AE Ba, WHEEL SAL | con scoretto-covoueia | 1818 | 001 1 APH 1300.04 WoW 1145) GENERAL DESIGN SPECIFICATION FOR STEAM TRACING gp o |ab=2- 1973) Ne. Ble ISSUED FOR EXECUTIONi oe S BRAS BORE 2 Navas aaron eo ‘il Introduction Scope GENERAL REQUIREMENTS DEFINITION OF SYSTEM DESIGN Manifolds Tracers Steam Traps Testing MATERIALS, PROJECT DOCUMENTATION TYPICAL ARRANGEMENTS ' Typical Manifold Arrangements and Relative Connections Typical Steam-Trap Arrangements Tracer Instellation Instrument Tracing Tracing of Pumps Control Set Tracing TRACING SYSTEM ELEMENTS IDENTIFICATION TABLE MANIFOLD STANDARDS Steam Manifold to be Prefabricated Condensate Manifold to be Prefabricated ‘TYPICAL STEAM TRAP INSTALLATIONS TYPICAL INSTALLATION FOR MANIFOLDS. weva a @ 10 n 13 14 24 30 31 32 33 33 35 38 42"EE IL... TIPEEL SA | ccorermo.=cotomen g E commer yar Sogo Sea ® ae ) 1818 | OO; | AP 1300.06 HO 1 3i 48) 1 GENERAL, . *. 11. Introduction to be applied to the "NUEVA URC - CIB" owned by ECOPETROL. a ‘The present "STEAM TRACING DESIGN SPECIFICATION" has been prepared by TPL 1.2. Scope The scope of these specification -is to define the design basis and technical requirements applicable to the hgbting of piping by means of external steam tracing. | 2. GENERAL ReoUIEMENTS | | The steam tracing system shall be suitable to performe the following tasks: a) To maintain the fluidity of highly viscous products i b) To avoid fluid component separation due to low temperature | ch To prevent freezing d} To prevent corrosive compounds forming if condensation occurs. The system shall be sized according to the following parameters: i a) Environment conditions b) Diameter of pipe to be traced ©) Temperature to be mantained 3) Tracing steam characteristics e} Insulating material characteristics (Thickness, type and conductor cements if any) to be verified to define the maximum allowable tracer jength according to: Max. allowable pressure drop equal to 10%. Max. allowable unit pressure drop equal to 6%.eam 002 68 TR Le TIPE SA | ecoerct . coves 3818 | 00) | APH 130004 1 0 ‘The above-mentioned parameters, together with economic considerations and any special project requirements, univocally establish tracing pipe diameter, number and maximum length, and insulation thickness for pipe to be traced. Tracing pipe diameter shall be univocally selected and shall be fixed at the start of the project. 2. DEFINITION OF SYSTEM, The piping for steam tracing system is divided as below: a) Tracedline: the pipeline carrying process, or utility, fluids which requires steam tracing. b) Steam supply line or condensate recovery line: the pipe which starts at the steam supply header, or terminates to condensate recovery header, from/to condensate recovery manifold or steam supply manifold. ¢) Steam, or condensate manifold: steam supply or condensate recovery manifold line defined to as supply or recovery station, d) Tracer feed, or discharge, line: the pipe which starts at the or terminates to condensate manifold, from/to tracer line. team Maniiol e) Tracer lina: the pipe, or tubing, run in which the steam is piped and which is, located adjacent to the traced line. To define the steam tracing system it is necessary to identify: a) All feeding points on steam-traced pipes ' b) All recovering points on steam-traced pipes cc] Arrangement of feed and recovery lines from/to manifolds to define their correct position d) Total number of tracers to define manifold size e) Connecting pipes from manifolds to headers or sub-headers, if any f) Sub-header size verification according to manifolds number.(e809 002.08 Sse tie ct on MS MM By S| cum HEUTE se zi } 1818 1001 1 AP in _ 130006 9 ows raph 4. DESIGN The design of the tracing system shall Satisfy the following requirements: 4.1. Manifolds a) ‘Steam for heating purposes shall b ‘aken from the steam system, possibly, from a sub-header used only for utilities and heating steam 5) Tracer feed and discharge line shall always start from 2 manifold, For single interconnection lines or isolated users, the trace: feod ling ma fed directly from the header and the condensate discharged from sean to the ground. <) The following tables define: = Max, number of tracers to be fed per manifold, + Max, tracer diameter to be fed for each type of manifold. ~ diameter of feed and recovery pipes from/to manifold - manifold diameter. ~ STEAM MANIFOLDS NUMBER OF TRACER CONNECTING LINE | "MANIFOLD" TRACERS DIAMETER DIAMETER FROM | DIAMETER (*) TO BE FED TOBE FED | MANIF. TO HEADER FROM 2T0 8 UP TO 3/4" 1K" 24 FROM 8 TO 16 UP TO 34" an (*) "Steam manifold" diameter has been selected according to area ratio: (manifold area = tracers area)1818 | 001 1 RPM 1900.08 0 i ‘ - CONDENSATE MANIFOLDS. NUMBER OF TRACER CONNECTING LINE | "MANIFOLD* ‘TRACERS DIAMETER DIAMETER FROM | DIAMETER (*) TO BE FED TO BE FED MANIF, TO HEADER FROM 2 TO 8 uP TO 3/4" 1% ey FROM 3 TO 16 uP TO 3/4" 1%" 2 (**) "Condensate manifold” diameter has been fixed at 2" minimum, for mechanical reasons (branch with half coupling) and not due to flow rate. d) Steam feed and condensate recovery manifolds, shall be installed in easily GS accessible areas. They shall not obstruct dismantling and maintenance operations for equipment, of machinery, not hinder valve handling. @) Manifolds for instruments only may be installed, if advantageous. For local instruments, branches on tracing pipe are permitted. f) Spare branches shall be provided for each manifold as follows: i 4 = up to eight (8) branches, one (1) spare = over eight (8) branches, two (2) spares. 9g) Each manifold connection pipe to headers, shall be provided with a block valve, i placed in an easily operable position near the manifold itself. ; h)_ All manifold branches, including spares, shall be provided with block valves, as close as possible to the manifold. i)... Steam manifold at an elevation lower than the feed header shail be provided with a steam trap. Steam manifolds placed highness than the feed header, require only a drain i valve. 1). Condensate recovery manifolds at an elevation lower than the return header shall in all cases be provided with a drain valve. or afe 2009 rom 1818 1 001 1 APH 1300.08 Wo 0 7145 4.2. m) The vertical installation of manifolds will be preferred according to available handling area (on site area). 1) The horizontal installation of manifold will be preferred in offsite facilities area (sleeperways). Tracers Steam tracers routing will be defined according to the following criteric @) Tracer routing shall, as far as possible, facilitate condensate flow towards the b) trap without pockets; when not possible, the total length of risers may not exceed 4 times the differential pressure value between the steam and the condensate system. In meters, the above-mentioned length shall be defined as indicated like in ‘example below: Steam system pressure: 92,3 psig Condensate system pressure: 71,0 psig AP = 21,3 psig oe H = 4x 21,3. = 6 m (Max. value of the total risers length} 14,2 In any case the single riser may not exceed 1,5 m but, should this be necessary a steam trap shall be provided upstream. Max. allowable effective tracer lengths shall be as per the following table 7 1 ‘ TRACER DIAMETER OPERATIONAL ‘STEAM Pipe Diameter “Tubing” Diameter PRESSURE we | aia" 10 12 20 (Psig) (aa) | ca | 13/4 38 40 50 60 20 30 40 50 60 70 80 20 50 60. 71 and above | _80 go_| 100 20 70 80 Max. tracer length in meterwee | aun 1818 | 00) | AP 1300.04 1 0 8 4.3, N.B. _ Since with "Tubing" type tracing the lines are normally connected to manifolds by “piping lines", the total tracer length will be defined by the values shown on the "Tubing diameter table". cc) Tracers will usuaily be connected to the tracerd pipe's highest point to facilitate the condensate drain, in turn determining manifold elevations above ground in the case of lines or instruments located on columns, tanks, or structures. d) Tracers for single users (e.g. instruments on columns) can be fed from the steam line of the nearest service hose station. e) “Inno event may flanged and/or throaded joints be installed on tracers inside insulation. ra f) The Tracer feed line between the manifold and the traced pi 1 shoe 4" in all cases, whatever the diameter of the tracer to be installed on the piping (see manifolds standard). The diameter reduction or increase shall be carried out at the minimum distance from the piping to be traced. Q). Each tracer shall have its own steam trap. Steam Traps Steam traps shall be thermodynamic type and shall wherever possible be installed on horizontal pipe. During tracer washing operations, the trap shall be disconnected to avoid impurities, contained in the piping, accumulating in the trap or in the filters. Tasting Tracers shall be tested by the same procedure as for steam header and at the same conditions, or by steam if the latter is available (service test). MATERIALS The following materials shall be used for steam tracing: 8) Carbon Steel Pipe sch. 40: for all lines except for what indicated on points b, e b) Stainless steel Tubing 4" thk. 0.9, 3/4" thk, 1,2 mm.: for valves, stainless steel lines CS/AS lines 2" and lower. ©) Copper tubing 3/8” thk. 0.8 mm., %" thk, 0.9 mm.: for instruments.(6 6000 108208 | ta18 1001 1 AP 1300.08 uo 9 i%a8 Copper, Tubing shall not be utilized: a) For steam temperatures over 400°F b) For Ammonia Plants cc)" ‘For Sulphur plants. When use of copper tubing for instruments is not utilized, stainless steel tubing shall be used. PROJECT DOCUMENTATION . Basic documents to define the system: a) The prasent "Steam Tracing Design Specification” b) The “Line List" identifying the lines to be traced and relative number and diameter of tracers. c) The “List of Instruments” to be traced 4) The “Equipment List", identifying all equipment to be traced, and relative numbers and diameter of tracers, e) The "P&I Diagram’ equipment). identifying all systems to be traced (piping, instruments, f) The “Insulation and painting list" identifying thickness insulation of the line to » be traced. Detailed engineering documents: a) Piping layout: with thg installation of manifold and relative connecting pipes with the headers. In special cases, the manifolds positions can be shown on a plot plan copy in order to facilitate planimetric identification. b) Manifold isometric sketches: for prefabrication and installation. c) _ Steam-traced lines isometric sketches with all reference connections from/to manifolds. Indicate also thickness insulation of tracers and special note if spacers are required. The connection arrangements between manifolds and relevant traced pipes will be selected and defined in field.(© say sea2 oa 1818 | 001 1 RP iH 1300.08 yo 1110) ‘TYPICAL ARRANGEMENTS ZThe following typical arrangements schematically define various possibilities for the installation of manifolds, steam traps, tracers, instruments, pumps, contrat group included in a steam tracing system.aranpr00 Hod. 1B1E REY. 0 (6, 5.000) 6/8 62 aga TIPIEL SA | Poser NUEVA URC: . TPL eur ECOPETROL COLOMBIA *. conreact unt oosuuent. Nr bROORESENE a | 918 1001 1 RP 190004 To, ConDensATe meooveny ‘ eave { [sr ree gens HORZONTAL MANeoLD a i. T area neo fe che “4 HORIZONTAL MANEOLO STEAM weaner ft Ir equine koe yet te,TPL ale TIPE ss a Y waes NUSYA Une cin. SpA - ECOPETROL COLOMBIA cue TRE GF TCCORT CE Er CONTRACT NT OUGIMENT “WPROGRESSVE Rey OF | 1818 1.001 1 RP i! 1900.04 11 0 NN12I 14s Ea - Ly comevenre_\ A ‘HEADER AR. f-3 Poot yt et y Xe HORIZONTAL MANIEOLD ‘VeRTCAL, MANIFOLD Pore “READER eA oan erento CONDENSATE, Heaser vfs. 000) 6/8 rey eRCAL MALO Carenpr02 nod 8106 REY. 0 fe. 5000) 6/88 6 Dr (aTIrPieEL sa & NUEVA URC—CIB> 4 TPL « enn ECOPETROL COLOMBIA cowrmact DOCUMENT pnocnessne nev | to18 1001 1 RP 190008 Wo 134 | b) DISCHARGE WTHOUT CONDENSATE RECOVERY ‘a od HOE REY. 0 (c 5.000) 6/08 Gomacr wt OOEhypr SPROUNSSE ney a ste 1001 1 RPM 190004 Ml OvUN4s 1451 7.3 TRACER WISTAMLATION 7.3.1. TYPICAL TRAGER INSTALLATION «@) HORIZONTAL UNES ) VERTICAL LINES we tracer et acer 5) pe INSULATION, Te ee Pipa SUPPORT ne 2 TRACER OW THE PIPING HAS SEVERAL TRACERS, EACH. OF THE COREA RAIDS Mico win sepanare STMaPS nes8] q yl TPL SS Se | fan NUEVA UU SpA cuenr ECOPETROL COLOMBIA”, cowmmact uniT —pocuvent x PROGRESSIVE 1818 1001 1 RP 1900.04 2) _SPACER TRACING mSTALLATION TO BE PROVOED YEN REQUIRED BY PAA OAGRANS ANO/OR LINE UST FoR PIPE UNE CONTANING: HEAT SENSITIVE FLUDS FLUOS HAVING ELECTROLYTIC PROPERTIES WHERE HOT SPOTS vitt ACCELLERATE THE CORROSION RATE TRACER FASTENNG STRAP — MATERIAL: CELLULAR GLASS 4 ~CALCUM SIUCATE oh Comensions 1) SPACER TRACNG SHALL BE INSERTED SETAEEN TRACER AND PIPE UNE FOR EACH TRACER FASTENING STRAP. Se ave Wo WerfTPL sho a ere eowinact UT cocuutuT eewDUcsove REV | tee i001 1 RPM 190004 NNO tte! 4 14) TWRICAL STALATION OF TRACERS @ | g 4 | a : co wy Cy 4 See Sect "Ba" ‘s6cT, “C-0" sect. "0-0" : i(ton oe an a... TUPIER. SA | ce, torerao: - covomsia ; 7.3.2. Fixing of tracers on piping to be traced a) Fixing of tracers on steam traced lines, shall be carried out using 10 x 0.4 mm. metallic straps. b) The follo \g table defines distances for tracer support spacing. Tracer Diameter Max. spacing between straps in mm we 600 | %" 1000 3/4" 1200 ae 1500 ¢) —. To avoid galvanic corrosion, strap material shall be as follows: Tracer Material ‘Strap Material Carbon Steel Galvanized Carbon Steel Copper Copper Plated Carbon S' Stainless Stee! Stainless Steel a d) When anchor point for thermal expansion is required on tracers, this shall be realized by installing two adiacent fastening straps. ©) The installation of single fastening strap shall be considered as a guide for thermal expansion purpose.TIPIEL SA | Mosc: NUEVA URG—Cibs cuent: ECOPETROL COLOMBIA _ Tee Toco cS Seer coureact UT oGGUMENT A'PROUNCENE ey OF | 1818 1001 1 RP ti 1900.04 1 0 _ er 145! 7.3.3. TRACER EXPANSION LOOPS ©) ON STRAIGHT PIPE EXCEEDING 20 MT LENGTH AN EXP. JOINT LOOP SHALL BE PROVED 10 GOUPENSATE CHFFERENTIAL EXPANSION BETWEEN TRAGER AND PIPELINE 1) TRADNG OETAL WITHOUT EXPANSION-LOOP + s18NP 106 + SEE TABLE “MAK SPACING BETHEEN STRAPS” Aiog 6106 REV. 0, 8.000) 6/86 08axenp107 og. 18008 REV © (6. 8000) 6/88 oR TPL a TIPIEL SA | mec NUEVA URC—CIB. SpA cueNt: ECOPETROL COLOMBIA Tie oF Aco GNSS Sar ‘conmmact uur oocuinr procacsive ney SP 1618 1001 1 RP Mt 1300.04 1 0 Ha91s 148 4) ONENSIONAL TABLE FOR EXPAWSION LOOPS ON TUBING AND Seh, 40 PIPE TRACERS. MENSIONS BY om racer fa fo [a “SAP | sso | 200 | 50 wang 178 | 200 «| 200 | 50 wang SE | 200 | 300 | 75 = Ae i @ 300 | 500 | 150 12) B@ANSION LOOP INSTALLATION ON TRACERS. PREFERRED INSTALLATION ALTERNATIVE NSTALLATONScum RUUrE Wve Venom Ree of RECOUNT ESS Sar ‘CouTRAcT UT ODEYMENT epmouRESsve REV OF i 1818) 001 1 RPM 1900.04 lO 20114 erenPio8 i atv 0 fe, S00) 6/88 68 7.3.4, "MULTIPLE TRACERS FOR SINGLE LINES. THREE TYPES OF INSTALLATION MAY BE REALIZED FOR PIPING ACCOMPANIED BY SEVERAL TRACERS 1A) TRACERS WEL START FROM THE MANIFOLD WITH THEIR OVE BLOCK VALVE, 19) TRACERS WLL START FROM A SUB-HEADER EQUIPPED WTH BLOCK VALVE, FeD FROM THE MANIFOLD ©) TRACERS WiLL START FRBM. A SUB-NEADER EQUIPPED WITH BLOCK VALVE, Feo FROM THE HEADER, IW CASES &) ANO €) THE SUB-HEADER DIAMETER WL BE 3/4" FOR 2 08 3 TRACERS, ANO 17 FOR 4 TRACERS IN ANY CASE A BLOCK VALVE UPSTREAM ‘FROM THE STEAM TRAP FOR EACH SINGLE TRACER WILL BE INDISPENSABLE {10 /0R HEADER surroRT ~ Zsreau waneo.o process une * [AND /O8 HEADER sy on] ‘508 HEADER. tora uae 7 ‘AKO /OR HEADER [S- Custis tt 710/08 HEOERBrenrv09 5.00) 6/48 68 og 108 REO ida TIPIEL SA | prose NUEVA URC—Cib f TPL «« cna ECOPETROL COLOMBIA" f TRE or cca OAS coumact UT DOGUMENT PROGRESSIVE k tots 1001 1 RP 1900.04 Wo Wait 14s 7.3.5 - TRACING OF VALVES _- a SSTALLATON ON NOW SULATED VALVES ‘Sm THRCADEO VALVES 2° OIA. AND SMALLER pacer - ‘SUPPORT 1 INSTALL 8 HORIZONTAL @LANE To AVOD POCKETS: + PROMOE SUFFICENT SPACE FOR BOLTS REMOVALaxeNPnio Rev. 0 (6 $00 678 68 Zs age TIP | prone Un uie TPL cuowt EcOPETROL SOLOWAIA Ey contract UT COaMET wPROUKEGVE REY iste 1001 1 RP tl 190004 M1 0 Nazi I ©) MSTALATON OM SLATED VALE Sv, WREADED VALvES DIA. AND SUALLER = 1980 sorreey: LAGS ayer i, : Punceo vaLves, wT "A? OMENSION 409 me A FAwoeD VARNES WIM "A" DWENSION > 400. men Nore + WHOL PROCESS UNE ‘= TRACED YT 2 08 HORE TRACERS, PROVE VALVE: ikenig Geeta blsens chy She s0R Extn Se GF VALE THE OTERS SHALL GE ROUTED PARALLEL TO THE VALVE, FOR SS, UNES PROVIDE COMPRESSION TUBE UNIONS FoR 08 w AS: UNE? PROVOE COMPRESSION TURE ATTNG SM, X COMPRESSIONsane “wos 191ce Rev. 0 fe. $000) 6/88 ot 9 INSTALLATION cat LATED CONTROL VALVE CONTROL VALVE (SM, FLANGES FOR PIPING WATERAL TRACING JCUPRESSION FITANG FOR TUNG MATERIAL TRA (Fo ee Prove) ON cowimak VALE Sh prazen NUEVA URC—C s cue ECOPLTROL COLOMBIA". conenct uur beaut SPOUSE ey ET tere 1001 1 RP $9000 Wo 2st 4cusnt: ECOPETROL COLOMBIA TEE GF ACEO CASE ei covrmact NT oeuuent “Keonocmesave Reyer } 1a18 1001 1 RP MH 1900.06 11 O 2411 7.4 “INSTRUVENT TRACING. ‘74, INSTRUMENT TRACING FOR STEAM TRACED UNES ©) _ PRESSURE TAPS STRUM, Lae: sTROMENT PIPING PROWoE pep, Te Ny 1/2! pipe 70 sreaw Tae FOR 1/2 LARGER TRACE ‘ou MACs Les WM 3/4" o8 1* OHM, TRACER axeuen?, oN TRACED UES Ww _1/2" ola, TRACER ed 18106 KEW 0 (e $000) e708 o®affa FUP TEL SA | proxce NUEVA-URC-OIB. = TPL «x uct ECOPETROL COLOMBIA * re hocoonr Goss sar cowmact uNT — oguucnT Krpnaonsoie atv OF 1918 1001 1 RP 130006 i 0 1125), 1) DEFERENTAL OR TRASMITTAL PRESSURE TAPS uae 3/8° smo re = —— 4 = 6 PROWDE RED. TEE FOR 172" URCER TRACER 1/21 Pe to STEAM TRAP ©) oRIRGE FLANGES wae 93/8" 3] PROWOE RED. TEE 8 FORTE LARGER TRACER es wie Rev 0 fe 54 =TPL, 1 SA | rroeen NUEVA URC—CIB. ‘ SoA cent ECOPETROL COLOMBIA i 19_CONDENSATE RECOVERY MANFOID 5 NOTE: THE PRESENT TYPICAL INSTALLATON SHOWS ONLY THE WIERFACE DEnEEN WSTRUUEAY AND PIPING AND. Siaut BE COnSWERED FOR ALL INSTRUMENTS INSTALLED ON NONCTRAGED TNE Mog 16i0e RE. 0 (6. 8.000) 6/28 on4] g od 18106 REV. 0 TPL ot TIPIEL SA coumact ur | 1818 1 001 ooeguetr UP ii TAS. 2 Row STEAM TFRRENG WANIFODD INSTRUMENT TRACING ON VESSELS 1300.04 1% uct ECUPETROL COLOMBIA conrmact uN oocuumr “A ROGRESINE ey © 1181001 1 RP | 190004 0 1128! ») TYPICAL INSTALLATION FOR LEVEL GLASS AND FLOAT LEVEL, Rou STEAM sisnens Hos 18106 RV. 0TIPIEL, SA | moxcr NUEVA URC—CIB . cunt ECOPETROL *COLOME! cower uwr““ogauenr “Nenoonsie omy i818 too 1 1 RP 1300.08 no 2911451 € ) TYPICAL INSTALLATION OF DUFFERENTIAL PRESSURE INSTRUMENT FOR LEVEL VESSEL INSTRUMENT PNG Sy FROM STEAM uanirotD 2 e ue couyon wsuLAToN oor tere | rue 370" TO CONDENSATE RECOVERY MANIFOLD 8a a ECOBETRON SOLS Tire oe Aceon cuss covaact UT ogguutnr K'BROGRESENE Rev | 1618 1001 1 RP ul _ 1900.08 11 0 30! 78. _TRAGNG oF Puues HoRZONTAL PUMP c | vesneaL une a 4 s 7 es | 5 or | oe .TPL, fe Titel SA | roe NUEVA URC-GIR a SpA s cucwr ECOPETROL COLOMBIA conmmact ut oocuuent “KoROUNEESIS wey 1018 1001 1 RP 1900.07 7.6. CONTROL SET TRACINGaiiaaine

| | 324°_TEE lconwecnion frm frm 5. FROW : i aE FRO | & foofiso i Frou | 3° fioo so : Sate 3/4 NPPLE L=100 , DET "8" . Vo? tA + are vave 7 HALE COUPUNG fe “XHALE COUPLING: 3/4" 3/4 THO Sue NIPPLES L=100 f TO_CONDENSATE MANIFOLD \ 13/4" GATE VALVE OET. "A" Teo Aco aS SET conmact unr oocuutnt ‘NPROONESSE ey SE | | 1816 | 001 1 RP 130004 0 Wasi‘ see ong me Jag ee : 4 conmmact UT DOCUMENT a PROcReSSNe ney SOF Pc 0 } 1818 1001 1 RP 1300.06 0 34 | 9.1.2 VERTICAL STEAM DISTRIBUTION MANIFOLD RED. NIPPLE i 1/2" HALF COUPLING AA HAL CON FROM 9 TO 16 CONNECTIONS ber. Gy fe DET.A @ RED. NIPPLE APS KI 5 1/2 WALF_COUPUNG 0 ee FROM 2 TO @ CONNECTIONS oer 8 Fi @ 5 Det A sTeAM Tani. |b ] oO) A =Gat) eONNECT. ln fom 4 For, |» hoohse 3 FROW - ‘| Eo | soo iso | notes: o ¥ : S| 1 welrdlscsompiye yo ga.ccwep vase omenaller 3) 2. Yor beta see SHeeT 53TPL, ft Teel S46] ee NUEVA URC—CIB .. SpA | ‘CLIENT: ECOPETROL COLOMBIA Tet or Reo ES rag cowmeacr wT obeuvei aPROGRSNE ney OE | 1818 1001 1 RP oH 190004 1 0 351-14 1876003, Ey. 0 (e500) 6/68 6 92 9.21, G CONDENSATE MANIFOLD TO ‘BE PREFABRICATED HORIZONTAL CONDENSATE RECOVERY MANIFOLD “2! FROM 9 TO 16 CONNECTIONS 1/2" HALE COUPLING RED. NIPPLE fT KV 4 FROM 2 To 8 conNEcTONS G 1/2" HALF COUPLING ema. 5 eareoranarge er EGE eu S20 uate courune AFT 3/4 uprus tatoo | CONNECT, | MANIF: lnm fmm FROM ” 3/4" GATE VALVE VA frou |= fioo [iso S/AEOMEWALVESS FROM 3" foo [iso r 2 7016 FEMALE PLUG i 3/4* THD PS. wpre tsi00 Pex Ho ¢ NOTE - bi TO BE VERIFIED ACCORDING TO SELECTED VALVE AND STEAM TRAP DIMENSIONS- a oy cuenr Lee INeE CULUMOIA Tee Acco SS 3 covmacr unr — pocuuenr pmounesave nev i teia 100) 1 RP 1300.04 11 0 11361 9.2.2 VERTICAL CONDENSATE RECOVERY MANIFOLD RED. NIPPLE a i 1/2" HALF COUPLING FROM 9 TO 18 CONNECTIONS DET. A. A | @ p RED, MbPLe ; Aa 8] 12 nave coven Q g) HAE courune AE Frou a 10-8 comecnons 3 ona + ae STS 3| @ \ CONNECT, frm fra ; Bae | = foohso s Fou ala 2 9 TO 16 a m5. a NOTES: © ah Z 3] 1-70 Be VERIMED AccoRDING TO SELECTED VALVE AND STEAM TRAP OMENSIONS 2~ FOR DETAIL SEE SHEET 3S2187008 Med 1106 SEV. 0 (c 5.000) 6/88 6 TPL. SES SA | poser NUEVA URC-CIB cue: ECOPETROL COLOMBIA conrener ur oocuvenr “‘TGnouneeave acy 1818 toot 1 RP 1300.04 no 371.145 Co 9.2.3 ATMOSPHERIC CONDENSATE RECOVERY MANIFOLD FROM 4 TO 16 CONNECTIONS @ Pigce sinte f 1/27-8END PIPE HALF COUPLING conpens. ane. [ripe |» |e CONNECT. a_|mm fmm FROW #tos | 2 | 4 |100hs0 FROW - | BROW | 2° bk 172"[100 [iso Notes: 1m TO BE VERIFIED ACCORDING TO SELECTED VALVE AND STEAM TRAP DIMENSIONS 2+ IN CASE OF ‘ne 3 CONDENSATE DRAINS ONLY, THEY SHALL NOT BE CONNECTED IN MANIFOLD, cee BUT ROUTED SEPARATELY TO GROUND AND/OR TO SEWER iF REQUIRED 3 WHEN CONDENSATE DRAINS ON UNPAVED AREAS ARE FORESEEN ANTIEROSION CEMENT PLATE 500 x 500 mm SHALL BE PROVIDED.WP RT fo ECOPETROL COLOMBIA Tee acca Cass aE conrmact UT obguuthr ‘irprownessve atv oF 1818 10011 1 RPM 1900.04 0 11381 141 1616007 sone) 67a 10 TYPICAL STEAM TRAP INSTALLATIONS 12) ARRANGEMENTS WITH CONDENSATE RECOVERY WTHOUT BY-PASS » va int MANIFOLD, 4 1. VALVE TO BE INSTALLED ONLY IN CASE OF MULTIPLE TRACERS FED BY SINGLE VALVED UNE FROM STEAM MANIFOLD.anste008 Mod 1808 REV. 0 (2. 8000) 6/08 GR aQe TIPIEL SA | proce NUEVA URC— Cig’! TPL . even ECOPETROL COLOMBIA cowrencr unt cocuuent eROGkeaNe ney OF sete 1001 1 RP i 190004 1 0 391%afe TIP ish SA | Proce NUEVA URC—Cit. TPL .. ie ECOPETROL COLOMBIA Tee arco cons Sati covmact ur obcuuENT | “wemOuRCSaNE REY 1818 1 00:1 1 RP ti 1300.04 10 1140. ©) ARRANGEMENTS MITHOUT CONDENSATE RECOVERY AND BY-PASS: f MY o Hi ) a | es ATMOSPHERIC WANIFOLD ‘er6te009 ATMOSPHERIC MANIFOLD No H 1. VALVE TO BE INSTALLED ONLY IN CASE OF MULTIPLE TRACERS FED BY SINGLE VALVED UNE FROM STEAM MANIFOLD,a1ete010 og. 1819 Rv. 9 (6. $600) 6/08 62 TPL, sag ee SA | erosce NUEVA URG-CiB: cuent ECOPETROL COLOMBIA | 1818} 001 1 1300.06 11 atl 1) ARRANGEMENTS WITHOUT CONDENSATE RECOVERY WITH BY-PASS. et ATMOSPHERIC “WANIFOLD [F\_sovosmene_ MANIFOLD.(EPL, niet sa SoA 11 TYPICAL INSTALLATION FOR MANIFOLDSanate026 os 18106 REV. 0 (6, 5000) «89 © ein ECOPETROL COLDIBI Teg iceman ass cs conmact UMT.-oOaMaT KRROUNMGSE | ney SE f 1018 toot RP 1900047". 0 4st ») INSTALLATION ON SLEEPER WAY ANO/OR PIPE RACK COMMON INSULATION (wien REQUIRED) KESELE i {hee WINTERIZING TEMPERATURE ( F) & ce ee je Rl so Sis [ett ann peepee ee so | | so | so) ¥ 1% g a | i Hi I | 5 a —_Feefticar [= Pamala as papa é i | my I : —) sf tale : | 1 | 14 ey 1 E 1 Z % I 4 18 a 3 20 na T ale 4 24 ie T Tae -y 30 T Ea & Lee 82 3 eit | Eade sol cex | S TABLE T(Contah 60 PSIG STEAM TRACING TRACING OBJECTIVE TEMPERATURE (°F) 10 10 I 10 TERING TEN ERATURE FH written permission or as provided in a signed agreement with UOP relating to such date, -s0_| 20 [+20 [+00 [co | 20 [+20 [+o | a0 | ao [uo [uw] E go _f60\| so | so [ss [ 80 [so [co | & |b} so | Bt s 1 4 ae ie spats |s |s |] pepe 32 | st] | 182 2 | 8 2 3 [3 | E | 5 2] se = z 1 = a] 2 | 2 ws elt = 3 [ss 5 1 = £3 t a = se | 8 | Bt =| = |e 32 [ws | se 33 ss [= és } Ba se fs [ie ee Pe 2 36 c a a Prone sn 0.0.TuoING -s2= TwO172"6.0. TUeING Hr FOUR 2" 0.0.TUBING se =5iK12" 0.0. TUBING & TONE 2/2" 0.8) TUBING 525 THREE 1/2" 0.0. TUBING. Selene" STANDARD SPECIFICATION 25 East Algonqsn Road « Das Planes, nis 600175017 Teloprone! 70s 313600 I-14-0 f STEAM i HEAT TRACING PAE gibt sOEs «26 D3 TABLET oH 175 psie STEAM TAACING © 5 | traced TRACING OBJECTIVE TEMPERATURE (°F) ete a 70 100 130 S| inches WINTERIZING TEMPERATURE CFI 2 so [ 20 [+20 [seo [oo [20 | 20 | x60 | ao | 20 [oe [oe [Dm ae a Ce BC es et Ee 5 [a [sett : Se sara pea La bs Paap te pa ae] z } fine | 3 .[ 8 | 23% i t 32 ES[ 2 I [Sal Bala. i a 2 el i [=a | Se) 70 3 [2 | | Beh? i 82 5 B23 [3 I 3 = 2 82 L L 2 83. 32 TABLE 2 (eon ay el VSPsiG STEAM TRACING 2 3)"tne TRACING OBJECTIVE TEMPENATURE (*F) BB sicos 160 190 220 250 | Bg | nets ANTERIZING TEMPERATURE CF) aI ee) 0 [as [om [oe [ao [me [20 | oo | wo | me ew zo [ve [vo wg e[ 3 [so [so 20 |e [so ets p ote [ols lalse fala Ss[™ i 31 32 si 2s Bella [os f-sei a a [sf fs 82 a I Eels “hi I Es[ TST 2 fii a 3 Ce] f5le a [32 so 2 fats >s || 5 | ae = Poorest aa [ose | 52) 12 3 Pea = 3 a ese a Es 3 i ee Sele 3 2 % Pe 1 Pes fe yas TI [1s So = = = E:| » isp Ee a cae | els [se [ss $5 S Ts $5 52 se m TWO 1/2" 0.0, TUBING. ‘S4= FOUR 1/2" 0.0, TUBING 5 o. wh BE Ste ene ten oo, TUNG $32 TRE Ra Nc pepe eees usp Bg tose Pistearpa re Ptcineas mice igi STANDARD. SPECIFICATION ee I-l4-0 STEAM HEAT TRACING PAGE 6 oF 6 TABLET 7 00 sic Steam TaAciNG rece TRACING OBJECTIVE TEMPERATURE (1 Sites 700 130 160 790 Inches WINTERIZING TEMPERATURE (Fy Spee [eo [co [0 [a0 Teo [00 [ae ae Toe “20 [20 [veo ee ee so] so | so 7% | | Sl ieser afer sat lost Wat] arf ta Bld Sotelo graf aTe | STE aT ST 2 20 | 82 82 82 i 0 | 82 82 82 83 82 6 33 TABLE 3 (Conta) 600 PSIG STEAM TRACING ay TRACING OBJECTIVE TEMPERATURE (‘F) 250 280 I " WINTERIZING TEMPERATURE Cry #0 | a [ze [see [x0 [m0 [ven [eo Pao] | +20 | +0 [0 | 20 | a0 | ven wo [80 | so" | so po 0] Jeg c| ea. wo= | po elmo so_|si | st [ so | so é [ae & t 82 si [st este stel ore[ | aye mat as emer Tat |e) ss Tae T = eae a E 33 I “| ss | 8 2 T 3 84 I [ i sa] | [osa a 3 | ss oe VE 3/87 0.0. FUBIN S2= TWO 1/2"0.0, TUBING S4= FOUR 1/2 0.0, TUBING $6 = SIX 1/2" 0.0, TUBING S]* THREE 1/2" 0.0, TUBING @ehveie ee ee vE 1/2" 0.0, TUBINGAPILSTANDARD 650 STORAGE TANK DATA SHEET omnes NAME OF PNT NOUN. CHAO 9 aprevon Greusmn ov ‘485 mE vapoN SPACE ‘Por Mmessune.. —— POUNDS/SUINRE Hitt 7 arpenone eIenAL FLOATING) ©) APPeNOXHuWTENNAN FLOATING owns sauAne Foor Pounos/sauans roor POUNDS squAnE fa0T ROOF HEROD esau? lsrortance Facron SE COET.HIENT “AREER —. mes oun 97" 0 YES WO ions oun ——__ vicves FEET aU —Bannvis mens wateAPI STANDARD 650 STORAGE TANK DATA SHEET SERALN sorrow STRUCTURAL No. oF Sweu.counsEs, {PLATE WlOMS AND THCRNESSES (NCLUDWG CORROSION AALOWANGE) i PLATE THICKNESS oer e Wee ES ‘Maun wnoTH AND THECKNESS OF BOTTOM ANMLLAR PLATES (38) IN NCHES InoH Pen FOOT 4 ove a NO TOP WNOGROERFORUSEAS WALKWAY? «YES (NO. 10, POOF vee: 2 suProrteo © seursueronreD 5 FLORTING SLOPE OR RADUS INCHES 11 poor PLATE sions ROHS 3 Po eur ont seu exterior? ove a n0 wwrenonr os a wo SURFACE PREPABATION orto wens? =a YES (NO wrenos? YES WO STRUCTURAL sreEL— ‘exrenion? ows 3 so INTERIOR? aves one sPecicaTION eS eee ee cee eae -APPUCATION SPECIFICATION _ 1 ncrzeronss roe, io RD SUPPLEMENTARY LUD PENETRANT OR ULTRASON 17. Leak TESTING! vorrow rE ocr earn Mee Ba seu 1 mu Test nEPosrs: eoure ows 940 on tavcsze: awerer a i 4API STANDARD 650 Ui tneset ep ee STORAGE TANK a DATA SHEET ne APPURTENANCES (TOBE COMPLETED BY MANUFACTURER ANDVOR PURCHASER) STARWAY ETWLE| 9 cRoUAA @ STRAGHT ANGLETOHORZOWTAL osha 2, wave ‘wre INCHES ret RANOFF SUM, stasoaRo bi 4 S04TED oCOR SHEET? oes 13 NO (APPEND A TANKS ONLY) 3 FUSH & ScArrOUDMITeH perenne INTERNAL IP sng une sucTONUNe EATIG COW SURFACE AREA, SQUARE FEET 7 ROOF RAN Hose vote, z ‘sPHON. 5. NO.aNOSIZE-OF SHELL aNHOLES | 2 No.ano sz oF ROOF mannoLEs 19. SHELL NOZ2LES (SEE FIGURES 34, 26, AND.7 AND TABLES 34,99, AND SOF ‘onierrarion | Hera FROM ara sa[ oom | wm [alelefole] mo vortou | service : "ROOF NOZZLES, NCLUOING VENTING CONNECTION (SEE FGURES 4 AND 9-18 AND TABLES 946 AND 9.17% ane sz rumcco | mmesceo | nenroncewert | weo cenren seawce 7: SKETCHES ANDO ABATE SHEETS MAY AFTACHEO TO COVER SPECIAL REOUIREMENTS,OPCO Ltda. www.copcoltd.com Engineering Soluione The Quantity and Nature of Steam Tracing in a Typical Plant Often, determining the amount of steam tracing that exists in an industrial complex requires some "guess work". Many plants do not have complete "as built" records of installed steam traps or steam tracing circuits and lengths. Frequently, individual circuits have been field routed without the benefit of drawings or other documentation. Even when a trap tagging and mapping program is used for inspection and maintenance purposes, the actual tracing circuit lengths may not be known. a ‘ common method of estimating the amount of steam tracing installed in a process plant is to start with an assessment of the total number of steam traps in service. In order to quantify the umber of steam tracing circuits in the plant, a multiplier is applied that represents the approximate percentage of installed traps that are typically used on steam tracing service Most trap manufacturers indicate that 50% to 80% of all traps used in the refining and chemical industries are installed on tracing circuits; generally, 60% is accepted as an average number.” * Trap populations can be very large and can amount to 20,000 or more in refinery and chemical complexes.‘ One manufacturer of temperature-actuated valves and steam traps estimates a typical tracing run length between the steam supply point and the trap station of = 23 to 48 meters.” Another manufacturer and turnkey installer of steam and electrical tracing systems estimates the average steam tracing circuit length to be between 15 to 21 meters or an average of 18 meters.” Using this conservative estimate for circuit lengths, the amount of steam tracing in a typical petrochemical plant could represent 5,000 x 0.60 x 18 or a total of 54,000 meters! Using the same formula, a refinery with 20,000 traps would have approximately 216,000 meters of steam tracing! {tis estimated that convection (bare) tracing makes up 80% or more of all the steam tracing in use.° Engineers involved in the design of steam tracing systems indicate that at least 50% of the bare tracing is installed for low ambient freeze protection sometimes referred to as, winterizing, 8 A typical petrochemical plant can be estimated to have 54,000 meters x 0,80 or 43,200 Meters of bare convection tracing. The amount of bare tracing used for winter freeze Protection is 43,200 meters x 0.50 or 21,600 meters. A typical refinery can be estimated to have 216,000 meters x 0.80 or 172,800 meters of bare convection tracina. The amount of bare tracina used for winter freeze protection is 172.800