TA-Y01-400132 (ES-11109)
November 2018
Contents
How To Use The Illustrated Parts List.......................................................................................................................................................... 3
FRONT B EARING COVER ASSEMBLY................................................................................................................................................... 4
FRONT CASE ASSEMBLY ........................................................................................................................................................................... 5
INPUT SHAFT ASSEMBLY.......................................................................................................................................................................... 7
INTERMEDIATE CASE ASSEMBLY ........................................................................................................................................................ 8
LAYSHAFT ASSEMBLY .............................................................................................................................................................................10
LRC ASSEMBLY ...........................................................................................................................................................................................12
MAINSHAFT ASSEMBLY ..........................................................................................................................................................................14
PLANET GEAR SPINDLE ASSY...............................................................................................................................................................17
RANGE ASSEMBLY.....................................................................................................................................................................................18
RANGE CONTROL ASSEMBLY...............................................................................................................................................................20
REAR CASE ASSEMBLY............................................................................................................................................................................22
REVERSE IDLER SHAFT ASSEMBLY ...................................................................................................................................................24
SELECTOR ASSEMBLY .............................................................................................................................................................................25
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, p lease visit
the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Model Designation and Nomenclature
For information regarding Model Designation and Nomenclature, visit
http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Kits and Assemblies (K/A's)
Kits or Assemblies contain groups of individual or assembled parts specially developed for optimal replacement during repair.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
T - Part numbers beginning with the letter 'T' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings adjacent to the illustration.(on the same or adjacent page)
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
ITEM - Number corresponds to number on illustration for part identification.
CURRENT PART - part number of the part available for service.
DESCRIPTION - part name or description.
REPLACED PART - number of replaced part.
QTY - Quantity required for assembly.
NOTES - unique characteristics or requirements.
KITS / ASSYS WHERE NEEDED - kits or assemblies that contain the part.
3
Group: FRONT BEARING COVER ASSEMBLY
FRONT BEARING COVER ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8877623 FRONT BEARING COVER 1 INCLUDED 8877622 & X8870760
ASSY.
1 8877622 FRONT BEARING COVER 1
2 X8870760 OIL SEAL 1
3 GMX-8- SCREW 5 M10X25 HEX FLG HD
1089
4 GMX-8- SCREW 4 M12X25 HEX FLG HD
1240
4
Group: FRONT CASE ASSEMBLY
FRONT CASE ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8881989 FRONT CASE 1
2 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT,
(GROOVED TYPE BUSH) UNITS
BUILT BEGINNING WITH S/N
D0091905
3 GX8881616 PTO PROVISION COVER 1
4 GMX-8- SCREW 6 M10X20 HEX FLG HD
1088
5 GMX-8- BOLT 5 M10X40 HEX FLG HD
1079
6 GMX-9- NUT 13 M10 X 1.5 HEX FLG HD
1005
7 GMX-8- BOLT 13 M10X60 HEX FLG HD
1080
5
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
8 X8870542 DOWEL 2 Ø8 X 16
9 GX8873931 STUD 10 M12X75 LONG
10 GMX-9- NUT 12 M12
1204
11 GX8874699 STUD 2 M12X65 LONG
12 GX8870278 CUP PLUG 1
13 330533 PLUNGER-NEUTRAL 1
14 8874897 SPRING COMPRESSION 1
15 8870590 GASKET 1
16 GX8870259 DETENT COVER 1
17 GMX-3- WASHER SPRING 2 M8
0801
18 GMX-8- SCREW 2 M8X14
0801
19 GX20815 LIFTING EYE 1
20 GMX-8- SCREW 4 M10X30 HEX FLG HD
1091
6
Group: INPUT SHAFT ASSEMBLY
INPUT SHAFT ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8883174 INPUT SHAFT 1
2 X8872593 INPUT SHAFT BEARING 1
3 8877692 SPACER - GRADED 3.10 1 PACK: U8877691
3 8877693 SPACER - GRADED 3.15 1 PACK: U8877691
3 8877694 SPACER - GRADED 3.20 1 PACK: U8877691
3 8877695 SPACER - GRADED 3.25 1 PACK: U8877691
3 8877696 SPACER - GRADED 3.30 1 PACK: U8877691
3 8877697 SPACER - GRADED 3.35 1 PACK: U8877691
3 8877698 SPACER - GRADED 3.40 1 PACK: U8877691
3 8877699 SPACER - GRADED 3.45 1 PACK: U8877691
3 8877700 SPACER - GRADED 3.50 1 PACK: U8877691
3 U8877691 SPACER - GRADED PACK 1
4 X8877706 CIRCLIP 1
7
Group: INTERMEDIATE CASE ASSEMBLY
INTERMEDIATE CASE ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8876644 INTERMEDIATE CASE 1
2 GX2771532 SWITCH REVERSE / 2
RANGE
3 5568510 O-RING 3 Ø0.53 X 0.082
4 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT,
(GROOVED TYPE BUSH) UNITS
BUILT BEGINNING WITH S/N
D0091905
5 X8870711 BALL 2 Ø 14
6 GX8874026 LIFTING EYE 1
7 8875267 PIN INTERLOCK 1
8 GX8874941 MAGNETIC PLUG 1 M24 X 2
8
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
9 X8881475 O-RING 1 Ø 109.5 X 3.0
10 U8883824 OIL PUMP ZU8883824 1 UNITS BUILT BEGINNING WITH S/N
D0095783
11 GX11245 WASHER PLAIN 8 M10
12 GMX-3- SPRING WASHER 8 M10
1001
13 GMX-8- SCREW 8
1006
14 X8880469 WASHER-OIL STRAINER / 1 T21228
DRAIN
15 GX8881616 PTO PROVISION COVER 1
16 GMX-8- SCREW 7 M10X20 HEX FLG HD
1088
17 X8871377 BUSH 1
18 8876351 STRAINER-OIL 1
19 GX8876352 PLUG OIL STRAINER 1 M40 X 1.5
20 U8876353 OIL STRAINER ASSY. 1 T21228
21 X8870543 DOWEL 2 Ø 16 X 30.5
22 X8880519 WASHER-FILLER/DRAIN 1
PLUG
23 8880315 NEUTRAL SWITCH 1
24 T21228 SERVICE KIT OIL 1
STRAINER/ WASHER
25 GX20815 LIFTING EYE 1
9
Group: LAYSHAFT ASSEMBLY
LAYSHAFT ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 U8880746 LAYSHAFT ASSEMBLY 1
2 X8880820 BEARING ASSEMBLY 2
3 U8877534 CIRCLIP GRADED PACK 1
3 X8870370 GR.C/CLIP 40 DIA. X 2.12 1
3 X8870371 GR.C/CLIP 40 DIA. X 2.07 1
3 X8870372 GR.C/CLIP 40 DIA X 2.02 1
3 X8871536 GR.C/CLIP 40 DIA. X 1.97 1
3 X8871537 GR.C/CLIP 40 DIA. X 1.92 1
3 X8871538 GR.C/CLIP 40 DIA. X 1.87 1
3 X8871539 GR.C/CLIP 40 DIA. X 1.82 1
3 X8871540 GR.C/CLIP 40 DIA. X 1.77 1
4 F88891 SHIM 1 S=0.051
4 F88892 SHIM 1 S=0.127
4 F88893 SHIM 1 S=0.254
4 F88894 SHIM 1 S=0.508
10
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
4 U8877535 SHIM PACK 1
4 X8882272 SHIM 1 S=1.200
5 8875879 SPACER 1
6 8876947 LAYSHAFT 1
7 8880741 GEAR LAYSHAFT 3RD 1
8 8877975 GEAR LAYSHAFT DRIVE 1
11
Group: LRC ASSEMBLY
LRC ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 GMX-8- SCREW 4 M10X30 HEX FLG HD
1091
2 X8871378 DOWEL 1 Ø10 X 44
3 GMX-8- BOLT 2 M10X55 HEX FLG HD
1094
4 X8875259 BOOT 1
5 X8881481 OIL SEAL 1
6 8880986 DETENT PLUNGER 2
7 330661 SPRING DETENT 8881592 1 UNITS BUILT BEGINNING WITH S/N
D0101348
8 GX8880301 PLUG DETENT 2
9 8881593 SPRING DETENT 1
10 X8874450 CIRCLIP 2 Ø25
12
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
11 8876566 SPRING RETAINER- 1
BOOSTER
12 8876345 BOOSTER SPRING 1
13 8871395 SPRING COMPRESSION 1
14 8876567 SPRING RETAINER-BIAS 1
15 GMX-8- SCREW 4 M8X25 HEX FLG HD
0847
16 8880477 END CAP 1
17 X8880639 O-RING 1 Ø5.1 X 1.6
18 U8880258 LRC SUB ASSY. 1
19 8880638 SEAL 1
20 GX8871486 EXPANSION PLUG 1
21 X2014210 BREATHER 1
22 8880288 SHIFT ROD 1
23 8880298 INNER STRIKING LEVER 1
13
Group: MAINSHAFT ASSEMBLY
MAINSHAFT ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 X8870305 NEEDLE BRG.ROLLER 1
ASSY
2 8883043 SYNCHRO FLANGE 4 T21222
3 8883044 SYNCHRO RING 4 T21222
4 8880460 SLIDING SLEEVE 2
5 X14851 DOWEL 1 Ø5/16 X 1.5
6 U8877531 GRADED CIRCLIP PACK 1
6 X8870370 GR.C/CLIP 40 DIA. X 2.12 1
6 X8870371 GR.C/CLIP 40 DIA. X 2.07 1
6 X8870372 GR.C/CLIP 40 DIA X 2.02 1
14
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
7 8875554 FIXED HUB 3RD/4TH 1
8 X8870356 ROLLER 9
9 8870352 PLUNGER 9
10 8870444 SPRING COMPRESSION 9
11 8880740 GEAR MAINSHAFT 3RD 1
12 8872588 GEAR SPACER 3RD 1
13 X8875276 NEEDLE BEARING 1
14 U8882558 GRADED CIRCLIP PACK 1
14 X8870534 GR.CIRCLIP 46 DIA. X 2.10 1 PACK: U8882558
MM
14 X8870535 GR.CIRCLIP 46 DIA. X 2.05 1 PACK: U8882558
MM
14 X8870536 GR.CIRCLIP 46 DIA. X 2.00 1 PACK: U8882558
MM
14 X8883040 CIRCLIP GRADED 46 DIA 1 PACK: U8882558
X2.15 MM
14 X8883041 CIRCLIP GRADED 46 DIA 1 PACK: U8882558
X 2.20 MM
15 8882868 SLEEVE MAINSHAFT 1
BEARING
16 X8870177 NEEDLE ROLLER BRG. 3
ASSY
17 8876949 GEAR MAINSHAFT 2ND 1
18 8875571 HUB-FIXED, 1ST/2ND 1
19 8876948 GEAR MAINSHAFT 1ST 1
20 8872589 GEAR SPACER 1ST 1
21 U8883321 MAINSHAFT 1
22 330200 GEAR MAINSHAFT 1
CRAWLER
23 8880059 SYNCHRO FLANGE 1
CRAWLER
24 X8873994 CIRCLIP SYNCHRO. 2
ASSY.
25 8875604 FIXED HUB 1
REVERSE/CRAWLER
26 U8877532 GRADED CIRCLIP PACK 1
26 X8870378 CIRCLIP-GR.DIA.60 X 2.10 1
26 X8870379 CIRCLIP-GR.DIA.60 X 2.05 1
15
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
26 X8870380 CIRCLIP-GR.DIA.60 X 2.00 1
27 8880461 SLIDING SLEEVE 1
28 8870415 SYNCHRO FLANGE 1
REVERSE
29 330201 GEAR MAINSHAFT 8876478 1 UNITS BUILT BEGINNING WITH S/N
REVERSE D0096710
30 X8870178 NEEDLE ROLLER BRG. 1
ASSY
31 X8877164 BEARING REAR 1
MAINSHAFT
32 X8875532 SEALING RING 2
33 8883434 OIL MUFF 1
34 8883394 SUN GEAR 1
35 8880594 RETAINER 1
36 GX8870699 SCREW 1 M16X45 HEX HD
37 T21222 KIT SYNCHRO FLANGE / 1
RING FOR MAIN SECTION
16
Group: PLANET GEAR SPINDLE ASSY
PLANET GEAR SPINDLE ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 U8883331 OUTPUT SHAFT ASSY. 1
2 GMX-11- SCREW 5 M6X10 SKT HD SET
0601
3 8883312 SPINDLE 5
4 8876893 WASHER 10
5 U8875235 NEEDLE ROLLER BRG. 5
ASSY.
6 8883395 GEAR PLANET 5
7 U8883472 PLANET GEAR SPINDLE 1
ASSY.
17
Group: RANGE ASSEMBLY
RANGE ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8877323 SYNCHRO FLANGE 1
2 X8870342 CIRCLIP 1
3 8883340 SYNCHRO RING - RANGE 2
4 8872626 HI-LO SHIFT ROD 1
5 X8878665 DOWEL 1
6 8872737 HIGH/LOW SHIFT FORK 1
7 8872680 ANNULUS 1
8 X8875296 CIRCLIP 1
9 8880522 SLIDING SLEEVE 1
10 X8870341 CIRCLIP 2
18
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
11 8875881 FIXED HUB 1
12 8870444 SPRING COMPRESSION 9
13 8870352 PLUNGER 9
14 X8870355 ROLLER 9
15 X8870844 BEARING 1
16 X8870344 CIRCLIP 1
17 GMX-8- SCREW 3 M8 X 20
0806
18 8870848 RETAINER 3
19 8875646 REACTION PLATE 1
20 8877322 SYNCHRO FLANGE 1
21 X8873993 CIRCLIP 1
22 8870808 SPACER 1
19
Group: RANGE CONTROL ASSEMBLY
RANGE CONTROL ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8880659 MOUNTING BRACKET 1
2 GX2013517 PIPE PLUG 1 1/8 X 27 PTF-7/8
3 X8880109 FILTER REGULATOR 1
4 GX8880151 SCREW SPIRAL 2 M6X16
5 X8881538 STRAIGHT ADAPTOR 3 6MM
6 X8881545 NYLON TUBE 6 3 LENGTH 1M
7 330452 SWIVEL ELBOW 2
ADAPTOR 45 DEG
8 X8880055 4/2 MECH. ACTUATED 1
VALVE
9 GMX-3- WASHER SPRING 2 M6
0602
20
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
10 GMX-8- SOCKET HEAD SCREW 2 M6
0634
11 12152 HOSE CLAMP 2
12 GMX-8- SCREW 3 M10X20 HEX FLG HD
1088
13 X8880846 ELBOW ARTICULATED 1 G1/8 TO Ø6 TUBE
14 GMX-9- NUT 1 M10 X 1.5 HEX FLG HD
1005
15 8876407 CLAMP HOSE 1
16 GX20815 LIFTING EYE 1
21
Group: REAR CASE ASSEMBLY
REAR CASE ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8874367 REAR CASING 1
2 X8875292 O-RING 1 Ø34.5 X 3
3 8878240 BUSH 1
4 X8871258 O-RING 1 Ø24.5 X 3
5 8875179 PISTON RANGE 1
CYLINDER
6 14345 PISTON O RING 1 Ø0.737 X 0.103
7 14344 PISTON O RING 1 Ø2.6 X 0.21
8 GMX-9- NUT 1 M16
1602
9 X8873008 O-RING 1
22
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
10 8875430 CYLINDER-RANGE 1
11 GMX-8- BOLT 3 M10X55 HEX FLG HD
1094
12 GX8883220 SENSOR SPEEDO 1
13 GMX-8- BOLT 4 M10X95 HEX FLG HD
1095
14 330391 NUT 1
15 8877999 COUPLING FLANGE 1
16 X8870543 DOWEL 2 Ø 16 X 30.5
17 330489 OIL SEAL 1
18 8871992 REAR COVER 1
19 X8872721 BEARING 1
20 8874013 SPEEDO HOUSING 1
21 8882428 TACHOGRAPH ROTOR 1
22 GMX-8- SCREW 4 M12X25 HEX FLG HD
1240
23 GX8873917 LAYSHAFT REAR COVER 1
24 GMX-8- BOLT 17 M10X60 HEX FLG HD
1080
25 GMX-9- NUT 17 M10 X 1.5 HEX FLG HD
1005
26 14373 DISC MAGNET 1
27 GX20815 LIFTING EYE 1
23
Group: REVERSE IDLER SHAFT ASSEMBLY
REVERSE IDLER SHAFT ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8883246 REVERSE IDLER SHAFT 1
2 8870343 THRUST WASHER 2
3 8880489 GEAR REVERSE IDLER 1
4 X8872478 NEEDLE ROLLER BRG 2
5 8872479 SPACER 1
6 X8881424 CIRCLIP 1
24
Group: SELECTOR ASSEMBLY
SELECTOR ASSEMBLY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8872328 SELECTOR KEY 1
2 330529 SELECTOR SHAFT 8883498 1 UNITS BUILT BEGINNING WITH S/N
D00114379
3 8880759 INTERLOCK KEY 1
4 330528 FORK 8875499 1 UNITS BUILT BEGINNING WITH S/N
CRAWLER/REVERSE D0088702
5 8880760 FORK 1ST/2ND 1
6 8874754 SELECTOR BLOCK 1
7 X8870277 DOWEL 1 Ø10.0055 X 34.6
8 330636 SCREW 8873691 1 M10 X 23 HEX HD, UNITS BUILT
BEGINNING WITH S/N D0094618
9 8875497 FORK 3RD/4TH 1
25
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
10 U8875914 SELECTOR BLOCK 1 INCLUDED 8874754 & X8870277
26
27
28
