CWI_Part C 1

CWI_Part C 2
CWI_Part C 3
CWI_Part C 4
CWI_Part C 5
CWI_Part C 6
CWI_Part C 7
CWI_Part C 8
 Part C (API 1104) – Practices Quiz-01
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 Part C (API 1104) – Practices Quiz-02
본 자료는 2006년 개정 이전의 기출문제 입니다. 참고로 풀이해보시기 바랍니다.

Read each question carefully, and select the one b. At least 3/4 inches of sound weld metal
best answer. It very helpful for you to write between inclusions
down the section numbers(s) and page c. Complete penetration and fusion
number(s) where you found the answer. d. The tensile strength of the sample
e. None of the above
1. Automatic welding without filler metal
additions shall be done using.
6. Lineup clamps shall be used for butt welds
a. GTAW in accordance with the procedure specification.
b. OFW When it is permissible to remove the lineup
c. The flash but welding process clamp before the root bead is completed:
d. SMAW a. The completed part of the bead shall be in
e. None of the above approximately equal segments spaced
approximately around the circumference of
the joint
2. Atmospheres for shielding an arc may
consist of: b. The completed part of the bead shall be
a. Inert gases, active gases, or mixtures of removed and rewelded after removing the
inert and active gases clamp

b. Only inert gases are permitted c. The completed part of the bead shall be
peened before removing the clamp
c. Only active gases are permitted
d. The completed part of the bead shall be at
d. No gases are permitted for welding
least 4 inch long for all pipe sizes
e. None of the above
e. None of the above

3. For welder qualification, the specimens shall

7. During welder qualification, when
be prepared for tensile-strength, nick-break,
destructively testing pipe with a diameter less
and bend tests. When tensile-strength tests are
than or equal to 15/16 inches:
omitted:
a. Radiography must be used
a. The welder is not qualified
b. The entire pipe must be used for bind
b. The weld must be redone
testing
c. This is not covered in API 1104
c. One full-section tensile specimen may be
d. Tensile-strength specimens shall be subject
substituted for the root-bend and nick-break
to the nick-break test
specimens
e. Extra face bends must be tested
d. Pipe of this diameter may not be
destructively tested
4. For pipe ends of the same nominal wall e. None of the above
thickness, the alignment offset requirement is:
a. Not more than 1/4 inch
8. When pipe is welded above ground, the
b. Not more than 1/8 inch working clearance around the pipe at the weld
c. Not more than 1/32 inch should be at least:
d. If misalignment is larger than 1/16 inch due a. 12 inches
to dimensional variations, it shall be equally b. 16 inches
distributed around the circumference do the
c. 20 inches
pipe
d. 24 inches
e. None of the above
e. 30 inches

5. For procedure qualification, the exposed

9. The exposed surfaces of each fillet-weld-
surfaces of each nick-break specimen shall
break specimen shall show:
show:
a. No slag inclusions greater than 1/4 inch
a. No slag inclusions over 1/4 inch

CWI_Part C 19
b. At least 3/4 inches sound metal between c. The aggregate length of IP indications
adjacent inclusions exceeds 1 inch in any continuous 12 inch
c. Complete penetration and fusion length of weld
d. The tensile strength of the specimen d. The aggregate length of IP indications
e. None of the above exceeds 1/2 inch in any continuous 12 inch
length of weld
e. The aggregate length of IP indications
10. When automatic or semiautomatic welding is
exceeds 1/4 inch in any continuous 12 inch
used, which of the following shall be removed by
grinding before welding over them? length of weld

a. Surface porosity clusters

b. Bead starts 15. Incomplete fusion due to cold lap (IFD) is
defined as:
c. High points
a. Weld metal not melted in the joint root
d. All of the above
b. Weld metal not melted on the joint face
e. None of the above
c. A discontinuity between two adjacent weld
beads or between the weld metal and base
11. Undercutting adjacent to the final bead on
metal that is not open to the surface
the outside of production pipe welds shall:
d. A discontinuity along the weld toe
a. Not be permitted
e. None of the above
b. Not be more than 1/32 inch or 12.5% of the
pipe wall thickness, whichever is smaller
16. Field beveling of pipe ends by manual
c. Not be acceptable if the inspector does not
oxygen cutting is acceptable if authorized by the
see it
company
d. Always be acceptable if the inspector does
a. True
not see it
b. False
e. None of the above
c. This statement is true only if the cutting
operator is certified by API
12. Welding inspection personnel shall be
d. This statement is true only if the cutting
qualified by:
operator is a certified welder
a. American Welding Society
e. None of the above
b. American Society for Nondestructive Testing
c. American Petroleum Institute
17. Any length of internal concavity (IC) found
d. American Society of Mechanical Engineers
by NDT is acceptable provided
e. Experience and training for the specified
a. The density of the radiography image of the
inspection task they perform
IC does not exceed that of the thinnest
adjacent base metal
13. Welding may be done by which of the b. The density of the radiographic image of the
following processes: IC must exceed that of the thinnest adjacent
a. SAW base metal
b. SMAW c. IC is never acceptable
c. GTAW d. Ultrasonic inspection does not reveal the IC
d. GMAW e. None of the above
e. All of the above
18. Parallel elongated slag inclusion (ESI)
14. Inadequate penetration without high-low indications separated by approximately the
(IP) found by NDT shall be unacceptable when: width of the root bead shall be considered a
a. The aggregate length of IP indications single indication unless the width of either of the
exceeds 3 inches in any continuous 12 inch indications exceeds 1/16 inch.
length of weld a. True
b. The aggregate length of IP indications b. False
exceeds 2 inches in any continuous 12 inch c. True if no other indications exist
length of weld d. True if SMAW was used for the welding

CWI_Part C 20
e. None of the above d. The specimens should be at least 1 inch
19. A welding procedure test is being wide
performed on 3 inch schedule 80 pipe (0.300” e. All of the above
wall). What is the total number of specimens
required for testing? 24. Testing if weld repairs requires:
a. 4 a. All repairs be radiographed
b. 6 b. All repairs be ultrasoniacally tested
c. 8 c. All repairs be magnetic particle inspected
d. 12 d. The repaired areas to be reradiographed or
e. 16 inspected by the same means previously
used
20. Hollow-bead porosity (HB) pound by NDT e. None of the above
shall be unacceptable when:
a. The length of an individual indication of HB 25. When found by NDT, inadequate
exceeds 1 inch penetration due to high-low (IPD) shall be
b. The length of an individual indication of unacceptable when:
exceeds 7/8 inch a. The length of an individual IPD indication
c. The length of an individual indication of exceeds 1 inch
exceeds 3/4 inch b. The length of an individual IPD indication
d. The length of an individual indication of exceeds 2 inches
exceeds 1/2 inch c. The aggregate length of IPD indications
e. The length of an individual indication of exceeds 3 inches in any continuous 12 inch
exceeds 1/4 inch weld length
d. A and C above
21. NDT operators may, by API 1104, be e. B and C above
required to:
a. Pass the AWS CWI exam 26. Cracks in welds may be repaired provided
b. Only pass the ASNT Level I exam for all test the following criteria are not:
method interpretations a. The length of the crack is less than 8% of
c. Be recertified if any question arises about the weld length
their ability b. The crater crack must be ground smooth
d. Demonstrate at least two different methods c. A complete repair procedure has been
of NDT developed and documented
e. Demonstrate at least three different d. A and above
methods of NOT e. B and above

22. Which of the following types of defects may 27. For pipe with an outside diameter greater
be repaired with prior company authorization? than or equal to 2-3/8 inches, isolated slag
a. Cracks in the root inclusions (ISI) found by NDT shall be
b. Cracks in the filler beads unacceptable when:
c. Excessive undercut a. The aggregate length of ISI indications
d. Root bead porosity exceeds 4 inches in any continuous 12 inch
e. C and D above weld length
b. The aggregate length of ISI indications
23. To test fillet-welded joints for qualification exceeds 3 inches in any continuous 12 inch
of a welding procedure: weld length

a. At least 4 specimens shall be prepared c. The aggregate length of ISI indications

exceeds 2 inches in any continuous 12 inch
b. The specimens may be machine cut or
weld length
oxygen cut
d. The aggregate length of ISI indication
c. The specimens shall be air cooled to
exceeds 1 inches in any continuous 12 inch
ambient temperature before testing
weld length

CWI_Part C 21
e. The aggregate length of ISI indication
exceeds 1/2 inches in any continuous 12 33. The 2T hole diameter in the API 1104
inch weld length ‘Figure 20’ penetrameter need not be less than:
28. SWE/SWV is the abbreviation for a. 1/32 inch
a. Swage welded and extruded/swage welded b. 1/16 inch
and visually inspected c. 3/32 inch
b. Side wall examined/side wall visually d. 1/8 inch
inspected e. 5/32 inch
c. Single wall extruded/single wall visually
inspected
34. Pipe shall be welded by:
d. Single wall exposure/single wall viewing
a. Qualified welders
e. None of the above
b. Pipeline welders
c. Using qualified procedures
29. The maximum thickness of the
d. A and C above
penetrameter to be used in radiographic
e. None of the above
inspection is based on:
a. The thickness of the pipe wall or the weld
35. When a weld is radiographed using a
b. The flange rating of the piping system
DWE/EWV procedure and hole type
c. The type of radiographic film used
penetrameters:
d. The curie strength of the radiographic
a. One penetrameter is placed on the source
source used
side
e. None of the above
b. The penetrameter image must be
superimposed on the weld image
30. The essential hole for API 1104 ‘Figure 20’ c. Hole type penetrameters cannot be used for
standard penetrameters is:
DWE/DWV radiography
a. 1T
d. Two penetrameters must be used, one on
b. 2T the source side and one on the film side
c. 3T e. A and B above
d. 4T
e. None of the above 36. The only API approved method for testing
a nick-break specimen is breaking it in a tensile
31. When selecting butt-weld specimens for a machine
welder qualification test, the specimen locations a. True
may be rotated, provided they are equally b. False
spaced around the pipe; however, specimens
c. True, but the exposed area of the fracture
shall not include the longitudinal weld
must be at least 3/4 inch
a. True
d. True, but the exposed area of the fracture
b. False must be no more than 3/4 inch
c. The welder may select any location for the e. None of the above
samples
d. The inspector may select any location for 37. If the pipe wall thickness range
the samples
radiographed is greater than 3/8 inch through
e. None of the above 1/2 inch, what is the maximum thickness in
inches of the required API ‘Figure 20’
32. API 1104 applies to the welding of pipe and penetrameter?
fittings that conform to: a. Only during the qualification activity
a. API Specification 5L b. Prior to, during and after production welding
b. API Specification 620 c. When requested to by the welding foreman
c. AWS Specification 5.19 d. Once each job
d. Applicable ASTM specification e. Approximately every 6 months
e. A and D above

CWI_Part C 22
38. The bend test shall be considered d. Double film must be loaded in the film
acceptable if: cassette
a. There are no cracks or other defects e. None of the above
b. The bend sample does not break into
several pieces 43. Each automatic welding unit and each
c. The defects in the weld or fusion zone do operator shall be qualified by producing an
not exceed 1/16 inch in any direction acceptable weld using the qualified welding
d. The defects in the weld or fusion zone do procedure
not exceed 3/32 inch in any direction a. True
e. The defects in the weld or fusion zone do b. False
not exceed 1/8 inch or one-half the nominal c. Automatic welding is not permitted in API
wall thickness, whichever is smaller, in any 1104
direction d. B and C above
e. None of the above
39. Film or other imaging media shall be
processed, handled, and stored so that the 44. A welder who successfully completes the
images are interpretable for at least 3 years
qualification in Section 3.2.1 on 8 inch, schedule
after they are produced:
40 pipe (0.322” wall) must be requalified if:
a. Is required by API 1104
a. The welding process is changed from SMAW
b. Generally accepted as the best thing to do to GMAW
c. A very good thing to do b. The welder changes the welding direction
d. Only when requested by the company from horizontal left to horizontal right
e. None of the above c. There is a change in filler metal classification
from Group 1 or 2 to Group 3
40. A record of certified nondestructive testing d. The welder welds on 6 inch, schedule 40
personnel shall be kept by the company. Level I (0.280” wall) pipe
and Level II NDT personnel shall be recertified e. A and C above
at least every:
a. Year 45. For automatic welding, which of the
b. 2 year following statements are true?
c. 3 year a. Flux cored arc welding without external
d. 4 year shielding may not be used in automatic
e. 5 year welding
b. Qualified procedures for automatic welding
41. Automatic welding shall be done using need not be recorded
which of the following processes? c. The welding position need not be specified
a. SAW as to roll or position welding for automatic
b. GMAW welding

c. GTAW d. All of the above are false

e. None of the above
d. All of the above

42. When a radiographic source is centered 46. Which of the following represent changes
inside the pipe for exposing a butt weld: in essential variables for a manual welding
procedure?
a. Three exposures are adequate for the
a. A change in the pipe material group
radiographic inspection of the completed
weld b. A change of welding position
b. Two exposures ore adequate for the c. A change in the vertical direction of welding
radiographic inspection of the completed d. A change in the shielding gas or a major
weld change in shielding gas flow rate
c. One exposure is adequate for the e. All of the above
radiographic inspection of the completed
weld

CWI_Part C 23
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CWI_Part C 24
Part C (API 1104) – Practices Quiz-03
본 자료는 2006년 개정 후 AWS가 제공하는 연습문제 입니다.

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 Part C (API 1104) – Practices Quiz-04
본 자료는 2006년 개정된 기출문제 입니다.

1. A company may reject any weld which 30. Processes other than those described in
appears to meet the standards of API 1104 may be considered for inclusion
acceptability if in its opinion; into the standard by;

A) Inspection personnel are qualified by A) Seeking the customer’s approval

experience only B) Submitting the required information to
B) The depth of a discontinuity may be the committee
determined to the weld C) Qualifying the process per the standard
C) The weld was MT inspected D) Verifying the process will meet or
D) The discontinuity BM the reject of the enclosed the standard
weld E) Utilizing another piping code

10. Welder qualification with E7016-A1 47. For welder qualification of in-service
electrodes also covers production welding longitudinal seam welding pipe with a 12-
with inch OD and a wall thick of one inch, how
many test specimens are required?
A) EXX10
B) E9018-M A) 2 tensile, 2 nick breaks, 2 root bend
C) E7010-A1 and 2 face bend
D) E8010 B) 2 tensile, 2 nick breaks and 4 side
E) None bends
C) 4 nick breaks, 4 face bends and 4
macro
18. The face of a weld was measured and D) 1 tensile, 1 nick break and 2 side bends
found to be 5/8” wide; the original groove E) 1 tensile, 1 nick break, 1 face bend and
width was 1/2" based only on the 1 root bend
information.

A) The weld crown should be ground off 48. Welding procedure for ISI welding that
B) A cylinder of pipe containing the weld procedure HAZ hardness values in excess
should be cut out and the pipe re- of 350 HV should be evaluated with regard
welded to the risk of
C) The weld is acceptable
D) Magnetic particle inspection performed A) Weldability
to ensure lack of toe cracking B) Heat input
E) None of the above C) Hydrogen cracking
D) Cracking during heat treatment
E) Lamellar tearing
24. Individual hollow bead discontinuities
shall be considered if two (2) HB indication
exceeding 2 inch in length one separated 49. During qualification of an ISI welding
by less than 2 inch procedure for branch and sleeve welds,
face bend specimen should be
A) 2 inch approximately 9 inch long and
B) 1 inch approximately 1 inch wide. They should be
C) 1/2 inch tested
D) 1/4 inch
E) Not specified A) As soon as possible after welding
B) With in 24 hours after welding
C) 4 hours or more after welding

CWI_Part C 37
D) No sooner than 48 hours after welding
E) While the weld is still warm 54. When welding on ISI pipeline burn-
through is a primary concern, which of the
following is also a primary concern
50. For full-encirclement fittings which
require circumferential fillet welds, the A) Pipeline pressure
longitudinal seams should be completed B) Welder qualification
C) Weather
A) Before beginning the circumferential D) Hydrogen cracking
welds E) Electrode selection
B) After the circumferential weld arc
completed
C) Simultaneously with the circumferential 55. A welding procedure is qualified on pipe
weld with an outside diameter of 12” in
D) As determined by the welder accordance with the alternative acceptance
E) Prior to installing the sleeve standard for girth welds. The range
permitted to be specified on the WPS would
be
51. Given the following pertinent
information, calculate the allowable A) Greater than or equal to 10”
dimensions for a surface imperfection using B) Less than or equal to 12”
figure A-5, pipe OD is 36”, wall thickness is C) Unlimited
0.812”, qualified minimum CTOD is 0.010”, D) 3” to 6”
maximum applied axial strain is 0.002 inch E) 9” to 18”
per inch, use the alternative acceptance
criteria for girth welds
57. In order to use the alternative
A) 0.25” acceptance standard for girth welds the
B) 0.30” company must;
C) 0.36”
D) 0.46” A) Qualify a welding procedure
E) None of the above B) Qualify an NDE procedure
C) Have a customer applied
D) Have performed a stress ahalysis
52. For in-service welds, the carbon E) Verified the pipeline pressure is less
equivalent if the material to which the than 50 psi
procedure applies should be identified,
which of the following element is not used
to determine the carbon equivalency? 58. Which of following condition are
required for hydrogen cracking to occur?
A) Copper
B) Nickel A) A crack susceptible microstructure
C) Silicon B) A weld discontinuity
D) Vanadium C) A tensile stress
E) Chromium D) All of the above
E) A) and C)
53. During qualification of a welding
procedure to be used with the alternative
acceptance standard for girth welds, the 59. In-service weld that contact the carrier
tensile strength specimen shall pipe may be particularly susceptible to
which of the following
A) Be a round specimen
B) Be a flat specimen A) Porosity
C) Not fail in the weld B) Hydrogen cracking
D) Not fail in the base metal C) Hot cracking
E) Shall reach the required tensile strength D) Lack of fusion
without failure E) Cold lap

CWI_Part C 38
60. Welding on a surface containing scale
A) Is only allowed if the surface is smooth Q. One inch long crack, 24” diameter, MT
B) Requires that if be free of laminations scheduled in-service inspection. The
C) Is permitted only if all grease, paint and cracked weld shall be removed from the 1
other detriments material has been inch, unless
removed (8.1 company authorization)
D) All of the above
E) Is not allowed

5): B

10): E

18): C

24): C

30): B

47): D
48): C
49): C
50): A
51): C
52): C
53): 3
54): D
55): E
56): C
57): D
58): E
59): B
60): E

CWI_Part C 39
CWI_Part C 40
 Part C (API 1104-appendix) – Practices Quiz-05
본 자료는 2006년 개정된 기출문제 입니다.

1. For welder qualification of a in- ④ as determined by the welder

service longitudinal seam weld on ⑤ prior to installing the sleeve
pipe with a 12-inch O.D and a wall
thickness of one inch. How many
test specimens are required? 5. For in service welds, the carbon
equivalent of the material to which
① 2 tensile, 2 nick-break, 2 root bead the procedure applied should be
and 2 face bend identified. Which of the following
② 2 tensile, 2 nick-break and 4 side elements is not to determine the
bend carbon equivalent?
③ 4 nick-break, 4 face bend and 4
micro ① Copper
④ 1 tensile, 1 nick break, 2 side bend ② Nickel
⑤ 1 tensile, 1 nick break, 1 face and 1 ③ Silicon
root bend ④ vanadium
⑤ chromium

2. Welding procedure for ISI welding

that provide HAZ Hardness values 6. During qualification of a weld
in excess of 350 Hv should be procedure to be used with the
evaluated with regard to the risk of alternative acceptance standard for
girth weld the tensile strength
① Weldability specimen shall
② Heat input
③ Hydrogen cracking ① be a round specimen
④ Cracking during heat treatment ② be a flat specimen
⑤ Lamellar tearing ③ not fail in the weld
④ not fail in the base metal
⑤ shall reach the required tensile
3. During qualification of ISI welding strength without failure
procedure for branch and sleeve
welds, face bend specimen should
approximately 9 inches long and 7. when welding an ISI pipeline burn-
approximately 1 inch wide. They through is primary concern, which
should be tested of the following is also a primary
concern
① as soon as possible after welding
② with in 24 hours after welding ① pipeline pressure
③ 24 hours or more after welding ② welding qualification
④ no sooner that 48 hours after ③ weather
welding ④ hydrogen cracking
⑤ while the weld is still warm ⑤ electrode selection

4. For full-encirclement fitting which 8. A welding procedure is qualified on

requiring circumferential fillet welds, pipe with an outside diameter of 12”
the longitudinal seams should be in accordance with alternative
completed acceptance standard for girth welds,
the range permitted to be specified
① before beginning the circumferential on the WPS would
weld
② after the circumferential weld are ① greater than or equal to 12”
completed ② less than or equal to 12”
③ simultaneously with the ③ unlimited
circumferential weld ④ 3” to 6”

CWI_Part C 41
⑤ 9” to 18”

12. Welding on a surface containing

9. The closing of an in-service check scale?
value for a girth welding in a line
carrying oil would be considered ① is only allowed if the surface is
what type of loading? smooth
② requires that it be free of
① static laminations
② cyclic ③ is permitted only if all grease, paint
③ dynamic and other deleterious material has
④ progressive been removed
⑤ isolated ④ all of the above
⑤ is not allowed

10. Which of following condition are

required for hydrogen cracking to
occur?

① a crack susceptible microstructure

② a weld discontinuity Answer
③ a tensile stress 1. ④ Page 65 Table B-2
④ all of the above 2. ③ Page 61 B.2.4.4.4
⑤ ① anf ③ 3. ③② Page 61 B.2.4.5.2
4. ① Page 62 B.4.2
5. ③ Page 60 Note 8
11. In-service weld that contact the 6. ③ Page 48 A.3.2.1.2.b
carrier pipe may be particularly 7. ④ Page 59 B.1
susceptible to which of the following
8. ③ Page 49 A.3.1.p
9. ③ Page 48 A.2.4
① porosity
10. ⑤ Page 59 B.1
② hydrogen cracking
③ hot cracking 11. ② Page 62 B.5
④ undercut 12. ⑤ Page 19 7.1
⑤ overlap

CWI_Part C 42