INTERACTIVE SCHEMATIC

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 KENR8950
May 2008

928G Wheel loader

Hydraulic System
DJD1-UP
WLG1-UP

© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part
Machine Schematic
Description Number
Location Location
928G
Accumulator Gp - Brake 140-9251 1 C-7
Accumulator Gp - Pilot 243-4398 2 D-1
Accumulator Gp - Ride Control 223-9698 3 C-2
Cooler As - Dual Disc Axle Oil 205-3652 4 B-8
Cooler - Heavy Duty 239-7395
5 B-8
Cooler - Standard 239-7394
Cylinder Gp - LH Steering 125-0374 6 F-8
Cylinder Gp - Lift 119-1060 7 A-3
Cylinder Gp - RH Steering 125-0373 8 F-7
Cylinder Gp - Tilt 118-8105 9 A-4
Filter Gp - Filter Element 126-1818 209-3149 10 A-8
Manifold 209-0787 11 D-6
Motor Gp - Axle Oil Cooler 205-5268 12 A-8
Motor Gp - Rad / Hydr-Fan 205-3669
13 B-7
Motor Gp - Reversing Fan 205-3668
Orifice 1 114-0441 14 B-3
Orifice 2 8C-0564 15 C-3 , C-5
Pump Gp - Brake/ Fan/ Filter/ Oil Clr 262-2875 16 B-6
Pump Gp - HMU/ Thermal Bleed 223-2223 17 E-7
Pump Gp - Implmnt / Strng 119-7698 18 C-7
Pump Gp - Secondary Str 205-5266 19 D-7
Screen As 247-8298 20 B-7
Sensor Gp - Pressure Brake 224-4536 21 B-6
Sensor Gp - Transmission Neutralizer 290-5825 22 C-8
Switch As - Axle Cooler Pressure 3E-7690 23 B-8
Switch As - Secondary Steering 230-5771 24 D-7
Tank Gp - Hydraulic 205-5408 25 A-6
Valve As - Foot Brake 144-8521 26 C-7
Valve Gp - Ball, Dead Engine Lower 112-1817 27 B-3
Valve Gp - Check 9T-1013 28 E-7 , C-1
Valve Gp - Implement, 2 Section 133-4234 29 B-3
Valve Gp - Implement, 3 Section 133-4235 29 B-4
Valve Gp - Implement, 4 Section 150-1954 29 B-5
Valve Gp - Pilot Shutoff 233-7133 30 D-2
Valve Gp - Pilot, 2 Single Function Levers 201-3360
Valve Gp - Pilot, 3 Single Function Levers 201-3362
Valve Gp - Pilot, Joystick 201-3359 31 D-4
Valve Gp - Pilot, Joystick & 2 Aux 203-3363
Valve Gp - Pilot, Joystick & Aux 201-3361
Valve Gp - Press Reducing 185-5209 32 D-2
Valve Gp - Relief 1 186-0905 33 B-4
Valve Gp - Relief 2 186-0913 34 B-4
Valve Gp - Relief 3 185-7708 35 B-3
Valve Gp - Relief 4 251-0907 36 D-7
Valve Gp - Relief, Main 108-6428 33 B-5
Valve Gp - Shutoff, Hydraulic Drain 6V-7238 38 D-6
Valve Gp - Shuttle, Ride Control 141-1481 39 C-1
Valve Gp - Solenoid Ride Control Valve 297-1209 40 C-2

Note : Refer to Parts Manual for your specific machine

TAP LOCATION

Schematic
Tap Description
Location
PT1 Implement Pump Discharge Pressure D-6
PT2 Steering Pump Discharge Pressure D-2
PT3 Pilot Supply Pressure D-2
PT4 Front Brake Pressure C-8
PT5 Rear Axle Cooler Circuit Pressure B-8
PT6 Hydraulic Oil Sampling Port A-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

LINES GROUP COLOR DESCRIPTIONS

STEERING / PILOT PUMP OUTPUT
PILOT
IMPLEMENT PUMP
LOAD SENSING
SIXTH FUNCTION
FAN / BRAKE PUMP CIRCUIT
F SUPPLY LINE
F
DRAIN / RETURN LINE
AXLE OIL
(6) CYLINDER GP (8) CYLINDER GP STEERING CIRCUIT
LH STEERING RH STEERING LIFT CYLINDERS
125-0374 125-0373
FOURTH FUNCTION
THIRD FUNCTION
TILT CYLINDERS
ELECTRICAL WIRES

(17) PUMP GP
HMU
W/ THERMAL BLEED
223-2223
T LS P

E E

(31) VALVE GP
PILOT
2 SINGLE FUNCTION LEVERS : 201-3360
3 SINGLE FUNCTION LEVERS : 201-3362
JOYSTICK : 201-3359
(28) VALVE GP JOYSTICK / AUX : 201-3361
CHECK JOYSTICK / 2 AUX : 203-3363
9T-1013

(36) VALVE GP PT2

RELIEF 4 (2) ACCUMULATOR GP
251-0907 (38) VALVE GP (11) MANIFOLD PILOT
SHUTOFF 209-0787 243-4398
HYDR. DRAIN
6V-7238
(19) PUMP GP
SUPP STR
FROM CONTROLLER
D 205-5266 (32) VALVE GP D
FORWARD BACK RACKBACK DUMP RAISE LOWER / PT3
PT1 FLOAT PRESS. RED
185-5209
M
S4

(24) SWITCH AS (30) VALVE GP

SEC STR WIRED TO CONTROLLER PILOT SHUTOFF
230-5771 233-7133
(22) SENSOR GP
XMSSN. NEUTRALIZER
290-5825

(39) VALVE GP
TO REAR BRAKES SHUTTLE
(3) ACCUMULATOR GP RIDE CONTROL
(15) ORIFICE 2 (15) ORIFICE 2 RIDE CONTROL 141-1481
PT4 8C-0564 8C-0564 223-9698

(40) VALVE GP
C TO FRONT BRAKES (18) PUMP GP SOLENOID C
IMP / STR RIDE CONTROL
119-7698 297-1209
(28) VALVE GP
CHECK
(26) VALVE AS 9T-1013
FOOT BRAKE
(1) ACCUMULATOR GP
144-8521
BRAKE
140-9251 (16) PUMP GP (21) SENSOR GP
S1
BRAKE/ FAN/ FILTER BRAKE
262-2875 224-4536
AXLE OIL
(4) COOLER AS
DUAL DISC AXLE OIL (20) SCREEN AS A1 A2
205-3652 247-8298
(34) VALVE GP (35) VALVE GP
RELIEF 2 RELIEF 3
186-0913 185-7708
(23) SWITCH AS
AXLE CLR (13) MOTOR GP
3E-7690 PT5 RAD/ HYDR
B 205-3669
B
(5) COOLER (33) VALVE GP
STANDARD: 239-7394 REVERSING RELIEF, MAIN
HEAVY DUTY: 239-7395 205-3668 108-6428

O (14) ORIFICE 1
(29) VALVE GP (33) VALVE GP 114-0441 N1
T (29) VALVE GP (29) VALVE GP
EF IMPLEMENT 4 SECTION RELIEF 1 IMPLEMENT 3 SECTION IMPLEMENT 2 SECTION
150-1954 186-0905
TO FOURTH FUNCTION TO THIRD FUNCTION 133-4235 133-4234
(27) VALVE GP
P BALL
REVERSING FAN OPTION DEAD ENG LWR
LINE PATTERNS
112-1817
Pressure Line
(12) MOTOR GP Pilot / Load Sensing Pressure
AXLE OIL CLR
Drain / Return Lines
205-5268
Component Group

Attachment

A Air Line A
CALLOUTS
(10) FILTER GP (9) CYLINDER GP
209-3149 PT6 TILT YY Taps (Pressure, Sampling,Sensor) by letter

(ELEMENT: 126-1818) 118-8105 Callout Number

(Machine Location from (52) VALVE GP - CONTROL
Component
Name
Component Locations Table
138-1234 Part Number

(25) TANK GP (7) CYLINDER GP

HYDRAULIC LIFT THIS SCHEMATIC IS FOR THE 928G WHEEL LOADER
205-5408 119-1060 PART NUMBER: 203-4656, CHANGE: 03, VERSION: (-)
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

16 20 21 25 2 32 PT2 PT3 31 15 30 40 3 PT4 26 22

28
PT6

17
10
9

5
25

13
7

PT5
27
23
14
12

4
6
1 19 18 PT1 38 11 29 33 34 35 39 36 8
AXLE OIL COOLING
VIEW ALL CALLOUTS

12

20

23

PT5
FILTER GP
VIEW ALL CALLOUTS

10 PT6
FOOT BRAKE VALVE
VIEW ALL CALLOUTS

26 22 PT4
MANIFOLD
VIEW ALL CALLOUTS

PT1

38
PILOT PRESS REDUCING VALVE
VIEW ALL CALLOUTS

PT2 PT3 PT3 PT2

REAR TOP
32 VIEW
VIEW
PUMP GP

IMPLEMENT PUMP 10 STEERING / PILOT PUMP