PRE-FEASIBILITY REPORT

FOR

“Proposed 100 KLD Grain based Distillery

(ENA/Ethanol) with ZLD along with 4.0 MW
Co-Generation Power Plant”
5(g) Distilleries

Land area: 1,01,171 Sq. m.

Project Location: Village Patvi, Tehsil Shehzadpur
District Ambala, Haryana

Project cost 15305.00 Lakh.

Project In-charge Aditya Vir Singh (Director)

PROPONENT ENVIRONMENTAL
CONSULTANT
Fylfot Geoworks Private Limited Gaurang Environmental Solutions
H D-125 Green Garden Estate, Patel Pvt. Ltd.
Nagar Near SP Office, City Centre #102, SNG, Shri Ratna Apartment, Peetal
Gwalior-Madhya Pradesh factory,
E-mail: [email protected] Jhotwara road, Bani Park, Jaipur-302016
Mob. No.: +91 9999941888 E-mail- [email protected]
July 2022 NABET Accreditation: NABET/ EIA/ 2023/
RA0192 (Rev 01)
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

INDEMNIFICATION

Utmost care has been taken in preparation of this Report vis a vis Proposed 100 KLD Grain
based Distillery with ZLD along with 4.0 MW Cogeneration Power Plant, at Village Patvi,
Tehsil Shehzadpur, Mouli, District Ambala, Haryana, promoted by Fylfot Geoworks Private
Limited. The data incorporated in the report is generated through information received from
project proponent in form of the details received through e-mail, discussion, site visit &
secondary information. Due care has been taken to represent facts and figures and sources
acknowledged. The purpose of this document is to facilitate environmental appraisal of the
proposal and as such the exercise has been scientifically carried out. The Consultant stands
indemnified against any consequences arising out of any inadvertent omissions.

REVISION HISTORY
Report No. GESPL_492/2022-23/TOR/111
Type of Report Prefeasibility Report
Revision No. 01
Issue to Fylfot Geoworks Private Limited
Issue Date 22.07.2022

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Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

CHAPTER I: EXECUTIVE SUMMARY

1.1. INTRODUCTION

Fylfot Geoworks Private Limited has proposed a Grain based 100 KLD Distillery with
ZLD for production of ENA/Ethanol along with 4.0 MW Cogeneration Power Plant, at
Khasra no 23, 48, 50, 53, 54, 55, 58, 66, 77, 146, 151, 213, 416, 421, 424 & 526, Village
Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana, in an area covering 1,01,171
Sq. m.
The project is listed under Item 5(g) categorized as Category “B” as per the Schedule of
EIA Notification, 2006, & its subsequent amendment vide gazette notification S.O.
1960(E) dated 13.06.2019. However, due to presence of interstate boundary (Haryana –
Punjab) within 5 km radius of project site, the project will be appraised as “A” and thus
requires prior environmental clearance from MoEF&CC, New Delhi. There is no wild
life sanctuary, eco sensitive area present within 10 km area from the project site.
The estimated capital cost for the project is Rs. 15305.00 Lakh.

1.2. PROJECT CATEGORY

The proposed project is categorized as ‘B’, under Item 5 (g) Distillery {all grain based
distilleries ≤200 KLPD)} as per the Schedule of the EIA Notification, 2006 & its subsequent
amendment dated 13.06.2019. However, due to presence of interstate boundary (Haryana –
Punjab) within 5 km radius of project site, the project will be appraised as “A” and thus
requires prior environmental clearance from MoEF&CC, New Delhi

1.3. PROJCT BRIEF

The project details are summarized as under:

Table 1.1: Salient features of Project

S. No. Particular Details

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

1. Product & capacity Unit Capacity Product

Grain Based Distillery 100 KLD 1. ENA/Ethanol
2. By-product- DDGS (50 TPD) &
CO2 (40 TPD)
Co-generation power 4.0 MW Power
plant
Utilities
Boiler – Rice Husk fired 35 TPH Steam (for power generation, process
MEE & Dryer)
Multi-Effect Evaporation 500 KLD
plant
Condensate polishing 185 KLD
unit
2. Technology description  ‘Wash to ENA’ Multi-Pressure (MPR) & MSDH Technology – an
efficient heat integrated system, operating on fully automated PLC
control system
 ZLD to be achieved through Multi Effect Evaporation (MEE) Plant &
CPU with Reverse Osmosis (R.O.) technology.
 4.0 MW X 1 no. capacity extractions cum condensing turbine for power
generation for captive use.
 CO2 (by-product of fermentation) to be scrubbed & liquefied & handed
over to end users like manufacturers of carbonated drinks.
 DDGS (by-product) which is rich in protein & fibre content will be
handed over to cattle/poultry feed manufacturers.
3. Raw material requirement  Grain: ~ 235 TPD broken rice, maize, wheat etc.
 Boiler fuel: ~260 TPD Rice husk
4. Total land requirement 1,01,171 Sq. M.
5. Greenbelt / Plantation Area 33,386 Sq. m. (33% of plant area)
6. Total water requirement & Daily total water requirement: 1758.5 KLD
Source  Daily total fresh water requirement: 524.7 KLD (Source: ground water)
 Daily total recycled/re-circulated water availability: 1233.42 KLD
(Source: Re-circulated water (spent lees & dryer condensate), process
condensate and treated effluent from ETP & STP).
7. Waste water generation &  Process:
treatment/disposal  Thin slops: 540 KLD: partially recycle to process and treatment of
balance thin slops in Multi-effect evaporation plant & recycle
condensate to process & boiler makeup water

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

 Spent lees: 152 KLD re-circulate for cooling tower makeup

 Condensate from Dryer: 130 KLD re-circulate for cooling tower
makeup
 Other effluent streams: 130 KLD: Treatment in ETP followed by
R.O. and recycle permeate to for CT make-up.
 Domestic: 4.0 KLD of domestic sewage along with effluent generated
from floor washing (9 KLD) will be directed to STP of 15 KLD &
treated water (12.80 KLD) will be reused for greenbelt development
& plantation.
8. Solid Waste Generation  MSW (~18 kg/day) will be collected, segregated using color coded bin
and Disposal system and handed over for final disposal to municipal corporation
waste disposal site.
 DDGS (50 TPD) will be sold to Cattle/poultry feed manufacturers.
 Boiler ash (25 TPD) will be supplied to brick manufacturers &/or used
as manure.
 ETP sludge (cake) ~0.08 TPD will be handed over to organic manure
manufacturers.
 Residue solids from MEE (after treatment of RO Reject): 0.3 TPD will
be sent to authorized TSDF for final disposal.
 Used/Spent oil: ~ 0.4 KL/Annum will be handed over to CPCB
authorized recyclers.
 STP sludge (cake) ~ 2 kg/day will be used as manure for landscaping
within premises
9. Power requirement &  Power requirement: 3.5 MW
Source  Source: 4.0 MW Co-generation power plant
 Power backup- DG Set 1000 KVA x 1 Nos.
10. Fuel requirement:  Rice husk: approx. 260 TPD
 HSD for DG Set operations: ~200 litre per hour
11. Steam Requirement Section Requirement
Liquefaction, distillation, evaporation 13.2 TPH
Dryer, MSDH 9.8 TPH
12. Operating Days 350 days/Annum
13. Manpower requirement Construction Phase: 50 nos
Operation phase: 120 nos
14. Estimated Cost of the Capital Cost: Rs. 15305.00 Lakh
Project

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

Table 1.2: Site connectivity & environmental sensitivity

S. No. Particular Details
1. Project Location Khasra no 23, 48, 50, 53, 54, 55, 58, 66, 77, 146, 151, 213, 416, 421, 424
& 526, Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala,
Haryana
2. Geographical Coordinates Latitude Longitude
Point 1: 30°26'43.37"N 76°57'14.52"E
Point 2: 30°26'39.20"N 76°57'13.82"E
Point 3: 30°26'38.06"N 76°57'2.85"E
Point 4: 30°26'34.24"N 76°56'58.65"E
Point 5: 30°26'34.57"N 76°56'56.16"E
Point 6: 30°26'37.76"N 76°56'51.78"E
Point 7: 30°26'41.45"N 76°56'50.91"E
Point 8: 30°26'43.16"N 76°56'58.70"E
Point 9: 30°26'46.09"N 76°56'56.36"E
Point 10:30°26'50.02"N 76°56'56.40"E
Point 11 30°26'49.91"N 76°57'2.80"E
Point 12: 30°26'49.77"N 76°57'4.53"E
Point 13: 30°26'44.35"N 76°57'6.97"E
3. Toposheet No. H43K15
4. Connectivity
a. Major road/National  N.H. 344 1.2 KM S
Highway/State Highway/MDR  N.H. 7 7.2 KM ENE
b. Nearest Railway station Ambala Cantt. Junction ~ 16.7 KM towards SW
c. Nearest Airport Ambala Airport ~14.0 KM towards SW
8. Environmental Sensitivity
a. Nearest village Jatwar ~ 1.6 KM towards W
b. Nearest densely populated Ambala ~17.9 KM towards SW
area/town / city
c. Reserved Forest (RF)/ Protected None within 15 km radius area
Forest (PF)
d. National Parks, Wildlife None in 15 km radius area
Sanctuaries, Biosphere Reserves,
Tiger/ Elephant Reserves,
Wildlife Corridors etc. within 10

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

S. No. Particular Details

km radius
e. River / Water Body Water body Distance Direction
Dangri Nadi 2.2 Km NW
Baliali Nala 6.8 Km NE
Baliali Nadi 8.9 Km NE
Begna Nadi 10.8 Km ENE
Dhanana River 2.9 Km ESE
Amri Nadi 4.8 Km
Chorti Choa 11.6 Km SE
Choa Nala 6.6 Km NW
f. State, National boundaries Haryana – Punjab Interstate Boundary 3.74 Km towards West
g. Archaeological important places None in 15 km radius area
h. Defence installations Ambala Cantt. ~13.5 KM towards SW
i. Areas susceptible to natural The area under study falls in Zone-II, according to the BIS Seismic
hazard which could cause the Zoning Map. There are no major previously recorded incidences of
project to present environmental subsidence, landslides, erosion or extreme or adverse climatic
problems (earthquakes, conditions. The event of flooding has also been categorized as ‘likely’
subsidence, landslides, erosion, meaning potential magnitude as 10-25% only.
flooding or extreme or adverse
climatic conditions) similar
effects.

1.4. ENVIRONMENTAL MANAGEMENT PLAN

A comprehensive environmental management plan is being/will be implemented to keep

the pollution levels within prescribed standards. Following measures will be practiced.
Air quality Material handling Dust collectors at material handling points & closed conveyors for material transfer.
management & transfer
Emissions from DG Set will have adequate stack height (30 m) as per CPCB guidelines.
D.G. Set
Emissions from ESP (Electro-Static Precipitator) and Stack height of 50 m will be installed with the
Boilers proposed 35 TPH Boiler to control the emissions due to combustion of fuel.
Fermentation CO2 generated (40 TPD) during Fermentation Process will be scrubbed, liquefied and
section (CO2) sold to end users.
Other emissions Flare stack on UASB/CSTR reactor will be provided with IR Cameras

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

Mitigation  Roads within the plant will be paved to control the dust getting air borne.
measures  Greenbelt & plantation in 33% of total plot area will be developed in the plant
area.
 Online continuous emission monitoring system (OCEMS) will be installed
 The quality of the ambient air will be monitored and maintained within the limits
prescribed by CPCB / SPCB after the commencement of the operations of
proposed project.
Water &  Grain based Ethanol Plant will be based on Zero Effluent Discharge.
waste water  Thick Slops (540 TPD) will be passed through Centrifuge Decanters for separation of suspended
Management solids separated as Wet Cake ~ 95 TPD.
 Thin Slops from the Decanter Centrifuge will be partially recycled to the process (121TPD) &
remaining (419 TPD) will be fed to MEE for concentration of remaining solids to form Syrup
(60 TPD)
 Syrup & wet cake (DWGS) will be combined & sent for drying in a Dryer.
 Spent lees (152 TPD) and condensate from dryer (130 TPD) will be re-circulated for CT makeup
water.
 The Cooling Tower blow down (75 TPD), Boiler blow down (10 TPD), WTP Backwash &
sealing water will be treated in ETP followed by Reverse Osmosis system & recycled for CT
Makeup.
 Continuous effluent Monitoring system will be installed with ETP along with flow meter,
separate power meter & PTZ cameras
 The domestic sewage (4.0 KLD) and effluent from floor washing will be treated in Sewage
Treatment Plant (15 KLD) & treated water (12.8 KLD) will be used for greenbelt development.
Noise Increase in ambient noise level is anticipated from plant & machinery operation including blowers,
Management vacuum pumps, process pumps, etc. along with 35 TPH Boiler & 1000 KVA DG Set operation.
Following mitigation measures will be adopted:
 Silencers, sound dampeners will be installed with machinery wherever feasible.
 DG Set(s) compliant to “Silent” norms of CPCB will be procured which will be housed in
acoustic enclosure.
 Greenbelt on project boundary will help attenuate noise propagation.
 Use of PPEs (ear muffs )by workers will be ensured at work place
 Noise level at work place will be kept below OSHA guidelines for permissible exposure limit
(PEL) by means of engineering controls (use of certified machinery, acoustic enclosures &
silences), administrative control (work shifts) & use of hearing or protection devices (Ear
plugs/muffs).
 Regular monitoring of noise level will be carried out.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

Solid &  MSW (~18 kg/day) will be collected, segregated using twin bin collection system and handed
Hazardous over to generated waste collection system for final disposal to municipal corporation waste
Waste disposal site.
Management  DDGS (50 TPD) will be sold to Cattle/poultry feed manufacturers.
 Boiler ash (25 TPD) will be supplied to brick manufacturers &/or used as manure.
 ETP sludge (cake) ~0.08 TPD will be handed over to organic manure manufacturers.
 Residue solids from MEE (after treatment of RO Reject): 0.3 TPD will be sent to authorized
TSDF for final disposal.
 Used/Spent oil: ~ 0.4 KL/Annum will be handed over to CPCB authorized recyclers.
 STP sludge (cake) ~ 2 kg/day will be used as manure for landscaping within premises
Green Belt  Out of the total plant area of 33,386 Sq. m. (33% of plant area) will be developed under greenbelt
Development & plantation.
/ Plantation  Native plant species will be selected for plantation programme.
 Greenbelt will be developed as per CPCB guidelines.
Odour  Thin slop from plant shall be transferred in closed conduit and concentrated in MEE.
Management  CO2 will be scrubbed, liquefied and handed over to end users like manufacturers of carbonated
drinks.
 ETP scheme shall include activated carbon filters which will treat the effluent of undesired
colour and odour as well as residual COD.
 The equipment & process tanks shall be operated under slight vacuum to eliminate leaks
 The vent vapours shall be collected, condensed and washed with a scrubber & condensed water
and acids shall be returned to the process.
 All treatment vessels, distillation vessel agitator and process pumps shall be mechanically sealed.
 Good housekeeping practices will be adopted in the plant premises.

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Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

CHAPTER II: INTRODUCTION

2.1. IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

2.1.1 IDENTIFICATION OF THE PROJECT

Flyfot Geoworks Private Limited has proposed a 100 KLD Grain based Distillery with
ZLD for production of ENA/Ethanol along with 4.0 MW Cogeneration Power Plant, at
Khasra no 23, 48, 50, 53, 54, 55, 58, 66, 77, 146, 151, 213, 416, 421, 424 & 526, Village
Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana. The proposed project is
covered under the ambit of EIA Notification, 2006 & its subsequent amendment dated
13.06.2019 and thus requires prior environmental clearance. The estimated capital cost for
the project is Rs. Rs. 15305.00 Lakh.
The project is listed under Item 5(g) categorized as Category ‘B’ project activity 5(ga) (All
grain-based distilleries ≤200 KLPD) as per the Schedule of EIA Notification, 2006, & its
subsequent amendment vide gazette notification S.O. 1960(E) dated 13.06.2019. However,
due to presence of interstate boundary (Haryana –Punjab) within 5 km radius of project
site, the project will be appraised as ‘A’ and thus requires prior environmental clearance
from MoEF&CC, New Delhi.

2.1.1 IDENTIFICATION OF THE PROJECT PROPONENT

Fylfot Geoworks is a Private Limitedcompany incorporated on 09.06.2014 with its

registered office at D-125 Green Garden Estate, Patel Nagar Near SP Office, City Centre
Gwalior-Madhya Pradesh.
The Directors of the company are Shri Akhilesh Shukla, Shri Sapan Ghatak and Shri
Aditya Vir Singh.
The details of authorized signatory for the purpose of environmental clearance for the
project are as below:
Name: Shri Aditya Vir Singh
Designation: Director

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Registered Address:
D-125 Green Garden Estate, Patel Nagar Near SP Office, city centre Gwalior-Madhya
Pradesh
Email address: [email protected]
Contact number: +91 9999941888

2.2. BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The proposed distillery will be based on Batch Fermentation Technology considering

overall availability of grains with ‘Wash to ENA/Ethanol MPR-MSDH Distillation’
technology with ZLD for production of Extra-neutral alcohol and Ethanol. Primary
feedstock is Rice which is available as surplus currently in India, and as per the latest
DFPD notification would be routed through the nearby FCI godown (or purchased from
open market).

2.3. NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE

COUNTRY AND/OR REGION

The Global transportation sector is facing three major challenges, namely depletion of
fossil fuels, volatility in crude oil prices and stringent environmental regulations.
Alternative fuels specific to geographies can address these issues. Ethanol is considered to
be one of most suitable alternative blending, transportation fuel due to its better fuel
quality (ethanol has a higher octane number) and environmental benefits. The projected
requirement of ethanol based on petrol (gasoline) consumption is estimated. The National
Policy on Biofuels had set a target of 20 per cent blending of bio-fuel by 2025. According
to the report, India’s Ethanol Blending Program stipulates procurement of ethanol
produced directly from B-heavy molasses, sugarcane juice, and damaged food grains.
However, with the proposed target of E20 (blending of 20% Ethanol) the vehicles are now
required to become both materials compatible and tuned for use of E20 fuel. Flex fuel
vehicle is well-accepted concept in other countries. India has also notified the use of E85

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

and E100 in 2016 and in future the vehicles designing will meet the E85 & E100
compatibility, which will increase the demand of ethanol eventually.
Rice, maize and other grains are one of the main course cereal crops of India. India’s
market year 2015-16 rice ending stocks are estimated to be 18.50 million tonnes (16.2
million government rice and 2.3 million tonnes private) due to higher procurement and
relatively weak off take, according to the FAS. Market year 2016-17 ending stocks are
also forecasted to be higher at 16.4 million tonnes on normal procurement and government
off take. Out of total stock 18.50 million MTs of corn/rice, about 2-3 million MT is
wasted due to grain blackening following un-seasonal rains. This grain is not suitable for
human or animal consumption. Hence, it is sold at a low price and thus gives lower returns
to the farmers. Thousands of the marginal farmers will be benefited if such grains can be
used for alcohol production. The grain based ethanol plant is very promising to new the
technology developments (such as raw starch hydrolysis, new generation of efficient
enzymes, dry germination etc.) taking place in dry milling grain alcohol production, which
will bring down the cost of conversion substantially in future. Under PM-JIVAN scheme,
12 commercial plants and 10 demonstration plants of Second Generation (2G) Bio-
Refineries (using lingo-cellulosic biomass as feedstock) are planned to be set up in area
shaving sufficient availability of biomass so that ethanol is available for blending
throughout the country. Already Rs. 1969.50 Crores have been earmarked for this scheme.
These plants can use feedstocks such as rice straw, wheat straw, corn cobs, corn stover,
bagasse, bamboo and woody biomass, etc.
Therefore, Flyfot Geoworks Private Limited has proposed installation of 100 KLD Grain
based ENA/Ethanol manufacturing plant.

2.4. DEMAND AND SUPPLY GAP

Due to abundant availability of raw materials being used in the grain based distilleries,
there has been a huge demand for grain based extra neutral alcohol for the fast growing
IMFL Industries and for blending in Foreign Liquor outside India, for which has been a
multifold surge in demand.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

The National Policy on Biofuels – 2018, provides an indicative target of 20% ethanol
blending under the Ethanol Blended Petrol (EBP) Programme by 2030. Currently petrol
with 10% ethanol blend (E10) is being retailed by various Oil Marketing Companies
(OMCs) in India, wherever it is available. However, as sufficient quantity of ethanol is not
available, therefore, only around 50% of petrol sold is E10 blended, while remaining is
unblended petrol (E0). The current level of average ethanol blending in the country is 5%
(Ethanol Supply Year 2019-20).
Due to several interventions in the supply side of ethanol, the Ministry of Petroleum aims
to achieve 10% ethanol blending levels in the Ethanol Supply Year (ESY) – 2021-22 i.e.
April, 2022.

2.5. IMPORTS VERSUS INDIGENOUS PRODUCTION

Indian producers are not able to meet present alcohol demand. Approx 5-7% of total
demand of alcohol is being imported from other countries. As far as malt spirit production
is concerned, Indian market play a vital role at both domestic & international level. In this
context, there is major requirement of indigenous grain based alcohol production to reduce
the import load and save the revenue.
India is one of the largest importers of crude oil. India’s net import of petroleum was 185
Mt at a cost of US $ 55 billion in 2020-21. Most of the petroleum products are used in
transportation. Hence, a successful E20 program can save the country US $4 billion per
annum, i.e. Rs. 30,000 cr. The indigenous production of ethanol for blending in petrol will
substitute this imported crude oil.

2.6. DOMESTIC/EXPORT MARKET

The finished goods will be sold in domestic market driven by ethanol blending
programme.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

2.7. EMPLOYMENT GENERATION DIRECT AND INDIRECT) DUE TO

THEPROJECT
Proposed 100 KLD grain based distillery will generate direct employment opportunities
for 120 Persons for smooth operations. Also, about 50 persons, mostly local labour will be
hired during construction phase. In addition to the above direct employment, the project is
expected to generate indirect employment opportunities due to ancillary development.

*********

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

CHAPTER III: PROJECT DESCRIPTION

3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND

INTERDEPENDENT PROJECTS IF ANY
The proposed project is categorized as ‘B’, under Item 5 (g) Distillery {all grain based
distilleries ≤200 KLPD)} as per the Schedule of the EIA Notification, 2006 & its subsequent
amendment dated 13.06.2019. However, due to presence of interstate boundary (Haryana –
Punjab) within 5 km radius of project site, the project will be appraised as “A” and thus
requires prior environmental clearance from MoEF&CC, New Delhi
There are no interlinked projects related to this proposed project.

3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC

LOCATION, AND PROJECT BOUNDARY & PROJECT SITE
LAYOUT WITH COORDINATES.

The proposed project is coming up at Khasra no 23, 48, 50, 53, 54, 55, 58, 66, 77, 146,
151, 213, 416, 421, 424 & 526, Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala,
Haryana. The project area is a part of the Survey of India Toposheet No. H43K15 and has
an average elevation of m above MSL.
Geographical coordinates of the project site are as below:
Latitude Longitude
Point 1: 30°26'43.37"N 76°57'14.52"E
Point 2: 30°26'39.20"N 76°57'13.82"E
Point 3: 30°26'38.06"N 76°57'2.85"E
Point 4: 30°26'34.24"N 76°56'58.65"E
Point 5: 30°26'34.57"N 76°56'56.16"E
Point 6: 30°26'37.76"N 76°56'51.78"E
Point 7: 30°26'41.45"N 76°56'50.91"E
Point 8: 30°26'43.16"N 76°56'58.70"E

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Latitude Longitude
Point 9: 30°26'46.09"N 76°56'56.36"E
Point 10:30°26'50.02"N 76°56'56.40"E
Point 11 30°26'49.91"N 76°57'2.80"E
Point 12: 30°26'49.77"N 76°57'4.53"E
Point 13: 30°26'44.35"N 76°57'6.97"E

The road location map of the project site is shown in Figure 3.1 below.
Surrounding features, site coordinates and boundary of project site are given in Figure 3.2.
15 km radius study area of the project site is given in Figure 3.3. Plant Layout is given as
Figure 3.11.

Figure 3.1: Road location map

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Figure 3.2: Google earth imagery showing project boundary and surrounding features

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Figure 3.3: 15 KM Radius Toposheet showing Project site and environmental sensitivity

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS

OF SELECTING THE PROPOSED SITE
No alternative site has been taken into consideration as the proposed site has been acquired
by the company keeping in mind following factors:

 Raw material availability & markets for both products & by-products.
 Land availability is ensured and already in possession.
 No national park, wildlife sanctuary, biosphere reserves, wildlife corridor etc. in 500 m
radius of project site.
 Proximity to national highway to optimize transportation costs.

The project site being relatively remote is also compatible with respect to environmental
point of view. Also, resource availability in terms of grains (project site being located in
Haryana which is a major contributor to India’s central pool of food grains) and the
selected project site shall prove ideal. Also, it will help improve employment opportunities
in the area.

3.4 SIZE / MAGNITUDE OF OPERATION

Fylfot Geoworks Private Limited has proposed 100 KLD Grain Based distillery along
with 4.0 MW Captive Power Plant at Khasra no 23, 48, 50, 53, 54, 55, 58, 66, 77, 146,
151, 213, 416, 421, 424 & 526, Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala,
Haryana.

Table 3.1: Project magnitude

S. No. Particular Details
1. Plot Area 1,01,171 Sq. M.
2. Product & Production Capacity
Component Capacity Product By-product
Grain based distillery 100 KLD ENA/Ethanol a. DDGS (50TPD)
with ZLD b. CO2 (40 TPD)
Co-generation power 4.0 MW Power -
plant (35 TPH rice husk fired boiler

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

S. No. Particular Details

& 4.0 MW steam turbine)
3. Project Cost Rs. 15305.00 Lakh.

3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS

3.5.1 GRAIN BASED DISTILLERY:

 Grain Cleaning & Milling

 Slurry Preparation, Cooking & Liquefaction
 Saccharification & Fermentation
 Wash to ENA/EtOH Plant: Multi Pressure Distillation (MPR) to Molecular Sieve
Dehydration (MSDH)
 Decantation Centrifuge
 Integrated Multi-Effect Evaporation & DWGS Dryer
 Alcohol Daily Receivers & Bulk ENA/Ethanol storage

The proposed distillery will utilize broken rice, wheat, maize etc. as the basic raw
material to ENA/ Ethanol. The whole integrated approach and production of DDGS &
CO2 (by-products) will result in zero discharge and there will be no process effluent
coming out of the distillery. The process will be based on Dry Milling Technology.

a. Grain Storage, Cleaning, Handling and Milling Section:

Grain will be received from various sources and pre-cleaned off stones, husk, etc. and
then stored in specially designed storage silos. Grains will be continuously lifted from
the bottom of the silos and screened followed by removal of stones in de-stoner and
iron matters in magnetic separators. Cleaned Grains will then be milled using dry
milling process in Hammer Mills. The flour will be fed through the bucket elevator and
conveyed to the Batch Tipping Machine through a Screw Conveyor.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Figure 3.4: Flow chart showing grain handling and milling

b. Liquefaction Section

Grain flour will be mixed with Hot Water & Recycled Water streams in a Pre-masher
and Slurry will be fed to Slurry Mixing cum Liquefaction Tank. Required temperature
will be maintained by applying LP Steam through Steam Spargers in Liquefaction
tank. This will be followed by continuous cooking in Jet Cooker. The cooking process,
accomplished in the above manner, will convert the slurry into a liquefied (hydrated),
sterilized suspension (as starch molecule is solubilized) and will be therefore
susceptible to enzyme attack for Liquefaction. The liquefied mash is cooled in slurry
cooler and transferred to Fermentation section.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Figure 3.5: Flow chart showing liquefaction process

c. Fermentation Section

The purpose of fermentation is to convert the fermentable substrate into alcohol. To

prepare the mash for fermentation, it will be diluted with water. Yeast will be added in
sufficient quantity to complete fermentation to produce alcohol. At the start of the
cycle, the fermenter will be charged with mash and contents of the Yeast Activation
Vessel (Pre-fermenter). Significant heat release will take place during fermentation.
This will be removed by passing the mash through heat exchangers to maintain an
optimum temperature. The recirculation pumps also serve to empty the fermenters into
Beer Well. CO2 evolved during fermentation will carry along with it some entrained
alcohol. This CO2 is taken to a CO2 scrubber where it will be washed with water to
remove the entrained alcohol. The scrubbed CO2 can then be taken to CO2 plant or

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

vented out. After emptying of fermenter, it will be cleaned with CIP using cleaning
nozzles. After CIP fermenter is ready for next batch to be filled. CO2 Recovery Plant:
During the biochemical reaction in fermentation section, CO2 is generated as by
product along with ethyl alcohol. This raw CO2 gas having 99% v/v purity (DB) is
taken for purification followed liquefaction. Initially gas is taken to Foam trap to
eliminate liquid particle carried over from fermentation section. Here process water is
used to rinse down the foam. Clean gas from Foam trap is then fed to Low pressure
organic removal system with the use of booster blower. Organic impurities associated
with carbon dioxide gas are scrubbed using high efficiency packing. Main impurities
like ethanol, aldehyde, ethyl acetate, are extracted in the scrubbing water through
counter current operation of the scrubber. This purified gas is then fed liquid knock out
drum for removal of water traces. Purified gas is compressed in two stages
reciprocating non lubricated water cooled compressor. This high pressure gas is cooled
down to desired temperature in water cooled after cooler. Additional impurity
separation step is used to enhance CO2 gas purity by scrubbing impurities present in
traces by use of potable water. Odour producing hydrocarbons and other sulphur based
compounds will be removed in adsorption tower by using activated carbon as a media.
De odorized high pressure carbon dioxide gas will be cooled down to remove
significant portion of moisture using ammonia as coolant. It will be further dried in
molecular sieve dehydration unit. This step is essentially required to avoid ice
formation during liquefaction of carbon dioxide. This purified is carbon dioxide gas
will be then liquefied by using refrigeration system. Refrigeration system consists of
screw compressor, pre cooler, refrigerant condenser and accessories. Liquid CO2 still
contains non condensable gases like nitrogen, oxygen which are removed through
venting. Liquid CO2 stripper is used to avoid high vent CO2 losses which uses packed
tower with reboiler and reflux condenser. Oxygenates of nitrogen are removed through
molecular sieve NOx tower. Purified liquid CO2 of desired quality will be then sent to
liquid CO2 storage tank. Liquid storage tank will be equipped with all necessary
accessories like pressure safety valves, insulation. After the scrubber, the pressurized

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

CO2 will be liquefied and stored in the storage container which will be handed over to
authorized vendors through tankers.

Figure 3.6: Flow chart showing fermentation

d. MPR Distillation

Fermented wash from wash holding tank is pumped by wash feed pump to the top of
degassing column after preheating the same in beer heater and spent wash heat
exchanger. The vapours along with non-condensable gases from the top of degassing
column are rectified in Heads column, to expel the high volatiles, technically known as
heads. Bottom liquid from the degasser flows into analyser column where alcohol is
stripped from the liquid. The liquid from bottom of analyser column is completely
stripped of alcohol and is pumped out by spent wash discharge pump through heat
exchanger where it preheats the fermented wash before it enters degassing column.
Part of spent wash from a tray, few numbers above the bottom tray is cooled and

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

returned to the fermenters as a measure of water saving and reduction of effluent

discharge. The dilute alcohol vapours from near the top of analyser column are
condensed first in beer heater while exchanging heat with wash feed and then in
analyser condenser. Degasser and analyser operate under vacuum. The condensate is
collected in Rectifier Feed Tank. The vapours for stripping alcohol are generated from
analyser column bottom liquid in the analyser column re-boiler by using the rectified
column top vapours, as discussed subsequently. Vapours from the top of heads column
are condensed in heads column condenser and then in head column vent condenser.
Part of the condensate is returned to column as reflux while a small portion is taken out
as an impure spirit cut. Liquid from bottom of column is also taken into Rectified feed
tank. Dilute alcohol water mixture from rectifier feed tank are pumped by rectifier
feed pump through rectifier feed pre-heater in to rectifying column. Rectifier and its
associated equipment work under pressure so that these vapours can supply the
necessary heat for generating the vapours. The condensate from Analyser is then
pumped as Reflux to rectifying column. Rich alcohol vapours at a concentration of
95.5% v/v from top of rectifying column are condensed first in Analyser and then in
Reflux Vent Condenser. The liquid from analyser and reflux vent condenser are
collected in Rectifier Reflux Tank. Part of the liquid from reflux vent condenser may
be drawn off as impure spirit. The impure spirit cut will be maintained as little as
possible to maintain aldehyde levels to meet the required limits in Absolute Alcohol.
Liquid from the reflux tank is pumped by Product Pump partly as product and partly as
reflux to the top of the Rectifying Column. The necessary rectifying vapours to
Rectifying column are generated by boiling the bottom liquid in Rectifier Column
Reboiler using medium pressure steam. Some side streams are drawn from rectifier
column as light and heavy fractions of higher alcohols called fusel oils and cooled in
fusel oil coolers and are mixed with water and allowed to separate out in fuel oil
separator. All vents from High column vent condenser, analyser condenser, rectified
feed tank and reflux vent condenser are connected to Vent Gas Absorber where the
vent gases are scrubbed with water to recover entrained alcohol. The scrubber water is
used for washing the fusel oils in fusel oil separator to recover alcohol from the fusel

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

oil fractions. The absorber vent is connected to vacuum pump which is used to create
vacuum in the analyser and degasser. The products Rectified Spirit and Impure Spirit
are cooled in product coolers and collected in the respective receiver tanks prior to
pumping the same through respective transfer pumps into storage tanks in the excise
godown. Impure spirit, is however, returned to Ethanol plant along with the rectified
spirit feed, subject to maintaining, the Absolute Alcohol quality required as per market
demand.

e. Molecular Sieve Dehydration (MSDH) for Ethanol

Absolute alcohol is manufactured by dehydration of Rectified Spirit. The process

adopted here is based on Pressure Swing Adsorption (PSA) system using Molecular
Sieves. The flow scheme is shown in above referred flow diagram. Rectified spirit,
after preheating by waste hot streams, is vaporised and superheated in analyser
condenser and analyser by using medium pressure steam at 6 Kg/cm2g pressure. Hot
vapours at kg/cm² g pressure and 130° C temperature pass through PSA column,
where the water vapours are retained while water free alcohol is released as vipers.
The vapours are condensed in high column vent condenser and Rectified column
reboiler and collected as Absolute Alcohol. When the molecular sieve bed is saturated
with water the alcohol vapours are shifted to the other tower and the first tower is
taken for regeneration. Regeneration is done first by pressure releasing and creating
vacuum and then by elutriating with dehydrated alcohol vapours from the tower in
dehydration operation. The vapours are condensed in Head column condenser and
reflux vent condenser and the vent vapours are recovered through scrubber degassing
column. Vacuum can be created by rectified feed pump. (Eductor may also be
considered for this duty). Product is cooled in fusel oil cooler and transferred to
Absolute Alcohol receiving tank and then on to storage tank.
Molecular sieve technology works on the principle of pressure swing adsorption. Here
water is removed by adsorbing on surface of ‘Molecular sieve’ and then cyclically
removing it under different conditions (Steaming).

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Figure 3.7: Flow chart showing MSDH technology

f. Decantation Section

Decantation section comprises of a Centrifuge Decanters for separation of suspended

solids from Thick slop coming out of Grain Distillation Plant. Wet cake will be
removed from bottom of Decanter. Thin slops coming out of Decanter will be
collected in a tank and partly recycled into the process & Evaporation for further
concentration. The concentrated thin slops called as Syrup will be mixed with Wet
cake and sold in wet form as cattle feed (DWGS) or the entire mixture will be dried in
a DWGS Dryer and then sold in dry form as Cattle feed (DDGS).

g. Integrated Evaporation

The suggested treatment scheme is a Multi Effect Evaporation Plant for Thin Slop
Evaporation. Shell & Tube type Evaporators with highly efficient liquid distributor
working on the principle of Falling Film and Forced circulation Evaporation will be

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

used. The product at the desired concentration of 20-30 % w/w Total Solids will be
obtained at the outlet of the final effect. Each effect will be provided with recirculation
cum transfer pumps. The condensate from surface condensers will be collected in a
common condensate pot. The condensate will be recycled in the process by pumping
with the help of a centrifugal pump. The system will operate under vacuum. Water-
ring vacuum pumps will be used to maintain a desired vacuum. Cooling water from CT
will be used in the surface condensers for condensing the vapours.

h. DWGS Dryer Section

Wet distiller’s grains shall be fed into the dryer housing at controlled rate through a
suitable feeding system. The Rotary Bundle will be enclosed in an insulated dryer
housing and on its outer flights will be fixed. Dry, saturated steam will be supplied to
the bundle through rotary joint at one end & the condensate will be discharged through
rotary joint mounted of another end. During the course of rotation, these flights pick up
the material and shower them on to the tube bundles. The heat transfer will be
primarily by conduction. The water vapours will be exhausted through an Exhaust
Blower & passed through a cyclone separator for separating fines. Dry product
partially recycled back to feed conditioner for feed conditioning through Product
Screw & Recycle Conveyor. Entire operation of the Dryer will be controlled through
local indication cum Control panel.

3.5.2 EFFLUENT TREATMENT SCHEME:

Following effluent streams will be generated from the process:

 Spent lees (152 TPD) and condensate from dryer (130TPD) will be re-circulated for
CT makeup water.
 Thin Slops from the Decanter Centrifuge will be partially recycled to the process (121
KLD) & remaining (419 KLD) will be fed to MEE along with washing effluent (49
KLD) for concentration of remaining solids to form Syrup (60 TPD)
 Syrup & wet cake (DWGS) will be combined & sent for drying in a Dryer.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

 The Cooling Tower blow down (75 TPD), Boiler blow down (10 TPD), WTP
Backwash & sealing water (45 TPD) will be treated in ETP followed by Reverse
Osmosis system & recycled back to process & for CT Makeup.

Unit process & equipment:

1. Decanter Centrifuge
2. Multi-Effect Evaporation
3. Agitated mingler
4. Dryer
5. ETP
a. Pre-treatment: Equalization & Neutralization tank
b. Secondary treatment: Anaerobic digester-UASBR & Aerobic digester-MBR
c. Tertiary treatment:
 Multi-grade sand filter & Activated carbon filter
 UV Treatment
 Ultrafiltration & RO treatment

3.5.2.1 Decanter centrifuge

The thick slop generated from distillation (approx. 635 KLD) will be subjected to
decantation by centrifugation to separate the wet cake and thin slops. Total Thin Slop
generation will be about 540 KLD and wet cake generation will be about 95 TPD.

3.5.2.2 Multiple Effect Evaporation Plant

Part of the Thin Slops (121 KLD) will be re-circulated to the process & remaining (419
KLD) will be fed to Multiple Effect Evaporation (MEE) Plant for concentration of solids.
Multiple Effect Evaporation plant consisting of three effect falling film evaporators and
two effect forced circulation evaporators for concentration of thin slop is proposed. The
concentrated syrup generation from MEE will be 60 KLD.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

The thin slop from decantation section is first taken into a feed tank and then fed to the
evaporation system through pre-heater in 1st effect feed mode and it flows from first to
second to third to fourth to fifth effects. The concentrated syrup with 28-35 w/w solids is
taken out from the second effect. The low pressure steam at 3.5 kg/cm2 (g) is supplied to
the first effect shell side.
Vapours generated in the first effect are used as a heating medium in the second effect &
vapours generated in the second effect are used as a heating medium in the third effect and
vapours generated in the third effect are used as a heating medium in the fourth effect.
Vapours generated in the fourth effect are used as a heating medium in the fifth effect.
The slop feed is concentrated from the initial concentration of 3-5 % w/w TS to 28-35 %
w/w TS as it travels through the Multi Effect Evaporator.
The vapours evolved from the fifth effect are condensed in the surface condensers. Each
effect is provided with re-circulation pump. The first effect steam condensate is recycled
back to boiler as it is a fresh steam condensate. The condensate from second, third, fourth,
fifth and surface condensers is collected in a condensate tank. Part of the condensate is
recycled to the process & remaining is transferred to further treatment unit (ETP) using a
centrifugal pump.
The system operates under pressure & vacuum. Water ring vacuum pumps are used to
maintain vacuum in the last effect. The last effect is at lowest temperature. Cooling water
from cooling tower is used in the surface condensers for condensing the vapours from the
last effect.

3.5.2.3 Agitated Mingler:

The concentrated syrup from the evaporation section and wet cake coming from the
decanter bottom is further mixed thoroughly in an agitated mingler to produce DWGS and
then dried in bundle tube type Dryer to produce DDGS (100 TPD) with 10% moisture
content.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

3.5.2.4 Effluent Treatment Scheme

The Cooling Tower blow down (75 KLD), Boiler blow down (10 KLD), DM Plant purge
water & sealing water (45 KLD) will be treated in ETP followed by Reverse Osmosis
system & recycled back to process & for CT Makeup. The technology consists of
anaerobic digester, aerobic treatment, filters (MGSF, ACF), UV treatment, U.F. & R.O.
treatment. Thus, the total effluent generated @ 130 KLD will be treated in ETP of
capacity 150 KLD. Treated water from ETP will be completely reused for cooling tower
make-up water thus achieving zero liquid discharge.

Table 3.2: Characteristics effluent for design purpose

S. No. Parameter Inlet water Treated water Parameters
Process effluent CT Blow down (for reuse)
1. COD 3500-4000 mg/l 1500-2500 mg/l ≤20 mg/l
2. BOD 1500-2500 mg/l 900mg/l ≤10 mg/l
3. TDS 1000 mg/l 10000 mg/l ≤10 mg/l
4. TSS 100 mg/l 800 mg/l ≤5 mg/l
5. pH 3.5-4.0 6-9 6.5-7.5

1. Boiler & Cooling tower blow down first go to the PHE (Plate Heat Exchanger for
temperature reduction and are then collected in the equalization tank. From the
equalization tank, a constant flow rate of effluent goes to the neutralization tank with
the help of feed pumps. Equalization tank works to maintain the effluent flow rate so
that shock load or fluctuations do not damage the equipment.
2. pH correction is done in the neutralization tank and a motorized agitator is used in this
tank for mixing purpose wherein coagulation & flocculation is done using alum &
polyelectrolytes.
3. The neutralized effluent is then transferred to Anaerobic digester (UASB type), where
effluent is decomposed anaerobically.
4. The sludge from anaerobic digester is settled in lamella settler. The feed BOD & COD
is reduced upto 70% and some quantity of biogas is also released from the anaerobic
digester which gets collected from the top of the tank. The gas is carried through a gas

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

line equipped with safety devices to the flare stack and is burnt subsequently.
5. After the anaerobic digestion, the effluent goes to the Aeration tank for aerobic
digestion (MBR based -activated sludge process).
6. In the aeration tank, the aerobic bacteria in the presence of air further reduce the
remaining BOD & COD from the effluent.
7. After the aeration tank, the effluent goes to the secondary clarifier for settling the
activated sludge which gets activated and decomposed in the aeration tank by bacteria.
8. A return activated sludge line from the secondary clarifier to the aeration tank is used
to maintain the MLSS and active form of the bacteria so that reduction can be
achieved to a greater extent.
9. After the secondary treatment in the aeration tank and clarifier, the treated effluent
goes to the filter feed tank for UV treatment and then it goes to the MGF & ACF for
further reduction of the suspended particles.
10. After the filters, the treated effluent goes to the water recycle plant via Ultra-Filtration
Plant. In the UF Plant, the ultra-filtration membranes further reduce the suspended
particles and turbidity to make the effluent suitable for the R.O. plant.
11. The permeate from UF plant goes to the 2 stage R.O. Plant and UF reject goes back to
the neutralization tank for treatment.
12. Permeate from R.O. plant is recycled for the CT water makeup and the R.O. reject
with high TDS goes to the Evaporator.
13. The sludge from clarifier goes to the sludge holding tank and then it goes to the
centrifuge system & subsequently to filter press, the filtrate water goes back to the
neutralization tank and solid sludge is generated which is high in nutrients & can be
used as manure.
14. Thus, the distillation plant operations will not release any effluent outside of the
process. The entire effluent will be internally recycled thus achieving Zero Liquid
Discharge.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Equalization Tank Primary Clarifier

EFFLUENT 130 KLD
(* sludge for dewatering)
Chemical dosing DAP/Urea

Centrate back to aeration tank

Extended Neutralization Tank
Secondary Clarifier Aeration Tank UASB
Reactor
Bio gas to flare stack
Sludge re-circulation
Clariflocculator

MGF & ACF Ultra filtration

Permeate Treated water tank
63.92 KLD to CT makeup
Reverse
40 KLD Permeate
osmosis
To washing
RO reject

25.7 KLD Condensate 0.3 TPD Residual Solids to TSDF

MEE + ATFD
To CT Makeup

Sludge for dewatering

Centrifuge Sludge 0.08 TPD

Figure 3.8: Effluent Treatment Scheme

3.5.3 CAPTIVE POWER PLANT:

Fylfot Geoworks Private Limited are planning to set up a 4.0 MW rice husk-based Co-
generation power plant for own power consumption and extraction of steam for
distillation plant.

The industry would install 4.0 MW extraction cum condensing turbine for the captive
power plant. The main components are as follows:

1. Boiler & Auxiliaries

2. Turbine & Auxiliaries
3. Generator & Auxiliaries

1. Boiler & Auxiliaries

Boiler: The industry plans to install a 35 TPH capacity fluidized bed boiler (FBC) for
the production of 4.0 MW of power with steam. FBC boiler is most suitable
technology for the biomass fuel to be used. When air passes upward at low velocities
through amass of finely divided solid particles (such as ash & crushed refractory) the

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

particles are not disturbed. As air flow is gradually increased, the particles become
suspended. Further increase in the air flow gives rise to bubble formation and vigorous
turbulence. The bed of solid particles has the same characteristics of the liquid and
thus the bed is termed as Fluidized Bed.
Combustion of fuel in this bed is termed as Fluidized Bed Combustion (FBC). The
boiler would be having other auxiliaries as described below;
Drum: The feed input, separation of steam and water & blow down are all carried
through the drum.
Furnace: It is the primary part of boiler where the chemical energy available in the
fuel is converted to thermal energy by combustion. It is designed for efficient &
complete combustion.
Super Heater: These are meant for raising the steam temperature above the saturation
temperature to a maximum of around 440oC (due to the metallurgical problem, the
percentage of heat to super heater is approx. 30%).
De-Super Heater: To control the super heater temperature & always try to maintain
the steam temperature constant during variation of load, de-super heater is used.
Draft System: The combustion process in a furnace can take place only when it
receives a steady flow of air & as the combustion gases are continuously removed.
Economizer: The economizer absorbs heat from the flue gas mainly as sensible heat
to the feed water. By this, the efficiency of boiler is improved.
Water Wall/Evaporator: Where water is converted into steam by latent heat addition.
Support: All modern boilers are top support units. The hanger rods are designed for
the direct tensile stress resulting from the weight of units & the bending stress from the
pressure part expansion.
Soot Blower: Deposits result from combustion of husk & relatively smaller extent
from oil. Means have to be provided to prevent an accumulation of deposit from
chocking the boiler gas passes & to maintain boiler heating surface in a suitably clean
condition for effective heat transfer whilst on load. Steam is used for soot blowing.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Air Heater: It is now an essential boiler auxiliary because hot air necessary for rapid
& efficient combustion in the furnace & also for the husk & to recover waste heat
from the flue gas to increase boiler efficiency.
Primary Fluidizing Air Fan: It is used for fluidizing the bed of fuel and giving the
upward movement.
Forced Draft Fan: To take air from atmosphere at ambient temperature to supply
essentially the combustion air required, in addition to fluidising air.
Induced Draft Fan: To evacuate the gases out of the furnace & exhaust through the
stack. The ID Fan maintains the negative draft inside the furnace.
Ash Collection: The method used for removal of ash from the flue gas consists of
mechanical dust collector & electrostatic precipitator. The mechanical dust collector
removes the coarser particles through cyclones. The ESP consists of two sets of
electrodes. Wires which are charged at HVDC are called emitting electrodes. The
collecting electrodes are in the form of plates, which are at earth potential. The dust
particles in the flue gas get charged while coming in contact with the emitting
electrodes. The charged particles are attracted to the earthed collecting particles and
get discharged and fall down the hopper. Very high efficiency of ash collection upto
99.90% can be achieved in the ESP
Boiler Feed Pump: It is multistage pump provided for pumping feed water from the
deaerator storage tank to economizer of the boiler. Generally, two pumps each of
100% capacity are provided.
The high efficiency plant will include following major sections:
 Steam generator
 Electro Static precipitator (ESP)
 Draft system
 Steam and water analysis system
 Fuel handling system
 Ash handling system
 Other Auxiliaries
 Steam turbine & its auxiliaries

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

 Alternator
 Governing system
 Lubrication system
 Electricals
 Control & Instrumentation
 DG set
 EOT crane
 Interface MP & LP steam & water piping
 Compressed air system
 Fire-fighting system

2. Turbine & Auxiliaries

Turbine: The turbine shall be horizontal, single cylinder, Extraction cum condensing
design coupled to a generator to generate the rated output of 4.0 MW of electricity
with the steam inlet parameters as specified in this specifications. The Steam turbine,
gear box, main oil pump with its interconnecting piping and its supports shall be
assembled and aligned on a single skid and shall be delivered. All the cabling within
the skid shall be laid in the metal conduits and shall be fixed to the base frame with
respective junction boxes mounted on the skid.

3.6 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED

QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL
PRODUCTS, MODE OF TRANSPORT OF RAW MATERIAL AND
FINISHED PRODUCT

The basic raw material for the manufacturing of ENA/Ethanol will be Grain. Damaged
grain feed stock such as rice, maize, bajra & sorghum unfit for human consumption will
be used as raw material which is easily available from the local market. Details regarding

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

quantity of raw materials required their source along with mode of transportation for
project are given in table below:
Table 3.3: Raw material & fuel requirement
S. No. Raw Material Requirement Source Mode of Storage details
transportation
1. Grain ~235 TPD Nearby open Covered trucks Closed Silo
2. Sulphuric Acid (98%) 100 markets & Closed drums
3. Hydrochloric Acid 100 local suppliers Closed drums
(33%)
4. Di Ammonium 110 Closed container
Phosphate
5. Urea 110 Closed container
6. Caustic Soda Flakes 133 Closed container
100%
7. Alpha Amylase 162 Cold storage
8. Gluco Amylase 271 Cold storage
9. Micronutrient 8.34 Cold storage
10. Antibiotic 1.76 Cold storage
11. Sterilant 50 Cold storage
12. Defoamer / TRO / 90 Closed container
Silicone
13. Active Dry Yeast 100 Cold storage
14. Boiler LP Dosing - 20.16 Closed container
Morpholine / 3PT
15. Boiler HP Dosing - TSP 36.96 Closed container
16. Poly electrolyte 1.20 Closed container
17. Hydrated Lime 110 Closed container
18. SMBS 0.5 Closed container
19. Poly 8.50 Closed container
20 Fuel
A Rice Husk ~260 TPD Nearby open Covered trucks Covered shed
markets &
local suppliers
B Coal ~180 TPD Nearby open Covered trucks Covered shed
markets &

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

S. No. Raw Material Requirement Source Mode of Storage details

transportation
local suppliers
C HSD ~200 Litres/Hour Nearby petrol Closed tank Closed tank in
pump covered shed

3.7 RESOURCES OPTIMIZATION/ RECYCLING AND REUSE

ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE BRIEFLY
OUTLINED.
Waste water will be treated in MEE & ETP and recycled again within process to reduce
fresh water demand. Spent lees from distillation will be re-circulated for cooling tower
make-up water thus reducing fresh water demand & energy required to raise water
temperature for cooking.
STP will be installed to treat domestic waste water & effluent from floor washing Treated
water (4.35 KLD) from STP will be used for greenbelt development.
Multi Effect Evaporator followed by DWGS dryer will be installed to obtain DDGS which
is useful as cattle/poultry feed due to its high protein & fibre content making it a value
addition to the project along with recovery of CO2 generated as by-product of fermentation
process.

3.8 AVAILABILITY OF WATER, ITS SOURCE, ENERGY / POWER

REQUIREMENT AND SOURCE

3.8.1 WATER AVAILABILITY & ITS SOURCE

The total raw water requirement for the proposed project is 535.15 KLD which will be
met from ground water after obtaining NOC from HWRA. Water use break-up is given
below in table below:

Table 3.4: Water requirement breakup (in KLD)

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Recycled/ Re-
S. No. Particulars Total (KL) Fresh (KL) circulated Source
Ground water & condensate
1 Boiler 600 100 500 recycle
Spent lees, ETP treated,
condensate recycle & ground
2 CT Make up 415 15 400 water
Ground water, thin slop
3 Process 667 250 417 recycle and MEE treated
Pump
4 sealing 20 20 0 Ground water
Ground water & MEE
5 Washing 50 24 26 treated
DM purge
6 water 25 25 0 Ground
A Total 1777 434 1343 -
B Domestic 5.5 5.5 0 Ground water
Ground water and STP
C Green belt 100 95.65 4.35 treated
Grand Total
(A+B+C) 1882.5 535.15 1347.35 -

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Process Condensate Mass, Steam and Water Balance 10 TPD washing

FRESH
Recycle Process Water 49 TPD (Fresh) 20 TPD Pump sealing
WATER
408 TPD 375.4TPD to WTP
CO2 40 TPD 405.4 TPD
STEAM 52 TPD

Grain flour FERM Wash STEAM 205 TPD 125 Boiler makeup
Milling, slurry preparation, Liquefaction & DISTILLATION + ETHANOL
245 TPD 176.4 TPD to CT Fresh water
Fermentation, 835 TPD (8.0% Steam Condensate 168 TPD WTP
875 TPD alcohol V/V) 49 to Process 375.4 TPD
Spent Lees 152 TPD Ethanol 85 TPD 25 Reject to ETP

100 KLD 95% V/V)

Thin slops recycle 121 TPD

Cooling Tower Thick Slop 635 TPD (8-10% Solid)

Soft Water (fresh) 143 TPD
25.7+143+152+63.92+130=
Losses 440TPD 514.62 say 515 TPD
Decanter
CT Blow down to ETP 75 TPD
Centrifuge
0.3 TPD Residue solids to TSDF

Boiler blow down, Thin Slop 540 TPD

WTP Backwash 121 TPD Recycle to (3.0-3.5 % Solids)
26 TPD R.O Reject to MEE & sealing water process DDGS 50 TPD
in a separate cycle 55 TPD
25.7 TPD MEE Washing 49 TPD Thin slop DWGS 95 TPD
(Moisture 10%)
condensate 419 TPD Dryer Condensate To
Cooling tower
to cooling tower 63.92 TPD
makeup ETP + R.O. MEE 130 TPD
Permeate to CT
130 TPD 468 TPD
40 TPD to
washing Steam 138 TPD
0.08 TPD solid cake Condensate to Syrup(25-30%) Paddle Dryer
155
process 408 TPD Solids 60 TPD Mixture Steam Condensate
TPDDWGS
112 TPD

Steam 205TPD to Plant

Condensate Recycle 280 TPD
Boiler
Steam 52 TPD to Liquefaction
405 TPD
Steam 138 TPD to Dryer
10 TPD Boiler Blow down Fresh Water125 TPD
to ETP

Figure 3.9: Mass, steam & water chart

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

3.8.2 ENERGY / POWER REQUIREMENT & ITS SOURCE

A) Power requirement

The power requirement for project will be 3.5 MW and will be sourced from co-
generation power plant comprising of 35 TPH boiler and 4.0 MW steam turbine. Power
back-up requirement will be sourced from DG Set of capacity 1000 KVA (01 Nos.)
which will be used only in case of power failure. HSD will be used for DG Set
operations & DG Set will be provided with a stack height as per CPCB guidelines.

Table 3.5: Details for power backup

Quantity of fuel Proposed Pollution
S. No. Particulars Capacity Number Fuel
control equipment
1. D.G Set 1000 1 No. HSD 200 30 mts stack height &
kVA (Lt/Hour) acoustc enclosure.

Stack height calculation for D.G Set of capacity 1000 kVA

Effective Stack Height (H) = Height of the building (h) +
0.2√Capacity of DG SET in kVA
= h+0.2 x (√1000)
= h+0.2 x 31.62 m
= h+6.32 m
However, safe stack height of 30 m will be provided as per CPCB guidelines.

B) Steam Requirement

Total steam requirement for plant will be ~23 TPD to be sourced from proposed multi-
fuel (rice husk/coal) fired Boiler. The steam requirement for different sections is given
below:

Section Requirement
Liquefaction, 13.2TPH
distillation,
Dryer, MSDH 9.8 TPH

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
 Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

C) Boiler

Boiler of capacity 35 TPH with Electrostatic Precipitator as Air Pollution Control

Equipment and stack height of 40 m as per CPCB guidelines will be installed. Details
regarding proposed boiler are mentioned in the table given below:
Table 3.6: Boiler details
S. No Particular Details
1. Capacity 35 TPH
2. Fuel Rice husk/Coal
3. Quantity Multifuel (rice husk/coal)
 Rice husk:260 TPD
 Coal: ~10 TPD
4. Proposed APCE ESP & Stack of 52 m

Stack height calculation for boiler:-

S. No. Particular Capacity fuel Quantity Sulphur Stack Height
content Required Proposed
1. Boiler: 1 No. 35 TPH Coal 7500 Kg/hr 0.5 % 51.13
52 m
Rice husk 10833 Kg/hr 0.08 % 32.94 m
Source: IJISET - International Journal of Innovative Science, Engineering & Technology, Vol. 2 Issue 5, May 2015.

H = 14 (Q) 0. 3
= 14 (10833 x 0.08 x 2/100) 0. 3
=
14 x 2.35
= 32.94 m
H = 14 (Q) 0. 3
= 14 (7500 x 0.5 x 2/100) 0. 3
=
14 x 3.65
= 51.13 m say 52 m
Therefore, a safe stack height of 52 m will be provided with boiler stack.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND

SOLID) AND SCHEME FOR THEIR MANAGEMENT / DISPOSAL
In practice, unit operations encounter various types of waste, including: Municipal Solid
Waste (MSW); Solid & hazardous and industrial waste. Collection and handling of
domestic solid waste will be done in line with the provisions of the Solid Waste
Management Rules 2016.
 Municipal solid waste to the tune of 18 kg/day will be collected, segregated using twin
bin collection system and handed disposed off to municipal corporation waste disposal
site.

Table 3.7: Generation & disposal of Municipal Solid Waste

Particulars Details Basis Quantity of waste generated
(in kg/day)
Workers 120 nos @0.133 kg/day 15.96 say 16
Landscaping 8.25 acre @0.2kg/acre/day 1.65 say 1.7
Total 17.7 say 18 kg/day

 Hazardous waste will be handled, stored & disposed off as per Hazardous & Other
Waste (Management and Transboundary Movement) Rules, 2016. Used oil & grease
(0.4 KL/annum) generated from plant machinery/Gear boxes as hazardous waste will
be handed over to CPCB authorized recycler.
 DDGS (50 TPD), will be handed over to cattle feed manufacturers. Yeast sludge will
be added to the Wet Cake which will be dried in turn to convert into DDGS.
 Spent lees (152 KLD) & condensate from Dryer (130 TPD) will be re-circulated for
cooling tower make-up.
 Thick slops (635 TPD) will be taken through centrifuge decanters for separation of
suspended solids as Wet cake (95 TPD).
 Part of the Thin slops (121 KLD) from the decanter centrifuge will be recycled to the
process & remaining will be taken to Multi-Effect Evaporation plant for concentration
of remaining solids to form syrup. This syrup is also mixed into the wet cake coming

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

out of Centrifuge. DWGS is dried in DWGS dryer to finally obtain DDGS- 50 TPD
(Dried Distillers Grains Soluble).
 The Boiler & CT blow down along with DM Plant backwash & sealing water will be
treated in ETP and treated water (103.92 KLD) will be recycled as cooling tower water
makeup.
 Total Domestic waste water to the tune of 4.0 KLD along with effluent from floor
washing will be treated in STP (15 KLD) & treated water (12.8 KLD) will be reused
for greenbelt development.

3.9.1 DOMESTIC EFLFUENT TREATMENT SCHEME- SEWAGE

TREATMENT PLANT

The characteristics of the raw effluent considered for designing the sewage treatment plant
are as follows:

Table 3.8: Design parameters for STP

Parameters Influent Treated Effluent
BOD (mg/l) 250 -300 less than 10
COD (mg/l) 400-500 less than 60
TSS (mg/l) 150 < 30
Oil and Grease < 20 < 10

Components of Sewage Treatment Plant:

The sewage treatment plant will comprise of primary, secondary & tertiary treatment units.
Details are as below:

1. Screen Bars
2. Grit Chamber
3. Oil & Grease trap
4. Equalization tank with Blowers
5. Parshall flume
6. Chemical House

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

7. Flash Mixer
8. Aeration Tank
9. Secondary Clarifier
10. Multi grade filter (MGF)
11. Activated Carbon Filter
12. Filter Press
13. Disinfection through UV

Fig. 3.10: Diagram showing proposed STP unit operations

3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY

DRAWING WHICH GIVE INFORMATION OF EIA PURPOSE:

The project layout showing various features is given as under:

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter: - Fylfot Geoworks Private Limited PFR

Figure 3.11: Plant Layout

(Legible copy of plant layout is enclosed as Annexure)

*******

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

CHAPTER IV: SITE ANALYSIS

4.1 SITE CONNECTIVITY:

The project site is well connected with infrastructure like National Highway, Railway,
Airport, telephone, internet, fax, post, etc. Site connectivity is as under:-
Table 4.1: Site connectivity
S. No. Particular Distance & Direction
1. Major road/Highway  N.H. 344 ~1.2 KM S
 N.H. 7 ~7.2 KM ENE
2. Nearest Railway station Ambala Cantt. Junction ~ 16.7 KM towards SW
3. Nearest Airport Ambala Airport ~14.0 KM towards SW

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP

Total land area required for the proposed project is 1, 01,171 Sq. M. and is in the
possession of Fylfot Geoworks Private Limited. Land documents are enclosed as
Annexure V).
Out of the total plot area 33,386 Sq. m. i.e. 33% will be under greenbelt & plantation as
per land use planning.

4.3 TOPOGRAPHY (ALONG WITH MAP)

The project site is a part of the Survey of India Top sheet No. H43K15. The terrain is
mostly plain. Fig –3.3, section 3 of this PFR, shows the 15 km radius area around the
project site and environmental sensitivity on GT Sheet.

GEOMORPHOLOGY & DRAINAGE

The district is occupied by Indo-Gangetic alluvial plain of Quaternary age. The Central
Ground Water Board has drilled 20 exploratory borehole, 3 slim holes, and 13 piezometers

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

to delineate and determine potential aquifer zones, evaluation of aquifer characteristics

etc. Seismic surveys conducted in the area reveal that alluvial thickness in the district is
large and the basement rock is estimated to be encountered at 3000 m depth below MSL
and thickness of alluvium thins down towards southwest. In south west and western parts
of the district the sediments are more fine grained in nature, and constituted of fine to
medium grained sands, clays, silts and kankars with occasional gravel. The clays are
usually brown to yellowish in colour and sticky to silty in nature. The sands are usually
fine grained, hence it becomes difficult to develop wells so as to give sand free water with
conventional well designs. Towards east and south eastern part of the district the clays are
cream or light grey coloured and are soft and silty. The sands are also mostly medium to
coarse grained in nature in comparison to the fine texture of sands in south western and
western part of the district.

4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-

AGRICULTURE, FOREST, WATER BODIES (INCLUDING AREA
UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY
OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL
PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS,
WATER BODIES (DISTANCE FORM THE HFL OF THE RIVER),
CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF
THE GAZETTE NOTIFICATION SHOULD BE GIVEN)
There is no critically polluted area as listed by CPCB within 10 km from the project site
and no environmentally sensitive place like wildlife sanctuary, national park, biosphere
reserve, wildlife corridor etc in 15 km radius of project site.
The details of environmental sensitivity within 10 km radius study area are given in table
below:
Table 4.2: Environmental Setting of the area
S. No. Particular Details

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

a. Nearest village Jatwar ~ 1.6 KM towards W

b. Nearest densely populated Ambala ~17.9 KM towards SW
area/town / city
c. Reserved Forest (RF)/ Protected None within 15 km radius area
Forest (PF)
d. National Parks, Reserved No National Park, Wildlife Sanctuary, Biosphere Reserve,
Forests (RF) / Protected Forests Tiger/ Elephant Reserve, Wildlife Corridor etc. lies within 15
(PF), Wildlife Sanctuaries, km radius.
Biosphere Reserves, Tiger/
Elephant Reserves, Wildlife
Corridors etc. within 10 km
radius
e. River / Water Body Water body Distance Direction
Dangri Nadi 2.2 Km NW
Baliali Nala 6.8 Km NE
Baliali Nadi 8.9 Km NE
Begna Nadi 10.8 Km ENE
Dhanana River 2.9 Km ESE
Amri Nadi 4.8 Km
Chorti Choa 11.6 Km SE
Choa Nala 6.6 Km NW
f. State, National boundaries Haryana – Punjab Interstate Boundary 3.74 Km towards West
g. Archaeological important places None in 15 km radius

4.5 EXISTING INFRASTRUCTURE:

Proposed project is a greenfield Grain based Distillery with ZLD along with 4.0 MW Cogeneration
Power Plant

4.6 SOIL CLASSIFICATION:

The district area is occupied by Indo-Gangetic alluvim. There are no surface features
worth to mention except that the area is traversed and drained by seasonal streams namely
Tangri, Beghna and Markanda. Physiographically the area is flat terrain. However a little

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

part in the extreme northeastern area of the district is occupied by Siwalik hills, and falls
in the zone of “Dissected Rolling Plain”. The area slopes towards southwest with an
average gradient of 1.5m/km. The general elevation in the district varies between 245 m to
300 m above MSL. The soils are non-calcareous and sandy loam on the surface, and loam
to clayey loam at depth, and placed under the classification of soil as
Udipsamments/Udorthents.

4.7 CLIMATIC DATA FROM SECONDARY SOURCES:

The climate of Ambala district can be classified as subtropical monsoon, mild & dry
winter, hot summer and sub-humid, that is mainly dry with very hot summer and cold
winter except during monsoon season when moist air of oceanic origin penetrate into the
district. The hot weather season starts from mid March to last week of the June followed
by the south west monsoon which lasts upto September. The transition period from
September to November forms the post monsoon season. The winter season starts late in
November and remains upto first week of March. Rainfall : The normal annual rainfall of
the district is 1076 mm, and is unevenly distributed over the area. The average rainy days
are 44. The south west monsoon, sets in from last week of June and withdraws in the end
of September, contributing about 81% of normal annual rainfall. July and August are the
wettest months. Rest 19% rainfall is received during non-monsoon period in the wake of
western disturbances and thunderstorms. Generally rainfall in the district increases from
southwest to northeast .The mean maximum temperature is 40.8o C(May & June) and
mean minimum is 6.8ºC (January) of the district.

4.8 SOCIAL INFRASTRUCTURE AVAILABLE:

The project surroundings has well developed social infrastructure within 10 km radius
comprising of health care facilities, educational institutions, banking facilities, commercial
places, transport infrastructure, worship places, banking facilities etc.

a. Places of worship  Valmiki Mandir Jatwar ~ 1.6 KM WNW

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

 Ravidas Temple ~ 1.6 KM WNW

 Prachin Dudhadhari Mandir ~2.0 KM WNW
b. Educational  B D Memorial High School, Jatwar ~1.8 KM WNW
facilities  Government Senior Secondary School ~3.5 KM SW
 Govt Senior Secondary School Fatehgarh Ambala ~2.9 KM NNW
c. Medical facilities  Government Veterinary Dispensary Patvi ~1.5 KM WNW
 Pal Hospital ~5.0 KM NW
 Government Primary Health Center ~9.6 KM NNE

*********

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

CHAPTER V: PLANNING BRIEF

5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES,

TRANSPORTATION ETC.) TOWN AND COUNTRY PLANNING/
DEVELOPMENT AUTHORITY CLASSIFICATION

Proposed industry is a Grain based Distillery for production of ENA/Ethanol with ZLD
along with 5.0 MW captive power plant. Major facilities required for the project to be
developed within plant premises include:

 Storage silos
 Fuel yard
 Daily receivers & ethanol tanks
 Security office
 Weigh bridge
 Admin & excise office
 Plant & machinery for ethanol plant
 CO2 Plant
 Parking Area
 ETP
 STP
 Raw water storage tank
 Turbine generator & PCC panel
 Chemical storage area
 Solid waste storage area

Transportation of raw material and final product will be done via existing road network
and paved roads will be developed within the plant premises.

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

5.2 POPULATION PROJECTION

Due to the proposed project, employment opportunities will increase. Preference for
employment will be given to locals based on qualification & eligibility. The total
manpower requirement for the project will be 120 persons including skilled & semi-skilled
workers during operational phase. The project will generate employment opportunities for
about 50 persons during construction phase. The project will also increase indirect
employment opportunities to several ancillary service providers.

Temporary influx of people will be there as the managerial and supervisor staff will
generally be from outside of study area. A projection may be made by a governmental
organization, or by those unaffiliated with a government.

5.3 LAND USE PLANNING:

Total land area required for the proposed project is 1,01,171 Sq. M.. and is already under
the possession of the company. 33% of the project area will be under greenbelt / plantation
after implementation of proposed project.

The land use break up of project site is given in table below and Plant layout is enclosed
as Annexure.

Table 5.1: Land-use breakup of plot area

S. No. Particulars Area (in Sq. m.) % of total Area
1. Built up area including Plant Area 28327.88 28
2. Road 33386.43 7
3. Greenbelt & Plantation 7081.97 33
4. Open area, Parking area & Paved
area 32374.72 32
Total Area 101171 100

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL &

SOCIAL)
The Company will assess the demand of infrastructure (Physical & Social) in nearby area
of the proposed site and will undertake social developmental programs.

5.5 AMENITIES / FACILITIES

All the basic facilities like sanitation & drinking water, rest room will be provided within
premises. First aid box & professional medical assistance/ service (on call basis) will also
be provided. Appropriate PPEs will be provided to all workers.
Fylfot Geoworks Private Limited will help develop the amenities/facilities in nearby area
of the project site as per requirement of local residents under Environment management
plan.

********

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

Chapter VI: PROPOSED INFRASTRUCTURE

6.1 Plot Area 1,01,171 Sq.m.

6.2 Industrial Area The built-up area including plant area is 28327.88 sq. m.
(Processing Area) The industrial infrastructure proposed at site (other than
plant area) includes:
 Weigh bridge
 Guard room
 Laboratory
 Administration building
 Excise office
 Facilities (Toilet & drinking water)
 Raw water storage pond
 ETP
 STP
 Raw material Storage
 Finished goods storage
 Hazardous waste storage
 Worker rest room
 DG Set room
 MCC Panel room
 Medical room
 Canteen
 Workshop
 Parking
6.3 Residential Area Resting rooms will be provided within plant premises.
(Non Processing Area) No residential area is proposed within project premises.
6.4 Green Belt Greenbelt along plant periphery & plantation within
premises will cover 33% i.e. 33386 sq.m. of the plant area.
Local species will be selected for plantation.
6.5 Social Infrastructure Social infrastructure available within 10-15 km from

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

project site.
Proposed project will result in growth of the surrounding
areas by increased direct and indirect employment
opportunities in the region including ancillary development
and supporting infrastructure.
6.6 Connectivity The project is well connected with road network.
6.7 Drinking Water Drinking water requirement of 5.5 KLD will be sourced
from ground water through borewell during operation
phase.
Water will be sourced from ground water table through
borewell after obtaining NOC from HWRA. Copy of
application enclosed as Annexure VI.
6.8 Domestic Waste Water Domestic sewage & effluent from floor washing to the
treatment & management tune of 13 KLD will be generated which will be treated in
proposed STP of 15 KLD. The plant will adhere to ZLD
principle.
6.9 Solid & hazardous Waste  MSW (~18 kg/day) will be collected, segregated using
Management twin bin collection system and handed over to
generated waste collection system for final disposal to
municipal corporation waste disposal site.
 DDGS (50 TPD) will be sold to Cattle/poultry feed
manufacturers.
 Boiler ash (25 TPD) will be supplied to brick
manufacturers &/or used as manure.
 ETP sludge (cake) ~0.08 TPD will be handed over to
organic manure manufacturers.
 Residue solids from MEE (after treatment of RO
Reject): 0.3 TPD will be sent to authorized TSDF for
final disposal.
 Used/Spent oil: ~ 0.4 KL/Annum will be handed over
to CPCB authorized recyclers.
 STP sludge (cake) ~ 2 kg/day will be used as manure
for landscaping within premises

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

6.10 Power Requirement & The total power requirement for the proposed project will
Supply / Source be 3.5 MW, which will be sourced from 4.0 MW captive
power plant.
Power backup: Proposed DG Set: 1000 KVA x 01 Nos.

**********

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

CHAPTER VII: REHABILITATION &

RESETTLEMENT (R & R) PLAN

7.1. REHABILITATION AND RESETTLEMENT (R & R) PLAN

(i) Policy to be adopted (Central/State) in respect of the project affected persons

including home oustees, land oustees and landless labourer (brief outline to be given)

There are no R&R implications of proposed project since there is no habitation in the
proposed site location.

***********

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

CHAPTER VIII: PROJECT SCHEDULE

& COST ESTIMATES

8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY

DATE OF COMPLETION

The project operations including installation of plant & machinery for the proposed
project will be commenced within one year of obtaining all statutory clearances including
Environmental clearance from MoEF&CC New Delhi & CTE, CTO from state pollution
control board.

8.2 PROJECT COST ESTIMATION

The total capital investment for the proposed project is estimated as Rs. Rs. 15305.00
Lakh.

In order to comply with the environmental protection measures as suggested in the above
sections, the project management will allocate budgetary provision for environmental
protection and safety measures.

***********

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
Project: - Proposed 100 KLD Grain based Distillery with ZLD along with 4.0 MW Cogeneration Power
Plant, at Village Patvi, Tehsil Shehzadpur, Mouli, District Ambala, Haryana
Promoter:- Fylfot Geoworks Private Limited PFR

CHAPTER IX: ANALYSIS OF PROPOSAL

9.1 Financial and Social Benefits with Special Emphasis on theBenefit to the
Local People Including Tribal Population, ifany, in the Area

The socio-economic benefits arising out of this project for the local populace will include
creation of direct and indirect jobs and consequent rise in the income levels, associated
commercial and social infrastructure development in the areas, improved quality and
availability of raw material.

At the project and promoter levels, the captioned project offers excellent opportunities for
expansion, flexibility of operations depending on the market situation for the product.

The project will have excellent multiplier effect and will become truly a win-win situation
for all the stakeholders. Thus, the proposed project has substantial socio-economic and
environmental benefits at the local, the State, the Regional and the National levels.

The company will undertake social development activities under Corporate Social
Responsibility (CSR) like Safe drinking water facility, Health care, Education and
Training, Infrastructural development, Awareness programme on environment, Rain water
harvesting plan, Plantation, Sports, etc.

9.2 CONCLUSION

Fylfot Geoworks Private Limited has committed to implement all the pollution control
measures to protect the surrounding environment. The project has potential to contribute
to the regional, state and national economy. Industrial growth is an indication of socio
economic development. The implementation of this project will help improve the physical
and social infrastructure of the surrounding area.

***********

Gaurang Environmental Solutions Pvt. Ltd.

Report Ref: GESPL_492/2022-23/TOR/111 Rev No. 01
GAURANG ENVIRONMENTAL SOLUTIONS PVT. LTD.
SIMPLIFYING SUSTAINABILITY
Accredited EIA Consultant Organization by NABET, QCI, New Delhi at S. No. 114 in list of
Accredited EIA Consultant Organizations
(As on July, 2022)
#102, SNG, Shri Ratna Apartment, Near Tambi petrol pump,
Peetal factory, Jhotwara Road, Jaipur-302016
E-mail- [email protected]