Job Safety Analysis

PRT-PSF-FRM-013a
Form

Section1: Description

Short Description: Surface Preparation for Blasting and Painting by degreasing and
washing with pressure water wash (INTERNAL)
JSA Date:      
Asset: Permit No. (if applicable):       Work Location:      
Tools & Equipment Used: Air Compressor, After Cooler, Air Filter, Blasting Abrasive Pot, Blasting Hoses with Blasting Nozzle, Hand tools (Chisel, Wire Brush,
Scrapper, Trowel, Emery papers) and Power Tools (Brushing, Grinding wire brushing )
JSA Team Members: (e.g. Participant Team)

Name Staff No. Company

Selvaraj Ponnumuthu 7439 CAPE EAST
Srinivas Akella 17107 CAPE EAST
Mohammed Kaabiuddin Munshi 4088 CAPE EAST
Vimal Raj 17240 CAPE EAST
Washim Waris 516 HEMAN
Lijuraj Rajendrababu C004181 MADINA
Mamum Rahman C004204 MADINA

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Section 2: Hazards and Controls

Step No. Job Steps Hazard Existing and Additional Controls
(Use Checklist as a
Guide to be Specific)

1. Mobilization / Site Preparations  1.1. Manual handling 1.1.1 Manual Handling

/ Vehicle Movement  All personnel involved in manual handling activities must have
completed manual handling training.
 Follow QG Manual Handling procedure for carrying/moving
materials. Use correct manual handling techniques as detailed
within the procedure/training)
 Beware of repetitive straining movements and lifting heavy
loads ( Example Max = 25kg share the load where possible)
 Ensure manual handling aid equipment available at worksite eg
trolley, wheel borrow, ropes etc.
 Ensure all personnel use cut resistant gloves
 Do not keep hands and finger in PINCH points and SHARP
EDGES.
 1.2 Falling Objects
1.2.1 Falling Objects
 Never stand under suspended loads.
 Do not suspend loads by rope
 Contain the loose objects in specified containers.
 Ensure scaffold is green tagged (equipped with toe boards).
 Lifting Bags are to be used for lifting of loose objects to elevated
places. Max load 20 kg.
 Dropped zone area to be properly barricaded and signage must
be posted.
 The activity must be supervised continuously and unauthorized
entry must be intervened

 1.3 Slip, Trips, Falls

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1.3.1 Slips, Trips, Falls

 Ensure walkways and routes to the worksite are clear of any
obstructions.
 Hold Handrails while using staircases.
 Worksite has to be clear of tripping hazards
 Maintain Good housekeeping
 Anti-slip boots with rubber soles must be worn as per QG PPE
procedure (Standard) by all workers.
 Spill trays to be provided for air compressors.
 Any hoses that cannot be placed in a way to prevent a tripping
hazard must be clearly visible / highlighted (Example: wrap hose
in red white barricading tape or utilize hose ramp)
 1.5 Noise  Shoe laces must be tied at all times and boots must be in a good
condition.
1.5.1. Noise
 Level of hearing protection to be established and communicated to the
team prior to starting work.
 Ear plugs and Ear muffs to be readily available at site (stock of ear plugs
to be maintained)

2. Degreasing & Pressure water 2.1 High Pressure 2.1.1 Pressure water washing
washing max@2000psi / 206  Only utilize certified equipment that has been inspected and in good
bar working condition.
 Ensure valid PTW, TBT and conduct LMRA
 Only QG certified blasters and spray painters are allowed to carry out the
pressure washing.
 Only approved couplings and joints for the equipment to be used as per
QG Abrasive Blasting procedure.
 Users should re-inspect the equipment before each shift and after
unplanned maintenance of equipment set-up. Pre-use inspection check

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list to be used.
 Ensure correct PPE is utilized during high pressure washing, as per QG
PPE procedure, above ankle safety foot wear, slicker suite/wet suit, gum
gloves with QG standard rating, full face visor, safety goggles, helmet, ear
protection (Ear muffs) N95 mask.
 Pressure water-washing equipment to be de-energized/de-pressurized
when not in use.
 Don't aim the washing gun nozzle on people.

2.2 Failure of Hoses & Fittings 2.2.1. Failure of Hoses & Fittings
 All hoses and equipment to be inspected / certified prior to use, ensure
the air compressor pressure does not exceed the hose pressure rating.
The whip checks, hose clamps and safety pins for securing to prevent
whipping of hoses
 High-pressure water washing equipment to be de-energized/de-
pressurize when not in use.
 If any hose found damaged, they must be removed from site and
quarantined to ensure no further use.
 Hoses must be secured in a way that it does not cause kinking, twisting,
hanging on its own weight.
2.3 Chemical / Solvents Handling
2.3.1 Chemical / Solvents Handling
 All chemicals must have Haz-mat assessment by QG Industrial hygienist.
MSDS must be available for reference at working location; All MSDS must
be referred prior to the use of the chemical.
 Appropriate PPE must be utilized at all times as per the MSDS (Example:
each chemical has its own hazards and specified PPE requirement for
handling).
 When utilizing chemicals ensure well-ventilated area/space.
 When degreasing within a confined space, additional PPE must be
utilized, refer to confined space PPE requirements for de-greasing.
 Chemicals must be stored appropriately, and within drip tray/bund.

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2.4 Slip, Trips, Falls (containment) Spill kit to be readily available.

2.4.1 Slips, Trips, Falls
 Extra precaution must be taken for wet surfaces, un-authorized entry into
water washing areas to be restricted and supervised.
 Water washing areas to be barricaded with signage
 Ensure walkways and routes to the worksite are clear of any obstructions.
 Hold handrails whilst using platform stairs
 Worksite has to be clear of tripping hazards before work begins and
maintained throughout the work-scope (Example of tripping hazard:
hoses running along the floor, hoses must be routed as to not obstruct
the walkways)
 Good housekeeping to be maintained, a place for everything.
 All workers must wear anti-slip boots with rubber soles as per QG PPE
procedure. EN ISO 20345:2007

2.5 Manual Handling

2.5.1 Manual Handling
 Prior to washing, area should be evaluated for any possible obstructions
which could cause injury, snagging hazards, uncomfortable positioning.
LMRA
 All personnel involved in manual handling activities must have completed
manual handling training.
 Follow QG Manual Handling procedure for carrying/moving materials.
Use correct manual handling techniques as detailed within the
procedure/training) (Ref)
 Beware of repetitive straining movements and lifting heavy loads
( Example Max = 25kg, share the load where possible)
 Instead of carrying large tubs of degreasing chemical solutions,
breakdown the quantity into manageable buckets/containers.
 Ensure manual handling aid equipment available at worksite e.g trolleys,
wheel borrows etc.
 Ensure load is not more than personal lifting capacity as detailed within

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QG Manual handling procedure/Training.

 Ensure all personnel use appropriate PPE in regards to the load (Example:
Standard work gloves for running hoses)
2.6 Line of Fire
2.6.1 Line of Fire
 High Pressure water washing area to be barricaded to ensure no
unauthorized entry and to prevent personnel entering the line of fire.
 All workers must be aware of their surroundings during execution of
high-pressure washing.
Anticipation of equipment failures (Example: do not stand close to high
pressure hose lines and couplings whilst in operation
Do not stand in the line of fire of the water jet.
2.7 Noise
2.7.1 Noise
 The pressure water washing operators and pump standby persons must
wear earmuffs;
 Earplugs must be worn by the rest of the personnel.

2.8 Falling from height, Dropped

objects
2.8.1 Falling from height
1. If working at height is required by means of access for high-pressure
water washing, personnel are required to utilize fall protection as per QG
working at height procedure and WAH training.
2. Scaffolds and platforms must be free of loose objects to prevent them
becoming dropped objects (Housekeeping to be maintained throughout
the work scope)
3. The activity must be supervised continuously and unauthorized entry to
the habitat must be intervened.

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3. Abrasive Blasting 3.1 High Pressure 3.1.1 High Pressure Blasting

 Only QG certified blasters shall undertake blasting operations.
 Only third party certified equipment: Compressor, blasting pot,
air purification filter, CO monitor, after cooler and hoses.
 The site supervisor (specify) should re-inspect all the blasting
equipment before each shift and after unplanned maintenance
of equipment set-up as per the checklist from the blasting
procedure.
 Do not aim the blasting nozzle on people, and objects that are
not intended to be blasted.
 All other equipment / objects should be secured, masked or
covered.
 Before starting any blasting job, the blaster should check the
tightness of the nozzle with the hose.
 Ensure proper habitat is in place that can contain the blasting
grit and dust.
 Ensure SAFETY dead man device tested and confirmed
functional.
 Do not tamper with the dead man device.
Do not stand in the line of fire of blasting gun.

3.2 Failure of Hoses & Fittings 3.2.1 Failure of Hoses & Fittings
 All hoses and equipment to be inspected / certified prior to use,
as per Qatargas Hose management procedure # 01.15.02.61
and Dry abrasive blasting procedure# ONS-MNT-MS-005
 Ensure the compressor outlet pressure is below the hose
pressure rating.
 Ensure Whip checks, hose clamps and safety pins for securing
against whipping of hoses
 All blasting equipment including compressor to be de-

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energized / de-pressurized when not in use.

 Ensure correct PPE is utilized at all times during blasting
operations. As per QG PPE procedure the following PPE will be
required: safety foot wear, full body leather or suede blast suit,
approved blasting helmet, leather or suede blasting gauntlets.
 All personnel should wear ear plugs except for the pot-man /
signal man who has to wear ear muffs.
 If any hoses found damaged they must be removed from site
and destroyed to ensure no further use.
 Hoses must be secured in a way that does not cause building up
pressure.
 The low pressure breathing air supply hoses are to be secured
with crimped clamps. Jubilee clips are not allowed to be used.

3.3 Slip, Trips, Falls 3.3.1 Slip, Trips, Falls

 Extra precaution must be taken for abrasive contaminated
surfaces, un-authorized entry into blasting areas to be restricted
and supervised.
 Blasting areas to be barricaded with signage
 Ensure walk ways and routes to the worksite are clear of any
obstructions.
 Hold handrails whilst using platform stairs
 Worksite has to be clear of tripping hazards before work begins
and maintained throughout the work-scope (Example of tripping
hazard: hoses running along the floor, hoses must be routed as
to not obstruct the walkways)
 Good housekeeping to be maintained by all.
 Anti-slip boots with rubber soles must be worn as per QG PPE
procedure (Standard) by all workers.
 Shoe laces must be tied at all times and boots must be in a good
condition.
3.4 Air/Area contamination by
3.4.1. Area contamination by blasting Abrasive material

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blasting Abrasive material

 Work site shall be covered to avoid unnecessary dispersal of
blasting abrasive dust.
 All personnel on site shall wear N95 dust mask as per QG PPE
procedure during blasting operations and removal of spent
abrasive.

3.5.1 Static charge

3.5 Static charge  All equipment including blast pot, after cooler and compressor
to be earthed utilizing the earth cable minimum. 16mm
Confirms to ISO 9001, ISO 14001, OHSAS 18001 and BSEN
20525-2-31

3.6 Breathing air Contamination 3.6.1 Breathing air Contamination for Blaster.
for Blaster
 Air quality to be checked as per QG BA procedure.
 After cooler, air filter unit and in-line CO monitor to be monitored by
the compressor operator for any alarms.
 Place the compressor in a fresh air environment to avoid intake of
contaminated air.
 Pressure relief valve is set for 1.5 bar max. at the air filtration unit
and the in-line CO monitor.

3.7 Operator’s Fatigue 3.7.1 Operator’s Fatigue

 Frequent brakes every 30 minutes, outside the heat stress
season.
 Use of cool vests during the heat stress season.
 Rotation of blasters every 20 minutes during the heat stress
season.

4. Hand tool Surface Preparations 4.1 Sharp edges 4.1.1. Sharp edges
(wire brush, scrapper)  Cut resistant gloves
 Do not use damaged tools.
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 Quarantine damaged tools to prevent re-use

4.2 Dropped objects 4.2.1 Dropped objects

 Contain the loose objects in specified containers.
 Ensure scaffold is green tagged (equipped with toe boards).
 Bags are to be used for lifting of loose objects to elevated places.
 Dropped zone area to be properly barricaded and signage must be
posted.
 The activity must be supervised continuously and unauthorized entry
must be intervened.
 Tool Lanyards are to be used at heights to secure the tools.

5. 2. Pneumatic / Power 5.1. Over pressure on the power 5.1.1. Over pressure on the power tool air supply hose
hand Tool Surface tool air supply hose  Pressure relief valve is set for 1.5 bar max. on the air filtration unit.
Preparations  All power and pneumatic tools to be inspected by QG workshop and
(pneumatic grinder with provided with inspection sticker.
wire brush , )
5.2. Non-competent operator
5.2.1.Non-competent operator
 Personnel certified to use power tools

5.3. Equipment failure

5.3.1. Equipment failure
 Ensure QG certified tools are used.
 Remove any damaged /defective tools from service and quarantine.

6. 6.1.1 Chemical Toxicity (Chemical)

Painting Activities 6.1 Chemical Toxicity (Chemical)
 Barricade the work area

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 Communicate with workers in the work area about the potential

release/venting toxic chemicals Ensure Continuous gas monitoring at
worksite
 Ensure proper ventilation of the area.
 Wear full-face shield, apron and rubber boots.

6.2 Dust Eye Contact (Chemical) 6.2.1 Dust Eye Contact (Chemical)
 Barriers, screens, guards and signs are to be erected.
 Wear appropriate eye protection
6.3 Dust Inhalation Exposure
6.3.1 Dust Inhalation Exposure (Chemical)
(Chemical)

 Barriers, screens, guards and signs are to be erected

 Check that extraction/ventilation systems are operational.
 Respiratory protection to be worn when necessary

6.4 Slips, Trips or Falls (Gravity) 6.4.1 Slips, Trips or Falls (Gravity)

 Anti-slip rubber boots to be used.

 Do not lay loose cables on the ground.
 Ensure good housekeeping standards are maintained at all times
6.5 Flammable Material
6.5.1 Flammable Material (Additional Hazards)
(Additional Hazards)
 All the empty paint cans to be removed from site on the day to day basis.
 Fire extinguisher should be available on site.
 In case of spillage clean up immediately.
 Paint mixing should be in covered / designated area.

6.6.1 Ingestion and Inhalation of painting fume

6.6 Ingestion and Inhalation of (Additional Hazards)
painting fume  Follow paint manufacturers safety data sheet correctly.
(Additional Hazards)

8.1 Generation of Fine dust

8.1 Generation of Fine dust
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(cleaning)
8.  Brooming shall be done in the case of mass garnet housekeeping.
 Vacuum Cleaner shall be used in critical locations.

8.2 Slips, Trips or Falls 8.2 Slips, Trips or Falls

Housekeeping  Anti-slip rubber boots to be used.

 Do not lay loose cables on the ground.

Notes: For Assets or Projects where e-PTW system is not rolled out, this JSA Form shall be used.

Section 3 Agreement.
The Job had been analyzed for potential hazards, appropriate guidance had been obtained in identifying the hazards and the required controls were discussed and
agreed in the JSA Team Meeting

JSA Team Leader Name:       Date:       Signature:

All controls stated in the JSA are in place and the hazards and controls indicated in the JSA have been cascaded to the crew

Job Supervisor Name:       Date:       Signature:

Endorsed by QG Host if the Job Supervisor is a contractor

QG Host Name:       Date:       Signature:

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Section 4 Hierarchy of Controls

Eliminati Removal of the hazard by eliminating the process will also eliminate the risks associated with the hazard. Example: Offsite Welding, No Working at Height etc
on

If the process cannot be eliminated, consider substituting the substance or hazardous process with one known to be less harmful to health or safety.
Substituti Example:Using Man Lift instead of Ladder or Scaffolding Structure.
on

Engineeri
Engineering type controls include changing processes, equipment or tools to reduce risk. For example: Reduction at source of noise or vibration through various
ng known engineering controls.Providing air-movers for ventilation.
Controls

Administr
Administrative controls involve introducing and maintaining work practices that reduce risk by limiting the exposure of an employee to the hazard.For
ative example:Reduce the time of exposure, Work Rest Cycle, Signages , Barriers, Procedures.
Controls
Additional / Special Personal Protective Equipment should be used when other measures have not been able to protect the employee against the hazard or risk of
exposure to the hazard. Where Additional PPE is used, the Job Supervisor should ensure that it fits the task force correctly, training is provided: Double Hearing
PPE Protectors, Respirators, Breathing Apparatus, Safety Harness etc.

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