FM 6.

2 Exhibit 1 Page 1 of 14

SUBSECTION IWL
REQUIREMENTS FOR CLASS CC
CONCRETE COMPONENTS OF
LIGHT-WATER COOLED PLANTS
IWL-1000 Scope and Responsibility .................................................. 251
I.WL- 1100 Scope .................................................................. 251
IWL- 1200 Items Subject to Examination........................................ 251
IWL-1210 Examination Requirements ........................................... 251
IWL- 1220 Items Exempt From Examination ............................................ 251

IWL-2000 Examination and Inspection........................................ 252

IWL-2 100 Inspection . ................................ ............................ 252
IWL-2200 Preservice Examination ............................................. 252
IWL-2210 Exam ination Schedule .................................................... 252
IWL-2220 Examination Requirements........................................... 252
1W.L72220. I Concrete ........................................................... .. 252
IWL-2220.2 Unbonded Post-Tensioning Systems ............................... .......... 252
IWL-2230 Preservice Examination of Repairs and Modifications....................... 252
IWL-2300 Visual Examination, Personnel Qualification, and Responsible Engineer .......... 252
IWL-2310 Visual Examination and Personnel Qualification .............................. 252
lWL-.2320 Responsible Engineer ..................................................... 252.1
IWL-2400 Inservice Inspection Schedule .............................................. 252.1
IWL-2410 Concrete ............................................................... 252.1
IWL-2420 Unbonded Post-Tensioning Systems ......... ............................... 252.1
IWL-2421 Sites With Two Plants ...... .............................. ......... 253
IWL-2500 Examination Requirements .................. ........................... 253
IWLb2510 Examination of Concrete .................................................. 253
IWL-2520 Examination of Unbonded Post-Tensioning Systems ........................... 253
IWL-2521 Tendon Selection ............ .........I ................................. 253
IWL-252 1.1 Exem ptions .............................................................. 253
IWIL-2522 Tendon Force M easurements ............................................... 255
IWL-2523 Tendon Wire and Strand Sample Examination and Testing................... 255
IWL-2523. I Tendon 'Detensioning and Sample Removal ................................. 255
IWL-2523.2 Sample Examination and Testing ........................................... 255
IWL-72523.3 R etensioning ............................................................ 255
IWL-2524 Examination of Tendon Anchorage Areas .................................... 255
IWL-2524-1 Visual Examination ................................................ 255
IWL-2524.2 Free Water Documentation .......................................... 255
IWL-2525 Examination of Corrosion Protection Medium and Free Water .................. 255
IWL-2525. I Sam ples ................................................................ 255
IWL-2525.2 Sam ple Analysis .................... ........... ........................ 256
FWL-2526 Removal and Replacement of Corrosion Protection Medium .................... 256

249 A92

P)7
 FM 6.2"Exhibit 1 Page 2 of 14

[WL-3000 Acceptance Standards ................ .................................. 257

[WL-3-100 Preservice Examination ................ I............................ 257
IWL-31 10 Concrete Surface Condition ............. ............................. 257
FWL--3 HIl Acceptance by Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
IWL-31 12 Acceptance by Evaluation ................ ... ..................... ...... 257
,IWYL-3113 Acceptance by Repair .................................................... 257
IWL-3.1 20 Unbonded Post-Tensioning System ................. ......................... 257
.IWL-3200 Inservice Examination ................ ........... ........................ 257
[WL-3210 Concrete Surface Condition ..................................... ............ 257
IWL-3211 Acceptance by Examination ............................................... .257
JWL-32 12 Acceptance by Evaluation .................................................. 257
257
.IWL-32i 3 Acceptance by Repair ............. ......................................
.IWL-3220 Unbonded Post-Tensioning Systems ......................................... ,257
IWL-322.1 Acceptance by Examination .................................... .......... .257
IWL-3221. Tendon Force .......... .................................................... 257
IWL-3221. 2 Tendon Wire or Strand Samples ...................................... 257
[IWL-322.1. 3 Tendon Anchorage Areas ........................................ ....... 258
IWL-3221- 4 Corrosion Protection Medium ................ ....... ..................... 258.
IWL-3222 Acceptance by Evaluation ................................................... 258
LWL-3223 Acceptance by Repair or Replacement ...................................... 258
IWL-3300 Evaluation ........ ........ .............................................. 258
IWL-3310 Evaluation R eport ........................................................ 258
I.WL-:3320 Review by Authorities ...................................... . .......... 258

R epair Procedures ........... ............. .......................... 259

IWL-4000
fW.L-4.100 General .......... ... .......................................... ........... 259
IWL-44 10 Scope .............................. .......................... I. 259
IWL-4120 Repair/Replacement Program ....... ......................... ......... 259
.IWL-4200 R epair Plan ............................................................. 259
JWL-42 10 C oncrete Repair .... ................................ .................. 259
IWL-4220 Repair of Reinforcing Steel ................ .............................. 259
IWL-4230 Repair of the Post-Tensioning System ....... ........................... 259
IWL-4-300 E xam ination ......... ............................... .............. 259

IWL-5000 System Pressure Tests ....................... ........ .................... 260

IWL-5 100 Scope .. ... ... ....... .... ... ........... .. ... .... ............... .......... 260
IWL-5200 System Test Requirements ........................ ....................... 260
IWL-5210 G eneral ................................................ ............... 260
IWL-5220 Test Pressure ....................................... .............. 260
IWL-5230 Leakage Test ... : .................. .................. 260
IWL-5240 Schedule of Pressuru Test ........ ........ ............................ 260
IWL-5250 Test Procedure and Examinations....................... 260
.TWL-S260 Coective Measures ............................................... 260
IWL-5300 Rep ort ...... ....................... ...... ........... ........... 260

.IWL-7000 R eplacem ents .......................... ........................ ....... 261

IWL-7 100 G eneral Requirements .................... ............................. 26"l
IWL-71 10 Scope ... . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 261
IWL-7120 Replacement Program ................................. 261

Tables
IWL-'2500-1 Examination Categories ....................... ............... ........... 254
Nwnber of Tendons for Examination ......................................... 255
I WL-25 25-1 SConrrosion Protection Medium Analysis ...................................... 256

A~2 25{)
2-50
 FM 6.2 Exhibit 1 Page 3 of 14

ARTICLE IWL-1000
SCOPE AND RESPONSIBILITY

IWL-1 100 SCOPE IWL-4200 ITEMS SUBJECT TO

(a) This Subsection provides the rules and require- EXAMINATION
ments for preservice examination, inservice inspection IWL-1210 EXAMINATION REQUIREMENTS
and repair of the' reinforced concrete and ihe post-
The examination requirements of this Subsection
tensioning systems of Class CC components, herein re-
ferred to as concrete containments as defined by CC- shall apply to concrete containments.
.1000.
(b) The rules and requirements of this Subsection do
IWL-1220 ITEMS EXEMPT FROM
not apply to the following:
EXAMINATION
(1) steel portions not backed by concrete;
(2) shell metallic liners; The following items are exempt from the examina-
(3) penetration liners extending the containment tion requirements of IWL-2000:
/ liner through the surrounding shell concrete. (a) tendon end anchorages that are inaccessible, sub-
ject to the requirements of IWL-252 1. 1;
(b) portions of the: concrete surface that are covered
by the liner, foundation material, or backfill, or are
otherwise obstructed by adjacent structures, compo-
nents, parts, or appurtenances.

251
 FM 6.2 Exhibit 1 Page 4 of 14

ARTICLE IWL-2000
EXAMINATION AND INSPECTION

.IWL-2100 INSPECTION of a plant, the preservice examination requirements

shall be met for the repair or modification.
Examinations shall be verified by an Inspector.
(b) When the repair or modification is performed
while the plant is not in service, the preservice ex-
IWL-2200 PRESERVICE EXAMINATION amination shall be performed prior to resumption of
service.
Preservice examination shall be performed in acco.r- (c) When the repair or modification is performed
dance with the requirements of IWL-2500. while the plant is in service, the preservice examination
may be deferred to the next scheduled outage.
IWL,2210 EXAMINATION SCHEDULE
Preservice examination shall be completed prior to
initial plant startup.
IWL-2300 VISUAL EXAMINATION, A92
IWL-2220 EXAMINATION REQUIREMENTS PERSONNEL QUALIFICATION,
AND RESPONSIBLE ENGINEER
IWL-2220.1 Concrete
(a) Preservice examination shall be performed in ac- IWL-2310 VISUAL EXAMINATION AND
cordance with IWL-2510. PERSONNEL QUALIFICATION
.: (b) The preservice examination shall be performed
(a) VT-IC visual examinations are conducted to de-
....following completion of the containment Structural In-
tegrity Test. termine concrete deterioration and distress for suspect
areas detected by VT-3C, and conditions (e.g., cracks,
IWL-2220.2 Unbonded Post-Tensioning Systems. wear, or corrosion) of tendon anchorage and wires or
The following information shall be documented in the strands. Minimum illumination, maximum direct ex-
preservice examination records. This information may amination distance, and maximum procedure demon-
be extracted from construction records. stration lower case character height shall be as speci-
(a) Date on which each tendon was tensioned. fied in IWA-2210 for VT-I visual examination.
.(b) initial seating. force in each tendon. (b) VT-3C. visual examinations are conducted to de-
(c) For each tendon anchorage, the location of all termine the general structural condition of concrete sur-
missing or broken wires or stands and unseated wires. faces of containments by identifying areas of concrete
(d) For each tendon anchorage, the location of all deterioration and distress, such as defined in ACI 201.1
.missing or detached buttonheads or missing wedges. R-68. The minimum illumination, maximum direct ex-
.(e) The product designation for the corrosion pro- amination distance, and maximum procedure demon-
tection medium used to fill the tendon duct. stration lower case character height shall be as speci-
fied in IWA-2210 for VT-3 visual examination.
(c) The Owner's written practice shall define qual-
IWL-2230 PRESERVICE EXAMINATION OF ification requirements for concrete examination person-
REPAIRS AND MODIFICATIONS nel in accordance with IWA-2300. Limited certification
(a) When a concrete containment or a portion there- in accordance with IWA-2350 may be used for ex-
of is repaired or modified during the service lifetime aminers limited to concrete.

252
 FM 6.2 Exhibit 1 Page 5 of 14

IWL-2320 REQUIREMENTS FOR CLASS CC COMPONENTS IWL-2420

IWL-2320 RESPONSIBLE ENGINEER tion of the containment Structural Integrity Test CC-
6000 and every 5 years thereafter-
The Responsible Engineer shall be a Registered (b) The 1, 3, and 5 year examinations shall com-
Professional Engineer experienced in evaluating the in-
mence not more than 6 months prior to the specified
service condition of structural concrete. The Respon- dates and shall be completed not more than 6 months
sible Engineer shall have knowledge of the design and
after such dates. If plant operating conditions are such
Construction Codes and other criteria used in design that examination of portions of the concrete cannot be
and construction of concrete containments in nuclear completed within this stated time interval, examination
power plants. of those portions may be deferred until the next reg-
The Responsible Engineer shall be responsible for ularly scheduled plant outage.
the following:
(c) The 10 year and subsequent examinations shall
(a) development of plans and procedures for ex-
commence not more than 1 year prior to. the specified
amination of concrete surfaces; dates and shall be completed not more than 1 year after
(b) approval, instruction, and training of concrete such dates.
examination personnel;
(c) evaluation of examination results;
(d) preparation of repair procedures;
(e) submittal of report to the Owner documenting
.results of examinations and repairs.

IWL-2420 UNBONDED POST-TENSIONING

SYSTEMS
IWL-2400 INSERVICE INSPECTION
SCHEDULE (a) Unbonded post-tensioning systems shall be ex-
amined in accordance with IWL-2520 at 1, 3, and 5
IWL-2410 CONCRETE
years following the completion of the containment
(a) Concrete shall be examined in accordance with Structural Integrity Test and every 5 years thereafter.
IWL-2510 at 1, 3, and 5 years following the comple- (b) The 1, 3, and 5 year examinations shall com-

252.1
 FM 6.2 Exhibit 1 Pagoe6 ofl14.

IWL-;2420,-ý REQUIREMENTS FOR CLASS CC COMPONENTS .. IWL-2521.1

.mence not. moire than 6 months prior to the specified 201.1 R-68, in accordance with iWL-231 0(b).Slce
dtsadsalbe completed not more than 6 m-ti~ihtsw. .areas, uc as those thtidct upc conditiojs
airfersitcft.dt s. If[plant operaIting' conditions ~are such shl reeve a VT- IC ejxamination in accordance with
thatexaminatioxinOf portions of the. post-leniig sy'' -W-31(

tern cando~t be completed' within this nstae

imeiiii IWL (2) ho'ed):nti shall beperformed by, or under
Vaexaminiatiin of those' porfions may be deferred the direction of, 'theRes'Oonsible Engicer.
until the next,'tegularly scheduled plant outage- (c) Visual examinations may be" perforned from
(c) The, 10,year ýand subsequent e.xaminations. shall, floors, roof,,, platforti~s, walkw*ays., ladders, gioUnd
cojininence no~t more than- I year prior to the specified surface, or other pe~maneni vantage pomits. Uziless tem-
dates and s~hall, be complete~d not more than I1year after, porary closein access is required by: the, inspection
-such dates- - plan-i~

EWL-2421 .Sites; With Two Plants .A9

(a) For',sitteswith. two plants, the examination re- .

qurmnsfiteý~iirt'otitet may, be mnod- . . . . .A92

ified, if both' C irtainmneits utilize the same prstressinig ,,,-

system- and are essentiallyj "identical in 'design, itpot

tensioning. o~riatioin .for the -two' conta-nments .'wrete IWL-.2520, EXAMINATION, ! _B DBOJIED!

c-omp.le Ited 'not, more, thtan 12, yea Irs apart, Iand if--bo th- PO'- ISONN
Containments re sim~iarly ex~posed to or protected fronm 1W1,.2521 'Tendon Sectn
11' t' '
'the' b6utside enivironmnent- 4
f b) When'the c'onditions of 1WL-242 I(a), are" inet,' (a') Ttndons to be e~xamined duigan ids~in
,the inspection dates and exam~ination requirenie'nts, miay shall be sele.cted on a random basis exceot as noted. Jn''
be as 'follows. cotinn wt hWL-'i'1 (bj and (c.) The population fromji which the
I)For 'the cotimn ihtefirst Structuiral randomn samnple. is, drawn shall consist of all1 ýtendons
IIntegiity. Test, all exiaminations required by IWL-2500 whjich have not been examined, durinig earlier, insplec-
shall be performied at' 1,3, 10,- 220, aind 30 er&Ony tiojis., The number of tendons to be examini~ed duiring,
'tIhe exaiuirn tions required by IWL-25214and [WL-252-5 amniispetdion shall be as specified in Table 1WL-2-521-I
ned nertormed at 5 15,2,ad3yer.(b) One, tendon~ of each type, (as detihe'd in' Table,
(2), For the con~tainmenmt with the second Structur~al IWL-252l1l) shall be selected Nfromi thflrst 'vear m,.
Integrity: Test,, all examination,, required. by' IWL 25M0 ' Kction saii1 addeinae as. a coiiniontendon,.
halbe perfortned at f, 5, 15, 25, and 35 years. O nly 'Each comnmon 'tendon, shall be exaimitied Aiwring ,each
xmntosrequired by IWL-2524 and JWL-2 525
th inspecion. A coniaiion tendon , hlntb ,dtnind
0; 0 ad 30seas.
per rmd
needb~at3, . i unless, requir~ed by IWL~-3300.1 ufpcoimon tendoni is
- '-. .. > detensionedarnother comi1on tendon'of the, sw tp
Ohak*b selected from'the, first, yea imispoectilo sarmple'-
- , , (c)-Ifai containinewi with, a 'stranded pottensionmng
s stein is' constructed \with ajrdigae nurlber~o
risionable tendonis, one tendon, of each, type,. sh'all
-*be- selected from'aon those" wh~ich, are'deterisip'nable..
IWL250
MIATIN
EX ... The reniairniig tendons' shall' be seleicted from- among
those which cannot be detensioned. .
REQUIREMENTS IL22 xmtos h olwn eur
Examination shall be performed in accordance with 1I-511Eepin.Tefloigrqie
the equremntsof
abl IW-2510-1.. .. ..- ments shall apply to tenidon anchorages, that are not
accessible, for examinati~on because of safety or, radio-
logical hazards or because of structural obstr-uctions.
A92.IWL-510
EXA INAION F (), After the process of randomly selecting tendons
- to ~~~~be
emIned, any inaccessible tnossal(
(1) Cocrtesuface areas, including 6oate&,aria, gn:e a exempt and removed fro.the, sample.
excelpt those exepted. by IWL-1200(b),:.shall 'e; VT-, (i)ý .Substitute tendons shall bseectedfo lte-
3C visuall examineid for, evidence of conditions indic- dons desinaed as exempt.- Each sust~situte tendon shall
ativel ofaa `6er..d a'-Lso,such as defined id AC!ý
oderadaion,
e bed that it is located as close-as possible to
.:Z3
 owi

.-n

0)
X
mr
L7
A92 TABLE IWL-2500-1
EXAMINATION CATEGORIES
EXAMINATION •CATEGORY L-A. CONCRETE

Item Test or Examination Test or Examination Acceptance Extent Frequency Deferral

No. Parts Examined Requirement Method 'Standard of Examination of Exaqpination of Examination
LI.lo Concrete Surface

1.111 All Areas IWL-2510 Visual, VT-3C IWL-3210 IWL-2510 IWL-2410 NA

L1,12 Suspect Areas IWL-2510 Visual, VT-IC IWL-3210 iWL-2510. IWL-2410 ..... _NA

EXAMINATION CATEGORY L-B, UNBONDED POST-TENSIONING SYSTEM

Item Test or Examination Test or Examination Acceptance Extent Frequency Deferral
No, Parts Examined Requirement Method Standard of Examination of Examination of Examination
L2.10 Tendon IWL-2522 IWL-2522 IWL-3221.1 IWL-2521 IWL-2420 NA 0
L2.20 Wire or Strand IWL-2523 IWL-2523.2 IWL-3221,2 IWL-2523,1 IWL-2420 NA
L2.30 Anchorage Hardware and Surrounding IWL-2524 Visual, VT-I IWL-3221.3 IWL-2524.1 IWL-2420 NA
Concrete and VT-IC
LZ.40 Corrosion Protection Medium IWL-2525 IWL-2525.2(a) IWL-3221.4 IWL-2525.1(a) IWL-2420 NA
L2.50 Free Water IWL-2525 IWL-2525.2(b) IWL-2525.1(b) IWL-2420 NA
 F.M 6.2 Exhibit 1 Page 8 of 14
IWL-2521.1 REQUIREMENTS FOR CLASS CC COMPONENTS IWL-2525.1

TABLE IWL-2521-1 completely detensioned. A single wire or strand shall

NUMBER OF TENDONS FOR EXAMINATION be removed from each detensioned tendon.
Required Maximum IWL-2523.2 Sample Examination and Testing
Percentage 1 .2 Minimum' Required (a) Each removed wire or strand shall be examined
Inspection of all Tendons
3
Number of Number of over its entire length for corrosion and mechanical
Period of Each Type Each Type Each Type
damage. The examination shall determine the location
1st year 4 4 10 of most severe corrosion, if any. Strand wires shall be
3rd year 4 4 10
5th year 4 4 10
examined for wedge slippage marks.
(b) Tension tests shall be performed on each re-
lOth year 2 3 5 moved wire or strand: one at each end, one at mid-
15th year 2 3 5 length, and one in the location of the most corroded
20th year 2 3 5 area, if any. The following information shall be ob-
25th year 2 3 5
tained from each test:
30th year 2 3 5 (1) yield strength
35th year 2 3 5 (2) ultimate tensile strength
(3) elongation
NOTES:
(1) Fractional tendon numbers shall be rounded to the next higher IWL-2523.3 Retensioning. Tendons that have been
integer. Actual number examined shall not be less than the
minimum required number and need not be more than the
detensioned shall be retensioned to at least the force
maximum required number. predicted for the tendon at the time of the test. How-
(2) The reduced sample size listed for the 10th year and subsequent ever, the retensioning force shall not exceed 70% of
inspections is applicable only if the acceptance criteria of IWL-
3221.1 are met during each of the earlier inspections.
the specified minimum ultimate tensile strength of the
(3) A tendon type is defined by its geometry and position in the tendon based on the number of effective wires or
containment; e.g., hoop, vertical, dome, helical, and inverted U. strands in the tendon at the time of retensioning.

IWL.2524 Examination of Tendon Anchorage

,the exempted tendon, and shall be examined in ac- Areas I "LI/
cordance with IWL-2520.
(c) Each exempted tendon shall be examined in ac- IWL-2524.1 Visual Examination. A VT 7 visual
cordance with IWL-2524 and IWL-2525 to the extent examination in accordance with IWA(41fhall be
that the end anchorages of the exempt tendon are ac- performed on the tendon anchorage hardware, includ-
cessible either during operation or at an outage. ing bearing plates, anchorheads, wedges, buttonheads,
shims, and the concrete extending outward a distance
IWL-2522 Tendon Force Measurements of 2 ft from the edge of the bearing plate. The fol-
lowing shall be documented:
(a) The prestressing force in all inspection sample (a) concrete cracks having widths greater than 0.01
tendons shall be measured by lift-off or an equivalent in.;
test. (b) corrosion, broken or protruding wires, missing
(b) Equipment used to measure tendon force shall buttonheads, broken strands, and cracks in tendon an-
be calibrated in accordance with a calibration procedure chorage hardware;
prior to the first tendon force measurement and fol- (c) broken wires or strands, protruding wires and
lowing the final tendon force measurement of the in- detached buttonheads following retensioning of tendons
spection period. Accuracy of the calibration shall be which have been detensioned.
within 1.5% of the specified minimum ultimate strength
of the tendon. If the post-test calibration differs from IWL-2524.2 Free Water Documentation. The
the pretest calibration by more than the specified ac- quantity of free water contained in the anchorage end
curacy tolerance, the results of the examination shall cap as well as any which drains from the tendon during
be evaluated. the examination process shall be documented.

IWL-2523 Tendon Wire and Strand Sample IWL-2525 Examination of Corrosion Protection
Examination and Testing Medium and Free Water
IWL-2523.1 Tendon Detensioning and Sample IWL-2525.1 Samples
'emoval. One sample tendon of each type shall be (a) Samples of the corrosion protection medium shall

255
 FM 6.2 Exhibit 1 Page 9 of 14
IWL-2525. 1 1992 SECTION XI - DIVISION I IWL-2526

TABLE IWL-2525-1
CORROSION PROTECTION MEDIUM ANALYSIS
Characteristic Test Method Acceptance Limit
Water content ASTM D 95 In course of preparation

Water soluble chlorides ASTM D 512 [Note (1)1 10 ppm maximum

Water soluble nitrates ASTM D 992 [Note (1)] 10 ppm maximum

Water soluble sulfides APHA 427 [Note (1)] 10 ppm maximum

(Methylene blue)

Reserve alkalinity ASTM D 974 [Note (3)]

(Base number) Modified [Note (2)]

NOTES:
(1) Water Soluble Ion Tests. The inside (bottom and sides) of a one (1) liter beaker, approx. OD 105 mm,
height 145 mm, is thoroughly coated with 100 -t10 grams of the sample. The coated beaker is filled
with approximately 900 ml of distilled water and heated in an oven at a controlled temperature of
100"F (37.8°C) t 2°F for 4 hours. The water extraction is tested by the noted test procedures for the
appropriate water soluble ions. Results are reported as PPM in the. extracted water.
(2) ASTM D 974 Modified. Place 10 g of sample in a 500 ml Erlenmeyer flask. Add 10 cc isopropyl alcohol
and 5 cc toluene. Heat until sample goes into solution. Add 90 cc distilled water and 20 cc 1NH 2 S0 4.
Place solution on a steam bath for 1/ hour. Stir well. Add a few drops of indicator (1% phenolphthalein)
and titrate with 1NNaOH until the lower layer just turns pink. If acid or base solutions are not exactly
1N, the exact normalities should be used when calculating the base number. The Total Base Number
(TBN), expressed as milligrams of KOH per gram of sample, is calculated as follows:

TBN = 1(20) (NA) - (B) (N,)] 56.1

W

where
8=milliliters NaOH
NVA=normality of HZS0 4 solution
NV=normality of NaOH solution
W=weight of sample in grams
(3) The base number shall be at least 50% of the as-installed value, unless the as-installed value is 5 or
less, in which case the base number shall be no less than zero. If the tendon duct is filled with a mixture
of materials having various as-installed base numbers, the lowest number shall govern acceptance.

be taken from each end of each tendon examined. Free (b) Free water samples shall be analyzed to deter-
water shall not be included in the samples. mine pH.
(b) Samples of free water shall be taken where water
is present in quantities sufficient for laboratory anal- IWL-2526 Removal and Replacement of
_ysis. Corrosion Protection Medium

IWL-2525.2 Sample Analysis The amount of corrosion protection medium removed

(a) Corrosion protection medium samples shall be at each anchorage shall be measured and the total
thoroughly mixed and analyzed for reserve alkalinity, amount removed from each tendon (two anchorages)
water content, and concentrations of water soluble shall be recorded. The total amount replaced in each
chlorides, nitrates, and sulfides. Analyses shall be per- tendon shall be recorded and differences between
formed in accordance with the procedures specified in amount removed and amount replaced shall be docu-
Table IWL-2525-1. mented.

256
 FM 6.2 Exhibit 1 Page 10 of 14

ARTICLE IWL-3000
ACCEPTANCE STANDARDS

IWL-3100 PRESERVICE EXAMINATION IWL-3212 Acceptance by Evaluation

IWL-3110 CONCRETE SURFACE CONDITION Items with examination results that do not meet the
acceptance standards of IWL-3211 shall be evaluated
IWL-3111 Acceptance by Examination
as required by IWL-3300.
The condition of the surface is acceptable if the Re-
sponsible Engineer determines that there is no evidence
IWL-3213 Acceptance by Repair
of damage or degradation sufficient to warrant further
evaluation or repair. Repairs to reestablish the acceptability of an item
shall be completed as required by IWL-3300. Accept-
IWL-3112 Acceptance by Evaluation able completion of the repair shall constitute accept-
ability of the item.
Items with examination results that do not meet the
acceptance standards of IWL-3111 shall be evaluated
as required by IWL-3300. IWL-3220 UNBONDED POST-TENSIONING
SYSTEMS
IWL-3113 Acceptance by Repair IWL-3221 Acceptance by Examination
Repairs required to reestablish acceptability of an IWL-3221.1 Tendon Force. Tendon forces are ac-
item shall be completed as required by IWL-3300. Ac-
ceptable if:
ceptable completion of the repair shall constitute ac-
(a) the average of all measured tendon forces, in-
ceptability of the item. cluding those measured in IWL-3221. l(b)(2), for each
type of tendon is equal to or greater than the minimum
required prestress specified at the anchorage for that
IWL-3120 UNBONDED POST-TENSIONING
type of tendon;
SYSTEM
(b) the measured force in each individual tendon is
The condition of the unbonded post-tensioning sys- not less than 95% of the predicted force unless the
tem is acceptable if it met the requirements of the con- following conditions are satisfied:
struction specification at the time of installation. (1) the measured force in not more than one ten-
don is between 90% and 95% of the predicted force;
(2) the measured forces in two tendons located
IWL-3200 INSERVICE EXAMINATION adjacent to the tendon in IWL-322 1. 1(b)(1) are not less
than 95% of the predicted forces; and
IWL-3210 CONCRETE SURFACE CONDITION
(3) the measured forces in all the remaining sam-
IWL-3211 Acceptance by Examination ple tendons are not less than 95% of the predicted
force.
The condition of the concrete surface is acceptable if
the Responsible Engineer determines that there is no evi- IWL-3221.2 Tendon Wire or Strand Samples. The
dence of damage or degradation sufficient to warrant condition of wire or strand samples is acceptable if:
further evaluation or repair. (a) samples are free of physical damage;

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 F.M 6.2 Exhibit 1 Page 11 of 14
IWL-3221.2 1992 SECTION XI - DIVISION I LWL-3320

(b) sample ultimate tensile strength and elongation pair or replacement shall constitute acceptability of the
"e not less than minimum specified values. item.
IWL-3221.3 Tendon Anchorage Areas. The con-
dition of tendon anchorage areas is acceptable if:
(a) there is no evidence of cracking in anchor heads, IWL-3300 EVALUATION
shims, or bearing plates;
(b) there is no evidence of active corrosion; IWL-3310 EVALUATION REPORT
(c) broken or unseated wires, broken strands, and Items with examination results that do not meet the
detached buttonheads were documented and accepted
acceptance standards of IWL-3100 or IWL-3200 shall
during a preservice examination or during a previous
be evaluated by the Owner. The Owner shall be re-
inservice examination;
sponsible for preparation of an Engineering Evaluation
(d) cracks in the concrete adjacent to the bearing
Report stating the following:
plates do not exceed 0.01 in. in width.
(a) the cause of the condition which does not meet
IWL-3221.4 Corrosion Protection Medium. Cor- the acceptance standards;
rosion protection medium is acceptable when the re- (b) the acceptability of the concrete containment
serve alkalinity, water content, and soluble ion con- without repair of the item;
centrations of all samples are within the limits specified
(c) whether or not repair or replacement is required
in Table IWL-2525-1. and, if required, the extent, method, and completion
IWL-3222 Acceptance by Evaluation date for the repair or replacement;
(d) extent, nature, and frequency of additional ex-
Items with examination results that do. not meet the aminations.
acceptance standards of IWL-3221 shall be evaluated
as required by IWL-3300.

IWL-3223 Acceptance by Repair or Replacement IWL-3320 REVIEW BY AUTHORITIES

Repairs or replacements to reestablish acceptability The Engineering Evaluation Report shall be subject
the condition of an item shall be completed as re- to review by the regulatory and enforcement authorities
,red by IWL-3300. Acceptable completion of the re- having jurisdiction at the plant site.

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 FM 6.2 Exhibit 1 Page 12 of 14

ARTICLE IWL-4000
REPAIR PROCEDURES

IWL-4100 GENERAL post-tensioning system shall be in accordance with

IWL-4230.
IWL-411.0 SCOPE (d) Repair material shall be chemically, mechaniP
This Article provides rules and. requirements for re- cally, and physically compatible with existing concrete.
pair of concrete containments. (e) When detensioning of prestressing. tendons is re-
quired .for repair of the concrete surface, adjacent to the
tendon, the Repair Plan shall, require the following:
IWL-4120 REPAIR/REPLACEMENT (1) selection of repair material, to minimize siress
PROGRAM and strain incompatibilities between repair material and
existing concrete;
(a) Repairs shall be performed in accordance with (2) procedures for application of repair material;
the Repair/Replacement Program required by IWA- (3) procedures for detensioning and retensioning
4140O of prestressing tendons.
(b) Repairs shall be completed in accordance with (f) The Repair Plan shall specify requirements for
the Repair Plan of IWL-4200. in-process sampling and testing of repair material.
(c) The Repair/Replacement Program shall address
concrete material control.
IWL-4220 REPAIR OF REINFORCING STEEL
Damaged reinforcing steel shall be repaired by any
IWL-4200 REPAIR PLAN method permitted in the original C.pnstruction Code or
in Section Il1, Division 2, with or without removal of
The Repair Plan shall be developed under the di-
the damaged reinforcing steel.
rection of a Responsible Engineer (IWL-2500).

IWL-4230 REPAIR OF THE POST-

IWL-4210 CONCRETE REPAIR TENSIONING SYSTEM
(a) The Repair Plan shall .specify requirements for (a) Weld repair of bearing plates and shim plates of
removal of defective material. the. post-tensioning system shall meet the applicable re7
(b) The affected area shall, be visually examined to quirements of IWA-4000. The. corrosion protection me-
assure proper surface preparation of concrete and rein- dium shall be. restored following the repair.
forcing steel. prior to placement of repair material. (b) Procedures for detensioning and retensioning of
(c) When removal. of defective material exposes prestressing tendons shall be specified in the Repair
reinforcing steel., the reinforcing steel shall receive a Plan.
VT-I visual examination. Reinforcing steel is accept-
able when the Responsible Engineer determines that.
IWL-4300 EXAMINATION
there is no evidence of damage or degradation suffi-
cient, to warrant further evaluation or repair. When re- The repaired area shall be. examined in accordance
quired, reinforcing steel shall be. repaired in accordance with 1WL-2000 to establish a new preservice record
with IWL-4220. Repair of exposed-end anchors of the. and shall meet the acceptance, standards of IWL-3000.

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 FM 6.2 Exhibit 1 Page 13 of 14

A92 ARTICLE IWL-5000

SYSTEM PRESSURE TESTS

IWL-5100 SCOPE placement is performed with the plant in operation, the

This Article provides requirements for pressure test- pressure test may be deferred until the next scheduled
, ingconcrete containments following repair or replace- integrated leak-rate test.
ment.
IWL-5250 TEST PROCEDURE AND
IWL-5200 SYSTEM TEST REQUIREMENTS EXAMINATIONS

.LEWL-5210 GENERAL -
The pressure test shall be conducted in accordance
with a detailed. procedure. prepared under the direction
. :A containment pressure test. shall be performed fol- of the Responsible Engineer. The surface of all con-
-. lowing repair or replacement unless any of the follow- tainment concrete placed during repair or replacement
ing conditions exist: operations shall be examined by VT-1 examination
(a) The Engineering Evaluation Report (IWL-3310) prior to start of pressurization, at test pressure, and
* demonstrates that the structural integrity of containment following completion of depressurization. Extended
in the existing unrepaired condition has not been re- surface examinations, additional examinations during
duced below that required by the original design cri- pressurization, other examinations, and measurements
teria. of structural response to pressure shall be conducted as
(b) The repair or replacement affects only the cover specified by the Responsible Engineer.
concrete external to the outermost layer of structural
reinforcing steel or post-tensioning tendons.
(c) The repair or replacement involves only ex- IWL-5260 CORRECTIVE MEASURES
change of post-tensioning tendons, tendon anchorage If the surface examinations of IWL-5250 cannot sat-
hardware, shims, or corrosion protection medium. isfy the requirements specified by the Responsible En-
gineer, the area shall be examined to the extent nec-
ý..IWL-5220 TEST PRESSURE essary to establish requirements for corrective action.
Repairs shall be performed in accordance with IWL-
The pressure test shall be conducted at the design
4000, and pressure testing shall be repeated in accor-
basis accident pressure, P..
dance with IWL-5200, prior to returning the contain-
ment to service.
. IWL-5230 LEAKAGE TEST
* . If the repair or replacement penetrated the contain- IWL-5300 REPORT
ment metallic liner, or otherwise breached containment
leak-tight integrity, a leakage rate test shall be con- A pressure test report shall be prepared under the
"" ducted as required by IWE-5000. direction of the Responsible Engineer. This report may
be an addition to a previously-prepared Engineering
IWL-5240 SCHEDULE OF PRESSURE TEST Evaluation Report (IWL-3310). The report shall de-
scribe pressure test procedures and examination results
! If the repair or replacement is performed with the and shall state whether or not the repair or replacement
• plant shutdown, the pressure test shall be conducted is acceptable. If the repair or replacement is not ac-
prior to resumption of operation. If the repair or re- ceptable, the report shall specify corrective measures.

260
 FM 6.2 Exhibit 1 Page 14 of 14

ARTICLE IWL-7000
REPLACEMENTS

IWL-7100 GENERAL REQUIREMENTS (a) requirements for removal of items that are to. be
IWL-7110 SCOPE replaced;
(b) surface preparation required prior to installation
(a) This Article provides rules and requirements for of replacement items;
reinstallation and replacement of post-tensioning sys- (c) examinations required prior to installation of re-
tem items for concrete containments. placement items;
(b) Grease caps and installation screws are exempt (d) detensioning and retensioning requirements for
from the requirements of this Article. tendons affected by installation of replacement items;
(e) requirements and procedures applicable to in-
IWL-7120 REPLACEMENT PROGRAM stallation of replacement items;
(f) in-process sampling and testing requirements to
The following items, as applicable, shall be con- be performed during installation of replacement items.
tained in the Replacement Plan:

261