Posco's EG Presentation
Posco's EG Presentation
Our
포스코의Electro-galvanized
전기아연도금강판은 steels are최신예
produced
설비와with 기술로
advanced processes
생산되며, 도금 and종류로는
equipment
Pure-Zn와
to ensureZn-Ni
consistent
합금도금이 quality.있습니다.
We offer Cr-free
인산염, two types of galvanizing
수지류, 도유처리coating, Pure-Zn
등 목적에 따라 and Zn-Ni alloy
시행되는 후처리로 and a인하여
variety 우수한
of post-treatments
내식성에 다양한 including phosphate-based coatings,
가공성,
Cr-free resin,
용접성, 도장성을 and anti-corrosion
나타냅니다. 자동차, oiling. Our electro-galvanized
가전기기, 건축 내장재, steel products소재
금속가구 display
등으로 excellent
각광받고 corrosion
있습니다.resistance as well as versatility
in machinability, weldability, and paintability, making them popular materials for automobile, home appliances, building interior, metal
furniture, and many other applications.
Contents
포항 & 광양제철소 04
제조공정 & 설비 06
생산제품 08
ELECTRO
GALVANIZED STEEL
용도 11
후처리제품 현황 12
후처리제품 품질특성 14
내지문 제품 15
자동차 연료탱크 강판 20
포스코 규격 21
제조가능 치수 23
Contents 치수 허용차 24
Pohang & Gwangyang Steelworks
제품 포장
Manufacturing Processes & Equipment
04
06
25
Manufactured Products
Main Uses
주문안내/유의사항 08
11
26
Types of Post-Treated Products 12
Characteristics of Post-Treated Products 14
Anti-Fingerprinted Steel Products 15
Steel Sheets for Automobile Fuel Tank 20
Specifications 21
Available Dimensions 23
Size Tolerances 24
Packaging & Marking 25
Ordering Information/Cautions on Use 26
Pohang & Gwangyang Steelworks
Main products _ Hot-rolled steel, Plate, Cold-rolled steel, Wire rod, Electrical steel,
Stainless steel, API steel, etc.
Crude steel production _ 16,852 million tons (as of 2021)
Gwangyang Steelworks
Gwangyang Steelworks is the world’s largest integrated steel mill which features
an optimal layout for processing carbon steel.
Products from Gwangyang works include automotive steel, high-strength hot rolled
steel, high-quality API steel, and thick plates among other products.
With the goal of specializing in the manufacturing of the world’s best automotive KOREA
steels, Gwangyang Steelworks focuses on enhancing its competitive edge. Seoul JAPAN
CHINA Pohang
Gwangyang
Main products _ Hot-rolled steel, Plate, Cold-rolled steel, Car steel, API steel, etc.
Crude steel production _ 21,412 million tons (as of 2021)
Manufacturing Process & Equipment
In order to deliver quality products, meeting customer’s requirements, POSCO is equipped iwth the latest fully-automated computer controlled
cutting edge facilities and technologies. These tools guarantee products of the highest precision and quality for our customers.
Anti-Fingerprinting Process
An organic, inorganic or organic-inorganic hybrid film is applied to the surface of sheet
steel in order to supplement its corrosion resistance and to enhance desirable properties
such as resistance to fingerprint marks and workability
Oven/Cooler
Entry Looper
06 Phosphating 07
Coater
Exit Looper
Inspection
Tension Reel
Input Process
Equipment at the entry point of the electrogalvanizing line consists of a Pay-off Reel, Shearing M/C, Weld-
ing M/C, Looper, and Tension Leveler. The pay-off reel transports stacked or cold-rolled steel materials to
the shearing machine which cuts and connects them in preparation for welding. Then comes the welding
machine, the looper and a tension leveler which controls the flatness of the untreated sheet steel.
Pre-Treatment Process
An electrolytic cleaning line consists of an electrolysis tank, an acid
bath and a rinse tank to remove contaminants and oxide films from the
surface of the steel before electroplating.
Status of Products Manufactured with Each Equipment of POSCO EGLs Characteristics of Electro-Galvanized Steel Sheets
Zn Electro-Galvanized Steel Sheets
Division Gwangyang Pohang
Workability
#1 EGL #2 EGL #1 EGL #2 EGL Since it has less coating weight and has no heat-affected zones during the manufacturing process compared with GI and GA, it
Year of Completion
(Streamlined) secures the material characteristics and workability at the same levels of those of the base metals, that is, cold-rolled (CR) sheets.
‘90.8(‘11.8) ‘97.8 ‘86.12(‘09.12) ‘09.1
08 09
Types of Galvanizing & Structures of Coated Films Comparison of Anti-Corrosion Levels of Non-Treated and Phosphate-Treated Zn-Galvanized Steel Sheets.
40 40
20 20
For post-treatment, various methods are offered such as no For post-treatment, various methods are offered such as
treatment, oiling, phosphating, anti-fingerprinting, black resin, oiling, phosphating, functional resin (for fuel tanks), etc.
0 24 48 72 96 144 192 0 24 48 72 96 144 192
etc. Electro-galvanized steels with these types of coatings are Electro-galvanized steel with these types of coating are used in
SST Time(Hr) SST Time(Hr)
popular in the home appliance industry. the automotive industry.
Manufacturing Products Main Uses
Zn/600g Zn/200g/CH Zn-Ni(40) Zn/200g/CH Zn-Ni 0/20 Pure Zn 0/20 Zn-Ni Plating
500
- Welding Property - Door Outer
Weight Loss(g/m2 )
- Fender
300
200
- Rear Floor
200
100
100
Post- Manufac-
Division Treatment Structure of Coated Layers Characteris- Main Usage turing
Old Cr6+, Cr3+/CrO3 & Resins, etc., were coated in Improved Now, some other chemicals having properties similar to Chromes are coated. Code tics Facility
Location
Method Method
order to improve the anti-corrosion and paint Ex. Organic-inorganic polymeric composites (containing some additives)
adhesion properties after Zn & Alloy plating. Zn Corrosion Color steel sheets
Pohang
(Two-Component Type) (One-Component Type) EG non- Steel Resistance, Home appliances/
XX &
treated steel Smooth Components of Gwangyang
surface Furniture
Resin Resin
Chrome Non-Chrome Resin
Phosphate Zn
Coating Layer Coating Layer Coating Layer PL For painting for
Phosphate- Steel Coating Pohang
resin-based
resin-based bottom-coating Zn Corrosion
* Cr 6+(Hexavalent Chrome): It has superior economic efficiency and anti-corrosion property, but is a pollutant fatally damaging a human body that is subject to AG/AL top-coating Resistance, For LCD,
some environmental regulations. (Anti-finger Anti- For copiers
Pure-Zn Steel
POSCO Electro Galvanized Steel
Post-Treatment
Division Full Name Quality Characteristics
Codes AC(Anti-Finger Resins for Zn
12 Conductivity) Anti-Fingerprinting Pohang
13
/ AW(Anti- Steel Conductivity For OA &
Non-Treated XX - - Gwangyang
Finger
Weldability)
Cr-free
PL Phosphate Light Paintability Black resin-treated bottom- Zn Corrosion
coating For exterior
BT Resistance,
Phosphate Black resin-treated steel Steel
Coating surfaces of home Pohang
BL appliances
PM Phosphate Metallic Paintability, Corrosion Resistance, Workability adhesion
Service Coating
Color
Characteristics of Post-treated Products Types and Quality Characteristics of Anti-Fingerprinted Steel Sheets Very Good Good △ Ordinary
AG
Oil-Coated
For the purpose of protecting the surface temporarily until the client uses the product, oil is coated on the surface, so it has a strong white
rust resistance. Since non-treated steel sheets are easily affected by white rust in general, small amount of oil is coated on the surface of AL
Anti-Finger
most of steel sheets. However, if a client wants to conduct a sophisticated painting work on the surface of such steel sheets, the surface
Printing
should be cleaned by skimming off all the oil.
Property
AC △
Phosphate-Coated
This coating method is applied to some steel sheets, which are used by clients in order for them to use them after painting without any pretreatments,
AW △
POSCO Electro Galvanized Steel
Anti-Fingerprinted Note) However, it can be differences in quality characteristics depending on the conditions used.
It is a surface treatment method to be done for the purpose of preventing any inferiority like pollution by fingerprints or stains left on
the surface of galvanized steel sheets while being dealt with or processed. Due to some organic-inorganic coating treatments, it has some
14 superior properties, such as high corrosion resistance, vivid surface color and high workability, etc. 15
■ Chemical Resistance
Assessment Assessment
Division Detailed Assessment Methods
Criteria* Tools
Resin Volume Analysis After some plated layers are resolved by
Resin Coating Weight(mg/m2) some hydrochloric acid - ICP, AA, XRF
■ Perspiration Resistance ■ Alkaline Oil Skimming
A Spectrum
Anti-Fingerprinting Property(∆E ) Color Differences before and after coating the white base line ∆ E ≤ 0.5 Color Sensor - Artificial Perspiration(ph : 4.5) - Solution: Concentration of Skim Off Solution: 5%
Color Differences before / after rubbing with acetone A Spectrum NaH 2PO4 12H 2O 8g+NaCl 8g+Acetic acid 5g - Treatment Conditions : 45℃ 5min Spray
Chemical Solvency (A special solution can be used by an order of a client, if necessary)
∆ E ≤ 2.0 Color Sensor
Resistance
(∆E) Concentration in cleaning solution 5%, 5minutes, 45°C, stirring), ∆ E ≤ 2.0 A Spectrum
Alkali Color difference before / after treatments Color Sensor
Blackness Resistance(∆E) RH 85%, 60℃, 110hrs whiteness before and after a passage of time ∆ L * ≤ 1.5 Hot Humidifier
■ Solvent Resistance*
■ Corrosion Resistance
■ Parts of Flat Sheet Metal ■ Parts of Processed Sheet Metal ■ Benzene ■ White Gasoline ■ Non-Washed Oil
•Test Solution: De-Ionized Water, Concentration of Solution : NaCl 5±0.5%, Specific Gravity of Solution : 1.0259~1.0329 (at 35℃)
•Test Methods Corrosion Resistance : Specimen Holder, Angle: 20°, Air Saturator Temperature: 47℃
*As a special analysis item, checking the color difference between the surfaces after conducting a salt spray test (SST) following a rubbing process with the relevant solvent
Anti-Fingerprinted Steel Sheets
18 ■ Weldability 19
Environmental restrictions on Pb compounds preclude the use of traditional Pb-Sn plating methods for automotive fuel tanks. Division Bend Test
Pure-Zn Zn-Ni
This eco-friendly Cr-free product was developed as a replacement of Pb, Pb-Sn Plating Product. Bend Angle Radius of Flexure
Class 1 EGSC ENSC
■ Structure of Galvanized Layers Class 2 EGSD ENSD
EGSP ENSP Completely Conatact
Zn-Ni (20~30g/m2) Structural Quality* EG37 EN37 180° 2.0 Times the Sheet Thickness
Note) *Marked Dimensions should be determined after an advance consultation with us.
20 21
■ Quality Characteristics
Thickness Tolerances
(Unit : mm)
➎
Thickness Tolerances ➍
Width ➋
over 630 over 1,000 over 1,250
Thickness less than 630 over 1,600 ➌
up to 1,000 up to 1,250 up to 1,600
➊
➏
over 0.25 below 0.40 ±0.04 ±0.04 ±0.04 - -
NO Name Meterial
Width Tolerance (of mill edges) Length Tolerance 1 PP VCI WRAP VINYL
(Unit : mm) (Unit : mm)
24 2 OUTER RING STEEL 25
Base Metal Sheets Base Metal Sheets
Cold Rolled Sheets Cold Rolled Sheets 3 CORNER WRAP ANTI-RUST BOARD
Width Length
4 OUTER PROTECT BOARD STEEL
+7 +10
less than 1,250 less than 2,000 5 HORIZONTAL BAND STEEL
0 0
6 CENTER BAND PET
10 over 2,000 +15
1 250 over
0 less than 4,000 0 7 VERTICAL BAND STEEL
(In case of using some cold-rolled base metal sheets) (In case of using some cold-rolled base metal sheets)
Ordering Information / Cautions on Use
When you place an order, please check the following matters according to the main uses of the products.
Product Name & Dimensions Please select the appropriate product name and dimensions depending on the main purposes of the relevant product
referring to this catalog.
Usage, Post-Treatment It is very important to designate some appropriate post-treatment methods depending on the quality emphasized and the
environments to use since we control the quality appropriately to each purpose of use.
Coating Weight Please select a coating weight appropriate according to the required corrosion resistance level, conditions to use and the
processing method. In case of highlighting its corrosion resistance property, please select post-treated plating method and in case
of emphasizing workability, select a foil plating method.
Oiling Please select either method of an oiling with anti-rust oil or no-oiling. Please select an oiling method in order to improve an interim
anti-rust property and reduce any fingerprinting contamination or damages while in use. Since some white rust can be formed on the
surface of a product without oiling, please handle them carefully while keeping in mind of the Cautions given below.
Dimensions The available dimensions to be manufactured are based on the standard thickness, width and length specified by the KS, JIS and ASTM
POSCO Electro Galvanized Steel
Electro-galvanized steel cannot deliver the robust quality and performance expected unless handled in the
proper manner. Please take care to heed the following guidelines during use.
Surface management Please be cautious not to damage or mar the surface during transit or manufacturing.
Contact Us
Processing Please take sufficient care of the processing environment. Refrain from processing steel at high temperature or in areas with high
concentrations of toxic or corrosive fumes. POSCO Headquarters
Storage Please store steel in a dry place. Do not store the steel where it may be exposed to moisture or where temperature changes are large. Global Quality & Service Management Office
Please avoid outdoor storage as this accelerates rust formation. 6261, Donghaean-ro, Nam-gu, Pohang-si,
Gyeongsangbuk-do, 38759 Republic of Korea
Inventory Period To the extent possible, please minimize the duration of storage of your stock.
TEL 82-54-220-0114
Headquarters
6261, Donghaean-ro, Nam-gu, Pohang-si,
Gyeongsangbuk-do, 38759 Republic of Korea
TEL 82-54-220-0114
FAX 82-54-220-6000
Seoul Office
POSCO Center, 440, Teheran-ro,
Gangnam-gu, Seoul, 06194 Republic of Korea
TEL 82-2-3457-0114
FAX 82-2-3457-6000
Pohang Works
6262, Donghaean-ro, Nam-gu, Pohang-si,
Gyeongsangbuk-do, 37877 Republic of Korea
TEL 82-54-220-0114
FAX 82-54-220-6000
Gwangyang Works
20-26, Pokposarang-gil, Gwangyang-si,
Jeollanam-do, 57807 Republic of Korea
TEL 82-61-790-0114
FAX 82-61-790-7000
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