Omega Type

U & V-Flex
Expansion
Loop

TURKEY OFFICE
Soganlik Yeni Mah. Ataturk Cad. Else Apt.
No: 6/1 Kartal Istanbul - TURKEY
T: +90 216 306 40 44 / +90 542 306 4047
F: +90 216 306 40 45
 Axial Expansion Joint 1- Axial Expansion Joint (Fixed Flanged)

f
b 1 3 2

dxn

do
di
d4
d
k
L

They are used to absorb thermal expansions and vibrations occurring in fan, pump and pipe
systems. Liner inside the axial compensators ensures that flow is laminar and increases Part No Part Name Material
operational rated speed of bellows. Total amount of movement, type of fluid, connection type, and 3 FLANGE S235JR
place of use, operational temperature and pressure should be stated during ordering process. 2 COLLAR AISI 304
1 BELLOW AISI 304

Design
Specifications
Desing
According to EJMA standard Size Flange Bellow TFFA-30 TFFA-30-L TFFA-60-L
Connection Type DN Inch Ød Øk Ød4 f b Ødxn Ødi Ødo L L L
Floating flanged, Fixed flanged, Weld neck 25 1" 115 85 68 2 16 Ø14x4 38 48,2 125 125
Bellow Material 32 1 1/4" 140 100 78 2 16 Ø18x4 42,4 55 130 130
Stainless Steel AISI 304 ( Opt. AISI 321 / 316 / 316L / 316Ti ) 40 1 1/2" 150 110 88 3 16 Ø18x4 48,3 61 135 135
Nominal Size 50 2" 165 125 102 3 18 Ø18x4 60,3 76 125 125
DN25(1'') - DN2600(104'') ( Large sizes are available on request ) 65 2 1/2" 185 145 122 3 18 Ø18x8 76,1 95 125 125 210
80 3" 200 160 138 3 20 Ø18x8 88,9 111 125 125 205
Flange Material
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 100 4" 220 180 158 3 20 Ø18x8 114,3 140 135 135 215
125 5" 250 210 188 3 22 Ø18x8 139,7 164 145 145 225
Weld Neck Material 6" 285 240 212 3 22 168,3 200 160 160
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 150 Ø28x8 270
200 8" 340 295 268 3 24 Ø28x12 219,1 250 155 155 270
Design Temperature 250 10" 405 355 320 3 26 Ø26x12 273,0 323 165 165 265
-80/+427 °C ( -80/+1100 °C optional ) 12" 460 410 378 4 28 323,9 380 175 175
300 Ø26x12 275
1
Design Pressure
Standard production is based on PN16, please contact us for high pressure requirements

1 2
 2- Axial Expansion Joint (Rotating Flanged) 3- Axial Expansion Joint (Weld Neck)

f b 1 2
1 2 3

dxn
d4

do

do
di
d
k

di
L

Part No Part Name Material

Part No Part Name Material 3 WELD NECK S235JR
2 FLANGE S235JR 2 COLLAR AISI 304
1 BELLOW AISI 304 1 BELLOW AISI 304

Size Flange Bellow TFFA-30 TFFA-30-L TFFA-60-L Size Bellow TFWA-30 TFWA-30 L TFWA-60-L
DN Inch Ød Øk Ød4 f b Ødxn Ødi Ødo L L L DN Inch Ød Ødo L L L
25 1" 115 85 68 2 16 Ø14x4 38 48,2 115 115 25 1" 38 48,2 215 215
32 1 1/4" 140 100 78 2 16 Ø18x4 42,4 55 120 120 32 1 1/4" 42,4 55 220 220
40 1 1/2" 150 110 88 3 16 Ø18x4 48,3 61 115 115 40 1 1/2" 48,3 61 245 245
50 2" 165 125 102 3 18 Ø18x4 60,3 76 115 115 50 2" 60,3 76 215 215
65 2 1/2" 185 145 122 3 18 Ø18x8 76,1 95 115 115 200 65 2 1/2" 76,1 95 215 215 300
80 3" 200 160 138 3 20 Ø18x8 88,9 111 125 125 195 80 3" 88,9 111 215 215 295
100 4" 220 180 158 3 20 Ø18x8 114,3 140 135 135 205 100 4" 114,3 140 225 225 305
125 5" 250 210 188 3 22 Ø18x8 139,7 164 150 150 215 125 5" 139,7 164 235 235 315
150 6" 285 240 212 3 22 Ø22x8 168,3 200 160 160 250 150 6" 168,3 200 250 250 350
200 8" 340 295 268 3 24 Ø22x12 219,1 250 145 145 250 200 8" 219,1 250 245 245 350
250 10" 405 355 320 3 26 Ø26x12 273,0 323 155 155 255 250 10" 273,0 323 255 255 355
300 12" 460 410 378 4 28 Ø26x12 323,9 380 165 165 265 300 12" 323,9 380 265 265 365

3 4
 Externally Pressurized Expansion Joints 1- Externally Pressurized Expansion Joints (Flanged)

2 3 1 4 5 6 7 8

s1
k
Flow

do
d
h

j
ı

Part No Part Name Material

8 FLANGE S235JR
7 WELD NECK S235JR
Externally pressurized expansion joints are an excellent solution for absorbing large amounts of 6 OUTER FLANGE S235JR
axial movement in piping systems. The common applications include Oil Refineries, Liquefied 5 CENTER FLANGE S235JR
Natural Gas (LNG), Steam Plants, Flare Stacks, and Industrial Cooling Systems. Due to the 4 OUTER PIPE S235JR
design of the expansion joint, convolution of the bellows is not a factor. When a compression 3 INNER PIPE S235JR
force is applied to an externally pressurized expansion joint, the bellows extends, like pulling on 2 COLLAR AISI 304
the two ends of a piece of rope. Externally pressurized expansion joints, because they 1 BELLOW AISI 304
incorporate two built-in guides, are rated for minimal lateral movement.

Design
Specifications TFEP30 TFEF60 TFEF90

Size Axial Movement: Axial Movement: Axial Movement:
Connection Type -20mm/+10mm -40mm/+20mm -70mm/+20mm
Floating flanged, Fixed flanged, Weld Neck Desing Pressure: PN16 Desing Pressure: PN16 Desing Pressure: PN16
Bellow Material DN Inch Ødi Ødo h k j s1 L h k j s1 L h k j s1 L
Stainless Steel AISI 304 ( Opt. AISI 321 / 316 / 316L / 316Ti ) 25 1" 38 48,2 30 80 180 2,6 365 50 80 300 2,6 495 80 80 300 2,6 525
Nominal Size 32 1 1/4" 42,4 55 30 80 180 2,6 365 50 80 300 2,6 495 80 80 300 2,6 525
DN25(1'') - DN1200(48'') ( Large sizes are available on request ) 40 1 1/2" 48,3 61 30 80 200 2,6 385 50 80 310 2,6 505 80 80 310 2,6 535
Flange Material 50 2" 60,3 76 30 80 190 2,9 375 50 80 290 2,9 485 80 80 290 2,9 515
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 65 2 1/2" 76,1 95 30 80 190 2,9 375 50 80 280 2,9 475 80 80 280 2,9 505
Weld Neck Material 80 3" 88,9 111 30 80 190 3,2 375 50 80 280 3,2 475 80 80 280 3,2 505
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 100 4" 114,3 140 30 80 200 3,6 385 50 80 290 3,6 485 80 80 290 3,6 510
Design Temperature 125 5" 139,7 164 30 80 180 4 385 50 80 290 4 495 80 80 290 4 525
-80/+427 °C ( -80/+1100 °C optional ) 150 6" 168,3 200 30 80 210 4,5 405 50 80 310 4,5 515 80 80 310 4,5 545
Design Pressure 200 8" 219,1 250 30 80 200 6,3 425 50 80 300 6,3 535 80 100 300 6,3 565
PN16 to PN64 ( High pressures are available on request ) 250 10" 273,0 323 30 80 210 6,3 445 50 80 300 6,3 545 80 100 300 6,3 575
300 12" 323,9 380 30 80 230 7,1 465 50 80 330 7,1 575 80 100 330 7,1 605

5 6
 2- Externally Pressurized Expansion Joints (Weld Neck)

2 1 3 4 5 6 7

s1

Flow k
d

j
L

Part No Part Name Material

7 WELD NECK S235JR
6 OUTER FLANGE S235JR
5 CENTER FLANGE S235JR
4 OUTER PIPE S235JR
3 INNER PIPE S235JR
2 COLLAR AISI 304
1 BELLOW AISI 304

TFEP30 TFEF60 TFEF90

Size Axial Movement: Axial Movement: Axial Movement:
-20mm/+10mm -40mm/+20mm -70mm/+20mm
Desing Pressure: PN16 Desing Pressure: PN16 Desing Pressure: PN16
DN Inch Ødi Ødo h k j s1 L h k j s1 L h k j s1 L
25 1" 38 48,2 30 80 180 2,6 345 50 80 300 2,6 475 80 80 300 2,6 505
32 1 1/4" 42,4 55 30 80 180 2,6 345 50 80 300 2,6 475 80 80 300 2,6 505
40 1 1/2" 48,3 61 30 80 200 2,6 365 50 80 310 2,6 485 80 80 310 2,6 515
50 2" 60,3 76 30 80 190 2,9 355 50 80 290 2,9 465 80 80 290 2,9 495
65 2 1/2" 76,1 95 30 80 190 2,9 355 50 80 280 2,9 455 80 80 280 2,9 485
80 3" 88,9 111 30 80 190 3,2 355 50 80 280 3,2 455 80 80 280 3,2 485
100 4" 114,3 140 30 80 200 3,6 365 50 80 290 3,6 465 80 80 290 3,6 490
125 5" 139,7 164 30 80 180 4 365 50 80 290 4 475 80 80 290 4 505
150 6" 168,3 200 30 80 210 4,5 385 50 80 310 4,5 495 80 80 310 4,5 525
200 8" 219,1 250 30 80 200 6,3 405 50 80 300 6,3 515 80 100 300 6,3 545
250 10" 273,0 323 30 80 210 6,3 425 50 80 300 6,3 525 80 100 300 6,3 555
300 12" 323,9 380 30 80 230 7,1 445 50 80 330 7,1 555 80 100 330 7,1 585

7 8
 Universal Tied Expansion Joints 1) Universal Tied Expansion Joints (Flanged)

L
6 5 4 3 2 1 7 b
f k1
dx
n
d

di

k2
d
L
L

Part No Part Name Material

7 NUT S235JR
6 RING S235JR
Installed in specified places in pipe systems, Universal Type Expansion Joints (with limit rod) are 5 TIE RODS S235JR
the components protecting the system thereby eliminating the problem such as tension, 4 INTERMEDIATE PIPE S235JR
disassociation in pipe lines thanks to flexible structure against rigid pipe structure in building 3 COLLAR AISI 304
downfalls and mobilisations. Featuring two bellows, this type of expansion joints absorb axial
2 BELLOW AISI 304
movements, lateral deviations and angular rotation.
1 FLANGE S235JR

Design
Specifications
Connection Type
Flanged, Weld Neck, Grooved
Size Movement FLANGE UTEF25 UTEF50 UTEF75 UTEF100
Bellow Material Ødi
Stainless Steel AISI 304 ( Opt. AISI 321 / 316 / 316L / 316Ti ) DN Inch Axial Lateral d Ød Øk1 k2 Ød4 f b Ø dxn L Lateral L Lateral L
Nominal Size 25 1" ±15 ±25 38 185 115 85 150 68 2 16 Ø14x4 255 ±50 355 ±75 455 555
DN25(1'') - DN1200(48'') ( Large sizes available on request ) 32 1 1/4" ±15 ±25 42,4 210 140 100 180 78 2 16 Ø18x4 255 ±50 355 ±75 455 555
Flange Material 40 1 1/2" ±15 ±25 48,3 220 150 110 185 88 3 16 Ø18x4 255 ±50 355 ±75 455 555
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 50 2" ±15 ±25 60,3 250 165 125 205 102 3 18 Ø18x4 355 ±50 455 ±75 555 655
Weld Neck Material 65 2 1/2" ±30 ±25 76,1 270 185 145 225 122 3 18 Ø18x4 355 ±50 455 ±75 555 655
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 80 3" ±30 ±25 88,9 310 200 160 251 138 3 20 Ø18x4 405 ±50 505 ±75 605 705
Design Temperature 100 4" ±30 ±25 114,3 330 220 180 271 158 3 20 Ø18x4 405 ±50 505 ±75 605 705
-80/+427 °C ( -80/+1100 °C optional ) 125 5" ±30 ±25 139,7 366 250 210 304 188 3 22 Ø18x4 455 ±50 655 ±75 755 855
150 6" ±30 ±25 168,3 420 285 240 347 212 3 22 Ø23x8 455 ±50 655 ±75 755 855
Design Pressure
200 8" ±30 ±25 219,1 510 340 295 411 268 3 24 Ø23x12 505 ±50 705 ±75 805 905
Standard production is based on PN16, please contact us for high pressure requirements
250 10" ±30 ±25 273,0 573 405 355 484 320 3 26 Ø27x12 605 ±50 805 ±75 905 1005
300 12" ±30 ±25 323,9 660 460 410 555 378 4 28 Ø27x12 755 ±50 955 ±75 1005 1155

9 10
 2) Universal Tied Expansion Joints (Weld Neck) 3) Universal Tied Expansion Joints (Grooved)

k
k
3 6 7 85 1 2 4
3 687 5 12 4

d1
di

d1
di
L
L k

Part No Part Name Material Part No Part Name Material

8 BALL JOINT S235JR 8 BALL JOINT S235JR
7 ELBOW S235JR 7 ELBOW S235JR
6 NUT S235JR 6 NUT S235JR
5 TIE RODS S235JR 5 TIE RODS S235JR
4 INTERMEDIATE PIPE S235JR 4 INTERMEDIATE PIPE S235JR
3 WELD NECK S235JR 3 WELD NECK S235JR
2 COLLAR AISI 304 2 COLLAR AISI 304
1 BELLOW AISI 304 1 BELLOW AISI 304

Size Movement UTEW25 UTEW50 UTEW75 UTEW100 Size Movement UTEG25 UTEG50 UTEG75 UTEW100
Ødi Ødi
DN Inch Axial Lateral d1 L Lateral L Lateral L Lateral L DN Inch Axial Lateral d1 L Lateral L Lateral L Lateral L
25 1" ±15 ±25 38 135 545 ±50 645 ±75 745 ±100 845 25 1" ±15 ±25 38 135 545 ±50 645 ±75 745 ±100 845
32 1 1/4" ±15 ±25 42,4 140 545 ±50 645 ±75 745 ±100 845 32 1 1/4" ±15 ±25 42,4 140 545 ±50 645 ±75 745 ±100 845
40 1 1/2" ±15 ±25 48,3 150 545 ±50 645 ±75 745 ±100 845 40 1 1/2" ±15 ±25 48,3 150 545 ±50 645 ±75 745 ±100 845
50 2" ±15 ±25 60,3 165 615 ±50 715 ±75 815 ±100 915 50 2" ±15 ±25 60,3 165 615 ±50 715 ±75 815 ±100 915
65 2 1/2" ±30 ±25 76,1 190 615 ±50 715 ±75 815 ±100 915 65 2 1/2" ±30 ±25 76,1 190 615 ±50 715 ±75 815 ±100 915
80 3" ±30 ±25 88,9 221 665 ±50 765 ±75 865 ±100 965 80 3" ±30 ±25 88,9 221 665 ±50 765 ±75 865 ±100 965
100 4" ±30 ±25 114,3 249 665 ±50 765 ±75 865 ±100 965 100 4" ±30 ±25 114,3 249 665 ±50 765 ±75 865 ±100 965
125 5" ±30 ±25 139,7 292 705 ±50 905 ±75 1005 ±100 1105 125 5" ±30 ±25 139,7 292 705 ±50 905 ±75 1005 ±100 1105
150 6" ±30 ±25 168,3 342 705 ±50 905 ±75 1005 ±100 1105 150 6" ±30 ±25 168,3 342 705 ±50 905 ±75 1005 ±100 1105
200 8" ±30 ±25 219,1 413 755 ±50 955 ±75 1055 ±100 1155 200 8" ±30 ±25 219,1 413 755 ±50 955 ±75 1055 ±100 1155
250 10" ±30 ±25 273,0 488 855 ±50 1055 ±75 1155 ±100 1255 250 10" ±30 ±25 273,0 488 855 ±50 1055 ±75 1155 ±100 1255
300 12" ±30 ±25 323,9 580 1005 ±50 1205 ±75 1305 ±100 1405 300 12" ±30 ±25 323,9 580 1005 ±50 1205 ±75 1305 ±100 1405

11 12
 FM Approved Gimbal Type Expansion Joints 1) FM Approved Gimbal Type Expansion Joint (Flanged)

4 6 7 1 2 3 8 9 10 5 11
f b

d2xn
d
H
d4
k

D
L

Part No Part Name Material

11 RIM S235JR
10 WASHER S235JR
9 GIB S235JR
8 GIMBAL S235JR
7 HINGE (LONG) S235JR
Gimbal Type Expansion Joints can be produced within desired pressure group and in different 6 HINGE (SHORT) S235JR
connection types as single or multi-layer using the requested material. This type of expansion 5 FLANGE S235JR
joints can also absorb angular and lateral movements together with high amount of axial. Thanks 4 WELD NECK S235JR
to such multipurpose utilization features, they ensure installation security allowing absorbtion of 3 INTERMEDIATE PIPE S235JR
three dimensional seismic movements.They also ensure prevention of movements of pipe lines, 2 COLLAR AISI 304 / 316 / 321
tanks, boilers etc. 1 BELLOW AISI 304 / 316 / 321

Design
Specifications
Connection Type
Floating flanged, Fixed flanged, Weld Neck , Grooved GFFM GFFM GFFM GFFM
Size Movement FLANGE 100 200 300 400
Bellow Material Ødi H
Stainless Steel AISI 304 ( Opt. AISI 321 / 316 ) DN Inch ±X ±Y ±Z Ød Øk Ød4 f b Ødxn L ±Y ±Z L ±Y ±Z L ±Y ±Z L
Weld Neck Material 25 1" ±50 ±50 ±50 115 85 68 2 16 Ø14x4 38 145,0 700 ±100 ±100 900 ±150 ±150 1100 ±200 ±200 1300
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 ) 32 1 1/4" ±50 ±50 ±50 140 100 78 2 16 Ø18x4 42,4 145,0 700 ±100 ±100 900 ±150 ±150 1100 ±200 ±200 1300
Flange Material 40 1 1/2" ±50 ±50 ±50 150 110 88 3 16 Ø18x4 48,3 145,0 700 ±100 ±100 900 ±150 ±150 1100 ±200 ±200 1300
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 ) 50 2" ±50 ±50 ±50 165 125 102 3 18 Ø18x4 60,3 170,0 775 ±100 ±100 975 ±150 ±150 1175 ±200 ±200 1375
Hinge Material 65 2 1/2" ±50 ±50 ±50 185 145 122 3 18 Ø18x4 76,1 200,0 765 ±100 ±100 965 ±150 ±150 1165 ±200 ±200 1365
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 ) 80 3" ±50 ±50 ±50 200 160 138 3 20 Ø18x4 88,9 215,0 795 ±100 ±100 995 ±150 ±150 1195 ±200 ±200 1395
100 4" ±50 ±50 ±50 220 180 158 3 20 Ø18x4 114,3 260,0 825 ±100 ±100 1025 ±150 ±150 1225 ±200 ±200 1425
Nominal Size
DN25-DN300(12'') 125 5" ±50 ±50 ±50 250 210 188 3 22 Ø18x4 139,7 285,0 950 ±100 ±100 1050 ±150 ±150 1450 ±200 ±200 1650
150 6" ±50 ±50 ±50 285 240 212 3 22 Ø22x8 168,3 350,0 980 ±100 ±100 1050 ±150 ±150 1450 ±200 ±200 1650
Design Temperature
200 8" ±50 ±50 ±50 340 295 268 3 24 Ø22x8 219,1 440,0 1130 ±100 ±100 1330 ±150 ±150 1690 ±200 ±200 1890
+225°C
250 10" ±50 ±50 ±50 405 355 320 3 26 Ø26x12 273,0 560,0 1130 ±100 ±100 1330 ±150 ±150 1690 ±200 ±200 1890
Design Pressure 300 12" ±50 ±50 ±50 460 410 378 4 28 Ø26x12 323,9 620,0 ±100 ±100 1390 ±150 ±150 1740 ±200 ±200 1940
1190
175 Psi
Approvals
FM Approved
13 14
 2) FM Approved Gimbal Type Expansion Joints (Weld Neck) 3) FM Approved Gimbal Type Expansion Joints (Grooved)

4 5 6 1 2 3 7 8 9 4 5 6 1 2 3 7 8 9

H
d
d

L L

Part No Part Name Material Part No Part Name Material

9 WASHER S235JR 9 WASHER S235JR
8 GIB S235JR 8 GIB S235JR
7 GIMBAL S235JR 7 GIMBAL S235JR
6 HINGE (LONG) S235JR 6 HINGE (LONG) S235JR
5 HINGE (SHORT) S235JR 5 HINGE (SHORT) S235JR
4 WELD NECK S235JR 4 GROOVED PIPE S235JR
3 INTERMEDIATE PIPE S235JR 3 INTERMEDIATE PIPE S235JR
2 COLLAR AISI 304 / 316 / 321 2 COLLAR AISI 304 / 316 / 321
1 BELLOW AISI 304 / 316 / 321 1 BELLOW AISI 304 / 316 / 321

Size Movement GWFM GWFM GWFM GWFM Movement GGFM GGFM GGFM GGFM
100 200 300 400 Size 100 200 300 400
Ødi H Ødi H
DN Inch ±X ±Y ±Z L ±Y ±Z L ±Y ±Z L ±Y ±Z L DN Inch ±X ±Y ±Z L ±Y ±Z L ±Y ±Z L ±Y ±Z L
25 1" ±50 ±50 ±50 38 145,0 690 ±100 ±100 890 ±150 ±150 1090 ±200 ±200 1290 25 1" ±50 ±50 ±50 38 145,0 710 ±100 ±100 910 ±150 ±150 1110 ±200 ±200 1310
32 1 1/4" ±50 ±50 ±50 42,4 145,0 690 ±100 ±100 890 ±150 ±150 1090 ±200 ±200 1290 32 1 1/4" ±50 ±50 ±50 42,4 145,0 710 ±100 ±100 910 ±150 ±150 1110 ±200 ±200 1310
40 1 1/2" ±50 ±50 ±50 48,3 145,0 690 ±100 ±100 890 ±150 ±150 1090 ±200 ±200 1290 40 1 1/2" ±50 ±50 ±50 48,3 145,0 710 ±100 ±100 910 ±150 ±150 1110 ±200 ±200 1310
50 2" ±50 ±50 ±50 60,3 170,0 765 ±100 ±100 965 ±150 ±150 1165 ±200 ±200 1365 50 2" ±50 ±50 ±50 60,3 170,0 785 ±100 ±100 985 ±150 ±150 1185 ±200 ±200 1405
65 2 1/2" ±50 ±50 ±50 76,1 200,0 755 ±100 ±100 955 ±150 ±150 1155 ±200 ±200 1355 65 2 1/2" ±50 ±50 ±50 76,1 200,0 785 ±100 ±100 985 ±150 ±150 1235 ±200 ±200 1485
80 3" ±50 ±50 ±50 88,9 215,0 785 ±100 ±100 985 ±150 ±150 1185 ±200 ±200 1385 80 3" ±50 ±50 ±50 88,9 215,0 815 ±100 ±100 1015 ±150 ±150 1255 ±200 ±200 1485
100 4" ±50 ±50 ±50 114,3 260,0 815 ±100 ±100 1015 ±150 ±150 1215 ±200 ±200 1415 100 4" ±50 ±50 ±50 114,3 260,0 835 ±100 ±100 1035 ±150 ±150 1285 ±200 ±200 1535
125 5" ±50 ±50 ±50 139,7 285,0 940 ±100 ±100 1040 ±150 ±150 1440 ±200 ±200 1640 125 5" ±50 ±50 ±50 139,7 285,0 960 ±100 ±100 1160 ±150 ±150 1460 ±200 ±200 1760
150 6" ±50 ±50 ±50 168,3 350,0 970 ±100 ±100 1040 ±150 ±150 1440 ±200 ±200 1640 150 6" ±50 ±50 ±50 168,3 350,0 960 ±100 ±100 1160 ±150 ±150 1460 ±200 ±200 1760
200 8" ±50 ±50 ±50 219,1 440,0 1120 ±100 ±100 1320 ±150 ±150 1680 ±200 ±200 1880 200 8" ±50 ±50 ±50 219,1 440,0 1120 ±100 ±100 1320 ±150 ±150 1680 ±200 ±200 2035
250 10" ±50 ±50 ±50 273,0 560,0 1120 ±100 ±100 1320 ±150 ±150 1680 ±200 ±200 1880 250 10" ±50 ±50 ±50 273,0 560,0 1120 ±100 ±100 1320 ±150 ±150 1680 ±200 ±200 2080
300 12" ±50 ±50 ±50 323,9 620,0 1180 ±100 ±100 1380 ±150 ±150 1730 ±200 ±200 1930 300 12" ±50 ±50 ±50 323,9 620,0 1130 ±100 ±100 1380 ±150 ±150 1740 ±200 ±200 2140

15 16
 Gimbal Type Expansion Joints 1) Gimbal Type Expansion Joints (Flanged)

b 3 2 1 9 10 8 7 6 4 5 11

dxn
f

k
d4
di
Part No Part Name Material
11 RIM S235JR
10 WASHER S235JR
9 GIB S235JR
8 GIMBAL S235JR
Gimbal Type Expansion Joints can be produced within desired pressure group and in different 7 HINGE (LONG) S235JR
connection types as single or multi-layer using the requested material. This type of expansion 6 HINGE (SHORT) S235JR
joints can also absorb angular and lateral movements together with high amount of axial. Due to 5 FLANGE S235JR
such multi purpose utilization features, they ensure installation security allowing absorbtion of 4 WELD NECK S235JR
three dimensional seismic movements.They also ensure prevention of movements of pipe lines, 3 INTERMEDIATE PIPE S235JR
tanks, boilers etc. 2 COLLAR AISI 304 / 316 / 321
1 BELLOW AISI 304 / 316 / 321

Design
Specifications
Connection Type
Floating flanged, Fixed flanged, Weld Neck , Grooved
Bellow Material Size Movement FLANGE GFE GFE GFE GFE
Stainless Steel AISI 304 ( Opt. AISI 321 / 316 / 316Ti ) Ødi d1 100 200 300 400
DN Inch ±X ±Y ±Z Ød Øk Ød4 f b Ødxn L ±Y ±Z L ±Y ±Z L ±Y ±Z L
Weld Neck Material
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 ) 25 1" ±50 ±50 ±50 115 85 68 2 16 Ø14x4 38 145,0 725 ±100 ±100 925 ±150 ±150 1125 ±200 ±200 1325
32 1 1/4" ±50 ±50 ±50 140 100 78 2 16 Ø18x4 42,4 145,0 725 ±100 ±100 925 ±150 ±150 1125 ±200 ±200 1325
Flange Material
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 ) 40 1 1/2" ±50 ±50 ±50 150 110 88 3 16 Ø18x4 48,3 145,0 725 ±100 ±100 925 ±150 ±150 1125 ±200 ±200 1325
50 2" ±50 ±50 ±50 165 125 102 3 18 Ø18x4 60,3 170,0 805 ±100 ±100 1005 ±150 ±150 1205 ±200 ±200 1425
Hinge Material
65 2 1/2" ±50 ±50 ±50 185 145 122 3 18 Ø18x4 76,1 200,0 805 ±100 ±100 1005 ±150 ±150 1255 ±200 ±200 1505
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 )
80 3" ±50 ±50 ±50 200 160 138 3 20 Ø18x4 88,9 215,0 835 ±100 ±100 1035 ±150 ±150 1275 ±200 ±200 1505
Nominal Size 100 4" ±50 ±50 ±50 220 180 158 3 20 Ø18x4 114,3 215,0 855 ±100 ±100 1055 ±150 ±150 1305 ±200 ±200 1555
DN25-DN300(12'') 125 5" ±50 ±50 ±50 250 210 188 3 22 Ø18x4 139,7 239,0 985 ±100 ±100 1185 ±150 ±150 1485 ±200 ±200 1785
Design Temperature 150 6" ±50 ±50 ±50 285 240 212 3 22 Ø23x8 168,3 303,0 985 ±100 ±100 1185 ±150 ±150 1485 ±200 ±200 1785
-80 / +427 °C 200 8" ±50 ±50 ±50 340 295 268 3 24 Ø23x12 219,1 354,0 1145 ±100 ±100 1345 ±150 ±150 1705 ±200 ±200 2055
Design Pressure 250 10" ±50 ±50 ±50 405 355 320 3 26 Ø27x12 273,0 446,0 1145 ±100 ±100 1345 ±150 ±150 1705 ±200 ±200 2105
PN16 / PN25 / PN40 / PN64 300 12" ±50 ±50 ±50 460 410 378 4 28 Ø27x12 323,9 507,0 1205 ±100 ±100 1405 ±150 ±150 1765 ±200 ±200 2110

17 18
 2) Gimbal Type Expansion Joints (Weld Neck) 3) Gimbal Type Expansion Joints (Grooved)

3 6 8 9 7 1 2 5 4
3 6 8 9 7 1 2 5 4

d1

d1
di
di

L L

Part No Part Name Material Part No Part Name Material

9 WASHER S235JR 9 WASHER S235JR
8 GIB S235JR 8 GIB S235JR
7 GIMBAL S235JR 7 GIMBAL S235JR
6 HINGE (LONG) S235JR 6 HINGE (LONG) S235JR
5 HINGE (SHORT) S235JR 5 HINGE (SHORT) S235JR
4 WELD NECK S235JR 4 GROOVED PIPE S235JR
3 INTERMEDIATE PIPE S235JR 3 INTERMEDIATE PIPE S235JR
2 COLLAR AISI 304 / 316 / 321 2 COLLAR AISI 304 / 316 / 321
1 BELLOW AISI 304 / 316 / 321 1 BELLOW AISI 304 / 316 / 321

Size Movement GWE GWE GWE GWE Size Movement GGE GGE GGE GGE
Ødi H 100 200 300 400 Ødi H 100 200 300 400
DN Inch ±X ±Y ±Z L ±Y ±Z L ±Y ±Z L ±Y ±Z L DN Inch ±X ±Y ±Z L ±Y ±Z L ±Y ±Z L ±Y ±Z L
25 1" ±50 ±50 ±50 38 145,0 715 ±100 ±100 915 ±150 ±150 1115 ±200 ±200 1115 25 1" ±50 ±50 ±50 38 145,0 715 ±100 ±100 915 ±150 ±150 1115 ±200 ±200 1115
32 1 1/4" ±50 ±50 ±50 42,4 145,0 715 ±100 ±100 915 ±150 ±150 1115 ±200 ±200 1115 32 1 1/4" ±50 ±50 ±50 42,4 145,0 715 ±100 ±100 915 ±150 ±150 1115 ±200 ±200 1115
40 1 1/2" ±50 ±50 ±50 48,3 145,0 715 ±100 ±100 915 ±150 ±150 1115 ±200 ±200 1115 40 1 1/2" ±50 ±50 ±50 48,3 145,0 715 ±100 ±100 915 ±150 ±150 1115 ±200 ±200 1115
50 2" ±50 ±50 ±50 60,3 170,0 790 ±100 ±100 990 ±150 ±150 1190 ±200 ±200 1190 50 2" ±50 ±50 ±50 60,3 170,0 790 ±100 ±100 990 ±150 ±150 1190 ±200 ±200 1190
65 2 1/2" ±50 ±50 ±50 76,1 200,0 790 ±100 ±100 990 ±150 ±150 1240 ±200 ±200 1240 65 2 1/2" ±50 ±50 ±50 76,1 200,0 790 ±100 ±100 990 ±150 ±150 1240 ±200 ±200 1240
80 3" ±50 ±50 ±50 88,9 215,0 820 ±100 ±100 1020 ±150 ±150 1240 ±200 ±200 1240 80 3" ±50 ±50 ±50 88,9 215,0 820 ±100 ±100 1020 ±150 ±150 1240 ±200 ±200 1240
100 4" ±50 ±50 ±50 114,3 215,0 840 ±100 ±100 1040 ±150 ±150 1290 ±200 ±200 1290 100 4" ±50 ±50 ±50 114,3 215,0 840 ±100 ±100 1040 ±150 ±150 1290 ±200 ±200 1290
125 5" ±50 ±50 ±50 139,7 239,0 965 ±100 ±100 1165 ±150 ±150 1465 ±200 ±200 1465 125 5" ±50 ±50 ±50 139,7 239,0 965 ±100 ±100 1165 ±150 ±150 1465 ±200 ±200 1465
150 6" ±50 ±50 ±50 168,3 303,0 965 ±100 ±100 1165 ±150 ±150 1465 ±200 ±200 1465 150 6" ±50 ±50 ±50 168,3 303,0 965 ±100 ±100 1165 ±150 ±150 1465 ±200 ±200 1465
200 8" ±50 ±50 ±50 219,1 354,0 1125 ±100 ±100 1325 ±150 ±150 1685 ±200 ±200 1685 200 8" ±50 ±50 ±50 219,1 354,0 1125 ±100 ±100 1325 ±150 ±150 1685 ±200 ±200 1685
250 10" ±50 ±50 ±50 273,0 446,0 1125 ±100 ±100 1325 ±150 ±150 1685 ±200 ±200 1685 250 10" ±50 ±50 ±50 273,0 446,0 1125 ±100 ±100 1325 ±150 ±150 1685 ±200 ±200 1685
300 12" ±50 ±50 ±50 323,9 507,0 1185 ±100 ±100 1385 ±150 ±150 1745 ±200 ±200 1745 300 12" ±50 ±50 ±50 323,9 507,0 1185 ±100 ±100 1385 ±150 ±150 1745 ±200 ±200 1745

19 20
 Vibration Absorber Expansion Joints 1) Vibration Absorber Expansion Joints

b
f 4 5 3 2 1

dxn
Fixed Point

d4
d
k

do
di
Fixed Point

Connected to input and output of machines such as vibration forming hydrofor, compressor and
pump. Vibration absorber expansion joints are the components taking noise and vibrations Part No Part Name Material
generated and not transferring these noises to pipe systems, relaxing the system. Metal bellow 5 TIE RODS S235JR
vibration absorber expansion joints are used in high tempertature, various fluid and high
4 NUT S235JR
pressure applications.
3 LUG S235JR
2 FLANGE S235JR
Design
Specifications 1 BELLOW AISI 304

Connection Type
Flanged, Weld Neck
Bellow Material
AISI 304 ( Opt. AISI 321 / 316 / 316L / 316Ti ) Size
Ød Øk Ød4 f b Ødxn Ødi Ød0 L
Weld Neck Material DN Inch
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 25 1" 115 85 68 2 16 Ø14x4 38 48,2 115,0
Flange Material 32 1 1/4" 140 100 78 2 16 Ø18x4 42,4 55,0 120,0
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 40 1 1/2" 150 110 88 3 16 Ø18x4 48,3 61,0 125,0
Tie Rods Material 50 2" 165 125 102 3 18 Ø18x4 60,3 76,0 115,0
Carbon Steel S235JR ( Opt. AISI 304 / 321 / 316 / 316L ) 65 2 1/2" 185 145 122 3 18 Ø18x4 76,1 95,0 115,0
80 3" 200 160 138 3 20 Ø18x4 88,9 111,0 115,0
Nominal Size Design
100 4" 220 180 158 3 20 Ø18x4 114,3 140,0 120,0
DN25-DN1200(48'') ( Large sizes are available on request )
125 5" 250 210 188 3 22 Ø18x4 139,7 164,0 135,0
Temperature Design 150 6" 285 240 212 3 22 168,3 200,0 150,0
Ø23x8
-80 / +427°C (-80 / +1100 °C opt.) 200 340 295 268 3 24 219,1 250,0 145,0
8" Ø23x12
Pressure 250 10" 405 355 320 3 26 Ø27x12 273,0 323,0 155,0
Standard production is based on PN16, please contact us for high pressure requirements 300 12" 460 410 378 4 28 Ø27x12 380,0 380,0 165,0

21 22
 Rubber Expansion Joints Rubber Expansion Joints

t
3 4
1

Parts Materiıal
2
JOINT Malleable Iron
BELLOW EPDM / NBR
STEEL WIRE STAINLESS STEEL
STEEL WIRE CARBON STEEL

Rubber expansion joints are elastic and high strength components considerably eliminating the
tensions between pipe systems. Due to elastic features of rubber materials, they are widely
used in all types of construction applications and hydraulic sector. Specific steel cords in rubber
material increases compensator strength and the ability to absorbe vibration.

Size a L
Design
Specifications DN Inch mm mm
Lateral (mm) Expansion (mm) Compension (mm) Angular (°)

Connection 32 1" 40 95 10 10 10 150

Floating Flanged 40 1 1/2" 40 95 10 10 10 150
Rubber 50 2" 50 105 10 10 10 150
EPDM / NBR 65 2 1/2" 65 115 11 10 10 150
80 3" 75 135 12 10 10 150
Flange
Carbon Steel S235JR / Cast Iron ( Opt. AISI 304 / 321 / 316 ) 100 4" 100 150 13 10 19 150
125 5" 125 165 14 12 20 150
Nominal Size
DN32(1 1/4''-DN600(24'') 150 6" 150 180 22 16 25 150
200 8" 200 210 22 16 25 150
Design Temperature
250 10" 250 230 22 16 25 150
-10 / +90°C
300 12" 300 245 22 16 25 150
Design Pressure 350 14" 350 255 22 16 25 150
Max 16 bar 400 16" 400 255 22 16 25 150
150 18" 450 255 22 16 25 150
500 20" 500 255 22 16 25 150
600 24" 600 260 22 16 25 150

23 24
 Pipe Expansion Joints Pipe Expansion Joint
1 2 3 4 5 6 7
L1 50 5 5 25 R

R”

R”
D2
D
L 55 R

SIZES Component Material Eplanation

SIZE ØD ØD2 SW L1 L Code 7-Welding end(long) Carbon Steel
1/2" 38 35 32 15 260 T75000025 6-Segment Carbon Steel Zn Coated
3/4" 38 35 32 15 260 T75000032 5-Pin Carbon Steel
1" 48 44 41 15 285 T75000040 4-Internal Pipe Carbon Steel
1 1/4" 60 54 50 20 320 T75000050 3-Hose Stainless Steel
1 1/2" 75 69 65 20 320 T75000060 2-Outher Pipe Carbon Steel
2" 75 69 65 20 320 T75000080 1Welding end(short) Carbon Steel

Movable Point

Pipe expansion joints are being used in order to absorb expansion and shrinkage movements of
heating and hot water pipelines of High buildings. Pipe expansion joints are installed vertically Fixed Point
and provides the system to work safely by its bellows.
There is 3 mm expansion in the pipelines with temperature 90/70 °C. The expansion of 7 floor
Movable Point
(21mt) building can be absorbed by elbows at air pipeline and main pipeline. It is obligatory to
use pipe expansion joints for buildings which is higher than 10 floors and it has to be installed in
every 30 meters (10 floors).

Max. 30 meter (10 floor)

Movable Point

Design
Specifications L Movable Point

Connection Type Pipe
Expansion Joint
Threaded or Weld Neck
Temperature
100°C Movable Point
Nominal Size Design
From 1/2'' to 2'' Threaded connection, bigger sizes up to DN150 Weld neck
Pressure Movable Point
PN40

Fixed Point

Movable Point

25 26
 U / V - Flex Omega Expansion Loops 1) U-Flex Omega Loop Expansion Loops

U/V-Flex omega loop is designed to absorb unexpected, random dynamic loads that may occur
in earthquake-prone regions, as well as to relieve vibration loads on the line, (especially on
longdistance pipelines) can be added ensuring that the pipeline system works without any
disruption. U/V-Flex omega expansion loops are used for heating, air conditioning, water U FLEX (FLANGED)
supply, ventilation, gas processing, petrochemical industry, shipbuilding, oil drilling, food
processing, truck exhaust, and other fields. Connection to pipes, air conditioning, water, fan, UELF-100 UELF-200 UELF-400
etc. X = 100mm (-50/+50) X = 200mm (-100/+100) X = 400mm (-200/+200)
Y = 100mm (-50/+50) Y = 200mm (-100/+100) Y = 400mm (-200/+200)
Advantage of our products: Z = 100mm (-50/+50) Z = 200mm (-100/+100) Z = 400mm (-200/+200)
• Compensation for temperature expansion of straight sections of the pipeline;
• Connection of pressure and suction pipelines to various units
(pumps, turbines, compressors, engines, etc.);
• Transportation of steam, hot or cold water, gases, including natural, chemicals
and petroleum products in areas of increased seismic activity. U FLEX (WELDING ENDS)
• 360 ° Capable of movement in all directions.
• Easy to install. Only one hanger and two end connections that simplify piping design and UELW-100 UELW-200 UELW-400
eliminate the need for multiple, tangled joints or grooved joints made on site. X = 100mm (-50/+50) X = 200mm (-100/+100) X = 400mm (-200/+200)
Y = 100mm (-50/+50) Y = 200mm (-100/+100) Y = 400mm (-200/+200)
1) U-Flex Omega Loop Expansion Loops Z = 100mm (-50/+50) Z = 200mm (-100/+100) Z = 400mm (-200/+200)

Description
U-Flex assembly provides highly flexible and reliable connection features for fire protection
lines, seismic security areas, dilatation points and industrial applications. These assemblies
are used to absorb the movements caused by the potential break downs and depressions
U FLEX (GROOVED)
especially where the seismic movements may cause hazardous results.
UELG-100 UELG-200 UELG-400
Connection Type
X = 100mm (-50/+50) X = 200mm (-100/+100) X = 400mm (-200/+200)
• Flanged
• Welding Ends Y = 100mm (-50/+50) Y = 200mm (-100/+100) Y = 400mm (-200/+200)
• Threaded Z = 100mm (-50/+50) Z = 200mm (-100/+100) Z = 400mm (-200/+200)
• Grooved
Design Specifications
1 Hose & Braiding Stainless Steel AISI 304 ( Opt. AISI 321 / 316 )
2 Design Temperature -80/+470 °C
3 Size DN15 ( 1/2'' ) to DN200 ( 10'' ) ( Different sizes are available )
U FLEX (THREADED)
4 Movements 100 mm ( +/-50 mm ) / 200 mm
( +/- 100 mm ) / 400 mm (+/- 200 mm ) UELT-100 UELT-200 UELT-400
X = 100mm (-50/+50) X = 200mm (-100/+100) X = 400mm (-200/+200)
*** Please contact our sales department for your special requests. Y = 100mm (-50/+50) Y = 200mm (-100/+100) Y = 400mm (-200/+200)
Z = 100mm (-50/+50) Z = 200mm (-100/+100) Z = 400mm (-200/+200)

27 28
 2) V-Flex Omega Loop Expansion Loops V-Flex Omega Loop Expansion Loops

Description
V-Flex assembly provides highly flexible and reliable connection features for fire protection
lines, seismic security areas, dilatation points and industrial applications. These assemblies are
used to absorb the movements caused by the potential break downs and depressions V FLEX (FLANGED)
especially where the seismic movements may cause hazardous results.
VELF-100 VELF-200 VELF-400
Connection Type X = 100mm (-50/+50) X = 200mm (-100/+100) X = 400mm (-200/+200)
• Flanged Y = 100mm (-50/+50) Y = 200mm (-100/+100) Y = 400mm (-200/+200)
• Welding Ends Z = 100mm (-50/+50) Z = 200mm (-100/+100) Z = 400mm (-200/+200)
• Threaded
• Grooved
Design Specifications
1 Hose & Braiding Stainless Steel AISI 304 ( Opt. AISI 321 / 316 )
2 Design Temperature -80/+470 °C
3 Size V FLEX (WELDING ENDS)
4 Movements
DN15 ( 1/2'' ) to DN200 ( 10'' ) ( Different sizes are available ) VELW-100 VELW-200 VELW-400
100 mm ( +/-50 mm ) / 200 mm ( +/- 100 mm ) / 400 mm (+/- 200 mm ) X = 100mm (-50/+50) X = 200mm (-100/+100) X = 400mm (-200/+200)
Y = 100mm (-50/+50) Y = 200mm (-100/+100) Y = 400mm (-200/+200)
*** Please contact our sales department for your special requests.
Z = 100mm (-50/+50) Z = 200mm (-100/+100) Z = 400mm (-200/+200)

V FLEX (GROOVED)
VELG-100 VELG-200 VELG-400
X = 100mm (-50/+50) X = 200mm (-100/+100) X = 400mm (-200/+200)
Y = 100mm (-50/+50) Y = 200mm (-100/+100) Y = 400mm (-200/+200)
Z = 100mm (-50/+50) Z = 200mm (-100/+100) Z = 400mm (-200/+200)

V FLEX (THREADED)
VELT-100 VELT-200 VELT-400
X = 100mm (-50/+50) X = 200mm (-100/+100) X = 400mm (-200/+200)
Y = 100mm (-50/+50) Y = 200mm (-100/+100) Y = 400mm (-200/+200)
Z = 100mm (-50/+50) Z = 200mm (-100/+100) Z = 400mm (-200/+200)

29 30
 Fabric Expansion Joints
Fabric expansion joints are here made of technical fabrics or elastomers line and channel
components. They are used both for the compensation of mechanical misalignment and for
noise and vibration reduction. The soft material is either mounted on a steel frame or - with low
load - with straps connected to the ductline. Depending on the application, soft material
compensators are manufactured in single-layer or multi-layer design. Due to the multi-layer
structure different functions, such as insulation, tightness, pressure surge behavior, etc. can be
combined according to the specific requirements. Compared to metal expansion joints, soft
expansion joint are characterized by low weight and low reaction forces. Therefore, tissue
expansion joint are particularly suitable for large dimensions at low operating pressures and
gaseous media (air, exhaust gas, flue gas).

Application
Areas Movements
• Gas turbine plants • Axial movement
• Power plants, boiler or diesel powered plants (compression and extension)
• Dust eruption plants • Lateral movement
• Cement Industry • Angular rotation
• Chemical & Petrochemical industry • Torsional rotation
• Metallurgical and smelter industry

Fabric Expansion Joint Design Parameters

Bellows Materials
• Outer Layer: 500 °C Resistant Double Face Silicone Coated Glass Fiber Fabric
• Middle Layer: PTFE Fiber Glass Fabric
• Middle Layer: 500 °C Resistant Glass Fiber Flomat
• Inner Layer: 600 °C Resistant Steel Wired Glass Fiber Fabric
Connection Parts
• Flanges
• Clips
• Compression joints
Media
• Air
• Exhaust gases
Nominal Widths
• Circular shape from DN20 to DN5000
• Ovals, rectangles or special shapes in any size
Operating Temperature
• Up to 600°C
Operating Pressure
• Up to 1000 mbar
Construction Shapes
• Open or closed
• With or without insulation
• Complete with steel construction
Optional
• Open or closed
• With or without insulation
• Complete with steel construction
Movement Absorption
• Axial
• Lateral
• Angular
• Combinations thereof
31 32
 Rectangular Expansion Joints
Rectangular expansion joints or rectangular bellows have the same function with a normal
type round metallic expansion joints , it absorbs three types of movements of lateral, axial and
angular. While unlike round metallic expansion joints where the pressure stress is a
circumferential membrane stress, the rectangular expansion joints must be designed for
longitudinal bending stresses. Rectangular bellows have various applications in chemical,
steel, refining, petrochemical and power industries..

Rectangular expansion joints can be designed to accept a combination of axial and lateral
movement. When significant lateral movement is to be absorbed, a twin-bellows arrangement
is usually required. Alternative corner arrangements can be supplied including single and
double mitre and when necessary with rounded corners. Frames and bellows are available in
a wide range of materials, sizes and configurations to meet individual customer requirements.
These expansion joints are invariably used as customised solutions to expansion problems in
rectangular ducting; they are purpose designed and manufactured to match the customer’s
unique requirements.

Design
Specifications
Bellows materials
• C steel (S235JR)
• Elevated temperature steels (P265GH, 16Mo3, 13 CrMo 44, etc.)
• High-alloyed steel (1.4401, 1.4541, 1.4571, 1.4828, etc.)
• Various Ni alloys (2.4856, 2.4858, etc)
Connection parts
• Without addi onal connec on parts
• Weld ends
• Fixed flanges
Media
• Fluids
• Gases
• Abrasive media
• Solids
Nominal widths
• Any size
Operating temperature
• Up to 1000°C
Pressure levels
• PN1 to PN100
Construction shapes
• Rectangular
Inner protection tube
• Varia ons with or
• Without inner guide tube and/or
• Guide tube possible
Movement absorption
• Axial
• Lateral
• Angular
• Combina ons thereof

33 34
 Sprinkler Connection Hose Sprinkler Connection Hose

Sprinkler system is a system which is used at watery suppression systems. According to the
4
analysis %95 of fire has been suppressioned where the place has the sprinkler 5
systems.Sprinkler system activates when the fire starts and sprinkler spreads water onto blaze 2
1
and prevents fire to be spread. Sprinkler hose and connections set is a flexible equipment which 2
provides connection between the sprinkler and the main pipeline. Seismic movements will not 3
influence the system due to flexibility of the hose connetion set, thus this product can be used 2
safely.

Application
Areas
• Hotel • Sport Centers Part No Part Name Material
• Theatre • Goverment Buildings 1 Assembly Bar Galvanized Carbon Steel St 37,2
• Cinema • Shopping Malls 2 Fixing Bolt Carbon Steel 8.8
• Library • University 3 Kit Fixing Part Galvanized Carbon Steel St 37,2
• Hospital • Airport 4 Sprinkler Hose Stainless Steel
• All Buildings 5 Hose Fixing Part Galvanized Carbon Steel St 37,2
• School

Design
Specifications
Hose Design
Specifications
Stainless Steel AISI 316L / 316 / 321 / 304
Hose Size
Braiding DN20 , DN25
Stainless Steel AISI 304
Sprinkler Size
Fittings 1/2'' , 3/4''
Carbon Steel S235JR ( Opt. AISI 304 / 321 )
Connection Fire Line Connection
1'' x 1/2'' nipple " Threaded reducing bush 1''
3/4'' x 1/2'' nipple " ( Optional ) Hose Lenght
500 mm / 700 mm / 1000 mm / 1200 mm / 1500 mm / 2000 mm
Size
DN20( 3/4'' ) , DN25 ( 1'' )

35 36
 Flexible Metal Hoses 1) Braided Flexible Metal Hose

Flexible metal hoses are high resistant to temperature and pressure, easy to install because of
flexible design and has longer life time because of its resistance to corrosion. Flexible metal
hoses can be prefered rather than rigid piping because of easily bending, so can be saved extra
material and labour cost. It is safe to use where vibration and hard liquids because of its flexible
form and stainless steel material. Flexible metal hoses can be reinforced by using extra braiding
to ensure to work in high pressure and temperature. Braided metal hoses are being used for
connection where there is a high temperature and high pressure in the system. Depends on flow
media, pressure, connection type and amount of movement; the number of convolution, the
number of wires and braiding is selected.
NO OF Working
Size ID OD CONV. WEIGHT BENDING RADIUS Pressure Test Pressure
DN Inch mm mm PC KGS STATIC FLEXING kg/cm2 kg/cm2
Design
Specifications 10 3/8" 10,3 15,4 385 0,192 40 150 90 135
12 1/2" 12,2 17,8 322 0,216 50 200 80 120
Hose 105
16 5/8" 16,2 22,8 278 0,387 50 200 70
Stainless Steel AISI 316L / 316 / 321 / 304
20 3/4" 20,2 28 278 0,494 70 200 64 96
Braiding 25 1" 25,4 33,7 270 0,616 90 200 50 75
Stainless Steel AISI 304
32 1 1/4" 34,3 43 270 0,847 110 250 40 60
Fittings 40 1 1/2" 40,1 52,5 200 1,172 130 250 30 45
Carbon Steel S235JR ( Opt. AISI 304 / 321 ) 42
50 2" 50,3 67,2 200 1,606 175 350 28
Connection Types 65 2 1/2" 65,7 83 112 1,984 200 410 24 36
Fixed Flanged , Floating Flanged , Male , Female , Weld Neck 80 80,3 97 97 2,154 205 450 18 27
3"
Size 100 4" 100,8 119 90 3,002 230 560 16 24
DN10 ( 3/8'' ) to DN200 ( 8'' ) 125 5" 125,4 152,5 72 4,887 280 660 12 18
150 6" 150,8 177,5 70 5,705 320 815 10 15
200 8" 197 228 64 9,445 435 1015 8 12

37 38
 2) Non Braided Flexible Metal Hose

Design
Specifications
Hose
Stainless Steel AISI 316L / 316 / 321 / 304
Fittings
Carbon Steel S235JR ( Opt. AISI 304 / 321 )
Size
DN10 ( 3/8'' ) to DN50 ( 2'' )
Connection Types
Fixed Flanged , Floating Flanged, Male , Female , Weld Neck

Working Test Burst BENDING RADIUS

Size ID OD Pressure Pressure Pressure (STATIC)
DN Inch mm mm kg/cm2 kg/cm2 kg/cm2 mm
10 3/8" 10,3 14,3 10 15 40 38
12 1/2" 12,2 16,7 9 13,5 36 45
16 5/8" 16,2 21,6 4 6 16 58
20 3/4" 20,2 26,8 4 6 16 70
25 1" 25,4 32,2 3,5 5,3 14 85
32 1 1/4" 34,3 41,1 2,5 3,8 10 105
40 1 1/2" 40,1 49,5 2 3 8 130
50 2" 50,3 60,3 1 1,5 4 160

39 40
 Fan Coil Hoses Fan Coil Hoses

Fi ngs Plug Plas c

Ød1

Hose :
AISI 316 L / AISI 316 / AISI 321 / AISI 304

Totflex’s fan-coil connection hose is a highly flexible structured, time and cost saving hose
assembly which is highly resistant against pressure and temperature. It may be produced with
or without braiding and insulation.
Totflex fan-coil hoses are products that provide easy and fast installation due to their flexible
structure. In a short distance between pipe and unit, mounting safely without diameter
contraction and fittings. Also, flexible structure provides an advantage for absorbing vibrations
and expansions

Insula on : Rubber
Application
Areas Advantages

• Fan-Coil Applications It is hermetic and serviceable. Due to
• Heating, Air Conditioning and flexible joint structure, the effects of
ventilization applications vibration are minimized, fluid transmission
• Chemical and petrochemical plants is achieved without constriction. Union-Nippe:l Carbon Steel , Stainless Steel
• Oil and gas processing
• Shipyard and drilling
• Food industries
Hose
Design
Specifications Stainless Steel AISI 316L / 316 / 321 / 304
Braiding
Hose Stainless Steel AISI 304
Stainless Steel AISI 316L / 316 / 321 / 304 Fittings
Braiding Carbon Steel S235JR ( Opt. AISI 304 / 321 )
Stainless Steel AISI 304 Insulation
Fittings Elastomeric Foam
Carbon Steel S235JR ( Opt. AISI 304 / 321 )
Size
Connection 1/2'' x 1/2'' , 3/4'' x 1/2'' , 3/4'' x 3/4'' , 1'' x 3/4'' , 1'' x 1''
1'' x 1/2'' nipple Threaded reducing bush
Pressure (Braided)
1''x 3/4'' nipple ( Optional )
5 Bar to 200 Bar
Size
Pressure (Non Braided)
DN20( 3/4'' ) , DN25 ( 1'' )
0,2 Bar to 24 Bar

41 42
 Fan Coil Hoses

CONNECTION TYPES

NO TYPE MATERIAL DRAWINGS

CARBON
1 MALE STEEL
S235JR

CARBON
2 FEMALE STEEL
S235JR

Connection Types Avaible in : 1) Female - Male / 2) Female - Female / 3) Male - Male

43 44
 Standard Type Magnetic Level Gauges Standard Type Magnetic Level Gauges

No Part Name Material

1 Body AISI 304
3
2 Connec on Flange S235JR
3 Level Indicator ALUMINIUM
4 Hose Clamp AISI 304
5 Float AISI 316L
6 Discharge Flange S235JR
7 O-RING FKM
8 Name Plate AISI 304
9 Hex. Head Bolt AISI 304
10 Nut AISI 304
2 5 11 Spring Washer AISI 304

Max. Operating Pressure = 10 Bar

Magnetic Level Gauges can be installed to tanks where it is required to check the level of 8
liquid. When the level of liquids gets high and down ; the liquid inside the tube is also gets high Max. Operating Temperature = 160°C
and down . This movement of liquid provides the aluminum magnetic flappers to turn around. 9
The magnetic flappers has 2 different colors which shows the level of liquid inside the tank 7
perfectly. When the level is getting high magnetic flappers are red , when the level is getting
down it is white. Level Gauges for the boilers with aluminum flappers are being used in boilers 11
for high temperature and high pressure liquids. 6
10

Advantages Flow Medias

• Easy and continuous observation • Water
• Leakage proof design • Hot water
• Flange connection in lnternational standards ANSI-DIN • Steamam
• Different flow medias • Waste water
• High pressure and high temperature resistance • Sea water
• Long life • Acid
• Petroleum products
• Gas (in liquid)
• Foam (in liquid)
• Caustic materials

45 46
 Magnetic Level Gauges with Level Transmitter
1
2

75
3

150 5

6 60 3x2

25
7

Magnetic Level Gauges can be installed to tanks where it is required to check the level of liquid.

H
When the level of liquids gets high and down ; the liquid inside the tube is also gets high and
down . This movement of liquid provides the aluminum magnetic flappers to turn around. The
magnetic flappers has 2 different colors which shows the level of liquid inside the tank perfectly.
When the level is getting high magnetic flappers are red , when the level is getting
down it is white. Level Gauges fort he boilers with aluminum flappers are being used in boilers
for high temperature and high pressure liquids.
8

Advantages Flow Medias

115
• Easy and continuous observation • Water
• Leakage proof design • Hot water
• Flange connection in lnternational standards ANSI-DIN • Steamam
• Different flow medias • Waste water No Part Name Material
• High pressure and high temperature resistance • Sea water 1 Flange Connec on DN 20 PN 16 St 37,2
• Long life • Acid 2 Connec on Tube AISI 304
• Petroleum products 3 Tube Clamp AISI 304
• Gas (in liquid) 4 Bypass Tube AISI 304
• Foam (in liquid) 5 Profile Aluminum
• Caustic materials 6 Magne c Flapper Plas c
7 Float AISI 316 L
8 Discharge Flange Discharge Flange St 37,2

47 48
 Reex Type Level Gauge Reex Type Level Gauge

General Features
Technical Dimensions
• A glass level gauge is an instrument suitable to give a direct level reading of a fluid
contained in a vessel.
• Reflex type glass is used in TLC-90 Level Indicator.
• There are prismatic grooves on the reflex glass.
• Liquids and Gases behind the reflex glass in the level indicator; Breaks the light at a
different angle. Thus, The Water and Steam appears in different brightness throught pass.
The Liquids appears darker because of absorption of light.The Steam appears brighter or No Part Descrıp on Material
1 Cover ST37-2
white due to reflection of glass. .
2 Cushıon Gasket GRAPHITE
3 Reflex Glass BOROSILICAT
Advantages Applications 4 Seal Gasket GRAPHITE
5 Body ST37-2
• It has high mechanical strength. • Petrol Refineries , Oil and Gas Industries.
6 Nut 8.8
• It is long lasting. • Pharmaceutical, Chemistry, Textile and
7 Washer 8.8
• Direct level reading. Paper Industries 8 U Bolt 8.8
• Low cost. • Shipyards.
• Boilers and Tanks.

Technical Features
• There are two on-off and one drain valves.
• It has mono body and valves with flange
connection.
• The Flange standard in
EN1092-1/11 PN16 DN20.
TESTING PRESSURE PN 32 kg/cm²
WORKING PRESSURE PN 16 kg/cm²
5 6 7 8
MAX. TEMPERATURE T=250°C 4
2 3
1
REFLEX GLASS

LIQUID
LIGHT

LIGHT

49 50
 Reex Type Level Gauge Part List
H
J 11 12 3 5 2 4
Standart Lenghts
F B V G
2
1 310 205 168 190
6
2 340 235 198 220
7 1
4
3 370 265 228 250
8
4 400 295 258 280
13
6
5 440 335 298 320 J
6 515 410 373 190 14 SECTION J-J
SCALE 1 : 2.5
B V G F 8
7 575 470 433 220 14
8 635 530 493 250
10
9 695 590 553 280 13
10 900 670 633 320 8 15
11 775 795 758 250 6
12 990 885 848 280 9
13 1110 1005 968 320 21
14 1285 1180 1143 280 20
15 1445 1340 1303 320 27 19
17
18
16 1580 1475 1438 280
17 1780 1675 1638 320
16
18 2115 2010 1973 320
25 24

HELS
22 23

REFLEX GLASS LEVEL GAUGE 26

Distance Between Body Visible Glass Glass Width
Flanges Length Length Length Weight (kg) 10
Glass Thickness H
F B V G GW × GT
9,3
SECTION H-H
310 205 168 190 30x17 10 SCALE 1 : 2.5
340 235 198 220 30x17 10,4
370 265 228 250 30x17 No Part Name Material No Part Name Material
10,9
400 295 258 280 30x17 1 Upper Valve Body GGG40,3 15 Inner Valve Body GGG40,3
12 2 Valve Plug Seal Ring GRAPHITE
440 335 298 320 30x17 16 Drain Valve Body ST37
12,7 3 Split Rıng ST37
500 395 358 190 30x17 17 Drain Valve Tightning Nut ST37
13 4 Valve Plug Unıon Nut ST37
515 410 373 190 30x17 18 Drain Valve Thrust Ring ST37
575 470 433 220 30x17 5 Valve Plug AISI 304 19 Drain Valve Plug AISI 304
635 530 493 250 30x17 6 Seal Ring GRAPHITE 20 Drain Plug Seal Ring GRAPHITE
695 590 553 280 30x17 7 Trust Ring ST37 21 Drain Valve Sealing Washer AISI 304
775 670 633 320 30x17 8 Adaptor Union Nut ST37 22 Drain Pipe Sealıng Washer AISI 304
900 795 758 250 30x17 9 Handle ST37 23 Drain Pipe ST37
10 Handle Cover ABS 24 Drain Pipe Nut ST37
990 885 848 280 30x17
11 Bolt ; Dın934 AISI 304 25 Drain Valve Handle ABS
1110 1005 968 320 30x17
12 Washer ; Dın 127 AISI 304 26 Drain Valve Handle Cover AISI 304
1285 1180 1143 280 30x17
13 Adaptor AISI 304 27 Bolt ; Dın937
1445 1340 1303 320 30x17
1580 1475 1438 280 30x17 14 Adaptor Seal Washer AISI 304
1780 1675 1638 320 30x17
2115 2010 1973 320 30x17

51 52
 Level Switchs 1) Flow Switches

Level switches are used for measuring and monitoring the tank level. Its advantages are high Designed for pipelines where water is used as a fluid, flow switches sense accurately and reliably. It is also
temperature resistance, durable construction that can work in any direction, parts are made of
stainless steel, vertical or horizontal installation is possible. The microswitch changes direction suitable for use in fluids containing salt and chlorine. They are used to open and close the circuit when there
when the magnet moves in the float arm, which moves by changing the liquid level and acting is a decrease or increase according to the adjusted flow rate. It should not be used in applications below zero
on the magnet inside the housing. Information can be transmitted to the pump or solenoid valve. degrees. If the product is to be used outdoors, weather conditions and water contact should be avoided.

Design Specifica ons Electrical Ra ngs

Opera ng Pressure 10 kgf/cm² ( 1 Mpa ) Resistance Lamp Motor

Type Voltage
Max Pressure 17 kgf/cm² ( 1.75 Mpa ) Load Load Load
Area of use: Insula on Resistance Over 100 Ω , DC500VM AC AC 125 V 5A 44A 5A
Max Voltage ac1500v/1 minute (Standard) AC 250 V 2.5A 22A 2.5A
• All steam and hot water boilers Life Cycle Contact 1000K Cyle
• Waste water systems Bellows Life 500K Cycle DC 115 V 0.3A
DC
• Filling and unloading containers Temperature of Fluid Max 100°C ( 212 °F ) DC230 V 0.15A
• All chemical and petrochemical tanks
• Tanks for petroleum and petroleum products
• Oil boilers, diesel fuel tanks and generator sets
• Submarine, helicopter and ship fuel tanks

Complete AISl316
stainless steel liquid
contact surface. High corrosions resistance
with AISl316 stainless steel
float. ( Part No:1 )
Superior performance with
the 15A mikroswitch in
aluminium classic
Specially designed AISl316 stainless
steel flange. ( Part No:2 )

CLASSIFICATION FLOW CONTROL RANGE LPM (GPM)

Pipe Diameter (inch) Paddle Minimum Maximum
1 15 (4.0) 8 (2.0) 45 (12.0) 41 (11.0)
Part Number Proper es
1 1/4 1 26 (6.9) 13 (3.4) 75 (20.0) 68 (18.0)
Part Name Material 1 1/2 29 (7.2) 20 (5.3) 105 (28.0) 94 (25.0)
1 Float AISI 316
2 34 (9.0) 17 (4.5) 120 (32.0) 105 (28.0)
2 Square Flange AISI 316 3
2 1/2 60 (16.0) 34 (9.0) 210 (55.0) 188 (50.0)
3 Switch Box E al 150
3 68 (18.0) 30 (8.0) 288 (76.0) 275 (73.0)
4 Brass Cable Grant M16xl.5
4 128 (34.0) 64 (17.0) 412 (109.0) 360 (95.0)
4
5 225 (59.0) 113 (30.0) 750 (198.0) 652 (172.0)
6 345 (91.0) 172 (45.0) 1125 (297.0) 975 (258.0)

53 54
 2) Level Sensor

Level sensor is designed for controlling conductive measurement principle. It has four different
measurement probe and an electronic unit and without any other control unit it allows to control by
itself.

The sensor has two different conductive level measurement and four different control functions
which are selectable by user. It can be minumum 1 μS/cm and over conductive liquids.

Mounting Position : Vertical (into boiler or by-pass tube)

Process Connection : 1'' BSP
Working Pressure : 32 Barg @ 238°C
Case : Aluminium Casting (Electrostatic Painted)
Connection Material . 1.4571 Stainless Steel
Electrode Isolation : PTFE
Electrode Material : 1.4571 Stainless Steel
Case lnstulation Material : PTFE
Pipe Material : Stainless Steel
Electrode Lenght : 500 mm, 1000 mm, 1500 mm
Electrode Diameter : 4 mm
Cable : 5x0.75 mm2 Silicon Isolated
Cable Entry : 3 pcs PG 11 Chromed Bross
Supply : 220-240VAC (Std.) or. optional 24VDC, 2VA
Electrode Voltage : 6V max.
Sensitivity : 1uS/cm min. or 30 uS/cm min. selectable
Outout : Volt-free contacts
Relay : Schrack-RY211024 or equivalent
Relay Delay : 3 sn
Ambient Temperature : 70°C
Protectinon Class : IP 65
Weight : 2,9 kg (for L: 1000 mm)

Advantages Applications Areas

• Compacts structure • Steam Boiler
• Multi fuction can be controlled • Condansate tanks
• Wetted parts is AISI 316 stainless steel • Conductive liquid tanks
• Low conductivity liquids can be worked

55 56
 TST-20 Ball Float Steam Trap 1) TST-20 Ball Float Steam Trap

TST-20 is a float steam trap with integral air vent. TST-20 can be installed both horizontally and
vertically but if any other requirements informed before production our standard is horiozontally
which allows flow media from right to left direction.
TST-20 discharges condansate continuously and used in conditions of prompt condensate
discharge is required. Firstly air in the system is discharged by termostatic air vent and which is Materials
closed after operating by steam. When the condensate pass through inlet of steam trap , ball float
is activated and provides main valve open. As soon as condensate discharged, steam arrives to 1 Cover GGG 40,3
steam trap and turn off the main valve.
2 Body GGG 40,3
3 Capsule AISI 304
4 Float AISI 304
5 Bolt 8,8
6 Capsule Seat AISI 304
Connection Types And Sizes 7 Float Seat AISI 431
Screwed BSP or NPT ; 1/2'' - 3/4'' - 1'' 8 Cover Gasket Graphite
Flanged PN16 ; DN15 - DN20 - DN25

Working Conditions
• Nominal Pressure: PN16
• Maximum Working Pressure: 16 Bar
• Design Temperature: 300 °C INSTALLATION
• Maximum Working Temperature: 250 °C • Check max pressure and temperature values
• Maximum Discharge Pressure: 4,5 - 10 - 14 Bar • Check flow rate direction and installation direction
• Do not forget to take personal precautions in case the condansate discharge is directly to atmosphere that the max
temperature would be around 100°C
• Be sure operating of system after installation and maintenance
Products Weights • The installation of ball float steam trap is both vertically from up to down flow direction and horizontally from right
Screwed ; 1/2''(3,2 kg) - 3/4''(3,6 kg) - 1''(4,6 kg) to left or left to right flow direction. It requires 120 mm available space to remove the cover.
Flanged PN16 ; DN15 (4,05 kg) - DN20 (7,8 kg) - DN25 (8,1 kg)
Discharge

Condensate kg/h
Condensate kg/h
4.5
0.3
10
0.2
5 500 4.5 14
400 10
0.1
300 14
0.08
0.06
200 0.05
0.04
0.03
100
0.02

50
40 0.01
30 0.008
20 0.006
0.1 0.2 0.3 0.5 1 2 3 4 5 10 14

57 58
 TST-20 Ball Float Steam Trap TST-25 Ball Float Steam Trap
/ + TST-25 is a float steam trap with integral air vent.
+
SCREWED TST-25 can be installed both horizontally with screwed and flanged connection. Body and Cover
ductile iron (GGG40,3 ). Inner parts are stainless steel ( AISI 304 ).
$ 3

% +
+

,
FLANGED
$

2 6 1
/ *
.
' 8 7 9

Applications • CONNECTION TYPE: DN 32-40-50 PN16 Flanged

1 1/4" - 1 1/2" - 2"
• Heat Exchanger Screwed BSP or NPT
• Large Air • INSTALLATION: Check flow rate direc on and
Size A H H1 L D K G I B • Heaters installa on direc on.
DN15 95 65 45 14 • Industrial Ironing Machine • SAMPLE ORDER: TST-25 ; Please inform connec on type, size,
DN20 110 171 71 150 105 75 58 Ø14 16 • Drying Units steam pressure, steam temparature, volume
DN25 160 117 85 65 18 • Pressing Units of condansate, delta P.
• Tanks, Pans, PED TST-25 Ball float steam trap complies of
• Ovens requirements of the europen Pressure
Equipment Direc ve PED 97/23/Ec. It is
FLOW RATE CAPACITY (kg/h) suitable to use for flow medias in group 2. No
DIFFERANTIAL PRESSURE ( BAR ) Working Condi ons need for CE marking acc. to ar cle 3,3
Size
0,1 0,3 0,5 0,7 1 1,5 2 3 4,5 6 7 8 9 10 12 14 Max. Working Pressure PMO 16
1/2-3/4 4,5 bar 105 Max. Working Temp. TMO 250 Materials
180 210 250 280 320 380 425 500
1/2-3/4 10 bar 55 87 110 135 160 180 200 240 290 320 340 370 390 400 Max. Diff. Pressure PMX 4,5-10-14 1 Cover GGG 40,3
1/2-3/4 14 bar 38 60 75 88 102 120 145 180 200 220 230 250 270 280 290 310 Body 2 Body GGG 40,3
1" 4.5 bar 300 450 550 605 700 780 890 1000 1220 Max. Allowable Pressure PMA 16 3 Capsule AISI 304
1" 10 bar 105 180 210 250 280 320 380 425 500 580 600 620 660 690 Max. Allowable Temperature TMA 300 4 Capsüle Seat AISI 304
1" 14 bar 55 87 110 135 160 180 200 240 290 320 340 370 390 400 440 490 5 Float AISI 304
6 Main Valve AISI 431
7 Cover Gasket Graphite
8 Bolt 8,8
9 Nut 8,8

59 60
 TST-25 Ball Float Steam Trap 2) TST-25 Ball Float Steam Trap (High Discharge Capacity)

DIMENSIONS DIMENSIONS

W
W
SCREWED SCREWED
L L H
H

Size L H W Size L H W
1-1/4" 1-1/4"
270 280 238 270 280 238
SCREWED 1-1/2" SCREWED 1-1/2"
2" 300 292 263 2" 300 292 263

B B

W
G
D
K
G
D
K

FLANGED FLANGED

I
I

H
L H L

Size L H W D K G I B Size L H W D K G I B
DN32 315 140 100 78 DN32 315 140 100 78
238 238
FLANGED DN40 320 320 150 110 88 Ø18 17 FLANGED DN40 320 320 150 110 88 Ø18 22
DN50 335 263 165 125 102 DN50 335 263 165 125 102

FLOW RATE CAPACITY (kg/h)

FLOW RATE CAPACITY (kg/h)
DIFFERANTIAL PRESSURE ( BAR )
DIFFERANTIAL PRESSURE ( BAR ) Size
Size 0,1 0,3 0,5 0,7 1 1,5 2 3 4,5 6 7 8 9 10 12 14
0,1 0,2 0,3 0,5 1 2 3 4 5 7 10 14 DN32-40 4,5 bar 1000 1800 2200 2700 3200 3700 4500 5500 6500 - - - - - - -
DN32 & DN40 4,5 BAR 950 1200 1420 1750 2300 2900 3500 3700 4600 - - - DN32-40 10 bar 650 1100 1500 1800 2000 2500 2800 3500 4300 5000 5300 5800 6000 6200 - -
10 BAR 660 720 1000 1200 1700 2100 2500 2700 3200 3700 4100 - DN32-40 14 bar 450 770 950 1100 1200 1500 1850 2200 2700 3000 3200 3400 3500 3900 4100 4700
4,5 BAR 1140 1440 1704 2100 2760 3480 4200 4400 5500 - - - DN50 4,5 bar 3500 5820 7500 8900 10100 13000 15500 18000 23000 - - - - - - -
DN50
10 BAR 810 1100 1300 1500 2100 2750 3200 3500 4000 4700 5100 - DN50 10 bar 1800 3000 3900 4400 5100 6000 7100 7800 11000 12000 13000 14000 15000 16000 - -
DN32& DN40 & DN50 14 BAR 550 650 820 1050 1400 1800 2250 2500 2750 3100 3700 4200 DN50 14 bar 850 1600 1900 2100 2600 3050 3800 4500 5300 6000 6500 7000 7500 7900 7700 8300

61 62
 TTD-37 Ball Float Steam Trap TTD-37 Ball Float Steam Trap

DIMENSIONS SCREWED FLANGED

TTD-37 Thermodynamic Steam Trap Body material is forged steel and inner parts are stainless steel. Disc and Seat L L

l
Ø
material is hardened. Operating surface precision machined for perfect leakprofiling.
TTD-37 Inner filter which can be alse maintained very easily.
Spare parts are also available.

1
5 4

H
3

B
ØG
ØK
ØD

W
2

8
7
Size L H W
Materials 1-1/2"
1 Cover AISI 303 3/4" 95 100 42
Working Condi ons
2 Body C22,8 1"
Max. Working Pressure PMO bar 46 3 Seat AISI 420
Max. Working Temp. TMO °C 400 4 Disc AISI 420
Max. Diff. Pressure PMX bar 32 Size L H ØD ØK ØG ØI B
5 Cover Gasket AISI 304
Body 6 Filter AISI 304 DN15 95 65 45 14
150
Max. Design Pressure PMA bar 51 7 Filter Gasket AISI 304 DN20 107 105 75 58 Ø14 16
Max. Design Temp TMA °C 400 8 Cap Nut ST37-2 DN25 160 115 85 68 18

Applications • CONNECTION TYPE: DN 15- 20 -25 Flanged

• Industrial Ironing Machine 1/2"-3/4"-1" Screwed BSP or NPT
• Drying Units • INSTALLATION: Check flow rate direction and installation direction.
DISCHARGE CAPACITY (kg/h)
• Pressing Units TTD-37 Thermodynamic Steam Trap complies of requirements DIFFERANTIAL PRESSURE ( BAR )
• Steam Jacket Pipelines
Size
of the europen Pressure Equipment Directive PED 97/23/Ec. 0,3 0,7 1 1,5 2 3 4 5 7 8 9 10 14 20 25 30 32
It is suitable to 1/2" - DN 15
use for flow medias in group 2. 3/4" - DN 20 120 170 180 200 250 320 360 420 475 530 475 600 750 920 975 1100 1200
No need for CE marking acc. to article 3,3 1" - DN 25

63 64
 4) TTD-50 Thermodynamic Steam Trap TTD-50 Thermodynamic Steam Trap

DIMENSIONS FEATURES
TTD-50 Thermodynamic Steam Trap designed for discharging condensate and depends on condensate load in the SCREWED or SOCKET WELD SCREWED or SOCKET WELD
system, it can work intermittenly. Body material and inner parts are stainless steel. Seat and Disk material is 1/2" & 3/4" 1"
hardened. Operating Surfaces precision machined for perfect leakproofing. TTD-50 has inner filter which can be L
maintained very easily. Spare parts are also avaible.
3 L

H
H
4

W
5
Working Condi ons Materials
Max. Working Pressure PMO bar 42 1 Cover AISI 416
Max. Working Temp. TMO °C 255 2 Body AISI 420 Size L H W
Body 3 Disc AISI 416 1/2"
PMA 63 4 Filter AISI304 78 94 35
Max. Design Pressure bar 3/4"
Max. Design Temp TMA °C 400 5 Head Plug AISI304 1" 94 118 45

Applications • CONNECTION TYPE: 1/2"-3/4"-1" Socket Weld ANSI B16.11 CONDENSATE FLOW RATE CAPACITY ( Kg /h )
• Industrial Ironing Machine 1/2"-3/4"-1" Screwed BSP or NPT Differential Pressure is the difference between inlet pressure to outlet pressure of HTD-50 Thermodynamic
• Drying Units • INSTALLATION: Check flow rate direction and installation direction. Steam Trap. Max. Operating backpressure must not exceed %80 of the upstream pressure.
• Pressing Units ( Flow Direction Symbol is on the body. )
• Steam Jacket Pipelines DIFFERANTIAL PRESSURE ( BAR )
PED TTD50 Thermodynamic steam trap complies of requirements Size
0,7 1 2 3 4 5 6 7 8 9 10 20 30 42
of the europen Pressure Equipment Directive PED 97/23/Ec.
1/2" & 3/4" 160 170 200 340 275 300 340 370 400 425 450 630 710 875
It is suitable to use for flow medias in group 2. No need for
1" 500 510 600 675 770 875 980 1070 1190 1250 1340 1700 1840 1900
CE marking acc. to article 3,3

65 66
 5) TTK-75 Thermostatic Steam Trap TTD-50 Thermostatic Steam Trap
L W
FEATURES DIMENSIONS
The Life time of TTK 75 is very long in corrosion due to its completely stainless steel material. It can be used for
discharging non-vaporing gases. It is resistant to water hammer in steam lines. Its maintanence is easy and

H
thermostatic capsule is discharging condensate with vaporing line. It discharges condensate continously or
intermittenly depens on the volume of condensate in pipeline. SCREWED

SİZE L H W
3
1-1/2"
4 SCREWED 3/4" 65 Ø44 42
1"

B
2

I
H
Working Condi ons Materials
FLANGED
G
Max. Working Pressure PMO bar 32 1 Cover AISI304 L K
Max. Working Temp. TMO °C 250 2 Body AISI 304 D
Max. Differen al Pressure PMX bar 21 3 Capsule AISI 304
Size L H D K G I B
Body 4 Strainer AISI304
Max. Allowable Pressure PMA bar 28 49 DN16 94 65 45 16
Max. Allowable Temperature TMA °C 400 20
FLANGED DN20 119 Ø44 105 75 58 Ø14
18
DN25 115 85 68

Applications • CONNECTION TYPE: DN 15-20-25 Flanged

• Industrial Ironing Machine 1/2" - 3/4" - 1" Screwed - BSP or NPT
DIFFERANTIAL PRESSURE ( BAR )
• INSTALLATION: TTK 75 - BSP 1/2" ; Please inform connection type, steam Size
• Drying Units 0,2 0,3 0,5 0,7 1 1,5 2 3 4,5 6 7 8 9 10 12 14 21
• Pressing Units pressure, steam temparature, volume of condansate, SCREWED
• Steam Jacket Pipelines delta P. 40 50 70 78 95 120 135 175 215 250 270 290 305 320 355 400 450
FLANGED
• Air Discharger in Steam Lines • PED: TTK-75 Thermostatic steam trap complies of requirements of
the europen Pressure Equipment Directive PED97/23/Ec. It is
suitable to use for flow medias in group 2. No need for CE
marking acc. to article 3,3.

67 68
 6) TYT-30 Thermostatic Steam Trap High Discharge Capacity TYT-30 Thermostatic Steam Trap High Discharge Capacity

FEATURES DIMENSIONS
TYT-30 is very suited in many process by its high discharge condence capacity and
resistant to water hammer in steam lines. Its maintenance is easy and thermostatic
capsul is discharging condansate with vaporing line. It discharges condansate
continously or intermittently y depends on the volume of condansate in pipeline.
Automatically vents air and non-condensable gases and has a high cold water 76

H1
H
capacity for rapid start-up.
Size L H H W
SCREWED
1/2"
SCREWED 3/4" 122 144 124 86
1"

L W
1

3
6
8
4 B
5

2
7
9 B

H
I
FLANGED

G
Materials

D
K
1 Cover ASTM A105
2 Body ASTM A105
Working Condi ons 3 Capsule AISI 304
L
Max. Working Pressure PMO bar 32 4 Capsule Seat AISI 304
L H D K G I B
Size
Max. Working Temp. TMO °C 250 5 Seat Housing ST37,2
6 Pressure Spring AISI 301L DN15 105 65 48 16
Max. Differen al Pressure PMX bar 21
7 Cover Gasket Graphite FLANGED DN20 175 124 110 75 58 Ø14
Body 18
Max.design Pressure PMA bar 49 28 8 Bolt 8,8 DN25 115 85 68
Max.Design Temp. TMA °C 20 400 9 Nut 8,8

• CONNECTION TYPE:
Applications DN15-DN20-DN25 Flanged 1/2" - 3/4" - 1 " Screwed ( BSP or NPT )
• INSTALLATION:
• Heat Exchanger Thermostatic Steam Traps can be fitted on the line in every position and work properly. FLOW RATE CAPACITY (kg/h)
• Large Air Heaters HTK 75 - BSP 1/2" ; Please inform connection type, steam pressure, steam temparature,
• Industrial Ironing Machine volume of condansate, delta P. DIFFERANTIAL PRESSURE ( BAR )
• SAMPLE ORDER
Size
• Drying Units 0,2 0,3 0,5 1 1,5 2 3 4 6 8 10 13 15 22
• Pressing Units TYT-30 DN20 ; Please inform connection type, steam pressure, steamtemparature, volume
DN15 240 300 400 620 800 970 1300 1400 1750 2100 2370 2500 2750 3000
of condansate, delta P
• Steam Jacket PED DN20 240 300 400 620 800 970 1300 1400 1750 2100 2370 2500 2750 3000
Pipelines TYT-30 Thermostatic steam trap complies of requirements of the europen Pressure DN25 240 300 400 620 800 970 1300 1400 1750 2100 2370 2500 2750 3000
• Air Discharger Equipment Directive PED 97/23/Ec. It is suitable to use for flow medias in group 2. No
in Steam Lines need for CE marking acc. to article 3,3
Op onal ;
5K is working below 5 C deg of vaporing temperature
30K is working below 30 C deg of vaporing temperature

69 70
 7) TYT-35 Thermostatic Steam Trap High Discharge Capacity TYT-35 Thermostatic Steam Trap High Discharge Capacity

FEATURES DIMENSIONS
TYT-35 is very suited in many process by its high dicharge condence capacity and
resistant to water hammer in steam lines. Its maintenance is easy and thermostatic
capsule is discharging condansate with vaporing line. It discharges condansate
continously or intermittently depends on the volume of condansate in pipeline. B
Automatically vents air and non-condensable gases and has a high cold water

H
capacity for rapid start-up. I

D
K
3 1
L
4 6
5 7
8 112

112
2 Materials
1 Cover ASTM A105
2 Body ASTM A105
Working Condi ons 3 Capsule AISI 304
Max. Working Pressure PMO bar 32 4 Capsule Seat AISI 304
Size L H D K G I B
Max. Working Temp. TMO °C 250 5 Seat Housing ST37,2
6 Pressure Spring AISI 301L DN32 140 100 78
Max. Differen al Pressure PMX bar 22 Ø14 18
Body 7 Cover Gasket Graphite FLANGED DN40 230 191 155 110 88
Max. Design Pressure PMA bar 49 28 8 Bolt 8,8 DN50 165 125 102 Ø18 20
Max. Design Temp. TMA °C 20 400 9 Nut 8,8

• CONNECTION TYPE:
Applications DN 32-40-50 Flanged
• INSTALLATION:
• Heat Exchanger Thermostatic Steam Traps can be fitted on the line in every position and work properly. FLOW RATE CAPACITY (kg/h)
• Large Air Heaters
• PED
• Industrial Ironing Machine DIFFERANTIAL PRESSURE ( BAR )
TYT-35 Thermostatic steam trap complies ofrequirements of the europen Pressure Size
• Air Discharger in Steam 0,2 0,3 0,5 1 1,5 2 3 4 6 8 10 13 15 22
Equipment Directive PED 97/23/Ec. It is suitable to use for flow medias in group2. No
• Lines Drying Units .need for CE marking acc. to article 3,3 DN32 560 800 1120 1760 2240 2700 3200 3840 4560 4700 4960 5200 5600 5900
• Pressing Units Op onal ; DN40 560 800 1120 1760 2240 2700 3200 3840 4560 4700 4960 5200 5600 5900
• Steam Jacket Pipelines DN50 700 1000 1400 2200 2800 3400 4000 4800 5700 5890 6200 6600 7000 7400
5K is working below 5 C deg of vaporing temperature
30K is working below 30 C deg of vaporing temperature

71 72
 8) TKA-16 Angle Pattern Thermostatic Steam Trap TKA-16 Angle Pattern Thermostatic Steam Trap

FEATURES DIMENSIONS
The Life time of TKA-16 is very long in corrosion due to body and cover are maded completely brass material. Inner
parts are maded stainless steel. It can be used for discharging non-vaporing gases. It is resistant to water hammer in
steam lines.
Its maintenance is easy and thermostatic capsule is discharging condensate with vaporing line. It t discharges condensate D
continously or intermittenly depends on the valume of condensate in pipeline. TKA-16 Produced 10K as standart and
L W
operates 10°C below evaporation temperature.

1/2NPT
8

H
1
6
5

H1
4
2

3 W1
1/2NPT
7 Materials
1 Cover BRASS
2 Body BRASS
3 Seat AISI 304
Working Condi ons 4 Capsule AISI 304 SIZE L H H1 W W1 D
Max. Working Pressure PMO bar 13 5 Strainer AISI 304
Max. Working Temp. TMO °C 250 6 Cover Gasket AISI 304 SCREWED 1/2" (NPT) 64 66 37 32 30 Ø51
Max.Allowable Pressure PMA bar 16 7 Seat Gasket AISI 304
Max.Allowable Temperature TMA °C 22 8 Name Plate AISI 304 All dimen ons are mm.

• CONNECTION TYPE:
Applications 1/2" Screwed - NPT FLOW RATE CAPACITY (Kg / h)
• Industrial Ironing Machine • INSTALLATION:
Check Flow Direction In Pipeline. DIFFERANTIAL PRESSURE ( BAR )
• Radiators Size
• Steam Seperators Flow Direction Indicator Arrow On The Product Body. 0,2 0,3 0,5 0,7 1 1,5 2 3 4 5 7 8 10 13
The Product Can Be Used Horizantal And Vertical HKA 16 170 200 245 290 320 380 420 500 550 600 650 690 730 800
• End of Steam Line
Position.
• Applicaitons Steam Op onal ;
• Collectors 5K is working below 5° deg of vaporing temperature
30K is working below 30° deg of vaporing temperature

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