Electronic Pressure Switch

EDS 3000

Operating Manual

Release 1.09

Status: 05.05.2004
Operating Manual EDS 3000 2

CONTENTS

1. Functions of the EDS 3000 3

2. Mounting 3
3. Operating keys of the EDS 3000 4
4. Digital display 4
5. Output function
5.1 Switching outputs 5
5.1.1 Switching point setting 5
5.1.2 Window function setting 5
5.2 Analogue output 6
5.3 Setting the switching points and hystereses 6
and/or switching values for the window function

5.4 Setting ranges for the switching outputs 7

6. Basic settings
6.1 Altering the basic settings 7
6.2 Summary of basic settings 8
7. Error messages 12
8. Wiring diagrams 13
9. Technical specifications
9.1 EDS 3000 with ceramic sensor cell 14
9.2 EDS 3000 with thin film DMS sensor cell 15
10. Ordering details
10.1 EDS 3000 with ceramic sensor cell 16
10.2 EDS 3000 with thin film DMS sensor cell 17

11. Accessories 18
12. Dimensions 19
Operating Manual EDS 3000 3

1. Functions of the EDS 3000

Depending on the model, the unit offers the following functions:

• Measuring value indication of the actual pressure in PSI, MPa, bar.

• Display of the maximum value or of a pre-set switching point.
• Switching of the switching outputs according to the pressure and the preset switching
parameters.
• Limitation of switching points
• Analogue output.
• Menu for basic settings (adapting the EDS 3000 to the particular application)
• Pin-function.

2. Mounting

The EDS 3000 can be mounted directly onto a hydraulic block via the pressure connection, or
indirectly using a hose or Minimess line (for torque values, see Point 10 – Technical
specifications). The unit can be turned through 340° around its longitudinal axis for optimum
alignment. The display and key-pad can also be turned through 270°.
The electrical connection must be carried out by a qualified electrician according to the relevant
regulations of the country concerned. (VDE 0100 in Germany). The pressure switch housing
must be earthed correctly at the same time. When fitting the switch into a hydraulic block it is
sufficient if the block is earthed via the hydraulic system. In the case of a Minimess hose-
mounting, the housing must be earthed separately (e.g. screened line).

Warning:
The EDS 3000 must be screwed in using a suitable spanner via the pressure connection.
If the EDS 3000 is not fitted correctly, e.g. if the housing is turned manually, the housing could
be damaged, or made completely inoperable, due to the swivel function of the EDS 3000.

Additional assembly notes which, from experience, reduce the effect of electromagnetic
interference:
• Make screened connections as short as possible.
• Use screened lines (e.g. LIYCY 4 x 0.5 mm²).
• The cable screening must be fitted by qualified personnel subject to the ambient conditions
and with the aim of suppressing interference.
• Direct proximity to connecting lines of user units or electrical or electronic units causing
interference must be avoided as far as possible.
Operating Manual EDS 3000 4

3. Operating keys of the EDS 3000

Disply of the
pressure unit

PSI MPa bar

4-digit
digital display

SP1 SP2

LED display for active

mode
switching point

Keys for setting the switching points,

switch-back points and additional
functions

4. Digital display

After switching on the supply voltage, the unit briefly displays “EdS” and then displays the actual
pressure (basic setting).

2s

In the basic settings, the display can be altered as follows:

• Display of the maximum value: “ToP”
This is the largest value measured in the system since the unit was switched on or was last
re-set.
• Display of the pre-set switching point: “S.P. 1”, “S.P. 2”
Depending on the model, switching point 1 or switching point 2 can be permanently
displayed.
• Display off: “oFF”
The display is switched off
Depending on the setting, “ToP”, “S.P. 1”, “S.P. 2” or “oFF” appears briefly in the display
following the switch-on message. The actual pressure can be displayed briefly by pressing
the or the key.
• In the setting "Display of the actual pressure", it is possible to display the maximum value by
pressing the or the key. This is displayed for 3 s.
The maximum value can be re-set in each display mode by briefly pressing the and the
keys simultaneously. This procedure is acknowledged by the message “rES“
in the display.

Notes:

• If the actual pressure exceeds the nominal pressure of the unit, it can no longer be displayed
and the display begins to flash.
• If the actual pressure is below 0.75 % of the nominal range, then 0 is displayed.
Operating Manual EDS 3000 5

5. Output function

5.1 Switching outputs

The EDS 3000 has 1 or 2 switching outputs. The following switching functions can be set up
under the basic settings:

5.1.1 Switching point setting (SP)

One switching point and one hysteresis can be set for each switching output. The respective
output switches when the pre-set switching point is reached and switches back when the
pressure falls below the switch-back point. The switch-back point is determined by the pre-set
hysteresis (switch-back point = switching point minus hysteresis).

Abbreviations: "S.P.1", "S.P.2 = switching point 1 or 2

"HYS.1“, "HYS.2" = hysteresis 1 or 2

5.1.2 Window function setting (WIN)

The window function enables a range to be monitored. For each switching output, an upper and
a lower switching value can be input which determine the range.
The respective output switches when the pressure enters this range. Upon leaving the range,
i.e. when the switch-back value has been reached, the output switches back. The lower switch-
back value is just below the lower switching value (lower switching value minus three times the
increment, see point 5.4). The upper switch-back value is just above the upper switching value
(upper switching value plus three times the increment, see point 5.4). The area between
switching value and switch-back value forms a safety zone which prevents unwanted switching
operations from occurring (e.g. triggered by pulsations from a pump).

Example for switching output 1 (normally open function):

P
Off
hi.1 + 3x increment Switch-back value
Safety Zone
hi.1 Switching value
On

On
Lo.1 Switching value
Safety Zone
Lo.1 - 3x increment Switch-back value
Off

On

Off

Abbreviations: "Hi 1", "Hi 2" = High level 1 or 2 = upper switching value 1 or 2
"Lo 1“, "Lo 2" = Low level 1 or 2 = lower switching value 1 or 2

Note: The window function only operates correctly (switching on and off), when all switching
values (including the safety zone) are greater than 0 bar and lower than the nominal
pressure range.
Operating Manual EDS 3000 6

5.2 Analogue output

Analogue output signal: 4 .. 20 mA or 0 .. 10 V

(can be set in the menu “basic settings“)

5.3 Setting the switching points, hystereses and/or switching values for the window
function
If the setting of the switch points and hystereses are complete or individualy blocked,
the message “Loc” appears in the display.
See chapter 6.1 BASIC SETTINGS to enable the switch points settings

• Press "mode" key

• "S.P.1" or "Hi.1" is displayed
• Keep pressing the "mode" key until the required parameter is displayed (for pre-set
switching point function: "S.P.1", "HYS.1", "S.P.2", "HYS.2" appears; for pre-set window
function (WIN) "Hi.1", "Lo.1", "Hi.2" or "Lo.2" is shown)
• After 2 seconds the actual setting flashes.
• Use the ◄ or the ► keys to alter the setting.
• Use the "mode" key to call up other parameters, if required, and alter the setting using the
◄ and the ► keys.
• If no keys are pressed for 3 seconds, the display changes back and the settings are saved.

bar bar bar bar bar

SP1 SP2 SP1 SP2 SP2

SP1
2s 3s
mode mode mode
display actual
* switching point 1 * *
Keep pressing "mode" key Setting the switching point
until required parameter is =Value decreases
displayed
=Value increases

Notes:

• If the setting of the switch points and hystereses are complete or individualy blocked,
the message “Loc” appears in the display.
See chapter 6.1 Altering the basic settings to enable the switch points settings
• If the ◄ or the ►key is held down during alteration, the value automatically advances.
• If a setting has been altered, "PROG" appears briefly in the display when the display is
switched over. The new setting is then saved in the unit.
 Operating Manual EDS 3000 7

5.4 Setting ranges for the switching outputs

Switching point or
Hysteresis or lower
Measuring range upper switching Increment
switching value
in bar value in bar
in bar *
in bar *
16 0.25 .. 16 0.1 .. 15.85 0.050
400 6 .. 400 2 .. 396 1.000
* All ranges given in the table are adjustable by the increments shown.

6. Basic settings

In order to adapt the unit to a particular application, the function of the EDS 3000 can be altered
via several basic settings. These are combined in a menu.

6.1 Altering the basic settings

Important Note: when the menu is activated no switching operations are carried out.

Note:
• If after about 25 seconds no keys have been pressed, the menu automatically closes down.
Any changes which may have been made will not be saved.

Altering the Basic Settings

bar

SP1 SP2

mode

To enter the BASIC Settings, switch on the power supply

and keep the MODE-button pressed until the message
MEnU appears on the display.

If the BASIC Settings is free, you immedialety enter

the BASIC Settings

If the BASIC Settings is blocked(PIN protection activated),

you first have to enter the correct PIN and confirm by pressing MODE

See chapter following 6.2 Summary of the Basic Settings

 Operating Manual EDS 3000 8

6.2 Summary of the basic settings

mode
BASIC SETTINGS
To enter the BASIC Settings, switch on
the power supply and keep the MODE-
button pressed until the message
locked Menu appears on the display.

If the BASIC Settings is free, you

immedialety enter the BASIC Settings

free If the BASIC Settings is blocked

(PIN protection activated),
Loop you first have to enter the correct PIN
and confirm by pressing MODE

mode
Switiching Mode “SP1“
Select if operating SP1 in switching
mode point/hysteresis function (SP)
or
to operate in window function (Win)

mode Switching Direction of “SP1“

Operate as N/O (Normaly Open) (on)
mode
or
N/C (Normaly Closed) (off)

Switch on delay “SP1“

mode

0.00 .. 99.99 sec

mode
Switch off delay “SP1“
0.00 .. 99.99 sec

mode
Limit “SP1“
Enter the limitation value for SP1 in
bar. It is not possible to change the
SP1 afterwards higher than this value!
Also, this has an influence on the
range of the hysteresis
Operating Manual EDS 3000 9

mode
Switiching Mode “SP2“

mode Select if operating SP2 in switching

point/hysteresis function (SP)
or
to operate in window function (Win)
mode

Switching Direction of “SP2“

mode

Operate as N/O (Normaly Open) (on)

or
N/C (Normaly Closed) (off)
mode

Switch on delay “SP2“

0.00 .. 99.99 sec

mode

Switch off delay “SP2“

0.00 .. 99.99 sec

mode
Limit “SP2“
Enter the limitation value for SP2 in
bar. It is not possible to change the
mode SP2 afterwards higher than this value!
Also, this has an influence on the
mode
range of the hysteresis

mode
Primary Display
Choose the value which should remain
mode
permanently in the display
AcT: actual pressure
mode ToP: pressure peak value
SP1: switch point 1
SP2: switch point 2
oFF: display dark

mode

Reset Time
When ToP is selected in the Primary
Settings select how long the value is
mode shown in the display
0 .. 300 sec

mode Display Filter

Slow: Display reacts slowly to
pressure changes
mode
Medi: Display reacts at standard rate
to pressure changes
Fast: Display reacts quickly to
pressure changes
Operating Manual EDS 3000 10

mode
Display Range
mode
Select the pressure unit to show in the
display;
mode bar, Psi or MPa

Analogue output
mode

Select the analogue output signal

MAMP: 4 .. 20 mA
mode Volt: 0 .. 10 V

Switch points enabling

mode

Enter the user level to enable the

mode switch point to change during
operation
0: Both switch points are disabled, no
mode
changes during operation possible
1: SP1 is free to change
mode 2: SP 2 is free to change
3: SP 1 and SP2 are free to change

mode
New PIN-Code

mode
If new PIN-Code is required, select
YES in the display.

mode
Old-PIN
Before changing the PIN it is
necessary to enter first the old (actual)
PIN-Code
mode

New PIN
Enter the new PIN-Code
mode

Confirm new PIN

Confirm new PIN-Code, by entering
the 2nd time the new PIN-Code.

The new PIN-Code will be saved.

As acknowledgment, the message
done appears on the display
Operating Manual EDS 3000 11

Version
Display of the current software version
(Only for reference)

mode
Protection of the BASIC
SETTINGS
mode YES: The BASIC Settings is only to
enter with PIN-Code
NO: No protection activated,
the BASIC Setting is free to
enter
mode

Confirm protection
Confirm the protection of the BASIC
Settings by entering the actual PIN-
Code
The BASIC Settings is now protected.
As acknowledgment, the message
done appears on the display

mode
Loop Close BASIC Settings
mode YES: The BASIC Settings will be
closed and changes will get
saved
NO: The BASIC Settings can still
be altered.
(Loop-function)

The changes in the BASIC Settings

are saved.
As acknowledgment, the message
Prog appears on the display

bar
The EDS 3000 returns to the standard
operation mode.
SP1 SP2

mode

If the basic settings have been altered, ProG appears briefly when quitting the basic settings
menu, and then the selected display value is shown in the primary display.
Operating Manual EDS 3000 12

7. Error messages

If an error is detected, then a corresponding error message appears which must be

acknowledged by pressing any key. Possible error messages are as follows:

E.01 The switching points and hystereses have been set in such a way that the resulting
switch-back point is no longer within the permissible setting range.

Example:
Switching point is set to 180 bar, the hysteresis to 200 bar.

Action: Correct the settings

E.10 A data error has been detected in the saved settings. Possible causes are strong
electromagnetic interference or a component fault.

Action: Check all the settings (programming enable, switching points, switch-back points and
basic settings) and correct these if necessary. If the errors occur frequently, please
contact Hydac Service.

E.12: An error has been detected in the stored calibration data. Possible causes are strong
electromagnetic interference or a component fault.

Action: Disconnect the unit and re-connect. If the error message is still displayed, the unit
must be returned to the manufacturer for re-calibration or repair.
Operating Manual EDS 3000 13

8. Wiring diagram

Model with 2 switching outputs

and 1 analogue output
5-pole plug, M12x1
Imax. 1.2 A
+ 4
1 SP 1
EDS 3X48-5 Imax. 1.2 A
18..35 V 5
SP 2
- 3 Analogue
2
Signal
RL
Operating Manual EDS 3000 14

9. Technical specifications

9.1 EDS 3000 with ceramic sensor cell

Input data:
Measuring ranges
Ceramic sensor relative pressure: 16 bar
Overload pressures: 48 bar
Burst pressure: 80 bar
Output data:
Accuracy (display, analogue output): ≤ ±0.5 % FS typ.
≤ 1 % FS max.
Repeatability: ≤ ±0.25 % FS max.
Temperature drift: ≤ ±0.25 % / 10 K zero point max.
≤ ±0.25 % / 10 K range max.
Analogue output: 0 .. 10 V; ohmic resistance: min. 1 KΩ
4 .. 20 mA; ohmic resistance: ≤ 500 Ω
PNP transistor switching outputs:
Switching current: max. 1.2 A
Switching cycles: > 100 million
Reaction time: < 10 ms
Ambient conditions:
Temperature range of medium: -25 .. + 80 °C
Ambient temperature range: -25 .. + 80 °C
Storage temperature range: -40 .. + 80 °C
Nominal temperature range: -10 .. + 70 °C
-mark: EN 61000-6-1, EN 61000-6-2,
EN 61000-6-3, EN 61000-6-4
Vibration resistance: approx. 10 g / 0..500 Hz (IEC 60068-2-6)
Shock resistance: approx. 50 g / 11ms (IEC 60068-2-
29)
Other data:
Supply voltage: 18.. 35 VDC (version with analogue output)
Current consumption: max. 35 mA (without switching output)
Protection class: IP 67
Swivel function: Longitudinal axis 340°
Display 270°
Hydraulic connection: AR 1/2 DIN 3852
Torque values: 25 .. 30 Nm
Parts in contact with medium: Ceramic, stainless steel, FPM seal
Display: 4-digit, 7-segment LED, red, Height 7 mm
Weight: approx. 120 g
Note: FS (Full Scale) = relative to the full measuring range
Operating Manual EDS 3000 15

9.2 EDS 3000 with thin film DMS sensor cell

Input data:
Measuring ranges: 400 bar
Overload pressures: 800 bar
Burst pressure: 2000 bar
Output data:
Accuracy (display, analogue output): ≤ ±0.5 % FS typ
≤ 1 % FS max.
Repeatability: ≤ ±0.25 % FS max.
Temperature drift: ≤ ±0.25 % / 10 K zero point max.
≤ ±0.25 % / 10 K range max.
Analogue output: 0 .. 10 V; ohmic resistance: min. 1 KΩ
4 .. 20 mA; ohmic resistance: ≤ 500 Ω
PNP transistor Switching outputs:
Switching current: Max. 1.2 A
Switching cycles: > 100 million
Reaction time: < 10 ms
Ambient conditions:
Temperature range of medium: -25 .. + 80 °C
Ambient temperature range: -25 .. + 80 °C
Storage temperature range: -40 .. + 80 °C
Nominal temperature range: -10 .. + 70 °C
-mark: EN 61000-6-1, EN 61000-6-2,
EN 61000-6-3, EN 61000-6-4
Vibration resistance: approx. 10 g / 0..500 Hz (IEC 60068-2-6)
Shock resistance: approx. 50 g / 11ms (IEC 60068-2-29)
Other data:
Supply voltage: 18.. 35 VDC (version with analogue output)
Current consumption: max. 35 mA (inactive switching output)
Protection class: IP 67
Swivel movement: Longitudinal axis 340°
Display 270°
Hydraulic connection: AR 1/2 DIN 3852
Torque value: 25 .. 30 Nm
Parts in contact with medium: thin film DMS Stainless steel, FPM seal
Display: 4-digit, 7-segment LED, red, Height 7 mm
Weight: approx. 120 g
Note: FS (Full Scale) = relative to the full measuring range
Operating Manual EDS 3000 16

10. Model codes (also order codes)

10.1 EDS 3000 with ceramic sensor cell

EDS 3 3 0 8 - 5 - 0016 - 017 - F 1

Model (Technology)
3 = ceramic relative

Type of connection, mechanical

0 = Customized

Type of connection, electrical

8 = 5-pole plug, M12x1
only availible for output model "5"
(connector not included)

Output
5 = 2 switching outputs and 1 analogue output
(only in conjunction with electrical connection type " 8 " )

pressure range in bar

Type 3 (ceramic relative)
0016; bar

modification number
017 = Customer Cannon AFROS
Mechanical connection AR 1/2 DIN 3852
Software Version 16.01

Seal material (in contact with medium)

F = FPM seal (e. g. for hydraulic oils)

connection material (in contact with medium)

1 = stainless steel
Operating Manual EDS 3000 17

10.2 EDS 3000 with thin film DMS sensor cell

EDS 3 4 0 8 - 5 - 0400 - 017

Model (Technology)
3 = thin film sensor cell

Type of connection, mechanical

0 = Customized

Type of connection, electrical

8 = 5-pole plug, M12x1
only availible for output model "5"
(connector not included)

Output
5 = 2 switching outputs and 1 analogue output
(only in conjunction with electrical connection type " 8 " )

pressure range in bar

Type 4 (thin film)
0400; bar

modification number
017 = Customer Cannon AFROS
Mechanical connection AR 1/2 DIN 3852
Software Version 16.01
Operating Manual EDS 3000 18

11. Accessories

11.1 Electrical connection

ZBE 08 (5 pole)
Connector M12x1, right-angled
Order no.: 6006786

ZBE 08-02 (5 pole) with 2m cable

Order no.: 6006792

ZBE 08-05 (5 pole) with 5m cable

Order no.: 6006791 Colour code::
Pin 1: brown
ZBE 08S-02 (5 pole) with 2m screened cable Pin 2: white
Order no.: 6019455 Pin 3: blue
Pin 4: black
ZBE 08S-05 (5 pole) with 5m screened cable Pin 5: grey
Order no.: 6019456

ZBE 08S-10 (5 pole) with 10m screened cable

Order no.: 6023102
Operating Manual EDS 3000 19

12. Dimensions

display adjustable 270°

adjustable 330°

copper sealing
FPM-/EPDM sealing

diameter

connector