level. If required our technical staff
travel creates a change in the Power failure and high water
will advise on individual installations.
inductance value of Coil “B” until shutdown – with a third solenoid
the balance is restored, thus closing valve
General Note
the solenoid valve and hydraulically
Models shown are for 21kg/cm²
locking the modulating valve Where one pump is feeding more than
maximum working pressure. Details
spindle. This sequence is repeated one boiler it is imperative that a boiler
of modules for 32kg/cm² will be
in very small steps until the feed cannot be overfilled.
provided on request.
water input equals the required Therefore a third solenoid valve can
evaporation rate of the boiler. be installed on the modulating valve
To prevent the modulating valve which is operated by either a loss of
power on the boiler control circuit or
the high water alarm. In either case
the valve will be closed and prevent
further water entering the boiler. The
Modulating valve
third solenoid valve can be retrofitted
to existing valves.
Feed check
valve
Common feed pump arrangement
Multi-boiler installations operating on
Feed tank Pump a common feed system require special
sizing consideration and full details
Boiler should be provided so that a suitable
valve can be recommended.
Control Units
Standard control heads and chambers
Type 81006 81007 81008 81951
number
F F
F
Material Cast iron Fabricated Fabricated Forged
steel steel steel flange
E E
Max. press.
E
kg/cm2 13 21 21 21

B B B
Connections Side & Side & Side & Direct
D D
D bottom bottom side mounted
G
BS4504 BS4504 ND 25 BS4504
A A 25-16/11 25-40/2 NW 25 100/40/2
A A 468 468 570 -
B 100 100 100 -
C C
½” BSP
C C 102 87 100 -
81006 81007 81008 D 277 277 335 -
E 390 390 390 390
F 430 430 430 430
G - - 270 -
Models are available for up to 32kg/cm2 steam working. Details on request
Control Box Electrical characteristics
Type number 80436 80660
Input supply 240V ac 110V ac
6 Holes Ø 20.0 50/60Hz + 10% 50/60Hz + 10%
85
Input circuit protected by 1 amp HRC fuse.
42 Alarm and control relays protected by 2 amp HRC fuses.
Relay contacts voltage free rating:-
235 152 Max. voltage 250V ac Max. current 2 amp
Facility available to special order for separate supply to
solenoid valves with 2 amp HRC maximum protection.
4 Holes
Output option: 0-10V available on request.
235
Ø 7.1
254
IMPORTANT NOTICE
Electronic control box must not be subjected to either
Ambient temperature: 1O - 60OC vibration or excessive temperature. It is therefore
Conduit connection 6 holes suitable for PG16
recommended that they are not mounted directly on to
the boiler shell.
Modulating Valves
Valve body: Cast steel Type number Flanged No. of Electrical
Max. feed line pressure: 40kg/cm2 solenoid valves supply
Min. feed line pressure: 5.3kg/cm2 D 80310/* Table H 2 230V ac 50Hz
Max. feed line temp.: 120oC 80311/* ND40 2 230V ac 50Hz
Flanged BS4504-40-40/1 80653/* NW40 2 110V ac 50Hz
(DIN ND40 NW40) 80486/* NW40 2 230V ac 60Hz
and BS10 table H 80310/80435/* Table H 3 230V ac 50Hz
80311/80435/* ND40 3 230V ac 50Hz
E
80653/80435/* NW40 3 110V ac 50Hz
C
* Stroke letter to indicate valve lid size required:
A 200 B 150
C 406 D 140
E 425
B Note The internal trim on the Modulating valve can be
changed without the need to replace the valve
A
should operating conditions change.
Sizing of Valve Lids Formulae for determining the Cv CV= Q
A range of valve lids and associated value and correct size of valve lid are P
seats are available and provide linear given below. The pressure drop Where
flow characteristics. a table of cv across the valve should be 1.4 kg/ Q = Actual Evaporation of Boiler plus
values for water (S.G.=1) is given cm² or greater – normally, the higher 15 per cent margin kg/hr.
below for valve lids in the fully open the pressure drop the better the P = Pump Discharge Pressure kg/cm²
position. degree of control. The lid size is when passing Q quantity of water
that with the nearest Cv value above minus (Boiler Maximum Working
Type of Lid Cv = kg/hr for the calculated value. Pressure plus 0.4 kg/cm²).
1 kg/cm² Example:
A 1,690 In the following example, an Boiler evaporation (actual)
B 2,260 allowance of 0.4 kg/cm² has been = 4,000 kg/hr.
C 3,030 made for all feed line losses. In Boiler Working Pressure
D 4,100 practice, the allowance should be = 6.6 kg/cm²
E 5,480 that of the installation under Pump Discharge Pressure at
F 7,480 consideration and may well be in Q quantity
G 9,840 excess of 0.4 kg/cm², particularly = 11 kg/cm²
H 13,520 where the feed pump is remote from Cv= 4,000 + 15%
I 18,480 the boiler and/or where an anti- 11—(6.6 + 0.4)
syphon valve adjacent to the boiler =2.300
Note: J Lid available on request feed check valve has been fitted. Lid required: Type C.
for larger boilers.

Mobrey Modulating Level Controller valve size chart

Pressure drop Δ P Kg/cm2
Type of valve lid

Required flow through Max rated boiler

valve Kg/hr output Kg/hr

Note: Conversion heads to convert old Mobrey Teleflex modulators to the latest models are available.
Sequencing Blowdown Valves

Description Function Features

A purpose built flanged isolating The Mobrey sequencing valve is • One valve to provide separate
angle and sequencing valve with ½” designed to function as a combined blowdown of:
BSP screwed drain connection and water isolating valve and a - Control Chamber
back seating features, all valve trims sequencing valve to provide positive - Steam Connection
are in stainless steel. It fully purging of the water connection, - Water Connection
complies with the recommendations float chamber and steam connection • Blowdown by predetermined
of Health and Safety Executive of a boiler control. sequence
guidance note PM5 - for Blowdown of float chamber and • Stainless steel trim
automatically controlled steam and connections is effected separately • Back seating ensures packings are
hot water boilers. and in a pre-determined sequence not subjected to continuous
by the operation of the single pressure
specially designed handwheel. • Available with Imperial or Metric
flanges
Available for pressures up to 32
kgs/cm²

Sequence of operation

Fig. 1 Fig. 2 Chamber, steam and water

connections purged
NWL
NWL
Normal working valve open

Fig. 3 Mid travel position water Fig. 4 Fully closed position steam connection
connection purged and chamber purged
NWL
NWL
Dimensions and Ordering Information

Mid travel position

½” BSP
Connection to water leg Blow down connection to drain

Models availble

Type Flange Material Maximum Dimensions

Number Connections Body and Working
A B C
BS4504 Stuffing Box Pressure Bar

80938 25-16/11 Cast Iron 13* 83 54 219

80947 25-25/21 Gunmetal 21 83 54 219

80951 25-40/1 Cast Steel 32 83 54 219

81390 BS10 Table H Gunmetal 21 83 54 210

*For Lloyds applications maximum W.P. is 10.5 Bar

Important

The blowdown connection should be piped directly to an independent covered drain, or tundish with removable lid,
capable of accepting the full discharge without danger of blow-back. The bore of blowdown pipe should not be less
than 12mm and the length should be kept as short as possible. Sight glasses must not be fitted in the blowdown
line.

Blowdown Procedure Card:

Mobrey produce a useful blowdown procedure card, part number BP109, which is available on request.
Associated Boiler Products
Electronic Probes Automatic Control Check Steam and water Flow
Mobrey Measurement manufact- System (ACCS) Flow meters are available for
ures a full range of conductive This product has been designed steam, water and fuel flow
and capacitive probe controls for to provide high integrity and self- measurement using orifice and
application on steam boilers. This monitoring to float operated low energy loss averaging pitot
equipment fully complies with the controls in compliance with the tube technology. Non intrusive
latest boiler specifications. latest boiler standards meters are available for liquid
flow.

General Level Smoke Density TDS Control, Timed Bottom

Mobrey Measurement is a level, Self-calibrating, Obscuration Blowdown,
flow, pressure, density and Meters available on request Remote Alarm & Shut down
viscosity measurement instrument
panels
company. If you have a problem
we will have the solution

For UK and Eire markets only – Full customer service provision

Mobrey Measurement is able to provide a full design, installation, commissioning and maintenance service for site
installed instrumentation through it’s Service Division. This organisation is able to provide a full boiler house
installation and maintenance service and provide turnkey installation solutions covering all control and
instrumentation functions. The following gives a typical list of operations carried out by engineers and technicians
directly employed by the company and operating through 5 regional offices throughout the UK

◗ Total compliance with using Mobrey’s unique Mobrey Measurement Service

unmanned boiler regulations, range of products. Division is an engineering
Health and Safety guidance ◗ Tank and level monitoring company providing engineering
note PM5, SAFed PSG2, and solutions using Mobrey’s solutions.
prEN12953-9 and unique range of products.
prEN12952-11 for both existing ◗ Complete automation solutions
Mobrey float controls and bringing together major
electronic probe installation manufacturers equipment into
◗ Steam and water flow monitoring, a single turnkey solution
heat and mass flow calculation

Insurance inspection High integrity, self- Electronic probe Flowmetering

monitoring float controls installation

Head Office Scotland & N Ireland Northwest and Eire Northeast

Tel: 01753 756634 Tel : 0141 613 1441 Tel : 0161 209 4450 Tel : 01924 441960
756622 Fax: 0141 613 2093 Fax: 0161 480 6297 Fax: 01924 441850
756623
Fax: 01753 579523 Midlands Southern
Tel : 0121 730 1900 Tel : 01474 355976
Fax: 0121 730 3004 Fax: 01474 564349
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158 Edinburgh Avenue, Slough, 19408 Park Row, Suite 320,
Berks UK SL1 4UE Houston, TX 77084 USA
Tel: +44 (0)1753 756600 Tel: 281 398 7890
Fax: +44 (0)1753 823589 Fax: 281 398 7891
e-mail: mobrey.sales@ e-mail: mobrey.sales@
EmersonProcess.com EmersonProcess.com
www.mobrey.com www.mobrey.com
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