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HVAC Piping and Valve Installation Guide

This document provides a bill of quantities (BOQ) for chilled water and condenser water piping, valves, and sensors for a building. It lists the quantities required for various pipe sizes, valves including butterfly valves, ball valves, strainers, balancing valves, and check valves. It also includes requirements for temperature and pressure sensors, flow switches, transmitters, and power cabling. The quantities specified will be used for supply, installation, testing and commissioning of the chilled and condenser water systems.

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82 views4 pages

HVAC Piping and Valve Installation Guide

This document provides a bill of quantities (BOQ) for chilled water and condenser water piping, valves, and sensors for a building. It lists the quantities required for various pipe sizes, valves including butterfly valves, ball valves, strainers, balancing valves, and check valves. It also includes requirements for temperature and pressure sensors, flow switches, transmitters, and power cabling. The quantities specified will be used for supply, installation, testing and commissioning of the chilled and condenser water systems.

Uploaded by

Navin Private
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MBL BOQ

Chilled water piping ( GI - 5mm Thk. )


1 Pipes
Supply,Installation,Testing & Commisioning of G.I pipe along with fittings & PUF blocks. Weight & thickness as per,
1) IS:1239 'C' Class upto 150mm dia.
2) IS:3589 above 150mm dia with approx. wall thickness of 5 mm.
S.No. NPS QTY. SERVICES USED BY DCS ADDT'L REMARK
a 400 NB 102 m Chilled Water Header 60 m
b 300 NB 54 m AHU/Process Header
c 250 NB 12 m
d 200 NB 60 m STHE in/out 52 M
e 150 NB 12 m Fittings/Reducer
f 50 NB 6m Makeup
2 Butterfly Valves
Supply, installation & testing of butterfly valves with Ductile iron disc, cast iron body, SS 410 stem, EPDM liner with PN16 flanges of (As per BS table
E or ISO 7005-1) of same MOC as of the pipeline, non asbestos gaskets, nut bolts required to complete the installation with nitrile rubber insulation
& aluminim cladding as final finish. The valve opening mechanism shall be as follows,
1) Dia. 50 mm. to 150 mm. - Hand lever operated
2) Dia. 200 mm. to 600 mm. - Gear box operated
a 400 NB 4 Nos. 3 Nos.
b 300 NB 2 Nos. 2 Nos.
c 250 NB 3 Nos.
d 200 NB 19 Nos. Prim.+ Scnd. Pumps 20 Nos. 1 Nos.
e 150 NB 4 Nos.
f 50 NB 1 Nos.
3 Ball Valve
Supply, installation & testing of threaded ball valves with forged brass or bronze body, SS ball, GI lever with PVC cover complete with threaded
barrel nipple of pipeline MOC, nitirle rubber insulation & aluminim cladding as final finish
a 40 NB 1 Nos.
b 15 NB 12 Nos. 23 Nos. 13 Nos.
4 Y Strainers
Supply, installation & testing of Y-strainer with SS strainer, PN16 flanges of (As per ISO 7005-1) of same MOC as of the pipeline, non-asbestos
gaskets, nut bolts required to complete the installation with nitrile rubber insulation & aluminim cladding as final finish
a 250 NB 3 Nos.
b 200 NB 10 Nos. 10 Nos.
5 Balancing Valves
Supply, installation & testing of balancing valve with SS disc, cast iron body, SS 410 stem, EPDM liner, PN16 flanges of (As per ISO 7005-1) of same
MOC as of the pipeline, non asbestos gaskets, nut bolts required to complete the installation with nitrile rubber insulation & aluminim cladding as
final finish
a 200 NB 3 Nos.
6 NRV
upply, installation & testing of dual plante check valves with ductile iron disc, cast iron body, SS 410 stem, EPDM liner with PN16 flanges of (As per
ISO 7005-1) of same MOC as of the pipeline, non asbestos gaskets, nut bolts required to complete the installation with nitrile rubber insulation &
aluminim cladding as final finish
a 300 NB 1 Nos.
b 200 NB 6 Nos. 10Nos. 4 Nos.
c 150 NB 4 Nos.
7 Motorised Butterfly Valves
Supply, installation & testing of motorized on/off type butterfly valves with SS disc, cast iron body, SS 410 stem, EPDM liner with the actuator which
shall be from the valve OEM with valve status sight glass dial, crank case heater & provision for manually overide. The installtion shall be complete
with PN16 flanges of (As per ISO 7005-1) of same MOC as of the pipeline, non asbestos gaskets, nut bolts required to complete the installation with
nitrile rubber insulation & aluminim cladding as final finish.
a 200 NB 3 Nos 4 Nos. 1 Nos.
8 Flexible Pipe Connector (For Pump)
Supply, installation & testing of neoprene flexible coupling with PN16 flanges of (As per ISO 7005-1) of same MOC as of the pipeline, non asbestos
gaskets, nut bolts required to complete the installation with nitrile rubber insulation & aluminim cladding as final finish

a 250 NB 3 Nos.
b 200 NB 13 Nos. 20 Nos. 7 Nos.
c 150 NB 4 Nos.

Condenser water piping (MS - 5mm Thk.)


1 Pipes
Supply,Installation,Testing & Commisioning of M.S pipe (With Epoxy Paint/ GI coating) along with fittings & PUF blocks. Weight & thickness as per,
1) IS:1239 'B' Class upto 150mm dia.
2) IS:3589 above 150mm dia with approx. wall thickness of 5 mm.

a 500 NB 144 m 128 m


b 350 NB 6m
c 300 NB 18 m 8m
d 250 NB 12 m 24 m 12 m
e 80 NB 18 m
2 Butterfly Valves
Supply, installation & testing of butterfly valves with Ductile Iron disc, cast iron body, SS 410 stem, EPDM liner with PN16 flanges of (As per BS table
E or ISO 7005-1) of same MOC as of the pipeline, non asbestos gaskets, nut bolts required to complete the installation. The valve opening
mechanism shall be as follows,
1) Dia. 50 mm. to 150 mm. - Hand lever operated
2) Dia. 200 mm. to 600 mm. - Gear box operated
a 500 NB 1 Nos 1 Nos.
b 350 NB 3 Nos
c 300 NB 5 Nos 2 Nos.
d 250 NB 6 Nos
e 200 NB 8 Nos 4 Nos.
F 80 NB 6 Nos 5 Nos.
3 Ball Valve
Supply, installation & testing of threaded ball valves with forged brass or bronze body, SS ball, GI lever with PVC cover complete with threaded
barrel nipple of pipeline MOC
a 15 NB 11 Nos. 10 Nos.
4 Y Strainers
a 350 NB 3
b 300 NB 1 1 Nos.
c 250 NB 2 2 Nos.
5 Balancing valves
Supply, installation & testing of balancing valve with SS disc, cast iron body, SS 410 stem, EPDM liner, PN16 flanges of (As per ISO 7005-1) of same
MOC as of the pipeline, non asbestos gaskets, nut bolts required to complete the installation with
a 300 NB 1 Nos
b 250 NB 2 Nos
6 NRV
Supply, installation & testing of dual plante check valves with ductile iron disc, cast iron body, SS 410 stem, EPDM liner with PN16 flanges of (As per
ISO 7005-1) of same MOC as of the pipeline, non asbestos gaskets, nut bolts required to complete the installation
a 300 NB 1 Nos. 1 Nos.
b 250 NB 2 Nos 2 Nos.
7 Motorised Butterfly Valves
Supply, installation & testing of motorized on/off type butterfly valves with SS disc, cast iron body, SS 410 stem, EPDM liner with the actuator which
shall be from the valve OEM with valve status sight glass dial, crank case heater & provision for manually overide. The installtion shall be complete
with PN16 flanges of (As per ISO 7005-1) of same MOC as of the pipeline, non asbestos gaskets, nut bolts required to complete the installation

a 300 NB 3 Nos. 4 Nos. 1 Nos.


b 250 NB 2 Nos. 2 Nos.
c 200 NB 8 Nos.
SENSORS
S.No. Name SERVICES QTY. DCS ADD'L REMARK
a Temp. Gauge 22 Nos. 20 Nos.
b Pressure Gauge 49 Nos. 35 Nos.
c Flow Switch 6 Nos. 6 Nos.
d DPT 2 Nos. 2 Nos.
e Water Level Switch 10 Nos.
f Temp. Transmitter 6 Nos.
g Flow Meter UR
Power cabling
a Cu. 3c x 4 Sq. mm 1800 m
b Cu. 3c x 6 Sq. mm 50 m
c Cu. 3c x 10 Sq. mm 50 m
d Alu. 3c x 35 Sq. mm 50 m
e Alu.. 3c x 50 Sq. mm 50 m
f Cu. 4c x 2.5 Sq. mm 3900 m
g Alu. 3.5 c x 6 Sq. mm 50 m
h Alu 3.5c x 250 Sq. mm 200 m

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