Proposal For Conventional Type Sewage
Treatment Plant
M/s. K&K Consultants.
Chennai.
Kind Attn: Dr. K. Kandaswamy.
Scheme Proposed:
Conventional STP
PROPOSAL BY:
Aqua Matrix System Pvt Ltd.
New no. 11/2, Old No.21,
L Block 26th street, Anna Nagar,
Chennai – 600102.
Ph: +91 44 2663 2760, 2663 3760,
Fax: +91 44 2663 1067.
Email: proposal@[Link] / tparthan@[Link]
Website: [Link]
Ref No AMSPL/K&K/STP / 2185/BF/22-23 Date 7th July 2022 Revision 00
Prepared By Checked By Approved by
BF TP TP
Ref: AMSPL/K&K/STP/2185/BF/22-23
DESIGN PHILOSOPHY
PLANT CAPACITY
Daily Flow : 400 m3/day
Service Flow Rate : 18.2 m3/hr
Service Cycle : 22 hours
RAW SEWAGE ANALYSIS
We have considered the following typical raw sewage values for design,
S. NO PARAMETER UNIT VALUE
1. pH - 6.5 – 8.5
2. BOD ppm 300
3. COD ppm 500
4. TSS ppm 200
5. Oil & Grease ppm 20
6. Ammoniacal Nitrogen ppm < 50 ppm
TREATED SEWAGE QUALITY
S. NO PARAMETER UNIT FILTER OUTLET
1. pH - 6-9
2. BOD ppm < 20
3. COD ppm < 80
4. TSS ppm < 10
5. Oil & Grease ppm <1
6. Turbidity NTU <5
Note:
The treated water quality is subject to the following conditions:
1. The parameters indicated in our design feed water should not exceed at any
point of time. Any variation can have a drastic effect on the plant operation,
efficiency, and life of components.
STP Page 2 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
2. The plant is being operated and maintained strictly in accordance with the
guidelines and preventive maintenance procedures given in the operation and
maintenance manual.
3. Our scope does not cover reduction of any other parameter except the
parameters mentioned above.
4. The aeration system must be operated for 24 hours.
PROCESS DESCRIPTION
The following processes will be used for the treatment of sewage,
Pre-Treatment
Bar Screen
Oil skimmer
Equalization Tank
o Coarse bubble diffuser
Raw Sewage Transfer Pump
Biological Treatment
Aeration Tank
Air Blowers for Aeration tank
o Fine bubble diffuser
Secondary Clarifier
Sludge recirculation pumps
Tertiary Treatment
Hypo Dosing System
Filter Feed Pump
Multi Grade Filter
Activated Carbon Filter
Sludge Handling System
Sludge drying beds.
STP Page 3 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
PROCESS DESCRIPTION
SCREENING AND OIL & GREASE REMOVAL
The raw sewage will be received at the bar screen to prevent large floating objects such
as trash, cloth, plastic sheets, etc. if any from entering the sump. The screened sewage
will flow into an oil and grease trap and will be collected in the below ground
equalization tank. Submersible cutter type sewage transfer pump will transfer the
screened sewage to the fine screen located at the inlet of anoxic tank.
BIOLOGICAL TREATMENT
ACTIVATED SLUDGE AERATION PROCESS
The screened sewage flows by gravity into the anoxic tank. In the anoxic tank the
denitrification process is initiated to convert all organic nitrogen, the required carbon
source is provided by sludge recirculation from the secondary clarifier. The overflow
from the anoxic tank will flow by gravity to the aeration tank.
The biological reaction is sustained by maintaining a required level of MLSS of 3000 –
3500 ppm in the aeration tank. The generation of biomass reduces the incoming BOD
and COD to greater than 95%. The aerated water flows by gravity to a secondary
settling tank.
Suitable twin lobe air blowers are provided to maintain an adequate flow of air to the
aeration tank. The aeration grid will be placed in such a manner to ensure uniform
distribution of air throughout the aeration tank. The diffusers will also be placed in such
a manner to allow them to be lifted from the tank for maintenance. The water
containing the biomass from the aeration tank flows by gravity to the Secondary
clarifier. In the Secondary clarifier, the biomass is settled at the bottom and the clear
water overflows into a treated sewage storage tank.
At regular intervals, the settled sludge at the bottom will be discharged to sludge drying
beds. The clear water overflows by gravity to the treated sewage storage tank.
DISINFECTION
Chlorination is the most common type of disinfection used worldwide. This is due to its
effectiveness in providing a good pathogen kill with the relative simplicity in operation
and maintenance. Clarified sewage shall be disinfected by dosing Sodium hypo-chlorite
STP Page 4 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
solution. Sodium hypo-chlorite solution shall be prepared in the solution preparation
tank and dosed by diaphragm type electronic dosing pump.
FILTRATION
Filter feed pumps transfer the clarified water from decant
water storage tank to Multi grade filter for removal of
turbidity, Colour and Suspended solids. This filter will have to
be backwashed once in every 10 hours or whenever the
differential pressure exceeds 1.0 kgs/cm2 across the filter.
The filtered water is then passed through an Activated Carbon filter for removal of any
traces of organics and excess chlorine. The final treated water will be suitable for
gardening, horticulture and green belt development.
STP Page 5 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
TECHNICAL SPECIFICATIONS
MANUAL BAR SCREEN
1. Quantity One
2. Flat Size 10 mm
3. Spacing between bars 20 mm
4. MOC SS 304
OIL SKIMMER
1. Quantity 1 No
2. Type Belt type
3. Capacity 0 - 10 lph
4. MOC of Belt Oleophilic Polymer
COARSE BUBBLE DIFFUSERS FOR EQUALIZATION TANK
1. Quantity 12 Nos
2. Size 80 mm dia, ¾” NPT
3. Type Disc
4. MOC EPDM
AIR BLOWER FOR EQUALIZATION & AERATION TANK
1. Quantity 2 Nos (1W+1S)
2. Capacity of each blower 420 m3/hr
3. Head 5.0 mwc
4. Type Twin lobe
5. Speed 1440 rpm
6. MOC Cast Iron
RAW SEWAGE TRANSFER PUMPS
1. Quantity 2 Nos (1W + 1S)
2. Capacity 18.5 m3/hr
3. Head 10 mwc
4. Type Submersible
5. MOC CI
HYPERBOLE SCREEN
1. Quantity One No
2. Capacity 18.5 m3/hr
3. Type Gravity flow Hyperbole screen in SS.
4. Screen Opening 2 mm
5. MOC of screen SS 304
6. MOC of outer structure MS epoxy coated.
ANOXIC TANK MIXER
1. Quantity One
STP Page 6 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
2. Volume of the tank 28 m3
3. Rating < 100 rpm
4. MOC SS 304
FINE BUBBLE DIFFUSERS FOR AERATION TANK
1. Quantity 46 Nos
2. Size 90mm dia x 1000mm long
3. Diffusers Type Tubular
4. MOC EPDM
SECONDARY CLARIFIER MECHANISM
1. Quantity 1 No
Central Driven with bottom scrapper
2. Type
arms with rubber squeezes.
3. Dimension of Clarifier Dia - 6 m
4. Side Water Depth 3.5 m
MS fabricated structure with
5. Bridge and walkway chequered plate walkway, handrails.
(Stairway in civil by clients)
6. Drive Head mechanism Worm
7. Motor kW/HP 1.1/1.5
8. Accessories Gear box, Sprockets, Chain.
SLUDGE RECIRCULATION PUMPS
1. Quantity 2 Nos (1w + 1s)
2. Flow rate 10 m3/hr.
3. Head 12 mwc.
Self-priming non-clog horizontal
4. Type
centrifugal pumps
5. MOC CI wetted parts
Motor, baseplate, coupling and
6. Accessories
foundation bolts.
HYPO DOSING SYSTEM
1. Quantity 2 Nos (1W+1S)
2. Capacity 0 - 6 LPH
3. Pressure 2.0 kg/cm2
4. MOC PP
5. Type Electronic Diaphragm
6. Dosing Tank 1 No
7. Volume 100 Litres
8. MOC – Tank LDPE
FILTER FEED PUMPS
1. Quantity 2 Nos (1W+1S)
2. Capacity 18.2 m3/hr
STP Page 7 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
3. Head 30 mwc
4. Type Horizontal Centrifugal Mono Bloc
5. MOC CI
MULTI GRADE FILTER
1. Quantity 1 No.
2. Diameter 1400 mm
3. Height 1800 mm
MS fabricated vessel, with base coat
4. Vessel and Frontal piping primer epoxy coated internally and two
coats of enamel paint for exterior.
Top inlet distributor multiple bell
5. Internals mouth, bottom collector header and
lateral.
uPVC piping with Manual Butterfly
6. Frontal piping Valves
Valves
Graded Pebbles, Coarse Sand &
7. Media
Anthracite
ACTIVATED CARBON FILTER
1. Quantity 1 No.
2. Diameter 1300 mm
3. Height 1800 mm
MS fabricated vessel, with base coat
4. Vessel and Frontal piping primer epoxy coated internally and two
coats of enamel paint for exterior.
Top inlet distributor multiple bell
5. Internals mouth, bottom collector header and
lateral.
uPVC piping with Manual Butterfly
6. Frontal piping Valves
Valves
Activated Carbon, Gravel, Graded sand
7. Media
and pebbles.
INTERCONNECTING PIPING
S. NO DESCRIPTION MOC
1. All interconnecting piping UPVC Sch 40
2. All fittings UPVC Sch 80
Air Headers from Air blower to Equalization
3. GI
tank, Aeration tank & Filters
4. All butterfly Valves, Non return valves Al/SS /CI/UPVC
5. All Dosing line Valves UPVC Sch. 80
INSTRUMENTATION
[Link] INSTRUMENT LOCATION QTY MAKE
STP Page 8 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
All pumps, blowers
1. Pressure gauges 1 Lot Wika/Eq
discharge, Filters in & out
2. Rotameter MGF & ACF backwash 2 Nos Aster/ Flow star/Eq
Electro Magnetic Krohne Marshall
3. ACF outlet 1 No
Flow meter /Eq
Equalization tank, Clarified
4. Level Switches water tank, Filtered water 4 Nos Pune Techtrol / Eq
tank & Hypo dosing tank
ELECTRICAL WORKS
1. ELECTRICAL PANEL DETAILS
One No Non-Compartmental Free Standing Cubicle Type Motor cum control panel for
the Sewage treatment plant with the following:
Starters for all the motors
Power and Control cables
Cable Trays, Cable gland
2. DRIVE LIST (KW)
S. NO DESCRIPTION WORKING STANDBY TOTAL
1. Oil skimmer 0.375 - 0.375
2. Raw sewage transfer pumps 2.2 2.2 4.4
3. Anoxic Tank mixer 0.75 - 0.75
4. Air Blowers for EQT & aeration tank 5.5 5.5 11.0
5. Clarifier Drive 1.5 - 1.5
6. Sludge Transfer Pump 1.1 1.1 2.2
7. Filter feed pumps 3.7 3.7 7.4
8. Hypo Dosing pump 0.04 0.04 0.08
AREA REQUIREMENTS
AREA REQUIRED TO LOCATE THE COMPLETE SEWAGE TREATMENT PLANT
LENGTH – 30 MTRS , BREADTH – 25 MTRS.
STP Page 9 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
LIST OF PREFERRED VENDORS
S. NO DESCRIPTION VENDORS
Dosing Pumps – Electronic
1. Edose / Milton Roy / Eq
/Mechanical
2. Dosing Tanks Sintex / Eq
3. Centrifugal Pumps Johnson / Kirloskar / Eq
4. Twin lobe air blowers Everest / Eq
5. Mixer Ceecons / Eq
6. Motor Siemens/ Bharat Bijlee
7. Butterfly Valves Intervalve / Kitz / Eq
8. Check valve Intervalve / Marck / Eq
9. uPVC valves Astral / Ashirwad / Eq
10. UPVC Pipes Finolex / Supreme / Astral / Eq
11. Steel pipes Tata /Jindal /Eq
12. Switch gear components Siemens / L&T /Eq
13. Cables Polycab/ Havells /Finolex /Universal.
14. Control panel Siemens /ABB / Eq
STP Page 10 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
SCHEDULE OF EXCLUSIONS
Our Scope will be restricted to the items included in the technical data and Scope of
supply. The list of exclusions from our supply is given below:
LIST OF TANKS:
BAR SCREEN CHAMBER
1. Quantity 1 No
2. Dimension L-2.0 m x B-1.0 m x 1.5 m ht
3. MOC RCC
BAR SCREEN CHAMBER
1. Quantity 1 No
2. Dimension L-2.0 m x B-1.0 m x 2.0 m ht
3. MOC RCC
EQUALIZATION TANK
1. Quantity 1 No
2. Volume 110 m3
3. Dimension L- 6.0 m X B- 6.0 m X Ht- 3.3 m (LD-3.0 m + 0.3 m FB)
4. MOC RCC
ANOXIC TANK
1. Quantity 1 No
2. Volume 32 m3
3. Dimension L- 1.0 m X B- 8.0 m X Ht- 4.0 m (LD-3.5 m + 0.5 m FB)
4. MOC RCC
AERATION TANK
1. Quantity 1 No
2. Volume 304 m3
3. Dimension L- 9.0m X B- 8.0 m X Ht- 4.0 m (LD- 3.5 m + 0.5 m FB)
4. MOC RCC
SECONDARY CLARIFIER
1. Quantity 1 No
2. Dimension ɸ 6.0 m x 3.5 m SWD + 0.5 FB
3. MOC RCC
CLARIFIED WATER TANK
1. Quantity 1 No
2. Volume 54 m3
3. Dimension L- 3.0m X B- 6.0 m X Ht- 3.5 m (LD-3.0 m + 0.5 m FB)
4. MOC RCC
STP Page 11 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
FILTERED WATER TANK
1. Quantity 1 no
2. Volume 90 m3
3. Dimension L- 5.0 m X B- 6 m X Ht- 3.5 m (LD-3.0 m + 0.5 m FB)
4. MOC RCC
SLUDGE DRYING BEDS
1. Quantity 8 Nos
2. Dimension L-3.0 m x B-3.0 m x 2.0 m Ht
Brick work wall with RCC floor and internal fill sand/
3. MOC
pebbles media.
MCC PANEL ROOM
1. Quantity 1 no
2. Dimension L- 5.0 m X W- 8.0 m X 4.0 m Ht
3. MOC RCC
MISCELLANEOUS CIVIL WORKS
1. All civil works like foundations, fencing, gateway, walkway, landscaping, etc.
Puddle Pipes & Puddle Flanges required for the civil tanks.
2. Piping/ drains up to the inlet of the plant and from the outlet of the plant.
3. All consumables like power, chemicals and lubricants required for the initial
start-up and normal operating of the plant.
4. Unloading, Handling and safe storage of the material at site.
5. Testing facility for testing raw and treated water.
6. All supplies works and services not specifically mentioned as forming part of our
offer.
ELECTRICAL WORKS
Incoming power cable of suitable size, to be laid and connected to the incomer
chamber of the Electrical Panel.
Power supply 3 phase, 415 V, 55 Hz.
Earth pits. Quantity and Nos as required based on the plant size.
Lighting protection, lighting arrestors with connectors to the earth pits.
Plant area internal and external lighting. Power sockets and welding
receptacles. Exhaust/ Fans. AC if proposed by clients for the Panel room.
PERSONNEL PROTECTION EQUIPMENTS
STP Page 12 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
Safety shoes, masks, helmets, Safety goggles and chemical resistant rubber
gloves.
Firefighting equipments, extinguishers, fire buckets. Fire alarm system.
First aid kit.
Emergency light and torch light.
Emergency shower with eye wash connected to a pressurised line.
UTILITY REQUIREMENTS
Potable water lines 25 NB to be provided at one point in the plant layout.
Incomer cable rating to be suitable to handle the Installed Electrical load in the
Switch gear panel.
BATTERY LIMITS
Inlet of Bar Screen Chamber.
Filter B/W will be terminated at the equalization tank.
Drain will be terminated at nearest plant drain trench of the individual units.
STP Page 13 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
PRICE & COMMERCIAL TERMS
PRICE
S. NO DESCRIPTION PRICE
Design, Engineering, Supply of Sewage Rs. 54,50,000/- (Rupees Fifty
1.
Treatment Plant Four Lakhs Fifty Thousand Only)
Erection & Commissioning of Sewage Rs. 5,00,000/- (Rupees Five Lakhs
2.
Treatment Plant Only)
The above prices are For site - Noida.
Sales Tax
GST – Extra at 18%
Project duration
Supply
14 - 16 weeks from the date of receipt of your firm order along with 20% advance. The
delivery period indicated excludes transportation period. In case the equipments are
delayed enroute due to poor weather conditions/ Riots and unrest/ Act of God / Force
majeure conditions the same should be construed as delays in supplies.
Erection and Commissioning
8 Weeks from the date of mobilisation of site. This is subject to site readiness and
availability of all utilities and services required to carry out the erection of equipments.
Payment Terms
20% advance along with you clear purchase order.
10% against submission of basic drawings.
60% against Pro forma invoice prior to delivery
10% immediately after commissioning
Warranty
Aqua Matrix warrants to the original purchaser only, against defects in material or
workmanship that develop under normal use within a period of 12 months from the
date of commissioning or 18 months from the date of delivery, whichever is earlier.
In the event of any item or component found faulty due to poor workmanship,
substandard materials, or any manufacturing defects, they shall be repaired / replaced
STP Page 14 of 15 M/s. K&K
Ref: AMSPL/K&K/STP/2185/BF/22-23
free of cost during the warranty period and limited to the warranties offered by the
original manufacturer. Aqua Matrix scope will be restricted to only repair /replacement
as deemed by the manufacturer. Aqua Matrix will not be liable for any other damages.
All transportation / duties / bonds required to transport the equipment to our stores
within the country or to India will be in client’s scope. Freight / local duties for all
replacements parts / equipments will be in client’s scope.
In the event of any item or component found faulty due to running the systems/
equipments with feed / inputs other than its rated / design conditions, Aqua Matrix
warranty and guarantee are deemed null and void. This warranty will not hold good for
any electrical, electronic, see-through (glass wares) and plastic items.
Jurisdiction
No legal proceedings shall be taken to enforce and claim and no suit arising out of any
contract shall be instituted except in a court of competent jurisdiction located within
the municipal limits of Chennai and in no other court.
Validity
30 days from the date of submission of offer.
STP Page 15 of 15 M/s. K&K
