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Comprehensive Maintenance Checklist

This document outlines maintenance procedures and intervals for various systems on an aircraft simulator. It includes procedures for inspecting and cleaning components like actuators, filters, fans, and batteries on a regular basis. Some key tasks include lubricating moving parts, checking for unusual noises, replacing filters, testing electrical systems, and calibrating actuators. Maintenance intervals range from daily to every 5 years, with most components requiring monthly, quarterly, semi-annual or annual maintenance.
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0% found this document useful (0 votes)
145 views4 pages

Comprehensive Maintenance Checklist

This document outlines maintenance procedures and intervals for various systems on an aircraft simulator. It includes procedures for inspecting and cleaning components like actuators, filters, fans, and batteries on a regular basis. Some key tasks include lubricating moving parts, checking for unusual noises, replacing filters, testing electrical systems, and calibrating actuators. Maintenance intervals range from daily to every 5 years, with most components requiring monthly, quarterly, semi-annual or annual maintenance.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

System Procedure

Accesway System General visual inspection


Operate and check for unusual noises or behavior
Clean, Inspect, and Lubricate accesway actuator and mechanism
Lubricate pivot bearing
Disassemble, clean, inspect & re-lubricate accesway actuator
Cab Ventilation System Clean or replace all Air Filters
Lubricate Fan Bearings
Drain and Inspect Condensate Drain
Clean Evaporator Coil
Test Compressor Current Draw
Test Temperature Gradient Across Heat Exchanger
Computers & Networks Clean and verify operation of Fans (CPU, Power Suplly and other)
Replace Real-Time Clock Batteries
Control Loading - ECol Inspect Primary Control Loading
Computer Blower Replace fan if ECoL8000QC-IOM necessary (ball bearing type).
Clean Primary Control Loading Clean Computer Blower Inlet. Remove dust carefully if ne
40-Nm Actuators - fixed-mode force check and recalibrate if necessary
40-Nm Actuators - position check and recalibrate if necessary
150-Nm Actuators - fixed-mode force check and recalibrate if necessary
150-Nm Actuators - position check and recalibrate if necessary
Emergency Lighting System Test Emergency Lighting System
Replace Emergency Lighting UPS Battery
Full Cab Motion System E-Cue General visual inspection of joints and pads
Visually inspect cables and connections at Motion base
General visual inspection of motion system control cabinet
Drain condensate from buffer reservoir
General visual inspection of actuators
Operate and check for unusual noises and behavior of motion base.
Clean motion base and check for damage
Check torque marks on motion base fasteners, including those to the floor
Check motion computer air filter and fan
Emergency and interlock checks (per IOM 4.1)
Lubricate electric actuators (per IOM 4.1)
Pneumatic system maintenance (per IOM 4.3)
Lubricate upper and lower joints (per IOM 4.2)
Electronics cabinet maintenance (per IOM 4.4)
Visually inspect motion base structure and welds at upper joint unit, lower joint, pads.
Clean and service smoke detector in the motion system control cabinet.
Check Motion base fasteners to floor
Re-torque and apply torque marking paint on all motion base fasteners
I/O System Inspect Under-Seat Connections
I/O System Calibration
Miscellaneous Hardware Oil Landing gear lever mechanism
Oil thrust reserver hinge points
Clean or replace all Air Filters
Lubricate IOS Tower Tracks
Lubricate Seat Tracks
Check and clean all Cooling Fans
Power Distribution and control Tighten all connections on DC power supply units, onboard and off

Smoke detection system Replace dust separator filter(s), one per fire detection unit.

Sound and audio system Check calibration of sound and audio system

Uniterruptible power supply Test


Replace battery

Visual System Check system allignment


Check that all cables are free of chaffing, kinks and damage
Visual display system-Monthly maintenance routine
Check that all cables are securely connected and correctly positioned.
check projector lenses are clean, dust-free. If needed, clean per manufacturer's instructi
Check operation of projector cooling fans
check that all fasteners are secure
Clean projector cabinets and vacuum all projector air vents
Interval
Daily
Weekly
Monthly
Annual
3-Year
Quarterly
Quarterly
Semi-Annual
Annual
Annual
2-Year
Semi-Annual
5-Year

(ball bearing type).


Remove dust carefully if necessary

e to the floor

nt unit, lower joint, pads.


er manufacturer's instructions

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