PRESSURE REGULATORS

GAS OUNCES BACK PRESSURE TO ATMOSPHERE W/OUTSIDE SUPPLY

APPLICATIONS: OPERATION:
Valve designed to regulate ounces (0.5 oz to 2.5 psig) This Regulator maintains a low pressure back pressure by
back pressure on a tank and vent to atmosphere when pres- relieving to a lower pressure or atmosphere. The pressure to
sure exceeds set point. A minnium outside supply of 10 psig is operate the valve is an outside pressure source. The Regulator
required to operate motor valve. consists of a three-way pilot operating a motor valve. The
only moving parts are the Pilot Assembly and the Motor Valve
CERTIFICATIONS: Stem Assembly (Crosshatched). The three-way pilot action is
Canadian Registration Number (CRN): due to the operation of the PILOT PLUG. The PILOT PLUG
0C16234.24567890NTY (Ductile) consists of two stainless balls rigidly connected. The upper
PILOT PLUG seat is the Motor Valve Diaphragm Pressure vent
UPSTREAM PRESSURE RANGE: (Yellow to Atmosphere). The lower PILOT PLUG seat is the
1 Inch valves: Motor Valve Diaphragm Pressure inlet (Violet to Yellow). The
Full port 10 psig min. or outside supply source is required Pilot Assembly actuates the PILOT PLUG. The force of the
Reduced port 5 psig min. or outside supply source is required PILOT SPRING above the PILOT DIAPHRAGM acts against
2 thru 6 inch valves: the Upstream Pressure (Red) below the PILOT DIAPHRAGM to
5 psig min. or outside supply source is required determine the motion of the Pilot Assembly.
Assume a desired Upstream Pressure (Red) greater than
the current setting. The ADJUSTING SCREW compresses
Motor Valve Assembly the PILOT SPRING. The PILOT SPRING forces the Pilot
Pilot Assembly Assembly downward. First, the upper PILOT PLUG seat (Yellow
to Atmosphere) closes, then the lower PILOT PLUG seat (Violet
Motor Valve Diaphragm Pressure
to Yellow) opens. Increased Motor Valve Diaphragm Pressure
Downstream Pressure (Yellow) pushes the Motor Valve Stem Assembly downward and
Upstream Pressure closes the motor valve.
Assume the Upstream Pressure (Red) increases. The
Supply Pressure (outside source) Adjusting Screw increased Upstream Pressure pushes the Pilot Assembly upward
against the PILOT  SPRING.
This first, closes the lower
Pilot Spring
PILOT  PLUG seat (Violet to
Yellow), then opens the upper
PILOT PLUG seat (Yellow to
Atmosphere). Motor Valve
Pilot Diaphragm Diaphragm Pressure (Yellow)
decreases, Upstream Pressure
(Red) pushes the Motor Valve
Diaphragm Assembly upward.
The motor valve opens.
This rapid but stable
interaction of the Pilot Assembly
and Motor Valve Diaphragm
Assembly produce a true throt-
tling action.
Pilot Plug

Motor Valve Diaphragm

Oil

Kimray is an ISO 9001- certified manufacturer.

Current Revision: A:95.1
Add Certifications www.kimray.com Issued 3/16
 PRESSURE REGULATORS
GAS OUNCES BACK PRESSURE TO ATMOSPHERE W/OUTSIDE SUPPLY
DUCTILE IRON .5 oz - 20 psig OPER. PRES.

636SS6 (2.5 lbs. Std.)

Spring Plate 636SS6 (5 lbs. Optional)
7148S6 (20 lbs. Optional)
1527 (2.5 lbs Std.)
Spring 3061 (5 lbs, Optional)
4379 (20 lbs. Optional)

Screw 7531, 6 Req'd.

Screw 1672, 4 Req'd.

Connector 874 Ell 877, 2"

1719, 2" Connector 874, 3"- 6"
Upper Housing 1636, 3" 2529SS6, 2"
2003, 4"
2177, 6" 74SS, 3"
2560SS6, 4"
5060SS6, 6"
1704, 2" 965, 8 Req'd. 2"
Lower Housing 1632, 3" 907, 10 Req'd. 3"
145, 4" 907, 12 Req'd. 4"
146, 6" 2142, 16 Req'd. 6"
1706, 2" *
Diaphragm 1640, 3"
2015, 4"
*Back Up 149T to 152T, 2140, 6"
2 Req’d.

1388, 2"
7132, 3"
177SS6, 2" 1529, 4"
Ratio Plug 178, 3" 1575, 6"
179, 4" Ell 877
180, 6" 276, 2" *
277, 3"
Gasket
196, 4"
SIZE SCRD FLGD GRVD
279, 6" 272K, 2"
2" 1709 1913 2964 273K, 3"
3" 1634 1914 --- Removable Seat
274K, 4"
4" 2001 2002 --- 275K, 6"
6" --- 2466 --- Seat 164HSN to 167HSN*

THRU VALVES AVAILABLE: THRU VALVES AVAILABLE:

PART BODY †
OPER. MAX REP. ††
PART BODY † OPER. MAX † † REP.
NO. CONNECTION MODEL NO. PRES. W.P. KIT NO. CONNECTION MODEL NO. PRES. W.P. KIT
AAID2.5 2" NPT 2.2 SGT OBPAD .5 oz - 2.5 psig 300 RUID AAOD20 4" 150RF 402 FGT OBPAD 1 psig - 20 psig 250 RUKD
AAID5 2" NPT 2.5 SGT OBPAD 1 oz - 5 psig 300 RUID AAPD2.5 6" 150RF 6.2 FGT OBPAD .5 oz - 2.5 psig 250 RTYD
AAID20 2" NPT 202 SGT OBPAD 1 psig - 20 psig 300 RUID AAPD5 6" 150RF 6.5 FGT OBPAD 1 oz - 5 psig 250 RTYD
AAJD2.5 2" 150RF 2.2 FGT OBPAD .5 oz - 2.5 psig 250 RUID AAPD20 6" 150RF 602 FGT OBPAD 1 psig - 20 psig 250 RTYD
AAJD5 2" 150RF 2.5 FGT OBPAD 1 oz - 5 psig 250 RUID
AAJD20 2" 150RF 202 FGT OBPAD 1 psig - 20 psig 250 RUID NOTES:
AAKD2.5 2" GRVD. 2.2 GGT OBPAD .5 oz - 2.5 psig 300 RUID
AAKD5 2" GRVD. 2.5 GGT OBPAD 1 oz - 5 psig 300 RUID *These parts are recommended spare parts and are stocked
AAKD20 2" GRVD. 202 GGT OBPAD 1 psig - 20 psig 300 RUID as repair kits.
AALD2.5 3" NPT 3.2 SGT OBPAD .5 oz - 2.5 psig 300 RUJD The numbers of a series assigned to a part indicate different
AALD5 3" NPT 3.5 SGT OBPAD 1 oz - 5 psig 300 RUJD line sizes. For example: Stem 137-1", 138-2", 139-3", 140-4",
AALD20 3" NPT 302 SGT OBPAD 1 psig - 20 psig 300 RUJD 141-6".
AAMD2.5 3" 150RF 3.2 FGT OBPAD .5 oz - 2.5 psig 250 RUJD For standard & optional Seals, Metals, Cv val-
AAMD5 3" 150RF 3.5 FGT OBPAD 1 oz - 5 psig 250 RUJD ues, Material specifications & Dimensions see Technical
AAMD20 3" 150RF 302 FGT OBPAD 1 psig - 20 psig 250 RUJD Data on pages A:I - A:V
AAND2.5 4" NPT 4.2 SGT OBPAD .5 oz - 2.5 psig 300 RUKD † Standard Trim size is same as connection size. For Reduced
AAND5 4" NPT 4.5 SGT OBPAD 1 oz - 5 psig 300 RUKD trim sizes, see A:I
†† Max W.P. valves based on -20°F to 100°F. See page A:V for
AAND20 4" NPT 402 SGT OBPAD 1 psig - 20 psig 300 RUKD
temps above 100°F
AAOD2.5 4" 150RF 4.2 FGT OBPAD .5 oz - 2.5 psig 250 RUKD
AAOD5 4" 150RF 4.5 FGT OBPAD 1 oz - 5 psig 250 RUKD Kimray is an ISO 9001- certified manufacturer.
Current Revision: A:95.3
Change Screw number www.kimray.com Issued 8/18
 PRESSURE REGULATORS
FLOW COEFFICIENT

Table 1 - Flow Coefficient(Cv) at % stem travel for Pilot Operated Regulators

1" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in.(mm) 10 20 30 40 50 60 70 80 90 100
1/2 in (12mm) Reduced 0.75 0.4 0.7 0.9 1.3 1.8 2.5 3.2 3.9 4.5 5
1 in (25mm) Full Port 0.74 1.1 1.8 2.4 3.4 4.8 6.6 8.5 10.2 11.9 13.2
2" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in. (mm) 10 20 30 40 50 60 70 80 90 100
1 1/4 in (31 mm) Reduced 0.75 1.8 2.8 3.9 5.4 7.7 10.5 13.6 16.2 19.0 21.0
2 in Removable Full Port * 0.84 4.0 6.2 8.6 12.1 17.2 23.5 30.4 36.3 42.5 47.0
2 in (50 mm) Full Port * 0.75 4.4 6.9 9.5 13.4 19.1 26.0 33.6 40.2 47.0 52.0
3" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in. (mm) 10 20 30 40 50 60 70 80 90 100
1 5/8 in (66 mm) Reduced 0.82 2.9 4.5 6.2 8.8 12.5 17.0 22.0 26.3 30.7 34.0
3 in (76 mm) Full Port 0.75 9.9 15.6 21.5 30.2 42.9 58.6 75.7 90.4 105.7 117.0
4" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in. (mm) 10 20 30 40 50 60 70 80 90 100
2 in (50 mm) Reduced 0.80 4.7 7.3 10.1 14.2 20.2 27.5 35.6 42.5 49.7 55.0
4 in (100 mm) Full Port 0.75 17.8 27.9 38.6 54.2 77.0 105.2 135.9 162.2 189.8 210.0
6" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in. (mm) 10 20 30 40 50 60 70 80 90 100
3 in (76 mm) Reduced 0.80 10.2 16.0 22.0 30.9 44.0 60.1 77.7 92.7 108.4 120.0
6 in (152 mm) Full Port 0.75 40.6 63.8 88.1 123.8 176.0 240.4 310.6 370.7 433.7 480.0

Kimray flow equations conform to ANSI/ISA - 75.01.01-2002

Kimray inherent flow characteristics conform to ANSI/ISA 75.11.01 -1985
* Use "2 inch Removable Full Port" values for regulators with operating pressure ranges of 10-250psig, 10-285psig & 10-300psig

Current Revision: A:I

New Page www.kimray.com Issued 5/15
PRESSURE REGULATORS
DIMENSIONS

FOR: BACK PRESSURE PRESSURE DIFFERENTIAL

UPSTREAM DIFFERENTIAL PRESSURE PRESSURE REDUCING
PRESSURE REDUCING-BALANCED BACK PRESSURE VACUUM
PRESSURE REDUCING VACUUM LIQUID BACK PRESSURE

®‡




 



 G

DUCTILE STEEL 250 S/FGT-BP-S

FOR: LOW PRESSURE BACK PRESSURE  

OUNCES BACK PRESSURE TO VACUUM
OUNCES PRESSURE REDUCING
OUNCES PRESSURE REDUCING VACUUM
VACUUM BACK PRESSURE TO VACUUM



 


 

DUCTILE STEEL

LINE BODY
SIZE SIZE
A B C D* E F G H* I

1" NPT 4 3/8" 1 1/8" 7 1/2" 11 5/8" 3 1/4"

NPT 8 1/2" 2 1/8" 11 1/2" 10 1/2" 6 1/2"
2" FLANGED 9" 3" 11 1/2" 10 1/2" 6 1/2" 9 1/8" 14 1/2" 14"
GROOVED 8 3/4" 2 1/8" 11 1/2" 10 1/2" 6 1/2"

250 NPT 10 1/2"

S/FGT FLANGED 10 3/8"
NPT 12 1/16" 3 1/16" 13" 12" 8 1/2"
3"
FLANGED 12 3/16" 3 3/4" 13" 12" 8 1/2" 12 3/8" 16 1/2" 15 1/2"
NPT 15" 1/16 4" 14 1/2" 13 3/16" 10 1/2"
4"
FLANGED 15 1/16" 4 1/2" 14 1/2" 13 3/16" 10 1/2" 15 1/16" 18 1/2" 16 11/16"
6" FLANGED 22" 5 1/2" 17" 17 7/8" 16" 21 15/16" 20 1/2" 18 3/8"
FLANGE DIMENSIONS ARE ANSI 125/150 STANDARD. *Add 7/8" to Pressure Reducing Balanced and Up Stream Differential Pressure Regulators for this dimension.

A:II ‡ Configuration of Back Pressure Valve is a trademark of Kimray, Inc. Current Revision:
Issued 5/15 www.kimray.com New Page
 PRESSURE REGULATORS
SEALS

‡
®
Table 2 - Seal Options Pilot Diaphragm

Part Standard Material Optional Material

Seat Nitrile FKM, HSN, AFLAS®, Gylon®
O-rings Nitrile FKM, HSN, AFLAS®, Gylon®
All Diaphragms
Nitrile FKM, HSN, AFLAS®, Gylon® Diaphragm
Except Pilot Diaphragm
Diaphragm
Pilot Diaphragm Polyurethane FKM, HSN, AFLAS®, Gylon®
O Ring

Seat

Table 3 - Seal Specifications

HIGHLY
POLY-
NITRILE SATURATED FKM AFLAS® GYLON
URETHANE
NITRILE
Kimray Suffix - HSN V AF P GY
Abrasion G G-E G G E E
Acid F G-E G-E E P E
Chemical F F E E F E
Cold G G P P G E
Flame P P E E P P
Heat G E E E F E
Resistance

Oil G-E E E E G E
Ozone P G G-E E E E
Set G G G-E P F P
Tear F F F P G-E E
Water/Steam F E P G P E
Weather F G E E E E
CO2 F-G G G G G E
H2S P F P E G E
Methanol F E P P P E
Dynamic G G G G E P
Electrical F F F G-E F E
Properties

Impermeability G G G G G E
Tensile Strength G G-E G F G-E E

Temp. Range (°F) -20° to +225°F -20° to +250°F -15° to +400°F +15° to +450°F -40° to +180°F -450° to +500°F

Temp. Range (°C) -29° to +107°C -29° to +121°C -26° to +204°C -9° to +232°C -40° to +82°C -268° to +260°C

Form O,S,D O,S,D O,S,D O,S,D S,D S,D

RATINGS: P-POOR, F-FAIR, G-GOOD, E-EXCELLENT

Current Revision: ‡ Configuration of Back Pressure Valve is a trademark of Kimray, Inc. A:III
Update ratings www.kimray.com Issued 4/20
PRESSURE REGULATORS
MATERIAL SPECIFICATION

Table 4 - Materials of Construction

Part Description Valve Size Standard Material Optional Material(s)
1" & 2" 316 Powdered Metal SS-316NI-25 N/A
1" & 2" Reduced Trim Steel, ASTM A-108 316 Stainless Steel ASTM A-479
Ratio Plug
3" Powdered Metal F-008 316 Stainless Steel ASTM A-479
4" & 6" Ductile, ASTM A-395 316 Stainless Steel ASTM A-479
1" Powdered Metal F-0008-30 316 Stainless Steel ASTM A-479
Seat Disc 2", 3" & 4" Ductile, ASTM A-395 Stainless Steel ASTM A-351 CF8M
6" Ductile, ASTM A-395 Stainless Steel ASTM A-240
Stem 1" thru 6" 303 Stainless Steel, ASTM A-582 316 Stainless Steel ASTM A-479
Body 1" thru 6" Ductile, ASTM A-395 N/A
Body 2" thru 6" Steel, ASTM A-216 WCB Stainless Steel ASTM A-351 CF8M
Copper Tubing ASTM B-380 UNS C-12200 316 Stainless Steel ASTM A-213
175 W.P. or Less
Tubing Copper Tubing ASTM B-280 UNS C-12200 316 Stainless Steel ASTM A-213
Greater Than 175 W.P. 304 Stainless Steel ASTM A-249 316 Stainless Steel ASTM A-213

Removable 2" thru 6" Ductile Body Ductile, ASTM A-395 Stainless Steel ASTM A-351 CF8M
Seat 2" thru 6" Steel Body Stainless Steel ASTM A-351 CF8M N/A

‡
®

Stem
Tubing

Seat Disc

Ratio Plug Body

A:IV ‡ Configuration of Back Pressure Valve is a trademark of Kimray, Inc. Current Revision:
Issued 3/20 www.kimray.com Remove chart
 PRESSURE REGULATORS
TEMPERATURE

Table 6 - Temperature vs. Pressure Rating

Flange Class
ASTM Class 150 RF
Temperature
°F (°C) Static Test Pressure (psig)
450 (31 bar)
Maximum Allowable Non-Shock Pressure (psig)
CAST DUCTILE ASTM A-395
Flange Class
150 RF
-20 to 100 (-28 to 37) 250 (17.2 bar)
200 (93) 235 (16.2 bar)
300 (148) 215 (14.8 bar)
400 (204) 200 (13.7 bar)
500 (260) 170 (11.7 bar)
600 (315) 140 (9.6 bar)
650 (343) 125 (8.6 bar)
700 (371)
CAST STEEL ASTM A-216 - WCB
Flange Class
150 RF
-20 to 100 (-28 to 37) 285 (20.0 bar)
200 (93) 260 (17.9 bar)
300 (148) 230 (15.9 bar)
400 (204) 200 (13.8 bar)
500 (260) 170 (11.7 bar)
600 (315) 140 (9.7 bar)
650 (343) 125 (8.6 bar)
700 (371) 110 (7.6 bar)

‡
®

FLANGED (150RF) SCREWED (NPT) GROOVED

Kimray valves conform to ASME B16.34-2009 for working pressure vs working temperature & ASME B16.5-1996 for flanges and flanged
fittings.

Current Revision: ‡ Configuration of Back Pressure Valve is a trademark of Kimray, Inc. A:V
New Page www.kimray.com Issued 5/15