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Installation of Chilled Water Pumps

This document outlines the process for installing chilled water pumps and associated valves at the Burj Dubai Residences project. It describes receiving pumps and valves, storing them properly, preparing foundations, installing the pumps and valves according to approved drawings, inspecting the installation, and following safety precautions. The purpose is to ensure pumps and valves are installed correctly according to the project requirements.

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Mohamed Ali
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100% found this document useful (1 vote)
465 views5 pages

Installation of Chilled Water Pumps

This document outlines the process for installing chilled water pumps and associated valves at the Burj Dubai Residences project. It describes receiving pumps and valves, storing them properly, preparing foundations, installing the pumps and valves according to approved drawings, inspecting the installation, and following safety precautions. The purpose is to ensure pumps and valves are installed correctly according to the project requirements.

Uploaded by

Mohamed Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Nasa Multiplex

Burj Dubai - The Residences

Client :-Emaar Properties MEP


Contractor

Method Statement No.


Method Statement Title
ETA/ MS/M – 006
Installation of Chilled Water Pumps
Rev. No. & Date:
‘1’ - 04.08.2004

Burj Dubai – The Residences


Design Consultant
Woods Bagot

MEP Consultant
Roberts & Partners

Consultant’s
Comments 04.08.04
1
Incorporated
0 Issued for
16.06.04
approval
ETA M&E ETA M&E NMX MACE
Reviewed Approved Approved
Rev. Description Date Prepared By
By By By

Page 1 of 5
Nasa Multiplex
Burj Dubai - The Residences

Client :-Emaar Properties MEP


Contractor

Method Statement No.


Method Statement Title
ETA/ MS/M – 006
Installation of Chilled Water Pumps
Rev. No. & Date:
‘1’ - 04.08.2004

1.0 Scope

1.1 This method statement applies to installation of chilled water pumps and associated
valve package.

2.0 Purpose

2.1 Purpose of this method statement is to outline the method of storage, handling and
installation of chilled water pumps and valve package.

3.0 Material

3.1 Pump and motor assembled on a common base frame, coupled using suitable coupling
arrangement by the manufacturer.

3.2 Isolation valves, strainers, NRV, flexible connectors and piping accessories as per
approved submittals.

3.3 Pump foundation as per approved drawings.

4.0 Method

4.1 Receiving

4.1.1 When received at site, each pump shall be checked for quantities, model
number, physical damages, etc., and notify supplier of any discrepancies for
suitable rectification or replacement.

4.1.2 Valves and other accessories shall be checked for size, model and quantity.
Receiving inspection shall be conducted by the storekeeper, engineer and QC
engineer, which shall be documented.

4.1.3 Valves shall be segregated as per sizes/models and stored on racks within a
covered store.

4.1.4 Any items found damaged or not found suitable as per the project
requirements shall be quarantined. Non-compliant material shall be clearly
marked and stored separately to prevent any inadvertent use until returned to
vendor.

Page 2 of 5
Nasa Multiplex
Burj Dubai - The Residences

Client :-Emaar Properties MEP


Contractor

Method Statement No.


Method Statement Title
ETA/ MS/M – 006
Installation of Chilled Water Pumps
Rev. No. & Date:
‘1’ - 04.08.2004

4.2 Storage

4.2.1 Upon completion of receiving QC inspection, the pumps will be segregated


model/size wise and stored accordingly for easy retrieval.

4.2.2 Pumps shall be stored on a flat surface in well ventilated and covered storage
area.

4.2.3 Inlet and outlet flange blanks shall not be removed until ready for connection
to pipe work.

4.2.4 Manufacturer’s instruction shall be strictly followed as applicable.

4.2.5 If the pumps are stored for longer periods the shaft shall be periodically
rotated.

4.3 Preparation

4.3.1 The foundations designed to meet the vibration and sound control
requirements shall be provided my Main Contractor. Inertia bases will be
supplied along with vibration isolators.

4.3.2 Check and ensure that the shop drawings used are latest and approved for
construction.

4.3.3 ETA will co-ordinate the location of foundation as per approved shop
drawings.

4.3.4 Co-ordinate with the main contractor to ensure that the foundations/concrete
filling to inertia bases made as per approved shop drawings.

4.3.5 The foundation surface shall be flat and level and smoothly finished top
surface.

4.3.6 Check co-ordination with other services prior to the installation.

4.3.7 Check the piping support locations and cable tray routing locations in co-
ordination with pump and piping layout and ensure they are not obstructing
the space around pump.

4.3.8 Ensure easy accesses and sufficient clearance for servicing and maintenance
i.e, for replacement of pump, motor, cleaning of strainer, valves etc.

Page 3 of 5
Nasa Multiplex
Burj Dubai - The Residences

Client :-Emaar Properties MEP


Contractor

Method Statement No.


Method Statement Title
ETA/ MS/M – 006
Installation of Chilled Water Pumps
Rev. No. & Date:
‘1’ - 04.08.2004

4.4. Installation

4.4.1 Mark the locations of the pump base frame.

4.4.2 Install the inertia base/pumps as per attached Annexure-I.

4.4.3 Shift the pumps to the place of installation in safe manner. Use hand trolley/folk
lift/crane as applicable/required as per site conditions.

4.4.4 Alignment of coupling arrangement between motor and pumps, after pump
installation shall be rechecked by the pump supplier before testing.

4.4.5 Ensure proper coupling guards are provided, where applicable.

4.4.6 Complete the piping and valve package installation as per approved drawings.
Remove the ends caps fixed on the inlet and outlet flanges.

4.4.7 Install the electrical power connections as per approved drawings and test for
continuity.

4.4.8 Provide grounding wiring as per approved drawings/manufacturers instruction.

4.4.9 Follow the manufacturers instructions while installing the pump.

5.0 Inspection

5.1 After completion of pump installation and piping connections, QC inspection shall be
carried out as per pump installation check list.

5.2 “Work Inspection Request” shall be raised for consultants inspection.

6.0 Safety

6.1 All safety precautions shall be followed as per established project safety plan and
procedure.

6.2 Only experienced and skilled technicians shall be engaged for carrying out pump
installation work.

6.3 The people involve din the installation shall use PPE such as safety helmets, safety
shoes, harness, gloves, etc., as required.

6.4 Safety officer shall check and ensure that all safety precautions are followed.
Page 4 of 5
Nasa Multiplex
Burj Dubai - The Residences

Client :-Emaar Properties MEP


Contractor

Method Statement No.


Method Statement Title
ETA/ MS/M – 006
Installation of Chilled Water Pumps
Rev. No. & Date:
‘1’ - 04.08.2004

6.5 Safety officer shall check and ensure that all scaffolding and ladders used at site are
having duly signed tags.

7.0 References

7.1 Manufacturers catalogue.

7.2 Approved chilled water pump submittals.

7.3 Shop drawings.

7.4 Specification Section 15700.

8.0 Records

8.1 `Work Inspection Request’ duly signed by the Consultant’s for installation.

8.2 Pump installation check list.

Page 5 of 5

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