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Procedure For Crankshafts That Will Not Rotate After Installation During A Rebuild (1000, 1202)

This document provides procedure information for crankshafts that will not rotate after installation during a rebuild for various machine models including articulated trucks, agricultural tractors, excavators, motor graders, and track-type tractors. The document lists many machine models and serial number ranges that the procedure applies to.

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0% found this document useful (0 votes)
125 views10 pages

Procedure For Crankshafts That Will Not Rotate After Installation During A Rebuild (1000, 1202)

This document provides procedure information for crankshafts that will not rotate after installation during a rebuild for various machine models including articulated trucks, agricultural tractors, excavators, motor graders, and track-type tractors. The document lists many machine models and serial number ranges that the procedure applies to.

Uploaded by

TASHKEEL
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

D25D, D30D, D350D ARTICULATED TRUCK 1HK00001-00673 (MACHINE) POWE...

Page 1 of 10

Shutdown SIS

Previous Screen

Product:  ARTICULATED TRUCK 
Model:  D25D ARTICULATED TRUCK 1HK 
Configuration: D25D, D30D, D350D ARTICULATED TRUCK 1HK00001-00673 (MACHINE) POWERED BY 3306 ENGINE 

Service Magazine
2008/09/08
Media Number -SEPD0957-00 Publication Date -08/09/2008 Date Updated -08/09/2008

i03175840

Procedure for Crankshafts that will not Rotate after


Installation during a Rebuild {1000, 1202}
SMCS - 1000-520; 1202

Agricultural Tractor:

65B (S/N: 7YC1-UP)

65D (S/N: 2ZJ1-UP)

70C (S/N: 2YL1-UP)

DV87 (S/N: 9AM1-UP)

MT735 (S/N: AKN1-UP)

MT855 (S/N: BCC1-UP)

MT865 (S/N: BDS1-UP)

MTC855 (S/N: 8181-UP)

MTC865 (S/N: 8191-UP)

Articulated Truck:

735 (S/N: AWR1-UP)

740 (S/N: AXM1-UP)

740 EJECTOR (S/N: AZZ1-UP)

D250B (S/N: 5WD1-UP)

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D250ESeries II (S/N: 4PS1-UP)

D250E (S/N: 5TN1-UP)

D25C (S/N: 9YC1-UP)

D25D (S/N: 1HK1-UP)

D300B (S/N: 4SD1-UP)

D300D (S/N: 5MG1-UP)

D300ESeries II (S/N: 5KS1-UP)

D300E (S/N: 7FN1-UP)

D30C (S/N: 7ZC1-UP)

D30D (S/N: 3AJ1-UP)

D35-HP (S/N: 3FD1-UP)

D350C (S/N: 8XC1-UP)

D350D (S/N: 9RF1-UP)

D350ESeries II (S/N: 2XW1-UP)

D350E (S/N: 9LR1-UP)

D35C (S/N: 2GD1-UP)

D400 (S/N: 1MD1-UP)

D400D (S/N: 8TF1-UP)

D400ESeries II (S/N: APF1-UP; 8PS1-UP)

D400E (S/N: 2YR1-UP)

D40D (S/N: 2JJ1-UP)

Cold Planer:

PM-465 (S/N: 5ZS1-UP)

Landfill Compactor:

816 (S/N: 57U1-UP)

816B (S/N: 15Z1-UP)

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816F (S/N: 5FN1-UP)

826C (S/N: 87X1-UP)

826GSeries II (S/N: AYH1-UP)

826G (S/N: 7LN1-UP)

Soil Compactor:

815 (S/N: 91P1-UP)

815B (S/N: 17Z1-UP)

815F (S/N: 1GN1-UP; 2BS1-UP)

825C (S/N: 86X1-UP)

825GSeries II (S/N: AXB1-UP)

825G (S/N: 6RN1-UP)

Excavator:

235 (S/N: 32K1-UP; 62X1-UP; 81X1-UP)

235B (S/N: 7WC1-UP; 9PC1-UP; 1FD1-UP; 4ED1-UP)

235C (S/N: 5AF1-UP; 2PG1-UP; 3WG1-UP; 4DG1-UP)

235D (S/N: 8KJ1-UP; 8TJ1-UP)

245 (S/N: 95V1-UP; 82X1-UP)

245B (S/N: 6MF1-UP; 1SJ1-UP)

245D (S/N: 7ZJ1-UP; 4LK1-UP)

330 (S/N: 9NG1-UP; 6WJ1-UP; 9PJ1-UP; 9WJ1-UP; 6SK1-UP; 6ZK1-UP; 8CK1-UP; 8FK1-
UP; 2EL1-UP; 8RL1-UP; 2ZM1-UP; 5YM1-UP)

330B (S/N: 9HN1-UP; 2RR1-UP; 5LR1-UP; 6DR1-UP; 8SR1-UP; 8TR1-UP; 1JS1-UP; 4RS1-
UP; 5LS1-UP; 5EZ1-UP)

330L (S/N: 9ML1-UP)

350 (S/N: 7RK1-UP; 8HK1-UP; 9DK1-UP; 2ZL1-UP; 3ML1-UP; 8KZ1-UP)

350L (S/N: 9FL1-UP)

375 (S/N: 8XG1-UP; 8WJ1-UP; 6NK1-UP; 6RL1-UP)

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375L (S/N: 9WL1-UP; 1JM1-UP)

5080 (S/N: 6XK1-UP; 8SL1-UP)

E300 (S/N: 2CF1-UP)

UNDERCARRIAGE (S/N: L5N1-UP)

W330B (S/N: AME1-UP)

Load Haul Dump:

R1300 (S/N: 6QW1-UP)

R1300GSeries II (S/N: RSL1-UP)

R1300G (S/N: LJB1-UP)

R2900 (S/N: 5TW1-UP)

R2900G (S/N: GLK1-UP)

Motor Grader:

120 (S/N: 10R1-UP)

120B (S/N: 64U1-UP)

12E (S/N: 12F1-UP; 17K1-UP)

12G (S/N: 3WC1-UP; 3PL1-UP; 61M1-UP)

12H (S/N: XZJ1-UP; 4XM1-UP; 5ZM1-UP; 8MN1-UP; 2LR1-UP; 2WR1-UP; 4ER1-UP; 2GS1-
UP)

140 (S/N: 55F1-UP)

140G (S/N: 5MD1-UP; 72V1-UP; 13W1-UP)

140H (S/N: XZH1-UP; 2ZK1-UP; 5HM1-UP; 8JM1-UP; 8KM1-UP; 9TN1-UP; 9ZN1-UP; 3FR1
-UP; 3AS1-UP)

143H (S/N: 1AL1-UP)

14G (S/N: 96U1-UP)

14H (S/N: 7WJ1-UP)

160H (S/N: 9EJ1-UP; XZK1-UP; 2FM1-UP; 3GM1-UP; 6WM1-UP; 9JM1-UP; 3HR1-UP;


2HS1-UP)

163H (S/N: 5AK1-UP)

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16G (S/N: 93U1-UP)

16H (S/N: 6ZJ1-UP; 3JR1-UP)

Off-Highway Truck/Tractor:

772 (S/N: 11S1-UP)

773 (S/N: 63G1-UP)

Pipelayer:

561C (S/N: 92J1-UP)

572G (S/N: 40U1-UP)

572R (S/N: AAC1-UP; 2HZ1-UP)

578 (S/N: 8HB1-UP)

583R (S/N: 2XS1-UP)

587R (S/N: BXL1-UP)

Reclaimer Mixer:

RM-250C (S/N: AWG1-UP)

Road Reclaimer/Soil Stabilizer:

RM-350 (S/N: 5FK1-UP)

RM-350B (S/N: AXW1-UP)

RM350B (S/N: 7FS1-UP)

RR-250 (S/N: 6ED1-UP)

RR-250B (S/N: 3RR1-UP)

SM-350 (S/N: 1RM1-UP)

SS-250 (S/N: 6DD1-UP)

SS-250B (S/N: 5GR1-UP)

Track-Type Loader:

973 (S/N: 86G1-UP; 32Z1-UP)

973C (S/N: 3RZ1-UP)

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977K (S/N: 11K1-UP; 70J1-UP)

977L (S/N: 14X1-UP)

Track-Type Tractor:

D3B (S/N: 24Y1-UP)

D5 (S/N: 67J1-UP; 68J1-UP; 93J1-UP; 94J1-UP; 95J1-UP; 96J1-UP; 97J1-UP; 98J1-UP)

D5B (S/N: 22X1-UP; 23X1-UP; 24X1-UP; 25X1-UP; 26X1-UP; 44X1-UP; 49X1-UP)

D5E (S/N: 9RG1-UP)

D6C (S/N: 99J1-UP; 10K1-UP; 90B1-UP; 69J1-UP; 26K1-UP; 17R1-UP; 23U1-UP; 69U1-UP)

D6D (S/N: 19B1-UP; 36C1-UP; 37C1-UP; 6HC1-UP; 7XF1-UP; 9FK1-UP; 74W1-UP; 75W1-
UP; 03X1-UP; 04X1-UP; 05X1-UP; 06X1-UP; 19X1-UP; 20X1-UP; 30X1-UP; 31X1-UP; 32X1-
UP; 33X1-UP; 01Y1-UP)

D6E (S/N: 8FJ1-UP)

D6GSeries II (S/N: C6G1-UP; P6G1-UP; C6X1-UP; P6X1-UP)

D6G (S/N: BTJ1-UP; BWJ1-UP; 2MJ1-UP; 3SR1-UP)

D6HSeries II (S/N: 1KD1-UP; 2KD1-UP; 4YF1-UP; 2TG1-UP; 8ZJ1-UP; 9KJ1-UP; 5KK1-UP;


6CK1-UP; 8KK1-UP; 8SK1-UP; 9LK1-UP; 1YL1-UP; 2BL1-UP; 2TL1-UP)

D6H (S/N: 5HF1-UP; 4LG1-UP; 4RC1-UP; 6FC1-UP; 3ZF1-UP; 6CF1-UP; 3YG1-UP; 1FJ1-
UP; 8KB1-UP; 7PC1-UP; 8YC1-UP)

D6R (S/N: 2HM1-UP; 4FM1-UP; 8TM1-UP; 9BM1-UP; 2YN1-UP; 3ZN1-UP; 4HN1-UP; 4MN1
-UP; 5LN1-UP; 6JN1-UP; 7KN1-UP; 8LN1-UP; 8XN1-UP; 9MN1-UP; 9PN1-UP; DMP1-UP;
4JR1-UP; 4TR1-UP; 4WR1-UP; 5PR1-UP; 5RR1-UP; 6FR1-UP; 6GR1-UP; 6HR1-UP; 6MR1-
UP; 7AR1-UP; 7DR1-UP; 7GR1-UP)

D7F (S/N: 91E1-UP; 92E1-UP; 61G1-UP; 93N1-UP; 94N1-UP)

D7G (S/N: 4YB1-UP; 7MB1-UP; 3ZD1-UP; C7G1-UP; 35N1-UP; 65V1-UP; 91V1-UP; 92V1-
UP; 72W1-UP)

D7H (S/N: 2SB1-UP; 4AB1-UP; 5WB1-UP; 5BF1-UP; 2RG1-UP; 3XG1-UP; 4FG1-UP; 79Z1-
UP; 80Z1-UP; 77Z1-UP)

D7R (S/N: 9HM1-UP; 2EN1-UP; 3DN1-UP; 2HR1-UP; 3ZR1-UP; 4SR1-UP; 5MR1-UP; 6ER1-
UP; CBZ1-UP; 5KZ1-UP)

D8K (S/N: 76V1-UP)

D8N (S/N: 9TC1-UP; 1XJ1-UP; 5TJ1-UP; 7TK1-UP)

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D8RSeries II (S/N: AKA1-UP; 6YZ1-UP)

D8R (S/N: 7XM1-UP; 9EM1-UP)

Underground Articulated Truck:

AD30 (S/N: CXR1-UP)

Wheel Dozer:

814 (S/N: 90P1-UP)

814B (S/N: 16Z1-UP)

814F (S/N: 9DM1-UP)

824C (S/N: 85X1-UP)

824GSeries II (S/N: AWW1-UP)

824G (S/N: 4SN1-UP)

Wheel Loader:

966C (S/N: 18B1-UP; 78G1-UP; 76J1-UP; 25U1-UP)

966E (S/N: 94X1-UP; 99Y1-UP)

966FSeries II (S/N: 9YJ1-UP; 1SL1-UP)

966F (S/N: 8BG1-UP; 4YG1-UP; 3XJ1-UP; 6ML1-UP)

966G (S/N: AAH1-UP; HDH1-UP; 3ZS1-UP; 9RS1-UP; 3PW1-UP; 3SW1-UP; 8XW1-UP)

966R (S/N: 58Z1-UP)

970F (S/N: 7SK1-UP; 9JK1-UP; 7PL1-UP)

972G (S/N: 7LS1-UP; 8TS1-UP; AAW1-UP; 1EW1-UP; 4WW1-UP; 6AW1-UP; 9GW1-UP)

980C (S/N: 2EB1-UP; 2XD1-UP; 63X1-UP)

980FSeries II (S/N: 4RN1-UP; 8JN1-UP)

980F (S/N: 5XJ1-UP; 8CJ1-UP; 3HK1-UP)

980GSeries II (S/N: AXG1-UP; AWH1-UP; AYT1-UP)

980G (S/N: BGC1-UP; 9CM1-UP; 2KR1-UP; 2SR1-UP)

Wheel Skidder:

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528 (S/N: 96C1-UP; 97C1-UP)

528B (S/N: 8SJ1-UP)

530B (S/N: 5BK1-UP)

545 (S/N: 2FZ1-UP)

Wheel Tractor-Scraper:

611 (S/N: 6SZ1-UP)

615 (S/N: 46Z1-UP)

615CSeries II (S/N: 9XG1-UP)

615C (S/N: 2XG1-UP; 5TF1-UP)

621 (S/N: 2DB1-UP; 23H1-UP; 15U1-UP)

621B (S/N: 2GB1-UP; 6XB1-UP; 7KC1-UP; 8HC1-UP; 45P1-UP)

621E (S/N: 6AB1-UP; 6BB1-UP)

621F (S/N: 4SK1-UP)

621G (S/N: CEN1-UP; ALP1-UP; CEP1-UP)

621S (S/N: 8KD1-UP)

623 (S/N: 52U1-UP)

623B (S/N: 46P1-UP)

623E (S/N: 6CB1-UP; 6DB1-UP; 6YF1-UP)

623F (S/N: 6BK1-UP; 5EW1-UP)

623G (S/N: CES1-UP; ARW1-UP; CEW1-UP)

627 (S/N: 54K1-UP)

627B (S/N: 14S1-UP; 15S1-UP; 38V1-UP)

627E (S/N: 6EB1-UP; 6GB1-UP; 6HB1-UP; 7CG1-UP; 3WJ1-UP)

627F (S/N: 4YK1-UP; 1DL1-UP)

627G (S/N: AXF1-UP; AYK1-UP; CEX1-UP; CEZ1-UP)

637D (S/N: 4JB1-UP; 20W1-UP; 21W1-UP; 22W1-UP; 23W1-UP)

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637E (S/N: 1HB1-UP; 7CB1-UP)

637G (S/N: AWE1-UP; AYN1-UP)

641B (S/N: 65K1-UP)

650B (S/N: 58K1-UP)

651B (S/N: 67K1-UP)

651E (S/N: 88Z1-UP)

657B (S/N: 53K1-UP; 68K1-UP; 47M1-UP)

666B (S/N: 66K1-UP)

Service Magazine SEPD0950, 21 July 2008, "Procedure for Crankshafts that will not Rotate after
Installation during a Rebuild ". Disregard the previous article, and refer to the following article.

This article shows the steps that are taken before a warranty claim is submitted.

During the rebuild of an engine, the crankshaft may not be able to rotate after the main bearing cap
bolts are torqued. The person that is performing the rebuild might suspect that the crankshaft is not
within the specification.

Before returning the crankshaft, perform the following steps.

1. Check the alignment of the bores for the main bearing bore for misalignment.

Refer to Reuse and Salvage Guidelines, SEBF9162, "Inspection and Reconditioning Procedures
of Main Bearing Bores in Cylinder Blocks".

2. Check the crankshafts.

Refer to Reuse and Salvage Guidelines, SEBF8054, "Procedure to Measure and Straighten Bent
Crankshafts".

Utilize the ninth revision of the document or a newer revision. Using the Service Information
System (SIS) will ensure that the latest version is used. Do not use a lathe in order to check the
straightness of the crankshaft. Checking the straightness of the crankshaft on a lathe does not
provide accurate results.

Table 1
Effective Crankshaft Assemblies
0R1207 0R1216
0R2522 0R2529
0R2812 0R3260
0R3972 0R3973

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D25D, D30D, D350D ARTICULATED TRUCK 1HK00001-00673 (MACHINE) PO... Page 10 of 10

0R4805 0R4806
0R9443 0R9906
1W-7577 2W-7458
4N-7693 4P-9857
6I1453 261-9647
261-9648

Copyright 1993 - 2022 Caterpillar Inc. Sat Nov 12 12:22:54 UTC+0200 2022 
All Rights Reserved.
Private Network For SIS Licensees.

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