CORAL BAY NICKEL CORPORATION [v2 Svo.izo2001" ve DATE: March 19,2002 SHEET1 OF 19 PREP’ ||. Kuboshima ae @ uGG CORPORATION cao hen LE 7 PROJECT SPECIFICATION App'o_|T. Kinase (ier OWNER DOG. NO.: BASIC ENGINEERING DESIGN DATA (BEDD) FOR APPROVAL Rio Tuba Nickel HPP PROJECT RIO TUBA, PHILIPPINES {No re-submission is required) at ICR: Commented as shown nt (Reason requed Fee ure ceo fury erfant] REV.| vate | pace DESCRIPTION ‘co_[ur ER 0 | mar.19,02 | at _ [For Approval ee see turd || war 2,02 | at N08 No. OOGUMENT NO Ss soJob Code Doc. No Rev Q-2481 © $-00-1222-001 1 Sheet No. 2 of 19 10. ML 12, 1B. INDEX OBJECTIVE SCOPE PROJECT DESCRIPTION APPLICABLE CODES, STANDARDS, GOVERNMENT ACTS ETC..... NUMBERING SYSTEM. CLIMATIC DATA UTILITIES ANTI-POLLUTION MEASURES ..... CIVIL ENGINEERING .. INSTRUMENTATION... INSULATION. FIRE PROOFING... PAINTING. PAGE 4 Is 16 7 18,Job Code Doc. No Rev 0-2481 © $-00-1222-001 aL Sheet No. 3 of 19 31 32 33 34 35 36 OBJECTIVE ‘The purpose of this project specification is to define the technical information requirements at the commencement of the project. SCOPE ‘The Basic Engineering Design Data (BEDD) shall serve as an initial engineering and design basis to all disciplines concerning government, client, and JGC technical requirements for the project. PROJECT DESCRIPTION JGC JOB No. 0-2481-20 Client Coral Bay Nickel Corporation Project Name Rio Tuba Nickel HPP PROJECT Plant Location RIO TUBA in PALAWAN ISLAND , PHILIPPINES Raw Material onite, Low Grade Soft Ore (LGSO) and High Iron Ore (HFO) Products Nickel : 10,000 dry-tly Cobalt : 749 dry-t/y By Products : over 2mm LGSO+HFO Plant Site () MS Site (2) Tailing Dam (3) Intake Dam / Intake Water Buffer Pond (4) Pier Site (5) Cause Way / DolphinJob Code Doc. No Rev, 0-2481 —$-00-1222-001 Sheet No. 4 of 19 3.7 The System of measurements shall be Metric System except as stated below:- Temperature . °c Pressure .. Pa, KPa, MPa Vac um nnn MPa(abs), KPa(abs) Mass Flow .. Kg /hr, Towhe Volume FIOW nem Niv’/he or m'/he Enthalpy nnn Kifkg Specific heat capacity Kulkg °C Heat Transfer coefficient Wim? °C Thermal conductivity Wim °C Heat Duty KW Kw P Dimensions .. mm orm Line, valve and nozzle sizes inch or mm (nominal) Noise Measurement ~ aB(A) Note) Alll pressure quoted are absolute, unless otherwise noted as G(gauge).Job Code Doc. No. Rev. 0-2481 — $-00-1222-001 1. Sheet No. 5 of 19 4. ‘APPLICABLE CODES, STANDARDS, GOVERNMENT ACTS, AND LOCAL AUTHORITY REGULATIONS 4.1 SMM Standards shall be used, if requested, JGC Standards (JGS) shall be a design basis. Vendor standards are generally acceptable. 4.2 Design and construction shall conform to the following basic codes and/or regulations. The codes and standards listed are only acceptable against particular services/duties. The use of a particular standard shall be in accordance with the application as detailed in the appropriate JGS. ‘The following code and standard should be applied the latest edition as of February 2002, except for specified bellow. Pressure Vessels ASME / JIS/DIN / BS / NSCP Boilers ASME /JIS Buildings NBCP/UBC / ACI/ ASCE / NSCP HVAC ASHRAE / SMACNA - Structural NSCP/AISC / ACVASTM / ASEP. Electrical NECVIEC / JEC/NEMA / IEEE / PEC Instrument ISA/ANSI/ ASTM / API /JIS/ISO / IEC / NEC Sanitary NBC. Aircraft Warning CAA/NBC Safety NEPA/BS/ API/IP/ OSHA ‘Water Pollution DENR ADMINISTRATION ORDERS Air Pollution NATIONAL POLLUTION CONTROL COMMISSION IRR(implementing Rules & Regulation for RA874: 1 Clean Air Act of 1999 Noise “Later” Fire Protection, NEPA Piping ANSI/ ASME and API/ ASTM / IP / NFPA /JIS. Concrete NSCP/ACI/ ASTM. - Roads by Owner Materials ASTM/JIS | ASME ‘Mechanical Equipment __ASME / ANSI/BS / API/ OCIME / JIS / DIN / ISO Welding ASME /JIS Heat Exchangers ASME / TEMA / JIS. ‘Tanks API.650 (10" Edition Addendum 1) Tailing Dam. MIJob Code Doc. No. Rev. 0-2481 © $-00-1222-001 Sheet No. 6 of 19 5. Numbering System. SL Equipment [[eode Equipment [cose Equipment TAC [Autoclave NG _ [Nitrogen Generator "AG _[Agitator PD__[Pond BC _[Belt Conveyor ‘SU_|Sump, Pond BE [Bucket Elevator PU__|Pump BF _ [Bag Filter RV_|Rotary Valve BL_[Boiler ‘SA_|Sampler BN [Bin SC_|Serew Conveyor BU [Building 'SN_ Screen BW_ [Blower 'SS__|Stock Space CN_[Crane Hoist ST_|Stack CP [Compressor 'SR__|Serubber, Stipper CR_ [Crusher TH _[Thickener CY _ [Cyclone TK__[Tank, Basin DR_[Drier TU_[Turbine DM _|Dam, Intake Box CT_|Cooling Tower EP __ [Electrostatic Precipitator | VB _|Vacuum Blower FD__|Feeder VE _|Vessel FN_|Fan VP _|Vendor Package FT |Fitter, Swainer [ws ]Weighting Scale GE [Generator SE _|Safety Equipment (Shower) HX __[Heat exchanger, Heater XX_|Others HP _ [Hopper LS__|Unloading Station ML_|Mill MX_ [Mixer I Suffix symbols : Alphabetical 5.2 Line Number Example: 2B — AHP ~ 123 - 1U4 (H50) Size-Fluid-Line Number-Piping Class (Insulation) 53 Instruments Example: O1—FIC- 123 Unit ~ Instrument Type ~ Serial Number 5.4 Electrical Equipments ‘Same Number as EquipmentJob Code Doc. No. Rev. 0-2481 © $-00-1222-001 1. Sheet No. 7 of 19 61 62 63 64 65 66 67 CLIMATIC DATA Wind (Wind directions Majority of year: from NE Rest of year: from SW (2) Applicable Code: NSCP- (3) Wind Lpard>— Zone: O Held Basic Wind Speed: 41.7 m/sec at a height of 10m ‘Wind stagnation pressure: qs=102 kg/m2 at a height of 10m = Importance factor: I=1.0 } Exposure: C Gust Factor Coefficient (Ce) based on Regulation’s table Pressure Coefficients (Cq) based on Regulation’s table Wind Load: P=Ce x Cq x qs x I eee Air Temperature Ambient Temperature Maximum daily mean : 358 °C Minimum daily mean : 195 °C Design dry bulb and humidity for Cooling tower design 45 °C 100% Design dry bulb and humidity for HVAC design (ASHRAE) 34. °C_-80.% Relative Humidity Maximum daily mean : 100 % Minimum daily mean : 30 % For design 85% Rainfall Maximum annual 2430 mm Rain fall intensity MAX.833 mm, Maximum Intensity 230 mm Wet season monthly mean 196 mm Dry season monthly mean 56 mm Barometric Pressure Average 1,013.3 mbar ‘Thunderstorm and Lightning ‘Thunderstorm mean monthly frequency 3~8 days (April - November) Lightning mean monthly frequency ‘5~ 12 days (April — November) Lightning mean monthly frequency 0~2 days (December ~ March) Seismic Design Data Applicable Standard NSCP Seismic Zone Factor :Z = 0.2 Cipporane Fastor t= 10 | 10 3 hd Site Coefficient : Medium stiff clay, $ Factor: S=1.5Job Code Doc No. Rev 0-2481 © $-00-1222-001 1 Sheet No. 8 of 19 68 Sea Water Level Lowest Low Water Level (LLWL) = EL- 0.196 m Low Water Level (LWL) = EL +0.000 m High Water Level (HWL} EL +1.498m Highest High Water Level (HHWL) = EL + 1.785 m 69 Flood Data Site drainage design for water shall cover the drainage requirements of firewater quantities plus effluents or the defined rainfall water plus effluents, whichever is greater.Job Code Doc. No. Rev. 0-2481 © $-00-1222-001 1 Sheet No. 9 of 19 712 12 UTILITIES Steam At Boiler Plant Boiler: Coal fired water tube boiler PRESSURE (MPa.G) TEMPERATURE (°C) | AVAILAB LE SERVICE | NORMA] MAX | MIN || NORMAL | DESIGN | tone L Med. Pressure | 4.9 ‘Superheated Tater In Process Area at equipment PRESSURE (MPa.G) TEMPERATURE | AVAILAB co LE SERVICE [NORMA] MAX | MIN [DESIGN|NORMAL] DESIGN| — Ton/ir L Med. Pressure | 4.7 264 later Low Pressure | _0.7 164 later Condensate PRESSURE (MPa.G) [TEMPERATURE RETURN Co) SERVICE [NORMA]MAX] MIN ]DESIGN|NORMAL]DESIGN | — Ton/br L Turbine tater later Condensate Med & Low on 0 Press.Job Code Doc. No. Rev 0-2481 —-$-00-1222-0 1 Sheet No. 10 of 19 73 Water Main water source: from West Ibelnan River ‘Auxiliary water source: from Intake Water Buffer Pond Limitation of water use: None 73.1 Design Conditions SERVICE, DESCRIPTION RAW |COOLIN |FIRE __ |FILTERE|DEMINER |BOILER |POTABL WATE |G WATER |D ALIZED |FEED |E R TOWER WATER |WEATER |WATER |WATER WATER [Source River [Sand [Sand sand [Filtered |Demine. | Well Water [Basin Basin |Basin |Water | Water | Water Water |Water | Water Retum - - - : - - ‘Supply Press., MPaG | Atm Return Press. MPag | - 15 [Design Press, MPaG [Supply Temp. °C 34 Retum Temp. °C max. 44 Design Temp. °C Availability, m/d |Conductivity, Micro- |Sfem 2, mg/l ‘Sand Basin Water: for process water and cooling water Filtered Water: for HPAL Agitator flash water Demine. Water: for HPAL Agitator seal waster, MS Tank feed and H2S feedJob Code Dec. No. Rev. 0-2481 © S-00-1222-001 1 Sheet No. 11 of 19 733 Raw Water Analysis Mg" 23 mg/l Catt 0.14 mg/l 2.8 mg/l 107 mg/l 2.1 mg/l 0.6 mg/l Kt < 0.1 mg/l co3* < i mg/l Nos" 15 mg/l Si 13 mg/l F < 0.1 mpl Mn < 0.1 mglt Fe <0.1 mpl ‘Suspended Solids 5 mg/l TDS 110 mg/l Temperature 25°C pH 82 SG. 1 7.4 Compressed Air PLANT AIR | INSTRUMENT AIR Compressors drivers Oil Free Oil Free ‘System pressure - MPa.G 0.69 0.69 ‘System design pressure ~ MPa.G 09 09 System design temperature - °C 40 40 Design supply - Nm'/he 180 220 Dew Point -°C NA. -4°Cat 0.9 MPa 75 Nitrogen Gas Normal N2 High Purity N2 System pressure ~ MPaG 0.93 06 Purit 99 % 99.99 % Design supply - Nm3/h 330 100 Dew Point -°C -60°Cat ATM _| NA.Job Code Dec. No Rev 0-2481 © S-00-1222-001 1 Sheet No. 12 of 19 76 Fuel 76.1 Diesel Oil Type of Fuel... Diesel Oil Heating Value: HHV.... BTUNb 19,880 LUV... BTU/b 18,480 Density at 15 °C, g/L. . 0.8339 API Gravity at 15.6 °C 38.1 Color, ASTM <15 Flash point, PM. Sc 62 Viscosity at 40_°Coronnnn cSt 32 Pour point nm = cs ° Cloud point... cc) +6 Sulfur Content in mass. % 0s Sediment & water in volume % Trace Calculated Cetane Index 55 Copper Corrosion, 3 hrs, @ 100 °C la CCR on 10% Bottams in mass % 0.05 Distillation, 50% Recovery °c 270 90% Recovery °c. 350 ‘Ash in mass % 0.001 16.2 Coal (1) Sub-Bituminous Coal : Adado/Pasir, South Kalimantan CV=5,900kcal/kg, TM(ARB) : 24.5% LM: 16.5%, Ash: 1.0%, V.M:41.5 %, Total Sulfur: 0.10%, H.G1:48, AF.T: 1,200°T (2) Sub-Bituminous Coal : Kideco, East Kalimantan CV=5,000kcal/kg, TM(ARB) : 25.0% IM: 17.0%, Ash:25%, V.M:41.0%, Total Sulfur: 0.15%, H.GI:48, ART: 1,140 °CJob Code Doc. No Rev 0-2481 — S-00-1222-001 1 Sheet No. 13 of 19 77 Electrical 7.1.1 System characteristics Supply Characteristic: 4,160 Volts 3 Ph. 60 Hz Total Capacity: later kW 7.12 Power Sources Steam Turbine Generator Emergency Diesel Engine Generator Diesel Engine Power Generator- Piet RTN Existing Diesel Engine Generator 1.73 Utilisation Voltages SERVICE POWER RANGE KW. VOLTAGE | __PHASE Hz Motors From0_Up to 250 460 3 60. 250 kW and over 4160 3 60. Inverter Motors All 460 3 60 Instruments 110 1 60 Lighting. 220 1 60 Note) 220 volts and 3 phase may also be used for the motor of small power in buildings, if necessary.Job Code Doc. No. Rev. 0-2481 © $-00-1222-001 Sheet No. 14 of 19 81 82 82 ANTI-POLLUTION MEASURES: Waste Gas (1) Coal Fired Boiler ‘SOx: <700 mg/m3 as $O2 Clean Air Act of 1999 NOx: <1,000 mg/m3 as NO2 Clean Air Act of 1999 Particulates: <200mg/Nm3_ Clean Air Act of 1999 CO: <500mg/Nm3 as CO Clean Air Act of 1999 (2) Diesel Generator SOx: <700 mg/m3 as SO2 Clean Air Act of 1999 NOx: <2,000 mg/m3 asNO2 Clean Air Act of 1999 Particulates: <200mg/Nm3 Clean Air Act of 1999 CO: <500mg/Nm3 as CO Clean Air Act of 1999 (3) H2S: <7mg/Nm3 as H2S Clean Air Act of 1999 Waste Water Oily: Sump Pit Chemical: Sump Pit Sanitary: Septic Tank Noise Limitation Noise shall be covered less than 85 dB(A) at Im distance besides of the equipment.Job Code Doc. No Rev. 0-2481 © -$-00-1222-001 1. Sheet No. 15 of 19 9. CIVIL ENGINEERING 9.1 Site Condition West area of the existing mining area of RTNMC in Barangay Rio Tuba Refer to location map, DWG No.LA-90-001 Rev. 3 9.2 Soil Exploration Data 9.2.1 Soil Condition Refer to Soil Investigation Report 9.2.2 Unit Elevation (1) MS Site Elevation (above sea level) : EL +28 m (2) Pier Site Elevation (above sea level) : laterJob Code Doc. No Rev. 0-2481 © S-00-1222-001 Sheet No. 16 of 19 10. INSTRUMENTATION 10.1 The main control system shall be a microprocessor-based distributed control system (DCS) that is provided with graphic display, recording, alarming, reporting & logging functions. Programmable Logic Controller can be used for ON-OFF control & indications but it has to be integrated as a part of DCS (linked via data highway). 10.2 ESD system shall be separated from the normal control devices and it shall be connected to a information display via data highway. 10.3 Field instruments shall be suitable for the operating & climatic conditions and shall be considered for ease operation, maximum simplicity and reliability. Weatherproof shall be IP54 as minimum. 10.4 Instrumentation signal in used shall be as follows: Electric Signal : 4-20 mA / DC24V Pneumatic Signal : 20-100 KPa (0.2 -1.0 kg/em2G) 10.5 Control valve shall be sized and selected considering with operation & design conditions and also with the operability especially for the turn down ratio. Basically, type/size and materials of the control valves are in accordance with the following philosophy: 10.5.1 Type (1) Valves for the fluid with the high content of the slurry - Throttling Equal or smaller than 80A: eccentric plug valve Equal or larger than 100A: butterfly valve - Open and Close Equal or smaller than 80A: eccentric plug valve Equal or larger than 100A: butterfly valve (2)Valves for the fluid with the low content of the slurry /without slurry - Throttling Globe valve or butterfly valve = Open and Close Equal or smaller than 1S0A: ball valve Equal or larger than 200A: butterfly 10.5.2. Material ‘+ Valves for the fluid with the high content of the slurry Rubber lining or ceramic coating * Valves for the fluid with the low content of the slurry /without slurry Metal, depending on the corrosion conditionII ul 13 14 Job Code Doc. No. Rev. 0-2481 © S-00-1222-001 1 Sheet No. 17 of 19 INSULATION Piping and equipment requiring heat conservation shall be insulated. Piping and equipment hotter than 70°C and so located that operators can contact it in normal ‘operation shall be provided personnel protection. Materials (1) Hot Insulation: Mineral wool or Calcium silicate (2) Cold Insulation: Polystyrene or Urethane (3) Cover plate: Color coated stee! plate Thickness Calculation Basis laterJob Code Doc. No. Rev. 0-2481 © §-00-1222-001 1 Sheet No. 18 of 19 12, FIREPROOFING 12.1 The fire resistant rating shall be based on 2 hours fire. 12.2 The fireproofing will be applied only for PHS PLANT, unless otherwise specified by local regulations. 124 Materials (1) Skirts and legs of vertical vessels Mortar coating (2) Steel steucture and pipe rack Mortar coating or bords13.1 13.2 133 Job Code Doc. No Rev. 0-2481 — $-00-1222-001 1 Sheet No. 19 of 19 PAINTING Extent of surfaces to be painted All surface of equipment, structure, piping and tanks shall be painted except for lining surfaces, non- ferrous metal surfaces, galvanized surfaces, aluminized steel surfaces, stainless steel surfaces and embedded steel surfaces touched with concrete. Internal surfaces of equipment and piping and finished machine parts shall not be painted. Color Condition later Painting Requirements later