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Removing, Installing Cylinder Head: ENGINE 605, 606 in MODEL 724 ENGINE 606.961 in MODEL 140 ENGINE 604, 605 in MODEL 202

This document provides instructions for removing and installing a cylinder head on various engine models. The key steps include draining coolant, removing components like the intake manifold and charge air distribution pipe, detaching coolant hoses and vacuum lines from the cylinder head, unbolting the exhaust system, and removing the chain tensioner and guide rail from the cylinder head. Modification notes indicate that bolts for attaching the camshaft housing have been discontinued and it must now be bolted directly to the cylinder head during repairs.

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152 views9 pages

Removing, Installing Cylinder Head: ENGINE 605, 606 in MODEL 724 ENGINE 606.961 in MODEL 140 ENGINE 604, 605 in MODEL 202

This document provides instructions for removing and installing a cylinder head on various engine models. The key steps include draining coolant, removing components like the intake manifold and charge air distribution pipe, detaching coolant hoses and vacuum lines from the cylinder head, unbolting the exhaust system, and removing the chain tensioner and guide rail from the cylinder head. Modification notes indicate that bolts for attaching the camshaft housing have been discontinued and it must now be bolted directly to the cylinder head during repairs.

Uploaded by

keldi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

AROI .

30-P-5800HA 1

Removing, installing cylinder head 2.4.93


ENGINE 605, 606 in MODEL 724
ENGINE 606.961 in MODEL 140
ENGINE 604, 605 in MODEL 202
ENGINE 604, 605, 606.912/962 in MODEL 210
# P5 AROI 30-P-5800HA
# P5 AROI.30-P-5800HA
21-30-0242-09
41

42
43
44

POI ,30-0241-06
16

17
19

24

Contact surfaces of cylinder head


25 Cylinder head gasket
26 Dowel sleeves
POI.30-0287-06

AR0130-P-5800HA

Modification notes
Technical modification: Bolts for attaching camshaft step 13
housing discontinued.
The camshaft housing has to be bolted to the cylinder
head when performing repairs.
l . 10.96 Technical modification to cylinder head gasket Step 26
Soft material gasket is replaced by a metag gayer
gasket
Removing. installing
1 Disconnect ground cable of battery
2 Remove engine compartment trim panel
3 Drain coolant, pour in
Remove radiator Engine 606.962
5 Remove poly V-belt
6 Remove cylinder head cover
Remove intake manifold Engine 604, 605.910/912, 60
8.2 Remove resonance intake manifold Engine 606.912
9.3 Remove charge air distribution pipe Engine 605.960/962
Engine 606.961/962
10 Detach coolant hoses (12) at cylinder @ Inspect condition of
head hoses, replace if necessary
11.1 Detach vacuum lines (13) at cylinder except 606.961/962
head, mark if necessary
12 Unbolt exhaust system (6) at exhaust Exhaust manifold rema
manifold or turbocharger cylinder head
13 Remove chain tensioner (20)
14 Remove guide rail (33) in cylinder head Installation: install gu
the two mounting holes fo
pins face up (arrow) and t
the guide rail is facin
direction of travel.

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