Gate PC Solution
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1990
Answer Key
2. Solution
Gate-2018
1.
Solution
2.
Solution
3.
Gate-2017
1.
Solution
Gate-2016
1.
2.
Solution
Gate-2015
1. solution
Solution
2.
Solution
Gate-2013
1.
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Solution
Gate-2012
1.
Solution
Gate-2011
1.
2.
Solution
Gate-2010
1.
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Solution
2.
Solution
Gate-2009
1.
Solution
2.
Gate-2008
1.
Solution
2.
3.
Solution
Gate-2007
1.
Solution
2.
Gate-2006
1. Statement for Linked Answer Questions
Solvent C is used to extract solute B selectively from, 100 kg/hr feed mixture A+B in a
steady state continuous process shown below. The solubility of C in the raffinate and
the solubility of A in the extract are negligible. The extract is distilled to recover B in
the bottom product. The overhead product is recycled to the extractor. The loss of
solvent in the bottoms is compensated by make up solvent Sd. The total flow rate of
the solvent stream S going to the extractor is 50 kg/hr. The mass fractions (Xi’s) of
some selected streams are indicated in the figure below.
S = 50 Kg /h
R
Raf f inate
XRA= 1.0
Bottom Product
W
X WB = 0.8
a. Distillation bottoms flow rate W and solvent dosing rate Sd in kg/hr are
(A) W = 50, Sd = 50 (B) W = 100, Sd = 20
(C) W = 10, Sd = 50 (D) W = 50, Sd = 10
Solution
b. Feed rate E to the distillation column and overhead product rate T in kg/hr are
(A) E = 90, T = 40 (B) E = 80, T = 40
(A) E = 90, T = 50 (B) E = 45, T = 20
Solution
Gate-2005
1. A metal recovery unit (MRU) of intake capacity 5000 kg/hr treats a liquid product
from a plant and recovers 90% of the metal in the metal in the pure form. The
unrecovered metal and its associated liquid are sent to a disposal unit along with the
m4 w4 = 1 pure metal
m2 = 5000
kg/h
MRU
Liquid product
m1 =7500
kg/h
Bypass
m3 = 2500
kg/h
To disposal unit m6 ,w6
2. A feed stream (S1) at 100 kg/hr and containing only A mixes with recycle stream S5
before entering the reactor (see figure below), where the reaction A → B takes place. The
operation is at steady state. The stream S3 leaving the reactor is separated, without either
phase or composition change, into two streams S4 and S5. If the mass fraction of B in S4 is
0.95 and total flow rate of S5 is 10 kg/hr, then the ratio of flow rates of streams (S3/S5), and
the flow rate of A in S3 are, respectively.
S5
Gate-2004
1. A distillation column separates 10,000 kg/h of a benzene-toluene mixture
as shown in the figure below. In the figure, XF, XD, and XW represent the
weight fraction of benzene in the feed, distillate, and residue,
respectively.
8000 Kg/hr
L0 D
X D = 0.95
Feed, x F =0.5
10,000 Kg/hr
X W = 0.05
Solution
Solution
5. If the average specific heat of all the gases/vapour is 40 J/(mol k), the
maximum temperature rise of the exhaust gases in 0C would be
approximately equal to
(A) 1225 (B) 1335 (C) 1525 (D) 1735
Solution
Gate-2003
1. 6 g of carbon is burnt with an amount of air containing 18 g oxygen. The
product contain 16.5 g CO2 and 2.8 g CO besides other constituents. What is
the degree of conversion on the basis of disappearance of the limiting
reactant ?
a) 100% b) 95 % c) 75 % d) 20 % solution
Solution
Solution
4. A sample of natural gas containing 80% Methane (CH4 ) and the rest
Nitrogen (N2 ) is burnt with 20% excess air. With 80% of the combustibles
Solution
Gate-2002
1. Methane is mixed with stoichiometric proportion of oxygen and completely
combusted. The number of additional specifications required to determine
the product flow rate and composition is
A) 0 B) 1 C) 2 D) 3
Solution
2. Fresh orange juice contains 12% (by weight) solids and the rest water. 90%
of the fresh juice is sent to an evaporator to remove water and subsequently
mixed with the remaining 10% of fresh juice. The resultant product contains
40% solids. The kg of water removed from 1 kg fresh juice is
Solution
Solution
Gate-2001
1. For the case of a fuel gas undergoing combustion with air, if the air/fuel
ratio is increased, the adiabatic flame temperature will
A) increase B) decrease
Solution
Solution
H2 S4
S1 S2 S3
catalytic reactor Absorber &Distillation tower
C3H8 C3H6 S5
C3H8 C3H6
H2
S6
C2H2
Solution
Gate-2000
1. The molar composition of a gas is 10% H2, 10% O2, 30% CO2 and balance
H2O. If 50% H2O condenses, the final mole percent of H2 in the gas on a dry
basis will be
A) 10 %, B) 5 %, C) 18.18 %, D) 20 %,
Solution
Calculate the
A & B, Recycle
Reactor separator
Feed
Product
Pure A
A,B,C
A 2B +C
Solution
Gate-1999
1. It is proposed to produce acetaldehyde by oxidation of ethanol in gas
phase:C2H5OH (g) + ½ O2 (g)CH3CHO (g) + H2O (g). The ratio of air to ethanol
in the fresh feed (before it is mixed with recycle stream) is 10 to 1. The
conversion of ethanol on a single pass through the reactor is 25%. The
unreacted ethanol is completely separated from the reaction products and
recycled. What is the ratio of recycle stream to the fresh feed stream ? What
Solution
Solution
Gate-1998
1. Pure ethanol vapour is fed to a reactor packed with Alumina catalyst, at the
rate of 100k.mol/h. The reactor products comprise : Ethylene: 95 kmol/h,
water vapour : 97.5 kmol/h and diethylene either : 2.5 kmol/h. The reactions
occurring can be represented by :
C2H5OHC2 H4+ H2 O
2C2H5OHC2H5-O-C2H5 + H2O
Solution
Solution
Gate-1997
1. In the system as shown in Fig. each stream contains three components.
A) 3 B) 4
C) 6 D) 9
Fresh
Feed Pure B
Reactor
Separator
100 mol/hr A => B
P
Pure A
pure A
solution
R Kg/hr, Recycle
F (Kg/hr)
Mixture Reverse Osmosis
E kg/hr Brine waste
Sea Water 4% salt
B Kg/hr
1000 5% salt
Kg/hr
Desalinated Water
D kg/hr
0.05 % salt
4. A feed at 1298 K, consisting of flue gas (CO2, O2 and N2) and air, is passed through a
bed of pure carbon. The two reactions that occur both go to completion
The combustor is adiabatic and the product gases exit at 1298 K. Calculate the required
moles of CO2 per mol of O2 in the feed stream, so that the net heat generated is zero and
the bed temperature remains constant at 1298 K.
C 0.02
O2 0.03
CO 0.03
CO2 0.05
solution
Gate-1996
1. The reaction A + BC has been conducted in a reactor as shown
A, C
Reactor C
A&B
c. 3 d. 4
a. 1 b. 2
c. 3 d. 4
solution
2. A hydrocarbon is burnt with excess air. The Orsat analysis of the flue
gas shows 10.81 % CO2, 3.78 % O2 and 85.45 % N2. Calculate the
atomic ratio of C : H in the hydrocarbon and the % excess air.
solution
CH3OH HCHO + H2
The fresh feed to the process was 0.5 kg mol/ h O2 and an excess
methanol. All of the O2 reacts in the reactor. Formaldehyde and water are
removed from the product stream first, after which H2 is removed from
the recycled methanol. The recycle flow rate of methanol was 1 kg
mol/h. The ratio of methanol reacting by decomposition to that by
oxidation was 3. Draw the flow diagram and then calculate the per pass
conversion of methanol in the reactor and the fresh feed rate of methanol.
2. Assuming that CO2 obeys perfect gas low, calculate the density of CO2 (in
kg/m3, at and 2 atm & 536 K.)
(A) 1 (B) 2
(C) 3 (D) 4
Solution
3. Pure O2 is mixed with air to produce an enriched air containing 50 volume % of
O2. The ratio of moles of air to O2 used is –
Solution
4. Methanol is produced by the reaction of CO with H2 : CO +
2H2CH3OH. Only 15% of carbon monoxide entering the reactor is
converted to methanol. The methanol formed is condensed and recovered
completely. The unreacted CO and H2 are recycled back to the reactor. The
CO2 12.7%
O2 7.1%
N2 80.2%
Determine the percent excess air used in the combustion. The nitrogen
present in the flue gas is contributed by air only.
solution
6. Pure CO is mixed with 100% excess air and burnt. Only 80% of CO burns.
The reactants are at 1000C and the products are at 3000C. Calculate the
amount of heat added or removed per kg mole of CO fed to the reactor.
Data : Mean molal specific heats between 250C and T0C (given
below) in KJ/kg.mole.K are –
CO 20.22 30.61
CO2 -- 43.77
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O2 29.64 30.99
N2 29.17 29.66
7. Bituminous coal with a calorific value of 20000 kJ/kg is used for generating
steam in a boiler. How much coal has to be burnt to generate 1 MW of
energy. Efficiency of combustion is 0.75. How much air is needed if 50%
excess air is to be used. Assume that coal contains 67% carbon and 33% ash.
solution
Gate-1993
1. 1000 kg of a solution containing 50% by weight of a salt dissolved in it is
cooled. 400 kg of anhydrous salt is separated out. The solubility of the salt
at the lower temperature per 100 kg of water is,
I. 80
II. 50
III. 40
IV. 20 solution
2. Methane is completely burned with air. The maximum possible volume percen
of carbon dioxide (on dry basis) in the flue gases is,
II. 21.0
III. 44.0
3. Iron pyrites (FeS2 ) is burned with air in 100% excess of that required to
oxidize all iron to Fe2O3 and all sulphur to sulphur dioxide. Calculate the
composition of exit gases, if 80% of sulphur is oxidized to sulphur trioxide and
the rest to sulphur dioxide. All iron is oxidized to Fe2O3
solution
Gate-1992
1. It is a desired to make 100 kg of a solution containing 40% salt by mixing
solution A containing 25% salt and solution B containing 50% salt. The mass in
kg of solution A required is ________________
solution
2. 1.2 g atoms of carbon and 1.5 g moles of oxygen are reacted to give 1 g
mole of carbon dioxide. the limiting reactant is______________ the percent
excess reactant supplied is
solution
3. The concentration of SO2 in flue gases from a boiler was found to be 0.2 kg/
m3. at NTP determine the concentration of SO2 in part per million by volume at
NTP assume that the gases are perfect solution
Standard heat of reaction = -8.028 105 J/g mole of CH4 reacted, mean
mol at specific heat of gases between 25 and 1300 are in J/(g.mole
°K)
CO2 = 51.88
H2O = 40.45
O2 = 34.01
N2 = 32.21
solution
Gate-1991
1. A wet paper pulp contains 75% water after 100 kg of water is removed in a
dryer, it is found that the pulb is now containing 30% of water. the weight of
original pulp is solution
C2H10(g) = -2873.5
C2H4(g) = -1411.9
C2H6(g) = -1561.0
Solution
GATE- 1990
Heats of formation of CO2 (g) and H2O (l) are -380 kJ / mol and –280 kJ /
respectively.
3.For the reaction A B, the process flow diagram is shown in figure.1.The fresh feed of A
contains 0.5 % of inert by volume. 60% conversion per pass of A fed to the reactor is
obtained. The concentration of inert going into the reactor (after mixing with the recycle
stream) must be held at 2% by volume. All streams are ideal gases and the process is at
steady state. How many moles need to be recycled per mole of total feed to the
reactor at (1).
Feed
Reactor Separator
A,I B
A,I
solution
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Answer Key
Question No
1 2 3 4 5 6 7
90 -190 37.32 0.344
93 D A ___
94
95 D B A R=1700
300
49.93 191926.35 coal=0.066
Air= 0.771
96 1.1 –D
1.2 -B
C/H=0.33
%exc=19.97%
Feed rate= 4
Conversion=80%
97 A B 0.626 1.44
98 A B 160 kg/hr
99 RR=0.272 B C
00 D A – 8.65
B – 9.96
01 B C _______
02 C D B
03 B D D B
04 B B B A D
05 B C
06 a–D
b-A
07 a–D
b-C
a–C
b–B
08 C B B
09 B C
10 C D
11 A B
12 a–B
b-A
13 1 – 3.2 to 3.4
2 – 0.266
14 10 34.66
15 45.53
16 B D
17 200
19 C
20 26.3%
1)
At steady- state:
Overall material balance: Mass flow rate of feed stream = Mass flow rate of product stream
This percentage of L(70%) and M (30%) will remain the same in the stream just after the reactor and
in the recycle stream. ↑
2)
x
xx
N2 N2 , O2
Initial 21 % O2
Initial 1 % O2
Rate of mole of oxygen entering into the tank - rate of mole of oxygen exiting the tank = rate of
accumulation of oxygen in the tank
Let ‘ ’ is the mole % of oxygen at any time ‘t’ inside the tank. ↑
Therefore, the time required (in seconds) for oxygen content in the tank to decrease to 1% is 304.5
seconds.
1)
Consider the vertical column of gas shown in the figure. Assume the cross- sectional area of the column is S. At a
height Z above the base of the column let the pressure be p and density be row. Now apply force balance on the
small volume of gas of height dz and cross- sectional area S.
----------------- (i)
For an ideal gas density and pressure are related by the equation :
------------------ (ii)
M: Molecular weight
T: Absolute temperature
Here,
2)
Basis:
Stoichiometric numbers represent the quantity of any reactant that is theoretically required for complete conversion
of other reactants.
Moles of M converted on the basis of fresh feed = Moles of the reactant (M) in the fresh feed - Moles of the reactant (M)
in the output of the overall process
Solution G-2017
1)
Let the feed flow rate for a production of 100kg/s of the hydrated salt = F kg/s
Salt balance: ↑
------------------------- (iii)
Therefore, the feed flow rate required for a production rate of 100 kg/s of the hydrated salt is 200 kg/s.
Solution G-2016
1)
Overall mass-balance:
P = Q+R ↑
Ethanol- balance:
------------- (ii)
2)
Stoichiometrically means write down the balanced chemical equations for both the processes.
----------------------------------- (i)
----------- (ii)
In equation (i) 1 mole of cyclohexane produces 3 moles of , that is the maximum amount of hydrogen produced at
complete conversion of .
In equation (ii) 1 mole of cyclohexane produces 18 moles of , that is the maximum amount of hydrogen produced
at complete conversion of .
Maximum ratio of hydrogen produced in the proposed process to that in the existing process .
Therefore, maximum ratio of hydrogen produced in the proposed process to that in the existing process .
1)
First of all see the stoichiometry of reaction, Here the number of moles will not change at any conversion.
Mole of inerts entering into the process = mole of inerts exiting the process
This percentage of A(46%), inerts (4%), and C(50%) will remain the same in the stream just after the reactor and in the recycle
stream.
Amount of A converted inside the reactor = Amount of A entering into the reactor - Amount of A exiting through the reactor
Therefore, the percentage conversion of A in the reactor based on A entering the reactor at point is 45.53 %.
= 0.56
0.56
0.56 – 0.375
0.56
(0.56 – 0.1/2)