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Oil Mist Lubrication

The document discusses oil mist lubrication systems, including their components, operation, and maintenance procedures. It describes the key parts of an oil mist generator including its internal display and settings. Daily, weekly, and startup checks for the mist generator and system are outlined.
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100% found this document useful (1 vote)
225 views22 pages

Oil Mist Lubrication

The document discusses oil mist lubrication systems, including their components, operation, and maintenance procedures. It describes the key parts of an oil mist generator including its internal display and settings. Daily, weekly, and startup checks for the mist generator and system are outlined.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

By ENMM-5/2 (Kant S.

)
Original by ENMM-6 (Phairat M.)
Definition

Today’s oil mist system is a centralized


lubrication system that continuously
atomizes oil into small particles and then
conveys and delivers . . .
Vortex Mist Head
Air
Vortex Air At
Chamber Sonic
Speed

 Driven by compressed air.


 1 to 30 SCFM.
 No moving parts.
 1 part oil - 200,000 parts air. Clog Resistant
System Components

 Central oil mist generator.


 Distribution network.
 LubriMist® accessories.
System Layout of PxMax

 2 inch galvanized, threaded and coupled.


 Continuous pipe sloping back to generator.
 Laminar flow.
 Mist head supply pressure, 0.05 bar.
 Air flow consumption 2.30 m3/hr
 Oil consumption 0.34 l/day
Wet Sump oil mist or Purge oil mist
application

 Oil mist continuously enters and flows through the space


above the oil level.
 Oil-mist purge was to establish a positive pressure that
reduced the entry of solid atmospheric contaminants and
water vapor. This extended bearing life and oil replacement
frequency.
 The main lubrication source still using lube oil level in bearing
housing sump. Hence oil sump levels must still be checked.
 Extend oil change interval to 12 months
LubriMist® Accessories

Purge mist constant


level oiler assembly
Purge oil mist application

Oil mist
supply line
Purge mist
Vent / Fill
Pressure Ass’y
balance line

Oil sight
glass Ass’y
Correct Oil
Oil sump
level

Overflow Drain sight


drain line glass
Oil mist generator Model : IVT

A-8704
IVT Oil Mist Generator
Normal operate Fault alarm
indication lamp indication lamp
IVT Oil Mist Generator (Internal)
Display any fault
Green & Red
and operating unit status
condition

Any function
Red LED’s
key press to
indicate fault
operation read current
condition

Green LED’s
indicate normal
condition
Normal and alarm setting
Item Category Unit Normal Low High High-High

1 Air (Air/Oil) Temp. °C 49 38 65 68

2 Air (IA) Pressure (Supply) Barg 5.0 1.7 10.3 -

3 Air (IA) Pressure (Regulated) Barg 0.75 0.7 4.5 -

4 Lube Oil Pressure (Supply) Barg 6.0 0.7 10.3 -

5 Oil Mist header Pressure mBarg 50 25 75 -

6 Oil Mist Density % 63 10 90 -

7 Bulk Oil Reservoir Temp. °C 34 -12 70 -

8 Bulk Oil Reservoir Level Liter 200 38 284 -


Mist tank taking too long to
9 fill
Minute <5 - >5 -
Alarm (show by red light)
In case of Alarm, please check
as following;

 1. Ensure oil is in both


Reservoirs (Bulk & Main)
 2. Ensure Mist Pressure is 20"
H2O
 3. Ensure there is Oil Mist
supply to Rotating equipment.
 4. Contact local agent to verify
root cause of alarm.

Note : Common alarm will communicate to MCB


Daily oil mist generator checks
 Mist Pressure
 Oil Temperature
 Oil Level in generator
 Status light indicator
 Oil level in bulk tank
Daily oil mist system checks
1. Drain Oil From Sight Glass on Mist Supply Manifold, once a
week approximately.

Push up
here button
Daily oil mist system checks
2. Regularly inspect oil level sight glass. Check for oil level. The oil
level must be equalized to center pipe.

Fill up lube
oil here as
require
Correct oil
level

Center
pipe
Daily oil mist system checks
3. Regularly inspect drain sight glass. Check for leak/ crack and
drain when appearance of water.
Daily oil mist system checks
4. Check oil level in oil collection container and drain if oil level
reach 2/3 of sight glass or overflow appearance.

Overflow
tube

Routing to drain pit or


collect lube oil to purify
Auxiliary Oil Mist Generator
 The IVT includes an auxiliary or spare oil mist generator.
The auxiliary unit is provided for use
 When maintenance or repair operations are being
performed on the main oil mist generator.
Start up -Auxiliary Oil Mist Generator
(U-shape cycle)

CLOSE
ON

CLOSE ON
Start up-Auxiliary Oil Mist Generator
(U-shape cycle)
1. Turn OFF the electrical power to the main oil mist generator

2. Turn OFF the air supply to the main oil mist generator.

3. Bleed the mist pressure at main generator side to zero.

4. Turn ON the air supply to the auxiliary oil mist generator and adjust the mist pressure.

5. Turn ON the electrical power to the auxiliary oil mist generator

6. Once the auxiliary oil mist generator has been placed in operation, maintenance and
repair to the main oil mist generator can be performed.The main oil mist generator
should be placed back in service as soon as possible. If the auxiliary oil mist generator
remains in operation for an extended time period, it should be monitored to ensure
that the oil level, air temperature and mist pressure is maintained.

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